螺旋排屑器说明书
排屑器技术要求
排屑器技术要求
1.使用场合：
本装置为链式排屑装置，是我公司深孔钻设备的配套部件。
铁削上附带冷却油，需要对铁削附带的冷却油进行回收利用，常用材料为不锈钢和铬锰钢。
2.使用环境：
场所：室内
环境温度：-10度到-40度
环境温度:90%以下
海拔高度：1000m以下
3.外形参数
已附图纸
4.主要结构参数
排屑机主体外壳钢板厚度为4mm
5.冷却液循环系统
每台排屑机配置两台吉林吉特机床冷却泵，冷却泵为出口型号，扬程14米，功率1100W
6.原尺寸改动：
排屑器排屑高度根据实际需求，比原来的高度提高了500mm
7.备注：
我公司在维修排屑器过程中，经常发现刮板由于厚度不够，容易损坏，希望新排屑器能加厚刮板，延长产品使用寿命。
螺旋起重器说明书
4l
起重器可视为一端固定、一端自由，取
s
=2；l 为螺杆承受压力的
一段长度， l=150mm ； d1 为螺纹小径， d1=16.5mm 。由此得螺杆柔度 =72.7。
s
满足 40< s <100，对于 45 号钢， B =600MPa≥480MPa，取
d12
4
Qc (461 2.568s )
p Q QP [ p] d 2 hZ d 2 hH
（MPa）
式中：Q 为轴向载荷；d2 为螺纹中径；H 为螺母高度；P 为螺距；h 为 螺纹接触高度；Z 为旋合长度内螺纹工作圈数，Z=H/P;[p]为螺旋传 动副的许用压强。 引入系数
d2
h H 、 ，代入得 P d2
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螺旋起重器设计说明书
5.3、手柄直径计算
手柄直径计算公式
d1 3 Fp Lp 0.1[ b ]
（mm）
s
2 ， 对 于 Q235 ，
其 中 [ b ] 为 手 柄 材 料 的 需 用 弯 曲 应 力 ， b
s =225MPa
s ，取 b 2 112.5MPa
（MPa）
其中，b 为螺纹牙根部梯度，对于梯形螺纹 b=0.65P； 为螺母 材料的许用剪切应力，对于青铜螺母 =30~50MPa；D 为螺母大径；d 为螺杆大径。 代 入
Q=20KN,d=22mm,b=0.65×5mm=3.25mm ， Z=7.8 ， 得
=11.4MPa< ，满足强度条件。 螺母螺纹根部一般不会弯曲折断，通常可以不进行弯曲强度校
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螺旋起重器设计说明书
排屑机原理范文
排屑机原理范文
排屑机，也称为削屑机、刮屑机，是一种用于对金属板进行刮削和清除切削屑屑的机械设备。
它主要由一台电机、刮削刀具、导向装置和收集装置等组成。
其工作原理是通过电机带动刮削刀具进行旋转，将金属板上的切削屑屑刮除，并通过导向装置将刮削下来的切削屑屑收集起来。
排屑机的工作原理如下：
1.启动机器：将电机启动，使刮削刀具开始旋转。
2.定位金属板：将待处理的金属板放置在固定夹持装置上，通过夹持装置将金属板稳固固定住。
3.刮削切削屑屑：刮削刀具开始旋转，刮削刀具上的刃口与金属板表面接触，并刮削下切削屑屑。
4.切削屑屑收集：通过导向装置将刮削下来的切削屑屑引导到收集装置中进行收集。
5.清理和整理：待金属板上的切削屑屑被刮削完毕后，关闭机器，将收集装置中的切削屑屑清理出来，以便后续的处理和回收利用。
排屑机的优势和应用范围：
1.高效清除切削屑屑：排屑机能够高效地清除金属板上的切削屑屑，使工件表面保持干净和整洁。
2.提高工作效率：排屑机的自动工作方式能够减少人工操作和清理时间，提高生产效率。
3.提高工作安全性：排屑机使用刮削刀具进行刮削，相较于手工清理
切削屑屑，可以减少操作人员的伤害风险。
4.应用广泛：排屑机广泛应用于金属加工行业，如汽车制造、钣金加工、船舶制造等领域。
总结：
排屑机通过电机带动刮削刀具进行旋转，将金属板上的切削屑屑刮除，并通过导向装置将刮削下来的切削屑屑收集起来，达到清除切削屑屑和提
高工作效率的目的。
它在金属加工行业中扮演着重要的角色，能够提高工
作效率和安全性，应用广泛。
机械加工车间排屑方式概述
机械加工车间排屑方式概述摘要：文章通过分析各种排屑器的优缺点和各自的适用范围，在此基础上给出了一套整个机械加工车间的切屑解决方案。
该方案中排屑的整个过程是自动化的，在节省工人每天清理铁屑时间和降低工人劳动强度的同时，保证了车间内部的美观、干净、整洁。
关键词：集中排屑系统；切屑；排屑器；机械加工车间在机械加工制造的过程中，会产生大量的切屑。
切屑中经常含有大量的油和切削乳化液等，由于切屑蓬松的特性，易散落在机床四周和车间通道上，不但难于清理，而且还严重污染车间环境。
现在车间常用的解决办法是在机床附近设置切屑坑，用于收集产生的切屑，然后定期用天车将切屑箱吊至汽车上运出。
也有的在车间各跨的端头集中设置大的切屑坑，生产产生的切屑用切屑小车运至此处汇集后定期集中外运处理。
如何在特定的工况下选择合理的排屑方式，成为工厂设计中十分重要的一环。
1切屑的种类切屑按其形状可分为带状切屑、颗粒状和小卷状切屑。
按其材质又可分为铸铁屑、钢屑及铝、黄铜等非磁性材料。
其中铸铁屑为小片或颗粒状，多为干的，也有湿式加工出来的铸铁屑，但经过相应的排屑器后最终总体上来说比较干，对铸铁屑主要是防止其四处散落；钢屑和铝等非磁性材料根据零件的加工特性和加工设备的不同有长短之分，短钢屑多为齿轮齿形等加工出来的切屑，上面含有大量的油，易污染车间地面，对其主要是防止其滴漏；长钢屑多为钻床、车床或铣床等加工出来的，呈带状，蓬松且易卷绕成团，里面含有大量的乳化液，对其主要是防止其四处飞溅，其中带状切屑是切屑收集和输送中的难点。
2切屑的输送方式现在常用的切屑输送装置可分为以下几种：①刮板式排屑器，如图1所示。
刮板式排屑器由链轮、链条和刮板等组成，其中链条装在两个链轮上，焊在链条两侧的刮板将地沟中的切屑和冷却液刮至储液池中，用提升机将切屑提起倒入切屑小车中。
这种排屑器适用于排出没有冷却液的粒状及小卷状切屑，如铸铁屑和短钢屑等。
当小卷状铁屑中含有冷却液或切削油时，可采用磁性刮板排屑器来对其进行分离。
排屑机说明书【借鉴】
排屑机是主要用于收集机器产生的各种金属和非金属废屑，并将废屑传输到收集车上。
可以与过滤水箱配合用，将各种冷却液回收利用。
排屑机有刮板式排屑机，链板式排屑机，磁性排屑机和螺旋式排屑机,凯宝昊天机床附件制造厂专业生产各种型号排屑机。
1、机床排屑机适用：广泛应用于数控机床、组合机床、加工中心、专业化机床、流水线、自动线等切屑，大型机床及生产线的远等距离的切屑输送。
输送效率高，输送速度选择范围大;链板宽度多样化。
流线造型，美观大方，排屑顺畅。
具有过载保护功能。
产品系列化、标准化程度高，操作简单、运行可靠、维修容易。
2、刮板排屑机在从水箱中刮排切屑时,可选加时间继电器使减速电机间断工作以便控水,可在刮板排屑机底层选加磁铁以加速铁屑沉淀,还可选加制冷机控制冷却液温度。
3、链板排屑机系列化、通用化、标准化程度高，操作简单、运行可靠、拆装方便、维修容易。
亦可与其它排屑装置联合使用，形成各种形式排列的切削处理系统。
4、提升式排屑机用于收集和输送各种卷状、团状、块状切屑，以及磁性排屑器不能解决的铜屑、铝屑、不锈钢屑、碳块、尼龙等材料，广泛应用于各类数控机床加工中心组合床和柔性生产线，也可作为冲压，冷墩机床小型零件的输送装置，应用到卫生，食品生产输送上起到改善操作环境减轻劳动强度，提高整机自动化程度的作用，链板可根据用户要求制做不锈钢及冷轧板两种。
5、磁性排屑机是利用永磁材料所产生的强磁场的磁力，将切屑吸附在排屑机的工作磁板上，或将油中、乳化液中的颗粒状、粉状及长度≤150 毫米的铁屑吸附分离出来，输送到指定的排屑地点或集屑箱中。
可处理粉状、颗粒状及长度小于100 毫米的铁屑及非卷屑，或将油、乳化液中的碎屑分离，输送至指定的排屑箱中。
6、复合式排屑机是主要用与收集机器产生的各种金属和非金属废屑，并将废屑传输到收集车上。
可以与过滤水箱配合用，将各种冷却液回收利用。
排屑机有刮板式排屑机，链板式排屑机，磁性排屑机和螺旋式排屑机，其中螺旋式又分有芯和无芯2 种其中链板排屑机还适合用于小型工件的输送。
螺旋分选机操作和维护说明书
螺旋分选机
EQ-SpiralLD7-CN01
z 将下供给给料管系统用 U 形螺栓安装到有上和下支承构件的框架上（1 个或者多个）， 如螺旋排布置图上所示。然后，相应地固定进料管和 U 形螺栓。
z 如果是上供给，则按照螺旋排布置图将分配器支架定位到构架的顶上，然后 U 形或者 J 形螺栓固定到位。
分流器的定位
装运螺旋时不设置产品分流器、辅助分流器或者换向器，因为这些设置值是工作参数。 在交工试运转期间内初始的和其后的设置应是有一定经验的工厂工程师的职责。由于进给特 性改变以及凭操作人员的经验，可能需要进一步的调整。
工作参数
螺旋的主要工作参数是： z 进料煤的质量 z 给料粒度 z 进给速率 z 进料矿浆浓度 z 分流器的位置
自支撑式聚氨酯肘管系统（进料选件）
将聚氨酯分类成两组： 零件号 229009，分配器肘管 零件号 229010，进料肘管
分配器肘管在一端套箍以啮合 75mm 外径（OD）的 HDPE（高密度聚乙烯）进料管。 切割不套箍的一端以适应需要的角度来符合螺旋进料肘管，然后连接到分配器出口短管上， 同样地进料肘管被套箍以啮合位于螺旋进给箱内的 75mm 外径的短管。也可以切割不套箍的 一端以帮助校准。不套箍的一端啮合螺旋进给箱的 HDPE 短管。参见图号为 PR2806 的总装 配图..。
螺旋是用可燃的有机树脂制造的，在没有严格管理、适当的保护和适当的通风 的情况下，无论如何也不允许在螺旋之上或者附近有明火或进行电弧焊。
零件表
6
螺旋分选机
EQ-SpiralLD7-CN01
消耗备件
在执行聚氨酯进给系统的情况下，我们确信在头一年使用中更换消耗件应是不必要的。 对于更长的时间而言，下表列出在螺旋和分配器的使用寿命期间可被考虑成消耗件的各种零 件。
40-600s自动排屑器说明书
40-600s自动排屑器说明书摘要：1.产品简介2.产品特点3.安装与使用4.维护与保养5.安全注意事项6.规格参数7.售后服务正文：一、产品简介40-600s 自动排屑器是一种高效、安全的金属切削加工辅助设备，主要用于收集和处理金属切削过程中产生的碎屑，保证加工过程的顺利进行。
该产品广泛应用于各类机床、车床、铣床、钻床等金属切削设备。
二、产品特点1.高效收集：采用螺旋叶片式设计，能有效收集各种形状的金属碎屑，提高收集效率。
2.安全排放：自动排屑器采用封闭式设计，有效防止碎屑飞溅，保障操作人员安全。
3.稳定运行：采用高强度材料制作，具有良好的耐磨性和耐腐蚀性，保证设备长时间稳定运行。
4.结构紧凑：设计紧凑，占地面积小，便于安装和移动。
三、安装与使用1.根据设备型号选择合适的自动排屑器，并将其安装在金属切削设备的适当位置。
2.连接自动排屑器的电源，启动设备，检查排屑器是否正常工作。
3.在使用过程中，应定期检查自动排屑器的运行状态，发现异常及时停机检查。
四、维护与保养1.定期清理自动排屑器内部的积屑，保证设备正常运行。
2.定期检查螺旋叶片的磨损情况，如发现磨损严重，应及时更换。
3.保持设备清洁，避免腐蚀性物质对设备造成损害。
五、安全注意事项1.在使用自动排屑器时，应确保设备接地良好，避免触电事故。
2.操作人员应穿戴防护设备，防止碎屑飞溅造成伤害。
3.设备出现故障时，应立即停机检查，未经专业人员允许，不得擅自拆卸维修。
六、规格参数（请根据具体产品提供相关参数）七、售后服务本公司为您提供全面的售后服务，包括设备安装、维修、保养等，如有需要，请随时联系我们。
在使用过程中如遇到问题，请参阅产品说明书或联系售后服务人员。
60英寸扭螺纹刺激喷洒器产品说明书
60” Drum Style Spike AeratorOWNER’S MANUALWARNING:Read carefully and understand all ASSEMBLY AND OPERATIONINSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.12112009Thank you very much for choosing this product! For future reference, please complete the owner’s record below:Model: ______SE-60_______ Purchase Date: _______________Save the receipt, manuals, and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.This machine is designed for certain applications only. The manufacturer cannot be responsible for issues arising from modification. We strongly recommend this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted us to determine if it can or should be performed on the product.For technical questions please call 1-952-938-5222.INTENDED USEUsing this drum spike aerator helps lawns breathe and get more nutrients into the soil. TECHNICAL SPECIFICATIONSItem Description Spike QTY 126Spike length 2-1/2”Water capacity 40 GallonsDrum Dimensions 60” wide x 14” diameterGENERAL SAFETY RULESWARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury.CAUTION: Do not allow persons to operate or assemble this spike aerator until they have read this manual and have developed a thorough understanding of how the spike aerator works.WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.SAVE THESE INSTRUCTIONSWORK AREA•Keep work area clean, free of clutter and well lit.Cluttered and dark work areas can cause accidents.•Keep children and bystanders away while operating a spike aerator. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area.•Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area, particularly those hazards below the work surface hidden from the operator’s view that may be unintentionally contacted and may cause personal harm or property damage. •Be alert of your surroundings. Using a spike aerator in confined work areas may put you dangerously close to cutting tools and rotating parts.PERSONAL SAFETY•Stay alert, watch what you are doing and use common sense when using a spike aerator. Do not use a spike aerator while you are tired or under the influence of drugs, alcohol ormedication. A moment of inattention while operating a lawn tractor may result in seriouspersonal injury.•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.•Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.SPIKE AERATOR USE AND CARE•Do not modify the spike aerator in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the spike aerator was designed.•Always check of damaged or worn out parts before using the spike aerator. Broken parts will affect the spike aerator operation. Replace or repair damaged or worn parts immediately.•Do not exceed the spike aerator load capacity.•Distribute the load evenly. Uneven loads may cause the spike aerator to tip, resulting in personal injury to the operator or others.•Use the spike aerator on flat and level surfaces capable of supporting the spike aerator and its maximum load. Pulling or pushing a load on a slanted or uneven surface can result in loss of control.•Store idle spike aerator. When spike aerator is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use. •Drain any water in the drum after each use.ASSEMBLY–(refer to parts diagram)1. Locate and layout all parts as shown below. Use caution as the points are sharp.2. Place U style Hitch Bracket around Drum Body, Slip Joint Bushing Weldment over axle andinstall hardware as indicated.3. Place “T” style hitch against “U” Hitch and install hardware indicated. Tighten all hardwaresecurely. Check all hardware periodically to assure tightness.4. Fill Drum with water to achieve desired weight. Install Plug and washer.5. Grease or Oil bushings as needed.MAINTENANCE•Maintain your spike aerator. It is recommended that the general condition of any spike aerator be examined before it is used. Keep your spike aerator in good repair by adopting a program of conscientious repair and maintenance. If any abnormal vibrations or noise occurs, have the problem corrected before further use. Have necessary repairs made by qualifiedservice personnel.•Lubricate Bushings as needed.•Drain water completely from drum before winter storage.•Check hardware for tightness before each use.DIAGRAM & PARTS LISTFor replacement parts and technical questions, please call 1-952-938-5222.WARRANTYOne-year limited warrantyTGPO BOX 202 Hopkins, MN 55343 Made in ChinaPart# Description Qty.Part#Description Qty.1 Drum Body Weldment 18"U" style Hitch Bracket 12 Plug 19Bolt M8×50 43 Joint Bushing Weldment 210Flat Washer Ø8 44Oil Valve Ø6 211Lock Nut M845 Bolt M10×55 212"T" style Hitch Bracket 16 Flat Washer Ø10 213Washer 17 Lock Nut M102。
海斯奎纳A600 A1200螺纹管吸引器说明书
Operator s manualPlease read the operator’s manual carefully and make sure you understand the instructions before usingthe A 600, A 1200IntroductionNotice!These instructions are only for the air scrubber type Husqvarna A 600 / A 1200.The air scrubber, Husqvarna A 600 / A 1200 can only be used with dry, non-explosive materials. Husqvarna not be held responsible if the air scrubber is used for other applications or has been used in ways other than those outlined in this instruction manual.Before using the machine, please read the safety regulations carefully.Read the complete instruction manual before using the Husqvarna A 600 / A 1200.All spare parts used for the Husqvarna A 600 / A 1200 must those specified by Husqvarna Construction Products.Type plateCHINA CHINAUnpackingWhen unpacking the machine, please check that the air scrubber has not been damaged in transport.Product overview A 600A 1200Safety InstructionsHandlingWarning•Make sure that you read and understand the instructions for the main product to ensure that you know what personal equipment to wear, what safety equipment to use and how to work ina safe mode.Warning•Cables damaged through crushing or splitting can be dangerous if used and should be replaced immediately. Risk of personal injury.Warning•Do not connect the machine to an unearthed socket. Risk of personal injury.Warning•Make sure the assembly area is firm, so the air scrubber does not tip over. Risk of personal and material injury.Stop buttonStop buttonWarning•Risk of pinching when handling the toggle fastener.Warning•The machine must not be used in environments where explosive gases may be present. Serious risk of explosionWarning•The machine should be turned off at the switch before releasing the power lead from the wall outlet. If the switch is in the on position, a spark can occur between the contact on the powerlead contact.ServiceWarning•Remove the plug from the wall socket when carrying out maintenance work. Risk of personal injury.Warning•Dust that is hazardous to health can be spread when the coarse filter and the absolute filter are replaced. Accordingly, the user should wear protective glasses, protective gloves, and abreathing mask conforming to protection class FFP2Warning•Do not puncture the absolute filer. Risk of dust dispersion.FunctionConnect the lead to the power outlet, attach the outlet hose if available. Start the machine by pressing the start knob. The air scrubber has two speeds.The air scrubber separates material in two stages:The first stage uses a coarse filter. This traps the bigger particles and acts as protection for the main filter. The coarse filter should be changed on a daily basis.The second absolute filter separates the unhealthy dust that is invisible to the eye.Coarse filter characteristicsThe coarse filter is strong and easy to change. It has low pressure drop and good separation capability. The coarse filter takes care of big particles and acts as protection for the absolute filter.Main filter characteristicsThe main filter is an absolute filter with class HEPA H13 that is dimensioned for fine, dry dust and should be preceded by a pre-filter.Caution•The operating life of the absolute filter decreases and can be completely destroyed if exposed to water.Caution•The absolute filters cannot be cleaned and must be replaced when full.Filter indicatorA 600 / A 1200 has two filter indicators connected to a warning light which measures the pressure drop over the filter. If the pressure drop is too high, a yellow lamp light up, indicating that the pre-filter should be changed. When the Yellow light stays on even after a pre-filter change. It is time to Change the HEPA filter. Using the air scrubber when light is showing will reduce the effectiveness of the machine. When the pressuredrop is too low, a red lamp will light up, indicating that the Hepa filter is leaking/damaged and needs to be replaced immediately.Please note that the filter indicators only does work at full speed.Recommended intervals for filter change: Socks filter every 6 months and Hepa filter every 12 month. FanThe air scrubber is equipped with a single, 1 phase fan.Risk of dust dispersion - Use of personal safety equipmentUnhealthy dust can be spread when cleaning the coarse filter and during filter change. Accordingly, the user should wear protective glasses, protective gloves, and a breathing mask conforming to protection class FFP2.AccessoriesPART NO. DESCRIPTION No./machine Machine 590430001 Pre-filter 20-pcs 1 ea A 600 590460801 HEPA filter 1 ea A 600 590430002 Pre-filter 20-pcs 1 ea A 1200 590463201 HEPA filter 1 ea A 1200 Contact your local representative for other spare parts.WarrantyAll Husqvarna devices and accessories have a 12-month factory warranty from the date of purchase for material and manufacturing defects. Do not attempt to repair the suction apparatus without the consent of the manufacturer.The warranty does not cover defects which are the result of normal wear and tear, negligence, defective use, unauthorised repair or the suction apparatus being connected to the incorrect voltage.In the event of any complaint, the suction apparatus or an agreed part of it must be returned to us or our authorised representative for warranty examination and for any warranty repair or replacement.PROBLEM SOLVINGThe A 600 / A 1200 is designed and manufactured for severe environments and tasks, but the user must note that the machine components must be protected from knocks and blows. Filter and sealing connections are carefully chosen to serve the operator. Therefore, the machine must be handled with care if it is to work correctly for many years.Problem Cause ProcedureThe fan does not start No power Connect the machineCable defective ChangeSwitch defective ChangeThe fan stops immediately Wrong fuse Connect the correct fuseThe fan runs, Blocked filter Change filterbut suction is poor Cover loose AdjustSealing defect Change current sealDust blows from unit Defective or loose filter Adjust or changeAbnormal noise Order serviceKeep these instructions!TECHNICAL DATAAir scrubber A 600 A 1200Power 0,385 kW / 0,5 HP 0,585 kW / 0,8 HPVoltage 120 120 VCurrent 3,2 A 4,9 APower supply 1-phase 1-phaseAirflow 500/1000 m3/h / 300-600 CFM 1000/2000 m3/h / 600/1200 CFM HEPA FILTER Filter classification: H13 Filter classification: H13Filter Area 3,5 m2 / 60 ft210,5 m2 / 150 ft2Dimension LxWxH mm: 465x385x466 mm: 724x424x810in: 18,3x15,1x18,3 in: 28,5x16,7x31,9Weight 20 kg / 44 lbs 38 kg / 84 lbsNotes______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ Original instructions1158768-95。
EYS 01 G螺旋压滤机用户手册说明书
USER MANUALforEYS SCREW-PRESS SEPARATOR MODEL – EYS 01 GTable of Contents Page1. Introduction 22. General Safety Instructions 33. Installation 54. Start-up and Operation 55. Regular Shut Down 76. Shut Down for Extended Periods 77. Disassembly - Assembly 78. Maintenance 89. Troubleshooting 910. Technical Specifications 101 INTRODUCTIONCongratulations on your purchase of the EYS Screw-Press Separator!We are glad that you chose EYS separator for your solid-liquid separation solutions and are confident that you will be more than satisfied with your purchase.This manual is intended to provide basic information about the operation of the EYS Separator, and to point out to main areas of consideration while operating and maintaining the machine. Please read this manual carefully before operating the machinery, and keep it in an easily accessible place for future reference. If any of your questions or concerns are not covered in this manual, please contact the respective dealer who had installed the machinery. Your dealer’s contact information is:If you are not able to reach your dealer and in need of immediate support, then please refer to EYS support contact information provided at the end of this manual.Apart from providing technical and operational instructions, this manual also includes certain safety warnings that must be followed by the user. The safety instructions and warnings listed in this manual are by no means a complete list of all safety concerns associated with operating the machine. Users must apply common sense and abide by the general safety guidelines that govern operating of machinery.Following is a list of icons that are used throughout this manual:Attention! Flammable High Voltage Moving Parts2 GENERAL SAFETY INSTRUCTIONS FOR “EYS 01 G”Check the operational safety of the machine before every start-up1. Common and widely accepted general safety precautions must be taken when operating the machinery. The safety highlights in this manual are2. The warning and instruction signs affixed to the machine must be followed for a safe operation. Do not remove any of these signs for any reason.3. Do not operate the machine unless all guards and safety devices have been completely mounted and are in their proper operational position.4. Familiarize yourself with all components and controls of the machine before starting operation.5. The operator(s) should not wear loose clothing that can be stuck between moving parts.6. When handling slurry always keep in mind that the gasses produced can be highly toxic and explosive when combined with oxygen. Therefore, open fires, sparks and smoking must be avoided around the operation.7. Ensure that there is sufficient ventilation when handling the slurry. 8. Keep the machine clean to avoid fire hazards.Maintenance1. Check all bolts and nuts regularly and tighten them as necessary.2. If maintenance service needs to be performed on the machine when it is elevated, always secure the unit using sufficient and secure supports.3. Dispose any oil, grease and filters according to local laws and regulations.4. Always turn off power before working on the electric system.5. Spare parts must meet manufacturer’s minimum technical specifications. Major spare parts should be ordered from the manufacturer to ensure quality operation.3GENERAL2.1.Handling of slurryRemember that slurry generates potentially dangerous gases under certain conditions. These gases (CO 2, NH 3, H 2S, CH 4) can cause intoxications and explosions. Make sure there is sufficient ventilation in the operational area when handling the slurry.Keep your hands and any loose clothing away from moving parts while the machine is in operation or while servicing. Pay special attention to the gear mechanism of the mouth piece, which moves while the machine is in operation.2.2. Intended useThe EYS separator separates fluidic slurry (which must be free of foreign objects such as metal parts, stones, pieces of wood or cloth) into its solid and liquid fractions. The EYS separator is designed for continuous open air operation within a temperature range of 0°C to 40°C.3.SEPERATOR INSTALLATION3.1.Sample Farm Layout (for Manure Separation Applications)3.2. Scope of deliveryThe EYS Separator is delivered fully assembled, unless otherwise requested for freight purposes. The net weight of the machine is approximately 580kg.3.3. Required toolsThe separator needs to be lifted with appropriate lifting machinery (fork lift truck, tractor with front loader, crane) supported by appropriate belts or chains. Installation, mounting and disassembly require the standard hand tools used by mechanics and electricians.3.4.Installation and mountingIf the pump feeding the separator is not an EYS pump, its capacity must not be less than35m 3/h, otherwise the separator would not achieve its full performance. In order to keep the frictional pressure losses to a minimum, the pipes should have a minimum diameter of 100mm (4”).4. PREPARATION FOR START-UP•Check the oil level of gearbox. Add or replace oil if necessary.•Check connection and tightness of feeding line between pump and separator; connection and tightness of overflow line; free run-off into collecting tank; connection and tightness of line for run-off of separated slurry.•Set motor protection at required rated voltage; check correct direction of rotation following the arrow on the housing and on the motor; shut off the motor again.•Take away the weights (minimum locking pressure)Make sure that no coarse foreign objects like metal parts, stones, pieces of wood or clothcan get into the separator. Furthermore, be aware that abrasive substances (for instancehigh portion of sand) will shorten the lifetime of the machine.5. START UPIn order to achieve satisfactory separation results, it is necessary to agitate the slurry beforestarting the separation procedure. Incoming material must be in a steady consistency.5.1 Set-up instructionsThe firmness of the plug and the dryness of the separated solids at the outlet of the machine are set by changing the position of the weights on the two levers according to the performance requirements.It takes several minutes before changes of settings are realized. So always take your timeafter a change and proceed only in small steps.Before the first start-up or after a longer idle period, switch on the pump for a moment and flood the separator to avoid running dry matter only. Otherwise permanent damage may occur inside the machine.5.1.1 Building up of the plugIf no plug is built up at the discharge end, make sure the discharge flaps fit closely to the mouthpiece. After switching on the power to the separator, start and operate the pump for about 1 or 2 seconds – just long enough to fill up the feeding line and the separator. Then wait until no liquid manure runs out any more and repeat this procedure. After about five repetitions – depending on the slurry properties – a plug of solid matter will build up, pushing the cover away from the mouthpiece.As an alternative you may make a plug by hand: take some fibrous material like newspaper or dry separated solid manure and stuff it firmly behind the flaps. Then start the pump without further interruption. Depending on the solid matter content of the untreated slurry, the plug may already have the right consistency with the first setting of the weight-loaded levers or it may be too wet or too dry.Before switching the pump to continuous operation after building up the plug and performing an output of about 20cm of solid matter, you may have to re-adjust the basic settings. Otherwise the plug may shoot if it is too wet, or it may stall the separator if it is too dry.5.1.2 Settings for stabilizing the plug•Plug is too dryPush the weights of the levers front (closer to the gear mechanism)or even remove them completely.If the plug is too dry, it may stall the separator because it cannot bepushed out by the screw due to excessive friction forces.Always adjust the weight locations symmetrically on both arms.•Plug is too wetIf the plug is too wet, it may shoot, which means that the plug isgoing to dissolve and unseparated slurry will escape.To stabilize the plug, move the weights back (away from the gearmechanism) symmetrically. If this does not help, mount one moreweight.Depending on the slurry consistency, the above mentioned settings may need to be repeated several times at the start-up of the separator until stable conditions have been reached. These steps are essential in achieving the optimum separator performance.5.2 Further instructions for trouble-free operationPay attention that the overflow line does not create suction by by-passing the incoming material directly back to the reservoir, preventing flow of incoming material into the separator. This would result in no output or significantly decreased separation output. The overflow pipe must be free of any obstructions or kinks. Otherwise it may block up or collapse, which would increase the pressure inside the separator too much and eject the plug.Make sure the overflow (by-pass) line is free of any obstacles, and that its discharge end isnot submerged into the reservoir. End of the by-pass line should be kept at atmosphericpressure. A vent valve may also need to be mounted on the inlet tee.If the feeding pump capacity is too high, this may also affect the intake into the separator adversely.The incoming flow must be reduced until the overflow pipe is returning less than half of itsfull discharge capacity. As a guide, the overflow pipe should be full by about 1/3 of its crosssectionMake sure that the slurry is mixed thoroughly before separation in order to avoid shooting and stopping up of the plug. Important note: do not mix or pump the slurry too often (particularly when the pits are of smaller size). This would change the consistency of the slurry and make it greasy.6. REGULAR SHUT-DOWN1. Switch off the feeding pump.2. Switch off the separator.If the separator is going to stay out of operation for several days, first keep it running for one or two more minutes before switching it off so that the material inside is discharged.Depending on the kind of treated slurry, the separator can be left out of operation for a week or so without having to remove the plug.3. For longer idle periods remove the plug and clean the separator. Withdraw the cover and clear awaythe plug by hand.4. if the separator is going to be used at temperatures below freezing point, be sure to drain completelyall inlet and return pipes as well as the separator itself after finishing the separation in order to avoid slurry from freezing inside the machine.7. SHUT-DOWN FOR EXTENDED PERIODSIf your EYS Separator will not be used for a longer time, put it out of operation according to chapter 6 and clean it according to chapter 9; “Disassembly”. Store the machine in a dry place and apply grease on exposed mechanical connections as necessary.8. DISASSEMBLY – ASSEMBLY9.1 DisassemblyIt is necessary to disassemble the separator from time to time for:•Cleaning of screen and screw•Replacing screen and screw•Removing foreign objects in case of separator blockage•Removing dried solid matter which remains sticking to the screw after a long idle periodFollow the steps described below to disassemble the machine, referring to the coinciding numbers shown on the pictures:1. Remove all weights (the three pieces at the end of each arm [1] ),2. Do not unscrew the bolts which fix the mouth weight system.3. Unscrew the four mouth-flange bolts and remove the mouthpiece.4. Do not unscrew the bolts which fix the screen guiding. It has been preset at the factory to givethe screen the correct orientation!5. Unscrew the bolt of screw shaft.6. Pull out the screen.7. Pull out the screw shaft.9.2 AssemblyThe separator can be re-assembled by following the dismantling instructions in reverse order. Make sure that all moving parts are working free of obstruction and that the screw is turning in the correct direction before mounting the screen (the screw has to turn clockwise when observed from the discharge end). Before mounting the screw, clean thoroughly and grease the fitting surface/axle journal of the screw as well as the bearing. Then tighten the shaft nut.9. MAINTENANCEGearbox and motor are delivered ready for operation. They are pre-filled with the appropriate quantity of synthetic oil and are practically maintenance-free for long periods of time. After about 10.000 operating hours or 3 years of operation however, the oil must be changed.If the screen is found to be partially clogged by fibrous material, clean it from both sides with a high pressure power washer or with a hose.In case the screw tips wear out in time, please contact either your dealer or the manufacturer for repairing or replacing the part(s).10. TROUBLESHOOTINGProblemPossible CauseSolutionOverloadPlug too dryCheck motor protection circuit for proper setting, if necessary adjust it to maximum value.Separator stops by itselfForeign object blocks the screwCheck separator inlet, remove foreign object; check screw and screen.Solid output too low, plug is too dryWeights too close to the front end of the levers.See setting instructions – 5.1 Increased wear on screw and screenAbrasive components in the slurry (e.g. sand) Let abrasive components settle as much as possible beforeseparationMoisture content of the discharged solid matter varies considerably Different consistency of raw slurry Mix and homogenize slurry thoroughly. Intake too lowCheck the pump (direction of rotation)Check the feeding lineMount vent valve/pipe onto inlet tee of separatorPossible suction effect from the overflow line, slurry is by-passed directly through the overflow line back to the reservoir rather than being pumped into the separator Reduce intake so that overflow pipe is only half filled at max. Make sure the overflow can run out freely.Screen cloggedDisassemble and pull out the screen for cleaning.Screw or screen worn outCheck screw diameter, replace the screw if necessary, check screen wear and replace it if required.Low output of solid and liquid fractionScreen is worn out only in certain places, wrong setting of screen guidingCheck obstruction or dirtaccumulation on the screen guide rails.Incorrect direction of the screw rotationCheck electrical connections, reverse if necessaryNo solid output, minimum liquid dischargeSolid matter stuck between screw pitches, co-rotating with screwPull out and clean the screw Solid matter content in raw slurry is too low.Weights pushed forward too far (not enough pressure).Mix and homogenize the slurry properly.See setting instructions – 5.1Plug is dissolving and liquid runs out of the mouthpieceSolid matter is too fine and has no fibrous structureUse a finer screenUser Manual for EYS 01 G Manure Separator1011. TECHNICAL DATAPartProperties Material Screw, screw-shaftHardened surface Stainless steel Screen0.3 / 0.5 / 0.75 / 1.0 mm Stainless steel Intake housingCarbon steel Housing shellCarbon steel Feeding line, overflow4” pipe Carbon steel Discharge4” pipe Carbon steel Base frameCarbon steel Motor5.5kW, 380V, 60Hz, IP54, 1440rpm (varies by country) GearboxPD42, 30 to 35 rpm。
螺旋式排屑器安全操作及保养规程
螺旋式排屑器安全操作及保养规程1. 引言螺旋式排屑器是金属切削加工中不可或缺的设备之一，其作用是将金属切屑从机床中排出。
虽然排屑器的作用简单，但在使用过程中，如果不注重安全操作及保养，就会产生各种危险，包括机器故障、人身伤害等。
本文档旨在指导用户正确操作和维护螺旋式排屑器，达到安全、高效、长期使用的目的。
2. 安全操作规程2.1 电气安全1.在使用排屑器之前，必须仔细检查电线和插头是否完好无损，是否接地可靠。
不得使用损坏或缺少接地连接的电线和插头。
2.操作排屑器时，必须保持手部干燥。
避免手部和身体与设备直接接触，尤其是金属部分.3.把控开关要设立在离操作人员能够看到、操作的最佳位置。
操作人员在离开设备或关机之前，必须切断电源。
4.不允许在带电作业中进行调整、检查或维护。
2.2 机械安全1.在使用排屑器之前，必须检查机器的结构和零部件是否完好无损。
每个工作日前后都要进行一次详细检查，确认机器是否有异常。
2.操作人员必须戴上适当的个人防护设备，如安全帽、工作服、防护手套、护目镜等，确保自身安全。
3.在切削加工时，必须确认金属屑是否完全进入排屑器，避免切屑挂在机床上，产生危险。
4.操作人员必须确认金属屑在排屑器中顺畅流动，且不积聚于排屑器中，避免产生机器故障或危险。
2.3 人员安全1.未接受排屑器操作培训的人员禁止操作该设备。
操作前必须彻底了解切屑的类型、形状、大小、重量、危险系数等，以及设备的操作系统和性能。
2.操作人员必须经过完整的实践培训，了解安全操作规程和挽救事故的技能，以避免事故发生。
3.操作人员在操作排屑器的过程中，必须保持清醒，服从安全指示，在重要环节需要有2人以上核对操作。
3. 保养规程3.1 日常保养1.在每个工作日结束时，必须将排屑器的内部清理干净，清洁封闭装置，避免灰尘进入。
2.定期检查排屑器的各个部分是否正常运转，油润是否充足。
3.检查排屑器是否存在损坏和稳定性问题，发现问题及时维护。
自动设备磁性排屑机安全操作及保养规程
自动设备磁性排屑机安全操作及保养规程1. 引言自动设备磁性排屑机是一种用于快速有效地对金属材料进行磁性排屑的设备。
为了确保操作人员和设备的安全，本文将详细介绍磁性排屑机的安全操作规程和保养规程。
2. 安全操作规程以下是使用磁性排屑机时应注意的安全操作规程：2.1 设备检查在每次使用磁性排屑机之前，操作人员应对设备进行外观检查，确保设备没有明显的损坏或松动。
同时，操作人员还应检查磁力系统和输送系统是否正常工作。
2.2 设备调试在使用磁性排屑机之前，操作人员应先进行设备调试。
确保所有控制面板、开关和按钮都正常工作。
调试时要保持安静的工作环境，以确保操作人员能够准确地听到设备的运行状态。
2.3 操作步骤在使用磁性排屑机期间，操作人员应按照以下步骤进行操作：1.将待清理材料放置在输送系统上，并确保材料的重心平衡。
2.启动磁性排屑机，并观察磁力系统和输送系统的运行状态。
3.注意观察排屑过程中的任何异常情况，如异响、震动等，及时停机检查并解决问题。
4.当磁性排屑机完成排屑任务后，及时关闭设备，并清理排屑机和输送系统。
2.4 安全防护措施使用磁性排屑机时，操作人员应注意以下安全防护措施：•使用手套和护目镜等个人防护装备，以防止意外受伤。
•在清理磁性排屑机时，切勿直接用手触摸排屑，以免触电或被夹伤。
•长时间工作时，应注意设备的温度，避免过热造成意外情况。
3. 保养规程为了保证磁性排屑机的长期正常运行，以下是保养规程的要点：3.1 设备清洁定期清洁磁性排屑机，包括磁力系统、输送系统和排屑箱等部分。
使用清洁剂和软布进行清洁，切勿使用带有腐蚀性的化学物品。
3.2 润滑油添加定期检查磁性排屑机的润滑系统，如果润滑油不足应及时添加。
添加润滑油时，应选择适当的型号和规格，遵循设备制造商的建议。
3.3 零部件检查定期检查磁性排屑机的关键零部件，如电机、皮带、链条等。
如果发现损坏或磨损严重的零部件，应及时更换，以确保设备的正常运行。
螺旋起重器设计说明书
机械设计设计说明书学院：机械工程学院学号： 15011227姓名：徐迎目录一、螺旋起重器的结构和功能 (1)二、设计目的 (1)三、设计内容 (2)四、设计要求 (2)五、材料选择 (2)六、设计计算 (2)1、螺旋副的耐磨性 (2)2、工作圈数校核 (2)4、螺杆的强度校核 (3)5、螺母螺纹牙强度校核 (3)6、螺杆稳定性校核 (4)七、结构设计 (5)1、螺杆设计 (5)2、螺母设计 (5)3、托杯设计 (6)4、设计手柄长度 (7)6、其他零件的选择 (8)八、螺旋起重器的效率计算 (9)参考资料 (10)螺旋起重器设计说明书一、螺旋起重器的结构和功能螺旋起重器是一种人力起重的简单机械，主要用于起升重物。
下图为采用滑动螺旋的起重器结构。
图中，螺杆与螺母组成螺旋副，螺母与底座固定连接，紧定螺钉提高了连接可靠性。
托杯直接顶住重物，当转动手柄时，螺杆边转动边上下移动使托杯托起重物上下移动，达到起升重物的目的。
螺旋起重器结构图这种螺旋起重器结构简单，容易制造，易于自锁。
其主要缺点是摩擦阻力大，传动效率低（一般为30%～40%），磨损快，寿命低，传动精度低。
螺旋起重器一般垂直布置，在起重时螺杆受压，因此都做成短而粗，起升高度不宜太大。
螺母作为起升时的支撑件，常做成整体结构。
螺旋起重器应有可靠的自锁性能，以保证螺杆和重物在上升下降过程中能可靠地停留在任意一个位置而不会自行下降。
螺杆一般采用梯形牙，右旋，单线螺纹。
当起重量较大时，为减小摩擦阻力，操作省力，可在托杯的下部安放一个推力轴承。
二、设计目的1.明确螺旋起重器的设计方法与步骤；2.初步了解机械设计的一般方法与步骤；3.为课程设计打基础。
三、设计内容1. 根据强度和结构要求决定螺旋起重器的各部分尺寸；2. 绘制螺旋起重器的装配图；3. 整理设计计算说明书。
四、设计要求五、材料选择螺杆材料：55号钢 螺母材料：ZCuAl10Fe3六、设计计算1、螺旋副的耐磨性[]p hud F σπσ===2A F p选取梯形螺纹：[]p Fd σϕ8.02≥F=70KN ϕ=1.5[]p σ=25Mpah=0.5P255.1700008.02⨯≥d =34.56mm根据表3-7、3-8选择的螺杆尺寸： d=44mm 2d =38mm 1d =31mm P=12 H=2d ⨯ϕ=1.5⨯38=57mm螺母尺寸：D=45mm 22d D ==38mm 1D =31mm 2、工作圈数校核P H u == 1257=4.75 ≈5（圈）＜10（圈） ∴校验合格3、螺旋副的自锁性校核 自锁条件：v ϕφ≤3812arctan arctan 2⨯==ππφd P =5.73°F=70KNϕ=1.5[]p σ=25Mpah=0.5P 螺杆尺寸： d=44mm 2d =38mm 1d =31mm P=12螺母尺寸： D=45mm22d D ==38mm 1D =31mm H=57mm U=5（圈） 工作圈数合格︒==15cos 1.0arctan cos arctanβϕf v =5.9° f =0.1 β=15°∵v ϕφ≤ ∴校核合格 4、螺杆的强度校核[]στσσ≤⎪⎭⎫⎝⎛+=+=21222ca d 4313T F A[]49005-3s==σσ=225Mpa A=21d 4π=4π()23-1031⨯⨯=4-1055.7⨯2mm ()()210389.573.5tan 700002d tan 3-2⨯⨯︒+︒⨯=+=ϕφF T=273N ﹒M224-ca 031.027343700001055.71⎪⎭⎫ ⎝⎛⨯+⨯=σ=123Mpaca σ＜⎥⎦⎤⎢⎣⎡σ ∴强度合格5、螺母螺纹牙强度校核（1）螺纹牙危险截面上的剪切强度条件：[]τπτ≤=DbuFb=0.65P=7.8 u=5[]τ=30-40Mpa58.74570000⨯⨯⨯=πτ=12.7Mpa[]ττ≤∴剪切强度合格f =0.1 β=15°︒=73.5φ︒=9.5v ϕ自锁性合格⎥⎦⎤⎢⎣⎡σ=225MpaT=273N ﹒Mca σ=123Mpa强度合格[]τ=30-40Mpaτ=12.7Mpa剪切强度合格（2）螺纹牙危险截面上的弯曲强度条件：[]b uDb Fl σπσ≤=262384522-=-=d D l =3.5mm []b σ=40-60Mpa58.7455.37000062⨯⨯⨯⨯⨯=πσ=34.2Mpa σ＜[]b σ∴弯曲强度合格 6、螺杆稳定性校核 B=1.4dl =B+L+2H =1.4d+200+257=290.1mm 43141===d A I i =7.75mm 75.71.2902⨯==i ul s λ=74.86＞40 ∴需要校核稳定性 稳定性校核条件：S crsc S FF S ≥=S S 取3.5-5.0为合格 51006.2⨯=E Mpa 643164441⨯==ππd I =45333.234mm()2521.290223.453331006.2⨯⨯⨯=πcr F =273.8KN708.273==F F S cr SC =3.9 SC S 介于3.5-5.0之间，∴稳定性合格[]b σ=40-60Mpaσ=34.2Mpa弯曲强度合格l =290.1mmi =7.75mm51006.2⨯=E MpaI =45333.234mmcr F =273.8KNSC S =3.9稳定性合格七、结构设计1、螺杆设计2、螺母设计 （1）外径设计：（2）螺母凸缘高度：[]Mpa 60~40b =σ[][]pa 8.49~2.3383.0b M ==σσ[]Mpa 5.41=σ22445.41470003.1D ≤+⨯⨯⨯πmm D 76.68≥mm D 70=mmHh 193==44mm=d mm l 5.2744625.01=⨯=287mm =30+57+200= 30+H +L =L'mm D 764802=-=mm D 283=mm D 804=()[]σπ≤-4d D 1.3Q22[]1σ[]p σ（3）螺母凸缘外径：（4）强度校核：<∴设计可行3、托杯设计()D D 4.1~3.11=mm D D 5.947035.135.11=⨯==[]()[]Mpa p 6.99~76.592~8.1==σσ[]()()Mpa D D Q 1.22705.944700004222211=-⨯⨯=-=ππσmmD mm D mm d mm h mm H 94704419571=====mm721085==托杯高mm D 托杯材料：Q235[]231952700004427p 62=+⨯=+=πσπD F D 木4、设计手柄长度（1）选取手柄材料为Q235 （2）手柄长度:螺旋副间的摩擦力矩:托杯与轴端支承面的摩擦力矩因为起重量为70KN ，所以取500N（3）手柄直径5、底座设计p p l F T ⋅=柄1T ()M N d F T ⋅=⋅+=2732tan 21ϕφ2T ()()M N FfD D T ⋅=⨯⨯+=+=1824701.076284232MN T T T T ⋅≥+≥45521柄柄p F mmF T l p p 910500182237=+==柄[]mmd mm d d d l F p p p b p p p 259.24120329102003233=≥⨯⨯≥≤≤⋅πσπmm D 2316=mmL L D D D 3072028720'mm11416982'mm 98mm 4'111=+=+==+=+=+=座δ6、其他零件的选择 （1）紧定螺钉的选择GB/T 71-1985 M10*18 （2）螺杆下挡块设计mm5h mm495445d 1==+=+=下挡Dmm5h mm 491==下挡D mmD mm D mm L D D mm23195307mm 1142'mm98'86711====+==座δδ（3）螺杆顶部挡块设计八、螺旋起重器的效率计算3D D ＞顶mm 283=D mm D 34=顶%4.29%10085.285845522840127012S 2121=⨯==⨯===⨯===A A T A QS A ηππ柄mm 283=D mm D 34=顶参考资料[1]濮良贵,陈国定,吴立言.机械设计（第九版），高等教育出版社，2016.[2]吴宗泽,高志,罗生国,李威.机械设计课程设计手册（第四版），高等教育出版社，2013.[3]张惠云,范竞芳.机械制图,机械工业出版社,2015.。
Alfa Laval i-DW 螺旋中心分离器产品介绍说明书
ApplicationsThe range of Alfa Laval i-DW decanter centrifuges is ideal for continuous thickening and dewatering of sludge from munici-pal and industrial wastewater treatment as well as potable water, when the main focus is reliability, cost-effi ciency and simple operation with medium to high capacity and dry solids. Benefi tsi-DW decanters meet fundamental performance criteriain a cost-effi cient way and are easy to operate. Like other Alfa Laval decanters they offer high quality, robustness and easy serviceability. The innovative design, incorporatingp atented solutions, provides a number of benefi ts:• Small footprint• Low power consumption• Low cost of ownership• Fully enclosed process sections• High performance thanks to liquid lock design• Low noise emission• Alfa Laval certifi ed technologyWorking principlesSeparation takes place in a horizontal cylindrical bowl equipped with a screw conveyor. The feed enters the bowl through a stationary inlet tube and is accelerated smoothly by an inlet distributor. The centrifugal force that results from the rotation then causes sedimentation of the solids on the wall of the bowl.The conveyor rotates in the same direction as the bowl, but slightly slower, thus moving the solids towards the conical end of the bowl. A special Liquid Lock conveyor design (patent pending) accelerates light particles before discharge for opti-mum separation. It also facilitates the small footprint. Separation takes place throughout the entire length of the cylindrical part of the bowl. Relatively low G-force is needed for the i-DW decanter to deliver good performance in termsof capacity and cake dryness. This contributes to low power consumption.The clarifi ed liquid leaves the bowl by fl owing out of the casing via special patented energy saving Power Tubes that enable lower speed of discharged effl uent. The cake leaves the bowl through the solids discharge openings into the casing.Process optimizationAlfa Laval i-DW decanters can easily be optimised to suit s pecific requirements by adjusting • b owl speed to obtain the G-force required for the most efficient separation • c onveyor speed for the most efficient balance between liquid clarity and solids dryness • p ond depth in the bowl for the most efficient balance between liquid clarity and solids dryness.Design and serviceabilityThe rotating assembly of these decanter centrifuges ismounted on a compact, in-line frame, with main bearings at both ends. Vibration dampers are placed under the frame. The rotating part is enclosed in a casing with a cover and a bottom section with integrated outlets for both solids and the liquid being removed.i-DW decanters are designed with good serviceability in mind such as easy assembly/disassembly, easy access to cleaning and lubrication and field replaceable wear parts. Spare parts are available in OEM quality and as specific service kits MaterialsThe bowl, conveyor, inlet tube, outlets, cover and other parts in direct contact with the process media are all madeof AISI 304 stainless steel. The bowl can also be supplied in AISI 316 (optional). The discharge ports, conveyor flights and feed zone are protected with materials that are highly resistant to erosion. The frame is made of mild steel.Drive systemi-DW decanter bowls are driven by an electric motor and a V-belt drive. Power is transferred to the conveyor via a plan-etary gearbox. The Variable frequency drive (VFD) system opti-mizes the differential speed without changing belts or pulleys for an overall reduction of the power consumption.Operation can also be pre-set to a suitable set of parameters.Control systemi-DW decanter centrifuges are as standard delivered withAlfa Laval’s Basic Core Controller (BCC). This control package is capable of fully controlling the decanter operation, ensuring the most efficient performance and keeping costs for installa-tion, commissioning, operation and maintenance to a mini-mum. The controller is also designed to measure the tempera-ture of the bearings, and to monitor vibration level.Options• Bowl material: Stainless steel AISI 316• M ain drive motor: Floor mounted (standard, see illustration) or frame mounted (optional)Technical specificationsModel i-DW 40 i-DW 70 i-DW 90Capacity10-25 m 3/h15-40 m 3/h22-60 m 3/hDimensions (L x W x H) 3,057 X 870 x 1,016 mm3,450 x 960 x 1,703 mm3,796 x 1,050 x 1,319 mmWeight Approx. 1,200 kgApprox. 1,600 kgApprox. 2,100 kgMain speed 3,400 rpm 2,900 rpm 2,500 rpm Main drive motor 18.5-30 kW22-37 kW 37-55 kW Back drive generator5.5 kW11 kW15 kWA l f a L a v a l i s a t r a d e m a r k r e g i s t e r e d a n d o w n e d b y A l f a L a v a l C o r p o r a t e AB .P W W 00007E N 1412Alfa Laval reserves the right to change specifications without prior notification.How to contact Alfa LavalUp-to-date Alfa Laval contact details for all countries are always available on our website at 。
螺旋上料机说明书
螺旋上料机说明书
构造与说明：
1、本机属非基础固定式，由驱动电机、减速箱、外壳管、螺旋体依次相连，结合为整体。
2、轴端与螺旋体采用渐开线花键连接，装拆方便，承载能力大，安全可靠。
3、输送机外壳是由钢管通过法兰将各段连接为整体，刚性好，从而可以随意选择工作位置和工作姿态，并可随意拆装移动。
4、进出料口可根据工作现场情况制成所需要的倾斜角度，并与其它配套设备连接固定。
5、该机采用盘形钢带轧制而成的整体连接叶片，其螺旋面精度高，内孔外径螺旋距尺寸精确，输送工况最佳
安装及使用说明：
1、请按铭牌标志所示电压按好电源线；
2、本机独立安装，必要时用地脚螺栓固定；
3、检查转动部件是否灵活，料斗/输送管内是否有异物卡阻主轴的转动，若有则清理干净。
1、出料口
2、螺筒
3、螺旋杆
4、电机调节板
5、电机
6、电机链轮
7、料箱
8、电控箱
9、螺杆链轮。
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二、主要零部件及工作原理
三、安装及维护
本排屑装置主要由积屑槽、输送螺旋、减速电机等
1、将该装置吊放于适当位置，排屑器接屑的一侧应
组成。其中：
对准机床出屑口。
减速机型号：GF28-400-90S；减速比 1：90；电源
2、长时间不工作时，应将积屑槽工作面清理干净，
为 380V、50HZ；功率 400KW
科诺 （kenoll）
KN-XP85 螺旋排屑器技术文件
使用说明书 合格证明书
装箱单
中国 烟台科诺机床辅助设备有限公司
一、性能、特点和用途
本排屑装置是将机械加工过程中切削下来的黑色、 有色金属和非金属的切屑收集、输送到积屑箱中的机床 功能部件。可广泛应用于数控车床、组合机床、加工中 心、专业化机床、流水线、自动线等的切屑输送，尤其 适用于排屑空间较狭小，其他排屑形式不易安装的各类 机床。输送效率高、输送速度选择范围大，可与其他形 式的排屑器组合使用，能达到改变排屑方向和高度的效 果。螺旋结构为有芯绞笼，中小切屑不易粘附在排屑槽 中，主要零部件均经过耐腐蚀处理。工作运行平稳、无 噪音，安全可靠，是现代化工业生产中理想的机床辅助 设备。
型号规格：KN-XP85 螺旋排屑器 该装置按用户要求检验合格准予出厂
质检员：
质检部长：
总经理：
序号 1 2
装箱单
名称 KN-XP85 螺旋排屑器 技术文件 使用说明书 合格证明书 装箱单
数量 1台 1套
防止切屑堆积、板结。
其主要工作原理为：机床切屑下落在排屑器的积屑
3、该装置适用于碎屑和短卷屑的排屑场合。
槽中，减速电机启动后带动螺旋转动，带动切屑沿排屑
4、该装置搬运时应将铁屑清空后吊运。
Байду номын сангаас器的积屑槽向前运动，最后在排屑器提升筒一侧的出屑
5、该装置应每班清理一次。
口处落于指定工位。
四、附图
合格证明书