合资企业厂内物流作业流程及人力评估

空料盒托盘标签
Loading the truck with empty SB pallets
Pasting the door of the boxcar with seals
空料盒托盘装车 封条封车
Subtotal小计
BC reception
大件接收
Transfered to WH
入库
Loading the raw parts
CS parts feed assembly line CH parts feed assembly line
曲轴供应总装 缸盖供应总装
Subtotal小计
Check objective engines and empty 确认应出货发动机和空料架
engines containers
返回
Finished Empty engines containers to line side 空料架上线
装载毛坯件
Feeding the MAC
供给机加线
Big parts flow Loading little train with big parts for 装配线所用大件装载到小火
大件流程 assy
车上
Divert big parts to resequencing area 把装配线大件搬运到排序区
Tracto r
1.97
Forkilif t
0.5
Cross-Dock
Operat or
0.14
Forklift Driver
0.4
Tracto r
4.26
Supermarket
CB 0.03
CS 0.03
CH 0.03
Keeper
1
Tractor Driver
10.51
Empty SB
0.1
Sequencing Area
Operat or
2.63
Tracto r
4.62
Operat or
Tracto r
\
Keepe r
1.68 2.25
Empty SB Area
பைடு நூலகம்
1
Opera tor
3.44
♦ Engines Flow
Engines Shipping Dock
Cotroll er
0.068
Forkilif t
0.18
Engines WH
Keepe r
1
Forklift Driver
0.35
Hot&Load test
Forklift Driver
0.17
♦ Internal Flow
CB Finished Parts Area
Pallet Jack Driver 0.2
CS Finished Parts Area
Cotroll er
0.41
Forkilif t
0.85
Incoming Small Parts Dock
Cotroll er
1.74
Forkilif t
0.98
Reception Area
Forkilif t
0.2
Big Parts WH
Keepe r
1
Forklift Driver
1.22
Machining Line Side
engines flow 发动机成品流 Engines from line side to warehouse 发动机入库
程 Shipping engines
发动机发运
Subtotal小计
Relationship 关系图
1 2 3 4 56756789-
112 3 4 5 6 7 889-
10-
1 2 343456-
Operators sequencing big parts
工人排序作业
Sequencing big parts to assy
顺序大件上线
Subtotal小计
Return sequencing racks to sequencing area
Return the empty raw parts BCs to WH
20.83
0.30
7.97
0.0255 3.978 1.955 0.0595
0 1.717 0.034 1.2495
1.003 10.0215
1.802 0.952 0.0595
0.136
0.119
0.136
1.6745
0
1.8105
0.0935 1.326 1.326 0.7905
3.0685
0
3.536
Tracto r
0.374
CH Finished Parts Area
Tracto r
0.77
Return empty BCs from sequencing area to WH
顺序料架返回排序区 毛坯空容器返回大件仓库 排序区空容器返回大件仓库
Empty big Empty BCs to DOCK containers flow
空料箱流程 Tie returning labels on empty BCs
捆扎空盒托盘
Transfering empty SB pallets to Dock 搬运空盒托盘
Unloading the empty SB pallets
卸下空盒托盘
Feeding train back to exchanging station
补料小车返回交换站台
Empty SB pallet label flow
Background背景介绍
1.JPH=35 pcs/hour 2.Production time=10h/shift 3.Working time/person=7.5h/day
PMFG MH Flow Chart Consolidation动力总成制造部物料操控流程概要
Category 类别
Flow Charts in English 英文流程
0.085 0.1
0.646
3.07 3.901 1.55 0.06 1.08
0.05
2.6265
0.05
2.6265
0.05
2.69
0.05
0
0.204
0.374
0.7735
1.1475
0.204
0
0
0
0
♦ Big Parts Flow
♦ Small Parts Flow
Incoming Big Parts Dock
0.34
0.4505 0.7905 0.136 0.238 0.034 0.187
0.595
1 0.29 0.42 1.71
0 0.17 0.3485 0.1785 0.697
Tractor driver E-pallet jack driver Operator 牵引车司机 电动托盘搬运车司机 操作工
安东区等待
Feeding the sequencing area with SB 小料供排序区
Picking the sequencing small parts 拣选顺序小件
Sequential small parts to assy
顺序小件上线
Subtotal小计
Return the empty common SB
空容器搬运到码头 在空容器上粘贴返回标签
Load the wing truck with empty BCs 空容器装车
Paste the door of the boxcar with seals
封条封车
Subtotal小计
CB parts feed assembly line
缸体供应总装
Internal flow 自制件流程
回收通用小件空箱
Return the empty special SB
回收专用小件空箱
Andon area waiting
安东区等待
Return empty small boxes
空料盒回收
Load the empty SBs
集装空盒
Empty small boxes flow 空料盒流程
Pack the empty SB pallet
Flow Charts in Chinese 中文流程
Total总计
SBs reception
小件来料收货
Transfer SBs to Cross dock
小件物料搬运到中转区
Loading the train to feed SM with SB 超市补料小车装载小料托盘 pallets
Feeding the SM
给小料超市补料
Picking the common small parts
拣选通用小件
Small parts flow
小件流程
Andon area Feeding the ASSY Picking the special small parts
安东区等待 供给装配线 拣选专用小件
Andon area
1 112 3 4 5
1 2 3
1 2 3 3
Cotroller 调度员
1.29
0.034
0.034
0.833 0.017 0.85 0.0255
0.0255
0.29 0.02 0.31
0 0.068 0.068
Forklift driver 叉车司机
4.88
0.187 0.5015 0.3995
1.088