Sensor Installation Check
L-GAGE LE激光测量传感器设置和安装指南说明书
Quick Start GuideThis guide is designed to help you set up and install the L-GAGE ® LE Laser Gauging Sensor. For complete information on programming,performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at . Searchfor p/n 194205 to view the manual. Use of this document assumes familiarity with pertinent industry standards and practices.WARNING: Not To Be Used for Personnel ProtectionNever use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.Features and IndicatorsPower LED Indicator Discrete Output 1LED IndicatorDisplayDiscrete Output 2LED IndicatorPush ButtonsFigure 1. LE IO-Link Sensor FeaturesThree LED indicators provide ongoing indication of the sensing status.Power LED IndicatorSolid Green = Normal operation, power On and laser OnFlashing Green (1 Hz) = Power On and laser Off (laser enable mode)Discrete Output LED IndicatorsSolid Amber = Discrete Output is On Off = Discrete Output is OffLaser Description and Safety InformationCAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for repair. A defective unit must be returned to the manufacturer.Class 2 Laser ModelsCAUTION: Never stare directly into the sensor lens. Laser light can damage your eyes. Avoid placing any mirror-like object in the beam. Never use a mirror as a retroreflective target.For Safe Laser Use - Class 2 Lasers•Do not stare at the laser.•Do not point the laser at a person’s eye.•Mount open laser beam paths either above or below eye level, where practical.•Terminate the beam emitted by the laser product at the end of its useful path.Reference IEC 60825-1:2007, Section 8.2.L-GAGE ® LE250/550 IO-Link Laser SensorsOriginal Document 194204 Rev. B2 December 2016194204Class 2 LasersClass 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700nm, where eye protection is normally afforded by aversion responses, including the blink reflex.This reaction may be expected to provide adequate protection under reasonably foreseeableconditions of operation, including the use of optical instruments for intrabeam viewing.Figure 2. FDA (CDRH) warning label(Class 2)Class 2 Laser Safety NotesLow-power lasers are, by definition, incapable of causing eye injury within the duration of a blink (aversion response) of 0.25 seconds. They also must emit only visible wavelengths (400 to 700nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam.Class 1 Laser ModelsClass 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation,including the use of optical instruments for intrabeam viewing.Figure 3. FDA (CDRH) warning label(Class 1)Laser wavelength: 650 nmOutput: < 0.22 mWPulse Duration: 150 µs to 900 µsSensor InstallationNOTE: Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust,water, oil, etc. may create stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered, compressed air, then clean as necessary using 70% isopropyl alcohol and cotton swabs or water and a soft cloth.Sensor OrientationCorrect sensor-to-object orientation is important to ensure proper sensing. See the following figures for examples of correct and incorrect sensor-to-object orientation as certain placements may pose problems for sensing distances.Figure 4. Orientation by a wall IncorrectCorrectFigure 5. Orientation in an opening IncorrectCorrect Figure 6. Orientation for a turning object - Tel: +1-763-544-3164P/N 194204 Rev. BIncorrectCorrectFigure 7. Orientation for a height differenceIncorrectCorrect Figure 8. Orientation for a color or lusterdifference Figure 9. Orientation for a highly reflectivetargetApplying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application,but a 15° tilt is often sufficient.Mount the Sensor1.If a bracket is needed, mount the sensor onto the bracket.2.Mount the sensor (or the sensor and the bracket) to the machine or equipment at the desired location. Do not tighten the mountingscrews at this time.3.Check the sensor alignment.4.Tighten the mounting screws to secure the sensor (or the sensor and the bracket) in the aligned position.Wiring Diagrams+–Figure 10. IO-Link ModelsKey11 = Brown2 = White3 = Blue4 = Black5 = GrayDisplayFigure 11. LE550 Display in Run ModeThe display is a 2-line, 8-character LCD. The main screen is the Run mode screen, which shows the real-time distance measurement.ButtonsUse the sensor buttons Down , Up , Enter , and Escape to program the sensor and to access sensor information.P/N 194204 Rev. B - Tel: +1-763-544-31643Down and Up ButtonsPress Down and Up to:•Access the Quick Menu from Run mode•Navigate the menu systems•Change programming settingsWhen navigating the menu systems, the menu items loop.Press Down and Up to change setting values. Press and hold the buttons to cycle through numeric values. After changing asetting value, it slowly flashes until the change is saved using the Enter button.Enter ButtonPress Enter to:•Access the Sensor Menu from Run mode•Access the submenus•Save changesIn the Sensor Menu, a check mark in the lower right corner of the display indicates that pressing Enter accesses asubmenu.Press Enter to save changes. New values flash rapidly and the sensor returns to the parent menu.Escape ButtonPress Escape to:•Leave the current menu and return to the parent menu•Return to Run mode from the Quick MenuImportant: Pressing Escape discards any unsaved programming changes.In the Sensor Menu, a return arrow in the upper left corner of the display indicates that pressing Escape returns to theparent menu.Press and hold Escape for 2 seconds to return to Run mode from any menu or remote teach.Sensor ProgrammingProgram the sensor using the buttons on the sensor or the remote input (limited programming options).From Run mode, use the buttons to access the Quick Menu and the Sensor Menu. See Quick Menu on page 4, Sensor Menu (MENU) on page 5, and the instruction manual (p/n 194205) for more information on the options available from each menu. For TEACH options, follow the TEACH instructions in the instruction manual.In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental programming changes. See the instruction manual for more information.from Run ModeAccess Quick MenuAccess Sensor MenuSee Figure 13 on page 5See Figure 14 on page 6Figure 12. Accessing the MenusQuick MenuThe sensor includes a Quick Menu with easy access to view and change the discrete output switch points. Access the Quick Menu by pressing Down or Up from Run mode. When in the Quick Menu, the current distance measurement displays on the first line and the menu name and the discrete output switch points alternate on the second line of the display. Press Enter to access the switch points. Press Down or Up to change the switch point to the desired value. Press Enter to save the new value and return to the Quick Menu. - Tel: +1-763-544-3164P/N 194204 Rev. BQuick MenuFigure 13. Quick Menu Map (Window Mode)Sensor Menu (MENU)Access the Sensor Menu by pressing Enter from Run mode, when MENU is displayed. The Sensor Menu includes several submenus that provide access to view and change sensor settings and to view sensor information.P/N 194204 Rev. B - Tel: +1-763-544-31645LE Series User Interface Top Menu Sub MenusFigure 14. LE550 Sensor Menu Map SpecificationsSupply Voltage (Vcc)12 to 30 V dcPower and Current Consumption, exclusive of loadNormal Run Mode: 1.7 W, Current consumption < 70 mA at 24 V dc Supply/Output Protection CircuitryProtected against reverse polarity and transient overvoltages Sensing BeamClass 2 laser models: visible red, 650 nmClass 1 laser models: visible red, 650 nmSensing RangeLE250: 100 mm to 400 mm (3.94 to 15.75 inches) LE550: 100 mm to 1000 mm (3.94 to 39.37 inches) - Tel: +1-763-544-3164P/N 194204 Rev. BOutput ConfigurationD1_Out: IO-Link, Push/pull D2_Out: PNPOutput Ratings100 mA maximum capability each output Saturation: Less than 2 VOff-State Leakage Current: Less than 50 µA PNP at 30 V (N.A. push/pull)Remote InputAllowable Input Voltage Range: 0 to VccActive High (internal weak pulldown—sourcing current):High State > Vcc – 1.5 V dc Low State < Vcc – 5 V dc Input Impedance > 10 kOhmMeasurement/Output RateClass 2 Laser Models: < 1 msClass 1 Laser Models (Fast): < 1 msClass 1 Laser Models (Std/Medium/Slow): < 2 ms Minimum Window SizeLE250: 1 mm (0.039 inches)LE550: 10 mm (0.39 inches)BoresightingLE250: 4 mm radius at 400 mm LE550: 1 cm radius at 1 m Maximum Torque2 N·m (17.7 in-lbs)IndicatorsPower LED IndicatorSolid Green = Normal operation, power On and laser OnFlashing Green (1 Hz) = Power On and laser Off (laser enable mode)Discrete Output LED Indicator Solid Amber = Discrete Output is On Off = Discrete Output is Off ConstructionHousing: die-cast zinc Window: acrylicTypical Beam Spot Size1IO-Link InterfaceSupports Smart Sensor Profile: Yes Baud Rate: 38400 bpsProcess Data Widths: 32 bitsIODD files: Provides all programming options of the display, plus additional functionality Ambient Light ImmunityClass 2 laser models: > 10,000 lux Class 1 laser models: > 5,000 lux Response TimeDelay at Power Up3 s RepeatabilitySee Performance Curves Temperature EffectSee Performance CurvesEnvironmental RatingIEC IP67, NEMA 6Operating Conditions−20 °C to +55 °C (−4 °F to +131°F)90% at +55 °C maximum relative humidity (non-condensing)Storage Temperature−30 °C to +65 °C (−22 °F to +149 °F)Vibration/Mechanical ShockAll models meet Mil. Std. 202 G requirements method 201A. Also meets IEC 60947-5-2.Application NoteFor optimum performance, allow 10 minutes for the sensor to warm up CertificationsIndustrial ControlEquipment 3TJJUL Environmental Rating: Type 1Required Overcurrent ProtectionWARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.Overcurrent protection is required to be provided by end product application per the supplied table.Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.Supply wiring leads < 24 AWG shall not be spliced.For additional product support, go to .σ measured valueP/N 194204 Rev. B - Tel: +1-763-544-31647Performance Curves0.60.50.40.30.20.10100200300DISTANCE (mm)R E P E A T A B I L I T Y ( ± m m )400Figure 15. Repeatability (90% to 6% reflectance)123456782000DISTANCE (mm)R E P E A T A B I L I T Y ( ± m m )4006008001000Figure 16. Repeatability (90% to 6% reflectance)0.1500.1000.1250.0750.0500.0250.0300100200300400DISTANCE (mm)T e m p e r a t u r e E f f e c t (± m m / °C )Figure 17. Temperature Effect0.60.40.50.30.20.10200DISTANCE (mm)T e m p e r a t u r e E f f e c t (± m m / °C )4006008001000Figure 18. Temperature EffectBanner Engineering Corp. Limited WarrantyBanner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,NEGLIGENCE, OR OTHERWISE.Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: .© Banner Engineering Corp. All rights reserved。
BCQ超载安装说明(中英文版)
BCQ系列起重限制器安装说明书BCQ series overload limiter installation instructions安装前注意事项(Notice before installation)：●安装前请核对本产品型号是否符合您的起重设备。
Please check whether this model can meet your lifting equipment before installation.●开机后检查本机是否能正常工作。
Check whether the equipment can work normally after switch on.●本产品的供电应不受任何控制电器的控制（电源总开关除外）。
Power supply of the products shall be free from any electrical control (except thepower master switch)●本产品禁止在雨淋和强腐蚀环境下工作，如在户外应加装有防雨措施。
This product is banned to be used in the rain and the strong corrosive environment, it should be equipped with rainproof measures if used in outdoor.1. 传感器的安装(The sensor installation)传感器必须安装在电动葫芦钢丝绳固定端，将钢丝绳嵌入传感器固定块内（如图一示），拧紧螺栓即可。
Fix the sensor directly on the steel wire rope(fixed end) of electric hoist, and make the wire rope embedded sensor fixed block, then tighten screw.(refer below picture)图一2. 接线(connection with electric box)电源接线：将带有“380V”标示的两根电源线接入380V电源，电源应不受其他电器设备的控制（电源总开关除外）。
Regatta Compass Sensor 用户手册和安装指南说明书
REGATTA Compass SensorProduct reference: 90-60-396USER MANUAL&INSTALLATION GUIDERev : 1Zi de Kerandré – Rue Gutemberg – 56700 – HENNEBONT – FRANCECONTENTS1OPERATION (3)P RESENTATION (3)L IST OF CHANNELS DISPLAYED (4)ALARMS SETTING (4)F ILT E R ING OF THE CHANNELS (4)D IAGNOSTIC FOR 1ST LEVEL TROUBLESHOOTING. (5)2SENSOR CALIBRATION (6)O FFSET SETTING (6)COMPASS AUTOCOMPENSATION (8)3INSTALLATION (9)L IST OF ACCESSORIES (9)INSTALLATION PRECAUTIONS (9)I NSTALLING THE COMPASS ON A VERTICAL SURFACE (10)C ONNECTION TO THE TOPLINE BUS (14)1 OPERATIONPRESENTATIONThe Regatta Compass sensor is a measuring instrument that provides the magnetic heading, heel and pitch of the boat.It is connected to the Regatta Compass interface of your TOPLINE installation.The sensor is equipped with a 10-meter cable, a mounting bracket, two screws and the Regatta Compass interface.architecture of the installationLIST OF CHANNELS DISPLAYEDThe Regatta compass, connected to the TOPLINE bus of your installation, creates the channel below. They are accessible from the displays of the TOPLINE range.ALARMS SETTINGThe setting of an alarm enables you to monitor the magnetic heading you are following. When the preset angle range is exceeded, a warning message is displayed and an audible alarm is activated.There is no alarm for heel and pitch.ProcedureDisplay the magnetic heading channel.Select the BASE sub-channel and enter the value of the reference heading selected for the alarm.Select the RANGE sub-channel and enter the tolerance on either side of the reference heading.0°To cancel the alarm, enter the value 0 in the RANGE sub-channel.Thus, the setting of an alarm on the compass will allow you to effectively monitor the heading consistency of your boat.To activate the alarms, please refer to the user guide of your display.FILTERING OF THE CHANNELSThe level of filtering of a channel determines the frequency of update of the data displayed. For example, in rough sea when the boat moves significantly, it is useful to increase the filtering of the magnetic heading channel to stabilise the value displayed. Conversely, in calm sea, low filtering will be preferable to obtain a fast response of the display.Filtering is adjustable between 1 and 32, and the default value is 8. The lower this value is, the higher the frequency of update is.Please refer to the user guide of your display to adjust the filter setting.Technical specificationsPower supply: 10 to 16VDCPower consumption: <200mA (Compass & Interface)Resolution: 0.1° (with Processor)Roll and pitch measurement range: +/- 50°Tightness: IP66Weight: 270gOperating temperature: -10°C to +50°CStorage temperature: -20°C to +60°CDIAGNOSTIC FOR 1ST LEVEL TROUBLESHOOTING.This chapter can help you rapidly resolve minor problems which do not require the intervention of a specialist. Before contacting technical support, please check the troubleshooting table below.Problem Possible causes and solutionsThe Topline installation does not detect the compass.The bus cable is not or is badly connected to the terminal box : check theplugging inside the terminal box. Check the state of the cables : theymust not show any sign of wear or cut.The magnetic heading displayed is very different from that indicated by the steering compass.Check that no equipment likely to disrupt the steering compass of your boat or the fluxgate compass is in the vicinity: please consult the list in the installation chapter.Check that the steering compass of your boat is compensated.Carry out a calibration of the compass.If you do not manage to solve the problem, please contact your distributor.2 SENSOR CALIBRATIONThe Regatta Compass is adjusted at the factory. However, an offset adjustment is required to adapt the sensor to the specificities of your boat and to obtain an optimum measurement accuracy. Follow the calibration procedure below, while visualising the settings on a display: please refer to the user guide of your display.OFFSET SETTING2.1.1 PrincipleAfter the installation, it is necessary to adjust the OFFSET of the Regatta Compass so that the magnetic heading displayed is identical to the true magnetic heading.In order to do that, you must carry out an actual test at sea with your boat. Take the GPS unit of your boat as reference, and make sure there is no current and the sea is calm in the area chosen for this test. Follow a set bottom (magnetic) heading and note the heading shown by the magnetic heading channel of your display. Then, deduce the difference between the steering compass and the magnetic heading displayed : this value is the correction offset of the Regatta compass.2.1.2 Procedure for setting the offset coefficient (the default offset value is 0):Select the calib offset sub-channel of the magnetic heading channel.Enter the new calculated offset coefficient and validate using the enter key. The new setting will be saved to the memory.2.1.3 Procedure for setting the heel offset (the default offset value is 0):Select the sub-channel offset calib of the Heel channel.Enter the new offset coefficient and confirm by pressing enter. The new setting will be saved to the memory.2.1.4 Procedure for setting the pitch offset (the default offset value is 0):Select the sub-channel offset calib of the Pitch channel.Enter the new offset coefficient and confirm by pressing enter. The new setting will be saved to the memory.Please refer to the user guide of your display to perform the setting.COMPASS AUTOCOMPENSATIONOn some boats, the Regatta Compass may be strongly disrupted by its environment. Despite a careful installation and an offset properly adjusted, an important difference remains between the magnetic heading displayed and the true magnetic heading, throughout the measurement range between 0 and 359°. In this case, you can perform an autocompensation of the Regatta Compass to achieve an acceptable level of accuracy.2.1.5 Autocompensation principleThe operation consists in executing a perfect circle with your boat at a rigorously constant speed. Thus, your Regatta Compass will be accurately corrected between 0and 359°.2.1.6 Autocompensation procedure for the Regatta CompassIn order to achieve a successful autocompensation, you must sail:-On a smooth sea, with no current,-Away from large magnetic masses such as cargo ships, buoys, metallic pontoons,…-At a constant speed of about 2 or 3 knots.1. Display the magnetic heading channel.2. Launch the “autocompensation” mode according to the procedure described in the userguide of your display.3. Start to describe the circle then launch the autocompensation procedure.4. One circle is enough to perform the autocompensation correctly.5. The display then sends out a message to the user indicating that the autocompensation issuccessful. The number 3 for the Gyropilot and the number 3000 alternately with dashes for the other displays (Performance, TL25 and SL50).6. Exit the autocompensation mode.Please refer to the user guide of your display to perform the autocompensation procedure. Should there be a problem during autocompensation, the display will notify the user of the cause of the fault indicating alternately, for 5 seconds, the message PANNE with the following code :-code 11: Failure through timeout (> 5 minutes) or excessively slow rotation (< 30 sec / 45°). -code 12: Failure through excessive heel.-code 13: Any other error.In case of autocompensation error, the measurements are not saved to the memory and the sensor resumes its normal operating mode.3 INSTALLATIONBefore starting the installation, take the time to select the most appropriate location for the sensor. Indeed, the Regatta Compass and its TOPLINE interface, just like the steering compass of your boat, is sensitive to metal masses, the movements of the boat and the disturbances caused by electrical appliances. Although it can be autocompensated, the installation must be carefully carried out in order to achieve an optimum level of accuracy. LIST OF ACCESSORIES-TOPLINE Terminal box: 90-60-121-TOPLINE bus cable: 20-61-001INSTALLATION PRECAUTIONSThe location of the sensor must be:-as close as possible to the pitch and roll centres of the boat; the closer it is to the centre of gravity, the more stable the measurement will be.-more than one metre away from onboard magnetic compasses (to avoid a mutual disturbance).-as far as possible from onboard magnetic masses.-With the least amount of vibration.-Do not install the compass inside boats with a steel hull. A position on the mast can be considered on this type of boat.Below is a list of equipment likely to disrupt a fluxgate compass:-The keel of the sailing boat (when it is made out of cast iron or steel).-The radio and radar equipment.-The boat’s engine.-Generators and battery chargers.-Voltage regulators.-Electrical motors.-Tool boxes and anchors.-The electrical windlass.-High voltage electrical cables.Before installing the Regatta Compass, you can check that the location will not be disrupted by following the procedure below:Place a bearing compass at the selected location. Then, with your boat, execute a full 360° circle in order to compare the information provided by the steering compass and the boarding compass. If the variations are less than 10°, the location is suitable.Also make sure you will be able to run the cable without being too close to the high amperage cables, such as those of the generator motor and batteries. Keep a distance of at least 1 metre between the cables.INSTALLING THE COMPASS ON A VERTICAL SURFACEUsing a spirit or electronic level, mark the mounting holes of the mounting bracket at the chosen location.Drill the 4mm holes and screw the self-tapping stainless steel screws.Drill 6mm holes for the mounting bracket centre screws.Spirit levelSensor preparationThere are two ways to install the sensor:Using threaded pins:This method is easier for the user because it allows the position of the compass to be adjusted. However, these screws will protrude under the sensor by about 20mm, which can prevent the compass from being installed in a limited space.Install the cable and the seal on the compass.Screw the pins onto the compass.Serial number ConnectorArrow pointing forwardCompassThreaded pin ConnectorSealUsing screws: The screws allow the space needed for the compass and its mounting bracket to be optimised.Installation of the compassCompass Seal Threaded pin CableMounting bracket Positioningscrews Washers Washers NutScrewPass the connector of the compass through the seal. Connect the cable to the compass.11 46_Regatta_Compass_Interface_um_EN_14Insert the seal onto the compass so as to match the mounting holes between the compass and the seal. Pass the cable through the mounting bracket and place the compass onto its mounting bracket. Line up the “Forward” arrow with the centreline of the boat. Screw the mounting screws or nuts, depending on the chosen solution. Make sure the axis of the compass has not moved while tightening the screws or nuts.Installing the compass on a horizontal surfacePass the connector of the compass through the seal. Connect the cable to the compass. Insert the seal onto the compass so as to match the mounting holes between the compass and the seal. Drill the holes for the threaded mounting pins of the compass using a 6mm drill bit. Drill the cable hole using a 38mm drill bit. Pass the cable through the hole. Position the compass on the surface. Screw the threaded pins onto the compass. Place the flat washers and lock washers on the pins. Hand screw the nuts onto the pins.12 46_Regatta_Compass_Interface_um_EN_14Serial numberConnectorCompassThreaded pinConnectorConnectorSeal Positioning arrowMounting surfaceFlat washer Lock washerNut13 46_Regatta_Compass_Interface_um_EN_14CONNECTION TO THE TOPLINE BUS1. Run the compass bus cable to the interface of the Regatta Compass of your installation. 2. Connect the bus cable of the Regatta compass interface to a terminal box. 3. Connect the bus cable inside the terminal box:If you reduce the length of the bus cable, strip and galvanise the wires before connecting them inside the terminal box.REGATTA COMPASS-+12VDC power supplyDATA black 12VDC whiteTerminal box 90-60-41714 46_Regatta_Compass_Interface_um_EN_14NOTES_____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________15 46_Regatta_Compass_Interface_um_EN_14NOTES_____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________16 46_Regatta_Compass_Interface_um_EN_14。
WayCon UFA-150, UFA-200 Ultrasonic Sensor安装说明书
INSTALLATION GUIDE Ultrasonic Sensors Series UFA-150, UFA-200For further information please see the data sheet at /products/ultrasonic-sensors/ WayCon Positionsmesstechnik GmbH would like to thank you for the trust you have placed in us and ourproducts. This manual will make you familiar with the installation and operation of our ultrasonic sensors.Please read this manual carefully before initial operation!Unpacking and checking:Carefully lift the device out of the box by grabbing the housing. After unpacking the device, check it for any visible damage as a result of rough handling during the shipment. Check the delivery for completeness. If necessary consult the transportation company, or contact WayCon directly.The sensor can be mounted with the two M12 nuts (HEX 17) which are included in the delivery. Ultrasonic sensors may be installed in any position, as long as depositions like dust, spray mist, or condensing humidity are avoided on the sound active membrane.In case several ultrasonic sensors are used in one application, it is important to leave sufficient distance between them. Otherwise the sensors may interact which leads to false measurement values.By using a sound deflection angle the sound beam can be redirected, at the expense of the sensor's maximum measurement range. A plain and hard surface should be used for the defection of the sound beam. Redirecting the sound beam with multiple sound deflection angles should be avoided.Function Connector M12+24 V Pin 1Teach-In Pin 20 V Pin 3Pin 4Analog / OUT PNPINSTALLATION GUIDEUltrasonic Sensors Series UFA-150, UFA-200For further information please see the data sheet at /products/ultrasonic-sensors/UFA-200UFA-150-FBUFA-150-CPSOUND CONE GEOMETRYThe exact geometry of the sound cone depends on the air-pressure, temperature, humidity and the size of the target.Smooth surfaces can be detected up to an inclination angle of 10°. However rough and structured (granular) surfaces can be detected up to higher angles.UFA-200Blind RangeUFA-150-FBUFA-150-CPBlind RangeTEACH-IN GUIDEUltrasonic Sensors Series UFA-150, UFA-200For further information please see the data sheet at /products/ultrasonic-sensors/UFA...CU / CIThe two measuring limits are set by connecting the teach wire with either the power supply -U B (0 V) or +U B (+24 VDC). The voltage must be active for at least 1 s on the teach wire. During teaching the LED shows if the sensor has detected the object. With -U B the lower measuring limit (0 V or 4 mA) and with +U B the upper measuring limit (10 V or 20 mA) is taught. Thus it is possible to teach a rising or a falling ramp.● Place the object to the lower measuring limit (where 0 V or 4 mA is expected)● Teach lower measuring limit with -U B● Place the object to the upper measuring limit (where 10 v or 20 mA is expected)● Teach upper measuring limit with +U BUpper and lower measuring limits can be reprogrammed at any time.Attention: The teach wire must not be connected during normal operation. The sensor can therefore be operated after teaching with a 3 wire cable.LED red LED yellowDuring teach-in:- Object detected off blinking- No object detected blinking off- Object not reliably detected on offNormal operation PNP off sw itching statusNormal operation analogue off onError on last statusSWITCHING OUTPUTRETROFLECTIVE MODEWindow operation opener NC:Set target to near switching point Teach switching target at with +U B Set target to far switching point Teach switching point with -U BWindow operation closer NO:Set target to near switching point Teach switching point with -U B Set target to far switching point Teach switching point with +U BSwitching point closer NO:Set target to switching point Teach switching point with +U B Point sensor at space (>1.5 m) Teach with -U BSwitching point opener NC:Set target to switching point Teach switching point with -U B Point sensor at space (>1.5 m) Teach with +U BTEACH-IN GUIDEUltrasonic Sensors Series UFA-150, UFA-200For further information please see the data sheet at /products/ultrasonic-sensors/UFA-150-FB UFA-200Sound beam dashed line solid lineBeam Ø at 0 mm ca. 3 mm ca. 9 mmMaximum beam Øca. 15 mm ca. 23 mmCHEMICAL RESISTANT VERSIONNOTESWarningThese devices are not designed for critical safety or emergency shut-down purposes. Therefore they should never be used in an application, where a malfunction of the device could cause personal injury. Environmental InfluencesUltrasonic sensors are made for the use in atmospheric air. Environmental Influences like rain, snow, dust or smoke have no influence on the accuracy of the measurement. However, measurements under pressure (higher that the atmospheric pressure) are not possible with ultrasound sensors.Strong wind or air turbulences may lead to instability in measurement values. A flow speed up to a few m/s is unproblematic and will have no influence on the sensor's accuracy.Target InfluencesLiquidsare excellently detectable with ultra sound. A classic application for ultrasonic sensors is level measurement. The sound beam axis however must have a maximum deviation of 3° vertically to the liquid level (no strong waves), otherwise the reflected sound will miss the sensor.Hot Targetswith high temperatures cause a thermal convection in the surrounding air. For this reason the sound beam may be strongly diverted vertically to it's axis, so that the echo is weakened, or can no longer be received at all.For convex (cylindrical and spherical) surfaces,every area element has a different angle to the sound cone’s axis. The reflected cone thus diverges and the portion of the sound energy reflected to the receiver is reduced correspondingly. The maximum range decreases with the decreasing size of the cylinder (ball).The roughness and surface structures of the objectto be detected also determine the scanning capacities of the ultrasonic sensors. Surface structures that are larger than the ultrasound wavelength, as well as coarse-grained bulk materials, reflect ultrasound in a scattered manner, and are not detected optimally by the sensor under these conditions.Hard materialreflects almost all of the impulse energy from ultrasound applications in a way that makes them very easy to detect with ultrasound.Soft material,on the other hand, absorbs almost all of the impulse energy. It is thus harder to detect with ultrasound. These materials include felt, cotton, coarse meshes, foam, etc.Thin-walled foilsbehave like soft materials. To be able to use ultrasound, the foil thickness should be at least 0.01 mm.DECLARATION OF EC-CONFORMITYACCESSORIESPIN Cable colour 1brow n 2w hite 3blue 4blackCable w ith m ating connector M12, 4 pole, shielded K4P2M-S-M12K4P5M-S-M12K4P10M-S-M12K4P2M-SW-M12K4P5M-SW-M12K4P10M-SW-M122 m, straight connector, IP675 m, straight connector, IP6710 m, straight connector, IP672 m, angular connector, IP675 m, angular connector, IP6710 m, angular connector, IP67Based on:EN 60947-5-2 + amendments (proximity switches)EN 60947-5-7 + amendments (proximity sensors with analogue output)This is to certify that the following products correspond to the mentioned specifications. Classification Ultrasonic Sensors SeriesUFA-150, UFA-200Test on immunity IEC 61000-6-2 (Industry)Type of testapplied harmonized standards:EN 61000-4-2, EN 61000-4-3, EN 61000-4-4The declaration of conformity loses its validity if the product is misused or modified without proper authorisation.Taufkirchen, 13.03.2013Andreas Täger CEO。
西门子AG Mag 5000 6000及相关传感器安装和故障排查指南说明书
Index …A.0 Recommended Tools Page 51.0 Mechanical Installation Page 6 1.1 Sensor Installation Page 61.2 Sensor Prom Installation. Page 72.0 Wire Connections Page 8 2.1 Wire Connections for Compact Sensor. Page 8 2.2 Wire Connections for Remote Sensor. Page 8 2.3 Cable Specifications Page 9 2.4 Examples of Good and Bad Installations. Page 102.5 Overview of Transmitter Connections Page 113.0 Parameters Page 12 3.1 Basic Settings Page 14 3.2 Output Parameters Page 15 3.3 Service Menu Page 163.4 Sensor Characteristics Page 184.0 Fault Finding. Page 19 4.1 Error Codes. Page 19 4.2 Sensor Fault Finding. (Sensor Full) Page 21 4.3 Sensor Fault Finding. (Sensor Empty) Page 224.4 Coil Resistance Table (Connections 85 & 86) Page 235.0 Sitrans FM Magflo Verificator – Important Instructions Page 245.1 Verificator – Check List Page 266.0 Appendix. Page 27 6.1 Flow Meter Check List, Compact. Page 27 6.2 Flow Meter Check List, Remote. Page 27 6.3 Sensor Operating Range Page 286.3 Cable Kit Part Numbers Page 297.0 Technical Support Page 30A.0 Recommend ed ToolsInsulation Tester 500V.ExampleRS Pro, Insulation Tester 4000M CAT III 1000 VRS Stock No. 893-7913Moving Coil MeterExampleMaplin MT 2017 Large Analogue MultimeterCode: N60LK1.0 Mechanical Installation 1.1 Sensor InstallationSensor needs to be full at all times.Avoid positioning measuring electrodes at top and bottom of pipe.Straight Diameters for optimum performanceVertical Pipes1.2 Sensor Prom Installation.1 2 3 41Sensor shipped with Sensor-Prom installed in junction Box.2Remove SensorProm before potting terminal box’3Make sure Sensor-Prom details match details of Magflow Sensor, Cal Factor & Serial Number4Install Sensor-Prom into transmitter REMOTE junction box (as shown).2.0 Wire Connections2.1 Wire Connections for Compact Sensor.2.2 Wire Connections for Remote Sensor.2.3 Cabl e SpecificationsColourCod e for Factory Cable Kit.2.4 Exampl es of Good and Bad Installations.Verificator insulation test failed Verificator insulation test Passed2.5 Overview of Transmitter ConnectionsElectrode connections – 82, 0, 83 standard configuration with No empty pipe detection (EPD). Terminals 81 and 84 used for empty pipe detection, and can only be used with Siemens supplied double screen cable. Screen cable at sensor end only. Keep unscreened lengths to a maximum of 50mm. Coil connections - 85 – 86 standard screened cable can be used. Connect screen to earth and sensor and transmitter. to prevent corruption of electrode3.0 ParametersThe factory setting of 1000 can be re-established asfollows:Switch off power supplyPress the TOP UP (Top Left) key and switchon the power supplyRelease the key after ROM and RAM testsare completedThe user code is now reset to 1000.3.2 Output ParametersCurrent OutputNOTE:Current Output - “Time Constant” effects response time of unit, (Mag 6000/5000) not just themA output.Time Constant can only be altered if mA is set to ON.If the output terminals (31, 32) are not connected , Turn off mA output after adjusting “Time Constant”, this will prevent P42 alarm. May require power re-cycle to clear alarm. Digital Output Set to Pulsed3.3 Service MenuExcitation frequency can be used to check for noise,1. Lower Low flow cu-off to 0.1%2. Turn Off Excitation.3. Any flow value indicated on the top line would indicateexcessive noise.4. Do not use the Verificator, and check electrode and coilcables.Signal suitability is a level from 0 to 9 of the electrode measured voltage.Level 0 is equal to the limit value that is set for empty pipe error detection, and level 9 is the best signal measured.3.3 Service Menu Continued3.4 Sensor Characteristics4.0 Fault Finding.4.1 Error Cod es.The converter system is equipped with an error and status log system with 3 groups of information.1. Information without a functional error involved2. Warnings which may cause malfunction in the application. The cause of the error maydisappear on its own.3. Permanent errors which may cause malfunction in the application. The error requires anoperator intervention.4. Fatal error which is essential for the operation of the flowmeter2 menus are available in service and operator menus for registration of information and errors1. Error pending2. Status logTwo Flashing Triangles indicate a Fault Condition The current Error can be viewed in run ModePress Until Error Pending is DisplayedError Logs Can be view under Service Mode4.1 Error Codes Continued..W = Warning P = Permanent F = Fatal4.2 Sensor Fault Finding. (Sensor Full)4.3 Sensor Fault Finding. (Sensor Empty)4.4 Coil Resistance Table (Connections 85 & 86)1) On MAG 1100 DN 15 produced as from May 1999 the coil resistance must be 86 ohm, +8/ 4 ohm. All resistance values are at 20 °C.The resistance changes proportionally 0.4% / °C.5.0 Sitrans FM Magflo Verificator Important InstructionsBEFORE VERIFICATIONSteps 1 to 5 below MUST be completed before verification is carried out 1. Make sure the Sitrans FM sensor is full of liquid and the flow meter isoperating.2. Switch off the power to the flow meter to be verified.3. Remove the transmitter (Mag5000 or Mag6000).4. Ensure sensor and transmitter are correctly earthed.5. Insulation Check – Coils.Using an insulation tester (megger), with 500v insulation voltage, check for correct insulation between the electromagnetic coils and ground.Measure the resistance between terminal 85 and ground, then betweenterminal 86 and ground.The resistance should be infinite (greater than 500 Megohms).If the insulation test fails, DO NOT connect the Verificator to the flow meter.Warning: Connecting to a flow meter which has failed insulation will damage the Verificator.Typical repair cost: £2000.00 to £3000.00.CONNECTING THE VERIFICATORSteps 6 to 9 MUST be done with power disconnected from both Verificator and flow meter.6. Place the Verificator close to the transmitter.7. Plug the 3 colour coded flying leads into the adaptor.(Line up the plug and socket red dots and push firmly into place).8. Place the adaptor onto the terminal box and secure the screws.9. Plug the transmitter into the Verificator.DURING VERIFICATION10. Switch on the power to the Sitrans FM flow meter.11. Turn on the Verificator power switch.12. Wait for Verificator to display the “File #” list.13. Choose the file name for the flow meter to be verified.14. Press the “Go” key to start the test.Refer to the Verificator manual for detailed information about the verification process and diagnostic messages.Turn over for further instructions…Important:Do not press the keypad or change any settings on the transmitter during the verification process.Never switch off power to the Verificator during a test, unless the test has been stopped (by pressing the “Esc” key).AFTER VERIFICATION15. When the verification is finished press “Go” to return to the main menu andautomatically store the data.16. Turn off the Verificator power switch.17. Switch off the power to the Sitrans FM flow meter.18. Remove the adaptor and re-fit the transmitter.19. Switch on the power to the Sitrans FM flow meter.WarningDisconnection of the transmitter or the Verificator adaptor during a test may damage the Sensorprom module, the transmitter or the Verificator.In normal use the Verificator power cable (maximum 2.5m) should be used in a workshop environment when downloading data to a PC following site verifications.5.1 Verificator – Check ListCoil circuit (connections 85 & 86) must be Megger tested with reference to earth before using Verificator. Failure to comply too this procedure can result in damage to Verifcator. If in doubt please contact Siemens.There are a number of possible reasons why the Verificator may fail the Insulation test on a Magflo flowmeter. The most common reasons are listed below.1.0 Converter Failed1. Press ESC to end Verification2. Replace MAG5000/MAG60002.0 Insulation Test Failed2.1 Compact Mounted Converter1 Black moulded coil and electrode connectors not mounted on the connection card.2 The pipe is not full of fluid.3 Moisture in the connection box.4 Electrodes or coil circuit grounded. (Carry out sensor checks)2.2 Remote mounted converter1 The pipe is not full of fluid.2 Meter body not grounded to the fluid. (Confirm if Magflo type has earthing electrodes or an earthingring fitted).3 Incorrect wiring connections of the coil and electrodes4 Unscreened lengths of wire on the electrode circuit. Max unscreened 50mm (better with 25mmmax) at any point including Junction Boxes and cabling inside panels.5 Discontinuous screen in any Junction Boxes or panel terminations.6 Incorrect cable being used i.e multi core (spare cores act as signal pick up aerials) or unscreenedcables.7 Two separate cables not used for coil and electrodes.8 Screen on the coil cable not connected at both ends9 Crimps used on wiring and poor connection made.10 Moisture in either the sensor or remote electronic connection boxes.11 Electrodes or coil circuit grounded. (Carry out sensor checks)12 Lightning arresters in circuit. (These have a built in grounding circuit)13 Crossed connection between two sensors i.e electrode connections made to a different converter tothe one driving the coils.If possible try a signal converter compact mounted in order to eliminate cable problems. From our experience incorrect cable installation is the main cause of Insulation failure when using the Verificator.3.0 Sensor Failed – Magnetism FaultData relating to magnetic properties deviates from data stored in Sensor-promTrouble shooting may reveal: -1. Short circuit within excitation coils or to ground, This may have damaged Verificator.2. Bad or missing connection of coil cable.3. Corrosion or loose connection within the magnetic circuit.4. Foreign magnetic material within the flow sensor5. Sensor-prom failed or corrupted (Indicated by error F61 on signal converter display)6. Changing excitation frequency from default can cause a coil error change back to default whileperforming Verification.6.0 Appendix.6.1 Flow Meter Check List, Compact.Check power connection for the Mag 6000, including earth connectionCheck Earth connection to bottom plateEnsure Sensor Prom is installed and serial number matches serial number on junction boxEnsure Molded plug (2 pins) with indication 85 & 86 is connected to PCB with corresponding number.Ensure Molded plug (3 pins) with indication 82, 83 & 0 is connected to PCB with corresponding number.Insert Communication card into base of Mag 6000 transmitter if required.Test coil insulation at 500 Volts, measure 85, to earth, and 86 to earth.With Moving coil meter test electrode circuit (see page xx)Fit Mag 6000 transmitter and tighten 2 fixing screws.Turn on power and check for and errors.6.2 Flow Meter Check List, Remote.Check power connection the Mag 6000, including earth connectionRemove Sensor Prom from sensor junction boxEnsure Sensor Prom is installed in remote transmitter and serial number matches serial number on junction box of connected sensorFit white terminal block to metal plate in sensor using x2 fixing screws.Fix Molded Plug into white terminal block in sensor ensuring all screw as tight Using recommended cable make wire connections in accordance with page xx. Ensure unscreened lengths in sensor and transmitter are less than 50mm.Insert Communication card into base of Mag 6000 transmitter if required.Test coil insulation at 500 Volts, measure 85, to earth, and 86 to earth.With Moving coil meter test electrode circuit (see page xx)Fit Mag 6000 transmitter and tighten 2 fixing screws.Turn on power and check for and errors.6.3 Sensor Operating RangeIdeal flow velocities between 0.5 and 5 m/sec meter will operate up to 10m/sec.6.4 Cable Kit Part NumbersCabling:Cable kit with standard coil cable, 3 x 1.5 mm2/18 gage with shield PVC and electrode cable double shielded, 3 x 0.25mm2 (-30 to +70 deg C)Steel Wired Armoured Cabling:Cable kit with standard coil cable, 3 x 1.5 mm2/18 gage with shield PVC and electrode cable double shielded, 3 x 0.25mm2 (-30 to +70 deg C).Important: Due to the weight of the cable, armoured cabling is not suitable for pre-potted sensors.。
Sensor_Installation
The transducer has internal “sensing heads” which generate independent output signals, so it is impor-tant that the flat edge is positioned properly.Overtightening of the set screw will result in damage internally and the transducer will no longer function.Additionally, “floating” a sensor by not tightening the set screws according to the instructions may cause the sensor to loose gapping due to excessive ma-chine vibration.InstallatIon InstructIons:YELLOW (LEAD SIGNAL)RED (+12VDC)BLACK (TRANSDUCER GROUND)VIOLET (TRAIL SIGNAL)BACD This block uses a permanent alignment plug and nylon-tipped setscrew. This method ensures the sensor is mounted with the flat properly orientated.Important : Do not oVErtIGHtEn nYlon tIPPED sEtscrEWNYLON-TIPPED SETSCREW FIGURE 1Preparation for Installation The transducer has already been pre-tested at the factory and a small sticker should be located on the face. This sticker provides the recommended gapping distance (.005) between the rod and the transducer.If the sticker does not exist, proceed to install 2 layers of Scotch tape (.0025 per piece) on the face and make sure the tape covers the face only.cautIon : Any tape located on the sides of the transducer body may prevent proper insertion of the transducer into the transducer mounting block due to the close tolerances that exist.step-by-step InstallationInspect the transducer hole on the mounting 1. block to ensure it is free and clear of debris or oils.Carefully insert the transducer into the hole and 2. rotate until the flat edge lines up with the permanent alignment key.nEW 3. : Insert the transducer until it touches the rod. IMPortant : Due to a change in magnet placement, for increased sensitivity, the magnet will no longer pull the transducer to the rod.Ensure the transducer is in contact with the rod 4. perpendicular to the direction of motion.Hold the transducer in place and tighten the 5. nylon tipped set screw as shown in Figure 1.Visi-Trak® sEnsor Inst alla tIoncautIon:sEnsor WIrInG:。
Genie GS-1530, GS-1532, GS-1930, GS-1932 Service M
Serial Number RangeGS-1530from SN GS3015A-141946 toGS3016A-151486GS-1532from SN GS3016P-151487 toGS3016P-160599GS-1930from SN GS30P-160600GS-1932Part No. 1275130GTRev A3April 20172GS-1530, GS-1532, GS-1930, GS-1932Part No. 1275130GTApril 2017Part No. 1275130GT GS-1530, GS-1532, GS-1930, GS-19323April 2017How to Read Y our Serial NumberThis manual is updated frequently. If you have a printed manual, you can keep it up to date bydownloading new figures from the Genie website at . For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at .How to Read Y our Serial Number..........................................3Parts Stocking List.................................................................7How to Order Parts................................................................8Service Parts Fax Order Form.. (9)001 Parts Stocking List001.1 Parts Stocking List (10)100 Decals101.1 Decals with Words, GS-1530, Battery Side, ANSI &Austalia................................................................................12102.1 Decals with Words, GS-1530, Ground Controls Side,ANSI & Australia..................................................................14103.1 Decals with Words, GS-1530, Platform, ANSI...........16104.1 Decals with Words, GS-1530, Platform, Austraila......18105.1 Decals with Symbols, GS-1530 Battery Side, ANSI &CE........................................................................................20106.1 Decals with Symbols, GS-1530 Ground Control Side,ANSI & CE...........................................................................22107.1 Decals with Symbols, GS-1530 Platform, ANSI........24108.1 Decals with Symbols, GS-1530 Platform, CE............26109.1 Decals with Words, GS-1532, Battery Side,Australia...............................................................................28110.1 Decals with Words, GS-1532 Ground Controls Side,Australia...............................................................................30111.1 Decals with Words, GS-1532 Platform, Austraila.......32112.1 Decals with Symbols, GS-1532 Battery Side, CE.....34113.1 Decals with Symbols, GS-1532 Ground Control Side,CE........................................................................................36114.1 Decals with Symbols, GS-1532 Platform, CE............38115.1 Decals with Words, GS-1930 Battery Side, ANSI &Australia...............................................................................40116.1 Decals with Words, GS-1930 Ground Controls Side,ANSI & Australia..................................................................42117.1 Decals with Words, GS-1930 Platform, ANSI............44118.1 Decals with Words, GS-1930 Platform, Austraila. (46)119.1 Decals with Symbols, GS-1930 Battery Side, ANSI &CE........................................................................................48120.1 Decals with Symbols, GS-1930 Ground Control Side,ANSI & CE...........................................................................50121.1 Decals with Symbols, GS-1930 Platform ANSI.........52122.1 Decals with Symbols, GS-1930 Platform CE.............54123.1 Decals with Words, GS-1932 Battery Side,Australia (56)124.1 Decals with Words, GS-1932 Ground Controls Side,Australia...............................................................................58125.1 Decals with Words, GS-1932 Platform, Austraila.......60126.1 Decals with Symbols, GS-1932 Battery Side, CE.....62127.1 Decals with Symbols, GS-1932 Ground Control Side,CE. (64)128.1 Decals with Symbols, GS-1932 Platform CE (66)200 Drive Chassis Components201.1 Steer Linkage and Wheels.........................................68202.1 Non-steer Axle Installation, All Models......................70203.1 Level Sensor Installation, All Models.........................72204.1 Pothole Protection Assembly.....................................74205.1 Battery Pack Module..................................................76206.1 Battery Charger.........................................................78207.1 Power Unit Module (to SN GS3016P-159832)..........80207.2 Power Unit Module (from SN GS3016P-159833)......82208.1 Ground Controls, All Models......................................84209.1 Electrical Wiring.........................................................86210.1 Power Cables.............................................................88211.1 Function Manifold and Accumulator Components.. (90)300 Scissor Components301.1 Scissor Assembly Installation....................................92302.1 Scissor Assembly, GS-1530/1532.............................94303.1 Scissor Assembly, GS-1930/1932.. (96)400 Platform Comonents401.1 Platform Components, GS-1530................................98402.1 Plattform Components, GS-1532.............................102403.1 Plattform Components, GS-1930.............................106404.1 Platform Components, GS-1932..............................110405.1 Platform Gates.........................................................114406.1 Power to Platform....................................................116407.1 Platform Controls.....................................................118408.1 Joystick Controller (120)500 Hydraulic Components501.1 Hydraulic Components............................................122502.1 Function Manifold. (124)503.1 Check Valve Manifold (126)4GS-1530, GS-1532, GS-1930, GS-1932Part No. 1275130GTApril 2017T able of Contents504.1 Brake Release Hand Pump Manifold.......................128505.1 Hydraulic Power Unit, All Models.............................130506.1 Lift Cylinder Assembly, All Models...........................132507.1 Hydraulic Hoses and Fittings.. (134)600 Accessories601.1 Alarm, Horn and Flashing Beacons.........................136602.1 Air Line to Platform..................................................138603.1 Platform Work Light.................................................140604.1 Voltage Inverter........................................................142605.1 Padded Auxiliary Rail, GS-1930 (144)700 Platform Overload Components701.1 Platform Overload (146)IndicesPart Number Index.............................................................148Part Description Index. (151)Cross ReferencesFittings Cross Reference (156)Part No. 1275130GT GS-1530, GS-1532, GS-1930, GS-19325April 2017T able of Contents (continued)6GS-1530, GS-1532, GS-1930, GS-1932Part No. 1275130GTApril 2017NotesPart No. 1275130GT GS-1530, GS-1532, GS-1930, GS-19327April 2017Parts Stocking List8GS-1530, GS-1532, GS-1930, GS-1932Part No. 1275130GTApril 2017How T o Order PartsPart No. 1275130GT GS-1530, GS-1532, GS-1930, GS-19329April 2017Fax Order Form10GS-1530, GS-1532, GS-1930, GS-1932Part No. 1275130GT001 Parts Stocking List April 2017001.1 Parts Stocking ListDescription Qty.Part No.ItemPAINT ,WET,TRAFFIC BLACK (1 GL)**1257733GT --1-gallonPAINT , AEROSOL, TRAFFIC BLACK 1258567GT --12-ounce spray paintPAINT ,AEROSOL,GENIE GRAY***1268GT --12-ounce spray paintPAINT ,AEROSOL,BRIGHT BLUE***1484GT --12-ounce spray paintPAINT ,WET,GENIE BLUE (1 GL)**32150GT --1-gallonPAINT ,WET,GENIE GRAY (1 GL)**32151GT --1-gallonGREASE,DIELECTRIC 4 OZ**66399GT --MANUAL,AEM SAFETY27581GT 1MANUAL,RESPON,A92.5 BOOM 31779GT --BELT,V , KUBOTA D9*******GT 2(refer to figure 402.1)AC MOTOR GEARBOX Z60E 226939GT 3(refer to figure 204.1)MOTOR CTRL, 48V , 3PH, 1234SE 1263938GT 4(refer to figure 302.1)FILTER,AIR,D9*******GT 5(refer to figure 403.1)FILTER,OIL,KUBOTA 866050GT 6(refer to figure 404.1)BELT,V , KUBOTA D9*******GT 7(refer to figure 402.1)PLUG AND CAP KIT -SERVICE,ORFS*49613GT 8(refer to figure 701.1)FILTER,ELEMENT ,BETA(5)=100060857GT 9(refer to figure 305.1)FILTER,ELEMENT ,BETA(10)=20088917GT10(refer to figure 305.1)001 Parts Stocking List April 2017001.1 Parts Stocking List100 Decals April 2017 101.1 Decals with Words, GS-1530, Battery Side, ANSI & AustaliaDescription Qty.Part No.ItemDECAL,DANGER,CRUSHINGHAZARD.................................................244255GT 1DECAL,DANGER DO NOT ALTERSWTC.....................................................131060GT 2DECAL,DANGER,ELECTHAZARD,PLUG.......................................131508GT3(Australia models)DECAL,DANGER,BA TTERYSAFETY***..............................................131788GT 4DECAL,LABEL,TIRE SPECS.................243093GT 5DECAL,LABEL,PWR TO CHARGR230V........................................................143658GT6(Australia models)DECAL DANGER TIP OVER TRAYS......144737GT 7DECAL,LABEL,PWR TO CHARGR 115UK...........................................................144980GT8(Australia models)DECAL,LABEL,TRANSPORTTIEDOWN*..............................................352475GT 9DECAL,LABEL,LIFTING EYE.................372086GT 10DECAL,INSTRUCTIONS-CHARGEROP...........................................................172970GT 11DECAL,LABEL,WHEEL LOAD 1530......282485GT 12(ANSI models)DECAL,DANGER-USE SAFETY ARM....182561GT 13DECAL,LABEL-WHEEL LOAD1530/32...................................................282570GT14(Australia models)DECAL,INSTRUCT,BATTERYCONNECT..............................................182657GT 15DECAL,DANGER-TIP-OVER,BATT........1114360GT 16DECAL,LABEL-TRANSPORTDIGRAM..................................................2114361GT 17DECAL,DANGER,ELEC HAZARD,GS.....1114385GT 18DECAL,DANGER,BRAKE RELSAFETY (1)T107029GT19100 DecalsApril 2017101.1 Decals with Words, GS-1530, Battery Side, ANSI & Austalia100 Decals April 2017 102.1 Decals with Words, GS-1530, Ground Controls Side, ANSI & AustraliaDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1Warning - Compartment Access.............128175GT 2DECAL,POWER TO PLA TFORM 115V...128235GT 3DECAL,DANGER,ELECTHAZARD,PLUG.......................................131508GT4(ANSI models)DECAL,LABEL,TIRE SPECS.................243093GT 5DECAL,LABEL,SAFETY ARM................143619GT 6DECAL,LABEL,PWR TO CHARGR230V........................................................143658GT7(ANSI models)DECAL,DANGER,CRUSHINGHAZARD.................................................244255GT 8DECAL DANGER TIP OVER TRAYS......144737GT 9DECAL,LABEL,PWR TO CHARGR 115UK...........................................................144980GT10(ANSI models)DECAL,LABEL,AIRLINE 110 PSI...........144981GT 11(option)DECAL,LABEL,TRANSPORTTIEDOWN*..............................................252475GT 12DECAL,LABEL,LIFTING EYE.................172086GT 13DECAL,EMERGENCY STOP ,GR...........172143GT 14DECAL,DANGER,IMPROPER USEHAZ.........................................................172853GT 15DECAL,LABEL,QUINTOLUBRIK............172998GT 16(models with Quintolub hydraulic oil)DECAL,LABEL,PETRO CANADA***......172999GT 17(models with Petro Canada hydraulic oil)DECAL,LABEL,ST A TOIL HYDRAWAY........................................................182160GT18(models with Statoil hydraulic oil)DECAL,LABEL,UCON HYDROLUBE.....182161GT19(models with UConn Hydrolube hydraulic oil)DECAL,CHEVRON RANDO HD.............182366GT20(models with Chevron Random hydraulic oil)DECAL,LABEL,WHEEL LOAD 1530......282485GT 21(ANSI models)Warning - Skin Injection Hazard.............182558GT 22DECAL,INSTRUCT -ANNUAL INSPREQ........................................................182559GT 23DECAL,DANGER-USE SAFETY ARM....182561GT 24DECAL,LABEL-WHEEL LOAD1530/32...................................................282570GT25(Australia models)DECAL,DANGER,ELEC HAZARD,GS.....1114385GT 26DECAL,EMERGENCY LOWERING.......1133276GT 27DECAL,OP INST ,GCON. (1)T107031GT28Description Qty.Part No.ItemDECAL,GCON P ANEL,GS (1)T112804GT29100 DecalsApril 2017102.1 Decals with Words, GS-1530, Ground Controls Side, ANSI & Australia100 Decals April 2017 103.1 Decals with Words, GS-1530, Platform, ANSIDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,LABEL,MANUAL NOT HERE.....128176GT 2DECAL,POWER TO PLA TFORM 115V...128235GT 3DECAL,WARN,IMPROPEROPERATION...........................................128236GT 4DECAL,LANYARD ANCHORAGEPOINT.....................................................340434GT 5DECAL, LABEL - DIRECTIONARROWS................................................243618GT 6DECAL,DANGER,TIP-OVER,TILT..........144736GT 7DECAL,LABEL,AIRLINE 110 PSI...........144981GT 8DECAL,COSMETIC,GENIE GS-1530**...262053GT 9DECAL,LABEL,PLA T CONTLOCATION..............................................182557GT 10DECAL,INSTR-MAX CAP 600LBS.........182564GT 11DECAL,INSTR-SIDE FRC,ANSI.............182565GT 12DECAL,DANGER-GEN SAFETY............1114386GT 13DECAL,LABEL,FAULT CODES..............1133596GT 14DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 15DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 16DECAL, UI, GS/GR, PROP LIFT............11256702GT 17DECAL, OP INST , PLA T, GS30, ANSI.....11257182GT 18DECAL, SMARTLINKPROPORTIONAL (2)1257923GT19100 DecalsApril 2017103.1 Decals with Words, GS-1530, Platform, ANSI100 Decals April 2017 104.1 Decals with Words, GS-1530, Platform, AustrailaDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,LABEL,MANUAL NOT HERE.....128176GT 2DECAL,POWER TO PLA TFORM 115V...128235GT 3DECAL,WARN,IMPROPEROPERATION...........................................128236GT 4DECAL,LANYARD ANCHORAGEPOINT.....................................................340434GT 5DECAL, LABEL - DIRECTIONARROWS................................................243618GT 6DECAL,DANGER,TIP-OVER,TILT..........144736GT 7DECAL,LABEL,AIRLINE 110 PSI...........144981GT 8DECAL,COSMETIC,GENIE GS-1530**...262053GT 9DECAL,LABEL,PLA T CONTLOCATION..............................................182557GT 10DECAL,INSTR-INDOOR USE,AUS........197618GT 11DECAL,DANGER-GEN SAFETY............1114386GT 12DECAL,LABEL,FAULT CODES..............1133596GT 13DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 14DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 15DECAL,INSTR-MAX CAP 600LBS.........182564GT 16DECAL, UI, GS/GR, PROP LIFT............11256702GT 17DECAL, OP INST , PLA T , GS30, AUS.....11257184GT 18DECAL, SMARTLINKPROPORTIONAL (2)1257923GT19100 DecalsApril 2017104.1 Decals with Words, GS-1530, Platform, Austraila100 Decals April 2017 105.1 Decals with Symbols, GS-1530 Battery Side, ANSI & CEDescription Qty.Part No.ItemDECAL,LABEL,TRANSPORT TIEDOWN*..............................................352475GT 1DECAL,LABEL,LIFTING EYE.................372086GT 2DECAL,SYMBOL-USE SAFETY ARM....182474GT 3DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT 4DECAL,SYMBOL-BA TTERY SAFETY.....182481GT 5DECAL,LABEL,WHEEL LOAD 1530......282485GT 6(ANSI models)DECAL,SYMBOL-BRAKE REL SAFETY..................................................182495GT 7DECAL,SYMBOL-CRUSHING HAZARD.................................................282562GT 8DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 9(CE models)DECAL,SYM-TIP-OVER,LIM SWITCH (1)114337GT 10DECAL,LABEL-TRANSPORTDIGRAM (2)114361GT 11DECAL-SYM-TIP-OVR,BATTRIES (1)114370GT 12DECAL SYMBOL TIP OVER TRAYS......1114372GT 13105.1 Decals with Symbols, GS-1530 Battery Side, ANSI & CE106.1 Decals with Symbols, GS-1530 Ground Control Side, ANSI & CEDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,POWER TO PLA TFORM 115V...128235GT 2DECAL,LABEL,PWR TO CHARGR 230V........................................................143658GT 3DECAL,LABEL,PWR TO CHARGR 115UK...........................................................144980GT 4DECAL,LABEL,AIRLINE 110 PSI...........144981GT 5DECAL,LABEL,TRANSPORT TIEDOWN*..............................................252475GT 6DECAL,LABEL,LIFTING EYE.................172086GT 7DECAL,EMERGENCY STOP ,GR...........172143GT 8DECAL,SYMBOL-COMP ACCESS........182473GT 9DECAL,SYMBOL-USE SAFETY ARM....182474GT 10DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT 11DECAL,LABEL,AUX LOWERING...........182482GT 12DECAL,LABEL,WHEEL LOAD 1530......282485GT 13(ANSI models )DECAL,SYMBOL-READ THE MANUAL.................................................182487GT 14DECAL,SYMBOL-SKIN INJECT HAZRD....................................................182560GT 15DECAL,SYMBOL-CRUSHING HAZARD.................................................282562GT 16DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 17(CE models)DECAL, LABEL, SAFETY ARM SYMB (1)97719GT 18DECAL,SYM-ELEC HAZARD,PLUG (1)114334GT 19DECAL SYMBOL TIP OVER TRAYS (1)114372GT 20DECAL,GCON P ANEL,GS......................1T112804GT 21106.1 Decals with Symbols, GS-1530 Ground Control Side, ANSI & CE107.1 Decals with Symbols, GS-1530 Platform, ANSIDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,POWER TO PLA TFORM 115V...128235GT 2DECAL,LANYARD ANCHORAGE POINT.....................................................340434GT 3DECAL, LABEL - DIRECTION ARROWS................................................243618GT 4DECAL,LABEL,AIRLINE 110 PSI...........144981GT 5DECAL,COSMETIC,GENIE GS-1530**...262053GT 6DECAL,SYMBOL-READ THE MANUAL.................................................182487GT 7DECAL,SYM-MAXCAP 600....................182501GT 8DECAL,SYM-SIDE FORCE 445N..........182656GT 9DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT 10DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 11DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 13DECAL, UI, GS/GR, PROP LIFT............11256702GT 14DECAL, SMARTLINKPROPORTIONAL (2)1257923GT 16107.1 Decals with Symbols, GS-1530 Platform, ANSI108.1 Decals with Symbols, GS-1530 Platform, CEDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,POWER TO PLA TFORM 115V...128235GT 2DECAL,LANYARD ANCHORAGE POINT.....................................................340434GT 3DECAL, LABEL - DIRECTION ARROWS................................................243618GT 4DECAL,LABEL,AIRLINE 110 PSI...........144981GT 5DECAL,COSMETIC,GENIE GS-1530**...262053GT 6DECAL,SYMBOL-READ THE MANUAL.................................................182487GT 7DECAL,SYM-SIDEFORCE 400N ID.......197582GT 8DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT 9DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 10DECAL, UI, GR/GRC/GS PCON............1137636GT 11DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 12DECAL,SYM MAX CAP 272 KG,CE.......1T112807GT 13DECAL, UI, GS/GR, PROP LIFT............11256702GT 14DECAL,QR CODE,P ARTS&SERVICEMANUAL (1)1263646GT 15108.1 Decals with Symbols, GS-1530 Platform, CE109.1 Decals with Words, GS-1532, Battery Side, AustraliaDescription Qty.Part No.ItemDECAL,DANGER,CRUSHING HAZARD.................................................244255GT 1DECAL,DANGER DO NOT ALTER SWTC.....................................................131060GT 2DECAL,DANGER,ELECTHAZARD,PLUG (1)31508GT 3(Australia models)DECAL,DANGER,BA TTERYSAFETY*** (1)31788GT 4DECAL,LABEL,TIRE SPECS (2)43093GT 5DECAL,LABEL,PWR TO CHARGR230V (1)43658GT 6(Australia models)DECAL DANGER TIP OVER TRAYS (1)44737GT 7DECAL,LABEL,PWR TO CHARGR 115UK (1)44980GT 8(Australia models)DECAL,LABEL,TRANSPORTTIEDOWN* (3)52475GT 9DECAL,LABEL,LIFTING EYE (3)72086GT 10DECAL,INSTRUCTIONS-CHARGEROP (1)72970GT 11DECAL,DANGER-USE SAFETY ARM (1)82561GT 12DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 13(Australia models)DECAL,INSTRUCT,BATTERYCONNECT (1)82657GT 14DECAL,DANGER-TIP-OVER,BATT (1)114360GT 15DECAL,LABEL-TRANSPORTDIGRAM (2)114361GT 16DECAL,DANGER,ELEC HAZARD,GS (1)114385GT 17DECAL,NOTICE-DO NOT OPENDOOR (1)133213GT 18DECAL,DANGER,BRAKE RELSAFETY..................................................1T107029GT 19109.1 Decals with Words, GS-1532, Battery Side, Australia110.1 Decals with Words, GS-1532 Ground Controls Side, AustraliaDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1Warning - Compartment Access.............128175GT 2DECAL,POWER TO PLA TFORM 115V...128235GT 3DECAL,LABEL,TIRE SPECS.................243093GT 4DECAL,LABEL,SAFETY ARM................143619GT 5DECAL,DANGER,CRUSHING HAZARD.................................................244255GT 7DECAL DANGER TIP OVER TRAYS......144737GT 8DECAL,LABEL,AIRLINE 110 PSI...........144981GT 9(option)DECAL,LABEL,TRANSPORT TIEDOWN*..............................................252475GT 10DECAL,LABEL,LIFTING EYE.................172086GT 11DECAL,EMERGENCY STOP ,GR...........172143GT 12DECAL,DANGER,IMPROPER USE HAZ.........................................................172853GT 13DECAL,LABEL,QUINTOLUBRIK............172998GT 14(models with Quintolub hydraulic oil)DECAL,LABEL,PETRO CANADA***......172999GT 15(models with Petro Canada hydraulic oil)DECAL,LABEL,ST A TOIL HYDRAWAY (1)82160GT 16(models with Statoil hydraulic oil)DECAL,LABEL,UCON HYDROLUBE (1)82161GT 17(models with Ucon Hydrolube hydraulid oil)DECAL,CHEVRON RANDO HD (1)82366GT 18(models with Chevron Random hydraulicoil)Warning - Skin Injection Hazard (1)82558GT 19DECAL,INSTRUCT -ANNUAL INSPREQ (1)82559GT 20DECAL,DANGER-USE SAFETY ARM (1)82561GT 21DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 22(Australia models)DECAL,DANGER,ELEC HAZARD,GS (1)114385GT 23DECAL,EMERGENCY LOWERING (1)133276GT 24DECAL,OP INST ,GCON (1)T107031GT 25DECAL,GCON P ANEL,GS......................1T112804GT 26110.1 Decals with Words, GS-1532 Ground Controls Side, Australia111.1 Decals with Words, GS-1532 Platform, AustrailaDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,LABEL,MANUAL NOT HERE.....128176GT 2DECAL,POWER TO PLA TFORM 115V...128235GT 3DECAL,WARN,IMPROPER OPERATION...........................................128236GT 4DECAL,LANYARD ANCHORAGE POINT.....................................................340434GT 5DECAL, LABEL - DIRECTION ARROWS................................................243618GT 6DECAL,DANGER,TIP-OVER,TILT..........144736GT 7DECAL,LABEL,AIRLINE 110 PSI...........144981GT 8DECAL,COSMETIC,GENIE GS-1532.....282568GT 9DECAL,LABEL,PLA T CONT LOCATION..............................................182557GT 10DECAL,INSTR-MANUAL FRC,AUS........182566GT 11DECAL,DANGER-GEN SAFETY............1114386GT 12DECAL,LABEL,FAULT CODES..............1133596GT 13DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 14DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 15DECAL,INSTR-MAX CAP 600LBS.........182564GT 16DECAL, UI, GS/GR, PROP LIFT............11256702GT 17DECAL, OP INST , PLA T , GS30, AUS.....11257184GT 18DECAL, SMARTLINKPROPORTIONAL (2)1257923GT 19111.1 Decals with Words, GS-1532 Platform, Austraila112.1 Decals with Symbols, GS-1532 Battery Side, CEDescription Qty.Part No.ItemDECAL,LABEL,TRANSPORT TIEDOWN*..............................................352475GT 1DECAL,LABEL,LIFTING EYE.................372086GT 2DECAL,SYMBOL-USE SAFETY ARM....182474GT 3DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT 4DECAL,SYMBOL-BA TTERY SAFETY.....182481GT 5DECAL,SYMBOL-BRAKE REL SAFETY..................................................182495GT 6DECAL,SYMBOL-CRUSHING HAZARD.................................................282562GT 7DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 8(CE models)DECAL,SYM-TIP-OVER,LIM SWITCH (1)114337GT 9DECAL,LABEL-TRANSPORTDIGRAM (2)114361GT 10DECAL-SYM-TIP-OVR,BATTRIES (1)114370GT 11DECAL SYMBOL TIP OVER TRAYS......1114372GT 12112.1 Decals with Symbols, GS-1532 Battery Side, CE113.1 Decals with Symbols, GS-1532 Ground Control Side, CEDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,POWER TO PLA TFORM 115V...128235GT 2DECAL,LABEL,PWR TO CHARGR 230V........................................................143658GT 3DECAL,LABEL,PWR TO CHARGR 115UK...........................................................144980GT 4DECAL,LABEL,AIRLINE 110 PSI...........144981GT 5DECAL,LABEL,TRANSPORT TIEDOWN*..............................................252475GT 6DECAL,LABEL,LIFTING EYE.................172086GT 7DECAL,EMERGENCY STOP ,GR...........172143GT 8DECAL,SYMBOL-COMP ACCESS........182473GT 9DECAL,SYMBOL-USE SAFETY ARM....182474GT 10DECAL,SYMBOL-ELEC HAZARD,GS.....182476GT 11DECAL,LABEL,AUX LOWERING...........182482GT 12DECAL,SYMBOL-READ THE MANUAL.................................................182487GT 13DECAL,SYMBOL-SKIN INJECT HAZRD....................................................182560GT 14DECAL,SYMBOL-CRUSHING HAZARD.................................................282562GT 15DECAL,LABEL-WHEEL LOAD1530/32 (2)82570GT 16(CE models)DECAL, LABEL, SAFETY ARM SYMB (1)97719GT 17DECAL,SYM-ELEC HAZARD,PLUG (1)114334GT 18DECAL SYMBOL TIP OVER TRAYS (1)114372GT 19DECAL,GCON P ANEL,GS......................1T112804GT 20113.1 Decals with Symbols, GS-1532 Ground Control Side, CE114.1 Decals with Symbols, GS-1532 Platform, CEDescription Qty.Part No.ItemDECAL,POWER TO PLA TFORM 230V...128174GT 1DECAL,POWER TO PLA TFORM 115V...128235GT 2DECAL,LANYARD ANCHORAGE POINT.....................................................340434GT 3DECAL, LABEL - DIRECTION ARROWS................................................243618GT 4DECAL,LABEL,AIRLINE 110 PSI...........144981GT 5DECAL,SYMBOL-READ THE MANUAL.................................................182487GT 6DECAL,SYM-SIDEFORCE 200400........182497GT 7DECAL,COSMETIC,GENIE GS-1532.....282568GT 8DECAL,SYM-TIP-OVER,TILT ALARM.....1114338GT 9DECAL,E-STOP ,GR/GRC/GS PCON.....1137605GT 10DECAL,PROPEL,GR/GRC/GS,PCON.....1137656GT 11DECAL,SYM MAX CAP 272 KG,CE.......1T112807GT 12DECAL, UI, GS/GR, PROP LIFT 1256702GT 13DECAL, SMARTLINK PROPORTIONAL....................................21257923GT 14DECAL,QR CODE,P ARTS&SERVICEMANUAL (1)1263646GT 15114.1 Decals with Symbols, GS-1532 Platform, CE115.1 Decals with Words, GS-1930 Battery Side, ANSI & AustraliaDescription Qty.Part No.ItemDECAL,DANGER,CRUSHINGHAZARD.................................................244255GT 1DECAL,DANGER DO NOT ALTERSWTC.....................................................131060GT 2DECAL,DANGER,ELECTHAZARD,PLUG.......................................131508GT3(Australia models)DECAL,DANGER,BA TTERYSAFETY***..............................................131788GT 4DECAL,LABEL,TIRE SPECS.................243093GT 5DECAL,LABEL,PWR TO CHARGR230V........................................................143658GT6(Australia models)DECAL DANGER TIP OVER TRAYS......144737GT 7DECAL,LABEL,PWR TO CHARGR 115UK...........................................................144980GT8(Australia models)DECAL,LABEL,TRANSPORTTIEDOWN*..............................................352475GT 9DECAL,LABEL,LIFTING EYE.................372086GT 10DECAL,INSTRUCTIONS-CHARGEROP...........................................................172970GT 11DECAL,LABEL,WHEEL LOAD 1930......282486GT 12(ANSI models)DECAL,DANGER-USE SAFETY ARM....182561GT 13DECAL,LABEL,WHEEL LOAD 19XX.....282571GT 14(Australia models)DECAL,INSTRUCT,BATTERYCONNECT..............................................182657GT 15DECAL,DANGER-TIP-OVER,BATT........1114360GT 16DECAL,LABEL-TRANSPORTDIGRAM..................................................2114361GT 17DECAL,DANGER,ELEC HAZARD,GS.....1114385GT 18DECAL,LABEL,WHEELLOAD,1930PAR.......................................21256070GT19(ANSI models with padded auxiliary rail only)DECAL,DANGER,BRAKE RELSAFETY (1)T107029GT20115.1 Decals with Words, GS-1930 Battery Side, ANSI & Australia。
温度传感器安装指南说明书
TEMPERATURE SENSOR INSTALL GUIDESTEP1CHOOSEINSTALLATION LOCATIONSPECIFICATIONSSEE REVERSE FOR REMAINING STEPSFeatures:Low Temp and High Temp Warning•Low Temp alarm: Temperature drops below 40F, restores when temperatures rises above 45F•High Temp alarm: Temperature rises above 100F, restores when temperature drops below 95F Sensor:•Cover tamper•Unique ID for each function•Temperature check every 5 minutes •Battery checked every hour Batteries:(2) -Panasonic CR2032 -Energizer CR2032 -Duracell DL2032The IQ Temp is designed to alert you if temperatures drop below 40°F or rise above 100°F. This early warning may help you protect your valuables, pets and home from extreme heat or cold in the event of a HVAC or thermostat failure.Mounting Locations Ideally suited for a wide range of applications including:•Bathrooms•Laundry Rooms •Basements*NOTE: Avoid areas that may retain heat, such as furnace rooms or near hot water pipesThis is a quick guide for experienced installers only. Refer to (login required)Document#: IQTEMP-SQG-08-18 Revision#: 8/22/18 Issue Date: AUG 2018Qolsys Product #: QS5535-840STEP2STEP3Select “Freeze” as your sensor type and customize settings as desiredClick “Add”REMOVE BATTERY TABSAPPLY ADHESIVEINSTALL IN DESIRED LOCATION*NOTE: Sensor Type “Freeze” (Sensor Group 52) is used for both Low Temp sensors and High Temp sensors. You can customize the Sensor Name to di fferentiate which one you are learningSTEP4STEP5LEARN INTO PANELPlace your panel in “Add Sensor”STEP6ASTEP6BQolsys Inc. proprietary.Reproduction without permission is not permitted.FCC ID: 2ABBZ-RF-CHW-S IC: 11817A-RFCHWSSECURECONNECTS USING319.5 MHz2A21A1LEARN AS HIGH TEMP (100°F)Type in “H” DL code forhigh tempH:XXXXX XType in “L ” DL code forlow tempLEARNAS LOW TEMP (40°F)2A21A1L:XXXXX X。
Xmaru0505使用说明
CMOS Flat Panel Detector MODEL : Xmaru0505CF-E Install & Calibration Manual[For Camera Link Type Framegrabber]This install & Calibration is provided for the install of Xmaur0505F Please read this manual before the detector install and use.© 2011 VATECH HumanRay Co., Ltd. All rights reserved.Contents1Purpose of the Documents (3)2General Safety Information (3)2.1Meaning of Caution Signs (3)2.2Environment of Use and Storage (3)2.3Connection (4)2.4Power Supply (4)2.5Handling (4)3Sensor Installation Check (5)3.1Hardware setting (5)3.2Camera link driver install (8)3.3Acquisition S/W & Sample S/W (10)4Software Setting (11)4.1S/W setting (11)5Calibration data & Image data (13)5.1Calibration Data acquisition (13)5.2Image data acquisition (17)5.3Sample software (19)1 Purpose of the DocumentsThis document presents procedure of Installation, Imaging Acquisition and Calibration Data Acquisition of Xmaru0505CF-E sensor developed by Humanray.2 General Safety InformationIt is recommended to keep the General Safety Information in this manual. Not to follow this warning or caution can cause injury or accident while moving or using sensor. Please read and understand fully before using sensor.2.1Meaning of Caution SignsWARNINGIt is warning of potential danger. In case of not respecting this warning, it may cause a serious injury or a dangerous accident.CAUTIONIt cautions against risks. In case of not respecting this caution, it may cause a serious accident or a critical damage against sensor.NOTEIt is the notice on the important information, malfunction, or guidance against misuses.2.2Environment of Use and StorageWARNING The sensor should not be installed orstoredin nearfire,heater or flammablematerials (alcohol, thinners, benzene, etc.). It may cause a fire accident or electricalspark and shock due to the flammable materials.CAUTIONThe sensor should not be installed or stored in the following places. • Around plumbing • Exposed to direct sunlight • Near air-conditioner or air cleaner • Near heater or heat reservoir• Repeated the swing or vibration from floor• High temperature and humidity, or low temperatures below 0 degree • Continuous physical pressure on the sensori2.3ConnectionWARNINGShould use the only OEM cable supplied or recommended by Vatech Humanray. In other case, it may cause the electrical damage or fire.2.4Power SupplyWARNING This connection provides power to the sensor. Before of handling cables andconnectors, should turn of the power supply. Especially, it is prohibited to handlethem by wet-hand. It may cause the electrical shock or damageWARNING Should handle and touch the grip of the power supply cable. It will protect thecore wire of the cable and may prevent from electrical shock or fire due to wiredamage.CAUTIONBy using the long cable, for example, frame grabber, should attend to avoidentangling the cables.2.5HandlingWARNING It is prohibited to disassemble and then assemble the sensor.WARNINGShould attend to avoid the shock by hit or drop. It may cause the damage of sensor or parts.3 Sensor Installation Check3.1Hardware setting1) Framegrabber Card & Camera Link Data Cable Installation -Xmaru0505CF-E transmits data by using Framegrabber Card and supports two types of Framegrabber Card, LVDS and Camera Link type. This document explains Camera Link type. -Framegrabber Card of Camera Link type supports two kinds of slots, PCI Express type and PCI. - PCI Express Slot is shown in Figure 3.3.-Install the Framegrabber Card of Camera Link type into computer ‟s main board, and then connect Framegrabber card and Camera Link Data Cable referring to Figure 3.4.WARNINGIt needs one or more PCI express slots in PC to install and operate to use Framegrabber Card of PCI express type(Figure 3.1).Figure 3.1 Framegrabber CardFigure 3.2 Camera Link Data CableFigure 3.4 Camera Link grabber & data cableFigure 3.5 Connecting Camera Link grabber withdata cableFigure 3.3 PCI Express Slot2) Power & Power Gender Cable - Refer to Technical data sheet to use Sensor Input Power spec and Power cable pin map. -Connect Power and Power Gender Cable referring Figure 3.8.-Power Supply Information & pin mapCAUTIONAlways cut off PC ‟s power supply before installing Framegrabber card, and it is safe to wait for 15 seconds after removing power plug of PC.Figure 3.6 PowerFigure 3.7 Power Gender CableFigure 3.8 Power pin & gender cable pinFigure 3.9 Connected Power and gender cable3) Connection of Xmaru0505CF-E with Power and Camera Link Data Cable-Figure 3.9 shows connected features of sensor with Camera Link Data Cable and Power.WARNINGPower Cable should be connected in when Power Input is surely cut off.CAUTIONIt is necessary to use contained Power Gender cable for using provided Sensor Power.Figure 3.9 Connection of Xmaru0505CF-E with Power and Camera link data cable3.2Camera link driver install1) To install driver, Camera Link Driver Card is needed to be equipped on PC.2) Click …My Computer ‟ icon on desktop by right mouse button and go into the Properties T ab. 3) Move to Hardware Tab and click Device Manager.4)Driver installation progresses automatically after recognition of Camera Link Framegrabber.5)Rest of the detailed description is replaced with below image.NOTE Drivers are contained in provided DAQ_FG_Driver folder or CD. i3.3Acquisition S/W & Sample S/W 1) Copy S/W to C:\ folder.-After copying files are finished, following folders can be seen under C:\Xmaru0505E path.2) Checking each property of this folder ‟s executable file.-Click each folder ‟s …_vadav_fgm ‟ file by right mouse button and confirm …start in ‟ path in Properties T ab. C:\Xmaru0505E\4Software Setting4.1S/W setting1)Execute “_vadav_fgm” in “C:\Xmaru0505E” folder.2)Check values of each setting in initial screen after running program.Adjust values of [Settings] to suit the purpose.- Directories and files : Path of Dll and iniC:\Xmaru0505E\- Width& Height : full size of image.1000x1124- View frames : Run the raw image viewer- Rotate ,Flip Horz, Flip Vert : Rotating ,flip of the result image- Crop Raws and Columns : cutting of result image* Rotate ,Flip, cutting is not applied at Calibration ImageCAUTIONDefault values on Setting window are set up moderately for Xmaru0505CF-E equipment.NOTE Not to lose changed value data on Setting window, click Save button after adjustment.i3)Specifying detailed setting values- Advanced settings : Check that the Port is “Com5 FG” as below.It is for serial communication[UART] with sensor for change mode or fps[sps_freq 00xx] : for change frame rate1~10fps (ex. [sps_freq 0005])[sps_ssb_]: apply setting parameter- Detector‟s settings : Check that the Type and Interface name is same as the below picture.5Calibration data & Image data5.1Calibration Data acquisition1)Move to the Calibration tab. Click “Get Dark” to activate “Acquiring dark frame” window.2)Average frame rate can be set on …#Frames‟3)Click “Acquire” button to acquire dark frame in real time.NOTE This document explains acquisition of Calibration and Image on Binning mode by iassuming, but Normal mode can be obtained by the same way.4) Acquiring Dark Image: A file named …dark ‟ is created and saved in C:\Xmaru0505E\CAL folder.5) In the same way, saved data information appears in Bright Frames after acquiring data by GetBright button. In this case, X-ray exposure is needed to acquire data.NOTEYou Can Check fps from command window. Cf) AcqFG stop (code 0h) recv xxx frames at 5.0 fps6) If click …Generate‟ button, Cal point is created.Calibration image can be checked by “View Frames” button anytime. ( “Purge ” button deletes image. )iNOTE Bright Calibration is related with the thickness and density of object. Therefore, you iget it by changing the thickness of Al filter and get the several Cal point.(3~5Point)7)After obtaining of Dark Cal and Bright Cal, Bad pixel map is made on the basis of the data.Select “Preprocess” tab on the top. If click “Generate Auto BPM” button in the middle of right side,…BPM.raw‟ file will be created on the left side.NOTE BPM setting criteria can be changed in Advanced settings menu, but keeping initial value is the safest way.i5.2Image data acquisition1) Move to the Acquisition tab and click “Dataseries ” button, and then Framegrabber Dataserieswindow appears.2) Check the correct path of storage.Ex) C:\Xmaru0505\Mode_Binning\DataSeries3)Only desired Calibration can be selected by check box. To activate Acquiring Image data window,check the check box and click “Get Dataseries ” button. 4)Click Acquire button. Then Images will be acquired.5)If click View Images button, calibrated Object Image can be seen.At the end of the list, …ave_... .raw‟ file shows the averaged image of each file.5.3Sample software1)When VADAV_Acq2.exe is run, Dual Mode Sample Code is activated.2)Choose and select desired Calibration in Calibration flags and click button ‟1‟. Then Viewerwindow shows optional images.3)Click Save button to save and View button to check images.4)To close window, click Off button.NOTE Error message appears when there is no data of Offset, Gain and BPM. In this case, obtain images by uncheck all the Calibration flags.。
occupancy_sensor_installation_说明书
PK-93307-10-00-2BWARNINGS AND CAUTIONS:• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!• To be installed and/or used in accordance with appropriate electrical codes and regulations.• If you are unsure about any part of these instructions, consult an electrician.• Sensors must be mounted on a vibration free surface.• Do not terminate using data type wire, such as Cat 5/5E.• Do not mount sensors closer than 10 feet to each other.• All sensors must be mounted at least 6 feet away from air vents, air handlers, and reflective surfaces (windows/mirrors).• Do not touch the surface of the lens. Clean outer surface with a damp cloth only.WARNINGS AND CAUTIONS:For Occupancy Sensors installed to control Emergency Lighting Equipment:If this equipment is being used for Emergency Lighting and Power Equipment, please adhere to the following information. This equipment is rated for only 25C if used on Emergency Lighting Equipment. Apply the "Emergency Circuits" label (provided) to the front cover.IMPORTANT SAFEGUARDSWhen using electrical equipment, basic safety precautions should always be followed, including the following:a) READ AND FOLLOW ALL SAFETY INSTRUCTIONS.b) DO NOT use outdoors.c) DO NOT mount near gas or electric heaters.d) Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel.e) The use of accessory equipment not recommended by manufacturer may cause an unsafe condition.f) DO NOT use this equipment for other than the intended use.SAVE THESE INSTRUCTIONSAll servicing shall be performed by qualified service personnel. If any Emergency Circuits are fed or controlled from this panel, it must be located electrically where fed from a UPS, generator, or other guaranteed source of power during emergencies and power outage situations.120V 60Hz277V 60Hz800W/VA, Tungsten, Ballast 8A, Electronic Ballast1/4 hp1200VA, Ballast 5A, Electronic Ballast 1/3 hpRating:6A-6AX 250VOperating Temperature:32˚ to 104˚F (0˚ to 40˚C)720-1440 W/VA120-240 50Hz MUltrasonic Ceiling Mounted Line Voltage Occupancy SensorCalifornia Title 20 CompliantCat. No. ODC Ø5-UDW, ODC1Ø-UDW, ODC2Ø-UDWNo Minimum Load RequiredCompatible with electronic and magnetic ballasts, electronic and magnetic low-voltage transformers, incandescent lamps, and fansINSTALLATION INSTRUCTIONSMount in corner/over doorwaySuggested Mounting Location 500 sq. ft.1000 sq. ft.2000 sq. ft.Coverage ODC05-UDW ODC10-UDW ODC20-UDW Cat. No.1-Way Ultrasonic 2-Way Ultrasonic 2-Way Ultrasonic Description120-277,50/60Hz 120-277,50/60Hz 120-277,50/60HzVoltage Range60-30ma 60-30ma 60-30maCurrent ConsumptionCATALOG ITEMSMount in center of room, 8-12 ft height Mount in center of room, 8-12 ft heightLIMITED 5 YEAR WARRANTY AND EXCLUSIONSLeviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for five years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option. For details visit or call 1-800-824-3005. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a particular purpose, is limited to five years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.。
光纤测温传感器安装指南
W INDING TEMPERATURE SENSOR INSTALLATION:G UIDELINE 1. IntroductionOne of the most common causes of fiber optic sensor systems failure is a faulty installation: to ensure proper sensor installation, this guideline should be read and followed carefully.Opsens offers a unique and easy method for installing fiber optic temperature sensors into power transformers. This method is based on Opsens all-dielectric fiber-optic TC connector and on its specially grooved key spacer.Because the all-dielectric fiber optic TC connector can be placed anywhere in the transformer, this method eliminates the cumbersome and hazardous operation of cable spooling and handling during installation.The specially grooved mounting disk, unique to Opsens, ensures full protection against mechanical stresses that often cause sensor damage when installed in the transformer key spacer. Because the sensor’s sensing tip is held loose in the groove (see figure 9 in the next section), it is much less exposed to the compressive stresses during the winding compression manufacturing step of the power transformer.Figure 1 : Tip of sensor with optional factory-installed mounting disk.The following guidelines cover the installation of the temperature sensors in the winding with or without the optional mounting disk.2. General overview of the TC connectivity solutionThe following figure shows the all dielectric TC connection schematic.Figure 2 : Overview of sensor installation in transformer tank showing theTC connectivity solution. Since the TC connection can be placed anywhere in the transformer, only short fiber optic cable lengh is needed: this avoids conveying and handling long spans of fiber-optic cable during sensor installation and reduces the chances of sensor damage.The following figures (3, 4 &5) show a typical installation in the power transformer winding.Figure 3 : Sensor installation.To the sensorFigure 4 : Typical TC connector installation:Figure 5 : Internal extension cable routing:3. Installing a standard sensorThis section gives some advice for installing a standard sensor (without the optional mounting disk) into a key spacer.The customer must prepare his own key spacers for installing the fiber optic sensor. A groove and two openings have to be made in the spacer. Figure 6 shows the recommended groove.appliedFigure 6 : Specifications to user for grooving a key spacer for a standardsensor.Opsens fiber optic protection tube has tiny venting holes to let air escape and let oil in. A first hole is located 38mm from the tip of the sensor. Do not let adhesive go into the hole: the hard adhesive can transfer too much stress on the optical fiber.Do not let adhesive go onto the tip either: during coil compression, a hard adhesive will transfer directly the pressure from the coil to the sensor tip. Make sure the sensor tip is snug but free to move inside the groove.Referring to Figure 6: the glue will spread along the groove by capillarity. Drill two holes approx 4-5 mm to stop the capillary action and to keep the glue from reaching either the tip or the first hole.The groove is kept tight at the tip to maximize heat transfer.The angle of the groove is chosen to ensure a smooth egress of the fiber optic cable so that there is no sharp turn in the fibre cable (minimum bending radius is 25 mm for 62.5 / 125 µm fiber).Do not let the sensor tip be crushed when compressing the coil. Minimum spacer thickness is 1.5 mm to give headroom for the 1.2 mm O.D. sensor tip. Example : for a 15 % coil compression ratio, using 1.6 mm thick spacer and the 1.2 mm O.D. sensor tip, the maximum allowable compression is (1.6 – 1.2) ÷ 1.6 =25 % which gives some tolerance to local variations and irregularities.4. Installing a sensor equipped with the optionalmounting diskAs an option to the regular sensor, Opsens can provide sensors with a factory-installed mounting disc at 12mm from the sensor tip.The customer must prepare its own key spacers for installing the fiber optic sensor. A groove and an opening have to be made in the spacer.Figure 7 : Example of a grooved key spacer.Figure 8 : Specifications to user for grooving a key spacer for a sensorequipped with the optional mounting disk.The fiber optic temperature sensors provided by Opsens can be ordered with a mounting disc. This disc, mounted of the sensor fiber-optic cable, is inserted into the round opening of the grooved key spacer as shown on figure 9. Since the disc is held tight into the opening,there is no need for using adhesive. Epoxy or white glue can be used though to facilitate handling of the spacer/sensor assembly during insertion in the winding. The disk is 2 mm thick, so the minimum spacer thickness must also be 2 mm.The following figures show the assembly procedures of the fiber optic sensor into the grooved key spacer.Figure 9 : Installation steps for sensor equipped with optional mountingdisk.5.Installing into the transformer windingFigure 10 shows the sensor installation schematic into the transformer’s windings.Mounting discSensor tip1234installation:y Avoid sharp radius turns with the fiber-optic cable.y Respect specified minimum bending radius for the sensor and cable : 18 mm for 62.5/125 µm fiber (25 mm preferable).y Avoid tensioning or twisting the fiber-optic cabley Avoid pinch points and “scissors” when setting the sensors in placey Do not pull on fiber-optic cable to clear tangles; carefully unwind insteady Avoid dropping or scraping fiber-optic connectors on hard surfacesy Keep the surface of the fiber-optic connector very, very cleany Use the supplied fiber optic connector cleaner liberally, before and after each and every connection。
VS8传感器系列产品说明书
VS8 Sensor Series Instruction ManualOriginal Instructions201958 Rev. B31 May 2018© Banner Engineering Corp. All rights reservedContents1 Product Description (3)1.1 Models (3)1.2 Features (4)2 Sensor Installation (5)2.1 Wiring Diagrams (5)3 Sensor Configuration (6)3.1 Remote Configuration – 4-Pin Models (6)3.2 Two-Point Static Background Suppression (6)3.3 One-Point Static Background Suppression (7)3.4 Dynamic Background Suppression (8)3.5 Two-Point Static Opposed and Retroreflective (9)3.6 Dynamic Opposed and Retroreflective (10)3.7 Select Light Operate/Dark Operate – 4-Pin Models (11)4 Specifications (12)4.1 Dimensions (12)5 Performance Curves (13)5.1 Beam Spot Sizes (13)6 Accessories (14)6.1 Cordsets for VS8 Models with Suffix Q (14)6.2 Cordsets for VS8 Models with Suffix Q3 (14)6.3 Cordsets for VS8 Models with Suffix Q5 (14)6.4 Brackets (15)6.5 Retroreflectors (16)7 Banner Engineering Corp. Limited Warranty (17)1 Product Description•Miniature sensor for installation in the smallest of spaces•Red laser models provide bright, precise laser light spot for optimum small part detection •High switching frequency for detection in even the fastest processes•User-friendly operation using electronic push button or remote input provides reliable and precise detection•Red laser, Red LED, and Blue LED types available to match sensing beam to application •Robust, glass-fiber-reinforced plastic housing •PNP or NPN output, depending on modelWARNING: Not To Be Used for Personnel ProtectionNever use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.1.1 Models1.2 Features1234Figure 1. VS8 Sensor FeaturesFeatures1.Green Indicator2.Amber Indicator3.TEACH Button - Laser Adjustable Field (LAF),Adjustable Field (AF), Polar Retro (LP), and Receiver (R)Models4.Optical Windowsuffix "Q" to the model number. For example, VS8EAPAF70Q. Only available for AF and LAF models.•To order the 200 mm (7.8 in) PUR cable model with a 3-pin M8/Pico-style quick disconnect, add suffix "Q3" to the model number. For example, VS8APFF15Q3. Only available for FF models.•To order the 200 mm (7.8 in) PUR cable model with a 4-pin M12/Euro-style quick disconnect, add suffix "Q5" to the model number. For example, VS8EAPAF70Q5. Only available for AF and LAF models.2 Sensor InstallationInstall the sensor so the object to be detectedmoves horizontally to the sensor.Figure 2. VS8 Sensor Installation2.1 Wiring Diagrams3-Pin NPN Models3-Pin PNP Models–+Key1.Brown2.White3.Blue4.Black4-Pin NPN Models–+ 4-Pin PNP ModelsOpposed Mode EmittersNote: All 4-pin and cabled models have a remote input on the white wire (pin-2).3 Sensor Configuration•Expert™ 4-pin background suppression, retroreflective, and opposed mode receiver models are configurable using either the sealed push button or the remote input wire.•3-pin fixed field and opposed mode emitter models require no user adjustments.•The remote input wire (pin-2/white wire) is used to select light or dark operate or perform the desired TEACH method. Pulse durations for the remote input wire correspond to the indicated press durations of the push button.3.1 Remote Configuration – 4-Pin ModelsThe remote input wire (pin-2/white wire) is used to select light or dark operate, or perform the desired TEACH method. Closing and opening times for the remote input wire correspond to the indicated press/hold durations of the push button.3.2 Two-Point Static Background SuppressionTwo-point TEACH sets a single switch point. The sensor sets the switch point between two taught target distances, relative to the shifted origin location.1.Present the target.2.Start TEACH mode.3.Present the background or second target.4.Configure the sensor.3.3 One-Point Static Background SuppressionOne-point TEACH sets a single switch point. The sensor sets the switch point just behind the taught target distance.1.Present the target.2.Start TEACH mode.3.Configure the sensor.3.4 Dynamic Background SuppressionDynamic TEACH sets a single switch point during machine run conditions. Dynamic TEACH is recommended for applications where a machine or process may not be stopped for teaching. The sensor takes multiple samples and the switch point is set just behind the farthest taught target distance, accounting for a static background.1.Present the target.2.Start TEACH mode.3.Configure the sensor.3.5 Two-Point Static Opposed and RetroreflectiveTwo-point TEACH for Opposed and Retroreflective modes sets a single switching level. The sensor sets the switching level between the blocked and unblocked conditions.1.Align the sensor.2.Start TEACH mode.3.Present the target.4.Configure the sensor.3.6 Dynamic Opposed and RetroreflectiveDynamic TEACH for Opposed and Retroreflective modes sets a single switching level during machine run conditions. Dynamic TEACH is recommended for applications where a machine or process may not be stopped for teaching. The sensor takes multiple samples and the switching level is set between the blocked and unblocked conditions.1.Present the target.2.Start TEACH mode.3.Configure the sensor.3.7 Select Light Operate/Dark Operate – 4-Pin ModelsChange the sensor operation to light operate or dark operate for the desired application. Use either the button or the remote input wire procedure to configure the sensor.4 SpecificationsSupply Voltage and CurrentLED models: 10 V dc to 30 V dc (10% max. ripple) at less than 20 mA,exclusive of loadLaser models: 10 V dc to 30 V dc (10% max. ripple) at less than 12 mA,exclusive of load Supply Protection CircuitryProtected against reverse polarity and short-circuitOutput Protection CircuitryProtected against output short-circuit, continuous overload, and false pulse on power-up Output ConfigurationRetroreflective and Background Suppression Models: Single PNP or NPN on pin 4 (black wire) with remote input on pin 2 (white wire)Opposed Mode Receivers only: Single PNP or NPN on pin 4 (black wire)with remote input on pin 2 (white wire)Output Response Time 500 µs Output Rating 50 mA Indicators2 LED indicators on sensor top Green on: Power onAmber on: Output conducting Emitter LED Wavelength Red LED models: 650 nm Blue LED models: 450 nm Laser models: 655 nmEffective Beam 5.5 mmThis can be adjusted without an aperture by teaching the sensor Connections2 m (6.5 ft) unterminated 4-wire PUR cable or 200 mm (7.8 in) PUR cable with a 3- or 4-pin M8/Pico-style or 4-pin M12/Euro-style male quick disconnect, depending on modelModels ending in suffix "Q", "Q3", or "Q5" must be used with a UL recognized cordset R/C (CYJV2)Search p/n 201958 at to view the Instruction Manual for more information on cordsets Switching Frequency ≤ 1000 Hz Delay Before Power-Up < 300 msLaser ClassificationsAll Models: Class 1; wavelength: 655 nm; frequency: 5 kHz; pulse duration: 3.2 µs; limit value pulse: ≤ 2.3 mW. Reference IEC 60825-1:2001, Section 8.2.All Models: Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to laser Notice No. 50 dated June 24, 2007.Blue LED Models: Risk Group 2; possibly hazardous optical radiation emitted from this product. Do not stare at the operating lamp. May be harmful to the eyes. (EN62471)Opposed Mode Model Adjustments Push button teach input (Receivers)Remote wire teach input (Receivers)Remote wire beam inhibit (Emitters)ConstructionHousing, cable: PUR Front screen: PMMAOperating ConditionsLED models: –20 °C to +60 °C (–4 °F to +140 °F)Laser models: –20 °C to +50 °C (–4 °F to +122 °F)Storage Temperature: –20 °C to +80 °C (–4 °F to +176 °F)UL Operating Temperature: –20 °C to +30 °C (–4 °F to +86 °F)Chemical CompatibilityECOLAB ® certified (2 m cabled models only)Environmental Rating IEC IP67Certifications4.1 DimensionsAll measurements are listed in millimeters [inches], unless noted otherwise.Sensor with Bracket (SMBVS8DT)5 Performance Curves5.1 Beam Spot SizesOpposed ModeDistance (m)S i z e (m m )05101520253012345RetroreflectiveDistance (m)S i z e (m m )00204060801001201400.20.40.60.81 1.4 1.61.2Laser RetroreflectiveDistance (m)S i z e (m m )0246810121416Fixed Field Background Suppression with Blue LEDDistance (mm)S i z e(m m )01234561020304050Fixed Field Background SuppressionDistance (mm)S i z e(m m )01234561020304050Adjustable Field Background SuppressionDistance (mm)S i z e (m m )1234566 Accessories6.1 Cordsets for VS8 Models with Suffix QAll measurements are listed in millimeters, unless noted otherwise.6.2 Cordsets for VS8 Models with Suffix Q36.3 Cordsets for VS8 Models with Suffix Q5All measurements are listed in millimeters, unless noted otherwise.4-Pin Threaded M12/Euro-Style CordsetsCable: PVC jacket, PUR (polyurethane) connector body, nickel-plated brass coupling nut Conductors: 22 AWG, gold-plated contactsConductors: 22 AWG, gold-plated contactsVoltage/Current Rating: 250 V ac/dc, 4.0 ATemperature: –40 °C to +105 °C (–40 °F to +221 °F)Environmental Rating: IP67/IP69K6.4 Brackets6.5 RetroreflectorsNote: For maximum adhesion of all tape products, surfaces must be clean.These are sealed micro-prism style pieces and may not be cut.7 Banner Engineering Corp. Limited WarrantyBanner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: .。
距离传感器校准英文-5
Distance sensor calibration instructions1.The importance of the distance sensor calibrationThe distance sensors generally by an infrared transmitter +an infrared receiver,Distance sensor work,Infrared emitter will continue emitting inf rared light,Obstructions from the front of the sensor,Infrared part will be ref lected and receiv ed by the infrared receiver,Obstructions from the closer distance sensor infrared reflected the stronger,Conversely, the weaker,Infrared receiver by detecting infrared intensity to judge the relative distance of the object.Seen f rom the principles of the distance sensors,The sealing effect of the transmitter and receiv er,The consistency of the assembly, close to the touch screen in f ront of the sensors are infrared light transmittance,and these factors will cause the difference of the strength of the receiv ed inf rared ray IR receiver, so the order consistency using the results of the distance sensor,the distance sensor calibration is very important!2. Factory mode (power button + volume down button) distance sensor calibrationAndroid4.0 phone,Cell phone turned off,Press the power button + v olume down key,Enter the factory mode (Factory mode),Select menu,Select the T est follows Menu Item PS CalibrationDo calibration,Do Calibartion ago obstructions (such as the palm of your hand) need to be placed at the position of the distance sensor in front of about 3cm, and the cursor moves to the Do Calibartion Then press the Enter key, about 1-2s to complete calibration interface onTip: Calibrating: okay, see calibration prompts, do not move obstructions! ! !Full T est will have a distance sensor calibration,please follow the aboveoperation.Android4.1phone,because the factory mode menu has been translated into Chinese,the name of the menu corresponding to:distance sensor calibration.3. How normal boot from the sensor calibrationNormal startup, set the display menu to increase the distance sensor calibration function, as shown in the specific location as shown below:After entering the calibration interface, the occluder is placed at a distance sensor in front of 3cm, then click the "calibration" button, only 1-2s in time there will be a prompt completion of the calibration is complete, as shown below:4. Distance sensor solutions to common problemsAf ter the call is connected, shelter materials have not yet put distance sensor in front of before, the lcd backlight immediately destroy or f or a bright one will destroy or until lightGo to f actory mode or the calibration distance sensors under the Settings menu,if you still can not properly control the backlight on and off,checkphone distance sensor installation sealed。
Grain Moisture Sensor Installation说明书
GrainMoisture Sensor Installation and Calibration for GT560 Scale IndicatorDigi-Star LLCW5527 Hwy 106Fort Atkinson, WI 53538USATel: 800-225-7695E-mail:*******************Digi-Star InternationalDigi-Star Europe B.V.J.F. Kennedylaan 235NL-5981 WZ PanningenThe NetherlandsTel: +31 (0)77 462 92 64E-Mail:********************D4172-EN Moisture Sensor Rev A LCCAll rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.© Copyright 2016 Digi-Star Fort Atkinson (U.S.A.)1.0 INTRODUCTIONThank you for purchasing the Digi-Star Moisture Sensor. This manual provides guidelines on installation as well as procedures for calibrating the Moisture Sensor. By following these guidelines and procedures accurate grain moisture readings are possible.This manual only covers installation and procedures for use with the Digi-Star GT560 Scale Indicator.This manual covers the installation and calibration of the 410422 Moisture Sensor and components. The sensor has several installation options covered in this manual. Contents1.0 INTRODUCTION (3)1.1 LIMITATIONS (4)1.2 REFERENCES (4)1.3 CONNECTIONS - PACKARD/ DELPHI: (4)2.0 SYSTEM CONTENTS & OVERVIEW (5)3.0 GENERAL INSTALLATION GUIDELINES (6)3.1 INSTALLATION – GT560 / TRACTOR SIDE (7)3.2 INSTALLATION – MOISTURE SENSOR IN-CART (8)3.3 INSTALLATION – AUGER CLEANOUT DOOR (11)3.4 UNLOADING AUGER INSTALL PROCESS (12)3.5 INSTALLATION – ALTERNATE OPTIONS (14)3.5.1 Horizontal Door Install (14)3.5.2 Gravity Unload (15)3.5.3 Other Installation Options (15)4.0 MOISTURE SENSOR TESTING (16)5.0 MOISTURE SENSOR CALIBRATION (17)5.1 ON-THE-FLY QUICK CALIBRATION (17)5.2 ELEVATOR CALIBRATION (18)6.0 MAINTENANCE (19)7.0 TROUBLESHOOTING (19)1.1 LIMITATIONSThe installation portions of this manual are intended to be used by the Original Equipment Manufacturer (OEM) as a guideline to determine the best location for mounting the Moisture Sensor.For aftermarket installations the OEM of the grain cart or wagon should be contacted for information pertaining to the most suitable location for installation of the Moisture Sensor, and specific instructions for installing the Moisture Sensor in a particular Grain Cart or Weigh Wagon.This manual is not intended to be used as the sole guide and instruction for aftermarket installations of the Grain Moisture Sensor in the field.The Moisture Sensor must be installed where there is consistent, even grain flow, across the sensor when unloading the grain cart or weigh wagon.1.2 REFERENCESD4168-EN GT560 Operations ManualD3908-EN AutoLog ManualD4055-EN EZIV Technical ManualDigi-Star website: Technical Support: Toll Free 800-225-7695 (US & Canada); +1-920-563-97001.3 CONNECTIONS - PACKARD/ DELPHI:2.0 SYSTEM CONTENTS & OVERVIEW PN: 410422 PACK-GT560 MOISTURE SENSORGT560 IndicatorA3.0 GENERAL INSTALLATION GUIDELINES✓Read all instructions and options before beginning installation.✓It is usually easiest to work from the Sensor forward to the hitch, then from the GT560 back to the hitch and meet in the middle.✓Sensor must be mounted in a location where there is consistent grain flow while unloading. This location is usually above the unload doors inside a grain cart.Knowledge and observation of how the grain flows in specific cart, wagon, or box is required to determine the most suitable mounting location.✓It is important that grain flows across the Sensor in the first few seconds during unloading, and that grain flow continues for at least 50% of the unloading period.✓Always try In-Cart installations first. In-Cart installations allow changes to the position of the sensor position if needed. Installations that require cutting away metal should only be utilized when In-Cart installations do not provide satisfactory results.✓Grain must flow by Sensor in order for the Sensor to function. If grain flow stops flowing over the Sensor during unloading, the GT560 automatically stops recording moisture.✓The Sensor only reads grain flow along the length of the Sensor as shown below.Sensor does not read grain flow across the Sensor.3.1 INSTALLATION – GT560 / TRACTOR SIDE1) Install the GT560 Indicator in the tractor cab per manual supplied with the GT560.2) Install Power & AutoLog , Load Cell, and Accessory Cabling as required.3) Make sure that GT560 powers on without errors.4) Connect Grain Moisture Sensor cable with 16 pin connector to ACC port on GT560Indicator.5) Route cable out to rear of tractor.a. Standard tractor (cab over rear axle)i. Cable(s) may go out rear window through lower seal or flexibleconduit.ii. On this tractor type, it is most common to use the GT560 as theimplement disconnect point for the cabling.b. Articulating/ large tractori. Cable(s) should go through the tractor’s supplied wiring ports androuting locations, or through similar access points.ii. All cabling must be installed so that it is not pulled or crushed with the tractor’s normal use and movement.iii. Cable disconnects work best when placed near the other harness and hose hookups. The moisture cable is designed to reach thislocation.6) Go to next section(s) to install Sensor and Cabling on Cart or Wagon.3.2 INSTALLATION – MOISTURE SENSOR IN-CART Typical mounting is attachment to the safety grating inside the body. Performance is best when the sensor reads consistent flow of grain during at least the first 50% of unloading. This installation method allows the sensor to be repositioned to improve performance as needed.The most suitable location is either on top of, or under, the safety grating, just above the unloading shutter openings, about 1/3 to 1/2 of the way back from the front of the body. Sensor should be kept within 18 inches or less above the shutter opening, in the lower “V” portion of the cart. Mounting the sensor under the grating may help get the sensor closer to the shutter and extend sensing time. A good starting point is to mount the white sensor face directly above the shutter edge when the shutter is ¼ open.1) Review pictures on next two pages.2) Identify a location that provides initial consistent grain flow for Sensor placement.3) Remove the smaller bracket and set aside.4) Install Moisture Sensor with large bracket on grating with hose clamps, or useother secure hardware. Mounting can be on top or bottom side as shown inpictures, next page.5) Identify routing for Moisture Sensor cable to exit the tank. Install by:a. Drilling 1-1/4” hole in upper apron or tank, protect with supplied grommet.b. Cable routing preferences:i. Route cable from Moisture Sensor per grain cart manufacturer ordealer’s instruction s.ii. Install cabling from Moisture Sensor in conduit to exit location.iii. Route Moisture Sensor cable over top of apron or grate, protecting the cable from moving parts and edges.iv. Other custom installation as long as cable is protected.6) Remove all cable slack from inside of cart. Extra cable should be removed orcoiled outside of the tank.7) If Moisture Sensor cabling is not run in conduit, secure cabling inside the hopperwith zip ties every few inches, starting at the Sensor (options a. & b.) and moving toward cable exit from tank. Cable should be routed along or under a heavygrate rail if possible. Cable should never be left unsupported or unsecured toprevent damage to the cable and Moisture Sensor.8) Plan final cable routing out of the front to hitch to connect the Moisture Sensor tothe GT560. Use the Extension Cable as needed on larger carts and tractors.9) Secure remaining cable with zip ties, avoiding moving parts such as the augerwhen it is raised and lowered, as well as the PTO shaft.10) T est sensor to verify it is working; see Moisture Sensor Test section. Example: Top Grate Mount #1Example: Top Grate Mount #2Example: Under Grate Mount #1Example: Under Grate Mount #23.3 INSTALLATION – AUGER CLEANOUT DOORThis mounting style consists of installation on the unloading auger cleanout door. A hole is cut in the door using the supplied template and the Moisture Sensor is mounted to the outside of the door. This mounting method does not work on all carts, as it depends on the cart design.When considering this mounting method, 5 things must be evaluated with the cleanout door removed. Steady grain flow must be against the cleanout door for this installation method to work. If the answer is NO to any of these questions, a different installation location should be investigated.1. Is the unloading auger flighting visible, and starts near the bottom of the cleanoutdoor?2. Does the unloading auger flighting movement pass grain against the door?3. Has grain flow worn a clean spot in the paint on the door?4. Will the Moisture Sensor, once mounted, stay clear of the auger flighting, doormounting, or other parts?5. Is the auger a standard shape? Cupped augers or conveyors will not work withthis mounting method.3.4 UNLOADING AUGER INSTALL PROCESS1. Remove the Moisture Sensor from large bracket & add small bracket. Reconnectinternal ground wire. Be careful while handling small grounding wire.2. Identify location on door to mount the Moisture Sensor. This is best at the top ofthe door, in the middle of the paint wear as shown.Remove Large Bracket; Add Small Bracket3. Attach supplied template to door in this location.4. Before cutting, verify small plate aligns correctly with template holes.5. Verify mounting will not interfere with any other parts or functions.6. Cut holes. Drill and cut w/ carbide blade, or use plasma cutter.7. Mount Moisture Sensor to door, plate on outside with plastic face inside. Boltheads must be inside door, nuts to the outside. Do NOT overtighten!8. Plan final cable routing out to hitch, so that Sensor is connected to GT560.9. Secure remaining cable with zip ties, avoiding moving parts such as the augerwhen it is raised and lowered, as well as the PTO shaft.10. Test Sensor to verify it is working; see Moisture Sensor Test section.3.5 INSTALLATION – ALTERNATE OPTIONSOther options exist for installation of the Moisture Sensor. In every installation, the grain must be flowing against the Moisture Sensor for the sensor to work. This is a brief overview of some other options.3.5.1 Horizontal Door InstallThis installation is for dual auger grain carts only, and will only work on a limited number of carts. The installation process is similar to that of the Unloading Auger Cleanout Door, with the sensor positioned lengthwise. Key items to consider: Door must be located on lowest part of auger, not on side.Grain flow must be constant in this location while unloading, not in a dead spot.Sensor must not interfere with door opening or moving parts.Example: Horizontal Door Mount3.5.2 Gravity UnloadThis installation is for gravity boxes, carts, wagons, and other gravity or dump style implements that are regularly used for transporting harvested grain. In these systems, the grain is typically dumped out near ground level.The Moisture Sensor should be installed to read grain as the grain flows and exits the cart, near the lowest point, where grain while flow throughout unloading. The Moisture Sensor can be mounted inside of the cart, or underneath the cart when installed with the supplied template.NOTE: For carts without a PTO or auger, AutoLog functionality of the GT560 can still be utilized by installing the PTO Sensor as a door position sensor.See Digi-Star document D3908 AutoLog Manual (Rev F +) for instructions on how to install and setup FSWITCH functionality.Example: Inside gravity box, by door opening (screws from bottom)3.5.3 Other Installation OptionsOther installation options may be possible that are not described in this manual. Grain must always flow along Moisture Sensor, during at least the first half of the unload process. Contact your dealer, manufacturer, or Digi-Star for other options or assistance.4.0 MOISTURE SENSOR TESTING1) Verify all cables are connected and GT560 is turned ON.2) GT560 GRAIN type should be set to CORN.3) Test Moisture Sensor operation.a. If WiFi and smartphone Harvest Tracker App are installed:i. Verify App is displaying weight on phone or tablet.ii. Go to Moisture Sensor, so that sensor face is within reach.iii. On App, access keypad function and type “6802” and press.This displays a rough moisture value, usually around 11%. Thisdoes NOT read actual grain moisture, and is only for systemdiagnostics.iv. Place palm of bare hand on sensor face. Value will increase to~25-35%.v. Press key on App to exit.vi. Type in “6803” and press . This displays the temperature of the sensor in degrees F, which should be within 10 degrees of airtemperature.vii. Press to exit.viii. Sensor and cabling is operational if these tests are passed.b. If WiFi is not installed:i. Find a second person to help you.ii. Have one person in tractor cab, and the other within reach of thesensor.iii. On GT560, type “6802” and press . This displays a roughmoisture value, usually around 11%. This does NOT read actualgrain moisture, and is only for system diagnostics.iv. Place palm of bare hand on sensor face. Value will increase to~25-35%.v. Press on GT560 to exit.vi. Type in “6803” and press . This displays the temperature of the sensor in F, which should be within 10 degrees of airtemperature.vii. Press to exit.viii. Sensor and cabling are operational if these tests pass.4) Run a couple of loads to calibrate sensor; see section Moisture SensorCalibration.5.0 MOISTURE SENSOR CALIBRATIONThe GT560 Indicator and Moisture Sensor can be calibrated to a reference moisture, such as an elevator, hand held tester, or the combine. There are two ways to adjust the Moisture % Calibration as outlined on the following pages. 5.1 ON-THE-FLY QUICK CALIBRATIONThis is the quick method for calibrating the moisture % when setting up each GRAIN type, based on the combine ’s moisture reading. Grain must be flowing over the sensor while unloading the cart in AutoLog mode to perform this calibration. For the most accurate results and fine tuning, see Elevator Calibration section on the next page. Each GRAIN type should be calibrated when that grain is harvested, such as when changing from CORN to SOY.1) Harvest grain as normal and transfer grain from combine into the grain cart untilthe cart is at least half full.2) Keep track of the c ombine’s average moisture % for the harvested load.3) Select GRAIN type on GT560 (press then use & arrows,and press x4).4) Begin unloading grain at normal speed. AutoLog will start on GT560.5) On main screen in center, observe the moisture %. See diagram below.6) Press or arrow keys to adjust moisture up or down. Grain must beunloading from the cart and passing by the Sensor for this step to work.7) Finish load as normal.*Note: Moisture reading will likely stop before end of load. This is normal.8) Run a second load and verify moisture % is close. Perform Elevator Calibrationsteps on next page to achieve greater accuracy.*Note: If moisture % is very inconsistent or does not appear to staycalibrated, the sensor may need to be repositioned. Readings thatchange unexpectedly or by large amounts while unloading is a symptomof poor grain flow past the sensor.9) Repeat calibration steps for other GRAIN types.58300 ID- ID 1 CORN 5:23P G- 18000 M- 18.6 PA- Grain < = Decrease > = Increase Moistur e5.2 ELEVATOR CALIBRATIONUse this procedure for calibrating moisture based on a certified grain elevator moisture reading or a high quality, portable grain moisture reading device. This procedure will provide the most accurate moisture calibration. Each GRAIN type must be calibrated separately when harvested, such as when changing from CORN to SOY.1) Harvest grain as normal and unload the combine into the grain cart.2) Select GRAIN type on GT560 (pressthen use and arrows, and press x4). 3)Unload grain normally. AutoLog will start and record data on GT560. 4)Take load to elevator, record moisture % measured at elevator. 5)Repeat taking a minimum of 4 loads to the elevator and record moisture for each. Calculate the average of all loads taken to elevator. 6) On GT560, review all unloadings that went to the elevator (use and arrows, then arrow).7) Calculate average moisture % of these loads from the GT560.8) Compare average moisture % calculation on GT560 to average elevator moisture %and calculate the difference. (Elevator % – GT560 % = Difference)Example: If GT560 is 20.5%, Elevator is 22.0%, then difference = 1.5%.GT560 needs to be increased by 1.5% to match elevator.9) On GT560, select GRAIN type (press then use and arrows).10) Press until FACTOR C value is flashing.11) Change FACTOR C by amount of difference, clearing old value & typing new value.Example: If difference is 1.5% low from example above, and the currentFACTOR C is 11.5, then increase FACTOR C by 1.5 to new value of 13.0.12) Press to save new value. GT560 returns to active screen.13) Run additional loads to verify that the average moisture across loads is correct.*Note: If moisture % is inconsistent or does not appear to stay calibrated, theSensor may need to be repositioned. Readings that change unexpectedly orby large amounts are symptomatic of poor grain flow past the Sensor.14) Repeat calibration steps for other GRAIN types. CROP 1CORN M- 15.5 WT- 56 FACTOR B- 4.01 FACTOR C- 11.72 Standard“dry ” %moisture Dry bushel factor Change FACTOR C Editable Crop Name6.0 MAINTENANCE∙Visually inspect Grain Moisture Sensor hardware and cabling before harvest season. ∙Perform Moisture Sensor Test before start of season.∙Clean Sensor with mild soap & water at start of season, or if grain was wet or stuck to other parts of cart. White sensor face can be dust covered, but not caked over.∙Check Sensor & cabling when performing overall inspection of grain cart.∙Check Sensor & cabling if it has contacted other objects such as stalks, branches, or posts. Perform Moisture sensor Test before next load.7.0 TROUBLESHOOTING。
Smart Sensor Gateway Installation Manual
—TECHNICAL DOCUMENTSmart Sensor Gateway Installation ManualTable of Contents1GENERAL3 2INSTALLATION4 2.1Prerequisites for Installation4 2.2Recommended Location5 2.3Gateway Configuration5 2.4PoE Connection8 2.5LAN/Ethernet Cable Connection9 2.6WIFI Connection10 2.7USB Mobile Dongle Connection11 2.8Firewall Configuration12 3SCANNING BLUETOOTH DEVICES14 4TROUBLESHOOTING161GeneralSmart Sensor Gateway is used to upload the Smart Sensor data automatically to theSmart Sensor Portal. Gateway needs to be configured for internet access before it canstart reading the Smart Sensors. Following internet connections are supported: -PoE (Power over Ethernet) network.-LAN/Ethernet network together with PoE injector.-WIFI network.-Mobile network with specific USB dongle.-USB port at the bottom of the Gateway can be used as a power supply for devices like a USB WIFI modem.Sales package includes:-X1000 Bluetooth router, wall and pole mounting kits and a quick guide.Figure 1 Content of the Sales Package2Installation2.1Prerequisites for InstallationInternet connection:!-Gateway does not operate in networks with VPN (Virtual Private Network).-In case there is a firewall used, following ports needs to be opened:Type Port M/O DescriptionUDP5246, 5247Mandatory Default CAPWAP communication between AC and routerUDP6246, 6247Optional Backup CAPWAP communication between AC and routerTCP8883Optional Optional MQTT communication between AC and routerTCP80Mandatory Container/APP download from ACTCP443Optional Container/APP download from ACTCP9999Mandatory Remote SSH to containerUDP53Mandatory DNS lookup for AC address-Mobile network needs to have adequate signal strength. In most demanding locations an extension USB cable or external antenna might be needed for USBmodem/dongle.Power supply:-In case PoE network is not available, a PoE injector (power supply) is needed.-PoE is 802.3af/at compliant.Ethernet cable:- 1 ethernet cable is needed when PoE, WIFI or mobile network is used- 2 ethernet cables when LAN/ethernet network is used.Computer:-Computer with WIFI adapter is needed for Gateway configuration. Tablet computer or mobile phone can also be used.-Google Chrome web browser is recommended to be used.2G/3G USB dongle-Gateway has built in drivers for several USB dongles. For the list of supported dongles please check the section 2.7 USB Mobile Dongle Connection.-SIM card with sufficient data plan.-Gateway also supports the use of any USB powered WIFI modems.Mounting:-Flat head screwdriver for pole mounting.-Phillips head screwdriver and a drill (if needed) for wall mounting.-Mounting is not mandatory, but it is recommended to secure the Gateway somehow to its intended place.2.2Recommended LocationHeight:-Recommended height for the Gateway is 3-30 meters from ground level. Lower levels are also acceptable, but Gateway Bluetooth range might be shorter due toobstacles.Orientation:-Gateway has the best reception to the direction where the Cassia logo is shown on its side. If the Gateway has troubles connecting to a specific Smart Sensor, it isrecommended to rotate the Gateway to point that direction.2.3Gateway ConfigurationWhen the Gateway is powered on, the blue LED at the bottom of the Gateway turns ON.After bootup the Gateway will turn on the configuration WIFI hotspot. The bootup takesabout 30-60 seconds.Configuration WIFI hotspot has SSID “cassia-XXXXXX”, where XXXXXX is the last 6 digitsof the Gateway’s MAC address. MAC address can be found from the bottom of theGateway. Password for this WIFI hotspot is the same as the SSID.Connect to this WIFI hotspot with the device used for configuration (computer, phone ortablet) and open the web browser. Type 192.168.40.1 to the web browser’s address fieldand press enter. Cassia configuration page will open. During the first login the defaultpassword needs to be changed. Default credentials are:-Login: admin-Password: adminFigure 2 Cassia Login PageOnce logged in, the Status Page is shown. This page shows current operation mode and connection status of the Gateway. AC Online Time shows how long the Gateway has been connected to the AC (Access Controller) server. If no time is shown it means that the Gateway does not have a connection to the AC server. AC server connection is needed for the Smart Sensor data transfer.Figure 3 Status PageBasic Page is where the configuration is done. Following values are common for all network configurations (PoE, LAN, WIFI, Mobile):- AC Address: abb.cassia.pro - Remote Assistance: ON!Connection Priority is where a priority connection method is selected in case there are several in use. Select the priority according to connection in use:-Wired for PoE and LAN connections.-Wireless for WIFI connection.-3G/4G for mobile USB dongle connection.Figure 4 Basic Page2.4PoE ConnectionIf a PoE (Power Over Ethernet) network is available, the Gateway can be configured to useit without any additional power supply.Figure 5 PoE Network ConfigurationFrom the Gateway Basic Page select:-Connection Priority: Wired-IP Allocation: DHCP or Static (in case the IP allocation is given)Press Apply at the bottom of the screen.2.5LAN/Ethernet Cable ConnectionIf a LAN/Ethernet network is available, the Gateway can be configured to use it. AdditionalPoE injector is needed for power supply.Figure 6 LAN Network ConfigurationFrom the Gateway Basic Page select:-Connection Priority: Wired-IP Allocation: DHCP or Static (in case the IP allocation is given)Press Apply at the bottom of the screen.2.6 WIFI ConnectionGateway can be configured to use an existing WIFI network. Additional PoE injector is needed for power supply. Only 2.4GHz WIFI is supported.Figure 7 WIFI Network ConfigurationFrom the Gateway Basic Page select:- Connection Priority: Wireless- Enter the SSID (name) of the WIFI network - Enter the WIFI network password- Change the Wireless operation mode from Hotspot to Client - IP Allocation: DHCP or Static (in case the IP allocation is given)Press Apply at the bottom of the screen.NOTE! Once the Apply button is pressed the Gateway WIFI adapter stops sharing the WIFI hotspot and changes the connection to configured WIFI network. In case the DHCP is used, the Gateway has now a new IP address. This IP address is needed to reconnect to the Gateway e.g. to check the Status Page or scan the devices within the Gateway’s range. Local IT department can find out the Gateway’s IP address by accessing the WIFI router device list or by performing the network scan for IP addresses. In case a static IP is used, the address is known.Connect your computer, tablet or mobile phone to the same WIFI network as the Gateway is connected. Open a web browser and type the new IP address to the address field and press enter. Access to Gateway configuration pages is established again.NOTE! If there was an error in SSID, password or IP address configurations, you cannot access the Gateway anymore. In this case the Gateway isn’t shown in WIFI router device list or in network scans. Press the reset button at the bottom of the Gateway for 10 seconds to reset the Gateway to factory default values.!!2.7USB Mobile Dongle ConnectionMobile network can be used with a specific USB dongle. Additional PoE injector (powersupply), supported USB dongle and a SIM card are needed.Figure 8 Mobile Network ConfigurationInsert the USB dongle with SIM card to USB port at the bottom of the Gateway. PIN queryneeds to be disabled from the SIM card.From the Gateway Basic Page select:-Connection Priority: 3G/4G-USB Dongle Type: select correct dongle type used-Type the access point name (APN) which the SIM carrier is using-Type the username and password for the APN if neededPress Apply at the bottom of the screen.Reboot the Gateway by removing the power supply for a few seconds and thenreconnecting it.!NOTE! With a USB dongle the Gateway needs to be in place where there is a sufficientnetwork signal available. In case of a weak signal strength an extension USB cable oradditional external antenna for USB dongle might be needed.If a WIFI modem is used, insert the modem to USB port at the bottom of the Gateway andfollow the 2.6 WIFI Connection section instructions.Supported USB dongle modems are:-Huawei MS2131i-8-Huawei E3372s-153-Huawei E8372h-153-Novotel USB730L-MultiTech MTCM-LNA3-B03 for Verizon-MultiTech MTCM-LAT3-B03 for AT&T-Any USB powered WIFI modem (Gateway connected to modem via WIFI)2.8Firewall ConfigurationIn case there is a firewall in the network which the Gateway is using, specific ports needto be opened.Figure 9 Firewall Configuration!-Firewall needs to have following ports openedType Port M/O DescriptionUDP5246, 5247Mandatory Default CAPWAP communication between AC and routerUDP6246, 6247Optional Backup CAPWAP communication between AC and routerTCP8883Optional Optional MQTT communication between AC and routerTCP80Mandatory Container/APP download from ACTCP443Optional Container/APP download from ACTCP9999Mandatory Remote SSH to containerUDP53Mandatory DNS lookup for AC address-Firewall should allow communication between the Gateway and abb.cassia.pro2.9Verifying the configurationOnce the configuration is done it can be verified from the status page. When connection isestablished to abb.cassia.pro the AC Online Time is shown.Figure 10 Gateway connected to abb.cassia.proIf the AC Online Time is not shown within few minutes:-Double check the configuration and internet connection-Reboot the gateway (power off/on)Connection to Access controller can be verified also with Debug Tools in Other tab: -To check connection to Access Controller select Ping, add Address abb.cassia.pro, Time 5s and press Start.-To verify UDP ports open/close status select NetCat, add Address abb.cassia.pro, Protocol UPD, Timeout 2, Port 5246-5247 and press Start.3Scanning Bluetooth DevicesCorrect Gateway placement can be checked by scanning the Bluetooth devices within theGateway’s range. Gateway location or orientation needs to be changed if all desired SmartSensors are not visible for the Gateway or if the Smart Sensor is showing weak signal level.To enable the scanning, the router mode needs to be changed. This is done in the BasicPage. Change the mode from “AC Managed Router” to “Standalone Router”. Gateway willautomatically reboot and is operational again within 30 to 60 seconds.In computer, tablet or mobile phone, open the following web page while having an internetaccess:http://www.bluetooth.tech/debugger/Figure 11 Cassia Bluetooth Debug ToolOnce the debug tool is loaded, connect the device used for configuration (computer,tablet or mobile phone) to the WIFI network generated by the Gateway. If the Gateway isconnected to WIFI, then connect the configuration device to the same WIFI network as theGateway is connected.Type in the Gateway’s MAC and IP addresses to the fields Router MAC and Router IP.Press Start Scan.Debug Tool now starts to list all Bluetooth devices within its range. For all scanned devicesthe tool is showing the MAC address and RSSI value. Sometimes the name is not available,but it is listed if known.RSSI value can be roughly categorized to the following groups:-RSSI value between 0 and -70 is OK-RSSI value between -70 and -80 is weak, sensor might be read time to time-RSSI value -80 or less is poor, most probably the sensor cannot be read If the desired Smart Sensors are showing RSSI values of -70 or less, it is recommended toadjust the Gateway’s location or orientation.!NOTE! Remember to change the router mode to AC Managed Router mode. If the mode isnot changed the Gateway is not establishing a connection to AC server and the data is notread form the Smart Sensors.4TroubleshootingForgetting the login credentials or making a mistake while configuring the WIFI networkSSID or password:-Press the reset button for 10 seconds while the Gateway is powered on. This will reset all Gateway settings to factory default values. Reset button is located at thebottom of the Gateway.Gateway does not generate the WIFI hotspot for setup:-Check the power supply and that the blue LED is ON at the bottom of the Gateway.-If the Gateway is configured to use a WIFI network, it does not generate a WIFI hotspot.-Try to reset the Gateway by pressing the reset button for 10 seconds while the Gateway is powered on. Reset button is located at the bottom of the Gateway.Gateway does not connect to AC server:-Check the internet access.-In case a USB dongle is used, check the model is supported by the Gateway and that the dongle has established a connection to a mobile network.-Check that the used network does not use VPN.-Check the used network firewall settings.Gateway is not reading the Smart Sensor data:-Check that the Smart Sensors are within the Gateway’s range.-Gateway is reading the data from Smart Sensors in timely manner. It can take couple of hours to see the first measurements in Smart Sensor portal.-Check from the Status Page if it shows the Online Time. If not, please check the internet connection.For more support, please contact Smart Sensor support:***************************。
抱枪机器人手钳位置传感器替换、安装与操作程序传感器拆卸过程说明书
6441-527B SERIES GRR DESIGN 2 [6] -SPP99 OPTION GRIPPERJAW POSITION SENSOR REPLACEMENT, INSTALLATION, &OPERATION PROCEDURESSENSOR REMOVAL PROCEDURE (figure 1)1) Warning: All air pressure in the unit must be relieved prior to disassembly of gripper.2) Remove fasteners (8) retaining Jaw Position Sensor (30). Remove sensor from unit. Remove seal (6) and coupling o-ring, (32) and discard. See figure 1.SENSOR INSTALLATION PROCEDURE (figures 1 and 2)1) Move jaws to the full open position2) Inspect counterbore in end of pinion for presence of grease, oil, or other foreign material. If necessary, clean counterbore with cotton-tipped swab dipped in alcohol. Note: Pinion will appear as silver cylinder at bottom of central hole in base plate.3) Warning: Do not lubricate o-ring (32)or counterbore in pinion. Install new coupling o-ring (32) into counterbore in end of pinion. Use an Allen wrench or flat-bottomed round tool pressed against face of o-ring to push o-ring down into counterbore. With tool held against face of o-ring, rotate tool several turns to properly seat o-ring in pinion.4) Insert o-ring seal (6) into shallow counterbore in base plate.5) Looking at protruding shaft of jaw position sensor (30), rotate shaft clockwise until rotation stops. See figure 2.6) Visually align counterbores in base plate and matching notches in sensor. Tip: To minimize voltage offset of sensor, align notches in sensor slightly counterclockwise of counterbores in base plate. Then rotate body of the sensor clockwise to align notches with counterbores in base plate AFTER sensor has been inserted into base plate (step 7).7) Place end of sensor shaft (30) against coupling o-ring (32) in pinion and insert jaw position sensor into base plate. Note: Initial resistance willbe felt until sensor shaft completely penetrates coupling o-ring allowing sensor to easily slide into large counterbore in base plate.8) Apply threadlocker to sensor cover fasteners. Install and torque to5 in-lbs [0.6 Nm].9) Cycle gripper a minimum of 10 times to ensure that o-ring coupling is properly seated. Note: Output voltage offset of sensor may have changed with replacement of sensor. Check output with jaws in full open position and adjust controller or set point module accordingly.ELECTRICAL CONNECTIONSWarning: Electrical input to sensor is protected from short-duration reverse polarity connection. Prolonged exposure to reverse polarity condition may permanently damage sensor.Warning: Electrical output from sensor is protected from short-duration short-circuit. Prolonged exposure to short-circuit condition may permanently damage sensor.Warning: Sensor will operate with supply voltages from 15 – 30 VDC. Operation with supply voltages less than 15 VDC will cause unstable output. Operation with supply voltages greater than 30 VDC may permanently damage sensor.9800-01-0010 & 9800-01-0020 SET-POINT MODULE CONNECTION (figure 3) 1) If using 15 VDC supply voltage output from set point module to power sensor, connect PIN 1 of sensor connector to terminal 4 of module. Connect PIN 3 of sensor connector to terminal 2 of module.2) If using external power supply to power sensor, connect PIN 1 of sensor connector to positive terminal of power supply. Connect PIN 3 of sensor connector negative terminal of power supply.3) Connect PIN 2 of sensor connector to terminal 5 of module.4) Refer to set point module instructions to connect supply power to module,to connect outputs of module to controller, and to set on and off levels for module outputs.9800-01-0030 & 9800-01-0040 SET-POINT MODULE CONNECTION (figure 3) 1) If using 15 VDC supply voltage output from set point module to power sensor, connect PIN 1 of sensor connector to terminal 3 of module. Connect PIN 3 of sensor connector to terminal 2 of module.2) If using external power supply to power sensor, connect PIN 1 of sensor connector to positive terminal of power supply. Connect PIN 3 of sensor connector negative terminal of power supply.3) Connect PIN 2 of sensor connector to terminal 4 or terminal 5 of module.4) Connect a jumper wire between terminal 4 and terminal 5 of module.5) Refer to set point module instructions to connect supply power to module, to connect outputs of module to controller, and to set on and off levels for module outputs.6441-527BANALOG INPUT MODULE CONNECTION (figure 3)1) If using supply voltage output from analog input module to power sensor, connect PIN 1 of sensor connector to positive terminal of module. Connect PIN 3 of sensor connector to negative terminal of module.2) If using external power supply to power sensor, connect positive terminal of power supply to PIN 1 of sensor connector. Connect negative terminal of power supply to PIN 3 of sensor connector.3) Connect PIN 2 of sensor connector to positive input terminal of module.4) Connect PIN 3 of sensor connector to negative input terminal of module. Note: PIN 3 is connected to both negative side of supply power and negative input terminal of module.5) Refer to analog input module instructions to interface module to controller.TIPS FOR OPTIMUM SENSOR OPERATION1) Sensor accurately reports position of gripper jaws. Factors that affect jaw position when gripping will similarly affect sensor output. When calibrating sensor in system, use same operating pressure, tooling, and gripped part as will be used in actual gripper operation.2) Sensor output will vary from minimum with jaws fully opened to maximum with jaws fully closed.3) Maximum sensor life is obtained when input impedance of analog input module is equal to or greater than 1 MΩ.4) Sensor output constant (0.663 V / inch [0.0261 V / mm]) relates change in sensor output to change in total jaw travel.5) When using sensor for absolute jaw travel measurements from full open position, be sure to include voltage offset (output voltage from sensor with jaws fully opened).6) Use as large a variation in sensor output as possible to discriminate between sensed conditions (see sort criteria in APPLICATION EXAMPLE 3).APPLICATION EXAMPLES1) Application: Perform absolute measurement from full open position. Measured grip length (distance between tooling grip points) with jaws fully opened = 5.00 inches [127.0 mm].Measured sensor output with jaws fully opened (voltage offset) = 0.010 V Measured sensor output with jaws gripping object = 2.000 VTotal jaw travel = (2.000 V – 0.010 V) / (0.663 V / inch) = 3.00 in= [(2.000 V – 0.010 V) / (0.0261 V / mm) = 76.2 mm] Length of object = 5.00 – 3.00 = 2.00 in [127.0 – 76.2 = 50.8 mm]2) Application: Perform absolute measurement from full closed position. Measured grip length (distance between tooling grip points) with jaws fully closed = 5.00 in [127.0 mm].Measured sensor output with jaws fully closed = 5.252 VMeasured sensor output with jaws gripping object = 4.589 VTotal jaw travel = (5.252 V - 4.589 V) / (0.663 V / inch) = 1.00 in= [(5.252 V - 4.589 V) / (0.0261 V / mm) = 25.4 mm] Length of object = 5.00 + 1.00 = 6.00 in [127.0 + 25.4 = 152.4 mm]3) Application: Gripper system accepts part from incoming conveyer and based on part size sorts part onto 1 of 3 conveyers.Nominal length of 3 parts to be sorted = 5.00 in [127.0 mm], 7.50 in [190.5 mm], and 10.00 in [254.0 mm].Measured grip length (distance between tooling grip points) with jaws fully opened = 12.50 in [317.5 mm].Measured sensor output with jaws fully opened (voltage offset) = 0.010 V 1st part jaw travel = 12.50 – 5.00 = 7.50 in [317.5 – 127.0 = 190.5 mm] Output for 1st part = 7.50 in x (0.663 V / in) + 0.010 V = 4.983 V= [190.5 mm x (0.0261 V / mm) + 0.010 V = 4.983 V] 2nd part jaw travel = 12.50 – 7.50 = 5.00 in [317.5 – 190.5 = 127.0 mm] Output for 2nd part = 5.00 in x (0.663 V / in) + 0.010 V = 3.325 V= [127.0 mm x (0.0261 V / mm) + 0.010 V = 3.325 V] 3rd part jaw travel = 12.50 – 10.00 = 2.50 in [317.5 – 254.0 = 63.5 mm] Output for 3rd part = 2.50 in x (0.663 V / inch) + 0.010 V = 1.667 V= [63.5 mm x (0.0261 V / mm) + 0.010 V = 1.667 V] Sort criteria:Sensor output < (1.667 V + 3.325 V) / 2 = 2.496 V, move part to conveyer #1 Sensor output > (3.325 V + 4.983 V) / 2 = 4.154 V, move part to conveyer #3 Sensor output > 2.496 V and < 4.154 V, move part to conveyer #24) Application: Gripper system accepts part from incoming conveyer and based on part length advances part if acceptable or segregates partif suspect. Note: Use of gripper for final acceptance inspection is not recommended.Nominal length of part to be gauged = 2.00 in [50.8 mm]Measured sensor output with jaws closed on nominal part = 2.000 V Allowable length tolerance of part to be gauged ± 0.05 in [± 1.27 mm] Measured grip length (distance between tooling grip points) with jaws fully opened = 5.00 in [127.0 mm]Maximum output constant = 0.663 + 0.001 = 0.664 V / in [0.0261 V / mm] Maximum sensor repeatability deviation = ± 0.002 in [± 0.051 mm] Upper acceptance limit:= 2.000 V + (0.05 in - 0.004 in) x (0.664 V / inch) = 2.031 V= [2.000 V + (1.27 mm - .051 mm) x (0.0265 V / mm) = 2.031 V] Lower acceptance limit:= 2.000 V - (0.05 in - 0.004 inches) x (0.664 V / in = 1.969 V= [2.000 V - (1.27 mm - .0.102 mm) x (0.0261 V / mm) = 1.969 V] Gauging criteria:Sensor output ≤ 2.031 V and ≥ 1.969 V, advance partSensor output > 2.031 V or < 1.969 V, segregate partNote: This example ensures that a part within tolerance would be segregated rather than a part out of tolerance advanced. To do so, the total maximum possible sensor repeatability deviation (± 0.002 in = 0.004 in total [± 0.051 mm = 0.102 mm total]) is subtracted from the allowable length tolerance of the part and the maximum possible output constant is used.SENSOR OPERATING SPECIFICATIONSSupply Voltage: 15 – 30 VDC, reverse polarity protectedOutput Voltage: 0 – 10 VDC, short-circuit protectedOutput Constant: 663 ± 1 mV / inch [26.10 ± 0.04 mV / mm]Output Voltage: Offset < 10 mV typicalGrip Resolution: 0.001 in [0.025 mm]Grip Repeatability: ± 0.002 [± 0.051 mm]Operating Temperature: -20 to 180°F [-28 to 82°C]IP 67 Compliant: when installed in gripperINTERFACECONNECTOR INTERFACEfigure 3。
5000TOCe 传感器安装指南说明书
START-UP SHEET – 5000TOCe SENSORThe 5000TOCe Sensor housing provides four LED status lights and a single push button key for local UV lamp control. See Figure 1. UV Lamp ON LED: 1) When illuminated continuously, UV Lamp is on; or, 2) When flashing, indicates sensor is in rinse and auto-balance mode. UV Lamp ON key: Allows the user to turn UV lamp on or off at the sensor. Sensor Status LED: Illuminates continuously when sensor is powered and the patch cable is plugged in. Not lit if patch cable or power is disconnected. Error LED: Illuminates continuously when an Error condition exists.Fault LED : Flashing when a Fault condition exists.The following steps are necessary to install, setup and operate a 5000TOCe Sensor in conjunction with the 770MAX Multiparameter Analyzer Transmitter. For complete details on the 5000TOCe Sensor, refer to Instruction Manual 58 130 082.1. Sensor installation - The 5000TOCe Sensor is designed to be mounted in a variety of installation applications: Wall-mounted, pipe-mounted, and bench-top. The sensor is shipped with mounting tabs installed that can be removed for bench-top installation. A minimum clearance dimension of 18” (45.7 cm) is required on the left side of the sensor for UV lamp change-out. Two plumbing connections are provided on the right side of the enclosure. The lower connection is labeled ‘Sample Inlet’ and the upper connection ‘Sample Outlet’. A third connection, a safety drain, is located on the bottom of the enclosure. For benchtop installations, this drain connector must be removed. Figure 2 shows a typical installed configuration. The installation kit (P/N 02205) includes installation tubeFigure 2Connect the 0.125” (3 mm) PTFE tubing to a sample point isolation valve (not supplied). Warning: For inlet pressure above85 psi (5.9 bar), a pressure regulator (Thornton p/n 58 091 552)is required. Flush sample tubing before installing at the sensor.Close the isolation valve. Attach the other end of the PTFE tubing to the high capacity inlet filter. In applications with high ambient humidity, irregular flow rates, high temperature water or water with significant changes in water temperature resulting in internal condensation, we recommend installation of the Sample Conditioning Coil (included). – See the 5000TOCe Instruction Manual for installation procedure. Connect the stainless steel drain tube (Thornton p/n 58 091 553) as shown in Figure 4. The 0.31” (8 mm) safety drain tubing connects to the tube fitting onthe bottom of the enclosure and should also be directed to anatmospheric drain. See Figure 2 for dimensional restrictions regarding drain tubing. 2. Electrical connections are provided on the left side of the enclosure. There are two fittings: 1) AC Power bulkhead fitting for power cable, and 2) 770MAX patch cable connection. Feed the power cable through the bulkhead fitting on the side-wall. AC power connections are positioned on the right side of the printed circuit board, located on the backside of the sensor front cover. See Figure 3 for terminal wiring. Ensure line fuse is properly installed. See product label for specified fuse size.At this point, sample water can be introduced into the sensor. First, close the inlet needle valve by turning fully clockwise the adjustment knob. Slowly open the sample point isolation valve. Next, open the needle valve slowly, which will start flow to the sensor. Use the inlet needle valve to vary flowrate and make adjustments as needed to establish flow. Turning the adjustment knob counter-clockwise three turns should provide sufficient flow through the sensor. Once there is flow, check to be sure there are no leaks inside the enclosure. Allow the sensor to initially flush with sample water (4-24 hrs is recommended). Close front cover and connect the 770MAX patch cable to the connector on the bottom left side of enclosure.3. Setting the Flowrate – Prior to making a TOCmeasurement, proper operational flow must be established (20 mL/min ±5%). In the 770MAX TOC measurement menus, select the measurement attached to TOC sensor channel, go to Set Flow Rate option (refer to menu tree on reverse side of this sheet) and select ‘Yes’. Once this is done, the four sensor LED lights become indicators showing when proper flowrate is established. All four LEDs will be lit when the flow rate is set properly. If only the bottom one or two LEDs are lit, flow is too low. If only the top one or two LEDs are lit, the flow is too high. Turn the adjustment knob clockwise to decrease flow. Turn adjustment knob counter-clockwise slowly to increase flow.Once the flow rate is set, return the Set Flow Rate functionin the 770MAX menu back to “No” and exit menus. LEDs will revert to their normal function.4. TOC Measurement Setup is accessed through the ‘Measurements’ menu of the 770MAX instrument. Upon reaching the ‘Measurements’ menu, push enter and select the measurement (A,B,C…P) connected with the channel of the TOC sensor. Use the page-down key to access the additional menu screens. At the third menu screen, you will be prompted to push ‘5’ to enter the TOC menus available. The menu tree shown below illustrates the setup options that are available when a 5000TOCe Sensor is attached to a 770MAX (menus shown below reflect factory default settings for a 5000TOCe Sensor). NOTE: A maximum of two Smart 5000TOCe Sensors can be attached to one 770MAX with the two remaining Smart inputs available for any other 770MAX Smart sensors.5. TOC Sensor Startup requires the following steps for the sensor to begin making TOC measurements. Once all Measurement Setup options are configured, the user can push the UV lamp button at the sensor or move back to the screen showing the ‘UV Lamp On’ option. By selecting ‘Yes’ to this function, the sensor UV Lamp will turn on and TOC measurement will begin. However, during initial startup, the 770MAX will display the message, ‘press the UV Lamp ON switch on Sensor #x, to turn on UV lamp’, (x = channel). Push ‘enter’ to continue. This message will remain until the ‘sensor’ key is pushed. Once the ‘sensor’ key is pushed, the measurement will begin. If the Auto-Start feature is set to ‘Ye’s this message will not be displayed. If the Auto-Start feature was left in the ‘No’ position, then this message will again appear after a sensor power loss.Mettler-Toledo Thornton, Inc.36 Middlesex TurnpikeBedford, MA 01730 USATel. +1-781-301-8600Fax +1-781-301-8701Toll Free +1-800-510-PURE ( US and Canada only)********************© Mettler-Toledo Thornton, Inc. 2009OM58130084 Rev.A 04/09 /thornton。
Sensorex 电导性 TDS 故障排除指南说明书
DESIGNED AND ASSEMBLED IN CALIFORNIA, USA11751 MARKON DRIVE • GARDEN GROVE, CA 92841 • 714.895.4344 • Conductivity/TDS Troubleshooting Guide Troubleshooting guide for Equipment, Meter/Controller, Conductivity Electrode, and Conductivity Cell Ranges. If you can’t find what you’re looking for, please Contact Us . Troubleshooting Equipment The following tools are recommended to assist you in problem identification: •A DVM (Digital Volt Meter) A DVM will help to check for electrical continuity from the measuring electrode to its connector and to measure resistance between the conductive pins to see if a short circuit is present. It will also verify that the temperature sensor in the electrode is working based on resistance reading at room temperature. •Conductivity Simulator or resistor and loop of wire Simulators (not available from Sensorex) will help test the ability of the conductivity system (electrode + meter/controller) to read properly. A resistor connected via wires tothe conductivity instrument in place of conductivity sensor inputs can also help simulate measurement of conductivity if no conductivity standards are available. Use the following formula to figure out which resistor(s) to choose: Resistor (R) = Cell constant x 1,000,000 / conductivity value to simulate (uS)Example: R = 1.00 x 1,000,000 / 2000us = 500 Ohms •Conductivity Standards A wide range of conductivity standards/calibration solutions are available. Use at least two standards that are at the high and low end of the range in which you need to measure. Meter/Controller Troubleshooting The meter or controller is the easiest component to eliminate as a possible cause of your problem. Disconnect conductivity sensor from meter/controller and connect conductivity simulator in its place. Input conductivity readings and make sure controller/meter display matches the reading from the simulator. Use fixed resistor if a simulator is not available. If readings do not match, the problem is in the meter or controller. Contact meter/controller supplier for help or refer to meter/controller troubleshooting section. If simulator inputs are correctly displayed on the meter/controller, then the electrode is the most likely cause of the problem.Conductivity Electrode TroubleshootingCheck electrode in conductivity calibration/standard solutions as recommended above. Compare results to those on the following table:Conductivity standardsolution output Possible Cause Corrective ActionNo output a) Conductivity sensornot connected toinstrumentb) Bad connection atconnectorc) Break in cable orinternal connectionbroken in sensora) Check all connections fromelectrode to instrumentb) Check for electrical continuity fromconductivity pin to connector usingOhms setting on DVM (should be <1Ohm) c) Contact SensorexOutput in standard solution is more than 10% different than value of solution a) Solution is not fresh, contaminated, orlabeled wrongb) Electrode is dirtyc) Standard solution isoutside of cell range**a) Use fresh solutions or new lost ofsolutionb) Clean electrode per instructionmanual. Do not abrade measuringsurface.c) Pick standards based on rangesshown below**Unstable or drifting reading Bubbles in electrode orflow cell a) Shake or stir electrode to remove bubbles if testing solution in beaker.b) Mount electrode horizontally so bubbles rise up and away from electrode.Readings in line do not change but electrode calibrates in conductivity standard solutions a) Electrode not completely immersed inprocess fluidb) Electrode not connected to controllera) Check installation fittings andmake sure sensor is completelyinstalled.b) Check wiring to instrumentConductivity Cell Ranges**Cell Constant (k)Conductivity Range(uS)1.0 10,000 uS0.1 1,000 uS0.01 100 uSIf you are still having problems after trying the above diagnostics, fill out our Application Questionnaire and e-mail it to us for assistance.11751 92841。
DT-725D DUAL TEC 感应传感器安装说明书
DT -725D DUAL TEC ® Motion Sensor Installation InstructionsT TStep 1Separate the sensor housings and remove Printed Circuit Board (PCB).Use a small screwdriver to unfasten the hous-ing latch and separate the sensor housings.Push outward on the PCB latch to lift the PCB out of the housing.Step 3Wire the sensor.Observing the proper polarity, wire the unit as shown in the illustration below, use 1.02 to 0.64mm (18 to 22 AWG) wire.Step 2Mount the sensor.Break out the mounting/wiring knockouts and mount the sensor in an appropriate location.An ideal location meets the following objectives:•Allows a clear line-of-sight to all areas to protect.•Does not directly face windows.•Avoids close proximity to moving machinery,fluorescent lights, and heating/cooling sources.NOTE: maximum range is obtained at a mounting height of 2.3 m.KnockoutHousing latchPCB latchFRONT HOUSINGREAR HOUSING AND PCBT erminal Block (TB1)PCBLED (DS1)LED Enable (Cut or remove LED enable jumper J1 to disable LED)Step 4Walk-test the sensor.After returning the PCB to the rear housing,reassemble the sensor housing. Apply power to the sensor and begin walk-test when the red LED is off.Walk across the detection area at the ranges to be covered. The red LED should indicate an alarm condition after 2 to 4 normal steps.When there is no motion in the detection area the LED should be off.TB2Alarm 500 mA 30 VDC Power 25 mA 7.5-16 VDCTB1Tamper 50 mA 24 VDC TB2Step 5Adjust the microwave range.A. Turn the microwave range thumbwheel (R1)counterclockwise to decrease the micro-wave range to minimum . (Range is factory setat maximum.)B. As you perform the walk-test, gradually turn the thumbwheel clockwise until the desired range is obtained.PIR range is determined by the mounting height and angle.NOTE: It is important to adjust the microwave range to fit room size and characteristics. Reflective surfaces (i.e.metal shelving, concrete floors, glass, etc.) increase sen-sitivity.Copyright 2002, Intellisense All rights reserved 5-051-646-00 Rev CIntellisense and DUAL TEC are registered trademarks of Honeywell, Inc.All other trademarks are the properties of their respective owners.MICROWAVE SUPERVISIONIf the microwave technology stops sending or receiv-ing signals, the sensor locks into an alarm condition.The LED at the sensor, however, does not light.If the microwave regains its signal, the sensor (and LED) returns to normal operation.NOTE: The DT-725D sensor should be tested at least once each year to ensure proper operation.DETECTION PATTERNS PRODUCT SPECIFICATIONS Range:15 m x 18 mAlarm relay:Energized Form A 500 mA, 30 VDCPower requirements:7.5 - 16 VDC 25 mA AC Ripple: 3 V peak-to-peak at nominal 12 VDC Tamper: (NC) 50mA 24 VDC Frequencies:24.200 GHz PIR white light immunity:6500 Lux typical RFI immunity:30 V/m,10 MHz - 1000 MHzOperating temperature:-10o to +55o C (14o to 131o F)5 - 95% relative humidity (non-condensing)PIR fields of view:22 long range edges 12 intermediate edges 6 lower edges 4 down edgesDimensions:11.9 cm H x 7.1 cm W x 4.2 cm D (4.685" H x 2.795" W x 1.654" D)Sensitivity:2 - 4 steps within field of viewDT -725D DUAL TEC ® Motion Sensor Supplemental InformationDT-725D 15 m。