统计过程控制和全面质量管理【外文翻译】

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SPC CHART

SPC CHART
统计过程控制
摘自:质量专业理论与实务
一、统计过程控制涵义: 统计过程控制涵义:
Statistical Process Control简称SPC,即统计过程 控制。是为了贯彻预防原则,应用统计技术对 过程中的各个阶段评估和监察,建立并保持过 程处于可接受的并且稳定的水平,从而保证产 品与服务符合规定的要求之一种技术。 统计技术涉及到数理统计的许多分支,但 SPC 中的主要工具是控制图理论。
十三、Me-R图 十三、 图
步骤一:计算子组中位数的平均值Me(Bar) ( ) 步骤二:计算平均极差R(Bar) 步骤三:计算极差控制线并汇图
CL = R (Bar) UCL = D4R (Bar) LCL = D3R (Bar) 若LCL 小于0,则不标出LCL
步骤四:计算中位数控制线并汇图 CL = Me(Bar) UCL = Me (Bar) +A4R (Bar) LCL = Me (Bar) –A4R (Bar)
十四、p 图 十四、
值,而改为点绘标准化Zi值: 当给定标准值 时: Zi =(p- p0 ) / √ p0(1- p0)/ ni 而当未给定标准值时: Zi =(p- p(Bar) ) / √ p(Bar)(1- p(Bar))/ ni 这样中心线和控制线与ni无关,即 UCL = 3 CL=0 LCL=-3 这种方法与国内所用的通用控制图在指导思想和结果的表达 形式是一致的。

七种质量工具

七种质量工具
头脑风暴法的作用 由于有些须要创意的活动,经常要利用会议的方式,使团队 成员自动自发地提出问题,追求问题发生的原因,研讨解决 问题的对策,研讨问题改善后的各种标准,因此就有必要由 全体成员来集体思考,使观念相互沟通、相互激荡,产生连 锁反应,以寻找重要问题,定出最佳对策,并得到合理、合 用的改善后各种标准。
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柏拉图的作法
1. 决定数据之分类项目
由结果分类:不良项目别、生产线别、车型别 由原因分类:材料别、机器别、作业员别、操作方法别。
30
柏拉图的作法
2.决定数据收集期间﹙如:一星期、一个月或三个月﹚及按分类 项目,收集数据。
例:某塑料部品外观不良状况数据表 →每日固定生产1000片
1/23

︱︱

40
49
43
44
39
合计
63 53 34 32 26 3
1
2
1
215
23
检查表事例(点检用检查表) 每日上班前点检项目:
项目 1 2 3 4 5 6 7
查检项目 刷牙 洗脸 刮胡子 吃早餐 穿衣服 穿鞋子 检查携带物
查检 ˇ ˇ ˇ ˇ ˇ ˇ ˇ
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四、柏拉图
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案例:对曲轴加工进行抽样检验,得出不合格品共160个, 造成不合格的因素中,1、蓄油孔扣环占50%;2、动平衡超 差占29%;3、开档大占10%;4、法兰销孔大占6%;小头直 径大占5%。画出排列图,柱图为不合格数分类统计量,折 线图为累积比例。可以看出前两种因素占79%,应作为关键 急需解决因素。

全面质量管理的英文

全面质量管理的英文

全面质量管理的英文

全面质量管理的英文是TotalQualityManagement,简称TQM。它是一种企业管理理念和方法,旨在通过改进组织的所有业务流程和活动来实现客户满意度、员工满意度和企业绩效的全面提升。TQM强调全员参与、持续改进、数据驱动和客户导向,通过一系列的质量管理工具和技术来实现,例如质量环路、统计过程控制、六西格玛等。TQM 已经被广泛运用于各种行业和组织,并成为现代企业管理的重要组成部分。

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TQM全面质量管理简介(英文版)

TQM全面质量管理简介(英文版)
路漫漫其悠远
Quality Standards
1. Baldrige Award
- only US firms can apply
2. Deming Prize
- open to all companies
3. ISO 9000
- Quality Standards for Europe
路漫漫其悠远
Does not meet specs
Jars Mislabeled
Damaged Product
Method
Material
路漫漫其悠远
17
Pareto Analysis
80% of the problems may be attributed to 20% of the causes.
Today’s customer is well informed journals, news Quality-based management philosophy - key to success
路漫漫其悠远
Total Quality Management
TQM was advanced by W. Edwards Deming in late 50's
路漫漫其悠远
Customer Driven Quality
路漫漫其悠远
Dimensions of Quality

精益专业名词缩写

精益专业名词缩写

精益专业名词缩写

1DMAIC Define ; Measure ;Analysis ;Improved ;Control

定义阶段;测量阶段;分析阶段;改进阶段;控制阶段

2SQC Statistical quality control 统计质量控制

3SPC Statistical process control 统计过程控制

4TQC Total quality control 全面质量管理

5TPM Total productivity maintenance 全面生产维护

6TPS Toyota production system 丰田生产方式

7COPQ Cost of poor quality 不良质量成本

8VOC Voice of customer 倾听顾客的声音

9SWOT Strengths ;Weakness ;Opportunities ;Threats 优势;劣势;机会;威胁10DFSS Design of six sigma 六西格玛设计

11IDDOV Indentify ;Define ;Develop ;Optimize ;Verify 识别;定义;开发;优化;验证12CTQ Critical to quality 关键质量特性

13CTP Critical to process 关键过程特性

14FMEA Failure mode and effects analysis 失效模式和效应分析

15DPU Defects per unit 单位缺陷数

16DPO Defects per opportunity 机会缺陷率

专业英语翻译--全面质量管理(TQM)

专业英语翻译--全面质量管理(TQM)

Total Quality Management

全面质量管理

Introduction

Right from the dawn of

history, people in all walks of life around the globe have been striving to survive in a highly competitive word. The industrial scenario is no different. Corporate executives have been working overtime to

achieve business excellence by striving to find solutions to those problems which have de feated their counterparts in other parts of the globe. The message is amply clear: the gospel of globalization has come to occupy center stage. The focus on

price, which hitherto ruled the competition, has shifted to both price and quality. Today, customers are demanding quality in products, services and in life. They have become increasingly discerning and have started looking

质量控制【外文翻译】

质量控制【外文翻译】

原文

Quality Control

Material Source: Journal of Applied Statistics,2022

Author: Fah Fatt

Abstract :to be competitive in the intermational market-place,modern manufactures need to pay keen attention to quality monitoring and control.In this paper,we discuss process quality monitoring,control and adjustment from a modern statistical time series analysis point of view. In particular,we show how several approaches can be reconciled.

Control is a continuous endeavour to achieve process stability .This is a hard

task because it requires us to undo the effects of the second law of thermal dynamics.You will recall that this law says that,left to itself,the entropy (or disoraganization)of any system must always increase or stay constant.While it is

TQM全面质量管理教程(英文版)

TQM全面质量管理教程(英文版)
路漫漫其悠远
Quality Definitions
The totality of features and characteristics of a product or service that bear on its ability to satisfy stated or implied needs. - ASQ Garvin advanced 5 viewpoints; 1. Transcendent 2. Product-Based 3. User-Based 4. Manufacturing-Based 5. Value-Based
Discuss work with customer
Parts
Y Perform
available?
Work
Repair Not Authorized
N
Customer departs with car
Collect Money
Notify Customer
Order Parts
Pass Y Inspection?
Features - secondary characteristics Warranty - promise of performance Aesthetics - pleasing characteristics Price - indicates value of product Example - Stereo Amplifier

全面质量管理与统计过程质量管理

全面质量管理与统计过程质量管理
(1) 可归属的原因产生的变异 (2) 随机原因造成的变异
§3 统计过程质量控制
四. 质量控制图
目A
标B
偏C
离 值
C
B
A
上限线 UCL 中心线 CL
下限线 LCL
测量的样本
§3 统计过程质量控制
质量控制图的统计学原理
UCL Y k y LCL y k y
y 可以用测量值的平均值Y估计 y 可用各组离差R的均值估计
§1 质量与质量管理的基本概念
六. 质量管理的组织结构
质量经理
质量规划经理
质量信息管理经理 过程管理经理
质量检验实验室经理
原材料检验
工序检测
最终检验
设备维修
§1 质量与质量管理的基本概念
其它质量管理机构: (1) 质量管理委员会(quality council) (2) 质量改善团队
(quality improvement team) (3) QC小组
第六章 全面质量管理
主要内容
§1 质量与质量管理的基本概念 §2 全面质量管理 §3 统计过程质量管理 §4 质量标准和质量奖
§1 质量与质量管理的基本概念
一. 质量定义
Crosby—— 质量是符合要求和规格 Juran —— 质量就是适用性 (fitness for use)
田口 —— 质量是指产品出厂后对社会造成的

{品质管理SPC统计}SPC统计过程控制英文版

{品质管理SPC统计}SPC统计过程控制英文版
-percent inspection
5
Acceptance Plans
1. Single-Sample Plans - only one sample define n and c
– Operating Characteristic Curve - graphs the performance of plan
amount of time and costs less
Types of Control Charts (cont)
2. Attributes Control Charts
A. P-Chart - count number of defects in sample
B. C-Chart - count number of defects per unit
1. Inputs - do not pay for goods that do not meet standards
2. Finished Goods - protect your reputation
3. Before a costly operation - do not waste time and labor
n Specify ranges for certain product dimensions during design
– Tolerances – Max and min acceptable level of output – Bearing for rotating shaft - diameter is 1.25

spc统计过程控制简介(英文版)(ppt 23页).PPT

spc统计过程控制简介(英文版)(ppt 23页).PPT
4
Acceptance Sampling
Disadvantages
– Risks of accepting “bad” lots and rejecting “good” lots
– Added planning and documentation – Sample provides less information than
Specify ranges for certain product dimensions during design
– Tolerances – Max and min acceptable level of output – Bearing for rotating shaft - diameter is 1.25
and the LTL = 80 hours. If = 4.8 what
is the Cpk?
Acceptance Sampling
Purposes
– Determine policy for accepting or rejecting a production lot of materials or components
usually 3
Each new sample statistic is plotted and compared to the control limits

统计过程控制(Statistical-Process-Control)

统计过程控制(Statistical-Process-Control)
39
二、特殊原因
• 特殊原因指的是造成不是始终作用于过程的变差 的原因,当它们出现时将造成过程分布的改变。 如果系统内存在变差的特殊原因,随着时间的推 移,过程的输出将不稳定。
40
三、 变差的种类
普通原因 由于正常的磨耗和磨损,如工具磨损。
特殊原因 非正常情况,如工具损坏。
41
第四节 控制图
• 一、概述 • 二、应用控制图的步骤 • 三、应用实例 • 四、控制图的观察与分析
14
第四节 总体与样本
样本(子样):是指从总体中随机抽取出来并且要对它进行详细研 究分析的一部分个体(产品);样本是由1个或若干个样品组成的。
样本容量(样本大小):样本中所含的样品数目,常用n表示。 抽样:是指从总体中随机抽取样品组成样本的活动过程。 随机抽样:是指要使总体中的每一个个体(产品)都有同等机会被 抽取出来组成样本的活动过程。
• SPC就是应用统计技术对过程中的各个阶段收集的 数据进行分析,并通过调整过程来达到改进与保证 质量的目的
• SPC强调全过程的预防
36
第二节 什么是SPC
• 一种用于检测变差的工具 • 它能识别问题,但不能解决问题。
•增强产品一致性 •提高产品质量 •减少废品和返工缺陷 •提高产量
37
第三节 变差
β :第二类错误的概率值,也叫第二类错误的风险率。

统计过程控制(SPC)

统计过程控制(SPC)

不规格型:不是正态分布,不服从统计规律,可能的原因是:
1)纯粹是不太熟悉直方图的人员做的假数据。 2)数据太多或太少。 3)质量实在太差,未经过全检的数据。
3、过程能力分析
1) 过程能力 是指过程要素已经标准化,即在受控状 态下实现过程目标的能力。受控状态是: ● 对象确定(产品、项目); ● 方法确定(作业方法); ● 手段确定(硬件、人员、环境); ● 场所确定; ● 时间确定。
5)过程能力指数计算
① 计算Ca值 (偏移修正指数) —— Ca值是衡量过程平均值与规格中心值(公差中心 值)的一致性,如果Ca值愈大,表明过程平均值偏 离规格中心值愈大,过程能力愈差。
x T
—— 公式: C a

2
x表示过程平均值
, 表示规格中心值 , 表示公差值

② 计算Cp值(双向公差,分布中心与公差中心重合情况下的过程能力指数)。 —— Cp值是是衡量过程满足产品质量标准(规格公 差)的程度,Cp值愈大,表示过程变异愈小,过 程能力愈佳; —— 公式
LSL
17.35
30
20
10
⑥ 直方图的常见形态与判定
(1) 正常型
正常型:是正态分布,服从统计规律,过程正常。
(2) 缺齿型 缺齿型:不是正态分布,不服从统计规律,可能的原因是: 1)有经验的人员故意做的假数据。 2)测量仪器精确度不够,而要求的精确度较高,检验 员只好进行估计。 3)较多特性差异的数据混杂在一起。

全面质量管理与质量成本【外文翻译】

全面质量管理与质量成本【外文翻译】

外文文献翻译译文

一、外文原文

原文:

Total quality management and cost of quality During 1950 Feigenbaum introduced the concept of Total Quality Control (TQC) into western countries, as a management tool to improve product design and quality by reducing operating costs and losses. Kauro Ishikawa, a Japanese chemist, introduced TQC in Japan around 1950-1960 as “a company-wide management tool in order to produce high quality goods and services that give a competitive edge both in the short term and in the future”.

Total Quality Management (TQM) is a company culture that allows it to provide quality goods and services at the lowest cost in order to achieve customers’ satisfaction and, at the same time, ensure satisfactory business development by continuous improvements.

外文翻译--全面质量管理与质量成本

外文翻译--全面质量管理与质量成本

外文文献翻译译文

一、外文原文

原文:

Total quality management and cost of quality During 1950 Feigenbaum introduced the concept of Total Quality Control (TQC) into western countries, as a management tool to improve product design and quality by reducing operating costs and losses. Kauro Ishikawa, a Japanese chemist, introduced TQC in Japan around 1950-1960 as “a company-wide management tool in order to produce high quality goods and services that give a competitive edge both in the short term and in the future”.

Total Quality Management (TQM) is a company culture that allows it to provide quality goods and services at the lowest cost in order to achieve customers’ satisfaction and, at the same time, ensure satisfactory business development by continuous improvements.

统计过程控制实施规范SPC Regulation[中英文]

统计过程控制实施规范SPC Regulation[中英文]

1.0 Purpose目的

定义SPC控制图制作的操作规范,并运用控制图进行过程统计分析。

Define the procedure for making SPC control chart, and perform process statistical analysis by control chart.

2.0 Scope范围

2.1 所有汽车产品的特殊特性需按此规范进行生产过程能力监控;

2.1 Production process capability of all vehicle products’ special characteristics shall be monitored according

to this procedure;

3.0 Definitions定义

3.1 SPC: 指“统计过程控制”,是Statistical Process Control 的英文缩写。

3.1 SPC refers to and is the abbreviation for Statistical Process Control.

3.2 CpK:稳定过程的能力指数。它是一项有关过程的指数,计算时需同时考虑过程数的趋势及该趋势接近于

规格界限的程度。

3.2 CpK refers to process capability index. It reflects process capability, and during calculation, it shall

consider process tendency as well as how close a process is running to its specification limits.

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本科毕业设计(论文)

外文翻译

原文:

SPC and Total Quality Management

Abstract The seven basic tools of Statistical Process Control (SPC) are articulated, together with an understanding of how SPC is an essential element of Total Quality Management. The criteria to establish a Total Quality Operation are also discussed and the presentation will include case histories of problems examined and benefits realized.

The creation of a Total Quality operation

It must be recognized that improvements in any aspects of a business operation may possibly lead to a state of continuous quality improvement, but Total Quality will only be achieved by a radical, co-ordinated approach throughout the entire operation, and that demands leadership.

The creation of a Total Quality operation demands a balanced amount of attitudinal change, use of a management control system, together with application of appropriate tools and techniques. The common thread is management leadership and a dedicated passion to improve. A system without passion will not succeed, neither will passion without a system. However, improvement in general cannot be achieved without specific improvements being identified and realized. It is this focus on many specific improvement opportunities which produces a radical improvement in quality levels to break through existing barriers. Such intensive focus on specific improvement opportunities (sometimes called problems) demands the creation of teams with membership specific to the improvement action; the detailed knowledge and use of process improvement tools and techniques; together with dedicated management leadership. The creation of a Total Quality operation is the result of the optimal use of total human resources

in the pursuit of excellent performance. It is an evolutionary process that comes about primarily by a change in traditional management style and behaviour. Since only management can decide on how the human resource is used within an organization, then the rate at which improvement progresses towards Total Quality is dependent solely on management skills, energy and knowledge of the improvement process.

Leadership style

The directive leadership style is essential in bringing about change, in particular when introducing quality improvement actions through projects and SPC.

At Avon Rubber plc, 600 managers went through a 6-month Total Quality Management modular training programme, one element of which was that each manager (commencing with the Group Chief Executive and then cascading down), had to take on board a personally owned improvement project. One of the modules was called ‘Putting TQM into Practice’ and had an additional two and a half-day session entitled ‘Statistical Thinking’.

All that I have related to in terms of commitment, dedication, passion, leadership styles and projects, is meaningless if none of it is used. Hence the importance to me of the statistical thinking session, which basically tells us ‘how’to improve, by demanding its use in a real work situation.

I prefer ‘statistical thinking’ rather than just SPC—my rationale is that ‘I am giving skills such that others may be capable of understanding their management processes to enable them to improve them in a systematic manner’. This ‘statistical thinking’ description is generally acceptable in the non-manufacturing support areas, whereas SPC has (unfortunately) overtones of ‘analysis-paralysis’.

Recipe for success

This section concentrates on how to achieve quality improvement successes (having gained top level commitment, senior personnel are involved in

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