《锻压行业智能制造工厂建设指南》团体标准
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《锻压行业智能制造工厂建设指南》团体
标准
The Group Standard for Intelligent Manufacturing Factory Construction in the Forging Industry
The forging industry has undergone significant changes and advancements in recent years. With the advent of new technologies and the increasing demand for higher efficiency, the concept of intelligent manufacturing has become crucial for forging factories. In order to guide and standardize the construction of intelligent manufacturing factories in the forging industry, a group standard titled "Intelligent Manufacturing Factory Construction Guidelines for the Forging Industry" has been developed.
The purpose of this group standard is to provide a comprehensive framework and guidelines for designing, constructing, and operating intelligent manufacturing factories in the forging industry. It covers various aspects including equipment selection, production process optimization, data management, automation systems
integration, and personnel training. The implementation of this standard can help forge factories upgrade their production capabilities, improve product quality, reduce energy consumption, enhance safety measures, and increase overall productivity.
One of the key features emphasized in this group standard
is the integration of advanced technologies such as
Internet of Things (IoT), big data analytics, artificial intelligence (AI), and robotics into the forging process. These technologies enable real-time monitoring and control of production parameters, predictive maintenance to prevent equipment failures, analysis of production data for process optimization, and autonomous operation for increased flexibility and efficiency.
Furthermore, this group standard also emphasizes the importance of data management in intelligent manufacturing factories. It provides guidelines on data collection from sensors installed in various equipment throughout the factory floor. This data is then stored securely in a centralized database where it can be accessed by authorized
personnel for analysis purposes or used to support
decision-making processes. Data visualization tools are also recommended to provide clear insights into real-time production status and performance indicators.
Another aspect covered by this group standard is automation system integration. It provides guidance on selecting suitable automation systems that can seamlessly connect different stages of the forging process while maintaining high reliability and efficiency. The goal is to minimize manual interventions and achieve a smooth flow between processes, resulting in reduced downtime and improved overall production efficiency.
In addition, this group standard highlights the importance of personnel training for the successful implementation of intelligent manufacturing in the forging industry. It recommends training programs that cover both theoretical knowledge and practical skills related to intelligent manufacturing technologies. This will enable employees to adapt to new working environments and develop the competencies required for operating and maintaining
advanced equipment and systems.
To summarize, the "Intelligent Manufacturing Factory Construction Guidelines for the Forging Industry" group standard serves as a comprehensive framework for designing, constructing, and operating intelligent manufacturing factories in the forging industry. By integrating advanced technologies, implementing effective data management practices, optimizing automation systems, and providing appropriate personnel training, forge factories can enhance their competitiveness in the market by improving product quality, increasing productivity, and achieving sustainable development.
【中文翻译】
锻压行业智能制造工厂建设指南
近年来,锻压行业经历了巨大的变革与进步。
随着新技术的出现和对更高效率的需求不断增加,智能制造的理念在锻压工厂中变得至关重要。
为了指导和规范锻压行业智能制造工厂的建设,开发了一项名为《锻压行业智能制造工厂建设指南》的团体标准。
这一团体标准旨在为设计、建设和运营锻造工业智能制造工厂提供
全面框架和指南。
它涵盖了包括设备选择、生产流程优化、数据管理、自动化系统集成和人员培训在内的各个方面。
实施该标准能够
帮助锻压工厂提升生产能力、改善产品质量、降低能源消耗、加强
安全措施,并提高整体生产效率。
该团体标准强调了将物联网(IoT)、大数据分析、人工智能(AI)
和机器人技术等先进技术整合到锻造过程中的重要性。
这些技术使
得可以实时监控和控制生产参数,进行预测性维护以预防设备故障,分析生产数据以优化工艺,实现自主操作以提高灵活性和效率。
该团体标准还强调了智能制造工厂中数据管理的重要性。
它提供了
从安装在整个车间各种设备上的传感器收集数据的指导。
然后将这
些数据安全地存储在集中数据库中,授权人员可以访问并用于分析
或支持决策过程。
同时建议采用数据可视化工具清晰展示实时生产
状态和绩效指标。
这一团体标准还涵盖了自动化系统集成方面。
它提供了选择适合的
自动化系统的指导,这些系统可以无缝地连接锻造过程的不同阶段,同时保持高可靠性和效率。
目标是尽量减少人工干预,实现流程之
间的顺畅衔接,从而减少停机时间并提高整体生产效率。
该团体标准强调了员工培训对于锻压行业成功实施智能制造的重要性。
它推荐培训计划既涵盖智能制造技术的理论知识又包括实际操作技能。
这将使员工能够适应新的工作环境,并培养运营和维护先进设备和系统所需的能力。
《锻压行业智能制造工厂建设指南》团体标准为设计、建设和运营锻压行业智能制造工厂提供了全面框架。
通过整合先进技术、实施有效的数据管理方法、优化自动化系统以及提供适当的员工培训,锻造企业可以通过改善产品质量、提高生产效率和实现可持续发展来提升市场竞争力。