旋切机控制器说明书
旋切机故障排除说明书
数控旋切一体机在我们的生活中经常的见到，大家也都知道是处理木材的一种机械，那么在我们使用过程中会经常的出现一些问题，下面我们就来看一下这些故障要怎么进行处理。
1、送上电源，指示灯亮，电机不能启动。
原因：电源缺相或主控制线虚接。
解决方法：检修电源与控制线和总停止按钮。
2、板皮忽薄忽厚。
原因：刀高或刀低，刀缝与进刀挂轮不一致，木材阴阳面。
解决方法：参照调刀图表调整刀高度，调整到缝与挂轮，更换木料。
3、正常旋切时自动进刀，时进时停。
原因：（1）进给电路虚接；（2）电磁离合片打滑，刀过高。
解决方法：（1）检修进给线是否虚接；（2）用汽油或柴油清洗离合片，调整刀高。
4、板皮前厚后薄。
原因：刀低，刀缝过小。
解决方法：参照调刀图，调整刀高和刀缝。
5、撞到后退行程开关时不自动退刀。
原因：行程开关和退刀控制电路断路。
解决方法：更换行程开关检修线路。
6、自动退刀时，撞到后行程开关不停车，总停止按钮不起作用。
原因：退刀接触点烧结不松开。
解决方法：修磨触点，更换新接触器。
7、板皮横截面薄厚不匀。
原因：刀刃不平直，刀缝大小不一致。
解决方法：重新磨刀，调整刀锋。
8、板皮连接不上。
原因：刀过高过低，刀缝与进刀挂轮配合不好，阴阳面。
解决方法：1、调整刀高，刀缝与进刀挂轮，更换木头。
2、板皮忽薄忽厚。
原因：刀高或刀低，刀缝与进刀挂轮不一致，木材阴阳面。
解决方法：参照调刀图表调整刀高度，调整到缝与挂轮，更换木料。
3、正常旋切时自动进刀，时进时停。
原因：（1）进给电路虚接；（2）电磁离合片打滑，刀过高。
解决方法：（1）检修进给线是否虚接；（2）用汽油或柴油清洗离合片，调整刀高。
4、板皮前厚后薄。
原因：刀低，刀缝过小。
解决方法：参照调刀图，调整刀高和刀缝。
5、撞到后退行程开关时不自动退刀。
原因：行程开关和退刀控制电路断路。
解决方法：更换行程开关检修线路。
6、自动退刀时，撞到后行程开关不停车，总停止按钮不起作用。
原因：退刀接触点烧结不松开。
旋切机说明书
1.3米数控无卡一体旋切机使用说明书山东省费县金轮机械厂数控无卡旋切机使用说明书共17页第3 页前言在设备安装、运行、保养和检修之前，请务必熟读此使用说明书并正确使用。
本使用说明书的目的是让操作人员在使用和保养设备时要掌握操作和保养机器的基本规则和标准。
本使用说明书必须一直伴随着该旋切机，即使该机在转售时也应如此，以便在需要时取出来参考。
如果本说明书中有不明之处，请与生产厂家联系。
生产厂家保证的旋切机的保修期为该机发运后的六个月，在此期间内，厂家仅负责更换有缺陷的部件，但不包含因跌落、私自改动、未遵守维护要求、错误操作或不正当使用设备造成的损坏。
运输和包装费用由客户承担。
关于设备上的警告和危险标识在本使用手册中，根据危险情况的差异，安全注意事项分为“危险”和“注意”两个等级。
危险!错误操作可能引起危险的情况，造成死亡或受重伤。
注意！错误操作可能引起危险的情况，造成人员中等程度的伤害、轻伤或物品损坏。
此外，中所记载的事项，也会因情况的不同可能导致严重后果，这些在使用手册中都有详细说明，请务必遵守。
注数控无卡旋切机使用说明书共17页第4页不要在设备运转过程中试图修理、调整、润滑润滑或清洁机器未经认可的人士不得擅自操纵设备不要移动护罩和安全装置不要移动护罩和安全装置注意旋切刀切割注意！触电危险以上标示符号的目的是引起操作人员对安全的注意。
1、安全操作规本章包含了帮助你安全使用和维护设备的忠告，永远牢记旋切机生产厂家提供的安全装置仅仅是用来提供最基本的事故预防。
工作中主要负起责任的将还是旋切机的拥有者以及那些负责操作、维护和修理的人员。
旋切机的拥有者必须保证：与旋切机相关联的人员都得到了有关安全操作规程的培训。
安全规则：(1)由于本机为微电脑数控装置，所以非操作人员或非专业人员请勿随意设定或修正技术参数，更不允许随意拆动，以免造成机床故障或人身安全。
旋切机说明书
Operating InstructionXINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDPrefaceThank you for using our products.This manual describes the function characteristic, this productinstallation debugging steps, operation etc.. Put forward by the accident may be caused by improper operation and common troubleshooting methods and matters needs attention.Before using this product, please read this manual carefully first, in order to achieve optimal use effect.Please keep this manual and read it with attention.XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDA, product overview1.1、Main uses and characteristics of productsComputer numerical control spindle-less peeling machine is used to cut the logs which are made by human or spindle machine into veneers. Double roller of the device is fixed, the blade base move along the parallel guide way, through two feed screws while pushing the blade base seat in the horizontal direction. We use most advanced numerical control systems to get dynamic operation and current rotary cutting wood diameter, friction roller speed, therotary cutting plate thickness and other parameters, calculate the feed speed, In order to achieve uniform thickness. At the same time, the blade base seat are fixed with the accessory that can adjust the distance between the blade and single roller (function of automatic adjustment of the blade gap).By adopting the structure above, our machine enjoys the merits as below:NC spindle-less system runs by intelligent microcomputer controller, inverter and displacement of NC spindle less rotary cuttersensor components, so it realizes numerical control operation, the true realization of automation. We the following characteristics:1、We use industrial grade control chip, and increase the number of software and hardware anti-jamming measures, the machine has extremely high reliability and stability.2、The use of large screen LCD display, full Chinese menu, the operation interface of Chinese character display working condition of the whole machine and convenient for the user simple and quick setting of the debugging and parameter.3.The core of high speed of calculation, the control model and the flexiblepatch thickness function, veneer precision up to 0.02mm.4、Configurability is strong, the factory can adjust the parameter according to the different types of rotary cutting machine, the user also can set the parameter according to their own needs.5、With the button fault detection function and parameter of intelligent,reliable self checking function.6、With restore factory default parameter function, users can simply be NCspindle less rotary cutter system restore to factory state.7、Additional powerful, with pieces of thick patch, menu management, error detection, debugging aid, veneer thickness compensation function.8、We use screw propulsion, high precision, small gap, not prone toabnormal sector; the blade gap automatic regulating function, single board to make the rotary cutting out the roughness increased greatly.9、A plate without transmission shaft design, easy to operate.10、Compact structure, stable performance, simple operation, high efficiency and other advantages of production.11、Perfect protection function, has phase lack, the function of overload protection, overcurrent protection, overvoltage protection, so as to ensure the service life of electrical appliances.1.2、Product specifications, technical data(a), the total power: 23.5KW(1) single roller motor 7.5KW-4-B35 (2) 5.5KW-4-B5 double roller motor,feed motor (3) 7.5KW-4-B5, (4) the hob cutter motor 1.5KW-4-B5, (5) the transmission belt motor1.5KW-4-B5,(two), a rotary cutter:(1) specification (length * width * thickness) (mm): 1500 x 180 x 16.(2) edged arc length: flat grinding 22 degrees bevel 42-42.5 mm long.(three), the rotary cut wood:(1) the rotary cut wood specifications (diameter * length): the maximum opening 400mm, the longest rotary cutting 1300mm.(2) the small shaft diameter wood core diameter: 24mm.(four), log out board line speed: 45 m / min(five), equipment configuration installed total size (length * width * height): 4300 x 1600 x 1260mm (six), adapted to the voltage range of equipment: 3 phase 380V + 20%(other voltage and frequency according to the customer requirements can be customized).(seven) the work environment requirements:(1) the storage environment: -40 C and 60 C(2) the use of the environment temperature: -10 degrees C and 50 C(3) the maximumrelative humidity: 90% relative humidity without condensation or water(4) the maximum operating altitude: 1000 meters below (beyond thisheight increases every100 meters, rated current fall 1%).TWO、Equipment, parts and accessories and working principle2.1、The main components of equipment diagram1, computer control box: the complete equipment of the entire control function.2, operation table: signal transmission to the control box controlmachine.3, automatic ramming wooden shaft rotary cutting device: after the completion of the remaining wood shaft from the knife to sew ontamping.4, automatic oiling pump: machine oil lubrication of all missing parts ofautomatic oiling.5, automatic tool setting seam arm frame: adjust the cutter slot arm support.6, automatic tool setting seam track: automatic track adjustmentassistance, improving the precision.7, hob cutter motor: model YE90L-4, used to drive the speed reducerdrives the hob cutting, rotation.8, hob cutting reducer: Type: GR47-Y1.5-4P-11.7-M1, drive motorpower reduction part of hob cutter.9, transmission belt motor model: YE90L-4, used to drive the speed reducer to drive the transmission belt to rotate.10, the transmission belt reducer: type GR47-Y1.5-4P-11.7-M1-B-180,transmission belt motor powered deceleration section.11, double roller reducer model: GR87-Y7.5KW-4P-11.98-M1-1EC,drive and double roller motor powered deceleration section.12, double roller motor: type Y2-132M-4, used to drive the speed reducer drives the double roller to rotate. 13, a feed screw feed drive force, so that the overall: translation tool turret, completing thepower supporting wood veneer when.14, double roll (phi 200): mechanical power transmission wood veneers used to drag the timber rotation.15, single roller motor model: Y2-132S-4, used to drive the speed reducer, driving a single roll.16, single roller reducer model: GRF87-Y5.5-4P-11.98- phi 300-1FCdrive single roller motor powered deceleration section.17, the feed speed reducer: model GR87-Y7.5-4P-13.38-M1 feed drivemotor power reduction part.18, feed motor: Type: 7.5KW-4 used to drive reducer, driven by the rotation of the feed screw.19, automatic tool setting seam arm rack: used to fix the single roller drive assembly, and completethe regulation of blade gap function.20, automatic tool setting seam track: used to adjust the slope before and after the trip, to completethe wood in the rotary cutting diameterfrom big to small changes in response to the amountof automatic tool setting seam.21, lifting hook: equipment for transportation and hoisting wire ropeused to remind.2.2、Random accessories equipmentSingle roller motor and double roller motor drives the transmissionsystem in each of the friction roller, respectively driven single and double friction roller in the rotation, the wood in the middle of a singlefriction roller and the friction roller is composed of a single pair, frictionroller and the friction roller is driven to rotate two together, at the same time, the computer control system is composed of testing friction roller speed encoder detection to the friction encoder roller speed and detection of wood diameter to detect the current rotary cutting wooddiameter and user needs rotary cut veneer thickness, calculate outputspeed feed motor to drive the feeding device, the turret and single friction roller continuous double friction roller to the direction of movement, thus completing the rotary cutting task.THREE、The rules for safe operation3.1、PrefaceIn this manual, section contains help you safe use of the device's adviceabout equipment installation, use and maintenance in the process ofadvice and further relevant information will be described in otherchapters, the content is not included in the safety section.3.2、Safety signs and gradeWarning: pay attention to thecontent! The risk of electric shock.Warning: pay attention to the content! Hand squeeze risk.Don't try to in the operation of the equipmentRepairs, adjustment, lubrication or cleaning machine.Warning: pay attention to timing gas content.3.3、Equipment safety operation regulationWarning! The use of this equipment, must be absolutely obey safetybasic matters, to prevent electric shock, personal injury and other accidents. Before use, please read the following safety operation specification carefully, after reading, please pay attention to the preservation.Equipment in most of the accidents are caused by failure to observe the safety rules of operation for the cause, but very important rule isthe operation of equipment, maintenance of the machine, don't wipelubrication; failure outage in repair equipment, first stop; equipment grounding should always check. Safety devices keep equipment manufacturers to provide the is only used to provide the most basicaccident prevention, the work of the main responsibilities will still equipment owners and staff who are responsible for the operation,maintenance and repairingEquipment owner must ensure that: the device associated with thepersonnel have been related to therules of safe operation trainingsafety operation rules posted in the relevant regional.Note: a comprehensive reading and pay attention to the following safety rulesThe operation of machine1, equipment maintenance must be trainedhealthy body, adapt to this work and can reliablycomplete staff bear.2, do not allow alcohol, take drugs or similar situation of personnel operation, maintenance and repair of the equipment.3, the equipment before the start, operators should check the safety facilities all is normal and checkthe equipment without obvious defects.4, if the device has any defect, especially relates to safety operation regulation aspect, the operator shall immediately report to the leadership responsible for repair or inform the personnel.5, if the crisis to the safe operation of equipment problems, the equipment must be immediately stopped, cut off the power supply, to make the warning signs on the equipment.6, to repair or other work in equipment, involving all staff will being formed, if the equipment must be the power supply, special care should be the power switch.7, the equipment can only be used for the design of the manufacturersuse for rotary cutting wood, can not be used for other purposes.8, improve equipment technology will affect the operation of the equipment and the safety of people, must be authorized by themanufacturers or manufacturers of staff, otherwise manufacturers notby modifying the cause for the loss.9, if cannot guarantee the safety of the normal operation of equipmentin the installation, maintenance or repair process, must be carried out by professional licensing professionals, these personnel must beguaranteed to prevent personnel injury and equipment damage.10, operators shall wear approved protective clothing canpreventaccidents. Work no rings, watches, jewelry, necklace, hanging looseticket clothing, such as a tie, torn clothes, ordinary shoes, not buckledcoat or not pull the zipper toavoid machine rotating part, which caused the loss or damage, long hair should wear safety helmet.11, cleaning equipment, must stop power supply, pay attention toprevent cuts, and using appropriate methods to clean up.13, the equipment must have a good grounding! Do not let children get close to the equipment, task irrelevant personnel must stay away from.12, pay attention to the usual refueling and maintenance equipment.3.4、The safety code for equipment before the start and operation.1, do not run the equipment in the equipment, indicating lights and sicksituation under control component fault.2, the equipment before the start, should ensure that all componentsare installed correctly, andno component damage, the various parts of the lubrication good short of oil, of the operating buttonfunctions clear,all other objects in a machine independent (cloth, tools, iron andotherequipment) should take.3, the power supply voltage is higher or lower than the voltage range ofthe equipment requirements, do not give power transmission equipment, otherwise cause electrical parts damaged.4, the electric control system after the power is switched on, live electrical element is very dangerous, non professionals do not contact,so as to avoid the risk of electric shock.5, rotary cutting process, should first stop main engine, allowed to bootinto the log.The process of the operation of 6, equipment, prohibited the use ofrepair tools and cleaning of utensils and other objects are dangerous operation, not just to the equipment reached.7, in the rotation process, all rotating parts, lightly hand touch avoid,non operating personnel are prohibited from near, prohibit the removal or open the cover.8, equipment lubrication, do not use hand directly touch device.9, wood rotary cut to the final application of wooden shaft or otherobjects to knock down the remaining wood shaft, should not be hand contact with wood shaft.10, equipment operation should be specifically responsible for, otherpersonnel can not be hands-on, avoid the miss operation danger. The operator must be in a stable and balanced work on the ground, must ensure good workplace lighting equipment.11, don't let the equipment run unattended.12, equipment operation, pay attention to whether there is abnormalsound, such as abnormal, should immediately stop the machine, cut off the power supply, must find out the cause of themalfunction and ruled out before test.13, found in normal running, promptly notify the maintenance person in charge. All repair and maintenance must be in accordance with safety procedures in this manual operation in the accident prevention regulations.3.5、Restrictions on the use of time1, in the use of technology within the prescribed scope characteristicsusing the device.2, can be used for purposes of design, do not used for other purposes,such as rotarycutting steel, rubber, plastic, because does not have theuse of the design.3, do not use the device of rotary cutting technology in excess of the prescribed in this manual diameter wood.4, do not exceed the working load equipment calibration using the device.5, don't be equipment platform as storing tools, appliances, cloth etc.where objects.6, do not use outdoors equipment or exposed to rain or humid environment.7, it must be used in the power supply voltage range of equipmentwithin the requested.FOUR、Delivery, delivery, installation4.1、DeliveryEquipment in the factory has been in the factory inspection test,electrical system and moving parts are working properly. In the inspection process, with different diameters of logs were peeling test,inspection reached the factory technical requirements.4.2、Equipment shippedAll components, including removing the components, packagingequipment in the prior to shipment are passed through the inventory and inspection. Receiving equipment, should check whether there isdamaged during transport components. Unless otherwise requested,general equipment in the shipment, the rotary cutter is fixed on the blade base seat of the knife surface. The protective measures against the metal parts not painting, to prevent oxidation during the transportation and storage.4.3、Hoisting equipmentResponsible for lifting personnel must be highly concentrated in the lifting process, avoid injury or damage to the goods. Equipment loading and unloading can be carried out and move with the forklift truck, or by crane or crane, the prohibition of the use of two or three hook hoisting!.Process equipment move in, try to keep your weight down, maximum limit maintain stability and visibility.4.4、Equipment installationEnsure that the equipment is fixed on the level and firm ground, to runwhen the machine smooth, no significant vibration principle. The ground must be capable of bearing the weight of equipment safety; equipment installation in the lighting good place. Equipment around to leave enough space, in order to facilitate the operation and future maintenance. Reservation and operation and minimum auxiliary spaceequipment installation locationAfter positioning the device, remove the friction roller and the guide, the sliding device protective paper, rust proof oil, clean the machine.4.5、The power supply connection note: the work mustbe completed by professionalsElectrical components list:1, the rotary cutting machine: 7.5KW special inverter2, 380V AC contactor 3, the miniature circuit breaker4, terminal blocks Open the electrical control cabinet, power lines will be received aminiature circuit breaker.Note: well equipment grounding, always keepthe equipment good grounding.4.6、Replacement and cutter rotary cutting knife high adjustment After the rotary cutting knife used for a period of time, the cutting edgewear appear, this time will affect the quality of rotary cut veneer, rotary cutter needs to be detached for edge grinding knife sharpener. Aftergrinding according to the listed below measurement of rotary cutterheightRight angled corner ruler measurement tool (300mm) Straightedge rule (150mm)Methods of measurement:The first step (right angle corner ruler close double roller and doubleroller seat)The second step (when measuring ruler to vertical)Generally the height of the blade is 114-115 mm, if the veneer thickness below 1.5mm,the height of blade is 114mm, if the veneer thickness is more than 1.5mm,then the height of blade is 115mm, the gap of single roller (120mm diameter) and double roller (120mm diameter) is 32-34mm, if the veneer thickness below 1.5mm,the gap is 34mm, if the veneer thickness is 1.5-2.0mm,then the gap is 33mm. If the veneer thickness is 2.0-2.6mm,then the gap is 32mm If the veneer thickness is more than 2.6mm,pls ask us for the height of blade and the gap between single roller and double roller.Measurement of attention: 1, square and close, the friction roller.In 2, tighten the knife pressure plate, measuring rotary cutter when the installation is completed, whether the size of change.3, a rotary knife ends error cannot be more than 0.5mm.4, a rotary cutter and a blade base seat of the knife surface mustclean, often of butter.5, the replacement of rotary cutting knife, must cut off the power supply, also pay attention to prevent the blade.FIVE、Method of use5.1、Control panel1, equipment switch is switched on by the power supply, power indicator light and computer panel should be light, or electrical equipment system failure, should be carried out maintenance.2, equipment first sent electricity or power after re transmission, single roller and aknife bed back rewind to the maximum position, have rear limit switch stop. To completethe equipment data detection, rear canautomatically boot.Note: the equipment after power failure, re energized, will perform this check, such as travelswitch used in damage, should be replaced promptly.To perform this check, the middle do not operate cross switch or fast forward rewind button.To perform this check, equipment can not be peeled wood; as a result of accidental power outage caused wood card inside the device,manual will be to remove the rear wood equipment electricity.3, the manipulation of cross switch, make single friction roller left twofriction roller, starting friction roller motor, check the friction roller turn is consistent and below, such as compliance can be put intothe wood,for rotary cutting. If the steering as shown on the contrary can adjustthe total power line cutting.Note: in case of emergency, the user can directlythrough the power switch off the power.5.2 Debugging operating system interfaceOperation panel for each key function introductionThe function keys are used mainly for various parameter switchinginterface settings. At the press of the button for 3 seconds can beparameters the next page interface to view and set, to see the other parameters interface can continue to press this function key.The function button is used to display the current parameter settinginterface on a page. In need of machine tool position detection, pressthe function button for 3 seconds. The knife has no page table positionnself page (see Figure 1-1): open the equipment of main engine start,the knife bed will slowly forward, when touch stroke switch, automaticallyclose the current knife bed position detection is completed.When you change or view the main parameters after finished, press this button to return to the initial host page. Press and hold for 3 secondsafter the current page knife table position shows yet self-study page.Open the equipment of main engine start, device automatically opened,quickly back to the knife bed opening the maximum position, the device host to start, with the cutting knife and knife bed forward. Automatic cutwide, until the wood veneer finish.In the initial interface press this function keys can be on the plate rotary cutting thickness increase adjustment, each time, increased by 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting thickness is reduced to adjust, press each time, reduce the 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting width increase adjustment, each time the increase of 0.1 mm.In the initial interface press this function keys can be on the plate rotary cutting width decreases adjustment, each time, reduce the 0.1 mm.The first interface system (limit setting program) parameter adjustmentIn the initial main interface of the stationary state, hold for three seconds, the interface, according to the following steps of adjusting the parameters setting.1.Wood core diameter to press the required changes.2.Change the equipment within the permissible range of the largestdiameter can be rotarycut wood. Can not exceed the scope of changing this parameter. General Factory maximum opening diameter of 400 mm.Second system interface (width thickness calibration procedure)parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.First measured actual current slab width size rotary cutting machine cut,and then the real size measurement by pressing the two function keys tothe actual width of the size of the input.2. First measured the actual thickness of slab size current rotary cuttingmachine cut, and then the real size measurement by pressing the two function keys to the actual thickness of the size of the input.Third system interface (tail cutter calibration procedure) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.To measure the real width the last piece of skin current rotary cuttingmachine cut off, and then the real size measurement by pressing thetwo function keys to the actual width of the size of the input2. By pressing the two function keys to adjust the tail cutter correction coefficient, the adjustment range: 0 - 5. In general do not need thisparameter is adjusted, default is3. (debugging experience: this parameter is set smaller rotary cutting thickness is uniform, but will cause the length differences in size the last piece of skin becomes large. If the parameter is set larger, uneven will lead to skin rotary cutting thickness, but can ensure the length differences in size the last piece of skin becomes small.)System interface (fourth stop setting program) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.Press the edit machine tool rotary cutting back automatically stop and continue to cycle after the completion of the position. Debugging experience: most wood such as rotary cutting diameter were within 120 mm, then it can be modified automatically back position is 150 mm,which can improve the work efficiency.Click to change the selection procedure of circulatory function is open,the general default settings for the open state.System interface (sixth back automatically set the parameters of the adjustment of parameters)In an operation interface adjustment or view is completed, press againonce, this interface, follow the steps of the adjustment settings.Press the adjustment of wood veneer finish in the automatic withdrawalprocess in the driving motor open position of single and double drum. If this parameter is changed to 0, then the single and double roller drivemotor will be in the running state. Debugging experience: This is the consequence of a wood core won't last hanging in the blade and the tail plate thickness is thin.。
仨久软抽回旋切纸机电器部分操作说明书
双刀大回旋说操作说明此键盘为数字输入键盘，在点击输入框时将自动弹出此键盘进行数字输入此键盘为密码输入键盘，在点击需权限才能操作输入框或按钮时将自动弹出此键盘进行密码输入，输入正确后方可操作一、首页画面1、系统按钮：此按钮的作用是进入当前机器的操作系统画面，点击此按钮将进入自动操作画面进行自动操作【请参考自动操作画面说明】。
2、编号、日期：此处显示本机器的出厂编码与出厂日期，点击对应的输入框分别将自动弹出密码输入键盘，输入7级以上密码方可输入机器出厂编号或机器出厂日期。
3、隐藏按钮：此按钮的作用是进入PASSWORD1画面，点击此处的按钮将自动弹出密码输入键盘，输入2级以上密码方可进入PASSWORD1画面，进行第一段时间的设定和开启（关闭）【请参考PASSWORD1画面说明】。
4、隐藏按钮：此按钮的作用是进入PASSWORD 2画面，点击此处的按钮将自动弹出密码输入键盘，输入3级以上密码方可进入PASSWORD25 1 3 42画面，进行第二段时间的设定和开启（关闭）【请参考PASSWORD2画面说明】。
5、隐藏按钮：此按钮的作用是进入PASSWORD 3画面，点击此处的按钮将自动弹出密码输入键盘，输入4级以上密码方可进入PASSWORD3画面，进行第三段时间的设定和开启（关闭）【请参考PASSWORD3画面说明】二、自动操作1、程序停止按钮：此按钮的作用是停止机器，当机器在正常运行时点击此按钮机器将自动完成本包纸待切刀平衡后机器减速停机。
并停止机器的所有动作。
2、程序启动按钮：此按钮的作用是启动机器的执行程序，当满足启动条件的情况下点击此按钮机器将警告3秒后刀盘将自动运行，待点击正常运行按钮或回复运行按钮后机器将正常运行【请参考正常运行1 4267 93按钮或回复运行按钮说明】3、正常运行按钮：此按钮的作用是启动机器运行，当按下程序启动3秒待刀盘运行后且皮带内没纸或本条纸未被工作点击正常运行按钮机器将正常运行，若本条纸已经切过，点击此按钮将提示恢复运行，此时点击恢复运行按钮即可。
乐天旋裁一体机说明书
SLXC系列变频数控无卡旋切裁板一体机使用说明书【触摸屏用】出厂编号：河北大华宇机械制造有限公司目录一、机床的主要用途----------------------------------------------------------3二、机床的外观图-------------------------------------------------------------3三、机床的规格和技术参数------------------------------------------------4四、机床的构成及主要部件概述------------------------------------------4五、电气系统-------------------------------------------------------------------41、电气原理图--------------------------------------------------------52、电器元件明细表--------------------------------------------------63、常见电器故障---------------------------------------------------74 数控系统操作指南----------------------------------------------8六、机床搬运、安装及调试----------------------------------------------19七、常用调整-----------------------------------------------------------------20八、旋切单板常见问题指导-----------------------------------------------22九、正确使用和维护-------------------------------------------------------23十、合格证明书--------------------------------------------------------------24十一、装箱单--------------------------------------------------------------25十二、产品质量意见书--------------------------------------------------27一、机床的主要用途该机床是人造胶合板生产线上的重要设备，主要用于小径级原木或有卡旋切机剩余木轴的单板旋切。
OXO 手持螺旋切割机说明书
OXO and Houghton Mifflin Harcourt make a great team. OXO is committed to making everyday living easier, and Houghton Mifflin Harcourt is dedicated to curiosity, learning, and helping others find success in their goals. We’re both excited to bring you these recipes to help you get to know your new OXO product and make something delicious.3 BLADE HAND-HELD SPIRALIZERTO SPIRALIZESpiralizing works best when the fruit or vegetableis straight. If it’s not straight, cut into straight sections. Food has to be at least 1 ½" in diameter for successful spiralizing.For storage, twist to secure all three blades and food holder onto Spiralizer.1. Twist to remove all three blades and food holder from Spiralizer.2. Select blade and twist to secure onto Spiralizer. Never use Spiralizer with more than one blade attached.3. Cut ends of fruit/vegetable so they are flat and even.4. Align center of fruit/vegetable with the circular coring blade in center of Spiralizer.5. While applying pressure, twist fruit/vegetable clockwise to create spirals.6. When you start to reach the end of the fruit/vegetable, use the food holder to keep fingers away from blades.Serves 4 Barley Salad with Cucumber and Yogurt-Dill Dressing1 cup pearled barley Salt (to taste)1 English (long) cucumber3 or4 scallions, choppedFreshly ground black pepper (to taste) 1 cup yogurt 2 tablespoons freshlysqueezed lemon juice(or more, to taste)2 tablespoons extravirgin olive oil½ cup fresh chopped dill,mint or parsley leaves(or a combination)1. Rinse barley and put it in a saucepan with water to cover by atleast 2 inches. Add a large pinch of salt and cook over medium-high heat, stirring occasionally until barley is tender, about 20minutes after boiling. Drain and spread on a plate to cool, orrinse under cold water for a minute or so.2. Meanwhile, spiralize cucumber using red blade. Put spiralizedcucumber in colander or strainer, and sprinkle with about atablespoon of salt. Let sit for 20 minutes or so, then rinse anddrain well.3. Toss together barley, cucumber and scallions in a salad bowl;sprinkle with pepper. Whisk together lemon juice, oil and yogurt.Toss this dressing with the cucumber mixture, then taste andadjust seasoning. Add herb(s), toss all together, and serve.Adapted from How to Cook EverythingVegetarian by Mark BittmanPut the olive oil or butter in a 10- or 12-inch skillet over medium-high heat. When the oil is hot or the butter is melted, add the onion and cook, stirring occasionally, until soft, 2 or 3 minutes. Add the tomatoes and a sprinkling of salt and pepper.Cook, stirring occasionally, until the tomatoes break down and the mixture comes together and thickens, 10 to 15 minutes. Add the spiralized zucchini “noodles,” toss to combine with the sauce, and cook for 3 to 4 minutes until slightly softened, adding a little more oil or water if the sauce seems dry. Taste and adjust the seasoning, then toss with some cheese and parsley if you’re using them.Adapted from How to Cook Everything by Mark Bittman"Pasta" with Fast Tomato Sauce3 tablespoons extra-virgin olive oil or butter 1 medium onion, chopped 1 ½ to 2 pounds canned tomatoes, drained and chopped Salt and freshly ground black pepper3 medium zucchini, spiralized, noodles trimmed Freshly grated Parmesan or other cheese, to taste (optional)Chopped fresh parsley or basil leaves for garnish (optional)Serves 2。
金利旋切机使用说明书
前沿非常感谢您使用本公司产品。
本手册介绍了本产品的功能特点、安装调试步骤、操作等。
提出了因操作不当可能引起的意外事故及常见故障的排除方法和使用注意事项。
在使用本产品前，请先仔细阅读本说明书，以达到最佳使用效果。
请妥善保存说明书并交最终使用者认真阅读金利机械制造有限公司2014年7月一、产品概述1.1、产品的主要用途及特点电脑数控无卡旋切机是将人工修直的原木或有卡机旋切剩余的木芯旋切成单板的一种设备。
该设备双辊固定，刀体座沿平行导轨移动的方式，通过两根进给丝杠同时推动刀体座在水平方向移动。
采用先进的数控系统，能动态的运算根据当前旋切木料的直径、摩擦辊的转速、用户需要的旋切板厚度等参数，计算出进给速度，达到厚度均匀一致。
同时刀体座上固定有能自动调节单辊与旋切刀之间距离的结构（刀缝自动调节功能）。
由于该机采用上述结构，同市场上现有的设备具有以下特点：厚度调节范围大，厚度采用汉字调整，方便、简单、实用。
旋切出的单板厚度均匀平整。
汉字显示整个机器的工作情况，为用户提供方便的调试数据。
完善的保护功能，具有缺相、过载保护功能，过流保护，过压保护。
刀缝自动调节功能，旋切出的单板平整度大幅度提高。
采用丝杠推进，具有间隙小，不容易出现异常扇形。
结构紧凑、性能稳定，操作简单、生产高效等优点。
出板处无传动轴设计，使操作更简便。
1.2、产品规格、技术数据（1）单辊电机5.5KW-4-B35 双辊电机5.5KW-4-B5（2）进给电机5.5KW-4-B5（3）旋切刀的规格（长*宽*厚度）（mm）：1500×180×16.0（4）旋切木料规格（直径*长度）：最大开口400mm，最长旋切1300mm（5）小轴直径：木芯直径24mm（6）旋切刀开刃弧长：平磨21.5°成斜面长42毫米（7）圆木出板的线速度：45米/分（8）装机总尺寸：4300×1600×1260mm（9）设备适应电压范围：3相380V±20%（其它电压和频率根据客户要求可定做）。
卫生筷旋切机操作方法
卫生筷旋切机操作方法卫生筷旋切机是一种用于加工食物的厨房设备，主要用于将长条状的食材旋转切割成细条状的食材，如胡萝卜、黄瓜等。
它的操作非常简单，下面我将详细介绍卫生筷旋切机的使用方法。
首先，准备工作非常重要。
在使用卫生筷旋切机之前，我们需要清洗食材，并将其切割成适合放入旋切机的长度，通常是将食材切成5-10厘米长。
此外，还需要准备好一根镊子，用于固定食材，以免滑动。
接下来，将卫生筷旋切机放置在平稳的工作台或厨房台面上，确保机器的稳定性。
然后，将食材的一端插入食材插入口，以便在旋转切割中稳定地保持食材。
接着，我们需要调整切割厚度。
在卫生筷旋切机上通常有一个厚度调节钮，可以根据个人需要将刀片调整到所需厚度。
将切割刀片调整为所需厚度后，用旋钮将切刀固定在所需位置。
通常，食材切成差不多2-3毫米的厚度效果比较好。
然后，我们可以开始旋转切割过程了。
握住食材的另一端，用镊子将其固定在切料区域。
注意镊子不要太用力固定，以免导致食材变形或切割不均匀。
确保食材稳定后，用手转动旋转手柄，开始切割。
同时，用镊子辅助调整食材的位置，使其不断前进，以确保切割整齐。
旋转切割过程中需要注意安全，切割时手部不要过于靠近切刀区域，以免意外伤害。
同时，切割完毕后，也要注意不要直接用手触摸刀片，以免割伤手指。
最后，切割完毕后，我们可以将切割好的食材取出，并进行烹饪或食用。
同时，需要将切割完的刀片进行清洗和维护，以保持刀片的锐利度和卫生。
总结起来，卫生筷旋切机的操作方法如下：首先准备食材，并调整切割厚度。
然后插入食材并用镊子固定，在切割过程中转动手柄和辅助调整食材的位置。
切割完毕后，取出食材并进行后续处理，同时要对刀片进行清洗和维护。
最后，要注意安全，避免意外伤害。
希望以上的操作方法可以对你有所帮助，祝你使用卫生筷旋切机的时候顺利！。
旋切机变频器使用说明书110316
旋切机专用变频器说明上海红旗泰电子科技有限公司2010年12月一、预留默认值10.00二、PD.01//机器开口大小默认值为200.00；该参数可以修改机器开口大小。
值越大，机器开口越大。
值越小，机器开口越小。
三、PD.02//前后均匀度修正默认值为50.00，最大值为100.00，最小值为1.00；可以用调节本参数的方法来校正平整度；前厚后薄调大本参数;前薄后厚调小本参数;四、PD.03//皮子厚度校正默认值100.0 修改范围：10.0-1000.0该参数可以调整皮子厚度;当实际出的皮子比设定的厚度厚则调小本参数,当实际出的皮子比设定的厚度薄则加大本参数;五、PC.20//前行程位置改动完小轴，通过调节本参数使显示的刀台位置和实际刀台位置一致；（务必保证实际刀台位置和显示刀台位置一致）一、PC.03//双辊中心距修改范围：10-200 不能比双辊直径小；默认106；二、PC.04//双辊直径修改范围：10-200 不能比双辊中心距大；默认105；三、PC.05/传动比即电机转多少圈丝杠转一圈；默认20；（若实际的传动比小，如10，则会出厚张，此时须把PC05调小）四、PC.06//丝杠螺距修改范围：2-50mm；默认08；（若实际的螺距小，如04，则会出薄张，此时须把PC06调小）五、PC.15//双辊转速修改范围：0.1-200.0；默认75；（若实际的双辊转速小，如50，则会出厚张，此时须把PC15调小）六、PC.20//前行程位置适当调整好小轴，通过调节本参数使显示的刀台位置和实际刀台位置一致；默认60；七、常用参数P013初始化参数，P008加速时间，P009减速时间，P012自学习参数；八、功能参数PC37默认为0；需要那个功能加上对应数值，例如需要二次启动和双辊不停功能，那么1＋8＝9，设置成9就可以了；1具有二次启动功能；2 具有电位器调节厚度功能；8 回退的时候双辊不停；16 铡刀电机检测到接近开关停机；32 二次启动的一次启动状态下进给电机前进；一、PC.02//最大开口位置默认值一般为300.00二、PC.07//快进频率快进频率，机器快进时变频器的频率；默认50；三、PC.08//快退频率快退频率，机器快退时变频器的频率；默认50；四、PC.11//后行程摩擦辊电机启动位置默认70；摩擦辊电机在前行程结束后会停止，然后开始回退，当回退位置大于PC11则摩擦辊开始重新启动，当回退位置再大于PC.12之后摩擦辊电机停止;（出最后一张皮子用）五、PC.12//后行程摩擦辊电机停止位置默认200；摩擦辊电机在前行程结束后会停止，然后开始回退，当回退位置大于PC11则摩擦辊开始重新启动，当回退位置再大于PC12之后摩擦辊电机停止；六、PC.13//中间停机参数默认30；当中间停机后，如果停机处的木皮变薄，则加大本参数；七、PC.14//旋切机自动模式默认1；为1时代表手动模式，按一次启动按钮后，当刀台回退到头后，机器停止；本次过程结束；为0时代表自动模式，按一次启动按钮后，当刀台回退到头后，机器自动又开始向前行进；八、PC.16//尾刀修正的起始位置默认30；该值以电子尺的示数为准，当刀台位置小于本参数时开始进行尾刀补偿，补偿值则由参数PC17决定。
木材旋切机安全操作规程标准范本
操作规程编号：LX-FS-A98981 木材旋切机安全操作规程标准范本In The Daily Work Environment, The Operation Standards Are Restricted, And Relevant Personnel Are Required To Abide By The Corresponding Procedures And Codes Of Conduct, So That The Overall BehaviorCan Reach The Specified Standards编写：_________________________审批：_________________________时间：________年_____月_____日A4打印/ 新修订/ 完整/ 内容可编辑木材旋切机安全操作规程标准范本使用说明：本操作规程资料适用于日常工作环境中对既定操作标准、规范进行约束，并要求相关人员共同遵守对应的办事规程与行动准则，使整体行为或活动达到或超越规定的标准。
资料内容可按真实状况进行条款调整，套用时请仔细阅读。
一、操作工在上岗前须经过严格的岗位培训和安全培训，考核合格后方可上岗操作设备。
二、工作时，操作人员思想要集中，手脚要灵敏，衣袖要扎紧，戴齐相应的防护用品。
三、启动前，检查手柄位置是否正确，限位保护措施是否完好，调整皮带及链条的松紧是否合适。
四、根据工艺要求，调整旋切厚度，确认无误后方可开机。
开机后严禁调整旋切厚度。
五、开机空转1-2分钟，确认无异常后，才可以正式开始工作。
六、装夹材料时一定要切断电源。
装夹一定要牢固。
七、操作人员因故离开机器时，必须切断电源。
八、下班后，切断电源，清扫设备及周围卫生。
九、设备运行中如出现异常，应立即停止并通知专业维修人员检修，排除故障后方可开机。
请在该处输入组织/单位名称Please Enter The Name Of Organization / Organization Here。
Belimo NRFA-O 电动旋转阀控制器说明书
NRFA-O ArrayRotary actuator with fail-safe for ball valves• Torque motor 10 Nm• Nominal voltage AC 24...240 V /DC 24...125 V• Control Open/close• Deenergised open (NO)Technical dataElectrical data Nominal voltage AC 24...240 V / DC 24...125 VNominal voltage frequency50/60 HzNominal voltage range AC 19.2...264 V / DC 21.6...137.5 VPower consumption in operation 6 WPower consumption in rest position 2.5 WPower consumption for wire sizing9.5 VAConnection supply / control Cable 1 m, 2 x 0.75 mm²Parallel operation Yes (note the performance data)Functional data Torque motor10 NmTorque fail-safe10 NmDirection of motion fail-safe Deenergised NO, valve open (A – AB = 100%)Manual override by means of hand crank and locking switchRunning time motor75 s / 90°Running time fail-safe<20 s @ -20...50°C / <60 s @ -30°CSound power level, motor45 dB(A)Position indication MechanicalService life Min. 60'000 fail-safe positionsSafety data Protection class IEC/EN II, reinforced insulationProtection class UL II, reinforced insulationDegree of protection IEC/EN IP54Degree of protection NEMA/UL NEMA 2Enclosure UL Enclosure Type 2EMC CE according to 2014/30/EULow voltage directive CE according to 2014/35/EUCertification IEC/EN IEC/EN 60730-1 and IEC/EN 60730-2-14UL Approval cULus according to UL60730-1A, UL60730-2-14and CAN/CSA E60730-1The UL marking on the actuator depends onthe production site, the device is UL-compliantin any caseType of action Type 1.AARated impulse voltage supply / control4 kVPollution degree3Ambient humidity Max. 95% RH, non-condensingAmbient temperature-30...50°C [-22...122°F]Storage temperature-40...80°C [-40...176°F]Servicing maintenance-freeWeight Weight 2.0 kg•••••••Mode of operationSimple direct mountingManual overrideAdjustable angle of rotationHigh functional reliabilityWire colours:1 = blue 2 = brownThis device has been designed for use in stationary heating, ventilation and air-conditioning systems and must not be used outside the specified field of application, especially in aircraft or in any other airborne means of transport.Outdoor application: only possible in case that no (sea) water, snow, ice, insolation or aggressive gases interfere directly with the device and that it is ensured that the ambient conditions remain within the thresholds according to the data sheet at any time.Caution: Power supply voltage!Only authorised specialists may carry out installation. All applicable legal or institutional installation regulations must be complied during installation.The device may only be opened at the manufacturer's site. It does not contain any parts that can be replaced or repaired by the user.Cables must not be removed from the device.The device contains electrical and electronic components and must not be disposed of as household refuse. All locally valid regulations and requirements must be observed.Product featuresThe actuator is equipped with a universal power supply module that can utilise supply voltages of AC 24...240 V and DC 24...125V.The actuator moves the valve to the operating position at the same time as tensioning thereturn spring. The valve is turned back to the fail-safe position by spring force when the supply voltage is interrupted.Simple direct mounting on the ball valve with only one screw. The mounting orientation in relation to the ball valve can be selected in 90° steps.By using the hand crank the valve can be operated manually and engaged with the locking switch at any position. Unlocking is carried out manually or automatically by applying the operating voltage.Adjustable angle of rotation with mechanical end stops.The actuator is overload protected, requires no limit switches and automatically stops when the end stop is reached.Electrical installationCaution: Power supply voltage!Parallel connection of other actuators possible. Observe the performance data.Wiring diagramsAC 24...240 V / DC 24...125 V, open/closeFurther documentation• The complete product range for water applications• Data sheets for ball valves• Installation instructions for actuators and/or ball valves• General notes for project planning。
金利旋切机 说明书 120辊筒
美利坚（America）使用说明书金利机械有限公司序言非常感谢您使用本公司产品。
本手册介绍了本产品的功能特点、安装调试步骤、操作等。
提出了因操作不当可能引起的意外事故及常见故障的排除方法和使用注意事项。
在使用本产品前，请先仔细阅读本说明书，以达到最佳使用效果。
请妥善保存说明书并交最终使用者认真阅读金利机械制造有限公司2014年7月一、产品概述1.1、产品的主要用途及特点电脑数控无卡旋切机是将人工修直的原木或有卡机旋切剩余的木芯旋切成单板的一种设备。
该设备双辊固定，刀体座沿平行导轨移动的方式，通过两根进给丝杠同时推动刀体座在水平方向移动。
采用先进的数控系统，能动态的运算根据当前旋切木料的直径、摩擦辊的转速、用户需要的旋切板厚度等参数，计算出进给速度，达到厚度均匀一致。
同时刀体座上固定有能自动调节单辊与旋切刀之间距离的结构（刀缝自动调节功能）。
由于该机采用上述结构，同市场上现有的设备具有以下特点：数控无卡旋切机系统由智能微电脑控制器、变频器及位移数控无卡旋切机传感器等部分组成，可以实现数控操作，真正的实现了自动化的效果。
具有以下几个特点：1、采用工业级控制芯片，并在软硬件上增加多项抗干扰措施，具有极高的可靠性和稳定性。
2、采用大屏幕LCD显示器，全中文菜单，操作界面汉字显示整个机器的工作情况，为用户提供方便的调试数据,设置参数简单快捷。
3、高速的计算核心，准确的控制模型及灵活的补厚功能，旋切单板精度达0.02mm。
4、可配置性强，工厂可根据不同型号的旋切机进行参数配置，用户也可以根据自己的需求进行设定。
5、具有智能、可靠的按钮故障检测功能和参数自校验功能。
6、具有恢复出厂默认参数的功能，用户能简单将数控无卡旋切机系统恢复到出厂时的状态。
7、附加功能强大，具有碎片补厚，工厂菜单管理，错误检测，辅助调试，单板厚度补偿等功能。
8、采用丝杠推进，精度高、间隙小，不容易出现异常扇形；刀缝自动调节功能，使旋切出的单板平整度大幅度提高。
旋切机说明书
该功能用来使用端子对切削厚度进行微减处理。定义xi为56时，若P8.00为1， 旋切伺服功能有效，在端子产生一个有效上升沿时，P8.01(切削厚度)递减P8.21(厚 度微调量)的量。 54：前限位器
设定范围：0～56【3】 设定范围：0～56【5】 设定范围：0～56【8】 设定范围：0～56【9】 设定范围：0～56【41】 设定范围：0～56【52】 设定范围：0～59【59】 设定范围：0～59【59】
说明：
控制端子X1～X8是多功能端子，通过设定P3.01～P3.08的值定义其具体功能。 允许重复定义，重复定义的端子，其中一个有效时，该功能为有效。部分功能说明 如下： 3：RUN运行
P3.00
0 × 0400
用方式 用方式 1:开路有效(常开/常闭不受此限制)
X1 端 X1 端 0:NULL 无定义 P3.01
子功能 子功能 3:RUN 运行
3 × 0401
X2 端 X2 端 4:F/R 运转方向 P3.02 子功能 子功能 5:HLD 自保持选择
5 × 0402
1
功能 代码 P3.03 P3.04 P3.05
在旋切伺服功能有效时，该端子必须接旋切机的前限位器(进刀过程中碰触的限 位器开关)。 55：后限位器
在旋切伺服功能有效时，该端子必须接旋切机的后限位器(退刀过程中碰触的限 位器开关)。 58：驱动辊测速输入
如有2路输入,则进行双向测速度,如1路输入,则进行单向测速，测速结果可通过 设定监视参数PC.05(运行转速)为1在监视状态显示检测的转速。当定义P8.09(驱动 辊速度来源)为1:测速 时，需要定义该功能，同时设置P4.16(脉冲编码器每转脉冲 数)为实际编码器每转脉冲数。 59：进刀辊脉冲输入
9600旋切机专用变频器使用指南解读
旋切机参数修改说明：例1 :用户将当前旋切厚度从1.50改为1.60，按下面步骤即可通过文本完成：说明：如果通过文本查看及修改旋切机变频器的参数都按照例1的方法进行操作！例2 :用户将当前旋切厚度从 1.50改为1.60，按下面步骤即可通过变频器键盘完成：说明：如果通过键盘查看及修改旋切机变频器的参数都按照例2的方法进行操作！铡皮机参数修改说明：例3:用户将当前铡皮宽度从700改为690,再改为700方法1：例4:用户将加速时间从0.3S 增加到0.7S ，按下面步骤 即可完成:（假定当前铡皮长度还是700）* 690 -700700按△ 10下，每按1 次，增加量为J按▽ 10下，每按1 次，减少量为方法2:说明：如果通过键盘查看及修改铡皮机变频器的参数都按照例4的方法进行操作!一体机专用变频器接线说明：一．旋切机接线说明： 与 FWD 接通，实现启动功能。
与 REV 接通，实现停止功能。
与 D1 接通，实现快进功能。
与 D2 接通，实现快退功能。
与 D3 接通，实现厚度切换功能。
与 D4 接通，实现故障复位功能。
7.前限接近开关的接法：（选用常开效果的接近开关）电源的正端接P24V，电源的负端接COM。
信号线接D5。
8.旋切机编码器接法：（选用电源电压为 DC24V 的编码器）电源正极接P24V,电源负极接COM。
信号线A接D7,信号线B接D89.通讯文本的接法：（选用能跟德力西变频器通讯的文本）通讯线的正端接SG+,通讯线的负端接SG-。
二．铡皮机接线说明：刀位接近开关的接法：（选用常开效果的接近开关）电源的正端接P24V，电源的负端接COM。
信号线接D4。
一体机专用变频器调试说明：一．在家调试说明：1.检查整个配电箱接线无误,接通电源。
2.进入旋切机参数P05.05操作面板上的各个按钮，查看信号进去是否正确二．现场调试说明：1.接好前限接近开关,刀位接近开关以及编码器,接通电源。
旋切机操作规程
旋切机操作规程一、引言旋切机是一种常用的机械设备，用于将木材或其他材料进行切割和加工。
为了确保旋切机的安全操作和高效生产，制定本操作规程，以指导操作人员正确使用旋切机。
二、操作人员要求1. 操作人员必须经过专业培训并持有相关证书，了解旋切机的工作原理和操作流程。
2. 操作人员应具备良好的身体健康状况，不得在酒精或药物影响下操作旋切机。
3. 操作人员应熟悉旋切机的各个部件和控制面板，并能正确操作和调整。
三、安全措施1. 操作人员在操作旋切机前，应检查旋切机的各个部件是否完好，如刀片、传动系统等。
2. 操作人员应穿戴好个人防护装备，包括安全帽、护目镜、耳塞、防护手套等。
3. 操作人员应保持工作区域的整洁，清除杂物和障碍物，确保工作区域安全。
4. 操作人员应遵守操作规程，不得擅自调整机器参数或进行未经授权的维修。
四、操作流程1. 打开旋切机电源，确保电源稳定并接地良好。
2. 调整刀片和刀盘，根据需要选择合适的刀具和刀盘。
3. 调整进给速度和切割厚度，根据材料的特性和要求进行合理设置。
4. 将待加工的材料放置在旋切机工作台上，调整夹紧装置确保材料牢固固定。
5. 启动旋切机，观察切割过程中的材料进给和切割效果，确保切割质量。
6. 在操作过程中，注意观察旋切机的工作状态，如异常情况及时停机检修。
7. 切割完成后，关闭旋切机电源，清理工作台和切割区域，确保安全。
五、常见问题及解决方法1. 切割过程中出现材料卡住的情况：解决方法：停机，检查夹紧装置和刀具，清理杂物，重新固定材料。
2. 切割过程中出现切割质量不佳的情况：解决方法：检查刀片是否钝化，刀盘是否磨损，调整切割参数。
3. 切割过程中出现异常噪音或震动：解决方法：停机检查机器是否有松动部件，如有需要紧固或更换零件。
六、维护保养1. 定期对旋切机进行检查和维护，包括清洁刀片、刀盘，润滑传动系统等。
2. 定期检查电源线和接地线是否完好，如有损坏及时更换。
3. 定期检查刀片和刀盘的磨损情况，如有磨损需要及时更换。
旋切机控制器说明
旋切机控制器说明上海红旗泰电子科技有限公司2014年12月目录一、控制器主页面介绍................................................................................................................... - 1 -二、用户功能参数页面介绍........................................................................................................... - 2 -三、机械厂功能参数功能介绍....................................................................................................... - 5 -四、变频器配合控制器参数设置................................................................................................... - 6 -五、机械厂上电调试步骤............................................................................................................... - 8 -六、用户调试步骤........................................................................................................................... - 9 -七、常见问题以及解决方法......................................................................................................... - 10 -不能快进、快退、自动进刀......................................................................................... - 10 -自动旋切可以，不能快进、快退................................................................................. - 10 -单、双辊电机不转......................................................................................................... - 11 -旋切至小轴不自动退刀................................................................................................. - 11 -旋切木皮厚度不均匀，木轴不准或忽大忽小............................................................. - 11 -大直径木头出皮............................................................................................................. - 11 -蹦轴或木皮波浪形......................................................................................................... - 11 -卷筒严重......................................................................................................................... - 12 -木轴大小头，出皮扇形................................................................................................. - 12 -剪切单板越铡越窄（旋切铡皮一体机）..................................................................... - 12 -剪切不断或单侧切不断（旋切铡皮一体机）............................................................. - 12 -木皮两侧宽度不一致..................................................................................................... - 12 -倒数第二、三张偏短..................................................................................................... - 12 -如何实现旋切进行中宽度转换的功能......................................................................... - 12 -如何设置旋切刚开始时键铡刀不铡............................................................................. - 12 -如何实现自动敲小轴功能............................................................................................. - 13 -八、旋切机控制柜接线说明......................................................................................................... - 13 -一、控制器主页面介绍1、厚度调节页面（第一页）此页面显示“皮子厚度”、“刀台位置”、“进退变频器”“铡刀变频器”的工作状态；按“增加”按钮，增加木皮设定厚度；按“减小”按钮，减小木皮设定厚度；按“转换”键就会切换到第二种木皮厚度；一般情况下，“进退变频器”“铡刀变频器”的状态显示为“工作正常”，如果出现故障保护，动作下摇杆的“停止”键来复位（或者断电重新上电）；2、变频器状态参数显示页面（第二页）此页面依次显示“刀台位置”、“电机电流”、“母线电压”、“设定频率”；用户可以通过本页观察电机运行状态，但不要长期停在本页，否则会影响木皮质量；3、刀台位置校正页面（第三页）本页面用来校正刀台位置，具体校正方法如下：将刀台开到离双辊很近时切换到本页，将拐尺竖直靠在双辊上，点快进和快退使单辊和双辊的距离刚刚好夹住角尺，即单辊和双辊的距离为一个拐尺的宽度（28mm）时，同时按下“功能一”和“功能二”键，自动返回到第一页，刀台位置校正完毕；注：调整过小轴粗细后务必要校正刀台位置，否则会因刀台位置不准影响木皮的均匀度。
竹材旋切机 说明书
竹材旋切机摘要用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点。
竹材旋切机是一种用来把竹材加工成薄的贴片的机器，加工出来的薄贴片纹理美观，漂亮，常用于装饰家具。
它由床身，底座，刀架座和液压系统四部分组成。
关键字竹材旋切机薄贴片Abstract With resource-rich and has a good wood on behalf of the use of bamboo instead of timber, the timber supply to ease tension in our country one of the effective ways. In order to make full use of bamboo, play bamboo texture appearance, good corrosion resistance of the advantages of wear-resistant。
Bamboo veneer is a machine used to process bamboo into a thin patch of machinery, processing by the thin texture patch beautiful, often used to decorate furniture。
It consists of bed, base, tool holder and the hydraulic system 。
Key word :Bamboo veneer Thin patches1绪论1.1引言用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点，可将竹材旋切成竹单板，再将竹单板贴在其它基材上。
V5-S说明书
0 59008
31 0
0x1312
0x1313 0x1314 0x1315
0x1316 0x1317 0x1318 0x1319
0x131a 0x131b
0~10000
0~65535 0~65535 0~65535
0~10 0~65535
0~2 0~65535
0~100 0~20000
注意：H0.03=1，如果使用主轴编码器，则需设置 P5.06=5；P5.10=1.10*（电机 额定转速* 编码器线数/60）/1000。
2、文本显示器的使用
使用 [↑]和[↓]按钮找到所需的参数所在的界面，按[SET]键，当所需设置 的参数闪烁时，通过[←]和[→]按钮可以移位，按[↑]和[↓]按钮可以调整参数， 当调整成所需数据后按[ENTER]即可把数据写入。光标自动跳转到下一参数，同 理可以设置该参数。设置完后按[ESC]键返回退出。
旋切机专用功能码地址
后功能码
功能码名称
号
出厂值 文本设置地址
功能码选项
H1.00 H1.01 H1.02 H1.03
圆木直径 旋切厚度一 旋切厚度补偿
15000 0
150 0
0x1301 0x1302 0x1303 0x1304
0~65535 0~2
0~1000 0~1000
H1.04 H1.05
旋切厚度二 接近开关校正点
参考设置（电机参数略，仅供参考）： 使用设置驱动辊转速，设置如下： P0.06=1，P0.08=0.5，P0.09=0.5，P0.11=150，P0.13=150 P3.05=2，P3.06=5，P3.07=80，P3.08=0.5 PA.09=1
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第六章 功能参数表
旋切机微电脑控制器
6.1 参数简表
参数 旋切厚度设定 运行模式设定 原木最大直径设定 原木剩余直径设定 辊子电机启动延时设定 辊子电机再启动位子设定 厚度补偿量设定 厚度修正系数设定 快速进刀频率设定 快速退刀频率设定 直流制动停车延时设定 刀头补偿结束位子设定 刀头补偿系数设定 刀尾补偿开始位子设定 刀尾补偿系数设定 临时补厚量 辊子直径设定 辊子中心距设定 电机转一圈刀台跟进设定 辊子转速设定 推进电机极对数设定 螺距设定
参数名：辊子直径设定
设定范围：0.00～600.00mm
参数名：辊子中心距设定
设定范围：0.00～600.00mm
说明：
辊子直径和辊子中心距请精确测量以减小系统线性误差。
参数名：电机转一圈刀台跟进
设定范围：0.00～2.50 mm
说明：
当旋转编码器安装在电机上时设定此值，安装在丝杠上此值可以不设定。计算
上电后方可开始工作。在“旋切”、“快进”、“快退”、“自检”状态下无法关闭“刀 台电源”以保证变频器无负载启停。 3. “辊子电源”键按一次指示灯点亮，此时辊子电机不受本控制器工作模式控制， 一直处于开启状态，再按辊子电源键一次指示灯熄灭，控制器恢复对辊子电机控 制。此时如需让辊子电机停转，请直接按停止键即可。 4. 在停机状态下按“设定”键进入设定状态，在设定状态下按“快退”、“快进”键 为前后翻页功能。设定选项数值可通过“增加”、“减少”键实现。具体参数设定 请参见功能参数表。需要对系统内部参数设定时请先进入设定状态，然后按住“快 退”后翻页键不放再按设定键一次即进入系统内部参数设定。 5. 当系统内部参数更改或控制器重新安装到其他的机器上时，控制器参数调整完毕 后请对控制器重新上电。 6. 测距编码器如安装在丝杆上可根据螺距大小选择 100～800 点，如安装在电机上 选择 50～100 点即可保证精度。最好不要选择点数过大的编码器。 7. 在安装“零点检测”开关的时候，当机器上电“自检”结束后，用直尺测量双辊 子内切面到切刀位子的距离再加上辊子的半径，对比屏幕上所显示的刀台位子进 行校正。 8. 刀头/刀尾补偿系数的应用，例如；发现旋切后的单板刀尾部分偏厚，并估算其 大概位子在原木直径到达 100 毫米时比较明显，那么就首先调节“刀尾补偿”开 始位子为 100mm，然后根据厚度的偏差量调整“刀尾补偿系数”即可达到要求。
⑨
辊子
⑩
刀台
注：使用电子尺及其测速编码器方案在此不做详细介绍。
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旋切机微电脑控制器
第三章 面板功能注释
3.1 面盖介绍
面板示意图（二）
3.2 面板各功能部分注释：
序号
① ③ ⑤ ⑦ ⑨ ⑪ ⑬ ⑮ ⑰
功能名称 液晶显示屏 快进状态指示灯 自检状态指示灯 测速编码器状态指示灯 设定键 增加键 刀台电源键 启动键 快进键
4.2 控制信号端子
控制信号端子示意图(五) X1：外部摇柄快退控制端子； X2：外部摇柄快进控制端子； X3：外部摇柄停止控制端子； X4：外部摇柄运行控制端子；
5
旋切机微电脑控制器 X5：刀台零点检测限位开关控制端子（请使用接近开关）； X6：补厚端子； X7：刀台最大开口限位开关控制端子； X8：刀台最小开口限位开关控制端子； X9：备用端子； X10：备用端子； X11：备用端子； +24V、COM：+24V 电源端子； X12：辊子测速编码器 A 信号端子（可选择,安装可更准确实时反馈辊子转速，
使板子厚度更均匀）； X13：刀台测速编码器 Z 信号端子（备用）； X14：刀台测速编码器 B 信号端子； X15：刀台测速编码器 A 信号端子； +24V、COM：+24V 电源端子； Y1：外部输出端子（备用）； Y2：外部输出端子（备用）； Y3：刀台电机（变频器）反转运行控制端子； Y4：刀台电机（变频器）正转运行控制端子； GND、+10V：+10V 电源端子； AS：电子尺输入信号端子； AO：模拟量输出口端子（输出信号有电压、电流及频率信号）； A+、B-：RS485 通信端子。
序号
② ④ ⑥ ⑧ ⑩ ⑫ ⑭ ⑯ ⑱
功能名称 旋切状态指示灯 快退状态指示灯 电子尺状态指示灯 测距编码器状态指示灯 确定\模式选择键 减小键 辊子电源键 停止键 快退键
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旋切机微电脑控制器
3.3 旋切机外型尺寸和安装尺寸
204
141
165
153
69.5
216
67.5
192 尺寸标识示意图（三）
设定范围：0.10～10旋切过程中设定，无需停机。
参数名：运行模式设定
设定范围：M0 M1 M2
说明：
M0：在旋切到所设定的原木剩余直径后，辊子电机将继续运行，直到刀台返回到所
设定的原木最大直径时才停止运行。
M1：在旋切到所设定的原木剩余直径时，刀台自动后退，辊子电机也随之停止运行。
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旋切机微电脑控制器
第二章 系统原理及功能示意
2.1 系统原理
5
9 D0 10
6
7
4 3
8 2
1
2.2 图中注释为
系统示意图（一）
序号
功能名称
序号
功能名称
①
旋切机微电脑控制器
②
伟创 AC60/80 系列变频器
③
进刀驱动电机
④
传动装置
⑤
原木
⑥
辊子驱动电机
⑦
测速用旋转编码器 50～500 点 ⑧
测距用旋转编码 50～10 点
6
4.3 接线图
L1 L2 L3 N
QZ
旋切机微电脑控制器
摇柄_运行
SB1
摇柄_停止
SB2
摇柄_快进
SB3
摇柄_快退
SB4
刀台旋转 编码器
辊子旋转 编码器
零点检测行程开关
S1
补厚按钮
SB5
最大开口直径限位行程开关 最小开口直径限位行程开关
S2 S3
A+ B-
AC220V AC220V
COM X4 X3 X2 X1
型号 RC10-01
最大尺寸（mm） 安装尺寸（mm）
216×165×69.5
204×153
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第四章
旋切机微电脑控制器
后盖接线端和接线图
4.1 电源控制端子
电源控制端子示意图(四) AC220V：RC10-01 供电电源端子（电压输入范围为 AC220V±20%）； 1#继电器输出：辊子电机电源的控制端子（可选择是否控制）； 2#继电器输出：刀台电机电源的控制端子（可选择是否控制）； 3#继电器输出：功能备用端子。
COM X11 X10 X9
1#继电器输出 2#继电器输出 3#继电器输出
L1 KM2 KM1 L1
L2
KM1
A+
RST
B-
伟创
+10V
GND
VS1
AO1
VS2
GND
AS
AO2
GND
GND
COM
X1 X2
变频器
Y1 COM
X3 X4
(AC80)
Y2
X5
COM
X6
X7
X8
TC
PUL
TA
TB
+24V COM
参数名：原木剩余直径设定 说明：
设定范围：0.00～600.00mm 11
旋切机微电脑控制器 在旋切过程中如果原木达到所设定的直径时系统会自动停止旋切，刀台自动退 回到“原木最大直径”。 在快速进刀时，如果刀台开口直径小于此值时，系统会自动停止操作。（注意： 该参数设定时不能低于该机械设备所能允许的最小值，否则会造成撞车现象，在设 备调试期间最好将此值设定的大一些。）
第一章
产品特点
旋切机微电脑控制器
敬请阅读以下说明，以便正确安装使用
1、以微电脑为核心的全数字控制系统； 2、使用先进的算法及补偿方式，使切出的木皮厚度准确、均匀、完整； 3、使用旋转编码器作为测距传感器，可将测量精度提高到 0.01 毫米； 4、使用旋转编码器测量辊子实际转速，可避免由于电网电压不稳对旋切厚度
当刀台返回到辊子电机再启动的位子时辊子电机又会自动启动，直到刀台返回
到所设定的原木最大直径后重新开始下一次旋切。
M2：循环运行模式，即旋切完成时辊子电机不停，刀台自动返回到设定的原木最大
直径后从新开始下一次旋切。
参数名：原木最大直径设定
设定范围：0.00～600.00mm
说明：
退刀过程中原木直径大于或等于此值（停机位子）时，自动停机。
设定范围 0.10～10.00mm
M0 M1 M2 0.00～600.00mm 0.00～600.00mm
0.10～3.00s 0.00～600.00mm 0.00～2.00mm 0.00～200.00 % 0.00～200.00Hz 0.00～200.00Hz
0.10～3.00s 0.00～600.00mm 0.00～200.00% 0.00～600.00mm 0.00～200.00% 0.00～2.50mm 0.00～600.00mm 0.00～600.00mm 0.00～2.50 mm 0.00～250RPM
1～8 0.00～20.00mm
出厂设定 1.50mm M0 250.00mm 30.00mm 0.5s 100.00mm 0.00 100.00% 30.00Hz 40.00Hz 0.7s 100.00mm 100.00% 100.00mm 100.00% 0.50mm 100.00mm 100.00mm 0.50mm 60RPM 2 5.00mm
造成的误差； 5、设定状态的指触式两段式自动加速方式增/减方式，使设定数值更轻松； 6、使用高档 128*64 液晶显示屏，全汉字显示方式，使操作更方便； 7、频率可通过 RS485 通讯给定，使频率给定误差大大减小； 8、多种使用模式，可实现旋切过程自动化并有效保证操作者人身安全； 9、多种传感器组合模式可供选择，最大程度满足新老客户使用要求； 10、变频器供电的先通后断原则，确保接触器无负载动作及变频器可靠工作； 11、无论是否处于旋切状态都可轻松调节旋切厚度； 12、辊子电机延时启动，可有效避免由于停车再启动造成的断张现象； 13、LED 状态指示，可轻松了解系统工作情况； 14、内置开关电源使系统工作更稳定，抗干扰能力更强。