Tropicals TCJJP Presentation

led路灯、无极灯、led景观灯 Presentation OutlineGrowing conditions and process flow•Banana•Passion fruit•Guava•Acai•Mangosteen•Acerola•Coconut water•Camu Camu•SoursopConclusionExotic Tropical Fruits•Tropical fruits stem from the tropical partsof the world, where the climate is warm.•These types of fruits need a tropical orsubtropical climate to grow.•Well-known tropical fruits are bananas,mangoes, papayas, pineapples, coconut,guava etc•Some of the recent exotic fruits are acai,pomegranate, mangosteen , passion fruit etc•Tropical fruits are particularly flavorful,sweet, juicy, and tender, making themappealing to people of all ages.Tropical FruitsPineapplePapayaCamu Camu SoursopPassion FruitAcaiPink GuavaTamarind MangosteenCocoa FruitMangoDragon fruitBananaAcerola HibiscusInnovation Trends•Innovation drives value•Health Trends dominate Juice innovation•Growing importance of Health and Wellness has significantly altered consumption and buying behavior•Low sugar/Low calorie juices for children is a major trend•Juices containing Tropical fruits led consumer trends••“All Natural” is a growing trendBananaBanana is the common name for afruit and also the herbaceous plantsof the genus MusaThere are over four hundred varietiesof bananasYellow Cavendish being the mostfavored in America.First domesticated in Papua NewGuinea.Bananas are now grown in 130countries worldwide.Americans consume an annualaverage of twenty-five pounds ofbananas per person.Growing conditionsfor bananas•Bananas are grown in every humidtropical region and constitutes the4th largest fruit crop of the world.•The plant needs 10 -15months offrost-free conditions to produce aflower stalk.•High temperatures and brightsunlight will also scorch leaves andfruit, although bananas grow bestin full sun.•Freezing temperatures will kill thefoliage.from Ecuadorfrom EcuadorProcess Flowbanana Puree1. Bananas are Washed and Graded2. Ripening Rooms3. Peeling Station (Manually)4. Mashing into Puree5. Addition of Acid6. Deseed7. Homogenize8. De aerate9. PasteurizeVacuum pump10. Cool11. Final Pass Through Filter12. Aseptically PackFood Applications •Bread•Cakes•Fruit beverages •Yogurt•Ice cream and Sorbets •Baby foodPassion fruit•Scientific Name:-Passiflora edulis•In the 16th century, SpanishChristian missionaries stumbledupon Passion Flower and adopted itas a symbol of the death of Christ•There are about 600 known speciesof passion fruit found worldwide.•Perennial, woody, climbing vines,many of which are tropical.Types of Passion fruit•There are2types of commercialgrown passion fruit.The purplepassion fruit,and the yellow passionfruit.•Fruit of the yellow passion fruit isdeep yellow and similar in shape butslightly longer than the purplepassion fruit.•Passion fruits contain numeroussmall,black wedge-shaped seedsthat are individually surrounded bydeep orange-colored sacs thatcontain the juice,the edible part ofthe fruit.Growing Conditions•Passion fruit is adapted to tropical/subtropical conditions and will not toleratesevere freezing temperatures•Passion vines prefer a slightly acid soil•Vines will not tolerate waterlogged conditionsfor long periods.•Fruits are harvested when they have droppedto the ground.•Green or immature fruits should not be pickedoff the vine as they will not ripen,they willalso be off flavored and have a higherconcentration of cyanogenic glycosides(atoxin produced by the vine).•Fruits should be collected daily• A passion fruit orchard may have a life span of2.5-3.0 yearsCommercial Challenges•From seed to fruit takes 5-9 months for first fruit. Its relatively a short term crop•The fact that it has a short life span (2.5 years), re-planting preparation is needed at least a year before.•Passion fruit needs good water irrigation, but does not tolerate flooding or heavy rain in sustained periods.•Weather changes do create a challenge(examples 2008 and 2009)•Demand has been steady growing, specially on NFC due to the smoothie boom. Demand peaked in 2007 and 2008. Global demand has created shortages.NFC Passion Fruit JuiceRaw material inspection and receptionSelection of fruit ExtractorJuice finisher Screens 1.0 and 0.5mmMagnet trap Juice tank 1 CentrifugeJuice tank 2 Pasteurizer CoolerCold wall storage tank Screener (50 Mesh) PCC 2Screener Defective Fruit Peel, seeds Pulp removalPulpMetal Detector PCC3Filling and packaging Freezing storageReject contaminant productContaminants FerrousConcentrated Passion Fruit JuiceRaw material inspection and receptionSelection of fruit ExtractorJuice finisher Screens 1.0 and 0.5mmMagnet trap Juice tank 1 CentrifugeJuice tank 2 Evaporator CoolerCold wall storage tank Screener (50 Mesh) PCC 2Aroma injectionDefective Fruit Peel, seeds Pulp removalAroma recoveryPulpMetal Detector PCC3Sterilizer Filling and packagingTemp 100ᵒCHolding time 45 SecReject contaminant product GasesContaminants FerrousR&D Applications•Fruit beverages•Smoothies•Yoghurt bases•Jelly•Ice cream andsorbets•PuddingsGuava•Guava fruit (Psidium guajava) isoriginated from tropical America.•Guava fruit spread to SoutheastAsia including Indonesia, to SouthAsia, India and Sri Lanka.•Guava contains key nutrients like:vitamin C, carotenoids (vitamin A).•Guava fruits is one of the richestsource of natural pectin•The flavor is described as sweet,musky, strong and highly aromatic.Guava•Guava is grown as a shrub with height up to 10m •Plants are propagated from seeds•Guava trees start bearing fruit from the fourth year •The tree flowers and bears fruits all through the year •The fruit is a berry and the fruit consists of a fleshy pericarp and seed•The fruit takes 17-20 weeks to grow but the fruit is harvested 2-3 weeks before ripening•It needs very less irrigation and cannot tolerate frostProcess Flow Guava Puree1. Fruit receiving and storage2. Washing , disinfection and scrubbing3. Sorting and classification4. Extraction , Blanching and finishing (2 inline filters )5. Pasteurization6. Packing and fillingApplications•Fruit juices and beverages •Jams, jellies, and preserves •Nectar•Baby foods •SmoothiesAcai BerryThe species Euterpe oleracea is usuallycalled Açaí Palm, '[fruit that cries orexpels water‘]Acai is considered to be one of the topSuper foods in the worldIt typically looks like a grape or blueberrybut is slightly smaller and darker in color.There is a large seed inside the berry witha small amount of pulp.Tastes like a blend of ber riesGrowth and Harvest of Acai BerryIt is harvested in the rainforests ofBrazil.The season in Brazil for acai is fromJuly to January.The berries are unique because theygrow in bunches like bananas.A single palm tree can grow betweenthree to eight bunches of Acai Berries ata time.It is hand picked by climbing the palmtree and removing the branches onwhich they grow.Process Flow acaiFruit receptionWeighing stationWashingBlending and Depulpingding TankFinisherpH correctionFilecond oil separationFiltrationPasteurizationEmulsificationCold storageFiltrationFreezing25Applications•Juices and other beverages •Smoothies•Energy drinks•Ice cream and sorbetsMangosteenScientific name :-Garcinia mangostanaMangosteen is commonly known as "TheQueen of fruits" in parts of Southeast Asia.Mangosteen fruit consists of a deep purplishrind, a succulent white pulp (four to eightsegments), and between one and five seeds.Mangosteen fruit rind, while typically bitter,contains xanthones and other compoundsthat demonstrate impressive health benefits.The pulp, on the other hand, is pure taste-bud blissThe number of stigmas on the bottom of aMangosteenMangosteen cultivation is currentlylimited to Malaysia, Indonesia, Thailand,Vietnam, India and the Philippines.Young trees do not produce fruitgenerally until 10 years of age.The trees need humid, tropicalenvironments to thrive and producefruit.The mature tree reaches a heightanywhere between 10 and 25 meters.The fruit gets harvested from a maturetree twice a year. Mature trees canHealth benefits of mangosteenThe mangosteen has a distinct flavorthat many describe as a mixture ofstrawberry, peach and vanilla.The outer shell contains insect-repellingsubstances which discourage insectinfestation.The plants have antiviral, antibacterialand antifungal qualities to protectthemselves.40 known xanthones.Process Flowmangosteen pureeFresh fruit receptionWashingCrown cutting (Manually)WashingRemove peelsPulp extractionFinisherPhysico-chemical analysis. Pasteurize 95 C for 40 secondsFrozenFilling and storage at -18 CApplications•Beverages and desserts •Marinades, salad dressings, sauces •Ice cream and sorbets•Yogurt and smoothies•Pie fillings and baked goodsCamu CamuScientific Name :-Myrciaria dubiaCamu-camu fruit has the highest recordedamount of natural vitamin C known onthe planet.The fruit is approximately 2 centimetersin diameter and has a purplish red skinwith a yellow-whitish pulp.The nutritious pulp has a citrus taste.Growth conditions of camu camu•Camu-camu tree will grow in tropicaland subtropical climates.•Camu-Camu grows mostly in floodedor swamped areas of the Amazonrainforest.•The plant requires lots of water, butwill withstand flooding and fairlycold temperatures, though not frost.•Camu-camu trees can continue to bearfruit for decades.•Trees begin to bear fruit after about 4to 6 years.Camu Camu nutritional facts•The extraordinarily high Vitamin C content(in the order of 2-3% of fresh weight) is themost important property of the Camu CamuProcess FlowCamu camu pureeFresh fruit receptionDispatch for productionWeighedWashingBrushingPulp extractionRefining 0.4mmPhysico-chemical analysis. PasteurizationFiltrationFilling and storage at -18 CApplicationsAcerolaGrowth and cultivation of acerolaProcess Flow: AcerolaFruits Grading and sorting WaterWeightingSelection and washingExtractioni Filtration (1.5mm)De aerationPasteurizationBlend tank and filtrationFillingFrozenApplicationsCoconutsDissecting the Coconut: What’s it made of?Growth and cultivation of coconuts.Coconut creamCoconut water•Coconut water is the clear, freeflowing liquid obtained from theinside of a coconut.•It is the purest liquid second onlyto water. It is naturally filtered fornine months through the densefibers of the coconut.•Coconut water is naturally sterile,has five essential electrolytes, nofat, no cholesterol and no addedpreservatives•It is excellent for replacing lostelectrolytes from exercise andillnessSambu facilitySambu facilityProcess Flow:SS Coconut WaterSorting, Breaking and Collection of Fresh Coconut WaterFiltrationCooling (Temperature < 10o C)Holding TankIl Separation of oilCoolingFiltrationSterilizationCool25o CFillingAseptically PackedLabeling of Coconut waterApplications。