生产件批准程序ProductionPartApprovalProcessPPAP
合集下载
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
Any additional, modified or reconfigured production tooling, equipment or work streams （模具，设备或生产线的增加，改造或重新装配）
Revised customer DPV (Daily Production Volume) exceeding verified supplier capacity level （客户需求量的增加）
1
- Statistical process package [#11]
- Performance Tests [#12]
- Appearance criteria [#13]
- Sample parts [#14]
- Master samples [#15]
- Customer Specific Requirements[#17]
Warrant
Analysis
Report
Phase 2 Warrant
何时需要？
When needed?
哪里需要?
Where needed?
多少数量?
How much?
-按节拍生产
Run at Rate
-生产能力确 认
Capacity Verification
Application 什么时候用到PPAP?
• PPAP is required for, but not limited to: • PPAP对以下情况适用（但不局限于）：
stream?
No
Yes
EVENT:
Conduct Run at
Rate
Outputs from the event
No
Was the Pre-Launch
Control Plan
followed?
Yes
Were the No prescribed number
of acceptable parts produced?
- as defined by PPAP
Have the PPAP elements been
satisfied?
Yes
STATUS:
Phase 1
Completed
No
Important note: For suppliers with only one production stream completion of Phase 1 & 2 occur at the same time
Trained supplier production operators
Sub-supplier(s) material status
from Tier-x R@R
Quantity of parts required as defined by
customer (default 300 consecutive
What is the Phased PPAP?
什么是Phased PPAP？
• Phased PPAP is Ford’s approach to PPAP process management Phased PPAP是福特特有的生产件批准管理程序。
• Introduced to improve upon launch performance 用来提高项目开发和实施的表现。
Part’s Characteristics
特性的关键性 Criticality of features
怎样测量零件 How to
gauge the part
生产要求 Production requirements
- 零件的用法
Part’s Usage
- 相关的项目
Associated programs
4
Phase 1 Warrant
[#18]
bmit to Customer
Status Tracking Database
Return to Phase 0 for corrective
action
2 4
Phase 1 Quality Verification
9 - Dimensional Results 10 - Records of Material /
All personnel for all shifts,
trained
Are the CVR input requirements in place for all production streams?
EVENT:
Yes
Conduct
Capacity
Verification Run
STATUS: Phase 3
3
3
Quantity required is
customer DPV
for one full day
Was the No control plan followed
& acceptable parts
produced?
Phase 3
Warrant
No
Yes
[#18]
Phase 2
& Capacity
parts)
Job 1 Location (final site & line)
Production process including
control plan, flow diagram instructions &
Process parameters
[#5,6 & 7]
Production Tools, Facilities
生产件批准程序
Production Part Approval Process (PPAP)
PPAP is to demonstrate supplier’s understanding of: PPAP是为表明供应商怎样理解以下内容的一个过程：
零件的功能
零件的特性
Part’s functionality
安全特性
Operator Safety features, if any
关键特性
Critical Characteristics
重要特性
Significant Characteristics
高影响的特性
High Impact Characteristics
传递特性
Pass Through Characteristics
Content 内容
• Phased PPAP introduction • 阶段性生产件批准程序的介绍
• Ford special requirements to PPAP 18 elements. • 福特汽车对于生产件批准18个项目的要求。
• VPP usage • VPP的使用方法
阶段性生产件批准程序 PHASED PPAP PROCESS
STATUS:
Phase 0
1
Completed
Capacity Analysis Worksheet
Submit to Customer
Status Tracking Database
4
Phase 0 Run-at-Rate
1 - Design Records 2 - Engineering Change
Supplier Phased PPAP Process Map 阶段性生产件批准程序示意图
Required Inputs Proceed to next page
Proceed to next page Proceed to next page
Required Inputs
START
IRNelePasUedTS design [#1,2,3 & 4]
Requirements
Capacity Analysis Report
Continue Production Part Approval Process (PPAP) using parts from Phase 0
- Dimensional measurements [#9]
- Material Tests [#10]
- 车辆
Vehicle
- 型号年份
Model Year (MY)
工程图纸要求
Engineering drawing requirements
工程规范 (ES) 材料特性
Material Characteristics
材料处理(热处 理, 外观)
Material Treatment (Heat Treat, Appearance)
Documents 3 – Customer Engineering
Approval 4 - Design FMEA 5 - Process Flow Diagrams 6 - Process FMEA 7 - Control Plans 8 - Measurement System
Analysis Studies 16 - Checking Aids 17 - Customer-Specific
Yes
Were the No parts produced
in the defined period?
Implement Corrective Action on Input
Yes
Did all
No
operations
Yes
meet their planned
cycle time
?
Note: [#x] refers to the Element Number in PPAP 4th Edition that will assist in confirming requirements
Phased PPAP vs the old PPAP
Phased PPAP与PPAP的比较
PPAP
Phased PPAP Phase 0
Phase 1 Phase 2
Phase 3
X
1 PP FEU
Job 1
• Phased PPAP organizes the process into four phases • Phase 0: Run-at-Rate • Phase 1: Quality Verification • Phase 2: Production Verification • Phase 3: Capacity Verification
& Gauging [#8,16 & 17]
Planned production cycle times required to support Daily Production
Volume
Are the Run@Rate input requirements in place for the production
使用哪些最为 合适的量具
What most suitable gauges to use?
- 计量型量具
Variable gauges
- 计数型量具
Attribute gauges
基准
Datum
测量方法和装 配工厂存在 相关性
Measurement Correlation with using plants
All new tooled parts （使用新模具生产零件）
All new vehicle programs and "running changes" for vehicles currently in production (新车型，或者是对现有车型的变更)
Any change in supplier operating pattern (i.e. new shift) (生产模式的变更)
END
Have Run-at-Rates
Completed
(Phase 0) been
2
conducted and Quality
Yes
Verifications (Phase 1)
been satisfied for ALL
production streams?
STATUS: Phase 2 Completed
Performance Test Results 11 - Initial Process Studies 12 - Qualified Laboratory
Documentation 13 - Appearance Approval Report 14 - Sample Production Parts 15 - Master Sample 18 - PPAP Warrant
• Requires a supplier site to demonstrate • Manufacturing capability （制造能力） • Product quality （产品质量） • And production capacity （产能）
• …prior to job #1 （在J#1之前）
Revised customer DPV (Daily Production Volume) exceeding verified supplier capacity level （客户需求量的增加）
1
- Statistical process package [#11]
- Performance Tests [#12]
- Appearance criteria [#13]
- Sample parts [#14]
- Master samples [#15]
- Customer Specific Requirements[#17]
Warrant
Analysis
Report
Phase 2 Warrant
何时需要？
When needed?
哪里需要?
Where needed?
多少数量?
How much?
-按节拍生产
Run at Rate
-生产能力确 认
Capacity Verification
Application 什么时候用到PPAP?
• PPAP is required for, but not limited to: • PPAP对以下情况适用（但不局限于）：
stream?
No
Yes
EVENT:
Conduct Run at
Rate
Outputs from the event
No
Was the Pre-Launch
Control Plan
followed?
Yes
Were the No prescribed number
of acceptable parts produced?
- as defined by PPAP
Have the PPAP elements been
satisfied?
Yes
STATUS:
Phase 1
Completed
No
Important note: For suppliers with only one production stream completion of Phase 1 & 2 occur at the same time
Trained supplier production operators
Sub-supplier(s) material status
from Tier-x R@R
Quantity of parts required as defined by
customer (default 300 consecutive
What is the Phased PPAP?
什么是Phased PPAP？
• Phased PPAP is Ford’s approach to PPAP process management Phased PPAP是福特特有的生产件批准管理程序。
• Introduced to improve upon launch performance 用来提高项目开发和实施的表现。
Part’s Characteristics
特性的关键性 Criticality of features
怎样测量零件 How to
gauge the part
生产要求 Production requirements
- 零件的用法
Part’s Usage
- 相关的项目
Associated programs
4
Phase 1 Warrant
[#18]
bmit to Customer
Status Tracking Database
Return to Phase 0 for corrective
action
2 4
Phase 1 Quality Verification
9 - Dimensional Results 10 - Records of Material /
All personnel for all shifts,
trained
Are the CVR input requirements in place for all production streams?
EVENT:
Yes
Conduct
Capacity
Verification Run
STATUS: Phase 3
3
3
Quantity required is
customer DPV
for one full day
Was the No control plan followed
& acceptable parts
produced?
Phase 3
Warrant
No
Yes
[#18]
Phase 2
& Capacity
parts)
Job 1 Location (final site & line)
Production process including
control plan, flow diagram instructions &
Process parameters
[#5,6 & 7]
Production Tools, Facilities
生产件批准程序
Production Part Approval Process (PPAP)
PPAP is to demonstrate supplier’s understanding of: PPAP是为表明供应商怎样理解以下内容的一个过程：
零件的功能
零件的特性
Part’s functionality
安全特性
Operator Safety features, if any
关键特性
Critical Characteristics
重要特性
Significant Characteristics
高影响的特性
High Impact Characteristics
传递特性
Pass Through Characteristics
Content 内容
• Phased PPAP introduction • 阶段性生产件批准程序的介绍
• Ford special requirements to PPAP 18 elements. • 福特汽车对于生产件批准18个项目的要求。
• VPP usage • VPP的使用方法
阶段性生产件批准程序 PHASED PPAP PROCESS
STATUS:
Phase 0
1
Completed
Capacity Analysis Worksheet
Submit to Customer
Status Tracking Database
4
Phase 0 Run-at-Rate
1 - Design Records 2 - Engineering Change
Supplier Phased PPAP Process Map 阶段性生产件批准程序示意图
Required Inputs Proceed to next page
Proceed to next page Proceed to next page
Required Inputs
START
IRNelePasUedTS design [#1,2,3 & 4]
Requirements
Capacity Analysis Report
Continue Production Part Approval Process (PPAP) using parts from Phase 0
- Dimensional measurements [#9]
- Material Tests [#10]
- 车辆
Vehicle
- 型号年份
Model Year (MY)
工程图纸要求
Engineering drawing requirements
工程规范 (ES) 材料特性
Material Characteristics
材料处理(热处 理, 外观)
Material Treatment (Heat Treat, Appearance)
Documents 3 – Customer Engineering
Approval 4 - Design FMEA 5 - Process Flow Diagrams 6 - Process FMEA 7 - Control Plans 8 - Measurement System
Analysis Studies 16 - Checking Aids 17 - Customer-Specific
Yes
Were the No parts produced
in the defined period?
Implement Corrective Action on Input
Yes
Did all
No
operations
Yes
meet their planned
cycle time
?
Note: [#x] refers to the Element Number in PPAP 4th Edition that will assist in confirming requirements
Phased PPAP vs the old PPAP
Phased PPAP与PPAP的比较
PPAP
Phased PPAP Phase 0
Phase 1 Phase 2
Phase 3
X
1 PP FEU
Job 1
• Phased PPAP organizes the process into four phases • Phase 0: Run-at-Rate • Phase 1: Quality Verification • Phase 2: Production Verification • Phase 3: Capacity Verification
& Gauging [#8,16 & 17]
Planned production cycle times required to support Daily Production
Volume
Are the Run@Rate input requirements in place for the production
使用哪些最为 合适的量具
What most suitable gauges to use?
- 计量型量具
Variable gauges
- 计数型量具
Attribute gauges
基准
Datum
测量方法和装 配工厂存在 相关性
Measurement Correlation with using plants
All new tooled parts （使用新模具生产零件）
All new vehicle programs and "running changes" for vehicles currently in production (新车型，或者是对现有车型的变更)
Any change in supplier operating pattern (i.e. new shift) (生产模式的变更)
END
Have Run-at-Rates
Completed
(Phase 0) been
2
conducted and Quality
Yes
Verifications (Phase 1)
been satisfied for ALL
production streams?
STATUS: Phase 2 Completed
Performance Test Results 11 - Initial Process Studies 12 - Qualified Laboratory
Documentation 13 - Appearance Approval Report 14 - Sample Production Parts 15 - Master Sample 18 - PPAP Warrant
• Requires a supplier site to demonstrate • Manufacturing capability （制造能力） • Product quality （产品质量） • And production capacity （产能）
• …prior to job #1 （在J#1之前）