制程过程IPQC检验控制计划中英文版

100%
全检 All inspection 2H 全检 All inspection
2PCS
4
装配灯罩，锁灯 罩扣位片，涂 704 硅胶（水泥 电阻）Assembly of chimney, chimney screw slice, with 704 silica gel (cement resistor)

2PCS
2H
IPQC 抽检 spot check
2
组装水窗（右） Assemble the water window
外观 appearance
100%
All inspection
操作员自检 The operator self-inspection
burst/white/screen printing is bad
制程过程 IPQC 检验控制计划中英文版
机种： type of machine number Process: KETTLE MODEL NO.: XXX sampling standard 抽样方案：GB/T2828.1-2003 AQL:Crit=（A）0 Maj=（B）1.0 Min（C）2.5
100%
全检 All inspection
2PCS
2H
PQC 抽检记录
7
装配蒸气管及锁 电制螺丝 Steam pipe assembly 夹具 fixed screws and lock the electric system
外观 appearance
1.电制组装线要牢固，螺丝要打紧/不可滑牙 目測 /漏打/用错螺丝。Electrical system eyeballing assembly line wants firm, screws are matter/non slip teeth/play/using the wrong screw. 2.蒸汽硅胶 目測 要装到位， 不能有漏装。 2. Steam silica gel eyeballing pack in place, there can be no packing. 1.电制组装插线要到位，不能松脱， 目測 Electrical system assembly line is in eyeballing place, not loose 2.锁水泥电 阻固定夹要打紧/不可有松动/螺丝未打紧/ 螺丝滑牙等现象。 Cement resistance clamp 目測 lock to matter/not have loose not eyeballing matter/screws/screw the phenomenon such
检测方法 编号 Process name fixed Product paramete features rs Key control characteristics Testing tools inspection sampling fraction 100% sampling frequency All inspection Control method 操作员自检 The operator self-inspection
100%
全检 All inspection
操作员自检
2PCS
2H
PQC 抽检记录
8
锁指示灯线组合 水泥电阻固定夹 Cement 电批 外观 resistance ELECTRIC appearance clamp lock SCREW DRIVER indicator line combination
100%
全检 All inspection
操作员自检 The operator self-inspection
2PCS
2H
PQC 抽检 spot check
designated position phenomenon. 目測 点焊机温 作业温度 330-390℃Operating temperature eyeballing/ 度 330-390 ℃ 测量 test 涂导热油，涂 704 硅胶（蒸汽 管周边位置） Heat conduction 夹具 fixed oil, with 704 silica gel (around steam pipe location) 目測 eyeballing
100%
全检 All inspection
操作员自检 The operator self-inspection PQC 抽检 spot check
2PCS
2H
as sliding tooth. 1.插线不能松/插到位/应能承受 5kg 的拉力 目測 Plug wire can't loose/insert in place, should be able to bear 5 kg pulling force eyeballing 2.插线区分：L 为红线 N 为黑线不能有插 做.Plug wire to distinguish: L is the red line N for the black line can't be 目測 inserted 3.微型端子方向不能错位,且要插 eyeballing 到位,排线整齐, Miniature terminal direction not dislocation, and to put in place, platoon line, 螺丝扭力 Screw >5Kgf.cm 扭力 torque 目測 eyeballing/ 测量 test 目測 eyeballing 1.插灯头插到位不能有松出/灯线要排好 Plug socket plug in place not veer away/lamp line to line 操作员自检 The operator self-inspection
10
插灯头到灯罩及 灯线排位固定 Lamp holder inserted into 尖嘴钳 nose 外观 the lamp shade pliers appearance and light line position is fixed
100%
全检 All inspection
目測 eyeballing
2PCS
2H
PQC 抽检 spot check
11
指示灯连接线绑 扎带 Light cable tie belt
外观 appearance
1.灯线排线整齐，再用扎带把灯线绑到温控 目測 器其固定扣位内扎紧/不能有漏扎 Light line eyeballing wiring tidy, with a cable tie tied the lamp wire to the thermostat within its 目測 fixed buckle a tightly packed/there can eyeballing be no leakage。
2PCS
2H
PQC 抽检 spot check 操作员自检 The operator self-inspection
6
外观 appearance
1.用夹具放在铝板平面紧贴涂导热油要均匀 /不可有漏涂。 Painted the heat conduction oil with fixture on the aluminum plate plane close to homogeneous/there shall be 目測 no leakage. 2.硅胶不 eyeballing/ 可漏涂 The silicone do not leak 测量 test
100%
2PCS
2H
PQC 抽检 spot check
5
碰焊端子，装配 开关装饰，放云 母片 Touch welding 碰焊机 Touch 外观 terminals, welding appearance decoration, machine assembling switch put mica sheet
外观 appearance
1. 检查灯罩整体是否完整,且灯孔外罩有无 气泡。 2. 锁灯罩扣位要扭紧/到位。 3. .涂硅胶要均匀/锁水泥电阻要牢固。 1. Check the lamp shade is complete whole, and light hole cover any air 目測 bubbles. eyeballing 2. Lock the lampshade buckle fastening/in place. 3. Coated silica gel evenly/cement resistance to strong lock. 1.焊接面有方向，焊接顶面要平整/焊接面积 目測 不少于 2/3 2.焊 eyeballing 接牢固不能脱焊。≥9kg 的拉力 目測 3.装配开关装饰不能有裂痕/顶白/装不到位 eyeballing 的现象。 1. Welding surface has direction, top surface is flat and level/welding area of not less than 目測 two-thirds (2) welding is firm cannot eyeballing desoldering. Of 9 kg or pull 3. Decoration assembling switch cannot have crack/white/assembly does not reach the
1
取检煲身/装配 灯罩密封圈 Take pot body/assembly chimney sealing ring
外观 appearance
1.检查壶身是否有裂痕，刮伤，变形，凹点， 目測 卷边狗牙，水窗是否有反边不良。Check for eyeballing cracks in pot body, scratches, deformation, pits, edge dog teeth, bad water window if there is a reverse side 2.发热盘冷针无生锈，松动，蒸汽管钎焊不 良等。Hot plate cold needle without rust, 目測 loose, steam pipe and poor soldering. eyeballing 3.码仔焊接不良。Code bad welding 4.密封圈装到位，不能有烂/脏污 Sealing ring installed in place, there can be bad/dirt 1.水窗装到位不能有爆裂/顶白/丝印不良 Long nose pliers water window is installed in place cannot have 目測 eyeballing
3
组装水窗（左） Assemble the water window
外观 appearance
1.水窗装到位不能有爆裂/顶白/丝印不良 Long nose pliers water window is installed in place cannot have burst/white/screen printing is bad
目測 eyeballing 目測 eyeballing 目測 eyeballing 目測 eyeballing
2PCS
2H
PQC 抽检 spot check 操作员自检 The operator self-inspection PQC 抽检记录 操作员自检 The operator self-inspection
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checking item: assembly
检验需求/依据 support document Provide department：
检验方法/计量工具 checking method/ checking QC version：
sample size A/0
AQL level number：
remark PQC001
100%
全检 All inspection
9
插接连接线端子 及灯线微型端子 Inserted terminals and 尖嘴钳 nose light line pliers miniature terminal in succession
2PCS
2H
PQC 抽检 spot check
2PCS
2H
PQC 抽检 spot check 操作员自检 The operator self-inspection