标准化培训

SUPPLEMENTAL EMPLOYEE 1/02/04 J.M. 9/23/04 K.T. Brown, L 1/02/04 J.M. 9/23/04 K.T. 10/14/04 J.M Troy, P.
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General Motors Corporation. All rights reserved.
(Example) Complete完成
Application : The following shall be completed with any new operator (for any given operation). 应用： （在任何操作点）有任何新操作工时，都应填写完整下表。
Teach past problems (eg. FMEA, Top Problems List)传授过去的问题（如FMEA，主要问题清单） Verify first units produced, coach as needed检验首批产品，根据需要指导 Return within the shift, verify std work & product quality again班次内回访，检验标准化操作和产品质量 Return in approx. 1 day, verify std work & product quality again约一日内回访，再次检验 Notify downstream operations of potential defects将潜在缺陷通知后续操作点
STANDARDIZED OPERATOR TRAINING 操作工标准化培训
Was Operator training verified and documented?
对操作工的培训验证并文件化了吗？
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General Motors Corporation. All rights reserved.
STANDARDIZED OPERATOR TRAINING
Standardized Operator Training shall be used to:操作工的标准化： • define the minimum training content for each operation. 定义每一个工位最少的培训内容 • identify who in the organization will conduct training. 定义谁将主导培训工作 • establish required documentation and tracking methods. 建立所需的文件和跟踪方式
培训人员应定期核实产品质量确保操作工遵守标准化工作。最少培训人员应 在班次内回访，并在一日内再次回访确认相同内容。
• Operator training shall be tracked on “Trained Operator Tracking Sheets”.操作工培训应以“已培训操作工跟踪表”进行跟
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General Motors Corporation. All rights reserved.
REQUIREMENTS (continued): • The trainer shall verify quality at a frequency determined necessary to assure all standards are met. At a minimum the trainer shall return within the shift and again within approximately one day.
指派操作工的进修培训计划由现场自行安排
• Supplemental employees shall not perform the job unless they have been trained within the last three months.后备员工不能进行
工作除非他们在过去三个月里已经接受了培训。
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General Motors Corporation. All rights reserved.
Operation Name and #岗位名称和编号 ___________________
Байду номын сангаас
Standardized Operation - Training Record 标准化操作 - 培训记录 Review审核
WORKCELL ORGANIZATION工作场地布局 工作场地布局
Component Storage存储 Returnable Packaging可回收的包装 5S Responsibilities 5S职责 料架位置/内容 工作区域看板审核 员工签名 Date: 培训人员签名 Date: 组长签名 Date:
• Trainers shall monitor new operators’ activities and retrain if
necessary to assure Standardized Work Instructions are being followed. 培训人员应监控新操作工的行为，如果需要的可以重新培训，
安全出口/ 灭火器位置 日常安全点检表 Safety Glass Policy 个人安全防护 所有的安全设施 MSDS化学品安全技术说明说明书位置
支持人员
培训人员
备注
QUALITY质量 质量
Gate trimming Technique 目视检查缺陷 成分检查 QCPC质量过程诊断表t 报废程序
PAPERWORK 书面作业
Safety/ Equipment Operation安全/设备操作 Review operator job instructions/ Discuss critical points评审作业指导书，讨论关键点 Explain and demonstrate Standardized Work Instructions解释并示范标准化作业指导书 Quality records to be filled out (eg. Check sheets)应填写的质量记录（如验收单） Part (product) function零件（产品）功能 Demonstrate the operation and answer questions示范操作并回答问题 Demonstrate gaging and answer questions示范量具的使用并回答问题 Have new employee run operation and answer questions让新员工操作及回答问题
Operation Name/# CNC OPERATORS
SOP- 3510 QAL-23 SOP- 3510
2004-1-1 2004-9-23 2004-10-13
LATEST TRAINING DATE AND TRAINER INITIALS
SOP-3510 QAL-23 SOP-3510
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General Motors Corporation. All rights reserved.
培训记录
Workcell Associate Name: Shift: Date:
Training Criteria培训标准 培训标准 SAFETY安全 安全
Employee Signature员工签名 _______________
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Trainer Signature培训员签名 _______________
General Motors Corporation. All rights reserved.
Production reporting生产报告 Downtime Reporting停机报告 Scrap Reporting报废报告 条码扫描/标签验证
OPERATIONS操作 操作
员工1的工作指导 员工2的工作指导 - 最少16 Hrs. - 最少16 Hrs.
员工3的工作指导 - 最少16 Hrs. 控制计划审核 包装要求
PAPERWORK
Production reporting Scrap Reporting Bar Code Scanning / Label Verification
OPERATIONS
Operator 1 Work Instructions - Min. 16 Hrs. Operator 3 Work Instructions - Min. 16 Hrs. Packaging Requirements (Regular / Service)
WORKCELL ORGANIZATION
5S Responsibilities Supply Cabinet Location / Contents Work Cell Board Review
Employee Signature Date: Form Ref: Rev.#
Trainer Signature Date: Date:
踪
• Operator Tracking Sheets shall be posted at each operation and verified through Layered Process Audits. 已培训操作工跟踪表应张贴于每个操作工位，并通过分层审核进行检验 • Scheduling of refresher training for assigned operators is at local site discretion.
DEPT. ASSIGNED EMPLOYEE Burns, J. Smith, K. Underwood, L. Whithers, A.
1/02/04 J.M. 9/23/04 K.T. 10/14/04 J.M 1/02/04 J.M. 9/23/04 K.T. 1/02/04 J.M. 9/23/04 K.T. 10/14/04 J.M 1/02/04 J.M. 9/23/04 K.T. 10/14/04 J.M
以此确保按照标准化作业指导书操作。
• Trainers shall instruct operators using the standard operation training record.培训人员应使用标准化的操作工培训记录表来培训 操作工 • The trainer shall notify downstream operations of potential defects.
Standardized Operation - Training Record
Training Sign - Off Sheet
(Example)
Mold / Station # Associate Name:
Workcell Shift: Date:
Training Criteria SAFETY
Fire Exits / Extinguisher Location Safety Glass Policy Personal Protective Equipment MSDS Location
Associate Initials
Trainer Initials
Comments
QUALITY
Gate trimming Technique Visual Defects Scrap Procedure
6 QSB WORKSHOP REV. 062705
General Motors Corporation. All rights reserved.
(Example)
LATEST Job Instructions Rev. Date
TRAINED OPERATOR TRACKING已培训人员跟踪表