USB可靠性测试规范update

富士康(昆山)電腦接插件有限公司
Foxconn (Kun Shan) Computer Connector Co.,Ltd
實驗室檢測報告
Laboratory Test Report
報告日期DATE :02/05/2007產品名稱 : USB CONN. FOR Krypton USB cable
Part Name
料號 : UB0012C-001-YF
Part No.
申請單位 : CEC ME
Applicant
報告類別: ■ 信賴性□ 精密量測□ 其它測試
Report Type : Qualification Precision Measure Other Test
接收日期 : 01/30/2007 檢測日期 : 01/30/2007
Receive Date Test Date
檢測人員 :林玉婷審核人員 :
Tested by : Y.T. Lin Checked by ：
核准人
Approved by
說明
ILLUSTRATION
1. 樣品標識與檢測報告編號一致.
Specimen mark is the same as Testing No.
2.本報告僅對樣品有效,未經許可,不得部分复制. The report only valid & responsible for specimen.
Copy or using separately are prohibited without permission. 3.本報告共 10頁,分離使用無效.
The report contains 11 page(s), invalid when used separately.
1-1 APPLICANT: FCKB14
1-2 TESTED SAMPLES: 20PCS
1-3 PURPOSE
This qualification test report contains the quality requirements, test procedures and test
results of a qualification test program on the FOXCONN’S PRODUCT UB0012C-001-YF.
2.APPLICABLE DOCUMENTS
Test method for electrical components: EIA-364
3.TEST SEQUENCE
3-1 TEST CONDITIONS
Unless otherwise specified, tests and examinations are conducted under conditions within the
following ranges:
Temperature:20~24℃
Atmospheric pressure: 86 to 106kPa
Relative Humidity: 40~65%
3-2 QUALIFICATION TEST SEQUENCE
ITEM TEST DESCRIPTION TEST SEQUENCE TEST
METHOD
A B C D
1 EXAMINATION OF PRODUCT 1,11,19 1,11 1,11 1 4-1
2 LOW LEVEL CONTACT RESISTANCE 2,8,16 2,7 2,7 4-2
3 CONTACT CURRENT RATING 3 4-3
4 INSULATION RESISTNCE 3,9,17 3,8 3,8 4-4
5 DIELECTRIC WITHSTANDING 4,10,18 4,9 4,9 4-5
6 CAPACITANCE 2 4-6
7 INSERTION FORCE EXTRACTION
FORCE 5,7,9,11,13,
15
5,10 5,10 4-7
8 DURABILITY 6,8,10,12,14 4-8
9 MECHANICAL SHOCK 6 4-9
10 RANDOM VIBRATION 6 4-10
SAMPLES SIZE PER TEST GROUP 5 555/
4.TEST METHOD OF INSPECTION
4-1 EXAMINATION OF PRODUCT
The test is performed in accordance with EIA-364-18A. Connectors& contacts shall have no evidence of physical defects or otherwise unfit for testing.
4-2 LOW LEVEL CONTACT RESISTANCE
The test is performed in accordance with EIA-364-23A. Open circuit voltage is 20 mV maximum and test current is 100 mA maximum.
4-3 CONTACT CURRENT RATING
The test is performed in accordance with EIA 364-70A.. 1.5A at 250V AC minim when measured at an ambient temperature of 25℃, with power applied to the contacts, the ΔT must not exceed 30℃ at any point of the USB.
4-4 INSULATION RESISTNCE
The test is performed in accordance with EIA-364-21C. Insulation resistance is measured between adjacent contacts after applying 500V DC.
4-5 DIELECTRIC WITHSTANDING VOLTAGE
The test is performed in accordance with EIA-364-20C. A 500V AC is applied between two adjacent contacts of the test samples for 60 seconds.
4-6 CONTACT CAPACITANCE
The test is performed in accordance with for EIA-364-30A. Using 1 kHz signal to the adjacent contacts of a unmated connector. Capacitance shall not exceed 2pF Max..
4-7 INSERTION FORCE WITHDRAWAL FORCE
The test is performed in accordance with EIA-364-13B.At a maximum rate of 12.5mm per minute.
4-8 DURABILITY
The test is performed in accordance with EIA-364-09C. Test samples are subjected to fully mating and unmating or a predetermined number of cycles. The durability rate is 200 cycles per hour. Record the first 10 and last 10cycles’s data,and during the durability test, record 10cycles’ data every 1000.
4-9 MECHANICAL SHOCK
The test is performed in accordance with EIA-364-27B, test condition H. Mated samples are subjected to 3 Shocks in each direction along the three mutually perpendicular axes (18 shocks) complied, with half-sine
waveform which had a 30g’s peak level and a normal duration of 11 milliseconds. The test current is 100mA for all contacts, which are wired in series and attached to an electrical discontinuity monitor. Throughout the test,
electrical discontinuity of 1 microsecond or longer shall not be allowed.
4-10 RANDOM VIBRATION
The test is performed in accordance with EIA-364-28D. Vibrations spectrum:0.02g2/Hz,5-2000Hz.Duration is 1.5 hrs on each axis. The test current is 100mA for all contacts, which are wired in series and attached to an electrical
discontinuity monitor. Though out the test, electrical discontinuity of 1 microsecond or longer shall not be allowed.
5.THE SUMMARY OF THE TEST RESULTS
GROUP “A”
TEST DESCRIPTION REQUIREMENT RESULT RATE
1.EXAMINATION OF PRODUCT Connectors& contacts shall have no
evidence of physical defects or otherwise
unfit for testing.
Pass the specified requirement Pass
2.LOW LEVEL CONTACT RESISTANCE 30mΩ Max.Max. Min. Avg. Pass Vender-1’s mating part (from customer) 22.99 14.01 19.39 Vender-2’s mating part (from foxconn DS) 2
3.29 13.63 19.23
Unit: mΩ
3.INSULATION
RESISTANCE
5MΩ Min.＞9.26×107MΩPass
4. DIELECTRIC
WITHSTANDING
VOLTAGE
No breakdown and flashover. Pass the specified requirement Pass
5. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 13.1 9.2 11.4 sample-1 withdrawal force : 10N Min. 17.8 1
6.5 1
7.0 sample-2 insertion force :35N Max. 13.6 9.9 11.4 sample-2 withdrawal force : 10N Min. 17.1 15.9 16.3 sample-3 insertion force :35N Max. 15.2 9.4 12.1 sample-3 withdrawal force : 10N Min. 21.4 16.0 19.8 sample-4 insertion force :35N Max. 17.4 10.8 14.1 sample-4 withdrawal force : 10N Min. 23.7 17.8 19.9 sample-5 insertion force :35N Max. 19.2 17.4 1
8.5 sample-5 withdrawal force : 10N Min. 22.8 21.5 22.3
Unit:N
Vender-2’s mating part (from foxconn DS) Max. Min. Avg. sample-1 insertion force :35N Max. 12.7 10.4 11.3 sample-1 withdrawal force : 10N Min. 18.4 15.5 17.0 sample-2 insertion force :35N Max. 12.4 9.8 10.9 sample-2 withdrawal force : 10N Min. 15.9 11.9 14.2 sample-3 insertion force :35N Max. 14.7 9.9 11.9 sample-3 withdrawal force : 10N Min. 21.2 15.9 19.4 sample-4 insertion force :35N Max. 16.4 10.4 13.1 sample-4 withdrawal force : 10N Min. 22.7 15.4 19.3 sample-5 insertion force :35N Max. 12.4 9.4 10.8 sample-5 withdrawal force : 10N Min. 21.5 17.8 19.6
Unit:N
6.DURABILITY After 1000 cycles of durability test the
samples shall pass the requirements of the
following test items
Pass the specified requirement Pass
7. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 15.1 9.6 12.7 sample-1 withdrawal force : 10N Min. 16.6 13.5 15.4 sample-2 insertion force :35N Max. 10.8 9.7 10.4 sample-2 withdrawal force : 10N Min. 12.1 11.4 11.7 sample-3 insertion force :35N Max. 17.9 13.9 16.4 sample-3 withdrawal force : 10N Min. 25.3 19.1 23.2 sample-4 insertion force :35N Max. 18.3 11.5 15.8 sample-4 withdrawal force : 10N Min. 19.5 16.6 18.4 sample-5 insertion force :35N Max. 16.3 12.8 14.7 sample-5 withdrawal force : 10N Min. 21.0 17.2 18.8
Unit:N
sample-1 withdrawal force : 10N Min. 15.5 14.0 14.7
sample-2 insertion force :35N Max. 11.4 10.0 10.9
sample-2 withdrawal force : 10N Min. 12.9 11.7 12.4
sample-3 insertion force :35N Max. 14.0 12.7 13.4
sample-3 withdrawal force : 10N Min. 22.3 19.9 21.2
sample-4 insertion force :35N Max. 15.0 12.4 14.1
sample-4 withdrawal force : 10N Min. 17.0 15.0 16.5
sample-5 insertion force :35N Max. 11.0 9.8 10.6
sample-5 withdrawal force : 10N Min. 17.2 14.9 16.4
Unit:N
8.DURABILITY After 2000 cycles of durability test the
samples shall pass the requirements of the
following test items
Pass the specified requirement Pass
9. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 16.3 15.8 16.0 sample-1 withdrawal force : 10N Min. 16.0 15.5 15.7 sample-2 insertion force :35N Max. 8.8 7.9 8.4 sample-2 withdrawal force : 10N Min. 10.8 10.2 10.6 sample-3 insertion force :35N Max. 17.1 16.5 16.8 sample-3 withdrawal force : 10N Min. 17.0 16.3 16.6 sample-4 insertion force :35N Max. 15.9 14.8 15.6 sample-4 withdrawal force : 10N Min. 16.2 15.0 15.8 sample-5 insertion force :35N Max. 16.8 14.6 15.8 sample-5 withdrawal force : 10N Min. 17.3 16.3 16.7
Unit:N
Vender-2’s mating part (from foxconn DS) Max. Min. Avg. sample-1 insertion force :35N Max. 15.2 13.9 14.6 sample-1 withdrawal force : 10N Min. 16.2 14.8 15.4 sample-2 insertion force :35N Max. 10.0 8.8 9.3
sample-2 withdrawal force : 10N Min. 11.4 10.5 10.8 sample-3 insertion force :35N Max. 16.2 14.9 15.7 sample-3 withdrawal force : 10N Min. 17.0 15.9 16.4 sample-4 insertion force :35N Max. 15.2 14.7 15.0 sample-4 withdrawal force : 10N Min. 16.1 14.2 15.1 sample-5 insertion force :35N Max. 13.9 12.8 13.3 sample-5 withdrawal force : 10N Min. 15.8 15.0 15.3
Unit:N
10.DURABILITY After 3000 cycles of durability test the
samples shall pass the requirements of the
following test items
Pass the specified requirement Pass
11. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 18.2 17.4 17.7 sample-1 withdrawal force : 10N Min. 21.0 20.4 20.6 sample-2 insertion force :35N Max. 12.4 11.9 12.2 sample-2 withdrawal force : 10N Min. 13.5 13.2 13.4 sample-3 insertion force :35N Max. 11.8 11.5 11.7 sample-3 withdrawal force : 10N Min. 11.9 11.4 11.7 sample-4 insertion force :35N Max. 11.9 11.2 11.6 sample-4 withdrawal force : 10N Min. 12.4 11.3 11.8 sample-5 insertion force :35N Max. 16.2 15.7 15.9 sample-5 withdrawal force : 10N Min. 16.8 14.6 16.0
Unit:N
Vender-2’s mating part (from foxconn DS) Max. Min. Avg.
sample-2 insertion force :35N Max. 12.0 11.2 11.5
sample-2 withdrawal force : 10N Min. 14.7 13.2 13.9
sample-3 insertion force :35N Max. 12.9 12.1 12.5
sample-3 withdrawal force : 10N Min. 12.8 11.5 12.2
sample-4 insertion force :35N Max. 11.8 11.0 11.3
sample-4 withdrawal force : 10N Min. 13.6 12.5 13.2
sample-5 insertion force :35N Max. 9.7 9.0 9.4
sample-5 withdrawal force : 10N Min. 13.8 11.9 13.1
Unit:N
12.DURABILITY After 4000 cycles of durability test the
samples shall pass the requirements of the
following test items
Pass the specified requirement Pass
13. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 12.4 11.2 11.8 sample-1 withdrawal force : 10N Min. 17.9 17.1 17.4 sample-2 insertion force :35N Max. 12.2 11.5 11.9 sample-2 withdrawal force : 10N Min. 13.5 12.4 13.0 sample-3 insertion force :35N Max. 12.1 11.2 11.6 sample-3 withdrawal force : 10N Min. 12.7 11.8 12.2 sample-4 insertion force :35N Max. 11.1 10.2 10.6 sample-4 withdrawal force : 10N Min. 11.0 10.2 10.4 sample-5 insertion force :35N Max. 12.8 11.7 12.1 sample-5 withdrawal force : 10N Min. 14.5 13.5 14.1
Unit:N
Vender-2’s mating part (from foxconn DS) Max. Min. Avg. sample-1 insertion force :35N Max. 12.3 11.5 11.9 sample-1 withdrawal force : 10N Min. 16.9 15.8 16.5 sample-2 insertion force :35N Max. 12.4 11.0 11.7 sample-2 withdrawal force : 10N Min. 13.5 11.9 12.7 sample-3 insertion force :35N Max. 11.8 10.9 11.2 sample-3 withdrawal force : 10N Min. 12.4 11.2 11.8 sample-4 insertion force :35N Max. 12.4 10.4 11.1 sample-4 withdrawal force : 10N Min. 12.7 11.9 12.2 sample-5 insertion force :35N Max. 11.9 10.7 11.3 sample-5 withdrawal force : 10N Min. 12.4 10.9 11.9
Unit:N
14.DURABILITY After 5000 cycles of durability test the
samples shall pass the requirements of the
following test items
Pass the specified requirement Pass
15. INSERTION FORCE WITHDRAWAL FORCE Vender-1’s mating part (from customer) Max. Min. Avg. Pass sample-1 insertion force :35N Max. 17.5 16.9 17.1 sample-1 withdrawal force : 10N Min. 21.4 20.0 20.6 sample-2 insertion force :35N Max. 14.5 13.5 13.9 sample-2 withdrawal force : 10N Min. 17.1 16.5 16.8 sample-3 insertion force :35N Max. 13.7 12.9 13.3 sample-3 withdrawal force : 10N Min. 16.4 15.5 16.0 sample-4 insertion force :35N Max. 13.6 12.7 13.2 sample-4 withdrawal force : 10N Min. 14.6 13.2 14.0 sample-5 insertion force :35N Max. 11.5 11.1 11.3 sample-5 withdrawal force : 10N Min. 13.1 12.8 12.9
Unit:N
Vender-2’s mating part (from foxconn DS) Max. Min. Avg. sample-1 insertion force :35N Max. 17.5 16.9 17.1
sample-2 withdrawal force : 10N Min. 17.2 16.5 17.0 sample-3 insertion force :35N Max. 13.6 12.5 13.1 sample-3 withdrawal force : 10N Min. 16.2 15.0 15.6 sample-4 insertion force :35N Max. 13.2 11.0 12.0 sample-4 withdrawal force : 10N Min. 12.8 11.5 12.3 sample-5 insertion force :35N Max. 12.0 10.9 11.5 sample-5 withdrawal force : 10N Min. 12.0 11.5 11.8
Unit:N
16. LOW LEVEL CONTACT RESISTANCE No change greater than 10mΩ
The change of resistance = R Final– R Initial
Max. Min. Avg. Pass
Vender-1’s mating part (from customer) 6.71 2.28 2.89 Vender-2’s mating part (from foxconn DS) 6.07 2.21 3.20
Unit: mΩ
17.INSULATION
RESISTANCE
5MΩ Min.＞6.97×106MΩPass
18. DIELECTRIC
WITHSTANDING
VOLTAGE
No breakdown and flashover. Pass the specified requirement Pass
19.EXAMINATION OF PRODUCT Connectors& contacts shall have no
evidence of physical defects or otherwise
unfit for testing.
Pass the specified requirement Pass
GROUP “B”
TEST DESCRIPTION REQUIREMENT RESULT RATE
1.EXAMINATION OF PRODUCT Connectors& contacts shall have no evidence
of physical defects or otherwise unfit for testing.
Pass the specified
requirement
Pass
2.LOW LEVEL CONTACT RESISTANCE 30mΩ Max.Max. Min. Avg. Pass
24.54 16.85 20.40
Unit: mΩ
3.INSULATION
RESISTANCE
5MΩ Min.＞9.99×107MΩPass
4. DIELECTRIC WITHSTANDING VOLTAGE No breakdown and flashover. Pass the specified
requirement
Pass
5. INSERTION FORCE WITHDRAWAL FORCE
Max. Min. Avg. Pass sample-1 insertion force :35N Max. 16.7 11.7 13.7 sample-1 withdrawal force : 10N Min. 18.1 16.6 17.1 sample-2 insertion force :35N Max. 16.6 11.1 13.1 sample-2 withdrawal force : 10N Min. 21.0 18.5 19.9 sample-3 insertion force :35N Max. 15.1 9.8 12.1 sample-3 withdrawal force : 10N Min. 21.4 17.4 18.5 sample-4 insertion force :35N Max. 17.3 10.5 13.3 sample-4 withdrawal force : 10N Min. 21.1 18.0 19.4 sample-5 insertion force :35N Max. 14.7 11.2 12.5 sample-5 withdrawal force : 10N Min. 22.3 20.0 21.2
Unit:N
6.MECHANICAL SHOCK No electrical discontinuity greater than 1
microsecond during the test. No physical
damage.
Pass the specified
requirement
Pass
7.LOW LEVEL CONTACT RESISTANCE No change greater than 10mΩ
The change of resistance = R Final– R Initial
Max. Min. Avg. Pass
5.32 1.90 2.80
Unit: mΩ
8.INSULATION
RESISTANCE
5MΩ Min.＞1.99×106MΩPass
9. DIELECTRIC WITHSTANDING VOLTAGE No breakdown and flashover. Pass the specified
requirement
Pass
10. INSERTION FORCE WITHDRAWAL FORCE
Max. Min. Avg. Pass sample-1 insertion force :35N Max. 15.4 11.8 13.7 sample-1 withdrawal force : 10N Min. 23.4 19.4 21.5 sample-2 insertion force :35N Max. 18.6 13.3 15.5 sample-2 withdrawal force : 10N Min. 22.7 18.6 21.0 sample-3 insertion force :35N Max. 16.9 13.7 15.5 sample-3 withdrawal force : 10N Min. 24.7 21.1 22.9 sample-4 insertion force :35N Max. 17.4 13.7 16.1 sample-4 withdrawal force : 10N Min. 26.1 21.6 24.1 sample-5 insertion force :35N Max. 17.6 13.2 15.3 sample-5 withdrawal force : 10N Min. 26.2 20.8 23.3
Unit:N
11.EXAMINATION OF PRODUCT Connectors& contacts shall have no evidence
of physical defects or otherwise unfit for testing.
Pass the specified
requirement
Pass
GROUP “C”
TEST DESCRIPTION REQUIREMENT RESULT RATE
1.EXAMINATION OF PRODUCT Connectors& contacts shall have no evidence
of physical defects or otherwise unfit for testing.
Pass the specified
requirement
Pass
2.LOW LEVEL CONTACT RESISTANCE 30mΩ Max.Max. Min. Avg. Pass
24.85 16.39 20.55
Unit: mΩ
3.INSULATION
RESISTANCE
5MΩ Min.＞9.99×107MΩPass
4. DIELECTRIC WITHSTANDING VOLTAGE No breakdown and flashover. Pass the specified
requirement
Pass
5. INSERTION FORCE WITHDRAWAL FORCE
Max. Min. Avg. Pass sample-1 insertion force :35N Max. 18.4 17.9 18.3 sample-1 withdrawal force : 10N Min. 22.3 17.9 20.1 sample-2 insertion force :35N Max. 19.8 18.5 19.1 sample-2 withdrawal force : 10N Min. 23.0 21.2 22.0 sample-3 insertion force :35N Max. 17.8 16.2 17.2 sample-3 withdrawal force : 10N Min. 21.6 18.6 20.2 sample-4 insertion force :35N Max. 20.0 17.1 18.9 sample-4 withdrawal force : 10N Min. 23.9 21.0 22.0 sample-5 insertion force :35N Max. 24.4 15.1 20.1 sample-5 withdrawal force : 10N Min. 26.7 22.7 25.2
Unit:N
6.VIBRATION No electrical discontinuity greater than 1
microsecond during the test. No physical
damage. Pass the specified
requirement
Pass
7.LOW LEVEL CONTACT RESISTANCE No change greater than 10mΩ
The change of resistance = R Final– R Initial
Max. Min. Avg. Pass
7.90 1.49 3.03
Unit: mΩ
8.INSULATION
RESISTANCE
5MΩ Min.＞4.97×106MΩPass
9. DIELECTRIC WITHSTANDING VOLTAGE No breakdown and flashover. Pass the specified
requirement
Pass
10. INSERTION FORCE WITHDRAWAL FORCE
Max. Min. Avg. Pass sample-1 insertion force :35N Max. 19.4 13.6 16.8 sample-1 withdrawal force : 10N Min. 31.2 25.8 29.2 sample-2 insertion force :35N Max. 19.4 15.0 17.5 sample-2 withdrawal force : 10N Min. 29.4 23.9 26.9 sample-3 insertion force :35N Max. 19.3 13.3 16.8 sample-3 withdrawal force : 10N Min. 26.0 22.0 24.0 sample-4 insertion force :35N Max. 17.4 11.5 14.7 sample-4 withdrawal force : 10N Min. 24.6 22.9 23.8 sample-5 insertion force :35N Max. 20.7 13.3 16.8 sample-5 withdrawal force : 10N Min. 28.0 22.9 25.5
Unit:N
11.EXAMINATION OF PRODUCT Connectors& contacts shall have no evidence
of physical defects or otherwise unfit for testing.
Pass the specified
requirement
Pass
GROUP “D”
TEST DESCRIPTION REQUIREMENT RESULT RATE
1.EXAMINATION OF PRODUCT Connectors& contacts shall have no evidence
of physical defects or otherwise unfit for testing.
Pass the specified
requirement
Pass
2.CONTACT
CAPACITANCE 2pF Max.
Max. Min. Avg. Pass 1.64 1.04 1.30 Unit:pF
3.CURRENT RATING
No changes greater than 30℃
1 2 3 4 5 Pass 5.0 6.1 6.3 5.4 5.5 Unit: ℃。