滤芯压板设计说明书
滤头、滤板技术说明2
滤头、滤板技术说明1总述本技术条件要求所涉及的范围为滤板、滤头制作、施工及安装调试。
我方根据施工图内容及要求,提供滤头、滤板的材料和安装相关的全部附件和紧固件(不锈钢螺栓、压铁板、滤头预埋套管、密封材料等)。
我方还应在安装施工完成后,根据招标文件要求及现场实际情况,合理安排组织砂滤池的气密性试验、布气均匀性试验。
2滤头及其附件(1)技术要求整个滤头系统包括以下主要部件,带有窄缝的滤帽、连接滤头的长柄、橡胶垫片、和埋在滤板里的滤头装配所有的预埋套管。
滤头包含伞形的壳体和空心的滤帽。
滤头规格为Φ24x2mm,L=292mm(长柄滤头),滤头上滤帽缝隙要均匀分布,误差不大于±0.03mm,缝宽高度均为25mm,每个滤头滤缝总面积约2-2.5cm2。
滤头在承受1.8kgf/cm2及内压1.2kgf/cm2情况下,保证不会发生碎裂,变形,集孔口缩小等不良现象。
滤头可以很方便从预埋在滤板中的套管中安装或拆卸,无论水是从滤板上方往下流,还是由滤板下方往上流,水都只从滤头狭长缝中经过,而不从预埋套管或滤头的其它部位渗透。
(2)附件(Ⅰ)密封环滤头密封环为圆柱形壳体、长度与滤板厚度相符,上有翼环,预埋在滤板内,并要求位置准确垂直、固定紧密,不渗水。
数量同滤头总数。
密封环采用软性无毒无害天然橡胶。
(Ⅱ)堵头堵头是气密性试验时用,安装在套管上。
其数量应配备大于二格滤池滤头的数量。
(Ⅲ)材料滤头和嵌固套管、堵头均为ABS制成,采用注塑模工艺,所有滤头及附件无毒无害,适用于饮用水。
3滤板及附件(1)技术要求滤板的具体布置详见设计施工图。
滤板为钢筋混凝土滤板,平面尺寸:滤板为1310×1140,每块滤板设置72个滤头,厚度100mm。
滤板的四周有凹形燕尾槽,用于填充双组份聚硫密封膏、防水砂浆。
每块滤板布置有72只滤头,炭滤池滤板总数为432块,共需滤头31104只。
滤板为成品钢筋混凝土滤板,厚度100mm,滤板的四周填充双组份聚硫密封胶泥、防水砂浆。
滤头、滤板技术说明2
滤头、滤板技术说明1总述本技术条件要求所涉及的范围为滤板、滤头制作、施工及安装调试,我方根据施工图内容及要求,提供滤头、滤板的材料和安装相关的全部附件和紧固件(不锈钢螺栓、压铁板、滤头预埋套管、密封材料等)。
我方还应在安装施工完成后,根据招标文件要求及现场实际情况,合理安排组织砂滤池的气密性试验、布气均匀性试验。
2滤头及其附件(1)技术要求整个滤头系统包括以下主要部件,带有窄缝的滤帽、连接滤头的长柄、橡胶垫片、和埋在滤板里的滤头装配所有的预埋套管。
滤头包含伞形的壳体和空心的滤帽。
滤头规格为中24x2mm,L=292mm (长柄滤头),滤头上滤帽缝隙要均匀分布,误差不大于±0.03mm,缝宽高度均为25mm, 每个滤头滤缝总面积约225cm2。
滤头在承受1.8kgf/cm2及内压lZkgf/cm?情况下,保证不会发生碎裂,变形,集孔口缩小等不良现象。
滤头可以很方便从预埋在滤板中的套管中安装或拆卸,无论水是从滤板上方往下流,还是由滤板下方往上流,水都只从滤头狭长缝中经过,而不从预埋套管或滤头的其它部位渗透。
(2)附件(I)密封环滤头密封环为圆柱形壳体、长度与滤板厚度相符,上有翼环,预埋在滤板内,并要求位置准确垂直、固定紧密,不渗水。
数量同滤头总数。
密封环采用软性无毒无害天然橡胶。
(II)堵头堵头是气密性试验时用,安装在套管上。
其数量应配备大于二格滤池滤头的数量。
(IID材料滤头和嵌固套管、堵头均为ABS制成,采用注塑模工艺,所有滤头及附件无毒无害,适用于饮用水。
3滤板及附件(1)技术要求滤板的具体布置详见设计施工图。
滤板为钢筋混凝土滤板,平面尺寸:滤板为1310X1140,每块滤板设置72 个滤头,厚度100mm。
滤板的四周有凹形燕尾槽,用于填充双组份聚硫密封育、防水砂浆。
每块滤板布置有72只滤头,炭滤池滤板总数为432块,共需滤头31104 只。
滤板为成品钢筋混凝土滤板,厚度100mm,滤板的四周填充双组份聚硫密封胶泥、防水砂浆。
Eaton BECO INTEGRA PLATE 滤芯说明书
Filtration ProductsBECO INTEGRA PLATEenclosed plate andframe filter23Filter types1. Filter elements made from stainless steel with external chamberBECO INTEGRA PLATE 400 EC BECO INTEGRA PLATE 600 EC2. Filter elements made from stainless steel with circumferential O -ring gasket BECO INTEGRA PLATE 400 DC BECO INTEGRA PLATE 600 DC3. Filter elements made from plastic with external chamberBECO INTEGRA PLATE 200 EP BECO INTEGRA PLATE 400 EP BECO INTEGRA PLATE 600 EP BECO INTEGRA PLATE 800 EP BECO INTEGRA PLATE 1000 EP 4. Filter elements made from plastic (polypropylene or PVDF) with c ircumferential O-ring gasket BECO INTEGRA PLATE 400 DP BECO INTEGRA PLATE 600 DP 5. Filter elements made of plasticwith external chamber, without gaskets BECO INTEGRA PLATE 200 OEP BECO INTEGRA PLATE 400 OEP BECO INTEGRA PLATE 600 OEP BECO INTEGRA PLATE 800 OEP BECO INTEGRA PLATE 1000 OEPCustomized types are available upon request!BECO INTEGRA PLATE en c losed depth filtration sys-tems c onsist of a filter chassis with hydraulic compression and a filter pack. The filter pack is made up of individual elements (optionally stainless steel or plastic). Depending on the filtration requirements, BECO depth filter sheets are designed for coarse filtra-tion to microbe removal. The BECO INTEGRA PLATE en-closed depth filtration system can optionally be used for cake filtration, sheet filtration or step filtration.Five sizes are available:• BECO INTEGRA PLATE 200filter elements 7.9 x 7.9 in (200 x 200 mm) with PP or PVDF available only• BECO INTEGRA PLATE 400filter elements15.7 x 15.7 in (400 x 400 mm)• BECO INTEGRA PLATE 600filter elements23.6 x 23.6 in (600 x 600 mm)• BECO INTEGRA PLATE 800filter elements 31.5 x 31.5 in (800 x 800 mm) with PP or PVDF available only• BECO INTEGRA PLATE 1000filter elements 39.3 x 39.3 in (1000 x 1000 mm) with PP or PVDF available onlyConfigurationDepending on the filtration task, the filter pack is made up of feed plates, filtrate plates, or cake frames. BECO depth filter sheets are inserted be-tween the filter elements and compressed.For sheet filtration, a feed plate, a BECO depth filter sheet and a filtrate plate are used alternately.For cake filtration, the filter pack consists of a combination of cake frame, filtrate plate, and an intermediate BECO depth filter sheet. The cake frame is used for holding the solids.For step filtration, a baffle plate enables two-stage sheet filtration or primary precoat filtration followed by secondary sheet filtration.The filter elements are designed to ensure secure insertion of the BECO depth fil-ter sheet. Support rods below the filter pack are therefore not required.The product channels of the fil-ter elements are sealed via the BECO depth filter sheet; no additional gaskets are required. This ensures that only the filter element and the BECO depth filter sheet are in contact with the product.The filter elements are manu- factured following cGMP guide-lines.45Minimized product loss through• high safety due to enclosed design• specially designed filter elements allow for complete emptyingCIP/SIP capability• the enclosed filter pack enables cleaning of the system without BECO depth filter sheets• sterilization with BECO depth filter sheets• no inaccessible corners or addi t ional installation effort • no dead spaces through special support of the BECO depth filter sheetsPioneering filtration through • ideal flow distribution and product supply due to opti-mum design and configura-tion of the supply channels • uniform cake structure en- sured by optimum distribution of the material to be filtered • proper airflow due to the special design of the product channels situated at the top • good dry-blowing of the cake • optimum support of the BECO depth filter sheet based on tubular grid or ribbed plate• sealing of the product chan-nels via the BECO depth filter sheet• easy to clean due to sanitarydesign of the filter elements • cleaning validation possible on request (IQ/OQ)High flexibility through • different filter types • five plate sizes 7.9 x 7.9, 15.7 x 15.7, 23.6 x 23.6, 31.5 x 31.5 and 39.3 x 39.3 in 1 (200 x 200, 400 x 400, 600 x 600, 800 x 800 and 1000 x 1000 mm 1)• cake frames with different widths for cake filtration and separation of high particle concentrations• comprehensive range of types available for selecting the appropriate BECO depth filter sheetSimple handling through • placement and accurate positioning of the BECO depth filter sheet with the aid of the support noses/ cams at the filter elements • free cleaning of the filter (discharge of the BECO depth filter sheets and cakes downwards into a collecting tray)17.9 x 7.9, 31.5 x 31.5 and 39.3 x 39.3 in(200 x 200, 800 x 800 and 1000 x 1000 mm) with PP or PVDF available only67The filter chassis consists of a fixed front cover and two carrier bars that are connected to the cross member on the opposite side. The individual filter elements are hung on the c arrier bars. Several el e ments and BECO depth filter sheets form the filter pack together with the fixed and movable cover.Highly safe operation through • automatic hydraulic pres-sure regulation• low closing speed – no additional safety devices are required• optional safety pressure trans m itters• two-hand operation of the function switches• defined contact pressure • pilot-openable non-return valve (prevents the filter pack from opening under operating pressure)Simple handling and easy to clean through • ergonomic design• downwards cleaning into a collecting tray• hanging support of the BECO depth filter sheetSystem benefits Flexible adaptation to the filtration task through • three filter types • different plate sizes • different chassis sizes • step filtration using a baffle plateriser pipesinletoutletfixed covercarrier barshydraulic system (internal)operator panelmovable cover8Sheet filtrationplates/cake frames. pipe.Cake filtrationdepth filter sheet. Step filtration (with baffle plate)to sepa r areas. ary sheet filtration.9BECO INTEGRA PLATE enclosed depth filtration sys-tem offers optimum benefits through the combination with BECO depth filter sheets. The following product ranges are available for selecting the optimum depth filter medium for the filtration task at hand:Eaton´s range is complemented by our comprehensive service. Process specialists will provide support for the preparation of the requirement profile, its implementation in practice, the delivery documentation including IQ/OQ, and staff training.Eaton´s customers´ final products are subject to very rigorous testing standards, precisely defined quality re-quirements, and a wide range of regulation compliance. Some production processes have to be protected from external influences and vali-dated according to the FDA or cGMP requirements. For other production processes, the emissions released by the product are of par t icular concern. In these cases, the maximum allowable concen-trations (MAK values) have to be complied with, and general emissions to the environment have to be prevented and the relevant conditions met.The procedures for the verifi-cation and documentation ofour product quality are basedon more than eighty years ofexperience in the productionof depth filter media and arecom p atible with internationallyrecognized standard meth-ods. Our devices and systemsolutions comply with nationaland international standards,directives and laws such ascGMP, FDA, EC, VDI, as wellas internal client-specificregulations.The scope of the qualifica-tion and verification policyand of the documentation isspecified by the client withinthe design qualification (DQ)phase in form of a require-ments specification.As part of the overall manufac-turing process, depth filtrationhas to produce safe, repro-ducible, economic results toconform with uniform qualityrequirements.Our quality policy aims toproduce and supply productsand services of consistent,outstanding quality.Eaton achieves this throughon-going performance testingand continuous developmentwith technology. Staff at alllevels contribute to ensuringand continuously improvingthe quality of products andservices.The verification of the deliveryoccurs once:• Acceptance from themanufacturer is received• Verification of the techni-cal documentation suchas material certificates,conformity with FDA/cGMPrelevant documents/forms,are defined and recordedin the installation qualifica-tion (IQ)The operation qualification(OQ) is comprised of:• Functional test• Commissioning• Training• Data logging/protocols• Data evaluation• Final reportInnovative concepts for prod-uct development and qualityassurance ensure maximumsafety for your filtration tasks.11US1 A 2.6.11.011-2015For more information, please email us at ********************or visit /filtration© 2015 Eaton. All rights reserved. All trademarks and registered trademarks are the property of their respective owners. All information and recommenda-tions appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable. However, it is the user’s responsibility to determine the suitability for his own use of such products. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of the use by others of such products. Nor is the infor-mation herein to be construed as absolutely complete, since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations.North America 44 Apple StreetTinton Falls, NJ 07724Toll Free: 800 656-3344 (North America only)Tel: +1 732 212-4700Europe/Africa/Middle East Auf der Heide 253947 Nettersheim, Germany Tel: +49 2486 809-0Friedensstraße 4168804 Altlußheim, Germany Tel: +49 6205 2094-0An den Nahewiesen 2455450 Langenlonsheim, Germany Tel: +49 6704 204-0ChinaNo. 3, Lane 280, Linhong RoadChangning District, 200335 Shanghai, P .R. China Tel: +86 21 5200-0099Singapore4 Loyang Lane #04-01/02 Singapore 508914Tel: +65 6825-1668BrazilAv. Julia Gaioli, 474 – Bonsucesso 07251-500 – Guarulhos, Brazil Tel: +55 11 2465-8822。
Norgren B07滤芯与调压器说明书
A....PTFB....ISO Rc taper G....ISO G parallel 1....1/8"2....1/4"A....0,1 to 0,7 bar (1 to 10 psig)E....0,3 to 3,5 bar (5 to 50 psig)K....0,3 to 7 bar (5 to 100 psig)A....Automatic M...Manual1....5 µm 3....40 µm Transparent..Relieving .........Without............01Transparent..Relieving .........With.................02Transparent..Non-relieving...Without............03Transparent..Non-relieving...With.. (23)B07Installation & MaintenanceInstructions CAUTIONWater vapor will pass through these units and couldcondense into liquid form downstream as air temperaturedrops. Install an air dryer if water condensation could havea detrimental effect on the application.WARNINGThese products are intended for use in industrialcompressed air systems only. Do not use these productswhere pressures and temperatures can exceed those listedunder Technical Data.Polycarbonate plastic bowls can be damaged andpossibly burst if exposed to such substances as certainsolvents, strong alkalies, compressor oils containing ester-based additives or synthetic oils. Fumes of thesesubstances in contact with the polycarbonate bowl,externally or internally, can also result in damage. Cleanwith warm water only.Use metal bowl in applications where a plastic bowlmight be exposed to substances that are incompatible withpolycarbonate.If outlet pressure in excess of the filter/regulatorpressure setting could cause downstream equipment torupture or malfunction, install a pressure relief devicedownstream of the filter/regulator. The relief pressure andflow capacity of the relief device must satisfy systemrequirements.The accuracy of the indication of pressure gauges canchange, both during shipment (despite care in packaging)and during the service life. If a pressure gauge is to beused with these products and if inaccurate indications maybe hazardous to personnel or property, the gauge should becalibrated before initial installation and at regular intervalsduring use.Before using these products with fluids other than air,for non industrial applications, or for life-support systemsconsult Norgren.。
BECO滤芯产品说明说明书
Filtration ProductsBECO filter cartridges for chemistry, cosmetics and biotechnology applicationsrange of solutiT o efficiently protectSelection guideBECO PROTECT FS FineStreamProvide optimal protection of downstream membrane filter cartridges through special pleated polypropylene fleece. The innovative and unique special pleating increases the filter area and achieves unparalleled efficiency ofretention. The variable flow rate is also unique.BECO PROTECT PGConsist of up to 24 wrapped polypropylene fleeces that are graded from coarse to fine. The funnel design ensures that a wide particle spectrum can be absorbed, with a high retention rating and excellent backwashing capability.BECO PROTECT PP PureConsist of pleated polypropylene filter material, featuring a high efficiency of retention and a large filter area for high flow rates.Code X: Double open end (DOE)without end caps Code F: Double open end (DOE) with two flat gasketsCode 2: Single open end (SOE), 2-222 O-ring, triple bayonet-adapter with spear, external diameter 44 mm (bottom-most point)Code 0: Single open end (SOE),2-222 O-ring without spear, external diameter 44 mm (bottom-most point)Code 7: Single open end (SOE), 2-226 O-ring, double bayonet-adapter with spear, external diameter 56 mm(bottom-most point)ADAPTER CODESBECO PROTECT CL CorelessDepth filter cartridges made ofwrapped polypropylene filter material with different layers from coarse to fine. The filter cartridges are manufactured without a core and with a large diameter to provide high flow rates.BECO PROTECT HF HighFlowDepth filter cartridges made of pleated, multi-layer and thermally bonded polypropylene filter material, which offers a large surface area, maximum efficiency and exceptionally high flow rates.BECO PROTECT KMStainless steel filter cartridges that are constructed from porous metal powder (316L) predominately used in steam filtration for the separation of rust particles and abraded matter. These cartridges are designed for liquid filtration at high temperatures.BECO PROTECT PBDepth filter cartridges constructed of thermally bonded, melt-blown polypropylene filter material with high dirt-holding capacity and high chemical resistance. No inner core or outer cage is required due to the mechanical stability of the filtercartridges.BECO MEMBRAN H Air and H Air MiniMembrane filter cartridges that retain contaminants up to 0.01 μm and are primarily used for sterile filtration of gases and air. Availablein 1", 5", 10", 20" and 30".BECO MEMBRAN PSplusExcellent pleated membrane filter cartridges for sterile filtration constructed from special asymmetrical polyethersulfone (PES) material. They are testable for integrity and guarantee an excellent microbial retention and a long service life thanks to the excellent mechanical and thermal stability. With a wide range of retention rates from 0.2 to 1.0 µm, these filter cartridges generally meet all requirements for the final filtration of in chemical, cosmetics and biotechnology industries.BECO MEMBRAN PS AquaSpecial polyethersulfone membrane filter cartridges with a retention rate of 0.2 μm and high flow rates and long service life for thefiltration of water.Technical data* Please see technical data sheets for further information about the used test organisms ** Code U (SOE) for BECO PROTECT HF HighFlow filter cartridges onlySegments and ApplicationsBiotechnologyCoarse and fine filtration, particle removal, polishing filtration, catalyst recovery, water and process liquid filtration, filtration of buffer and solvents,chromatography prefiltration, sterile process filtration.Fine chemical / API Coarse and fine filtration for organic and inorganiccompounds, catalyst removal, clarifying filtration, aminefiltration, silicone oil filtration, RO and UF prefiltration.Prefiltration and final filtration of acids and bases, organic and inorganic solvents, buffersolutions, filtration of feed water, activated carbon removal, sterile filtration, sterile gas filtration and tank venting.Cosmetic, flavour and fragrancesClarifying and fine filtration, water and process liquid filtration, solvent filtration, winterizing, germ removal, sterile air and gas filtration.Paint and resinsParticle removal, selectivefiltration, solvent filtration, colloid filtration, salt removal and haze reduction, particle filtration.Oils and fatsParticle removal, polishing, haze reduction and tank venting.FILTER CARTRIDGE HOUSINGSBECO INTEGRA CART KKThese filter cartridge housings are manufactured from AISI 316L stainless steel and designed for pressurized air or steam filtration applications.BECO INTEGRA CART KAThese filter cartridge housings are manufactured from AISI 316L stainless steel and can be used for the liquid filtration in chemistry, cosmetics and biotechnology industries. They are available in 1-, 3-, 5-, 8-, 12-, 18-, 24- and 30-fold cartridge versions for pre-filtration or sterile filtration purposes.BECO INTEGRA CART KHF/KCLAre manufactured of stainless steel AISI 316L and can be applied for the filtration of liquids with high flow rates in Life Science applications. This series is available as a 1 x 40" version.BECO INTEGRA CART KLAVThese filter cartridge housings are manufactured from AISI 316L stainless steel and are used as vent filter housings for gas filtration. This series is suitable for sterile filtration for filter cartridges with a code 1 adapter.For more information, please email us at ********************or visit /filtration© 2023 Eaton. All rights reserved. All trademarks and registered trademarks are the property of their respective owners. All information and recommenda-tions appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable. However, it is the user’s responsibility to determine the suitability for his own use of such products. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Eaton as to the effects of such use or the results to be obtained. Eaton assumes no liability arising out of the use by others of such products. Nor is the informa-tion herein to be construed as absolutely complete, since additional information may be necessary or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations.North America 44 Apple StreetTinton Falls, NJ 07724Toll Free: 800 656-3344 (North America only)Tel: +1 732 212-4700Europe/Africa/Middle East Auf der Heide 253947 Nettersheim, Germany Tel: +49 2486 809-0Friedensstraße 4168804 Altlußheim, Germany Tel: +49 6205 2094-0An den Nahewiesen 2455450 Langenlonsheim, Germany Tel: +49 6704 204-0Greater China No. 7, Lane 280, Linhong RoadChangning District, 200335 Shanghai, P .R. China Tel: +86 21 2899-3687Asia-Pacific100G Pasir Panjang Road #07-08 Interlocal Centre Singapore 118523Tel: +65 6825-1620EN 1 A 4.5.104-2023。
液压滤芯说明
液压滤芯说明-CAL-FENGHAI.-(YICAI)-Company One1液压滤芯说明GU-H系列自封式压力管路过滤器滤芯型号:GX-10×* GX-25×* GX-40×* GX-63×* GX-100×* GX-160×* GX-250x* GX-400×* GX-630×*(*分别代表3,5,10,20,30,40)ISV系列管路吸油过滤器滤芯型号:IX-40×* IX-63×* IX-100×* IX-160×* IX-250×* IX-400×* IX-630×* IX-800×* IX-1000×*(*分别代表80,100,180)ZU-A,QU-A,WU-A系列回油过滤器滤芯型号:TZX2-10×* TZX2-25×* TZX2-40×* TZX2-63×* TZX2-100×* TZX2-160×* TZX2-250×* TZX2-400×* TZX2-630×* TZX2-800×* TZX2-1000×*(*分别代表1,3,5,10,20,30)XU-A系列回油过滤器滤芯型号:TXX-25×* TXX-40×* TXX-63×* TXX-100×* TXX-160X* TXX-250×* TXX-400×* TXX-630×*(*分别代表30,50)GP系列磁性回油过滤器滤芯型号:GP300×*Q2 GP400×*Q2 GP500×*Q2 GP600×*Q2(*分别代表3,5,10,20,30)WY系列磁性回油过滤器滤芯型号:WY300×*Q2 WY400×*Q2 WY500×*Q2 WY600×*Q2 WY700×*Q2 WY800×*Q2(*分别代表3,5,10,20,30)TF系列箱外自封式吸油过滤器滤芯型号:TFX-25×* TFX-40×* TFX-63×* TFX-100×* TFX-160×* TFX-250×* TFX-400×* TFX-630×* TFX-800×* TFX-1000×* TFX-1300×*(*分别代表80,100,180)自封式磁性吸油过滤器滤芯型号:FX-510X* FX-515X* FX-520X*(*分别代表80,100,180)ZL12-122自封式磁性吸油过滤器滤芯型号:ZL12X-122/* ZL12BX-122/*(*分别代表10,25,80)QYL型回油过滤器滤芯型号:QYLX-63×*Q2 QYLX-100×*Q2 QYLX-160×*Q2 QYLX-250×*Q2 QYLX-400×*Q2(*分别代表3,5,10,20,30)TFB系列吸油过滤器滤芯型号:TFBX-45×* TFBX-70×*(*分别代表10,20,30,80)XNL系列箱内回油过滤器滤芯型号:NLX-25×* NLX-40×* NLX-63×* NLX-100×* NLX-160× NLX-250×* NLX-400×* NLX-630×* NLX-800×* NLX-1000×*(*分别代表3,5,10,20,30)旋装式管路过滤器滤芯型号:SPX-06×10,SPX-06X25,SPX-08×10、SPX-08×25、SPX-10×10、SPX-10×25、SPAX-10×10ZU-H,QU-H系列压力管路过滤器滤芯型号:HX-40×* HX-40×*Q HX-40×*W HX-10×* HX-10×*Q HX-10×*W HX-25×* HX-25×*Q HX-25×*W HX-63×* HX-63×*Q HX-63×*W HX-100×* HX-100×*Q HX-100×*W HX-160×* HX-160×*Q HX-160×*W HX-250×* HX-250×*Q HX-250×*W HX-400×* HX-400×*Q HX-400×*W HX-630×* HX-630×*Q HX-630×*W HX-800×* HX-800×*Q HX-800×*W HBX-10×* HBX-25×* HBX-40×* HBX-63×* HBX-110×* HBX-160×* HBX-250×* HBX-400×* HBX-630×* HDX-10×* HDX-25×* HDX-40×* HDX-63×* HDX-100×* HDX-160×* HDX-250×* HDX-400×* HDX-630×*(*分别代表1,3,5,10,20,30,40)XU-A系列回油过滤器滤芯型号:TXX-25×* TXX-40×* TXX-63×* TXX-100×* TXX-160X* TXX-250×* TXX-400×* TXX-630×*(*分别代表30,50)RFA系列微型直回式回油过滤器滤芯型号:FAX-25×* FAX-40×* FAX-63×* FAX-160×* FAX-250×* FAX-400×* FAX-630×* FAX-800×* FAX-1000×*(*分别代表1,3,5,10,20,30)RFB系列直回自封式磁性回油过滤器滤芯型号:FBX-25×* FBX-40×* FBX-63×* FBX-100×* FBX-160×* FBX-250×* FBX-400×* FBX-630×* FBX-800×* FBX-1000×* FBX-1300×*(*分别代表1,3,5,10,20,30)SRFA系列双筒微型直回式回油过滤器滤芯型号:SFAX-25×* SFAX-40×* SFAX-63×* SFAX-100×* SFAX-160×* SFAX-250×* SFAX-400×* SFAX-630×* SFAX-800×*(*分别代表1,3,5,10,20,30)SRFB系列双筒直回式回油过滤器滤芯型号:SFBX-25×* SFBX-40×* SFBX-63×* SFBX-100×* SFBX-160×* SFBX-250×* SFBX-400×* SFBX-630×* SFBX-800×* SFBX-1000×* SFBX-1300×*(*分别代表1,3,5,10,20,30)SRLF系列双筒回油管路过滤器滤芯型号:SFX-60×* SFX-110×* SFX-160×* SFX-240×* SFX-330×* SFX-500×* SFX-660×* SFX-850×* SFX-950×* SFX-1300×*(*分别代表1,3,5,10,20,30,40)SZU-A,SQU-A,SWU-A,SXU-A系列双筒回油过滤器滤芯型号:STZX2-25×* STZX2-40×* STZX2-63×* STZX2-100×* STZX2-160×* STZX2-250×* STZX2-400×*(*分别代表1,3,5,10,20,30,40)SXU-A系列双筒回油过滤器滤芯型号:STXX-25×* STXX-40×* STXX-63×* STXX-100×* STXX-160×* STXX-250×* STXX-400×*(*分别代表30,50)SGF系列双筒高压过滤器滤芯型号:PLFX-30×*(*分别代表3,5,10,20)。
INNOVATIVE FLUID POWER 111低压滤芯系列说明说明书
FeaturesUÊ M odels are available in carbon and stainless steel versions. Lids are swing bolt mounted.UÊ A NSI flange connections.UÊ I nlet and outlet connections are located on the same side of the transfer valve.UÊ T ransfer valve and pressure equalization line allow easy changeover between filter housings without costly system shutdown.UÊ C logging indicators have no external dynamic seal. High reliability is acheived and magnetic actuation eliminates a leak point.UÊStainless drain piping with ball valves available.UÊAir bleed line available.UÊASME coded with U-stamp available.UÊAPI Compliant versions availableRFLDH Welded SeriesInline Duplex Filters£xäÊ«Ã ÊUÊÕ«ÊÌ ÊÇääÊ}« ÊHydraulic SymbolApplicationsAutomotive Gearboxes IndustrialPulp & Paper ShipbuildingPowerGenerationSteel / Heavy IndustryTechnical DetailsMounting MethodF loor mounted legs (Filters must not be used as pipe support)Port Connection 1300/13032500/25031320/1323, 2520/25234020/40232” ANSI 150# Flange 3” ANSI 150# Flange 4” ANSI 150# Flange 6” ANSI 150# Flange Flow DirectionInlet: Front topOutlet: Front BottomConstruction Materials1300, 1320, 2500, 2520, 4020 - Carbon Steel 1303, 1323, 2503, 2523, 4023 - Stainless Steel Flow Capacity 1300/13031320/13232500/25032520/25234020/4023167 gpm (650 lpm)304 gpm (1150 lpm)270 gpm (1050 lpm)525 gpm (2000 lpm)700 gpm (2650 lpm)Housing Pressure RatingMax. Operating PressureProof Pressure Fatigue Pressure Burst Pressure 150 psi (10 bar) standard 345 psi (24 bar)Contact HYDAC office Contact HYDAC office Element Collapse Pressure RatingBN/HC, W/HC290 psid (20 bar)Fluid Temperature Range-22° to 250°F (-30° to 121°C)Fluid CompatabilityCompatible with all petroleum oils and synthetic fluids rated for use with Fluoroelastomer or Ethylene Propylene seals.Contact HYDAC for information on special housing and element constructions available for use with water glycols, oil/water emulsions, and HWBF.Indicator Trip Pressure ∆P = 29 psid (2 bar) -10%∆P = 72 psid (5 bar) -10%Bypass Valve Cracking Pressure ∆P = 43 psid (3 bar) +10%∆P = 87 psid (6 bar) +10%C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .cClogging Indicator Model CodeVM 2 B . X / .Indicator PrefixVM = G 1/2 3000 psi Trip Pressure 2 = 29 psid (2 bar) (optional) 5 = 72 psid (5 bar)Type of Indicator A = no indicator, plugged portB/BM = Visual pop-up (auto/manual reset) C = Electric switch D = Electric switch and light Modification Number Supplementary Details Seals (omit) = Nitrile (NBR) (standard) V = Fluoroelastomer (FPM) Light Voltage (D type indicators only) L24 = 24V L110 = 110VThermal Lockout (VM, VD types C, D, J, and J4 only) T100 = Lockout below 100°FUnderwrighters Approval (VM, VD types C, D, J, and J4 only) CRUUS = E lectrical Indicators(For additional details and options, see Clogging Indicators section.)Model CodeRFLDH BN/HC 1300 C A T 3 A 1 . X / S 150 V DHFilter TypeElement MediaBN/HC = Betamicron ® (Low Collapse) ECO/N = ECOmicron ® (Low Collapse) AM = Aquamicron ® BN/AM = Betamicron ®/Aquamicron ® P/HC = Polyester W/HC = Wire Screen Size 1300 / 1303 / 1320 / 1323 / 2500 / 2503 / 2520 / 2523 / 4020 / 4023Operating Pressure B = 150 psi (10 bar)Type of Change Over Valve A = Ball Valve (other ratings available, consult factory)Type of Connection 3 = 2” ANSI Flange (sizes 1300/1303)4 = 3” ANSI Flange (sizes 2500/2503)5 = 4” ANSI Flange (sizes 1320/1323 & 2520/2523) 7 = 6” ANSI Flange (sizes 4020/4023)Filtration Rating (microns)3, 5, 10, 20 = BN/HC, ECO/N 3, 10 = BN/AM 10, 20 = P/HC40 = AM25, 74, 149 =W/HC Type of ∆P Clogging Indicator A, B/BM, C, D Type Code 1Modification Number (latest version always supplied)Country of Installation(omit) = (non coded)S = ASME Coded with “U” Stamp Flange 150 = 150 lbs ANSI Flange Seals(omit) = Buna-N V = Fluoroelastomer (FPM)Bypass Valve Cracking Pressure(omit) = 43 psid (3 bar) (return line - standard) B6 = 87 psid (6 bar) (return line - extended service life) not available with ECO/NKB = no bypass Supplementary(omit) = Cover Lifting Device (Handle only) DH = Cover Lifting Device (Davit lifting mechanism for sizes 4020 and larger, style may vary) L24, L48, L110, L220 = Lamp for D-type clogging indicator (LXX, XX = voltage) W = Indictor with brass piston (for water base fluids)SO103H = Modification of BN4HC Elements for Phosphate Ester Fluids SB = Equalization lines (standard) VKD = Drain piping EM = Air bleed valvesReplacement Element Model Code0850 R 010 BN4HC / VSize0850, 1300, 1700, 2600Filtration Rating (micron)3, 5, 10, 20 = BN4HC, ECO/N3, 10 = BN/AM 25, 74, 149 = W/HC 10, 20, = P/HC 40 = AMElement MediaBN4HC, ECO/N, BN/AM, AM, P/HC, W/HC Supplementary Details (omit) = standard V = Fluoroelastomer (FPM) sealsC o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .cDimensionsRFLDH 1300 / 1303RFLDH 1320 / 1323Clean Side Drain - SAE-12(Drain Valving Optional)Clogging Indicator Port (G 1/2)r 8.94”(227.1mm)Transfer Valve Handle Turn RadiusPressure (Drain Valving Optional)Clogging Indicator Port (G 1/2)RFLDH 1320C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .cDimensionsRFLDH 2500 / 2503RFLDH 2520 / 2523(Drain Valving Optional)Clogging Indicator RFLDH 2500r 12.48”(317mm)RFLDH 2503r 14.17”(360mm)Transfer ValveClean Side Drain - SAE-12(Drain Valving Optional)Clogging Indicator r 12.48”(317mm)RFLDH 2523r 14.17”(360mm)Transfer Valve Handle Turn RadiusC o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .cSizing InformationTotal pressure loss through the filter is as follows:Assembly ∆P = Housing ∆P + Element ∆P Housing Curve:Pressure loss through housing is as follows:Housing ∆P = Housing Curve ∆P x Actual Specific Gravity0.86Adjustments must be made for viscosity & specific gravity of the fluid to be used!(see sizing section on page 19)Dimensions RFLDH 4020(Drain Valving Optional)C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .cNotes:C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ŀ M o t i o n C o n t r o l ŀ H y d r a u l i c ŀ P n e u m a t i c ŀ E l e c t r i c a l ŀ M e c h a n i c a l ŀ (800) 426-5480 ŀ w w w .c m a f h .c。
滤清器盖设计说明书
江阴职业技术学院毕业设计说明书第一章前言毕业设计是在修完所有大学课程之后的最后一个环节。
本次设计的课题是滤清器盖单型腔注射模设计,它是对以前所学课程的一个总结。
在现代工业发展的进程中,模具的地位及其重要性日益被人们所认识。
模具工业作为进入富裕社会的原动力之一,正推动着整个工业技术向前迈进!模具就是“高效益”,模具就是“现代化”之深刻含意,也正在为人们所理解和掌握。
我国现在塑料制品年产量已经超过2000万吨以上,其中注射成型制品产量占约30%左右。
据不完全统计,2001年全国塑料加工设备的总产量约33000台,其中注射成型设备约27600台。
塑料制品也因为具有材料来源便利,制品的品种多样化,生产周期短,制造成本低廉,很容易形成大批量生产,塑料制品制造手段和形式多种形式,材料的性能能满足多种领域的要求,材料便于回收和在利用等一系列突出的优点,在航天航空、工业农业生产、交通运输、食品轻工、医疗卫生、家用电器、IT产品、日常生活用品等诸多领域得到了非常广泛的应用,成为我国人民现代生活中不可缺少的必须品。
模具是利用其特定形状去成型具有一定形状和尺寸的工具。
成型塑料制品的模具叫做塑料模具。
塑料模具影响着塑料制品的质量。
首先,模具型腔的形状、尺寸、表面光洁度、分型面、进浇口和排气槽位置以及脱模方式等对制件的尺寸精度和形状精度以及制件的物理性能、机械性能、电性能、内应力大小、各向同向性、外观质量、表面光洁度、气泡、凹痕、烧焦、银纹等都有十分重要的影响。
其次,在塑料加工过程中,模具结构对操作难易程度影响很大。
在大批量生产塑料制品时,应尽模具是利用其特定形状去成型具有一定形状和尺寸的工具。
对塑料模具的全面要求是:能生产出在尺寸精度,外观,物理性能等方面均达到要求的优质制品。
以模具的使用角度,要求高效率、自动化、操作简便;从模具制造的角度,要求结构合理,制造容易,成本低廉。
塑料模具影响着塑料制品的质量。
首先,模具型腔的形状、尺寸、表面光洁、分型面、进浇口和排气槽位置以及脱模方式等对制件的尺寸精度和形状精度以及制件的物理性能、机械性能、电性能、内应力大小、各向同向性、外观质量、表面光洁度、气泡、凹痕、烧焦、银纹等都有十分重要的影响。
Parker 15 40 80CN系列核心无电机中压滤芯说明说明书
Applications• Compressor Lube Oil• Off-line Filter Loops• Machine Tools(Automotive Standard)• Hydrostatic DriveCharge Pumps• Mobile Equipment• Pilot Lines For Servo Controls • Oil Patch Drilling Equipment • Injection MoldingThis partial list of applications for Parker “CN” series filters has a common factor, the need for an economical, medium pressure range filter with excellent fatigue pressure ratings. Prior to the availability of the “CN” filter, applications such as those listed were restricted by limitationsof a spin-on can, or forced into the higher cost range of high pressure filters.The “CN” series fills thisgap, and now with the newly increased fatigue rating from 550 to 800 psi, the applications are expanded.Ecoglass IIIReplacement Elements Ecoglass III represents the merging of high performance filtration technology with environmentally conscious engineering. The Ecoglass III line of replacement elements feature 100% non-metallic construction. The design reduces solid waste and minimizes disposal costs for industry. The non-metallic construction means lightweight elements (60% less weight) for easier servicing.The Ecoglass III elements utilize the same proprietary media design as our Microglass III line of replacement elements.With Ecoglass III, a reusable core is installed into the filter housing and remains in service throughout the life of the assembly.FeaturesPortsSAE, NPT or flange face (80CN) provides mounting flexibility.Diametral (side) SealDust SealProtects head and bowl threads from external contamination buildup.Element AssemblyHigh efficiency (B x >200), high capacity Ecoglass III media with it’s multi-layered design is unequalled in performance.Element Condition IndicatorsAvailable in visual or electrical, with a choice of several power connections (E3 shown).HeadCast aluminum is rugged with small profile for easy mounting.BypassCartridge style bypass has good sealing characteristics and low hysteresis. Choice of two settings to match application needs.BowlAluminum is lightweight and corrosion resistant.Drain Port (optional)Optional drain port allows15CN-1 Element PerformanceFlow vs. Pressure LossResults typical from Multi-pass tests run per test standard ISO 16889 @ 10 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Ef ciency %Ef ciencyBeta Rating 10001000099.999.599.010020020250.095.0Micron Size (c)PSID Capacity123456204060801000 1 2 3 4 5 6 7Capacity (grams)BARP S I D 25201510501.51.00.50.0BARLPM0 10 20 30 40 50 60 70P S I D25201510501.51.00.50.0BARLPM0 10 20 30 40 50 60 7015CN-2 Element PerformanceResults typical from Multi-pass tests run per test standard ISO 16889 @ 15 gpm to 100 psid terminal - 10 mg/L BUGL Refer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Flow vs. Pressure LossEf ciency %Ef ciencyBeta Rating100099.999.599.010020020250.095.0Micron Size (c)PSIDCapacity12345620406080100Capacity (grams)BAR40CN-1 Element PerformanceResults typical from Multi-pass tests run per test standard ISO 16889 @ 15 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Flow vs. Pressure LossPSID Capacity1234560204060801001020 3040Capacity gramsBARPS I D252015105BARLPM1.51.00.50.00 50 100 150 200 250 300 350P S I D2520151050BARLPM1.51.00.50.00 50 100 150 200 250 300 35040CN-2 Element PerformanceResults typical from Multi-pass tests run per test standard ISO 16889 @ 30 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Flow vs. Pressure Loss40CN-3 Element PerformanceResults typical from Multi-pass tests run per test standard ISO 16889 @ 45 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Flow vs. Pressure LossPSID BARCapacity1234562040608020406080100120Capacity (grams)80CN-1 Element PerformanceP S I D2520151050BARLPM1.51.00.50.00 50 100 150 200 250 300 350LPMP S I D 1086420BAR0 50 100 150 200 250 300 350Results typical from Multi-pass tests run per test standard ISO 16889 @ 45 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.Flow vs. Pressure LossPSID Capacity123456020406080100Capacity grams020406080100BAREf ciency %Ef ciencyBeta Rating 10001000099.5100200202Micron Size (c)80CN-2 Element PerformanceFlow vs. Pressure LossResults typical from Multi-pass tests run per test standard ISO 16889 @ 70 gpm to 100 psid terminal - 10 mg/L BUGLRefer to Appendix on pages 264-265 for relationship to test standard ISO 4572.PSID Capacity12345602040608010020406080 100 120 140Capacity gramsBARSpecificationsMaximum Allowable OperatingPressure (MAOP):1000 psi (69 bar)Rated Fatigue Pressure:800 psi (55.2 bar)Design Safety Factor: 2.5:1Operating T emperatures:Nitrile: -40°F (-40°C) to 225°F(107°C)Fluorocarbon: -15°F (-26°C) to225°F (107°C)Element Collapse Rating:Standard: 150 psi (10.3 bar)Materials:Head and Bowl: AluminumIndicators: Alum. body, plastic connec-torsBypass: NylonWeights (approximate):Model Single length Double length15CN 2.5 lb. (1.13 kg) 3.5 lb. (1.6 kg)40CN 4.5 lb. (2.00 kg) 5.5 lb. (2.49 kg)80CN 12.4 lb. (5.62 kg) 15.2 lb. (6.89 kg)Element Condition Indicators:Visual 360° green/red auto resetElectrical/Visual5A @ 240VAC, 3A @ 28VDCElectrical-Heavy Duty.25A(resistive) MAX 5 watts12 to 28 VDC & 110 to 175 VACColor code:White (common)Black (normally open)Blue (normally closed)Drawings are for reference only.Contact factory for current version.A. Stop the system’s power unit.B. Relieve any system pressure in the filter line.C. Drain the filter bowl if drain port option is provided.D. Loosen and remove bowl.E. Remove element by pulling downward with a slight twisting motion and discard.F . Check bowl o-ring for damage and replace if necessary.G. Lubricate element o-ring with system fluid andplace on post in filter head.H. Install bowl and tighten to specified torque. 15CN - 15-20 ft. lbs 40CN - 42-50 ft. lbs80CN - 60-70 ft. lbsI. Confirm there are no leaks after powering thesystem.Element Service InstructionsParts ListSelect the desired symbol (in the correct position) to construct a model code.Please note the bolded options reflect standard options with a reduced lead-time. Consult factory on all other lead-time options.How to OrderReplacement Elements (Ecoglass)Global products as identified are offeredworldwide through all Parker locations and utilize a common ordering code.。
板框压滤机及配套设备技术说明
板框压滤机及配套设备技术说明一、自动隔膜压滤机设备1 主要特点1)滤板采用国外进口技术的特殊设计。
同样的机型能有较大的过滤面积,提高处理效率。
2)采用专门为污泥脱水设计的滤布,过滤速度快,使用寿命长,泥饼剥离性好,容易清洗。
3)采用国外进口技术设计经无锡市通用机械厂有限公司改进后的自动开板装置,结构简单,操作灵活,维修简单,无误动作。
4)采用国外先进技术制造的液压元件,保证传动平稳无故障。
5)滤板结构采用大直径中心进料,可使滤液在进料泵的输送下快速进入密封滤室形成滤饼,中间吹风,双侧排液,它能使物料均匀分布的同时使滤板两侧的压力平衡,确保了过滤效果,降低了滤饼含水率,在相同条件下缩短了过滤时间,提高处理效率,又降低了成本。
6)滤板采用增强聚丙烯材料,质量轻强度高、防腐性能好、操作维护方便。
7)设计新颖的回转式集液机,液压控制,合拢时收集过滤水及滤布清洗水,开启后留出空间给滤板卸泥用,自动控制。
8)采用PLC 控制压滤机主机和配套设备的运行。
2 压滤机设备主要规格和技术参数3 结构功能3.1 机架机架主要由主侧梁、油缸组合体、止推板、活动压紧板、衬板、翻板支座、底座等组成。
主侧梁组件支撑滤板和从动头的重量,并提供维持关闭压力的抗张强度。
为使整机受力均匀滤板受压时不产生倾斜的侧向力,两块主侧梁采用整体实芯钢板一次性配对铣削加工而成,侧梁无焊接,以保证精度。
其中一块侧梁上部导轨面加工成梯形面,此梯形面在侧梁本体上加工而成,不采用二次焊接。
止推板、活动板、底座的材质为Q235A 焊接经调质后切削加工。
止推板和活动压紧板为装配式钢结构,带有焊接加强肋,并在整个表面具有承受滤板反推力的均匀强度。
压紧板、止推板焊接加强肋密封;压紧板安装在压滤机侧梁上,以便于调正和保证相对于滤板的平稳平行运动。
压紧板的运动通过连接在油缸座上的双油缸的活塞杆传送。
3.2 液压传动系统液压传动系统由双液压油缸和液压动力构成。
①液压油缸体采用双油缸同步压紧形式,油缸缸体采用高强度钢管调质后粗精加工、再经独特的镜面挤压技术加工制成,工作时无磨损无泄漏。
SMC过滤器(FGG系列)FGG-20-※A-说明书
使 用 说 明 书SMC 过滤器(FGG 系列)SMC株式会社目 录 ● 安全注意事项・・・・・・・・・・・・・・・・ P2、3 ● 各部分名称及其作用・・・・・・・・・・・・・・P4 ● 产品规格・・・・・・・・・・・・・・・・・・ P5● 设置、配管・・・・・・・・・・・・・・・・・ P5 ● 操作・・・・・・・・・・・・・・・・・・・・ P5 ● 滤芯的更换方法・・・・・・・・・・・・・・・・P6、7FGG Series/注意事项使用前,请务必阅读。
这里所写的注意事项,目的是使您安全而正确的使用本产品,以便把对给您及他人造成的危害、损害防范于未然。
全部是安全相关的内容,请大家务必遵守。
如果错误操作,引起液体泄漏或防护罩松开,会有意想不到的危险发生。
所以请让有丰富经验及知识的系统设计者来判断。
使用条件警告 ①使用压力请不要在超出压力范围的情况下使用。
②使用温度请不要在超出温度范围的情况下使用。
③使用流体・请绝对不要使用气体。
・请不要使用腐蚀性流体。
・请不要使用对密封圈类、滤芯有膨胀和劣化作用的流体。
④使用环境・请不要在有可能引起腐蚀的环境中使用。
・请不要在存在振动、冲击的场所使用。
操作上的注意事项 警告①在加压的状态下千万不要松开V 型带。
②V 型带请正确设置在指定位置。
(请参考第7页) ③O 型圈若出现劣化、膨胀等异常时请及时更换。
O 型圈从使用即日起1年之后或者发生液体泄漏时要进行更换。
(更换O 型圈请参考第4页表1)④泵启动等加压过程,先开启上部抽气口后必须进行抽气。
⑤不要使用出现变形或螺纹损坏等异常现象的V型带(参考第4页表1)考虑到预防滤芯的破损,确保性能及维修点检的作业性,请务必遵守以下安全注意事项。
设计以及设置上的注意事项警告①使用压力,使用温度,使用流体,使用环境等的 使用条件一定要在制品参数的适合范围内使用。
②压力降(ΔP)请在初期压力降为0.02MPa 以下的流量下使用。
滤芯产品说明书
Double Cartridge Holder
Quad Cartridge Holder
Filter Screw
Any standard 2.5-inch-diameter (6.35-cm) filter
cartridge or carbon cartridge can be installed directly
Carbon Cartridge for the removal of organic impurities. Available in lengths of 4, 6, 10, 15, 20 and 30 inches (10, 15, 25, 38, 50 and 75 cm).
CFP12
Poly-Spun Disposable Filter Cartridge. Our most popular disposable, available in a wide range of micron ratings and in lengths from 4 to 50 inches (10 to 125 cm).
Carbon Cartridge for the removal of organic impurities. Available in lengths of 4, 6, 10, 15, 20 and 30 inches (10, 15, 25, 38, 50 and 75 cm).
Heavy Blue Floating Filter Plug (FP6, pack of six) is the most widely used plug for the Poly-Spun Disposable Filter Cartridge. However, it is sometimes necessary to use a Red Liner over the Heavy Blue Plug. This is a result of slight occasional irregularities in the opening of the Poly-Spun cartridge, which is coreless. Two Red Liners are included with each pack of FP6. For a pack of 12 Red Liners, the order number is RPSL.
3F101 PF602 Series 滤芯说明书
Installation & Service Instructions: 3F101PF602 Series FiltersISSUED: November, 2003Supersedes: August, 2002Doc.# 3F101, ECN# 030539, Rev. 1 IntroductionFollow these instructions when installing, operating, or servicingthe product.Application LimitsThese products are intended for use in general purposecompressed air systems only.Maximum Recommended Pressure Drop:kPa PSIG barParticulate Filter70100.7kPa PSIG barOperating Pressure Maximumwith Manual Drain206830020.7Operating Pressure Maximumwith Automatic Drain*120717512.0*When using an Automatic Drain, minimum inlet pressure is 69kPa(15 PSIG & 0 bar)Operating Temperature Range:Manual Drain0°C to 82°C (32°F to 180°F)Automatic Drain0°C to 49°C (32°F to 120°F)SymbolsFilterw/Manual DrainInstallation1.Filter unit should be installed with reasonable accessibilityfor service whenever possible - repair service kits areavailable. Keep pipe or tubing lengths to a minimum withinside clean and free of dirt and chips. Pipe joint compoundshould be used sparingly and applied only to the male pipe -never into the female port. Do not use PTFE tape to sealpipe joints - pieces could break off from the outlet port andlodge inside units which are located downstream, possiblycausing malfunction.2.Blow all upstream pipe work clear of accumulated dirt andliquids.3.Select a filter location as close as possible to the equipmentbeing protected and upstream of any pressure regulator.4.Install filter so that air flow is in the direction of the arrow.5.Install filter vertically with the bowl drain mechanism at thebottom. Free moisture will thus drain into the sump “quietzone” at the bottom of the bowl (automatic drain models arerecommended as standard equipment).OperationBoth free moisture and solids are removed automatically by thefilter. There are no moving parts.The filter element should be changed when pressure differentialacross the filter is 69 kP A (10 PSIG). Pressure differential gaugesshould be used to determine when the maximum recommendedpressure differential has been reached. (See Service Proceduresection.)Caution: DO NOT EXCEED THE RATED RECOMMENDEDFLOWS. The minimum flow is ten percent of the normalrating.M anual drain filters must be drained regularly before theseparated moisture and oil reaches the bottom of the filterelement. Automatic drain models will collect and dump the liquidautomatically.!WARNINGTo avoid unpredictable system behavior that can cause personalinjury and property damage:•Disconnect electrical supply (when necessary) beforeinstallation, servicing, or conversion.•Disconnect air supply and depressurize all air lines connectedto this product before installation, servicing, or conversion.•Operate within the manufacturer’s specified pressure,temperature, and other conditions listed in these instructions.•Medium must be moisture-free if ambient temperature is belowfreezing.•Service according to procedures listed in these instructions.•Installation, service, and conversion of these products must beperformed by knowledgeable personnel who understand howpneumatic products are to be applied.•After installation, servicing, or conversion, air and electricalsupplies (when necessary) should be connected and the producttested for proper function and leakage. If audible leakage ispresent, or the product does not operate properly, do not putinto use.•Warnings and specifications on the product should not becovered by paint, etc. If masking is not possible, contact yourlocal representative for replacement labels.WARNINGFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THEPRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATEDITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTYDAMAGE.This document and other information from The Company, its subsidiariesand authorized distributors provide product and/or system options forfurther investigation by users having technical expertise. It is importantthat you analyze all aspects of your application, including consequencesof any failure and review the information concerning the product orsystems in the current product catalog. Due to the variety of operatingconditions and applications for these products or systems, the user,through its own analysis and testing, is solely responsible for makingthe final selection of the products and systems and assuring that allperformance, safety and warning requirements of the application aremet.The products described herein, including without limitation, productfeatures, specifications, designs, availability and pricing, are subject tochange by The Company and its subsidiaries at any time without notice.EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FORINCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZETHESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE. Pneumatic DivisionRichland, Michigan 49083269-629-5000!!PF602 Series Filters 3F101Service Kits AvailableDescriptionKit Number Element (40 Micron)EK602B/N Element (5 Micron)EK602VB/N Bowl PBK603B Deflector PRK602C Auto DrainPRK602MDPF602 Filter Unit with Twist DrainFigure 1Service Procedure - (Refer to Figure 1)Caution: Shut off air supply and exhaust the pressure trapped within the filter bowl before servicing unit.1.Unscrew threaded collar and remove the bowl from thebody.2.T o install a new filter element, use the following procedure:a.Unscrew the lower baffle and remove filter element.b.This element can not be cleaned and should be replaced when a pressure differential across the filter unit becomes excessive.c.Clean all internal parts and bowl before reassembling.d.Install element.e.Attach lower baffle and tighten.f.Lubricate bowl seal to assist with retaining it in position.Caution: Use only mineral based oils or grease. Do not use synthetic oils such as esters and do not use silicones.g.Place new bowl seal into the groove in the body.3.Place bowl into collar and position bowl against the bodyand tighten collar.If you have questions concerning how to service this unit, contact your local authorized dealer or your customer service representative.!!Retaining RodBodyBowlCollarBaffleDrainDeflector ElementPressure Plate 421PF602 Filter Unit with Automatic DrainFigure 21Lightly grease with provided lubricant.Inspect for nicks, scratches,and surface imperfections. If present, reduced service life is probable and future replacement should be planned.Clean with lint-free cloth.123Torque: Nm (In.-Lb.)Hand Tight1,5 to 1,9 Nm (13 to 17 in. lb.)1,7 to 2,8 Nm (15 to 25 in. lb.)5,6 to 8,5 Nm (50 to 75 in. lb.)4。
W-2806过滤及压力调节板-3M
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第二部分 NIOSH/MSHA 认证 压缩空气过滤及压力调节板并未包括在 NIOSH/MSHA 对供气式呼吸防护系统的认证中,但本产品 可帮助满足对压缩空气的一些法律规定(参见 1-3 页)。 本调节板不得用于未标明 NIOSH/MSHA 检测认证编码(即 TC-19C-XXX, TC-21C-XXX, TC23C-XXX 或 TC-13F-XXX)的呼吸防护系统。 NIOSH 只对整套呼吸防护系统做认证,不对单一部件认证,这将保证制造商可对整套呼吸防护系 统的质量加以控制并承担相关责任。3M 获得认证的供气系统必须包括以下部分: 3M 密合型面罩或松配合型头盔/头罩 3M 呼吸管组件 3M 空气控制阀 3M 压缩空气供气管 每套 3M 供气系统都有相应的 NIOSH/MSHA 认证标签。参考该标签确定产品编号和所需部件。
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警 告 未按规定操作,无视产品使用警告,在危险环境中未一直佩带呼吸保护器,这些都可造成 污染物的过量暴露,导致疾病甚至死亡。
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第三部分 技术参数 入口最高气压: 调节板压力可调节范围: 最大空气流量: 可使用 3M 呼吸面罩数量: 密合型面罩 空气调节阀 W-2907 Vortex 降温调节阀 W-2862 Vortemp 升温调节阀 W-2863 滤料过滤效率(W-2811): 重量: 高度: 宽度: 空气入口尺寸: 出口管插座: 材料材质: 调节板安全板 调节板接头 工业接头 滤料杯 杯罩 150psi (10.5 公斤/厘米 2) 10 – 105 psi (0.7 – 7.35 公斤/厘米 2) 在 105 psi 压力下 50CFM(1415 升/分) 不超过 5 个(受空气软管管理的限制) 不超过 3 个 不超过 3 个 不超过 2 个(受该阀需额外空气量限制) 过滤 0.4-0.6 微米颗粒物效率 99.1% 3.9 公斤 36.2 厘米 35.9 厘米 3/8 英寸内径(0.9525 厘米)母接口 3/8 英寸(0.9525 厘米)工业通用公接头 铝 铜 铜 聚碳酸酯(可选用金属杯,参见 6-1 页) 镀铬钢
隔膜压滤机说明书(操作手册)
AB板 框 压 滤 机X MZ G □ / □ - UK*********有限公司地址:******* 邮编:******* 电话:******* 免费服务热线:******传真:*******目录一、概述 (1)二、压滤机型号及意义 (1)三、主要技术参数 (2)四、结构性能与工作原理 (2)五、压滤机的安装与调试 (5)六、滤布的选择与制作 (6)七、压滤机的操作使用 (7)八、保养与故障排除 (8)九、注意事项 (10)十、试车前准备 (11)十一、随机文件 (11)十二、质量承诺 (12)十三、产品质量征求意见卡 (13)图一、压滤机结构示意图 (14)图二、泵站示意图 (15)图三、液压系统原理图 (16)图四、电气原理图 (17)图五、电气接线图 (19)图六、过滤和洗涤流程图 (22)图七、滤布制作示意图 (24)图八、滤布安装示意图 (25)MK一、概述隔膜式压滤机使用说明书AB“景津”系列B M ZG □/□-U K 厢式隔膜自动压滤机是一种间歇性操作的加压过滤设备,适用于各种 悬浮液的固液分离,适用范围广、分离效果好、结构简单、操作方便、安全可靠;广泛应用于洗煤、石油、化工、染料、冶金、医药、食品等领域,也适用于纺织、印染、制药、造纸、皮革、味精等工业废水及城市生活污水处理等各种需要进行固液分离的领域。
该系列自动压滤机采用机、电、液一体化设计制造,结构合理、操作简单、维护方便、安全可靠; 能够实现滤板压紧、过滤、压榨、反吹、洗涤、滤板松开、卸料等各道工序的自动化控制;该机型配置了隔膜滤板,过滤后通过水压或气压改变滤室容积,对滤饼进行压榨,进一步降低滤饼含水率。
普通厢式滤板为增强聚丙烯模压而成,隔膜滤板为增强聚丙烯模压热合而成,具有国际领先水平。
同时电气元件和液压元件均采用名牌厂家产品,使用寿命长,因此该系列厢式自动隔膜压滤机是理想的过滤设备。
二、压滤机型号及意义A Z G □ / □ - UBB 不可洗式,K 可洗式滤板材质为聚丙烯 滤板外型尺寸(mm ) 过滤面积(m 2) 隔膜压榨自动控制A 为暗流, M 为明流X 厢式压滤机B X三、主要技术参数四、结构性能与工作原理本公司生产的800-2000系列厢式自动隔膜压滤机是集机、电、液于一体的先进分离机械设备,它主要由五大部分组成:机架部分、自动拉板部分、过滤部分、液压部分和电气控制部分,其结构见图一。
滤芯使用说明
PP折叠式滤芯的使用和维护方法:1、打开折叠式滤芯插口一端的塑料包装袋,检查O型圈(或垫片),清洁完好后将滤芯密封端口正确放在密封槽内。
2、用工艺液体(例如水)润湿O型圈(或垫片)。
3、以塑料包装袋作为保护,握住滤芯靠近插口的一端,将滤芯牢牢压入外壳的定位孔内。
4、将外包装塑料袋取下,盖上上封头,拧紧吊环压紧螺栓。
5、打开外壳顶部的放气阀。
6、微微打开入口阀,使液体进入外壳。
7、使液体充满外壳,直至液体从放气阀溢出,关闭放气阀。
8、缓慢打开下游出口阀,直至完全打开。
9、缓慢地完全打开入口阀。
10、对每10"滤芯用250L/的流量冲洗5~10分钟。
11、折叠式滤芯不宜经受过大流量的冲击,也不要让它反方向受压。
12、如过滤的压差大于0.15Mpa,或流量明显下降,则表明过滤器滤芯已堵塞,松开吊环压紧螺栓,打开过滤器上封头,取出滤芯用0.2Mpa压力以下的净水冲洗滤芯的外壁,或者用0.2Mpa压力以下的无尘高压空气从滤芯的出口反吹。
13、如折叠式滤芯暂不运行,不应将它们干燥,而应将它们保存在过滤器外壳内,外壳内放入净水或含有抗菌剂的水(例如小于10ppm的次氯酸钠溶液或2%的双氧水溶液),在重新使用之前再冲洗干净。
注:因过滤的物料不同,所以在过滤器内加入含有抗菌剂溶液时请避免与其过滤物料发生化学反应压滤机说明书概述板框压滤机作为固液分离设备,应用于工业生产已有悠久历史,它具有分离效果好、适应性广,特别对于粘细物料的分离,有其独特的优越性。
本公司生产的系列压滤机是一种间歇性固液分离设备,是由滤板、滤框板框式或由滤板厢式排列构成滤室,在输料泵的压力作用下,将料液送进各滤室,通过过滤介质,将固体和液体分离。
广泛应用于化工、染料、石油、陶瓷、制药、制糖、食品、淀粉、饴糖、油漆、冶金及各行业的污水处理等。
产品规格有:320、450、630、800、1000、1250、1500型,过滤面积有:1M2~~500M2,滤板的结构有板框式、厢式、隔膜压榨式;耐热温度0—120℃,滤液流出方式有明流、暗流、可洗、不可洗;压紧方式有:手动压紧、机械压紧、液压压紧、自动保压。
柴油滤清器 设计说明书
第1章引言1.1柴油滤清器设计的目的柴油滤清器位于发动机的燃油供给系统,将燃油中的水分和氧化铁、粉尘等固体杂质滤除,向发动机提供无水、无杂质的清洁燃油,保护发动机电喷系统中喷射阀、冷启动阀等精密零部件,提高发动机的性能,延长发动机的使用寿命。
1.2柴油滤清器原理和清洗原理原理:打火2-5油滤清器,更换周期一般为公滤芯的微孔渗人滤芯的内部,然后经油管流出。
1.3本次柴油滤清器的组成设计术语定义组成:污油进口、污油出口、滤清端盖、滤纸滤芯、支撑管、金属外壳术语定义:1、容尘量Gg在规定试验条件下,当滤清器的压差达到规定值时滤除的杂质总量2、过滤精度—μm滤清器阻留某一尺寸粒子的能力3、原始滤清效率η%装有新滤芯的滤清器在规定条件下滤除试验杂质的能力,它用被滤除的杂质量与加入杂质总量的相对百分数表示4、清洁度Wmg在规定条件下从滤清器清洁侧冲洗出的杂质量5、原始阻力△PkPa装有新滤芯的滤清器,在额定流量时,滤清器进出口之间的压力差6、额定流量QL/h油液通过滤清器的标定工作体积流量1.4本次柴油滤清器设计要求和目标要求:目标:1:具有良好的密封性234100KPa,保压1min,不允许渗漏。
以空气为介质,压力不低于100KPa,将滤清器置于水中,保压1min,不允许有气泡产生。
总成原始阻力:原始阻力△PkPa原始阻力△PkPa>2.0~3.3≤10.00>0.8~2.0≤7.00>0.3~0.8≤4.50≤0.3≤1.50额定体积流量QL/min:新滤清器或新滤芯的滤清器在额定流量下,原始阻力(滤清器进出油口压力差)符合下表中要求总成原始滤清效率及堵塞寿命在固体粒子度为180目和240目时,新滤清器或新滤芯的滤清器在额定流量下的原始滤清效率(按质量计)及实验室寿命如下表≥9030总成耐振动性能模拟实车安装方式以加速度将滤清器置于温度为80℃的恒温箱中1h,然后将滤清器置于低温装置中降温,在-40℃时恒温1h。
伊顿BECO MEMBRAN PSplus滤芯说明书
技术数据表薄膜过滤BECO® MEMBRAN PSplus薄膜滤芯腐败微生物及满足对饮料、液体食品、化妆品、精细化学品以及工艺用水精滤的更长使用寿命的要求而设计。
特性和优点-不对称的聚醚砜薄膜具有很高的保持微生物稳定性的能力可以通过完整性测试。
-易于润湿,便于进行完整性测试。
-所用的材料可进行频繁的清洁和消毒程序,提高了经济效益。
-化学兼容性全面,涵盖 pH 值 1 至 pH 值 14。
-Eaton 建议采用粗精组合滤芯这一最佳经济性配置。
薄膜滤芯的设计BECO MEMBRAN PSplus滤芯由高质量的聚醚砜材料薄膜制成。
聚酯材料的非织材料的内衬对薄膜起到保护作用,并具有很好的化学兼容性。
聚丙烯材料的内衬芯和外衬芯实现了最高机械稳定性。
尼龙材料的盖帽使得完整性测试中薄膜滤芯的润湿过程变得简单易行。
材料滤膜:聚醚砜无纺衬网:聚酯纤维内衬体和外衬体:聚丙烯盖帽/连接件:尼龙、连接件配不锈钢垫圈O型圈:硅酮(标准)合成材料部件符合10/2011/EC规范及其补充规定的要求。
所有应用的原材料符合FDA 21 CFR条的规范要求。
技术参数10"/ 250mm 0.7m² 20"/ 500mm 1.4m² 30"/ 750mm 2.1m² 40"/1,000mm 2.8m²70mm 80°C500kPa 、25°C 条件下 5.0bar200kPa 、80°C 条件下 2.0bar30kPa 、121°C 条件下 0.3bar最高90°C温度下持续30分钟最高121°C100个循环,110°C 温度下持续30分钟流速温度为20°C 条件下的30" (750mm)滤芯(典型值)完整性测试PES02 2.4bar </=20ml/分钟 PES04 1.7bar </=20ml/分钟 PES06 1.0bar </=20ml/分钟 PES100.6bar</=20ml/分钟完整性试验的操作方法参见随产品交附的用户手册。
IFPM73滤芯系列滤芯系统说明书
Weight: approx. 842 lbs.Dimensions: inchesDesigns and performance values are subject to change.EDV 08/21Description:The filter system of the series IFPM73 is intended for dewatering, filtration and degassing of hydraulic and lubricating fluids in the offline circuit. The functional principle is the vacuum dewatering. So it is possible to remove free water as well as dissolved water.Water is one of the most common contaminants and the second most destructive besides particulate contamination. Some of the most damaging problems water contamination can cause are:• Fluid breakdown- Additive depletion- Reduction of the lubrication properties of the fluid- Oil oxidation• Internal corrosion• Abrasive wear in system components• Reduced dielectric strengthOperating principle:The contaminated fluid is drawn into the Fluid Purifier System by a vacuum. After a solenoid valve, the fluid passes a heater and then enters the vacuum chamber. At the same time, ambient air, which is sucked in through a fine filter and a throttle valve, flows against the oil in the vacuum chamber. In the vacuum chamber, a large free surface is created by packing material and the water is absorbed by the air. Through an oil mist separator the humid air is released to the atmosphere with a vacuum pump. The fluid is pumped back into the oil reservoir by a gear pump through a high efficiency fine filter.The contamination level of the filter element is measured continuously with the clogging sensor VS5. When the filter element is contaminated, the filter system is automatically switched off. The filter element can be changed without tools. For protection against overpressure, the gear pump is equipped with a safety valve.The filter system is controlled by a colored 5,7” Touch display. After start it works fully automatically. As standard, the display has an Ethernet connection and a web server for remote control.The standard installed water sensor allows a permanent control of the water saturation of the fluid. Type index:Fluid Purifier System:(ordering example)series:IFPM = Fluid Purifier System, mobilenominal size: 733filter material:filter element collapse rating:10 =p 145 PSI (1000 kPa)filter element design:B= both sides opensealing material:V = Viton (FPM)filter element specification:- = standardVA = stainless steelpump unit:: P115 = pump unit 115, NG 80.50motor:D01 = rotary current motor 01:50 Hz: 2.0 HP, 3-p hase, 220...240/380 (415V)60 Hz: 2.4 HP, 3-phase, 220...280/440 (480V)vacuum pump:VP20 = vacuum pump 20:50 Hz: 1.9 HP, 3-phase, 220...240/380 (415V)60 Hz: 2.2 HP, 3-phase, 250 (2)80/440 (480V)clogging sensor:VS5 = VS5.1,5.V.-.NO.-.B.-, electric,at p1 and p2, 22 PSI (150 kPa), see sheet no. 1641 cover:- = withoutI = Inclusive coversupply voltage:A = 380V-415V; 50/60 Hz; 3Ph + PE(delivery with 32A CEE plug for 3-phase current)B = 440V-480V; 60 Hz; 3Ph + PEX = other voltage on requestFilter element: (ordering example)series:01NR = standard-return-line filter elementaccording to DIN 24550, T4nominal size: 630- see type index- Fluid Purifier SystemsTechnical data:inlet connection: 1 ¼“ SAE-flange 3000 PSIoutlet connection: 1 ¼“ SAE-flange 3000 PSIpump flow rate:* 18.9 GPM (50 Hz) / 22.6 GPM (60 Hz)operating vacuum: - 8.7 PSI (-60 kPa)heater power: supply voltage A: 6000 Watt/400Vsupply voltage B: 6000 Watt/460Vfilter type: NF 631seal material: Viton (FPM)viscosity: 56…3200 SUSdewatering rate:** 14.2 gal./dayprotection class: IP54ambient temperature: +32°F to +100°Ffluid temperature: +50°F to +176°Fexternal protection: 25 A* Flow rate of the gear pump at a viscosity of the fluid of 146 SUS.** Dewatering rate of free water, at a hydraulic oil of the viscosity class ISO VG32 and a fluid temperature of 140°F.Test methods: Filter elements are tested according to the following ISO standards:ISO 2941 Verification of collapse/burst resistanceISO 2942 Verification of fabrication integrityISO 2943 Verification of material compatibility with fluidsISO 3723 Method for end load testISO 3724 Verification of flow fatigue characteristicsISO 3968 Evaluation of pressure drop versus flow characteristicsISO 16889 Multi-pass method for evaluating filtration performanceNote: Spare parts see IFPM73 maintenance manual.North America44 Apple StreetTinton Falls, NJ 07724Toll Free: 800 656-3344(North America only)Tel: +1 732 212-4700Europe/Africa/Middle EastAuf der Heide 253947 Nettersheim, Germany Tel: +49 2486 809-0Friedensstraße 4168804 Altlußheim, Germany Tel: +49 6205 2094-0An den Nahewiesen 2455450 Langenlonsheim, Germany Tel: +49 6704 204-0 Grater ChinaNo. 7, Lane 280,Linhong RoadChangning District, 200335Shanghai, P.R. ChinaTel: +86 21 5200-0099Asia-Pacific100G Pasir Panjang Road#07-08 Interlocal CentreSingapore 118523Tel: +65 6825-1668For more information, pleaseemail us at ********************or visit /filtration© 2021 Eaton. All rights reserved. All trademarks andregistered trademarks are the property of their respectiveowners. All information and recommendations appearing in thisbrochure concerning the use of products described herein arebased on tests believed to be reliable. However, it is the user’sresponsibility to determine the suitability for his own use of suchproducts. Since the actual use by others is beyond our control,no guarantee, expressed or implied, is made by Eaton as to theeffects of such use or the results to be obtained. Eatonassumes no liability arising out of the use by others of suchproducts. Nor is the information herein to be construed asabsolutely complete, since additional information may benecessary or desirable when particular or exceptionalconditions or circumstances exist or because of applicable lawsor government regulations.。
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课程设计说明书目录第1章材料分析和模具结构的确定1.1 冲压工艺性分析 (1)1.2 冲压工艺方案 (2)1.3 单工序模、复合模、级进模的区别 (3)1.4 复合模的设计要点 (4)第2章主要的设计及计算 (5)2.1毛坯尺寸的计算 (5)2.2 确定排样方式 (5)2.3 材料利用率的计算 (6)2.4 各工序的冲压力计算 (6)2.5 工作零件刃口尺寸的计算 (9)2.6 确定是否采用压边圈 (9)2.7 压力中心的确定 (10)2.8 拉深工作零件尺寸的计算 (10)第3章主要零部件的设计 (10)3.1 工作零件的结构设计 (10)3.2 上、下模座 (11)3.3 压力机的选择 (11)第4章模具的总装图 (14)参考文献 (15)第1章材料分析和模具结构的确定1.1 冲压件工艺性分析工作名称:滤芯压板工作简图:如下图1所示生产批量:大批量材料:08F材料厚度:1.5mm图1 零件图该工件用材料08F冷轧型薄钢板进行拉深是最适宜的,厚度为1.5mm。
有图纸可知工件属于典型的有凸缘旋转拉深件,形状简单对称。
此工件翻边高度较小,工件的长颈比(H/d)也较小,可在一次拉深完成。
而工件的整体高度尺寸为17.5mm,可在拉深后达到尺寸要求。
此工件的基本工序为:落料、拉深、冲孔、翻边。
1.2 冲压工艺方案的确定根据制件的材料、厚度、形状及尺寸,在进行冲压工艺设计及模具设计应注意以下几点:(1) 该制件需进行落料、拉深、冲孔、翻边,考虑制件较小,设计时应该考虑各工序之间的影响问题。
(2) 制件较薄,考虑制件精度,应注意压料和出料机构的设计(3) 各工序凸凹模行程动作的确定,应保证各工序动作稳妥,连贯。
(4) 卸载装置的动作空间确定,应保证制件及废料的顶出不互相干涉。
工艺方案:方案一:落料—拉深—冲孔—翻边,共四道工序,采用复合模生产,首先对条料落料,得外环制件坯料,再进行拉深,拉深到所需的高度后,再进行冲孔翻边。
方案二:先落料,再拉深,再冲孔,最后翻边。
采用单工序模生产。
方案三:落料—冲孔—拉深—翻边,采用级进模,既先进行冲孔落料在拉深翻边。
工艺方案分析:方案一:只需一副模具,冲压件的形状精度和尺寸精度容易保证,且生产效率高。
方案二:模具结构简单,但需要四道工序,即需要落料模、拉深模、冲孔模、翻边模四副模具生产效率低,难以满足该制件的年产量要求。
方案三:级进模的主要特点是在一幅模具上可对形状十分复杂的冲压件进行冲裁、弯曲、拉深、成型等工序,故生产率高,便于机械化和自动化,适合于大批量生产。
但主要缺点是结构复杂、制造精度高、周期较长、成本较高。
所以通过以上三方案的对比分析,选择方案一为佳。
1.3 单工序模、复合模、级进模的区别?单工序模:结构简单,制造方便。
几道工序,就要相对应几副模具,所以制造成本较高。
重要的是换工序的时候会增加误差,使工件精度、质量大大降低,达不到所需的要求,难以满足生产的需要。
复合模:生产效率高,冲裁件的内孔与外缘的相对位置精度较高,板料的定位精度要求比级进模低,冲模的轮廓尺寸较小。
但复合模的结构复杂,制造精度要求较高,成本高。
复合模主要用于大批量生产,精度要求较高的冲裁件。
只需要一套模具,工件的精度和生产效率都能满足要求,模具轮廓尺寸、制造相对于其他两种来说比较好。
级进模:是一种多工位,效率高的一种加工方法。
但级进模的轮廓尺寸较大,制造复杂,成本较高,一般用于大批量生产,小型冲压件。
1.4 复合模的设计要点:1、复合工序的数量一般复合模的复合工序数量在四工序以下,更多的工序将导致模具结构过于复杂,同时模具的强度、刚度、可靠性也将随之下降,制造和维修更加困难。
2、根据落料凹模的安装的位置,复合模可分为正装与倒装两种形式。
(1)正装复合模冲裁时冲孔废料由上模向下推出,落在下模的下表面,需要及时清理,操作不如装复合模方便,且不太安全,但板料被凹凸模与下模的弹性顶件器压紧冲出的制件较平整,尺寸精度较高。
(2)倒装式复合模:工作时所产生的冲孔废料直接由下模部分露出,制件会被嵌在上模部分的落料凹模内,回程时由刚性推件装置将制件推下,冲裁件在冲裁过程中对制件不起到压紧的作用。
为了操作方便和生产安全,一般选用倒装式复合模。
3、成型零件的设计主要零件的固定形式和镶块间的相对位置关系,按照要求设计好落料孔和刚性推件,型芯尺寸应该要和落料孔有一定的尺寸精度,保证能够顺利的落料;有折弯工序时,折弯凸起部分也应该设计成圆角,防止产生回弹。
第2章主要的设计及计算2.1 毛坯尺寸的计算:(1)选取修边余量:查表得,当d t/d=76/51=1.49时,修边余量δ=3.0mm,d t=76+3.0=79mm。
(2)初算毛坯直径:D=(d t2+4d1h1-3.44d1*r)1/2=(792+4*51*15-3.44*51*2.7)=94mm (3)确定能否一次性拉深出来;h/d=13.5/51=0.265,d t/d1=79/51=1.569,t/D=1.5/94=0.016查表得:h1/d1=0.29~0.35﹥h/d=0.265,所以能一次性拉深出来。
2.2 确定排样方:工件毛坯直径为94mm尺寸比较大,考虑操作方便采用单排。
排样图如下:查有关表得相关搭边值:工件间a=2mm,侧面a1=1.5mm。
则近距A=d0+a1=94+1.5=95.5mm,料宽B=d0+2a=94+2*2=98mm。
2.3 材料利用率的计算:材料的利用率η=nA/Bh *100%=75.9%2.4 各工序的冲压力计算外圆落料力计算:F落=kltτb=1.3*3.14*94*1.5*353=203173N材料的抗剪强度τb 查表得τb =353MPa冲孔力计算:F冲=Kltτb=1.3*2*3.14*2.5*1.5*353=2161N拉深力计算:=Kπd1tσb=0.6*3.14*52.5*1.5*300=44510N查表得材料抗拉强度σb=300MP,修正系数K=0.6压边力计算:F压=AP=π[(d t1/2)2-(d1/2)2]*P=3.14*【382-26.252】*2.8=6637N翻边力计算:圆孔初始直径:d0=D1 -【π(r+t0/2)+2h1】D1=d m+2r+t0,h1=h-r-t0。
算的d0=5mm。
d m=10.5mm。
F翻=1.1π(d m-d0)t0σs=1.1*3.14*(10.5-5)*1.5*196=3423N F翻=1.1π(d m-d0)t0σs=1.1*3.14*(10.5-5)*1.5*196=3723Nd m————翻边后竖边的中径(mm)d0————圆孔初始直径(mm)t0————毛坯厚度(mm)σs————材料屈服强度(MPa)卸料力计算:F卸=K卸*F冲=0.04*203173N=8127N推料力计算:F推=K推*F冲=0.055*203173N=11175N冲压工艺总力:F总=F落+F冲+F拉+F压+F翻+F卸+F推=279506N2.5 工作零件刃口尺寸的计算落料和冲孔的凸凹模刃口尺寸计算:查表的Z max=0.24mm,Z min=0.136mm Z max -Z min=0.108mm制件公差等级取IT10=0.14查表得凸凹模制造公差:落料部分: δd=0.035,δp=0.025δd +δp=0.06,δd + δp <Z max -Z min 冲孔部分:δd=0.020,δp=0.020δd +δp=0.040,δd + δp <Z max -Z min 查表得系数x=0.75所以落料部分:D d=(D-x△)=(94-0.75*0.14)=93.895D p =D d-Z min)= (93.895-0.136)=93.759冲孔部分:d p=(d+x△)=(5+0.75*0.14)=5.105d d=(d p+Z min)=(5.105+0.136)=5.2412.6 确定是否采用压边圈毛坯相对厚度:t/d0=1.5/94=0.016,0.016*100=1.6mm所以由上表可知此工件可用可不用压边圈,但为了保证预制孔尺寸和防止板料起皱,而采用压边圈。
2.7 压力中心的确定该零件时圆形结构对称件,起压力中心位于圆形轮廓的几何中心上。
2.8拉深工作零件尺寸的计算拉深模的间隙Z=t max+Ct,Z=(1~1.1)t,所以Z=1.05*1.5=1.575mm。
查表的拉深模的制造公差:δd=0.05,δp=0.03.D p=(d+0.4△)=52.5560-0.03D d=(d+0.4△+2Z)=55.7060+0.05第5章主要零部件的设计3.1 工作零件的结构设计拉深凸模的设计:L=H台+H凹+H低=8+50-3=55mm H台————凸模固定板台阶的厚度H凹————落料凹模的厚度H低————凸模低于落料凹模的厚度落料凹模的设计:H=L拉深-H台+H低=55-8+3=50mm冲孔凸模的设计:L=h1+h2+h=30+18+17=65mmh1——凸模固定板厚度h2——卸料板厚度h—附加长度。
包括凸模的修模量,凸模进入凹模的深度和凸模固定板的安全距离等。
通常去15~20mm。
翻边凹模的设计:H翻=H凸-9=65-9=56mm凹模镶块的设计:3.2 上、下模座上下模座的选用:根据落料凹模的周界尺寸,查《冲压手册》【6】P591页相关资料,同时为了安装方便,故采用后侧导柱式模架,按相关资料则设计上模座为GB/T2855-5,200×200×50㎜,下模座为200×200×60㎜的规格,其他结构的尺寸值不变。
所用材料为HT200,模座的上、下表面的平行度要求为4级,孔和上、下基面的垂直度为4级,上、下模座表面粗糙度Ra取1.6=um,其余表面取Ra=3.2um。
3.3 压力机的选择冲压设备的选择及校核考虑各因素,取一安全系数0.7。
压力机的工称压力F≥F总/0.7=279.5/0.7 = 398.5KN。
故压力机的工称压力要大于398.5KN,查表选用J23—40F。
见下表:第4章模具的总装图参考文献【1】付宏生主编. 冷冲压成形工艺与模具设计制造. 北京:化学工业出版社,2005.【2】陈锡栋、靖颖怡主编. 冲模设计应用实例. 北京:机械工业出版社,2004.【3】姜奎华主编. 冲压工艺与模具设计. 北京:机械工业出版社,1998.【4】范有发主编. 冲压与塑料成型设备. 北京:机械工业出版社,2010.【5】薛啟翔主编. 冲压工艺与模具设计实例分析. 北京:机械工业出版社,2008.【6】王孝培主编. 冲压手册. 北京:机械工业出版社,2004. 【7】邢闽芳主编. 互换性与技术测量. 北京:清华大学出版社,2007.。