矿用液压支架设计

摘要

本论文主要阐述了一般掩护式液压支架的设计过程。设计内容包括：选架型、总体设计、主要零部件的设计、主要零部件的校核和液压系统的设计。

由于该煤层厚度适中，选用掩护式液压支架。煤层厚度介于m

~

5.2之

8.3

间，煤层厚度变化较大，选用调高范围大且抗水平推力强且带护帮装置的掩护式支架。支架采用正四连杆机构，以改善支架受力状况。顶梁、掩护梁、底座均做成箱体结构；立柱采用双伸缩作用液压缸，以增加工作行程来满足支架调高范围的需要。推移千斤顶采用框架结构，以减少推溜力和增大移架力。为了提高移架速度，确保对顶板的及时支护，采用锥阀液压系统。

关键词：液压支架液压四连杆机构采煤支架选型推溜移架

Abstract

The article mainly elaborated the general shield type hydraulic pressure support design process. The design content includes: Chooses, the system design, the main spare part design, the main spare part examination and the hydraulic system design.

Because this coal bed thickness is moderate, selects the shield type hydraulic pressure support. Coal bed thickness is situated between between the 2.5~3.8 rice, coal bed thickness change bigger, selects adjusts the high scope big also the anti- horizontal thrust is strong also the belt protects helps the equipment the shield type support. The support uses the four link motion gear, improves the support stress condition. The top-beam, caving shield, the foundation makes the packed in a box body structure; The column uses the double expansion and contraction function hydraulic cylinder, increases the power stroke to satisfy the support to adjust the high scope the need. Passes the hoisting jack to use the portal frame construction, reduces pushes slides the strength and increases moves a strength. In order to enhance

moves a speed, guarantees is prompt to the roof support, uses the mushroom valve hydraulic system.

Key word:The hydraulic pressure support , hydraulic pressure , four-link mechanism , mining coal, support shaping push forwards the conveyer, advancing the powered support.

目录

1 概述 (1)

1.1 液压支架的组成和分类 (1)

1.1.1液压支架的组成 (1)

1.1.2液压支架的分类 (2)

1.2液压支架的工作原理 (2)

1.3 液压支架的支护方式 (5)

1.4支架选型的基本参数 (6)

1.4.1 对液压支架的基本要求 (6)

2 液压支架的总体设计........................................... ７

2.1 液压支架的选型......................................... ７

2.2 液压支架参数的确定..................................... ９

2.2.1 支护强度和工作阻力................................ ９

2.2.2 初撑力............................................ ９

2.2.3 移架力与推溜力................................... １０

2.2.4 支架调高范围..................................... １０

2.2.5 中心距和宽度的确定............................... １１

2.2.6 底座宽度......................................... １１

2.3 采煤机、液压支架和输送机的配套........................ １１

2.3.1 采煤机、液压支架和输送机的配套................... １１

2.3.2 其他附属设备的配套............................... １２

2.4 四连杆机构设计........................................ １２

2.4.1 四连杆机构的作用................................ １２

2.4.2 用优选设计法设计四连杆机构....................... １４

2.5 顶梁长度的确定........................................ １８

2.6立柱及柱窝位置的确定................................... １９

2.7平衡千斤顶位置的确定................................... ２３

2.7.1 平衡千斤顶安装位置的确定原则..................... ２３

2.7.2 平衡千斤顶在顶梁上位置的确定..................... ２４

2.8其它千斤顶技术参数的确定............................... ２６

2.8.1 推移千斤顶技术参数............................... ２６

2.8.2 侧推千斤顶技术参数............................... ２６

2.8.3 前梁千斤顶技术参数............................... ２６

2.8.4 护帮板千斤顶的技术参数........................... ２７

3 液压支架受力分析和计算...................................... ２８

3.1 受力分析计算.......................................... ２８

3.2 支护强度计算.......................................... ３０