METTLER TOLEDO 7562 21m长度DigiTOL货物吊舱车型号说明书

News
Bulk Foods
Industrial weighing and measuring
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(35-40 000lbs ) of freshly made peanut but-ter. The trucks were being filled from three 22 600kg (50 000lb) tanks that held the finished product. The tanks were outfitted with controls that showed how much pea-nut butter was being pumped from the tank into the truck. The customer was interested
in finding a way to cut out the use of these middle tanks and pump the finished prod-uct directly into the tanker trucks.Streamlining production
After reviewing several options, the
METTLER TOLEDO representative present-ed a solution that would allow the peanut butter to be pumped directly from the pro-cessing point directly into the tankers.A model 7562 21m long (70’) METTLER TOLEDO DigiTOL truck scale with a stain-
Over half of all peanuts grown in the U.S. are used in value added products such as peanut flour, peanut oil, roasted peanuts and peanut butter. The outstanding bal-ance are directly consumed or are found in snack foods.
During a recent visit to one of the largest national peanut processing centers in the U.S., METTLER TOLEDO found a way to streamline the peanut butter production in the processing plant.The harvested peanuts were shelled and then added to a crushing processor that also mixed in the additional ingredi-ents. Then the processed peanut butter was dispensed into tanker trucks for dis-tribution to their many customers. Each truck could be filled with 15 800-18 100kg Cutting Production Time Isn’t Peanuts
Peanuts have become a versatile, integrated part of the food industry. They are used by bakeries, ice cream manufacturers, confectioners and in every-day consumer use. The demand for peanut-based products has
grown exponentially over the past several years.
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Publisher
Mettler-Toledo AG Industrial
Heuwinkelstrasse CH-8606 Nänikon Switzerland Production
MarCom Industrial CH-8606 Nänikon Switzerland
Subject to technical changes © 02/2008 Mettler-Toledo AG Printed in Switzerland
V e h i c l e S c
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less steel deck was installed in a pit at the facility, weighing over-the-road vehicles. Its modules are factory manufactured, shot blasted and epoxy painted. Their mar-easy to install. The 7562’s POWERCELL ®system delivers accurate and results to ensure that product is continu-ously shipped and the plant can operate problem free. The facility now weighs the empty trucks directly on the scale platform and this weight is sent via the IND780drive terminal to the processing facility.Filling process in real time
The IND780drive terminal is one of the most advanced METTLER TOLEDO scale terminals. This internet-enabled unit incorporates industry-standard connec-tivity to facilitate communication and data exchange with companies’ control, manufacturing execution and enterprise systems. IND780drive was configured to display the filling process in real time, so while the trucks were being filled the system operators could monitor the pro-high-level alarm was also installed when the truck neared capacity the opera-truck over or under-filled.
stating what they were carrying, the quan-tity of product and showing that they were not violating overweight restrictions. The Production more than doubled
With the previous 22 600kg (50 000lb) almost an additional three hours per tank. Omitting this step allows trucks to con-tinuously enter the facility and be filled without having to tanks to be refilled. The peanut butter is now processed and filled at approximately 6800kg (15 000lbs) an hour. The peanut butter is made and throughout the day more than doubled.
The next time you take a bite out of your favorite ice cream, a peanut butter filled cracker or candy METTLER TOLEDO helped get it to you Fast facts: APR310 Ticket printer Key Features: IND780 Advanced Vehicle Weighing Terminal Housing: Stainless steel, IP69k
Keyboard: 30-key tactile keyboard with numeric keypad, navigation keys, function keys
Display: Backlit LCD graphic display; 320 � 240 pixels; mm; monochrome or active TFT color Mounting options: Panel, desk, wall Suitable platforms/weigh modules: Up to 4 analog per channel, POWERCELL ® MTX, IDNet Scale, X-Base SICS A/D rate: Greater than 366 Hz internal Digital Input/Output: Maximum 40 inputs, 56 outputs
New Wash Down Statistical Quality Control Terminal Waterproof to IP69k – Hygienically Designed
METTLER TOLEDO has added a new model to their SQC16 product line. The IND469SQC stainless
steel terminal is the ideal stand-alone solution for sample based net content control in environments where hygiene is paramount.
The IND469SQC terminal plus applicable
weighing platforms and strip printers has
a rugged and waterproof design, which
enables this system to be used even in ex-
posed locations.
Ingress protection and hygiene
The smooth stainless steel surface and
the design according to EHEDG and NSF
guidelines for use in hygienically sensitive
areas, allows the terminal to be easily and
thoroughly cleaned. It is dust- and water-
proof to IP69k (DIN40050), so a pressure
cleaner can be used.
Easy to use
The design of the terminal and the ease
of use of the SQC application are ideal for
use within the food industry.
Clear graphic display
The clear graphic display consistently pro-
vides the user with essential information
concerning the product, random sample
results or long-term statistics.
Printed reports are protected
Reports on random samples are print-
ed automatically. The paper strip can
exit the printer housing for tearing off
or remain protected against water by
remaining enclosed within the printer,
depending upon your requirements. All
statistical results required by law are saved in the system and can be printed out at any time, along with the complete item list. The same data can also be saved on a computer using the optional BR16
backup/restore software.Fast facts IND469SQC
•­ SQC16 application for net content
control of up to 300 articles
•­ Stainless steel terminal with IP69k
ingress protection for easy cleaning
with a pressure cleaner
•­ Connectivity of wash down
– analog or digital
(IDNet) weighbridges
– Strip printer
Your benefits
•­ Compliance with net content control
legislations (e.g. -mark labeling)
•­ Significant reduction of overfilling costs
•­ Compliance with EHEDG and NSF –
guidelines for equipment used in
hygienically-sensitive areas
•­ Standalone solution (no extra infra-
structure required)
•­ Very low effort for training and
maintenance
European Hygienic
Engineering and
Design Group
Dustproof and suitable
for cleaning with high-
pressure equipment
National
Sanitation
Foundation (US)
European
Council
Directive
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I N D 780 – P r
o c e s s W e i g h i n g T e r m i n a l
TraxEMT™ web-based diagnostics with e-mail alerts
IND780 Panel
connectivity
Serial printer
USB barcode scanner IND780 Harsh
Tank scale with material
transfer control
The IND780 weighing terminal offers a total control solution with the right com-
bination of precise weighing technology, seamless connectivity, broad communi-cations features and advanced user in-terface controls.
Maximizing productivity in the toughest conditions
• Panel or wall/desk hygienically designed enclosure with up to IP69k for heavy washdown environments • Bright 145 mm QVGA graphical LCD display available in monochrome or Active TFT Color
• Different choices of SmartTrac™ displays allow users to easily visualize their over-under check-weighing or material transfer processes
Have you had a complex process or manual weighing application that required you to either sacrifice performance or compromise between conflicting solutions? The IND780 provides all the power, reliability and flexibility in a single terminal to overcome these challenges in managing a weighing process.
• High speed multi tasking processor with the fastest A/D at 366 Hz provides increased operational throughput • Handles up to 4 scales and a sum scale concurrently
Lowering operating, maintenance, and compliance costs
• Reduce integration costs with the standard 10/100 base-T Ethernet, USB and serial ports
• Direct PLC fieldbus and digital I/O capabilities
• Use TraxEMT™ Embedded Main- tenance Technician as a
preventative strategy to predict and plan scale maintenance
In tolerance condition
Under tolerance condition
Over tolerance condition
Over-Under SmartTrac™ display
Power and Performance
for Advanced Weighing Applications
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• Maintenance, alibi and change logs record calibration and maintenance performed on the system, track errors with the system to ensure the weigh- ing is always accurate and record all transactions performed on the system ensuring a maximum of traceability • Support cluster networking of remote terminals
IND780 TaskExpert™ –
meeting customization needs • Built-in programmable platform to interact with the terminal’s variables and functions
• Create custom user interface inclu- ding graphics, softkeys, labels, text-boxes or selection boxes • Implement I/O control through the terminal’s ladder logic engine • Create and manage the terminal’s database (Microsoft ® SQL Server™ 2000 Windows ® CE edition)
• Runs up to 12 simultaneous programs • PC-based development tool elimi- nates the need to learn complex line- oriented programming languages • Allows customized interfaces to PC based MES, ERP, and QC software applications
IND780 Key customer benefits:• Allows fast and repeatable weighing every time
• Easy integration of multiple scales into PLC/ PC networks TaskExpert flow-chart based development tool
TaskExpert Development Tool program documentation •­ Variables list •­ Flow-charts •­ Parameters list •­
Text code
PC-based programming tool for easy configuration of custom applications
• Reduces operations cost with predictive maintenance
• Expandable and customizable solutions • Intuitive operation and display improves productivity • Simple yet powerful programm- able platform and tool reduces custom engineering effort • Tough, durable and hygienic industrial design with features to meet standards like EHEDG and NSF • Fast digital I/O available for
accurate material transfer control
TaskExpert Development Tool Layout
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Key Benefits of InspireX bulk flow systems:
•­ Assurance of product quality and brand protection
•­ Highest hygiene standards in the industry to prevent bio-contamination
•­ Detection and elimination of metal, stone, bone, glass and high density plastic contaminants
•­ Multi lane flap reject mechanism to minimize waste and improve productivity •­ Automatic product set up in minutes and self calibration to maximize uptime
•­ Easy to retro fit with fully customized conveyors and a choice of in-feed mechanisms •­ Optimized throughput with an inspection capacity of up to 12 tons per hour, and widths from 300mm to 600mm (larger sizes are available)•­ Full traceability via a unique user sign in system •­ Local service and support network with global reach
X -r a y I n s p e c t i o n
X-ray Inspection of Bulk Flow Products Fast and Efficient Contamination Detection
Founded over 20 years ago, Ozgur now employs 150 people and produces over 25 000 tons of dried fruit per year, export-ing into European countries including UK, Germany, France, Netherlands, Belgium, Italy, Denmark, Spain and Austria, and as far a field as Australia. Their stringent manufacturing procedures and com-mitment to quality led them to consider the product inspection solutions from METTLER TOLEDO.
With the primary contaminants being metal and stone, and glass to a lesser extent, an X-ray inspection system from METTLER TOLEDO Safeline was selected as it has the capability to detect and elimi-nate these foreign bodies simultaneously, offering a reliable solution to contamina-tion detection. With five to seven tons of fruit being processed an hour the Safeline InspireX R40 bulk flow system (with a 600mm inspection width), was positioned at the end of the processing line before the packaging and casing of the fruit, provid-ing the final quality assurance check.Installed since August 2006, Mr Halil Adali
the General Manager commented: “The Safeline X-ray inspection system has been very easy to use and was installed into our existing production line with minimal adjustment. The reliability of the system has been very good, exceeding our expec-tations.” Fitted with a multi flap reject mechanism, the system ensures that the Ozgur Tarim A.S., one of the leading exporters of dried Turkish rasins, relies on X-ray inspection systems from METTLER TOLEDO Safeline ® to ensure the highest product quality and safety. By eliminating not only metal contaminants but also stones and glass from the fruit, quality is assured before the final packaging of the product.
detected contaminants along with mini-mal good product are rejected.
Ms Bilge Taskin from the quality assur-ance team remarked: “We are very satisfied
with the performance of the InspireX R40 bulk flow system, running at a capacity of six to seven tons per hour, with success-ful detection of not only metal but also quartz, one of the more common stone contaminants.”
Tank, Silo and Conveyor Weighing Get an Extra Portion of Safety
The SWC515 PINMOUNT weigh module combines precision weighing and easy installation with an unusual high level of safety.
With the SWC515 PINMOUNT weigh mod-ule you can convert tanks, silos, mixers or conveyors into high precision weighing systems. The symmetric design provides redundant safety features like 360° check-ing, ensuring installation errors are mini-mized. Further features include dual lift-off protection to cope with wind forces, dual drop-down stop to cope with even the worst cases of dropping and optional dual stabi-lizers suitable where dynamic side loads oc-cur for example in mixers and conveyors. The product is available in 304 stain-less steel and the built-in load cell has
IP68 protection making it ideal for food
applications and other heavy cleaning
requirements.
The compact design and low weight (23 kg)
allow for quick installation. As the weigh
module can be fully loaded without load
cell in place additional protection of the
load cell while installation is provided.
Stabilizer
Base plate
Top plate
SWC515 PINMOUNT with optional stabilizer
SWC515 PINMOUNT without stabilizer
Key customer benefits
•­ High level of safety due to
redundant features
•­ Precise process control through
approved rocker pin load cell
•­ Installation savings through compact design
and load cell protection
Fast facts SWC515 PINMOUNT
•­ 360° horizontal checking
•­ Redundant safety features
•­ Dual optional stabilizers for
dynamic scales
•­ Capacity range 7.5 t–22.5 t
•­ OIML 3000e, NTEP 6000d
•­ ATEX, FM approval as standard
•­ Stainless or zinc plated hardware
•­ IP68 protected load cell
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For more information
Your METTLER TOLEDO contact:
USA
Mettler-Toledo, Inc.1900 Polaris Parkway Columbus, OH, 43240Tel. (1) 800 523 5123Canada
Mettler-Toledo, Inc. 2915 Argentia Road, Unit 6Mississauga, Ontario, L5N 8G6Tel. (1) 905 821 4200Mettler-Toledo AG Sales International CH-8606 Greifensee Switzerland
Tel. + 41 44 944 22 1
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1. Wash down net content control: IND469rem/KA3s
2. BBA449 over/under check scale with colored backlight
3. Halogen moisture analyzers
A Wide Range of Solutions to Improve Processes
1. Brochure: Straight talk about your next truck scale
2. Brochure: Process weighing
3. Weighing Components Catalog 2007/08
4. Industrial Weighing Catalog 2008
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Learn from our specialists – our knowledge and experience are at your disposal in print or online.Learn more about all of our solutions for the bulk food industry on our website. You can find information on a wide range of topics to improve your processes, includ-ing case studies, application stories, re-turn-on investment calculators, plus all the product information you need to make an informed decision.
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Yellow – weight above tolerance
Green – weight within tolerance
Red – weight below tolerance。