聚乙烯热敏胶热敏胶肥皂胶片加热器介绍说明书

Introduction
Design Guide P olyimide Heaters Silicone Rubber Heaters (foil)Standard P olyimide & Rubber Rubber Heaters (wire-wound)Mica Heaters Thermal-Clear Heaters All-P olyimide Heaters Sensors,Controllers &Accessories
Reference
Thin, flexible heating solutions from -200 to 200°C
Overview
P olyimide (Kapton™) is a thin, semitransparent material with excellent dielectric strength. P olyimide Thermofoil™ heaters are ideal for applications with space and weight limitations, or where the heater will be exposed to vacuum, oil, or chemicals.•Thin, lightweight heaters allow you to apply heat where it’s needed, reducing operating costs
•Etched-foil heating technology provides fast and efficient thermal transfer
•Customized options (i.e. SMT components, flex leads and con-nectors) offer turnkey solutions to drastically reduce assembly time and increase productivity
•Custom profiling gives uniform thermal performance of the heating output to improve processing yields and productivity • FE P internal adhesive for use to 200°C (392°F)• UL component recognition available
• Suitable for vacuum environments (NASA-R P -1061)
• NASA approved materials for space applications (S-311-P -079)• Resistant to most chemicals: acids and solvents • Radiation resistant to 106rads if built with polyimide-insulated leadwire (custom option)• Very small sizes available
• Fluid immersible designs available (not standard)
Typical applications
• Medical diagnostic instruments and analyzers • Maintain warmth of satellite components
• P rotect aircraft electronic and mechanical devices against cold at high altitudes
• Stabilize optoelectronic components • Test or simulate integrated circuits
• Enable cold weather operation of outdoor electronics such as card readers, LCDs or ruggedized laptops
• Maintain constant temperature in analytic test equipment
Custom options
• Custom shapes and sizes:
P olyimide / FE P – 22" x 42" (560 x 1065 mm)P olyimide / WA/ULA – 22”x 72”(560 x 1825 mm)• Custom resistance:
P olyimide / FE P – 450 Ω/in² (70 Ω/cm²)
P olyimide / WA/ULA – 1500 Ω/in² (233 Ω/cm²)
• WA or ULA internal adhesive is more economical than FE P for most custom designs that operate below 150°C
• Available with surface mount sensors, connectors, heat sinks and even integral controllers
• NASA approval is available in nearly all of the standard size P olyimide heaters
• TÜV or UL recognition marking is optional • Tighter resistance tolerance • RoHS compliance
•Contact Access: Minco Sales and Support for
I n t r o d u c t i o n
D e s i g n
G u i d e
P o l y i m i d e H e a t e r s S i l i c o n e R u b b e r H e a t e r s (f o i l )
S t a n d a r d P o l y i m i d e & R u b b e r
R u b b e r H e a t e r s (w i r e -w o u n d )M i c a H e a t e r s T h e r m a l -C l e a r H e a t e r s
A l l -P o l y i m i d e H e a t e r s S e n s o r s ,C o n t r o l l e r s &A c c e s s o r i e s
R e f e r e n c e
Specifications
Temperature range:-200 to 200°C (-328 to 392°F). Upper limit with 0.003”(0.08 mm) foil backing is 150°C (302°F).Material:.0.002”P olyimide/0.001”FE P , (0.05/0.03 mm).Resistance tolerance:±10% or ±0.5 Ω, whichever is greater.
Dielectric strength:1000 VRMS.
Minimum bend radius:0.030”(0.8 mm).Leadwire:Red P TFE insulated, stranded.
Current capacity (based on 100°C max. ambient temp.):AWG 30 - 3.0 A AWG 26 - 5.0 A AWG 24 - 7.5 A AWG 20 - 13.5 A
Maximum heater thickness:Over element 0.012”(0.3 mm)Over leads
AWG 30 (0.057 mm²)0.050”(1.3 mm)AWG 26 (0.141 mm²)0.060”(1.5 mm)AWG 24 (0.227 mm²)0.065”(1.7 mm)AWG 20 (0.563 mm²)0.085”(2.2 mm)
Add 0.005”(0.1 mm) to above dimensions for foil backing.Dimensional tolerance:6”(150 mm) or less
±0.03”(±0.8 mm)6.01 to 12”(150 to 300 mm)±0.06”(±1.5 mm)Over 12”(300 mm)
±0.12”(±3.0 mm)
Tighter tolerances are available on custom designs if needed.
Polyimide/FEP Heaters Maximum Watt Density
P SA i s 20 W/in² (3.1 W/cm²).
-148°F -103°F -58°F -13°F 32°F 77°F 122°F 167°F 212°F 257°F 302°F 347°F 392°F 437°F 60
5040
30
20
10
9.3
7.75
4.65
3.1
1.55
-100°C -75°C -50°C -25°C 0°C 25°C 50°C 75°C 100°C 125°C 150°C 175°C 200°C 225°C
BM3 Shrink Band
Stretch tape or C l amped
12 P SA w/ A l uminum
Acry l ic P SA w/ A l uminum
Acry l ic P SA
#15 Epoxy
MOUN T ING ME T HOD
HEATER:
0.002” P OLYIMIDE (0.05mm)0.001” ADHESIVE (0.03 mm)
Introduction
Design Guide
P
olyimide Heaters
Silicone Rubber Heaters (foil)
Standard P olyimide& Rubber
Rubber Heaters(wire-wound)
Mica Heaters
Thermal-Clear Heaters
All-
P
olyimide Heaters
Sensors,Controllers &Accessories
Reference
Stock Polyimide Thermofoil™ Heaters
These heaters are normally available from stock for immediate
shipment. Voltage and wattage values are for reference only.
Heaters may be operated at other voltages if they do not
exceed the maximum allowable watt density ratings.
See "Standard P olyimide & Rubber Heaters" (pages 22-31) for
these and other models with additional ordering options:
•Greater selection of resistances
•Variable lead length
•More backing options
•UL recognition marking U
Specification options
Type (configuration)
*Resistance tolerance is ±10% or ±0.5 Ω, whichever is greater
Note: Standard leadwire length is 12" (305mm) minimum
Commercial Grade Polyimide Heaters Reliable heating options at an affordable price
I n t r o d u c t i o n
D e s i g n G u i d e
P o l y i m i d e H e a t e r s S i l i c o n e R u b b e r H e a t e r s (f o i l )
S t a n d a r d P o l y i m i d e & R u b b e r R u b b e r H e a t e r s (w i r e -w o u n d )M i c a H e a t e r s T h e r m a l -C l e a r H e a t e r s
A l l -P o l y i m i d e H e a t e r s S e n s o r s ,C o n t r o l l e r s &A c c e s s o r i e s
R e f e r e n c e
Design Guide
P olyimide Heaters Silicone Rubber Heaters (foil) Standard P olyimide& Rubber Rubber Heaters(wire-wound) Mica Heaters Thermal-Clear Heaters
All-
P olyimide Heaters Sensors,Controllers &Accessories
Reference
I n t r o d u c t i o n
D e s i g n G u i d e
P o l y i m i d e H e a t e r s S i l i c o n e R u b b e r H e a t e r s (f o i l )
S t a n d a r d P o l y i m i d e & R u b b e r R u b b e r H e a t e r s (w i r e -w o u n d )M i c a H e a t e r s T h e r m a l -C l e a r H e a t e r s
A l l -P o l y i m i d e H e a t e r s S e n s o r s ,C o n t r o l l e r s &A c c e s s o r i e s
R e f e r e n c e
Design Guide
P olyimide Heaters Silicone Rubber Heaters (foil) Standard P olyimide& Rubber Rubber Heaters(wire-wound) Mica Heaters Thermal-Clear Heaters
All-
P olyimide Heaters Sensors,Controllers &Accessories
Reference
I n t r o d u c t i o n
D e s i g n G u i d e
P o l y i m i d e H e a t e r s S i l i c o n e R u b b e r H e a t e r s (f o i l )
S t a n d a r d P o l y i m i d e & R u b b e r R u b b e r H e a t e r s (w i r e -w o u n d )M i c a H e a t e r s T h e r m a l -C l e a r H e a t e r s
A l l -P o l y i m i d e H e a t e r s S e n s o r s ,C o n t r o l l e r s &A c c e s s o r i e s
R e f e r e n c e
Design Guide
P olyimide Heaters Silicone Rubber Heaters (foil) Standard P olyimide& Rubber Rubber Heaters(wire-wound) Mica Heaters Thermal-Clear Heaters
All-
P olyimide Heaters Sensors,Controllers &Accessories
Reference
I n t r o d u c t i o n
D e s i g n G u i d e
P o l y i m i d e H e a t e r s S i l i c o n e R u b b e r H e a t e r s (f o i l )
S t a n d a r d P o l y i m i d e & R u b b e r R u b b e r H e a t e r s (w i r e -w o u n d )M i c a H e a t e r s T h e r m a l -C l e a r H e a t e r s
A l l -P o l y i m i d e H e a t e r s S e n s o r s ,C o n t r o l l e r s &A c c e s s o r i e s
R e f e r e n c e。