船舶电缆敷设工艺标准
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浙江造船有限公司工艺标准版本号 A
ZJ1E-001-2010修改次第00
电缆敷设工艺标准总页数21
电缆敷设工艺标准
生效日期:
编制日期
校对日期
审核日期
批准日期
目录
1范围 (3)
1 Scope (3)
2 规范性引用文件 (3)
2 Reference documentation (3)
3 电缆敷设前的准备工作 (3)
3 preparing work before cable laying (3)
3.1 图样和技术文件的准备 (3)
3.1 Preparing for drawing and technical files (4)
3.2 根据电缆清册进行电缆切割备料 (4)
3.3 贯通件进行定位 (5)
3.3 Cross-things orientation (5)
3.4 在船体构件和甲板上开孔 (5)
3.4 Drill hole on structural members and deck (5)
3.5 支承件、贯通件、安装件的焊装 (6)
3.5 Welding supporter, cable coaming and installation (6)
3.6 人员 (7)
3.6 Personal (7)
4 电缆敷设 (7)
4 Cable laying (7)
4.1 敷设方式 (7)
4.1 cable laying form (7)
4.2 敷设要求 (8)
4.2 requirement of cable laying (8)
4.3 特殊场所电缆敷设要求 (14)
4.3 cable laying requirements in special place (14)
5 电缆紧固 (18)
5 cable tightness (18)
5.1 紧固的一般要求 (18)
5.1 demands of tightness (18)
5.2 紧固件安装形式及要求 (19)
5.2 form and requirement of fastener (19)
1范围
1 Scope
本规范规定了电缆施工前的准备工作、电缆敷设、电缆紧固、接地工艺的方式和要求。
本规范适用于本规定生效后合拢的船舶.
This workmanship regulates the ways and demands of preparing work before cable working, cable laying, cable tightening and grounding workmanship. This rule applies to the vessel that closed after this rule entered into force.
本通用工艺与某船型的专用工艺矛盾,以专用工艺为准。
与别的通用工艺矛盾的,以生效晚的为准。
If this general workmanship contradictions with one vessel’s dedicated workmanship, the special workmanship is more powerful. If it contradictions with other general workmanship, the one go into effect later is more powerful.
2 规范性引用文件
本文符合 CB/T 3908-2007 要求
本文主要引用
CB 3386.1-92 《船用电缆耐火贯穿装置技术条件》
本文提到的“细小电缆”指单芯导流铜芯截面积小于3mm2的单芯或多芯电缆。
2 Reference documentation
This paper accords with the demands of CB/T 3908-2007
This paper mainly refer to CB 3386.1-92:
‘cable fire-resisting impenetrate device and technical conditions in ship’
In this paper “tiny cable” means single core cable or multiply core cable’s area of electric copper core less than 3mm2
3 电缆敷设前的准备工作
3 preparing work before cable laying
3.1 图样和技术文件的准备
电气系统图
电气设备布置图
综合电装图
电缆敷设线路图
电缆表册
绝缘布置图
甲板敷料布置图
电气施工工艺
其他有关图样和技术文件
3.1 Preparing for drawing and technical files
Electrical system drawings
Electrical equipment arrangement drawings
Integrative electrical lofting drawings
Cable laying circuit diagrams
Cable tables
Insulation arrangement drawings
Deck covering arrangement drawings
Electrical working workmanship
Other related drawing and technical files
3.2 根据电缆清册进行电缆切割备料
3.2 Cable cutting according to cable table
3.2.1 事先做好电缆临时标牌,标牌上注明电缆编号、规格、长度、起终点设备名称和位置,每根电缆二块。
3.2.1 Cable temporary mark must be made before working; we should mark cable number, specification, length, name of starting and ending equipment and position, each cable for two temporary mark.
3.2.2 按“电缆清册”规定的长度做好电缆穿过隔舱或甲板的停止标记。
3.2.2 Stop mark of cable through bulkhead or deck should be made according to the length regulated by cable manual.
3.2.3 每根电缆切割时,随时将临时标牌包扎于该电缆的两端。
3.2.3 When cutting each cable, temporary mark should be bound on cable’s starting and ending end.
3.2.4 电缆的切口应避免受潮影响绝缘,必要时可采取包扎封口措施。
3.3.4 The cut of the cable should avoid damp that may affect insulation, some methods such as bind heal should be taken place when necessary.
3.2.5 按照“电缆清册”规定的拉敷地点及顺序将电缆依次卷入电缆筒备用。
3.2.5 The cable should be rolled into cable box according to the place and order required by cable manual.
3.2.6 按照先主干后局部的原则
3.2.6 The principle is that main part first then local part.
3.3 贯通件进行定位
根据“电气设备布置图”、“电舾装布置图”于船上对电缆支承件和贯通件进行定位。
3.3 Cross-things orientation
Orientation of cable supporter and cross-things should accord to electrical equipment arrangement drawing and electrical outfitting arrangement drawing.
3.4 在船体构件和甲板上开孔
3.4 Drill hole on structural members and deck
3.4.1 开孔一般应为圆形或腰圆形,如开孔为其它形状,其折角应为圆角。
3.4.1 In general, the shape of hole need to be circle or shallow oval, if the shape of hole is others, it’s angle need to be round corner.
3.4.2 在横梁、肋骨及纵衍上开孔见图1。
开孔边缘至纵桁面板的距离H应不小于纵桁腹板高度h的40%。
当贯通件开孔尺寸超过上述规定进行强度补偿时,应与船体结构设计联系。
下图中C区域不准开孔
3.4.2 Consult picture 1 if drill hole on beams, frames or Girder. The distance H between edge of hole and Girder panel should not less than 40% of Girder Web plate height h. When the size of
3.4.3 在甲板上开孔
a) 开孔的形状为圆形或腰圆形,孔的长宽比不小于2,其长轴应尽量沿艏艉线方向布置,以保证在相同的面积情况下减少沿船宽方向的开孔宽度。
b) 在船肿二分之一船长的区域内的强力甲板上开孔,沿船宽方向的开孔尺寸不得超过货舱口至船边距离的6%,其它处甲板上开孔,腰圆形开孔宽度不得超过货舱口至船边距离的9%,圆形的开孔则不超过上述距离的6%。
当贯通件开孔尺寸超过上述规定进行强度补偿时,应与船体结构设计联系。
3.4.3 Drill hole on deck
a)The shape of hole need to be circle or shallow oval ,the ratio of hole length to width is not less than 2,its long shaft should be disposed along the line that forecastle to poop as exactly as possible in order to at the same area reducing width of hole in direction of ship beam.
b) Drill hole on strength deck about area of 50% ship length around amidships, the ratio of the size of hole in direction of ship beam to the length that hatch covers to side of ship should not more than 6%, drill hole on the other area of deck, the radio of width of shallow oval hole to the length that hatch covers to side of ship should not more than 9%, if the shape of hole is circle should not be more than 6% to above-mentioned length. When the size of cable coaming excess above-mentioned prescript needs to repair intensity, we should be contact with engineer of hull structure.
3.5 支承件、贯通件、安装件的焊装
3.5 Welding supporter, cable coaming and installation
3.5.1 备齐所需贯穿件,支撑件,安装件,工具,材料
3.5.1 Prepare for supporter, cable coaming, installation, tool and material.
3.5.2 电缆支承件、贯通件应焊接牢固,应能保证电缆紧固而不致脱落。
电缆框、
筒在船体舱壁或甲板上的焊接应采用双面连续焊,以保证强度,达到水密要求。
3.5.2 Supporter of cable and cable coaming should weld well, must ensure cable tightness but not desquamate. The welding of Cable box and cable canister on bulkhead and deck should be continuous and double-face, in order to ensure intensity and requirement of water tightness.
3.5.3 支承件和安装件的撑脚不应直接焊接在主甲板以下的船壳板上,也不应直
接焊接在球扁钢的端面上。
3.5.3 Supporting leg of supporters and installation should not weld on side plate under the main deck, either on the surface of the bulb bar.
3.5.4 若在水密舱壁、油柜和水柜上焊接底脚,则须加装加强复板焊接。
3.5.4 If welding on water tightness bulkhead, oil tank and water tank, reinforcement plate should be added.
3.5.5 所有焊接件在焊接后应随即清除焊渣,并涂以防锈漆。
电缆敷设前,电缆通
道部分应预先涂以完工漆。
3.5.5 Slag welding must be cleared after all the welding work and rust resistance painting should be painted. Before cable laying, cable passage should be painted with finished painting.
3.5.6 电缆直径小于25mm且电缆支撑件之间高度差超过100mm 中间应该加支撑件过渡。
电缆直径大于25mm且电缆支撑件之间高度差超过250mm 中间应该加支撑件过度。
3.5.6 If the cable diameter D<25mm and the height error between cable supporters more than 100mm, supporters should be added for transition. If the cable diameter D≥25mm and the height error between cable supporters more than 250mm, supporters should be added for transition.
3.6 人员
3.6 Personal
电缆敷设施工人员上岗前应进行船舶电缆敷设的工艺知识和安全生产知识的应知、应会培训。
Cable laying workers should be accepted the workmanship knowledge and security production knowledge training before mount guard.
4 电缆敷设
4 Cable laying
4.1 敷设方式
4.1 cable laying form
4.1.1电缆敷设采取分层,分束,分支的方式。
分束:即是动力电缆与信号电缆分束。
分层:电缆扎在电缆托架上方,一般较长较粗的在下层。
电缆扎在电缆托架下方,一般较长较粗的在上层。
分支:分清径直走向的电缆与转弯的电缆,避免过多的分支。
尽量将分叉处放于隐蔽处。
4.1.1 Cable laying must be divided into layer, splitter and branch.
Splitter: shelf drives cable and signal cable
layer :Cable tied above cable tray, in general longer and thicker cable laying below.
When cable is bunched under the cable tray, longer and thicker cable is laid on top.
Branch: make it clear that straight cable and flexible cable, avoid overmuch embranchment. Try best to put embranchment in secluded place.
4.1.2电缆拉敷前,应检查线路上所有支承件、贯通件、安装件有无遗漏,有无锐边和毛刺,焊接是否牢靠,是否均已涂有防锈漆及完工漆。
电缆开始拉敷后,在敷设线路上及附近,尽可能避免进行气割和焊接,以免灼伤电缆,否则应有临时防护措施。
4.1.2 before cable laying ,check all supporters ,cable coaming and installations in the line in afraid of missing ,sharp side and burr, check the fastness of the welding and if all rust-resistance and finished painting have been finished .when cable laying start , make sure avoid gas cutting and welding working on the way to cable laying and nearby that may burn the cable ,otherwise, some temporary protecting methods should be used .
4.1.3电缆拉敷前,应仔细核对电缆代号、规格、长度、起终点设备名称和位置以及中间停止点,它们与电缆清册和图纸是否相符,并检查电缆有否损伤。
电缆拉敷时,应使电缆沿着已检查合格的支承件、贯通件的敷设线路方向连续均匀地移动,不得强力硬拖,以免损伤电缆。
4.1.3 Before cable laying, please check the code name , specification ,length ,name of the starting and terminate equipment and middle stop point carefully to see if they accord with the cable manual and the drawing and if they get hurt. When cable laying, the cable should move continuous and even along the eligible supporters, cable coaming and directions, pull by force is not allowed for the reason of hurting the cable.
4.1.4不同护套的电缆混合拉敷时,应特别注意防止电缆相互磨擦而损伤其护套层。
每根电缆拉敷完毕后,均需把电缆理齐整平,校对长度,并把到位电缆或下一步再拉敷的电缆圈好,挂在设备附近。
不得-将电缆随地乱抛,任意踩踏。
4.1.4 When laying the cable with different sleeves, pay more attention to cable friction that may hurt the cable sleeves. After every single cable is finished, we must make cable tidy, check the length and put the cable which will be used next step nearby the equipment .throwing the cable anywhere and trampling are not allowed.
4.1.5所有电缆拉敷完毕后,应根据系统图全面核对电缆型号、规格及进入设备的长度和总数。
核对无误方可紧固电缆,接线。
4.1.5 When finish all of the cable laying work, check cable’s type, specification and the length of inserting the equipment and the total numbers. If there is no mistake, fasten the cable and connect the wires.
4.2 敷设要求
4.2 requirement of cable laying
4.2.1 概述:
主干电缆暗式敷设时,敷设路径上的封闭板必须便于开启。
所有电缆线路的分支接线盒若为暗式安装时,则封闭板必须便于开启,并有耐久标志。
不应将电缆敷设在隔热或隔音绝缘层内,也不应在电缆上喷涂油漆、泡沫塑料等热材料。
冷藏室、锅炉舱等处的电缆应全部明线敷设,居住室应尽可能采用暗式敷设。
居住室电缆若采用明线敷设,可采用滞燃塑料槽予以保护。
4.2.1 summarize:
When hidden Laying Backboneless cable, make sure it is convenient for seal plate to start on the path of laying. When embranchment junction box of all cable paths use hidden installation, make sure it is convenient for seal plate to start and have endurable indication. Not only we shouldn’t lay cable through thermal insulation and Sound proof insulation but also should not
paint heat preserve material such as paint and foam. Cable of Refrigerating chamber, boiler room etc all should lay in use of open wire, cable in accommodation should try best to use of hidden installation. If cable in accommodation use open wire, it could protect cable with fire retardant Plastic groove.
4.2.2应防止机械损伤
尽量避免在货舱、贮藏室、甲板上、舱底花钢板下等易受机械损伤的场所敷设电缆,若无法避免时,则货舱、贮藏室、甲板上需设置电缆护罩或电缆管加以防护舱底钢板下穿金属电缆管。
货舱和甲板上的电缆护罩厚度,一般不应小于3mm,以保证足够强度。
尽量避免在可动或可拆的部位敷设电缆,以免活动件移动或拆装时损伤电缆,无法避免时装可拆接头。
电缆穿过甲板时,应采用金属电缆管、电缆筒或电缆围板保护。
4.2.2 Avoiding mechanical damage
It had better not lay cable in cargo room, store room, deck, under bilge checkered deck where cable may be damaged by machine. If cannot avoid, protect metal cable pipe by cable covers or cable pipe in cargo hold, store room, deck when cable go through bilge armor plate. Cable covers in cargo hold and deck should not less than 3mm in order to protect enough intensity. We’d better not lay cable at movable and knock-down place avoid damage cable when remove movable hardware, if cannot avoid need install movable connector. It should be protected by metal cable pipe, cable canister or cable boarding when cables go through deck.
4.2.3 弯曲及接头
电缆敷设不应跨过船体伸缩接头,如确实不能避免时,电缆应保证有一定伸缩裕度,或者加分断式接线箱。
电缆敷设的弯曲内半径应在允许范围内,最小弯曲内半径应符合下表的规定。
4.2.3 Bend and connection
Cable shouldn’t stride over flex connection of ship, if can’t avoid, cable must ensure has some flex margin or adding a separate type connection box. Semi diameter of cable must be laid in allowed; minimum of semi diameter must accord with the following list prescript.
电缆敷设最小弯曲半径
电缆结构cable structure
电缆外径 D
Diameter D 最小弯曲半径The least bend
radius
绝缘insuation
外护套Outside protective sleeve
热塑性或热固性材料(铜导体圆形)
heat plasticity or thermosetting material
非铠装,非编织
Not armoured,intertexture
≤25 mm 4D
>25 mm
6D 金属编织任何
(copper core is circle )
Metal intertexture
any
金属铠装 Metal armoured 合成树脂,金属薄片 Compound colophony ,metal
flake
8D
热塑性或热固性材料(铜导体非圆形) heat plasticity or thermosetting material (copper core is circle )
任何 any 矿物 mineral
硬金属 rigid metal
6D
4.2.4 防火
电缆应尽量远离热源敷设。
电缆离蒸汽管、排汽管及其法兰、电阻器、锅炉等热源的空间距离一般应不小于100mm ;电缆与蒸汽管、排汽管 交叉时,其空间距离一般不应小于80mm ,否则应采取有效的隔热措施。
电缆应避免穿越易燃、易爆和有腐蚀性气体影响的场所(如氧气间、油漆间、蓄电池室、煤仓、弹药库等)。
对必不可少的照明电缆或本场所工作电缆应敷设在金属管内。
金属管穿过舱壁时,应保持其原有的密封性能,以防止有害气体进入其它舱室。
具有不同允许工作温度的电缆不应敷设在一起,如敷设在一起,则同束内所有电缆的允许工作温度应以该束中允许工作温度最低的电缆为准。
用于重要设备或应急动力设备、应急照明,以及应急状态下使用的船内通信或信号设备的电缆应尽量远离厨房、洗衣间、机器处所及其舱棚,以及其它高度失火危险处所,但对这些处所中的设备供电的电缆可例外。
4.2.4 Fireproofing
When lay the cable please keep away from heat power. In general, the distance between the cable and steam pipe, exhaust pipe, flange, resistance, boiler and other heater shouldn ’t less than 100mm; when cable cross with steam pipe and exhaust pipe, its distance shouldn ’t less than 80mm, or some useful adiabatic methods would be used.
The cable should avoid throughing the place of flammability, explode, causticity gas (such as oxygen room, painting room, secondary cell room, bunker, magazine and so on). Some required lighting cable should be laid in the metal pipe. When cable through bulkheads, keep its seal function to prevent the innocuousness gas from coming into other tanks (these tank ’s lighting lamps don ’t use cable sleeves).
Cable with different allowed working temperatures should not lay together, when they have to, all of the cable in the same splitter’s allowed working temperature is the lowest allowed temperature in the splitter.
Cable used in the important equipment or emergency motivity equipment and communication
or signal equipment under the condition of emergency should keep away from galley, laundry, machine and its tank shed, besides other easily fire happening places. However, cable used to supply power to these places is not included.
4.2.5 环境
电缆敷设应防止潮气凝结和油、水的影响。
尽量避免在有潮气凝结、滴水和有油、水侵入的场所敷设电缆。
在易受油水浸渍的花钢板下敷设电缆时,应将电缆敷设在金属软管、管子、管道内,管子或管道应贴近花钢板安装,其两端一般应高出花钢板200mm以上,并用填料函或护圈填塞堵料封闭。
在潮湿舱壁上敷设电缆时,电缆与舱壁间至少应有20mm的空间。
4.2.5 Environment
Cable laying should avoid humidity cancelation and the effect of oil and water. Try to avoid laying cable in the humidity cancelation place and drop oil, water place.
When lay the cable under checkered where easily soaked by oil and water, cables should be laid in metal pipe or conduit (add metal hose), metal pipe or conduit should be installed against checkered, its two ends have to higher than checkered 200mm and sealed by stuffing box. When lay the cable on humidity bulkhead, the distance between cable and bulkhead shouldn’t less than 20mm.
4.2.6 成束电缆的敷设
具有不同允许工作温度的电缆不应敷设在一起,如敷设在一起,则同束内所有电缆的允许工作温度应以该束中允许工作温度最低的电缆为准。
对要求两路供电的重要设备,例如操舵装置的供电及其控制用的两路电缆,应尽最大可能在水平及垂直方向远离敷设。
对具有双套设备的重要设备或互为备用完成同一重要功能(例如机舱传令钟等)的双套系统,其各自的供电及其控制用的两路电缆,应尽最大可能在水平及垂直方向远离敷设。
具有不同护套或外护层的电缆,若敷设时可能损坏其它电缆的护套或外护层时,一般不应成束敷设在一起。
电力推进装置的主电路电缆应与励磁电缆和其它低压电缆分开敷设。
4.2.6 Lay splitter cable
Cable with different allowed working temperatures should not lay together; when they have to lay together all of the cable in the same splitter’s allowed working temperature is that the lowest allowed temperature in the splitter.
As for the important equipment required two routes power supply, such as power supply and its control used two routes of steering gear, try best to lay cable in level and vertical direction.
As for the equipment with two sets equipment or standby for each other to finish an important function, its power supply and control used two routes cable should be laid vertically and horizontally.
Cable with different outside sleeves or protective sleeves, when they are laid may hurt other outside sleeves or protective sleeves; they are not allowed to lay splitter.
Main electro circuit cable and excitation cable of power propulsion system should be depart from low current cable.
4.2.7 交流单芯电缆敷设
三相系统均应采用三芯对称电缆,若在电流20A以上的电力系统采用单芯电缆,其敷设应符合以下要求:
属于同一线路的电缆应该在同一管子、管道或电缆槽内。
同一线路的电缆应相互紧贴按品字形敷设,相邻的电缆间隙不得超过电缆直径。
同一线路单芯电缆之间不能夹入磁性材料。
电缆穿越舱壁时,应该将电缆聚拢相邻穿舱。
其穿越方式应该使电缆之间没有磁性材料。
若每相有好几根单芯电缆并联,所有电缆要沿着相同路线敷设,且应该具有相同截面积。
为了防止电磁场分布不均使附近铁磁材料生热,电缆应按下表排列
交流单芯电缆排列表
每相并联根数一层排列顺序二层排列顺序
2 ABC CBA ABC CBA
3 ——
ABCA BCABC
4 ——ABCABC CBACBA
5 ——
ABCABCA BCABCABC
6 ——ABCABCABC CBACBACBA
4.2.7 Laying of A.C single core cable
Three phase system all should use three core symmetry cable,it use single core cable when current exceed 20A and should meet the following requirement .
a) Cable that belongs to the same line should in the same of pipe, pipeline or cable groove.
b) Cable in the same line should lay in the form of triangle ,the distance that abutting cable can not exceed than diameter of cable.
c) It is cannot sandwiched magnetic material between single core cables that in the same line. Cable go through cabin wall should gather together. Magnetic material between cable is not allowed when cable go through cabin wall.
d)Every cable should lay in the same line and have same sectional area if every phase has several single core cable use parallel connection. In order to avoid magnetic material become heat because of electrical field distribute not uniformly,cable should array like the following list.
List of Single core A.C cable array
Array sequence of flat Array sequence of two floor
Parallel connection number of
Every phase
2 ABC CBA ABC
CBA
3 __ __ ABCA
BCABC
4 __ __ ABCABC
CBACBA
5 __ __ ABCABCA
BCABCABC
6 __ __ ABCABCABC
CBACBACBA
4.2.8其他电缆敷设要求
高压电缆与信号电缆不能扎为一束。
若信号电缆与1KV以下高压电缆安装在同一支架上,间隔需在50mm以上。
电缆在穿管子,或在电缆槽内敷设时,要求管子、电缆槽内壁光滑,有防腐蚀措施。
管子、槽端部要有措施防止电缆不受损伤。
管子的内径、弯曲半径要允许其容纳的电缆容易拉出,管子的弯曲半径不小于电缆允许的弯曲半径。
管子、电缆槽的布置,应该使得水不能在其内部积聚。
必要时可在管子最高点及最低点开孔,防止水积聚以及通风。
垂直敷设在管子、管道电缆槽中的电缆,长度超过6m时,要采取措施减少其自身重量施加在电缆上的张力。
4.2.8 Requirements of other cable lay
Cable with high voltage and signal can not be pricked together. The distance should not less than 50mm if cable with high voltage that less than 1KV and signal cable are installed on one supporter.
When cable go through pipe or lay in the cable groove, wall of pipe and cable groove need smooth and have anticorrosive measure, end of pipe and groove need have measure protect cable from damage. Internal diameter of pipe and curve semi diameter should easy for cable pulled; pipe curve semi diameter should not less than curve semi diameter of cable permit. Arrangement of Pipe and cable groove should prevent water gather inside it. It should drill hole at vertex and low pipe when necessary, in order to prevent water and easy for airiness.
If the length of cable that upright laid in pipe or cable groove excess than 6m, it should take some measure to reduce cable tensility force that cable weight made.
4.3 特殊场所电缆敷设要求
4.3 cable laying requirements in special place
4.3.1 冷藏处所敷设
与冷藏处所无关的电缆,不得进入、穿过冷藏处所。
冷藏处所的电缆要明线敷设。
冷藏处所的电缆支撑件要有防腐蚀措施。
4.3.1 Cable laying in refrigerating chamber
Cable has nothing to do with refrigerating chamber should not insert refrigerating chamber. Cable in refrigerating chamber should use open wire. All cable supporters should have antisepsis measure.
4.3.2电缆穿过水密舱壁
单根电缆穿过水密舱壁,如厨房、厕所、浴室等,可用填料函。
多根电缆可用组合填料函或贯穿装置,保持其水密完整性。
填料函、贯穿装置的填料应由不燃和耐腐蚀的材料制成,填料函的紧固应尽量使填料压紧在护套上。
4.3.2 Cable through water tightness bulkhead
Single cable through water tightness bulkhead, such as galley, washroom and bathroom and so on could use stuffing box. Excessive cable could use assembled stuffing box or cable coaming and keep its water tightness completeness. Stuffing box and stuffing of cable coaming should be made of none ignite and corrosive resistance material. Fastness of stuffing box should try to make stuffing fasten in the protective sleeves.
4.3.3电缆贯穿防火隔堵及电缆敷设阻燃措施
根据总体设计的《防火区域划分图》规定的不同防火区域的不同防火要求,确定电缆贯穿装置等级。
电缆贯穿有防火要求舱壁和甲板时,应保证不会削弱舱壁和甲板防火完整性。
船用电缆耐火贯穿装置和技术条件应符合CB 3386.1-92《船用电缆耐火贯穿装置技术条件》标准。
4.3.3 Measures of cable coaming, fireproofing, separation and cable laying burning resistance According to the required in different fireproofing place and different demands of main design “fireproofing zone partition drawing”, make sure cable cross device grade. When cable cross has fireproofing bulkhead and deck, make sure not weaken the fireproofing completeness of bulkhead and deck.
cable fire-resisting impenetrate device and technical conditions in ship should accord with CB3386.1-92“cable fire-resisting impenetrate device and technical conditions in ship”
4.3.4耐火填料框结构
船舱要求SOLAS定义的A-0、A-15、A-30耐火等级时,其电缆耐火填料框结构按照下图安装。
在浇注耐火填料方便时,可以不设置上面的浇注孔。
填料与堵料的厚度要满足图示要求。
填料框总长度大于200mm.
4.3.4 Structure of fire resistance stuffing frame
When tank definition SOLAS define A-0, A-15, A-30 fire resistance grade, its cable fire resistance stuffing frame is installed according to the drawing below. If it is convenient to water fire resistance stuffing, the pour hole is not necessary. The thickness of stuffing and sealing should satisfy the demands of drawing. The length of stuffing frame should bigger than 200mm.
1-浇注型电缆框 2-水密舱壁 3-耐火填料
4-膨胀堵料 5-电缆
船舱要求SOLAS定义的A-0、A-15、A-30耐火等级时,其电缆耐火填料筒结构按照下图安装。
填料与堵料的厚度要满足图示要求。
下端露出甲板约20mm,若有岩棉等覆盖物,应露出覆盖物20mm。
When tank definition SOLAS define A-0, A-15, A-30 fire resistance grade, its cable fire resistance stuffing frame is installed according to the drawing below. The thickness of stuffing and sealing should satisfy the demands of drawing. The lower end should come out deck about 20mm, if there is rock wool and other slipcover, the lower end should come out slipcover about 20mm.
1-电缆 2-耐火填料 3-电缆筒
4-水密甲板 5-膨胀堵料
船舱要求SOLAS定义的A-60耐火等级时,其电缆耐火填料框结构按照下图安装。
但岩棉结构以舾装图纸为准。
在浇注耐火填料方便时,可以不设置上面的浇注孔。
填料与堵料的厚度要满足图示要求。
其中一侧要有隔热阻燃层。
也可以用满足A-60要求的模块填满模块框做穿舱件。
When tank requires SOLAS definition A-60, fire resistance grade, its cable fire resistance stuffing frame is installed according to the drawing below, but rock wool according to outfitting drawing. If it is convenient to water fire resistance stuffing, the pour hole is not necessary. The thickness of stuffing and sealing should satisfy the demands of drawing. One of the sides should have heat insulation and burn hinder layer. Also module satisfies the demands of A-60 could be used filling in module frame as cable coaming.
1-碰钉 2-膨胀堵料 3-水密舱壁 4-金属扎带
5-耐火填料 6-电缆 7-浇注型电缆框 8-隔热阻滞层
船舱要求SOLAS定义的A-60耐火等级时,其电缆耐火填料电缆筒结构按照下图安装,但岩棉结构以舾装图纸为准。
填料与堵料的厚度要满足图示要求。
其中一侧要有隔热阻燃层。
也可以用满足A-60要求的模块填满模块框做穿舱件。
When tank definition SOLAS define A-60, fire resistance grade, its cable fire resistance stuffing frame is installed according to the drawing below, but rock wool according to outfitting drawing. The thickness of stuffing and sealing should satisfy the demands of drawing. One of the sides should have heat insulation and burn hinder layer. Also module satisfies the demands of A-60 could be used filling in module frame as cable coaming.
1-耐火填料 2-不锈钢扎带 3-膨胀堵料 4-电缆 5-电缆筒 6-碰钉 7-隔热阻滞层 8-水密甲板
船舱要求SOLAS 定义的B-15耐火等级时,其电缆耐火填料电缆筒结构按照下图安装。
填料与堵料的厚度要满足图示要求。
When tank definition SOLAS define A-60, fire resistance grade, its cable fire resistance stuffing frame is installed according to the drawing below. The thickness of stuffing and sealing should satisfy the demands of drawing.
4
电缆
3
4
312
2非水密舱壁1电缆框100
耐火填料
5 电缆紧固
5 cable tightness
5.1 紧固的一般要求
5.1 demands of tightness
5.1.1电缆紧固后不应有任何松动,不应损伤电缆,线路应力求平直整齐。
扎带尼龙扎带紧固扣后距锁扣或搭口5~6mm处将多余部分切除,力求整齐。
扎紧金属扎带后,把长出来部分卷起来。
5.1.1 After cable tightness, any loose is not allowed, dandify cable is not allowed either. Try to make circuitry straight and tidy. After stabbing and nylon stabbing are tightened, 5-6mm between the buttons and stabbing should be cut, try to make it tidy. After stabbing has been tightened, roll up the longer part.
5.1.2电缆分层分束敷设,细小电缆(细小电缆定义见第二节)扎成电缆束其宽度不宜大于150mm。
设计初期电缆选型要留够余量(一般用额定电流除以0.8),使得电缆多于两层敷设时有合适的载流系数,防止产生电缆过热问题。
5.1.2 Cable laying is divided into layer and splitter, tiny cable (definition see the second section) is bunched into cable; its width must less than 150mm. At the beginning of design, undertake current of the cable should big enough (rated current divide 0.8) that when cable is laid more than two layers have appropriate carry current coefficient, avoiding over heat problem.
5.1.3电缆托架撑脚间距S:当其宽度W不大于500mm时,S不大于1500mm;当其宽度W 大于500mm时,S不大于1200mm.
5.1.3 the distance between cable tray supporter legs is S: when width W less than 500mm, S less than 1500mm; when W more than 500mm, S should less than 1200mm.
5.1.4除光缆外,对于船舶推进和操纵等重要的控制、监测和安全系统的信号电缆,不能与电力或照明电缆在同一束内紧固,分束间距不小于50mm。
5.1.4 Apart from light cable, as for the signal cable of thrust and operates, control, inspection and security system can’t be tightened with power or lighting cable in one splitter, the distance of splitter should more than 50 mm.
5.1.5在扁钢支架上紧固电缆,应使最底层的所有电缆与扁钢接触。
电缆根数足够多时,尽量使最底层的电缆宽度稍大于扁钢的宽度,以避免扎带割伤电缆。
见下图
5.1.5 When tighten the cable on flat steel bracket, try to make cable in the bottom contact with flat steel. If the number of the cable is enough, try to make the width of the cable in the bottom bigger than flat steel in order to avoid stabbing hurting the cable. See drawing below.。