平野涂布机英文技术参数课件

平野涂布机英⽂技术参数课件
ISO720-3-01-04（第１版）
Messrs.
SPECIFICATION
for
"HIRANO" Coating Machine
( for Battery )
DWG. NO.
Aug.，20，2010．
HIRANO TECSEED Co., Ltd.
Coating Machinery, Dept
101-1 Kawai, Kawai-cho
Kitakatsuragi-gun, Nara Pref. 636-0051 JAPAN
Tel: (81) 745-57-0685 , Fax: (81) 745-57-1075
1. General
1. Outline:
This machine is designed to coat battery slurry on one side of copper/aluminum foil continuously and intermittently and to rewind coated substrate after drying. 2. Scope of work:
Design and engineering for the machine.
Manufacturing of the machine.
HIRANO supplies only hardware and holds the property of all software including but not limited to patents and all drawings of the machine.
3. All electric components and panels will comply with following
Requirements .
General Area:
Electric components: When available, components conforming to JIS standard.
4. Mechanical Equipment:
The machine is designed and manufactured in Metric System.
2. General Technical Data:
Coating Condition:
1) Raw materials:
Kind of material : Aluminum foil. Copper foil.
Width of material : 650mm-550mm. 650mm-550mm.
Thickness of material: 12-30 µm. 10-30 µm.
2) Slurry:
Kind of slurry : The slurry should be well disposed and not be
coagulated.
Solid content : S.C. 65%±5%. S.C. 50%±5%.
Viscosity : 3,000-9,000 cps. 3,000-9,000 cps.
Solvent : NMP. NMP.
Coating weight : 75-150µ per side(dry). 75-150µ per side(dry).
Coating width : Max. 630 mm Max. 630 mm
Coating speed : Max 10 m/min. Max 10 m/min.
(not coating area ≥10mm)
3) Mechanical:
Mechanical speed : 1.5-15 m/min.
Machine speed is not the production speed Roll width : 750 mm.
Compressed air : 5 kg/cm2 ,non-oil air 120NL/min (supplied by customer).
Elecitricity : 380V * 50HZ*3 Phases.
Heat source : Heated oil.
Explosion-proof : Motors meet Class d2G4,Coating area meet Class eG3.
Other Parts: Increased safety or Air Purge Type.
Electric Panels: Air Purge Type.
4) Calculation base:
Base web : Cu.foil/Al. Foil.
Weight : 180 g/m2 (20µm).
Width : 650 mm.
Resin : Slurry.
Solid content : Cathode: 65±5% Anode: 50 ±5%
Solvent : NMP.
Coating thickness : 120µm (single side, dry)
Machine speed : 15 m/min.
Density of exhaust : L.E.L. 1/4.
Temperatrue of air : No. 1-3 zone=120 deg.C.
No. 4-6 zone=150 deg.C.
Note: These data are used only for calculating out the required heater capacity and exhaust volume and have no relation with actual production speed nor
product quality.
5) Coating quality and accuracy:
5.1 The outboad edges of coating shall be of the same thickness as in the center
part so that no ridges will develop on the rewind roll.
5.2 Thickness consistency: ≤±2µm for single side and ≤±4µm double sided.
5.3 The coating length and width: the coating length and width both for 1st and 2nd
sides are measured separately by ruler to meet the tolerance range: <±1mm. 5.4 First-to-second side registration at the initiation and termination ≤±1mm.
5.5 First-to-second side alignment at outboard edges (Left and Right)≤±1mm.
5.6 Squareness of coating: The maximum distance between initiation or termination
and the line (perpendicular to the foil edge) to be ≤±1mm.
5.7 See attached drawing
SPECIFICATION
of
1) Unwinding Device
Type : Duplex axial fixed type with manual splicer.
Unwinding dia : Max. 680 mm.
Core I.D. : 3” core.
Unwinding direction : From bottom and top.
Frame : Made of steel.
Chucking system : Mechanical shaft, manual chucking.
Side lay : +/- 15mm.
Breaking system : Powder clutch with motor. 2 pcs
Tension: 5-20 kg/full width.
Guide roll : 117 mmφmade of Al. with Hcr. Plated. 1 pc
E.P.C. unit : Unwiding station body moves, hydraulically 1 set
Actuated with 0.4 Kw motor, air detection system. Counter : Digital display, 1 set pre-setting. 2 sets Splice table : Table : Made of SUS, with cut guide line.
Restrained bar: Arm type.
Specification
of
2) Coating Device
Type :Comma reverse coating system with intermittent coating
function.
Intermittent coating:at10 m/min.blank length more than 10
mm.
Frame :Made of steel.
Comma roll :160 mmφmade of steel with Hcr. Plated. 1 pc.
Comma roll up/down :AC servo motor with functions including:preset and
numeric display of the gap between comma roll
and c-roll, preset and numeric display of comma
roll up/down speed.
C-roll :160 mm dia. Made of chilled casting with Hcr. Plated, 1pc.
driven by servo motor.
B-roll :160mm dia.made of steal.covered with EPDM, 1pc.
driven by servo motor.
Slurry through :Bottom plated made of sus.with scale.
Side plate made of foamed polyethylene. 1set.
With the traverse function for agitation.
Tools to make side plates. 1set. Catch pan :made of stainless steel. 1pc.
Feed roll : 160mmΦ made of steel with Hcr.plated. 1pc.
120mmΦ coverde with EPDM 1pc. Guide roll : 117mmΦ made of Al.with H cr.plated. 1set.
Cleaning doctor : For C-roll cleaning,ON/OFF by air cylinder. 1set. Working stage : Made of steel with checker plates. 1set. Level control : static capacity system level sensor, 1set.
the level accuracy to be ≤±3mm.
Pattern coating : coating: 200-999mm.
Hirano promised to reach 200-2000mm
control unit Blank : Min. 10mm. Max. 99mm. 1set. Pattern sensor : for backside coat 1set.
Hood for coater : entire coating header area to be fully covered 1set.
by means of an explosion proof glass safety
enclosure with clean air purging.
Specification
of
3) Drying Device
(No.1,2&3zone)
Type :roll support type.
Dryer :3M X 3 zone = 9 Meters.
Hot air temperature :40-120 deg.C.
Temperature accuracy :set point ±1°C,hot air ±3°C at the mouth of nozzle. Temperature monitoring: 2 in one zone,one above the foil,and one
Sensors :below,both to be positioned close to the foil.
Dryer body :Inside wall :Made of stainless steel plate.
Outside wall :Made of surface treated steel plate.
Insulation :75mm thickness glass-wool.
Below surface temperature 50 deg.C.(Except for the
metal part that connects it with in side.
Atmosphere temperature be 20-25 deg.C.)
Door :Door with glass window at operator side. 2pcs/zone.
Circulating fan :LL type No.3 fan,made of stainless steel,non-spark type With inverter control motor.
5.5KW explosion proof. 1set/zone
Inverter : HIRANO supply 1set/zone
Circulation duct :HIRANO supplies drawing and the customer is responsible for Manufacturing.
Nozzle :Made of stainless steel.
Upper nozzle: Jet nozzle.
Lower nozzle: Punching plate nozzle.
Air speed: 3-10M/Sec.
Heater :Heater unit are located next to dryer. 1set/zone
Made of SUS.
Filter :VILEDON filter at fresh air intake.
Explosion vent :Included.
Dryer support :HIRANO supplies drawing and the customer is responsible for manufacturing.
Guide roll (inside dryer) :98mmΦ made of steel with Hcr.plated. 10pcs/zone Oil piping :HIRANO supplies drawing and the customer is
responsible for Manufacturing.
Exhaust duct :HIRANO supplies drawing and the customer is responsible for Manufacturing.
Fresh air duct :HIRANO supplies drawing and the customer is responsible for Manufacturing.
Specification
of
4) Drying Device
(No.4,5&6zone)
Type :Air floatation type.
Dryer length :5.25M X 3 zone = 15.75 Meters.
Hot air temperature :70-150 deg.C.
Temperature accuracy :set point ±1°C,hot air ±3°C at the mouth of nozzle. Temperature monitoring sensors: 2 in one zone,one above the foil,and one
below,both to be positioned close to the foil.
Dryer body :Inside wall : Made of stainless steel plate.
Outside wall : Made of surface treated steel plate.
Insulation : 75mm thickness glass-wool.
Below surface temperature 50 deg.C.(Except for the
metal part that connects it with in side.
Atmosphere temperature be 20-25 deg.C.)
Door :Door with glass window at operator side. 4pcs/zone.
Circulating fan :LL type No.3 fan,made of stainless steel,non-spark type
With inverter control motor.
7.5KW explosion proof. 1set/zone
Inverter : HIRANO supply 1set/zone Circulation duct :Made of stainless steel. 1set/zone Nozzle :Made of stainless steel,floatation nozzle.
Air speed: 9-27M/Sec.
Heater :Heater unit are located next to dryer. 1set/zone
Filter :VILEDON filter at fresh air intake.l
Exhaust duct :HIRANO supplies drawing and the customer is
responsible for Manufacturing.
Explosion vent :Included.
Dryer support :HIRANO supplies drawing and the customer is
responsible for manufacturing.
Exhaust fan : Made of steel,non-spark type,with inverter. 1set
Control motor : 11kw,explosion proof.
Oil piping :HIRANO supplies drawing and the customer is
responsible for Manufacturing.
Fresh air duct :HIRANO supplies drawing and the customer is
responsible for Manufacturing.
Manometer : 1pc/zone
5) Outfeed Device
E.P.C. unit :Steering roller type,hydraulically actuated.
With 0.4KW motor,air detection system. 1set
Feed roll :210mmΦ made of steel with Hcr.plated. 1pc.
(driven)
120mmΦ covered with EPDM. 1pc.
W ith cylinder and pneumatic instruments.
Guide roll :117mmΦ made of Al.with Hcr.plate d. 1set Dancer roll :117mmΦ made of Al.with Hcr.plated. 1pc. Frame :Made of steel.
6) Rewinding Device
Type :Duplex axial fixed type.
Rewinding dia. :Max.680mm
Note: Depending on the material,shape of would roll
may be telescoped.
Specially when winding over Approx.400mm diameter,
This is likely to occur.
Core I.D. :3”core.
Rewinding direction :From bottom and top.
Frame :Made of steel.
Chucking system :Mechanical shaft,manual chucking. 4pcs Side lay :+/-15mm.
Drive system :Dancer control by AC servo motor,Axial change by Clutch.
1pc. Tension :5-30 kg/full width,with taper tension control.
Touch roll :120mmΦ,made of steel covered with EPDM.
Guide roll :117mmΦ made of Al.with Hcr.plated. 1pc.
E.P.C.unit :Rewinding station body moves,hydraulically 1set
Actuated with 0.4kw motor,air detection system. Counter :Two-step pre-setting. 2sets
Rewind Accuracy :Rolls at diameter 400mm to be rewind with the edge
accuracy ≤±0.5mm.
7) Driving Device
Type : Sectional drive system with AC servo motor.
Motor : “B”roll+Infeed1set
“C”roll1set
Guide roll inside dryer 1set
Outfeed roll 1set
Rewinder 1set
“B”roll(Back&Front) 2sets
Comma roll (up/down) 2sets Transmission parts : Reducer,pulley,belt and etc. 1set
8) Attachment
Control pane :Self-standing type,for drive and dryer 1set
Local operation panel :For Unwinder,Coater and Rewinder. 3sets
Air purge type.
Temperature controller ;With thermo-resistance bulb 6pcs
Temperature test display : 2 for each zone,one above the foil 12pcs
and one below
Recorder :6-points. 1set
Gas density meter :Single point (each dryer zone installated one 7set
meter And another meter is installated at inlet1# dryer) Air purge blower : 40M3/min 1set Temperature control valve: 6pcs Pressure difference adjustment device for Thermal Oil. 1pc Air piping : 1set Emergency : 1 on each control panel.
9) Spare Parts
One set as in the following:
9.1 Bearing for c-roll 2pcs 9.2 Bearing for b-roll 2pcs 9.3 Guide roll 1pc 9.4 belts for driving 1line 9.5 Electric parts 1set 9.6 Control value 1pc 9.7 Filter for dryer 3pcs 9.8 polyethylene foam(500mmX500mm) 50sheets 9.9 Optical fiber of coating senser(two sets total) 1pc 9.10 Doctor for C-roll(750mm type,two sets total) 20pcs
Specification
Of
10) Buyer’s Responsibility
The following items are not included in HIRANO’s Supply scope:
12.1 Foundation works.
12.2 Electric wiring works & materials for primary side.
12.3 Primary side: From the electric at your side to the main control panel.
12.4 Secondary side: From the main control panel to the local Panels, electric
component to the junction boxes, and between junction boxes themselves. 12.5 From 1# to 6# exhaust duct and the exhaust duct from the main body to the
open air.
12.6 Connection piping works and materials for oil and air, oil piping and fresh air
duct from 1# to 6# dryer.
12.7 Heat insulation works and materials for piping of oil and for all duct.
12.8 Clean air ducts for the coating room works and material; intake purge air
ducts for coating header enclosure.
12.9 Circulation duct of 1#, 2#, 3# dryer.
12.10 Dryer support from 1# to 6# dryer.
12.11 Exhaust gas treatment device (incinerator or solvent recovery device,etc.)
12.12 Air, oil&power source.
12.13 Resin mixing & feeding device.
12.14 Partial exhaust device.
12.15 Hoist or hand fork lift for Unwinder & Rewinder.
12.16 Material & energy for trial test.
12.17 Ducts after exhaust fan, between machine bodies and the exhaust fan.
12.18 Other items not included in the specifications.。