Catalina Card Connector Test Procedure

Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
1.0Purpose
The purpose of this document is to provide instructions for Connector Test on the Catalina Wireless PC Card. This station detects opens and shorts between pins.
2.0Scope
This procedure applies to Connector Test stations testing Catalina Cards. Figures in this work instruction are for illustrative purposes and are not necessarily drawn to scale or reflect the actual part(s). The Bill of Materials (BOM) will determine part(s) to be used.
3.0Responsibilities and Authority
Input From Whom
Catalina BLC Procedure Top Management
Process Responsible Party
Owner Manufacturing Engineering
Performs these work instructions Production Operator
Production Supervisor
Ensures that the production operator
understands and follows these work
instructions.
Output To Whom
Tested Catalina Card KWC Customers
Ensures operator follows procedure Production supervisor
4.0Definitions
BLC – Board Level Calibration BLA – Board Level Auto
CCA – Circuit Card Assembly BOM – Bill Of Materials
CAL – Calibrate ESD – Electro Static Discharge
FID – Factory Identification Number SMT – Surface Mount Technology
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
5.0Materials and Equipment
Typical equipment setup
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
6.0Procedure
ESD Warning: Components on CCAs are very sensitive to ESD and must be handled in accordance with the following procedures:
CC00162 – Electrostatic Discharge (ESD) Policy
PD00632 – Electrostatic Discharge (ESD) Workstation &
Conductive Flooring Requirements
PD00633 – Electrostatic Discharge (ESD) Personnel Ground
Tester Procedure
Station must be kept clean and neat and conform to CC00461 5S Program Guidelines.
Operators performing these tasks must be trained in accordance with PD00314 SMT – Production Training Procedure.
Important: Do Not test CCAs in phone level fixtures, setups are different.
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
6.1Station Setup and Calibration (Beginning of shift).
If not already on, turn on computer.
Start up station to run test. Press “START” button on screen.
Typical screen view
Select “START THE TEST.BAT” file from menu.
Typical screen view
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
6.1.4Press “CLEAR TOTALS” to clear pass/fail totals.
Test Procedure:
Remove a card from conveyor or TOTE tray.
Place card upside-down into fixture.
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
Slowly side fixture handle forward. DO NOT FORCE
Scan FID label.
6.2.5When test Passes, a “PASS” screen will appear.
Slowly pull fixture handle to release card from fixture. Remove card from fixture.
Place “PASS” cards onto the conveyor, or in tray for movement to next station.
If test “FAILS”, remove the card and send it to the RETEST Station. If it “Passes” place it on the conveyor or tray for movement to next station.
6.2.9If the RETEST Station “Fails”, apply fail tag to card with fail code, station and operator’s ID
number. CAREFULY: Place label on card.
Note: If three (3) cards fail in a row at the same station, stop using station and call supervisor or Technician.
Document Number
AA10-K2835-3
TOTAL
QUALITY
CHECK
6.2.10Place “FAILED” card into tray identified as “FAILED CONNECTOR TEST” for movement to
repair then route “FAILED” card to triage station in accordance with Repair Process Flow
(IM01466).
7.0Records and Record Keeping
CIM Database
8.0Applicable Documents and Reference Materials
CC00162 - Electrostatic Discharge (ESD) Policy
PD00632 - Electrostatic Discharge (ESD) Workstation & Conductive Flooring Requirements
PD00633 - Electrostatic Discharge (ESD) Personnel Ground Tester Procedure
CC00461 - 5S Program Guidelines
IM01466 - Manufacturing Factory Repair Processes Index
PD00314 - SMT Production Training Procedure。