编码器成品检验作业指导书

在端子和支架间施加电压 250V DC
Applying voltage between terminals and supports 250V DC
在端子和支架间施加AC300V电压1分钟
Applying voltage between terminals and supports 1 minute
Testing with a special waterproof testing instrument(Waterproof series apply)
在保压时间内水柱不可冒气泡、气压表没有 摇摆变化In the pressure maintaining time no
water bubbled, barometer did not move
20
盐雾实验 Salt spray test
1.盐份是5±1%；2.温度是35±2℃；3.时间是168±3小时
After placed in the following conditions, despite the surface water and observed within 1 hour : 1. Salt is 5±1%; 2. The temperature is 35 ± 2 ℃;
所有（特殊规定除外） All No.(Except special
Requirement)
抽样标准 Sampling standard
MIL-STD-105E Ⅱ/S-2
文件编号 File No.
版次 Edition
生产类别 production
Category
A2
■自制 self-production □外购 outsourcing
将成品固定在治具上，在轴套螺母上施加10.0kgf.cm的力10 秒钟（检测3PCS）Fix finished product on the fixture,applying
10.0kgf.cm On the shaft sleeve nut 10 seconds(test 3pcs)
螺纹不可有滑牙现象
14 Mecha
Axis vertical push
秒钟（检测3PCS）Fix finished product on the fixture,At the top of the 械特性上没有异常现象shaft Without abnormal, Digital pressure gauge
nical
4°以下 below 4°
高度规
Height gauge
√
角度板
Angle plate
√
13 机 械
轴摆动
swing of shaft
将成品固定在治具上，在轴芯顶端5mm处,沿径向施加500gf 的力测试Fix finished product on the fixture,At the top of the shaft 5 mm
T1、T2、T3、T4≥3ms
相位测试仪
phase position testing tool
用通用型测试盒和测试夹治具进行检测
Testing with general test box and fixtures
产品在定位点时，轻触动转轴(转轴不可有
信号测试盒
转动),测试盒上灯的状态不可有变化
测试夹治具
定位点数
Positioning points
10
定位力矩
Positioning torque
检测条件 Inspection requirement
判定标准 Judgment standard
检验工具 Inspection tool
产线 首检 (Fist insp)
LQC 全检 (Full insp ）
用通用型测试盒和测试夹治具进行检测
Testing with general test box and fixtures
100MΩ 以上
Above 100MΩ
不可有损伤、变形、绝缘破坏等情形
No damage, deformation, insulation damage, etc.
绝缘、耐压测试仪
Insulation& Withstand voltage
数显式推拉力计digitalpushpullmeter轴的垂直押引推强度axisverticalpushstrength将成品固定在治具上在轴芯顶端5mm处施加2kgf的力10秒钟检测3pcsfixnishedproductmmpositionapplying2kgfforce10stest3pcs轴芯没有过度的异常弯曲晃动现象机械特性上没有异常现象shaftwithoutabnormalbendingsloshingphenomenonabnormalphenomenamechanicalproperties数显式压力计digitalpressuregauge轴的推拉强度pushpullstrengthshaft将成品固定在治具上在轴端沿轴向施加101kgf静负荷力推和拉各10秒钟检测3pcsfixnishedproductxtureapplying101kgfstaticloadalongaxialdirectionpull10secondsseparatelytest3pcs轴向虚位间隙03mm以内axialclearancewithin03mm推拉拔力计pushdrawingforcemeter轴套螺纹紧固强度collarthreadedfasteningstrength将成品固定在治具上在轴套螺母上施加100kgfcm的力10秒钟检测3pcsfixnishedproductxtureapplying100kgfcmshaftsleevenut10secondstest3pcs螺纹不可有滑牙现象threadsdotoothslide扭力扳手torquewrench端子强度intensityterminal将产品固定并对端子的先端施加500gf的力1分钟检测3pcsfixproductapplying500gfforceminutetest3pcs端子无损坏无过度的松动
360°(无止档点)
360°(No stop points)
手感
√
handfeeling
旋转产品轴心一周，并记录旋转一周所得的定位齿数
Spinning product core shaft for a circle,and record the number of
按工单要求
手感
√
positioning points
Threads do not have the phenomena of tooth slide
扭力扳手
Torque wrench
17
端子强度
Intensity of terminal
将产品固定，并对端子的先端施加500gf的力1分钟 （检测3PCS）Fix product,applying 500gf force on the end of terminal
position,applying 500 gf along the radial direction for testing.
0.7*L/30mm p-p
数显式推拉力计
√
Digital Push-pull meter
性
能 轴的垂直押引推强度 将成品固定在治具上，在轴芯顶端5mm处施加2Kgf的力，10 轴芯没有过度的异常、弯曲、晃动现象，机 数显式压力计
strength
shaft 5 mm position,applying 2Kgf force 10s (test 3pcs)
bending, sloshing phenomenon, no abnormal phenomena on mechanical properties
perfor
mance
参照产品力矩对应表
Referring to the product torque corresponding
扭力计
Torsion meter
√
table
√ OQC √ OQC √ OQC
√
√
√ OQC
√
√
√ OQC
√ OQC
√
√
√ OQC
√
√
√ OQC
√
√
√ OQC
√
√
√ OQC
11
轴向间隙
Axial clearance
防水测试仪
Waterproof tester
√
七级防水，将产品放置Leabharlann 1米深的水槽中0.5小时19
防水性 waterproof
（防水系列需检测）Level 7 waterproof, place the product in 1 m
deep sink 0.5 hours.(waterproof series,need to be detected)
轴的推拉强度
将成品固定在治具上，在轴端沿轴向施加10.1Kgf静负荷力推
15
push and pull strength of
和拉各10秒钟（检测3PCS）Fix finished product on the
shaft
fixture,applying 10.1 Kgf static load along the axial direction at the end of
耐 23 久
性 Durabi 24 lity
the shaft,push and pull 10 seconds separately (test 3pcs)
轴向虚位间隙0.3mm以内
Axial clearance within 0.3 mm
推拉拔力计
Push and drawing force
meter
√
16
轴套螺纹紧固强度
Collar threaded fastening strength
1 minute (test 3pcs)
端子无损坏,无过度的松动.允许变形
Terminal no damage, no excessive looseness. Allow deformation
推拉力计
Push-pull meter
√
18
防水等级
Waterproof level
用专用防水测试仪器测试（防水系列需检测）
管控类别 ■内部 Internal Ctrl category □外部 External
序 检验类 号别 No. Type
检验项目 Inspection item
端子间接触阻抗
1
Contact impedance
between terminals
2
绝缘阻抗
Insulation impedance
3
电
按工单要求
According to the requirements of the work order
信号测试盒 测试夹治具Signal
√
test box and fixtures
轴芯以360°/s的速度转动一周测定 rotate a circle with a rate 360°/s for testing
√
Touch shaft when shaft at the fixed point,the state Signal test box and
of testing light can not be changed
fixtures
正常环境下旋转产品轴芯一周。
Normal circumstances spinning product core shaft for a circle.
所有项应满足初期规格
All items shall meet the initial specifications
防水试验槽
Waterproof test sink
√ √ OQC
√ OQC
√
√ OQC
√ OQC
√ OQC
√ OQC
√ OQC
√
√
√ OQC
√
√ OQC
在下列条件中放置后，除却表面水珠后1小时内观察:
气
4性
能
Electric
5
al
perfor
mance
耐电压
Withstand voltage
信号输出
Signal output
脉冲数 pulse quantity
6
相位测试
phase position testing
边缘接触
7
Edge contact
8
全回转角度
Full turning angle
9
成品检验作业指导书 Finished product inspection standard
产品系列 Series
客户 Customer
所有客户 All Customers
成品名称 Product Name
编码器 Encoder
适用机型 Applicable
models
图纸编号 Drawing No.
OQC 抽检 (Sam
p)
年检 计划
(Ann insp plan)
判定权 限
(Judgme nt
authority )
出力信号处于ON时安定状态条件下测定
Test under steady condition,when ouput Signal is ON
1Ω以下 Under 1Ω
毫欧机
√
Milli ohm machine
金属部分无明显腐蚀现象 Metal parts have no obvious corrosion
phenomenon
盐雾实验机 Salt spray testing
machine
3. The time is 168 ± 3 hours
√ OQC
回转寿命
21
Rotary life
耐湿性
22
Wet resistance
tester
信号测试盒
不可有乱码、漏格、跳格现象
no garbled, leaky grid, jumping phenomenon
测试夹治具Signal
√
test box and fixtures
用通用型测试盒和测试夹治具进行检测
Testing with general test box and fixtures
According to the requirements of the work order
handfeeling
用扭力计夹住轴芯，旋转检测定位力矩。
并以每3秒一个来回的速度旋转产品
Clamp axis core With torsion meter, rotating and test location torque. And rotate product back and forth at a speed of every 3 seconds
轴的回转方向摆动
12
swing of shaft rotate
direction
用高度规测试轴推拉间隙
Test shaft push-pull clearance with a height gauge
用角度盘测试
Use the Angle plate for testing
0.3mm 以下
Below 0.3 mm