电子厂客户稽核改善报告范本PPT

Transporting trolley
ForkLift
1. Each trip: approx. 5 min 2. 300PNL each trip
One off input cost: RMB12,000
1. Each trip: approx. 3 min 2. 1200 PNL each trip
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Handling model D model
D model:First, lay the L rack on the special pallet, then we move the special pallet from A2 plant to A3/A6 plant with forklift.
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Handling model B model
Current-Light
Improvement-Heavy duty
W wheel
Load: 85KG
Load: 100KG
Less vibration
No protection of temperature and humidity
C model use truck carrier to move the WIP between the factories, use the rear board which power is hydraulic pressure in order to push or pull the carrier conveniently,and we will redesign the protected products lay out in carrier.
Sealed completely,
thermal insulation material inner surface.
A2->A3/A6,about 200m,deliver about
2min.
Effectively protect WIP from demage of tempreture and humidity Avoid vibration.
Quality Assuranc
e
Big vibration, causing increase probability of surface scratches, restrict temperature an humidity control
Less vibration, Low temperature and humidity effect, causing increase probability of surface scratches.
Less temperature and humidity effect, less vibration, low surface quality defect.
Security Average security
Total Bad rating
Low security Bad
Average security Bad
Air piazza
1. Each trip: approx. 10 min 2. 300PNL each trip
Input cost
Maintenance cost: RMB2,400 per annum
One off input cost: RMB2,600,000
Current situation improvement
电子厂客户稽核改善报告范本PPT
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Analysis of the current logistics in factory
A1
A3
Air compressor station
A5
A2
A6
logistics
Buffer Entrance
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2.Analysis of the current A2 or A3/A6 carriage method.
Key message:
1. Use W carriers to move the WIP now, 300pnl(250kg) each time; 2.In order to prevent products from falling and rain ,We use the PE film to wrap products and W carriers. 3. The model has no protection of temperature and humidity,seriously be affected by vibration,and has a potential risk for damage on WIP.
Low vibration, less surface scratches, no guarantee on temperature and humidity.
Less temperature and humidity effect, less vibration, low surface quality defect.
Higher security Average
Higher security Good
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5.Schedule
Key message: Before we buy the rack to take D model,we will take the B model.
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Fulfill requirement of quality.
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4parison chart
Method
Factors Work
efficiency
Current Situation
1. Each trip: approx. 5 min 2. 300PNL each trip
1. Each trip: approx. 3 min 2. 600 PNL each trip
One off input cost: RMB80 thousand approx. Annual petrol and maintenance cost: RMB6,000
One off input cost: (shelf RMB:40 thousand), Annual petrol and maintenance cost: RMB6,000
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THE END
Thank you!
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3. Handling model A model
Air piazza elevator
Key message: The W wheel will use twice elevator in handling process,and the height of
4 factories is different with each other,the safety is not good;In the process of load and unload W wheel,There is a high scratch risk for damage on WIP.
Key message: Use the improved W wheel which decrease vibration
effectively and wear-resistant move the WIP between the factories.Pagຫໍສະໝຸດ 6Confidential
Handling model C model