弯管模具使用说明书

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二．模具使用说明THE OPERATION OF MOLD 3、开模动作注意Mold opening notice：
1). 前模（ 2 ）组带油缸的行位动作没有先后要求，接在同一个集油块中，是同时运动的。 (2)Cavity slides’ The two group did not have the required action, connected with an oil block，its can at the same the time movement。 2）.前模行位（油缸，气缸）需抽开到位后，才能开模； The cavity slide opened prior to the mold open；
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二．模具使用说明THE OPERATION OF MOLD 5、合模动作注意mold closed notice:
1). 合模前，顶针板必须完全复位； Before mold closed, ejection plate must be returned completely 2). 顶针板完全复位后，后模滑块才能开始复位； Ejection plate return completely prior to the core slides 3). 后模滑块复位动作要在合模前完成，后模滑块（油缸，汽缸）复位到位后，才能开始合模； Core slides action: before mold closed ， Core slides return completely prior to the mold closed action 4). ；但是要注意：前模滑块（油缸，汽缸）复位动作要在合模后进行复位。 Be careful：Cavity slides action: after mold closed。
10).取件Products Ejection □自动落下Gravity Drop □手取 Manual 机械手Automatic Eject 11).取水口方法Runner Ejection □自动落下Gravity Drop □手取 Manual 12).运水Cooling □水Water 温水Hot Water □油 Hot oil 13).喉牙Thread standard 公制M_ _ 美制NPT__ 14).顶针板复位方式Return Method □弹簧 Spring □先复位Early Ejector □油压Hydraulic 强制 Compel
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三．模具维护保养operation and maintenance
6、 使用模具注意事项operation notice： 1).检查注塑机的各项技术参数设定是否正常； Check that molding parameter were set properly. 2).装模前将注塑台（炮嘴）后退； Retract the injection unit before mold mounting. 3).调整注塑机动定模板间间距，使其大于模厚； Adjust the distance between the platens: It must be larger than the mold thickness 4).按模具上向上方向吊起模具放入动定模板之间，使模具的定位圈先导入注塑机定模板上的 定位孔中，再闭合机板，使模具紧帖于两机板之间。 Lift the mold with arrow sign“↑ ”upward and set it between the platens. Insert the locating ring into center hole of the fixed platen. 5).模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。 Before clamping the mold onto both platens, ensure that the mold is not tilted side way. 6).锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆 能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。 Always check that P/L straps are removed before opening the mold. Check the clamping pressure by opening and closing the mold, increase the platen daylight slowly till the link rods fully extend. Never increase clamping pressure while mold is closed; else molding machine will be severely damaged. 7
三．模具维护保养operation and maintenance
7、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。 Grease and lubricate all sliding surfaces 8、进行模具结构件的检查； Check the mold structure. 检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵活，动作时有无振动 及卡死； Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibration and jamming. 检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、 变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象； Check for damages, cracks, deformations etc. in polished areas, thin or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pins and delicate parts. 9、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指定位置； Clean up the mold, rustproof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold. Store as instructed. 10、 模具每生产 10000 模以后要下机进行保养和检查, Mould have to be set off from machine for detail maintenance and check over after Every 10000 shots of production.
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二．模具使用说明THE OPERATION OF MOLD 3).水口类型Gate Method □大水口直接进胶Direct □潜水Submarine gate 产品表面点进胶Pin point □侧水Edge gate □针阀式针Valve Gate □细水转侧Pin point transfer side gate 4).模具类型 Type of mold base 二板模 2 plate （□ 倒 装 Reverse） □三板模 3 plate 5).模胚/钢材Mold Base/Material A 板 A plate：___P20____ B板 B plate：___P20____ 6).模胚品牌Mold Base trademark □LKM □HASCO □DME 其他other_荣伸__ 7).钢材 / 硬度Material / Hardness 前模仁Cavity:1.2343 50-54____HRC 后模仁Core: 1.2343 48-52____HRC 镶件Insert: 1.2767 52-54____HRC 行位Slide :1.2767 48-52____HRC
一．模具资料 MOLD INFORMATION
模号 胶料 Mold No. LM12113_________ Plastic material PBT 型腔数 缩水率 Number of cavity 1*1 shrinkage： 1.0065 每模产品重量： 前模钢材： Shot weight 151.46g cavity steel: 1.2343 胶口重量： 后模钢材 Runner and spree weight / core steel: 1.2343 模具尺寸： mold dimension：Width 550mm x Height 949mm x Thickness 642mm. 模具重量 mold weight ：1165 kg 最少开模行程 minimum Stroke：300 mm 顶针板行程ejector stroke： 40mm 唧嘴偏左/偏右/中心 sprue offset： 0 mm 定位圈直径Locating ring’s diameter： 159.8 高度height：10 mm 唧嘴球面半径和孔径Sprue bushing：SR 15.5 mm 8 mm 码模Mold mounting method: 码模边凸出宽度Flange width 50mm 码模槽深 Clamping Slot depth / mm x高height / mm 吊环孔Eyebolt: M30
4、顶出动作注意Ejection notice: 1).后模（ 2 ）组行位，两组带油缸的行位动作没有先后要求，接在同一个集油块中，是同 时运动的。 (2)Cavity slides’ The two group did not have the required action , connected with an oil block，its can at the same the time movement。 can at the same time movement。 2).后模滑块（油缸，气缸）需抽开到位后，才能开始顶出； Core slide opened prior to the ejection