A8-05 目视检验员一览表VT Inspector List
CNAS-AL01-04:20200831 附表3(实验室人员一览表)
CNAS-AL01-04:20200831 第1页共1页
附表3
实验室人员一览表
名称:
地址:
填表说明:
1.“岗位”栏请填写实验室主任、 室主任、检测员、鉴定人、档案管理员、授权签字人等。
2. 当一人多职时,请在“备注”栏按下列序号注出该人的其它关键岗位。
①负责管理体系运行的人员②对实验室活动有效性负责的人员③监督员。
其它关键岗位序号可顺延,并可用文字叙述。
3.“从事本岗位年限”是指该人员在本实验室本岗位的工作年限,不是该人员的工龄。
如果该人员在其他机构从事过本岗位工作,可在“备注”栏说明其在其他机构从事的该岗位的年限。
4. 存在多场所或分支机构时,不同场所的人员请分开填写。
发布日期:2020年08月31日实施日期:2020年08月31日。
焊缝目视检验规程
6. Detailed Description详细描述
(4)Sign on Welding Record Card在焊接记录卡上签字
(5)Prepare VT report出具目视报告
6.2 Inspection on welded part size焊接件尺寸检查
According to the characteristics of welded part, the scope and content of examination on the welded part size can be those from simple flatness, straightness to complex inspection using the instruments exceeding the normal range of weld examination. Such as width and excess weld metal of weld butt weld, etc.
QC检验员负责按相应法规、标准或规程进行焊接目视检测工作,并服从TLC管理规定。
4.3 QC Inspector engaged in weld visual examination shall be familiar with and master the basic flow of weld visual examination defined in the Guide for the Visual Examination of Welds, AWS ห้องสมุดไป่ตู้1.11 - 2000.
机舱检查表7.0DW812A5009A-2005
MD70/77Checklist Chapter 7.0 检查表7.0On-Site Erection 现场安装Location 地点:System No. 系统号: Name of responsible installer : 安装责任人签名Name of installers :安装人签名The check list was processed according to the instruction on-site erection V-1.1-MO.AU.01, with the relevant valid test instructions and torque lists, according to the corresponding chapter and the remaining works were documented 本检查表的顺序按现场安装指导书V-1.1-MO.AU.01的说明。
根据对应的条款和剩余的工作,记录相关的有效检测说明和扭矩表。
Carried Out 是否执行Chapter 条款7.0 Nacelle 机舱是Yes 否NoRemark / Deficiency / Remaining workUse following pages if required 如需要,用附页填写备注/缺陷/剩余的工作 7.1Check nacelle and accessories forcompleteness and damage.检查机舱及其辅助部件的是否齐全,有无损坏。
7.2- 7.20Nacelle installation 机舱安装Carry out operation steps as in Chapters 7.2to 7.20 in accordance with instructions! 操作步骤7.2到7.20按安装说明执行。
7.21Tighten up tower head bolts crosswise to reqd. torque.按要求的力矩交叉拧紧塔架头部的螺栓。
检测人员_览表(DOC44页)
工地试验室试验检测人员一览表【省局】SGL-001项目名称:合同段:试验室名称:日期:年月日注:有关学历、技术职称、检测资格、监理资格及身份证复印件依次整理装订成册,原件随身携带随时备查。
工地试验室主要仪器设备一览表【省局】SGL-002试验室负责人:统计:日期:年月日注:所有的检定合格证书原件应依次整理后保存于工地试验室随时备查。
试验检测报告登记表【省局】SGL-003项目名称:合同段:试验室名称:编号:【200 】字第号试验室负责人:登记:【省局】SGL-004外委试验(检测)台帐项目名称:桐庐县S305(23省道)梅蓉至杭新景高速凤川互通公路工程合同段:试验室名称:监理办试验室编号:【201 】字第号注:1、本台帐应在委托时登记,并在取得报告后补充登记检测结果及报告编号;2、现场专项试验(含业主委托)施工单位工地试验室也应登记到本台帐。
【省局】SGL-005试验检测不合格台帐项目名称:桐庐县S305(23省道)梅蓉至杭新景高速凤川互通公路工程合同段:试验室名称:监理办试验室编号:【201 】字第号【省局】SGL-006试验仪器设备使用、维护台帐试验室名称:监理办工地试验室施工单位:中交第二公路工程局有限公司【省局】SGL-007标准养护室(箱)温、湿度记录试验室名称:监理办工地试验室施工单位:中交第二公路工程局有限公司【省局】SGL-008水泥砂浆、净浆试件入库台帐项目名称:桐庐县S305(23省道)梅蓉至杭新景高速凤川互通公路工程合同段:试验室名称:监理办试验室编号:【201 】字第号【省局】SGL-009水泥混凝土试件入库台帐项目名称:桐庐县S305(23省道)梅蓉至杭新景高速凤川互通公路工程合同段:试验室名称:监理办试验室编号:【201 】字第号材料进场检验台帐填表说明1、本台帐承包人工地试验和监理工地试验室分别填记。
2、台帐中相应栏目检验项目经检验如满足要求者打“√”,不满足要求者打“×╳”,该项目未检验者空白。
检验人员职责及代号
质量检验人员责任和权限一、原料进厂检验1、检验员职责1.1必须经过公司岗位培训合格后方能上岗;熟知所检验产品的标准、工艺、检验文件;1.2负责监督供方提供原材料的《材质单》及原材料的批次;1.3严格按照GB对来料的检验项目进行逐一检验,检验合格后做好检验状态标识,并认真做好《原材料进厂检验记录单》质量记录;1.4对检验出的不合格原材料必须开出《不合格品处理审批单》送相关领导审批,做出相应的不合格品处理,同时必须填写《纠正及预防措施表》将不合格现象反馈给供方,并要求供方及时回复不合格原因和纠正预防措施。
1.5维护和妥善保管在用量具和测量设备,使用前进行校准,以保证其准确度,发现偏差及时调整或送修;1.6经常到生产线上听取质量信息。
及时处理因为漏检和误检产生的质量问题,并做好相应的记录,预防重复出现;1.7认真做好《进料检验月报表》,做好供方品质业绩评估,并参与供方一年一度业绩评定;1.8对不按规定填写检验记录或记录不真实造成的损失负直接责任。
检验人员:二、生产过程检验1、检验员职责1.1必须经过公司岗位培训合格后方能上岗;熟知所检验产品的标准、工艺、检验文件;1.2严格按照企业标准进行对管材的外观、厚度、不圆度、长度、印字进行检验,对开机首件进行检验填写《首件检验记录》,认真填写跟班记录。
1.3对检验出的不合格品必须开出《不合格品处理单》送领导审批,做出相应的不合格品处理,同时必须填写《纠正及预防措施表》将不合格现象反馈给操作者,并连同操作者及时找出不合格原因和纠正预防措施。
1.4维护和妥善保管在用量具和测量设备,使用前进行校准,以保证其准确度,发现偏差及时调整或送修;1.5对个人的错检、漏检和误判造成的损失负直接责任。
1.6对因擅自不履行岗位职责,本岗范围内出现批量不合格或造成其对不按规定填写检验记录或记录不真实造成的损失负直接责任。
2、检验员权限2.1 有权对所检出的少量不合格品提出处理意见。
A3-A8检查表
记录体验结果的合适人员是否具有表格/记录本?
18
在监控作业点是否提供地方放置下列物品:
a
·检测量具?
b
·量具指导书?
c
·参考样品?
d
·检验记录?
19
对量具和试验设备是否提供证明和定期校准?
20
所要求的测量系统能力研究是否已
a
完成?
b
可接受?
21
初始过程能力研究是否按顾客要求进行?
22
当提供所有零件初始和现行的全尺寸数据时,全尺寸检验的设备和设施是否充足?
3
对以下内容的接受标准是否已达成一致意见:
a
新设备?
b
新工装?
c
新试验设备(包括检具)?
4.在工装和/或设备制造厂是否将进行初始能力研究?
5.是否已确定试验设备的可行性和准确度?
6.对于设备和工装是否已完成预防性维护计划?
7.新设备和工装的作业准备指导书是否完整并且清晰易懂?
8.是否具备能在设备组织的设备上进行初始过程能力研究的量具?
7
是否有足够的:
a
·中间整备区域?
b
·贮备区域?
8
为防止误装不合格产品,是否合理布置检测点?
9
为减少在操作中(包括外部工艺)误用或混淆类似产品,是否已制定了控制措施?
10
是否保护材料使其免受上层空间或气压搬运系统的污染?
11
是否有最终产品审核的设施?
12
对不合格的进货材料的移动是否有足够的空间?
修订日期_____________制定人:_____________
问题
是
否
所要求的意见/措施
负责人
完成日期
检查员培训教材
思考
第一部分 国际管理标准及体系
2015-7-21
1、国际管理标准及体系
ISO18000 国际性安全 及卫生管理 系统认证标 准
ISO9000质 量管理体系 标准
IRIS国际铁 路行业标准
ISO14000 国际环境管 理系列标准
2、基础知识
ISO9000质量 2009 管理体系标准 IRIS国际铁 2010 路行业标准 ISO14000国际环 2011 境管理系列标准 ISO18000国际 性安全及 2012 卫生管理系统 认证标准
16
4、5W1H、品质三色
5W1H
5W1H分析法也称六何分析法,是一 种思考方法,也可以说是一种创造技 法。是对选定的项目、工序或操作, 都要从原因(WHY)、对象(WHAT )、地点(WHERE)、时间( WHEN)、人员(WHO)、方法( HOW)等六个方面提出问题进行思考 。这种看似很可笑、很天真的问话和 思考办法,可使思考的内容深化、科 学化。
第三部分
质量管理之基础概念
2015-7-21
1、品质、质量、质量管理
品质
品质就是满足客需求的 各种要素属性的总和。 在市场竞争中,品质 是 质量、信誉、责任和文 化的集合,品质是始终 如一的一种追求,品质 的外在表现是品牌。 品 质不仅是产品,也是企 业“人品”的一种外在表 现。
质量
质量,如产品质量等,指 的是产品的特性满足我 们对这产品的要求的程 度,在iso标准中的定义 是一组固有特性满足要 求的程度。质量就是符 合要求。符合要求更深 层次的讲,就是不要给 客户(下工序)带来麻 烦,即把“零麻烦”传递 给客户(下工序)。
④以事实为依据,以数据说话,不要“大概加可能”; ⑤凡事多问为什么? ⑥把握“三现、5M1E、5W1H”事事寻找原因,寻求方法
铲车安全检查表-中英文对照ycl
姓名
部门&职位:
签字&日期
装载机检查清单
公司名称
ቤተ መጻሕፍቲ ባይዱ型号
检查日期
编号
Make:
自有/雇用/承包商
SN
详细
Yes/No
备注
1
装载机应处于良好的物理状态。
2
轮胎应无损伤(气压、切口、裂纹等)。
3
侧视镜应处于良好且位置正确。
4
挡风玻璃和雨刷应处于良好状态。
5
前灯、尾灯和转向指示灯应处于工作状态。
6
操作员驾驶室应处于良好状态。
7
液压缸应处于良好状态,无泄漏和损坏。
8
脚踏板应无滑动和绊倒危险。
9
反光带/红色三角 应固定在适当的位置。
10
应备有灭火器(处于良好状态,压力在范围内)。
11
前向、反向喇叭、指示灯应处于工作状态。
12
正常(脚刹)和紧急制动器(手刹)应处于工作状态。
13
操作员应持有有效且合适的驾驶证。
结论:适宜使用O是O否
检查者签字:
姓名
部门&职位:
签字&日期
外观质量验收检查员标准
外观质量验收检查员标准1.0目的为了统一结构件外观质量检验标准,确保上线使用的来料满足规定质量要求,杜绝不合格的来料上线使用;2.0适用范围结构件在整机装配后可部分看到的结构件外观质量要求、项目、方法的标准规范。
3.0职责3.1 IQC检验员职责3.1.1 负责对属于结构件外观质量检验试验项目任务,按照验收规范及检验流程进行随机抽样并实施检验试验,及时做好检验记录及标识,并保证其真实、准确;3.1.2 负责按规定要求进行检验的物料返还以及适量保留不合格品;3.1.3 负责按验收规范要求正确出具产品检验不合格报告;3.2 IQC主管职责3.2.1 负责对检验员所出具产品检验不合格报告和不合格品,按验收规范和EDE图纸、更改要求进行审核;4.0业务程序4.1 作业环境4.1.1 应在正常光线(晴天)下,阴天或夜晚距离两根40W日光灯1.5m处作业,以目距300—400mm产品90°+/- 30°视角作业。
4.1.2 本标准所指的I级面是指整机装配完后,从整机正面和上面所能看到的该结构件的外观面;II级面是指背面和两侧面;III级面是指底面。
4.1.3 遥控器外壳除正面、侧面为I级面,其底面按II级面。
4.1.4 本标准中所涉及的尺寸均指不良处的外表面最大尺寸。
4.1.5 本标准测试(目测)时间为100cm2的面积扫视2-4秒钟即可。
4.1.6 本标准规定φ0.1mm以下的不算点。
4.1.7 检查人员视力要在1.0—1.5之间,且无色盲或色弱等视觉缺陷。
根据检验、生产市场反馈的质量情况召开质量分析会决定。
5.0 质量记录《来料不合格报告》《质量检验情况登记》东莞德信诚精品培训课程(部分)内审员系列培训课程查看详情TS16949五大工具与QC/QA/QE品质管理类查看详情 JIT>>> qq:14259839546.0 引用/支持文件GB/T2828.1-2003。
船舶PSC检查表(全船)
(适用时)
其他 检验/测试 报告
船上所有灭火
设备的检验报
告
手提式及舟
车火火器
手提式(包括舟车式)灭火器每年应由认可检验机构进行
检验法定检验审核报告与法定证书相关的检验审核报告保存完整有效船长清楚上次检验种类及日期检查法定遗留项目如有时已做出了相应的处理和纠正保存相应证船级检验报告与船级证书相关的检验报告保存完整有效船长清楚上次检验种类及日期检查船级条件和或遗留项目如有时已做出了相应的处理和纠正并保存相应证据
船舶抵港前
类别
检查项目
《稳性计算书》
稳性计算书应包括完整稳性计算书、破舱稳性计算书(适用时)、谷物装载
稳性计算书(适用时),稳性计算书中包含对装载货物状况校核,该《计算 书》已被主管机关或船级社批准认可。
《货物系固手
册》
货物系固手册(适用时)已被主管机关或船级社批准认可。
《船上油污应急 计划》(SOPEP)及《船上有毒液体 物质海洋污染应 急计划》(SMPEP)
水密门
水密门结构状况良好,能有效关闭,就地及遥控开关正常,声光报警正常, 液压系统无渗漏痕迹。
甲板
主甲板及各层生活区甲板结构良好,无明显破损、洞穿、裂纹及严重变形(每
档肋距范围内不超过8mm),无明显渗水痕迹。
防火
结构
通风筒防火挡板
(非风雨密关闭)
防火挡板完好活络,能够有效关闭,动作时能明显感觉到挡板的存在。
和登乘装置
活动部件润滑正常,绑扎符合要求,降落时可能产生的危险警告标示已张贴。
化工厂常用PSSR检查表国外
PSSR Checklist Example A-1 PSSR清单示例A-1PSSR Checklist Example A-2PSSR Checklist Example A-3ATTACHMENT A - PROCESS PRE-STARTUP SAFETY REVIEW CHECKLISTAREA OR PLANT UNDER REVIEW:DATE:LIST OF PSSR TEAM MEMBERS:Instructions for using this form:1. Review the entire checklist and mark a check in column A to indicate an item or area to be included in the review.2. If there are issues to be resolved after the initial review, complete Attachment B - PSSR Potential Issue – Finding Form3. For each item or area with a check in column A, place a check in column B when the item or area has been satisfactorily reviewed or a potential problem has been resolved.Column A Include Column BCompletedCategory/PSSR Item to EvaluateLocation and layoutSite ConditionsDrainageFlood control/protectionPrevailing windAir or water pollution exposuresOther site conditions requiring attentionSoil protection in storage, materials handling &process areasNearby operationsHazards fromHazards toTrafficVehicular/railroad/pedestrianClearances, hazardsAdequacy of traffic signsSecuritySpecial requirements imposed by new facilityStorage and handling of chemicalsBuried pipes, tanks or chemical sewerLeak detection and containmentAbove ground storage tanksAdequate secondary containment providedOperating and maintenance access adequate andsafeAdequate and accessible manwaysUnobstructed pressure/vacuum relief ventsManifolding of vents reviewedDocumented vent sizing basis (process safetymanuals)Include CompletedWinterization (including instrument connections)Adequate lightingLabeling, placarding of hazardsOther installation detailsFlammable and combustible liquidsTank placement and spacing adequateSteel supports requiring fireproofingFlammable liquid breather vents provided withflame arrestors or conservation ventsNo flame arrestors on emergency relief ventsSafe vent discharge locationsVapor-space ignitions hazardsCorporate recommended/approved fire protectionsystems in placeFlammable gases or liquefied flammable gassesCorporate recommended/approved fire protectionsystems in placeBulk dry chemicalsDust explosion potential addressedTanks truck and railcar unloading and loading stationsSpill containment and safe impoundingAccess platform safetyLighting adequateGrounding cablesFixed unloading pump and backflow preventerEmergency stop button locationConnections lockable and closedPlacarding of hazardsRemotely operated emergency stop valve forvehicles carrying hazardous materialsFusible-link fire valve on vehicles with bottomunloading of flammablePortable fire extinguisher at ground level orflammableSafety shower and eyewash unitsRecommended fire protection systems in placeElectricalProcessGeneral workplaceSafe operator accessBuilding exits markedLighting adequateSafety shower and eyewash unitsAccessibleLocated on each deckLocated in control roomPortable fire extinguishersInclude CompletedAccessibleLocated on each deckLocated in control roomHuman FactorsLabeling of equipment, piping, critical valves, fieldinstruments, switchesLocation of field instrumentsSampling pointsOperator task safetyOperator task ergonomicsOpportunities for operator errorNon-routine tasksChemical Exposure HazardsPotential exposuresEngineering controls adequateBuilding ventilation/fresh air intakesToxic gas monitors, alarmsProtective equipment locationPlacardingProcess PipingConstruction appropriate for dutyMaterials quality assurance (including flange bolts),if critical, during constructionWorkmanship (for example, no short flange bolts)Routing satisfactoryAdequately supported and guidedAllowance for thermal expansion/no referencesNo small diameter connections vulnerable tobreakage/failureExpansion bellows properly installed/piping notable to move sideways/bellowedUndamaged during installationFlexible piping connectors correctlyinstalled/undamaged (for example, kinked) duringinstallationNecessary drains providedHazardous outlets plugged closedThermal (hydrostatic) pressure relief (includingheat-traced sections)Sight glasses and gauge glassesExternal corrosion protectionFreeze protectionInsulation adequate for personal protectionProtective flange coversApproved hoses and hose and connectors (noimprovisations)Process VentsInclude CompletedFlammable liquid breather vents provided withflame arrestors or conservation ventsTelltale pressure gauge or other indicator providedbetween rupture disc and relief valve where a discis installed below a relief valveDischarge piping from emergency pressure reliefdevices unrestricted by 90 degree ells,Excessive length or flame arrestorsProvisions such as drain holes to preventaccumulation of rainwater in discharge pipingDischarge piping adequately supported towithstand reactive forces of pressure ventingSafe vent discharge locationsManifolding of vents reviewedVent sizing basis; documentationDuctworkCleanoutsHeat Exchangers, JacketsVent, drainsThermal (hydrostatic) pressure reliefMaintenance access (tube bundle)MachineryGuardingLocal emergency stop buttonEmergency lubrication of critical machineryMaintenance provisionsLocal exhaust ventilation required for shaft sealsPumpsBackflow preventionConnecting piping adequately supported to limitforces on casingsSeal spray protectionIsolation for maintenancePreparation for maintenance (drain and ventprovided)ContainmentSpill containmentFire water runoffProcess Controls/Control RoomControl room inherent safety (vs. process hazards)VentilationEmergency lightingFire protectionField wiring securitySystem cable securityPower supplyOperator interface(s)Alarm systemsInclude CompletedEmergency shutdownCommunications - normal and emergencySoftware access/securitySoftware back-upUtilities Water SupplyNo municipal /potable water connections to theprocessSteam Boilers and DistributionFeedwater treatment chemicals handlingGas piping routingCombustion controlsHigh and low drum water level alarms providedBypass around Feedwater regulator accessiblefrom operating level and located whereDrum level gauge glass can be seenTwo independent low water level trips provided forunattended boilersDual safety relief valves in serviceRelief discharge piping adequately supported anddrainedNon-return valve on steam outletDistribution piping – see Process pipingCondensate drainage adequateCompressed Air SystemsNon-lubricated construction or non-flammablesynthetic lubricants used for compressorDischarge pressures above 100 psigElectricalTransformer locationMotor control center(s)Standby Emergency Utility SystemsReview provisions to satisfy proceeds safetyrequirementsWaste Handling/TreatmentInspect new facilities in the same manner asprocess facilitiesWarehouseFlammable and combustible liquidsForklifts and Motorized Hand TrucksTraffic safetyNon combustible fuelRecommended Fire-Protection Systems in PlaceMaintenance Area and ShopGeneralLocal exhaust ventilation provided for weldingLocker Room and Lunch RoomAdequate spaceInclude CompletedProvisions to protect contamination of food bychemicalsProcess Safety GeneralEmployee Participation StatementProcess Safety InformationReview of highly hazardous chemicals (HHC) andMSDSsBlock flow diagramMaximum inventoriesOperating limitsEquipment InformationP&IDsProcess Hazard Analysis (PHA) report(s)All PHA action items completedTraining planContractor work rulesPre-Startup Safety Review planMechanical Integrity planList of critical equipmentTesting program with scheduleHot Work Permit SystemSite Management of Change ProcedureIncident Investigation PlanEmergency Action Plan (EAP)Facility EAP writtenAre new chemical or process hazards or risks suchthat changes to existing EAP are required?Do new facilities create any new transportationemergency response needs and are such needs inplace? (Chemtrec update)Audit ScheduleOperating InstructionsOperating instructions clear and easily understoodInstructions adequate (complete)Material hazards adequately covered for rawmaterials, catalysts, intermediates,Products and by-productsHealth hazards and permissible exposure levels(PELs)Physical hazardsHandling precautions and safe handlingprocedures including PersonalProtective equipment (PPE) requirementsCorrective respiratory protection specifiedProcess hazards adequately describedThermal hazardsAny other hazardsInclude CompletedTabulation of process alarms, interlocks (bothsafety & non-safety) and trips includedAlarm and trip settings givenSpecific instruction included, or reference made toseparate instructions, forUnloading and loading of bulk materialsStep-by-step process proceduresprovided for each operating phaseincluding:Initial start-upNormal start-upNormal operationNormal shutdownEmergency operations includingemergency shutdownStart-up following emergency shutdownStart-up following a turnaroundNon-routine procedures (for example.equipment clean-out, equipmentpreparation for maintenance)Auxiliary equipment operationOperating limits clearly defined in step-by-stepproceduresControl ranges/limits specifiedConsequences of deviations givenResponses to deviations/abnormal conditionsspecifiedSafe hold points specifiedPPE caution statements incorporated in step-bystep proceduresUse of checklists as appropriateUp-to-dateAll pages show revision number and dateReviewed for correctnessApproved / signed by Department ManagerResponsible CareCommunity Awareness and Emergency ResponseCommunications training for keyemployeesEducation of employees on EAP, safety,health, and environmentalEducation of community on new processor changeOutreach to educate responders,government officials, EAPAssessment of potential risks toemployees from accidentsCommunication of emergency planninginformation to LEPCFacility tours for emergency respondersInclude CompletedProcess SafetyCurrent, complete documentation ofprocess design and operatingparametersCurrent, complete documentation ofhazards of materials and processUse of site management of changeprocedureUse of site incident investigationprocedureDocumented sound engineeringpractices consistent with recognizedcodes and standardsMechanical integrity programimplemented for new unit or processchangeEmployee Health and SafetyMedical surveillance program tailored tomeet needs of new process or changePersonnel change to Central SafetyCommittee neededPollution PreventionA quantitative inventory of wastesgenerated and releases to air, water andlandEducation of employees and public aboutthe inventory and impact evaluationDocumentation that waste generation isnot increased by, or is minimized in, thechange or new processDocumentation that waste and releaseprevention objectives were included thedesign of the new modified process &productsDistributionReview and training of distributionhazards with distributorsReview of transportation routing tominimized potential risksReview with corporate transportationdepartmentIndustrial HygieneNew substancesHealth careToxicity data availableAccident treatment planNeed for change in periodic medical examOccupational hygieneInventory of possible sources of exposureInventory means to restrict exposureMethods available to monitor exposureSuitable personal protection equipment availableInclude CompletedHearing ConservationNoise level monitoring needed/arranged for newoperationsEngineering and administrative controls adequatePermissible exposure limits for chemicalsubstancesAppropriate exposure monitoring and evaluationarranged to determine compliance with applicablePELsPELs for mixtures applied when two or morehazardous substances presentEngineering and administrative controls adequateLocal exhaust ventilation systemsPerformance of local exhaust ventilation systemsLocal exhaust ventilation systems placed oninspection and maintenance programControl of chemical substances posing a potentialoccupational mutagenic or carcinogenic riskAre materials used having control levels A, B, C, orD?In the plantIn the laboratoryHazard Communication ProgramLocation inventory of chemicals updatedHazardous materials identified in accordance withdefinitionsMSDSs on file and available to all employeesChemical containers labeled (or alternate means oflabel information provided)Piping labeledTrainingRespiratory protectionReview/confirm conformance with CorporateIndustrial Hygiene ProgramRespirator selection in accordance with selectioncharts and specified in writingPressure-demand SCBAsEmergency “escape only” respiratorsUser medical clearanceFacial hair policyInitial issues verified by supervisionFit testingReplacement of cartridges and canistersInspection and maintenanceBreathing air tested/taggedTrainingSmoking policy establishedLaboratory ControlProcess Laboratory Support Plan communicatedInclude CompletedStaffing adequateLaboratory facilities adequateGeneralEmergency exits markedEmergency lightingSafety shower & eyewashFire protectionLaboratory equipmentSuitable and adequateMaintenance provisions neededStorage and handling of chemicalsReagent storageSegregation adequate (oxidizers, acids)Flammable liquid storageRefrigerator for flammables explosion-proofSample storageSample and waste disposalCompressed gasesCylinder location safe (for example, awayfrom heat sources)Quantities limited to immediaterequirementsSeparation of flammable and oxidizersToxic gas use limited to small cylindersLocal exhaust ventilation for toxic gasesSCBAs available for toxic gasesPersonnel trained in SCBA use asneededLaboratory proceduresAnalytical procedures written and verifiedSampling procedures includedPPE requirements specifiedTraining completedIndustrial hygieneMaintenanceNecessary maintenance information in placeDesign drawings: for example as-built P&IDs,electrical schematics, isometric piping drawingPiping specificationsEquipment purchase ordersEquipment manualsVendor printsInitial inspection and test resultsResources adequateNeeds communicatedPlant personnelInclude CompletedContract maintenance (arrangements completed)Shop facilitiesSpecialized requirementsRequirements definedSkills availableEquipment availableProcedures developedTraining completedCertificate obtained and documentedMaintenance managementService contracts arrangedMaintenance management system in placeSpare partsRequirements defined by maintenance departmentProcurement completeStart-up needs on handStorage securityQuality assurance program in place for criticalequipmentMaterials of construction/quality of maintenancematerials and partsWorkmanshipPreventive maintenance/mechanical integrityprogram developedMachineryBoilers and pressure vesselsCritical equipment, vessels, piping, checkvalves, expansion bellows, flexible pipingconnectors, hoses definedCritical equipment inspection and testmethods and frequencies definedConservation vents, flame arrestors,PSEs, PSVs inspection and test methodsand frequenciesCritical instruments definedProof-testing frequencyProof-testing procedures, validityMaintenance of combustion safetycontrols on direct-fired equipmentInspection and testing acceptancecriteria developed and documentedTrainingOperations and MaintenanceInitial qualifications of personnel (knowledge andskills)Training program content vs. needsSafety orientation for new employeesGeneral safety trainingJob-specific trainingInclude CompletedBasic knowledge and skillsSpecialized knowledge and skillsGeneral process knowledgeMaterial hazards, MSDSsProcess hazardsProcess proceduresOperating limitsConsequences of deviationsResponses to deviations/abnormal conditionsEmergency proceduresField trainingLocation of:Emergency equipment, showers, alarmsFire-fighting equipmentLeak/spill preventionReporting, mitigationEmergency drillsCompliance with OSHA 1910.120 for hazardouswaste operationsNew emergency response training requirementsMeasurement of trainingEffectiveness/certification (when applicable)Formal documentation of trainingTeam assessment of training effectivenessCommissioningCommissioning plan and scheduleDetailed, step-by-step plan writtenPlan adequately reviewedResponsibilities clearly defined and understoodPlant verification of any equipment and systemscheck-out done by contractorConstruction inspection by plantConfirm line-by-line conformity to P&IDs verified byplant, including:Materials of constructionLocation of instrument elements/connectionsOrifice plate specifications and orientationRanges of local PIs and TIsAll local TIs have thermowellsIdentifies and relief pressure of PSEs & PSVsActuated valve failure modesEquipment internalsVessels and pipingStress relieving done and documented as requiredField radiography done and documented asrequiredPressure/Leak testing done and documentedInclude CompletedCleaned and flushed (instruments, control valves,check valves protected)Special commissioning requirements (such aschemical cleaning, passivating, or testing)Vents and pressure relief valvesShipping supports removed from conservationventsRelief pressure of PSVs verified by testFire protection systemsFire water systems inspection and commissionedFire water pump acceptance test(s) completed andwitnessedOther non-water fire protection system acceptancetest(s) completed and witnessed (for example, CO2or dry chemicalNew fire protection signaling systems and alarmscommissionedCopies of completed test forms forwarded toinsurance carrier and Corporate Risk DepartmentNew fire protection equipment, signaling systemsand alarms placed on regular inspection andtesting programsElectrical groundingResistance of building and equipment andgrounding systems measured <5 ohmsResistance to ground of all piping sections carryingflammable liquids and combustible powdersmeasured <5 ohmsVentilation systemsVentilation systems balancedPerformance of local exhaust ventilation systemschecked for conformanceMachineryAlignment checkedAbsence of excessive forces on pump casings andother equipment from connected pipingPre-startup screens installed in pump suctionsAgitator impeller securityLubrication systems functionalCooling systems functionalSeal flush systems functionalRotation checkedVibration measurementsPerformance testsOther baseline data collectionInstruments and control systemsProgram software checkedInstrument loop sheet index availablePneumatic lines blown cleanLoop checking done and documentedInclude CompletedInstrument calibrations done and documentedreview methodsAlarm and trip points set and documentedInterlocks (both safety & non-safety) testedDigital control system review and testsCombustion safety controls on direct-firedequipmentEquipment inspection, adjustment and testingdocumentedPunch listReview statusDaily updatePriorities with respect to start-up acceptableWater batchingPlan developedStart-upStart-up plan and scheduleWritten and reviewedProcedures for initial start-up specifically covered inthe operatingInstruction manual or under separate coverReviewed and approved if separateRaw materials supplyTechnical supportAdequateLines and limits of authority clearMaintenance supportIndustrial hygiene monitoringEquipment monitoringPerformance measurements and testsRegulatory ComplianceNew SubstancesReview of toxicity to environmentPersistency in the environmentPrevention of exposure to environmentDestruction of substance whennecessaryToxic Substances Control Act (TSCA)Project reviewed for any newrequirements which might be imposed onthe plant location under TSCATransportationNew transport operations adequatelyreviewed for compliance with allapplicable DOT (or equivalent)regulationsEmissionsInclude CompletedOperating permits obtained as directedby the site or corporate environmentaldepartmentsEffluentsNew operations covered within thepresent NPDES permit or a new permithas been obtainedHazardous wastesDetermined whether particular wastesqualify as hazardous wastes underfederal, state and/or local laws andregulationsOn-site storage, treatment and/ordisposal of hazardous wastesReviewed for compliance with applicablelaws and regulations, documentation?Off-site transportation and disposal ofhazardous wastes reviewed with wastecoordinator, documentation?PCBsReview equipment for PCB hazardouspropertiesSupplementary Checklist for New Plant SitesPlant SecurityAccessFencingVisitor controlsVehicle controlsRestrictions postedCommunicationsNormalEmergency back-upSafety programAccountabilityProgram conformance with CorporateSafety StandardsConformance with group safetystandardsFirst aid and emergency medicalresponseLocation procedures writtenTraining conductedIndustrial hygiene programAccountabilityProgram conformance with CorporateIndustrial Hygiene StandardsFire protection organizationLocation organizationLevel of protection established inaccordance with insurance requirementand Corporate Risk DepartmentInclude CompletedTraining conducted in accordance withstandardEquipment provided in accordance withstandardMunicipal fire department (or equivalent)Response time and capabilitiesconsistent with location needs and fireprotection organizationLiaison establishedFamiliarizationDrillsProcess Safety ManagementLocation coordinator appointedProgramTraining conductedATTACHMENT B - PSSR Potential Issue - Finding FormArea under review:Date of Review:List of Sub-Team Members:Instructions for using this form: For each issue, complete the information below. Electronically copy the blank fields as needed for each issue identified in Attachment A - Process PSSR checklist.Description of potential issue or area of concernAdditional information (for example, the issue’s criticality or a recommended solution)PSSR Checklist Example A-4DESIGN SAFETYREVIEW CHECKLISTDept.:MOC ID#:DATE:Project ID:INSTRUCTIONS: Check each question on the Yes or No line, or mark it N/A if not applicable. If an entire section of the checklist is not applicable, mark that section as N/A and no questions in that section need to be answered. No answers are considered deficiencies, and must be reported in writing to the Department Manager or designee and the change originator. This checklist is a guide to help identify possible deficiencies. All questions refer to the results, design and impact of the change, not broadly or in general to the system unaffected by the change. The reviewer is encouraged to look beyond the checklist for concerns which may be unique to the change and which may not be addressed here.YES NO N/A DSR CATEGORY SECTION/ITEMA. ADMINISTRATION1. Based on the current design, is the proposed change consistentwith the original Process Hazard Analysis (PHA) assessment?2. Does the design comply with corporate standards?3. Has the impact of the change on existing buildings beenconsidered? (That is, the design and location of new or modifiedequipment near occupied buildings, occupying a previouslyunoccupied building, and others.)4. Has any impact, beyond unit boundaries, associated with thischange been properly dealt with and/or communicated?5. Have exposures to existing buildings (including pipe racks andcable trays) been considered when siting new vessels, utilities,temporary/permanent buildings or sheds, and others?6. Have noncombustible materials or construction been used?B. MATERIAL SAFETY/REGULATORY STATUSHave the following change scenarios been considered for possibleToxic Substance Control Act (TSCA) applicability?a. Previously non-isolated intermediates being temporarily isolatedand/or held even for a short time, in non-hard-piped processequipment or in storage vessels (for example, drums).b. Previously non-isolated intermediates being held for anextensive period (for example, 24 hours or longer) in hard pipedprocess equipment.c. Material previously burned or disposed of as a waste isreprocessed or sold.d. Different reactants or catalysts or different feed ratios are beingused, thus producing different reaction products for TSCApurposes.e. Change in the components or reactants in a polymer from < 2 %to > 2 % of the dry weight of the polymer produced.f. The TSCA Inventory status of different catalysts or reactants isunknown. If any of the above change scenarios are about tohappen, contact the plant TSCA Coordinator immediately for an in-depth station of TSCA issues. Provide documentation of anyconcerns and their resolution.2. Have Material Safety Data Sheets (MSDS) or PreliminaryProduct Safety Data Sheets (PPSDS) been obtained for allchemicals to be handled, including isolated intermediates?(Consider changes in minor components of products and by-products)3. Has the potential for a hazardous chemical reaction in sumps and sewers been considered?4. Have all other potential product regulatory issues been addressed, for example, Department of Transportation (DOT), Federal Insecticide, Fungicide, and Rodenticide Act (FIFRA), Bureau of Alcohol, Tobacco, and Firearms (BATF), Food and Drug Administration (FDA) and ISO 9001?C. PRESSURE/VACUUM RELIEF(No relief devices in this project)1. Have new or modified safety relief device(s) or vent system(s) been designed in accordance with Plant Engineering and Site requirements?2. Has potential for external pressure (vacuum) from sudden cooling, condensing, pump-out, during clean-up or preparation of equipment for maintenance, or potentially submerged overflow line been addressed?3. Have only full-port valves been specified for use at the inlet and outlet of pressure/vacuum relief devices?4. Have any changes to safety relief device inlet or outlet piping been properly reviewed?5. Will adequate facilities (alarms, detectors, redundancy, and others.) be provided to minimize the risk of a relief device actuating due to equipment, instrumentation, or utility failure?6. Have the discharges of safety relief devices been located so as to avoid potential personnel injury and damage to associated equipment?7. Has the design included installation of the safety relief valve vertically?D. TEMPERATURE/REACTION1. Has potential for formation of unwanted by-products been adequately addressed?2. Has potential for loss of flow or reverse flow been adequately addressed?3. Have adequate provisions been made so that normally dilute but reactive materials CANNOT be concentrated or accumulated in unexpected areas (stagnant pipe/valves; utility systems; feed or reaction vessels, sewers, and others)?4. Is adequate freeze protection provided?E. VALVES AND PIPING1. Have the proper valve and piping specifications been used?2. Have cross-tied lines (pump headers, utility lines, betweenhigh/low pressures, and others.) been reviewed to minimize contamination potential and eliminate mixing of reactive chemicals?3. Have test methods and documentation requirements been specified to ensure the integrity of new and revised piping systems?4. Will sample points be properly configured for safe sampling of hazardous chemicals?5. Have all open ended valves and hand-operated ball valves been designed in accordance with environmental requirements (that is, NESHAPS covered materials such as benzene and formaldehyde) or plant standards?6. Have hot-taps been reviewed and eliminated where possible?7. Will necessary excess flow and back-flow prevention measures be provided?。
TS过程内审检查表
雄鹰俱乐部内审检查表
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雄鹰俱乐部内审检查表。
必检项目检验XXXX
系统工程师在新编写/修改维修工作单(卡)时,根据《维修方案》中已确认的必检项目清单,在工作单的必检项目栏标注为必检项目;再在工作步骤检查者栏中以横线标志,以示为必检项目。
维修工作指令(MAO)
系统工程师在编写维修工作指令时,根据“必检项目大纲”及“必检项目确定原则”要求和编写的内容确定必检项目。在该MAO首页标识“RII”以示为必检项目。
检查方法
必检项目的检查方法一般可以分为重复检查、过程检查和结果检查等方法。实施必检项目检查可根据维修类别的不同采取适当的检查方法:“检查”类必检项目可采用重复检查的方法,即先由一名合格维修人员进行检查,然后由必检项目检验员再重复进行一次检查。“修理”类必检项目可采用过程检查的方法,即在维修人员实施修理的过程中,必检项目检验员对施工现场进行全过程实时、持续的监督和检查。
目录
目录
定义
必检项目(RII):Required Inspection Item指那些如果不正确的实施维修工作或使用了不当的部件将会危及飞行安全的维修项目。对于该类项目应当以明显的方式在工作单卡中标明,并规定实施这些工作的人员资格要求和程序。
飞机机型检验员资格要求
1. 完成《维修人员培训大纲》规定的培训;2.具有航线例行工作项目和定检例行工作项目的授权;3.具有相应机型的II类培训,并至少具有相应机型I类放 行授权4.持有CAAC颁发的《民用航空器维修人员执照》,并且其签署部分与所检验的机型一致;5.具有飞机维修经验不少于5年(业绩优秀者可例外),对飞机维修具有足够的经验和全面的知识;6. 熟悉适航法规和本公司的《维修工程管理手册》、《维修管理手册》及工作程序手册的相关内容;7. 能够阅读、理解英文专错。
检查方法
电子附件的“校装”、“调节”、“拆装”“测试”类必检项目可采用结果检查的方法,即维修人员完成维修工作后,由必检项目检查员进行最终测试。机械部件的“校装”、“调节”、“拆装”类必检项目可采用过程检查的方法,并根据需要同时采用结果检查的方法。即在维修人员实施维修工作的过程中,必检项目检验员对全过程进行实时、持续的监督和检查,维修人员完成维修工作后,必检项目检验员对关键部位进行确认。
CCAR135仪表熟练检查工作单
CCAR135仪表熟练检查工作单
CCAR135 Instrument Proficiency Check Checklist
(飞机Airplane)
用墨水笔或打印填写所有项目
填写说明
1、工作单位:指申请人所在的运营人名称。
2、运行基地:指申请人所在的运行基地。
3、如使用模拟机/训练器考试,考试的地点应填写模拟机中心名称和地点;如在航空器上考试则填写考试机场名称。
4、航空器型号:应该填写具体型号,而不是型别。
5、模拟机/训练器编号和级别:应根据民航局审定后颁发证书的编号和级别进行填写。
6、选择科目:在航空器上进行检查的科目应在航空器和检查科目对应栏内标记“√”。
根据熟练性检查标准(与实践考试标准相同)要求可以在模拟机/训练器上考试的科目,考试员可以选择在模拟机或训练器上考试,并在模拟机/训练器和考试科目对应栏内标记“√”。
7、如果申请人达到熟练性检查的标准,则应在相应科目的检查结论“通过”栏中标记“√”,在“不通过”栏中不作任何标记。
如果申请人未能达到熟练性检查的标准,则应在相应科目的检查结论“不通过”栏中标记“√”,在“通过”栏中不作任何标记。
8、备注:应填写申请人存在的主要问题和考试员认为需要说明的内容。
9、应重点评估申请人掌握进行关键机动飞行所需的操作技能及相关程序,并按照熟练性检查标准将这些技能保持在规定的熟练水平。
五级民航安全检查员操作技能考核评分表(新版2014.10)
报告考评员,准备完毕,请指示。
漏说扣 1 分
漏查重点部位(头部、肩胛、胸部、 腋下、裆部、腰部、腹部、脚部、手 腕部、臀部)
漏查每个部位扣 1 分
检查程序错误:未做到由上到下、由 里到外、由前到后。
扣4分
对查出物品的部位未复检 物品落地 损毁物品
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对模拟旅客有推、拉、扯等粗鲁动作
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核分人:
物品检查试题二、试题三、试题四:情况处置操作技能考核评分记录表
考核 内容
考核要点
配 分
考核标准
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1. 2min 内填写内容错误扣 3 分
能正确填写暂存物品单据
4 2. 2min 内填写内容缺项、字迹
潦草、未完成扣 1 分
情况 处置
能识别危险品的国际通用标识
五级民航安全检查员操作技能考核评分表
(民航第七职业技能鉴定站)
考生姓名: 准考证号: 所在单位: 考核时间:
1 年月日
成绩汇总
序号
模 块名 称
1
证件检查
2
人身检查
3 开箱(包)检查
配分 30 40 30
合计
100
得分
备注 □合格 □不合格 □合格 □不合格 □合格 □不合格 □合格 □不合格
否定项:单项模块鉴定成绩及鉴定总成绩未达到配分的 70%者为不合格。
统分人:
证件检查操作技能考核评分记录表
试题 序号
考核内容
考核要点
配分
考核标准
时扣得 间分分
根据考评员提供的证件
样本,在 4min 内能正确
5s作业管理目视检查表.doc
目视管理
〈作业管理〉分类代码2
有
没有
异常
代码
检查项目
清楚
10分
不完全清楚
6分
不清楚
2分
0分
清楚
10分
不清楚
0分
手段・方法
问题点・改善的着眼点等
实施期间・
责任人
2-1
・能一目了然就看到产量吗?
目标产量表示板
实绩产量表示板
产量图表
2-2
・有人在等待作业指示吗?作业者是按照作业标准在工作吗?
故障时间表、图
2-12
・设备每天的运转情况都清楚吗?
运作率表、运作率图表
2-13
・工作前的准备和工作后的收拾是按照工作程序在进行吗?
作业开始检查一览表
作业结束检查一览表
2-14
・作业改善实施了吗?
作业改善实施图表
作业改善例布告栏
全面
考察
个人出勤表
2-7
・在籍人数通常都清楚吗?
在籍板、在籍图表
2-8
・发生过人员极其不足的情况吗?
出勤率表、出勤率图
2-9
・机器的刀具等是按照规定的频度在交换吗?
刀具交换吗?
暂停纪录表
暂停图
暂停帕累托图
运作表示板(灯)
2-11
・机器发生故障了吗?
运作表示板(灯)
运作表示板(灯)
作业标准书
作业指导书
作业要领书
2-3
・有作业者因为工作安排的原因而停止工作吗?是按照作业标准的步骤在工作吗?
运作表示板
步骤作业标准书
步骤检查表
2-4
・作业者是按照标准周期、标准时间在工作吗?