日机装圣达因高速泵操作维修手册SndPump-LMV-322-IOM
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Warranty Sundyne Corporation warrants to Buyer for a period of twelve (12) months from the date of being placed in service (but not to exceed eighteen (18) months after the date of shipment) that the equipment at the time of shipment will be free from defects of design, material and workmanship. If any defects or malperformance occur during the warranty period, Sundyne's sole obligation shall be limited to alteration, repair or replacement at Sundyne's expense, F.O.B. Factory, of parts or equipment, which upon return to Sundyne and upon Sundyne's examination prove to be defective. Equipment and accessories not manufactured by Sundyne are warranted only to the extent of and by the original manufacturers' warranty. Sundyne shall not be liable for damage or wear to equipment caused by abnormal conditions, vibration, failure to properly prime or to operate equipment without flow or caused by corrosives, abrasives or foreign objects. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. In no event shall Sundyne be liable for consequential or incidental damages.
PAGE
10 10 11 12 16
20 21 50 52
© Sundyne Corporation 2000 All Rights Reserved
02.09.02E, 05/06
Visit our website at www.sundyne.com
Page 3
Copyright All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Sundyne Corporation. © 2006 Sundyne Corporation
All dimensions are provided in English units followed by SI units in parenthesis.
Figures and item numbers: parenthetical numbers included in the text correspond to item numbers on the illustrated figures. The item number of a part is based on the part's function, and the correct spare part can be ordered for any generation pump even if the component parts do not appear the same as presented in this revision of the Instruction Manual.
TABLES
TABLE 1 FALK COUPLING SPECIFICATIONS TABLE 2 THOMAS COUPLING SPECIFICATIONS TABLE 3 PUMP AND GEARBOX TROUBLESHOOTING TABLE 4 MECHANICAL SEAL TROUBLESHOOTING
SERVICING GEARBOX OIL LEVEL OIL PRESSURE GEARBOX OIL AND FILTER CHANGE SEAL LEAKAGE ANTIFRICTION BEARINGS DRIVER COUPLING GEARBOX LUBRICANT RECOMMENDATIONS
PAGE
4 5 6 6 7 8 8 8 8 8 9 9 9 9
10 10wk.baidu.com10 10 11
13 13
14
15 15 15 15 15 15 15 15 16
17
19
23 23 30
41 41 41 41 41 41
42
50
02.09.02E, 05/06
DESCRIPTION
ILLUSTRATIONS
INSPECTION STORAGE SUCTION AND DISCHARGE PIPING SEAL ENVIRONMENTAL CONTROL SYSTEM GEARBOX HEAT EXCHANGER BASEPLATE AND MOUNTING DRIVER AND COUPLING PIPING CONNECTIONS
PARTS LIST GENERAL RECOMMENDED SPARES GEARBOX EXCHANGE REPAIR KITS ORDERING REPLACEMENT PARTS
CROSS-SECTIONAL ASSEMBLY DRAWING
TROUBLESHOOTING
Page 2
Visit our website at www.sundyne.com
NOTES: LMV = Line Mounted Vertical Pump
i. INTRODUCTION TO THE SUNDYNE PUMP
The Sundyne LMV pump has a single stage, with an integral gearbox. It's purpose is to increase the pressure of a continuous flow fluid by applying centrifugal action. Sundyne LMV Pumps are most commonly used in HPI, CPI, and Boiler Feed applications. They are also used in refineries, petrochemical plants, and power generation plants. Within these facilities, Sundyne Pumps are used in high head, low to medium flow processes.
SUNDYNE LMV-322 PUMPS
Instruction and Operation Manual
May 2006
02.09.02E, May 2006 Supersedes: June 2003
® Visit our website at www.sundyne.com
TABLE OF CONTENTS
Page 4
Visit our website at www.sundyne.com
02.09.02E, 05/06
USING THIS MANUAL:
This manual is part of the final data package for your Sundyne LMV centrifugal pump. This manual explains procedures for the Sundyne pump, including how to: install it, maintain it, service it, troubleshoot problems and order parts. In addition to this manual, the final data package includes: drawings, Sundyne specification sheet with test performance curves, test data, inspection data, material certificates if required, driver, coupling and auxiliary equipment information. Information that may be required regarding performance, alterations, or detailed technical data which is not included herein, may be found in the specification sheet and parts list accompanying the unit, or may be obtained from your Sundyne representative. Custom-made auxiliary equipment cannot be shown in this manual. Refer to the outline drawing for specifics. Always reference the pump serial number in any communication with the factory.
OPERATION AND CONTROL
FLEXIBLE COUPLING INSTALLATION AND SERVICING
MAINTENANCE DISASSEMBLY/INSPECTION AND REASSEMBLY OF THE PUMP DISASSEMBLY/INSPECTION AND REASSEMBLY OF THE GEARBOX
FIGURE 1. SEAL PORT IDENTIFICATION FIGURE 2. SERVICE CHECK POINTS FIGURE 3. LMV-322 LUBE OIL SCHEMATIC FIGURE 4. HEAT EXCHANGER MOUNTING FIGURE 5. LUBE OIL SPECIFICATIONS
LUBE SYSTEM DESCRIPTION LUBRICATING OIL SYSTEM OPTIONAL LUBE OIL SYSTEM AUXILIARIES OIL PRESSURE
STARTUP START-UP PROCEDURES
PUMP CONTROL DURING START-UP
DESCRIPTION
WARRANTY USING THIS MANUAL (ICONS USED) i INTRODUCTION TO THE SUNDYNE PUMP ii SAFETY PRECAUTIONS iii CRITICAL START-UP CHECKLIST INSTALLATION
PAGE
10 10 11 12 16
20 21 50 52
© Sundyne Corporation 2000 All Rights Reserved
02.09.02E, 05/06
Visit our website at www.sundyne.com
Page 3
Copyright All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Sundyne Corporation. © 2006 Sundyne Corporation
All dimensions are provided in English units followed by SI units in parenthesis.
Figures and item numbers: parenthetical numbers included in the text correspond to item numbers on the illustrated figures. The item number of a part is based on the part's function, and the correct spare part can be ordered for any generation pump even if the component parts do not appear the same as presented in this revision of the Instruction Manual.
TABLES
TABLE 1 FALK COUPLING SPECIFICATIONS TABLE 2 THOMAS COUPLING SPECIFICATIONS TABLE 3 PUMP AND GEARBOX TROUBLESHOOTING TABLE 4 MECHANICAL SEAL TROUBLESHOOTING
SERVICING GEARBOX OIL LEVEL OIL PRESSURE GEARBOX OIL AND FILTER CHANGE SEAL LEAKAGE ANTIFRICTION BEARINGS DRIVER COUPLING GEARBOX LUBRICANT RECOMMENDATIONS
PAGE
4 5 6 6 7 8 8 8 8 8 9 9 9 9
10 10wk.baidu.com10 10 11
13 13
14
15 15 15 15 15 15 15 15 16
17
19
23 23 30
41 41 41 41 41 41
42
50
02.09.02E, 05/06
DESCRIPTION
ILLUSTRATIONS
INSPECTION STORAGE SUCTION AND DISCHARGE PIPING SEAL ENVIRONMENTAL CONTROL SYSTEM GEARBOX HEAT EXCHANGER BASEPLATE AND MOUNTING DRIVER AND COUPLING PIPING CONNECTIONS
PARTS LIST GENERAL RECOMMENDED SPARES GEARBOX EXCHANGE REPAIR KITS ORDERING REPLACEMENT PARTS
CROSS-SECTIONAL ASSEMBLY DRAWING
TROUBLESHOOTING
Page 2
Visit our website at www.sundyne.com
NOTES: LMV = Line Mounted Vertical Pump
i. INTRODUCTION TO THE SUNDYNE PUMP
The Sundyne LMV pump has a single stage, with an integral gearbox. It's purpose is to increase the pressure of a continuous flow fluid by applying centrifugal action. Sundyne LMV Pumps are most commonly used in HPI, CPI, and Boiler Feed applications. They are also used in refineries, petrochemical plants, and power generation plants. Within these facilities, Sundyne Pumps are used in high head, low to medium flow processes.
SUNDYNE LMV-322 PUMPS
Instruction and Operation Manual
May 2006
02.09.02E, May 2006 Supersedes: June 2003
® Visit our website at www.sundyne.com
TABLE OF CONTENTS
Page 4
Visit our website at www.sundyne.com
02.09.02E, 05/06
USING THIS MANUAL:
This manual is part of the final data package for your Sundyne LMV centrifugal pump. This manual explains procedures for the Sundyne pump, including how to: install it, maintain it, service it, troubleshoot problems and order parts. In addition to this manual, the final data package includes: drawings, Sundyne specification sheet with test performance curves, test data, inspection data, material certificates if required, driver, coupling and auxiliary equipment information. Information that may be required regarding performance, alterations, or detailed technical data which is not included herein, may be found in the specification sheet and parts list accompanying the unit, or may be obtained from your Sundyne representative. Custom-made auxiliary equipment cannot be shown in this manual. Refer to the outline drawing for specifics. Always reference the pump serial number in any communication with the factory.
OPERATION AND CONTROL
FLEXIBLE COUPLING INSTALLATION AND SERVICING
MAINTENANCE DISASSEMBLY/INSPECTION AND REASSEMBLY OF THE PUMP DISASSEMBLY/INSPECTION AND REASSEMBLY OF THE GEARBOX
FIGURE 1. SEAL PORT IDENTIFICATION FIGURE 2. SERVICE CHECK POINTS FIGURE 3. LMV-322 LUBE OIL SCHEMATIC FIGURE 4. HEAT EXCHANGER MOUNTING FIGURE 5. LUBE OIL SPECIFICATIONS
LUBE SYSTEM DESCRIPTION LUBRICATING OIL SYSTEM OPTIONAL LUBE OIL SYSTEM AUXILIARIES OIL PRESSURE
STARTUP START-UP PROCEDURES
PUMP CONTROL DURING START-UP
DESCRIPTION
WARRANTY USING THIS MANUAL (ICONS USED) i INTRODUCTION TO THE SUNDYNE PUMP ii SAFETY PRECAUTIONS iii CRITICAL START-UP CHECKLIST INSTALLATION