质量成本分析报告
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62% 20% 0% 18%
Prevention costs 预防成本 Appraisal costs 鉴 定成本 Internal Failure costs内部故障成本 External Failure costs外部故障成本
Leabharlann Baidu
External Failure costs 外部故障成本 Total costs 总成本
AP-QUA20 REC01-A 0 0 SGS audit of systems SGS审核费用 0 0 Number of supervisor主管数 1.6 System 3 0 Number of engineers工程师 certification meal/transportation/hotel餐饮/ 7 0 体系认证 交通/住宿 7 0 Number of hour小时数 322 0 Total costs Costs of product verification 972 0 1.7 Products 产品认证费 verification产品认证 Total costs 972 0 0 0 Number of supervisor主管数 5 0 Number of engineers工程师 1.8 Customer audit 5 0 Number of hour小时数 客户审核 meal/transportation/hotel餐饮/ 20 0 交通/住宿 395 0 Total costs 6 2.1 Salaries of QC Number of QC QC人数 专职QC人员的工资 Total costs 7200 2.Appraisal 0 2720 External calibration cost外校 2.2 Calibration and costs 0 External repair cost 外部维修 2500 repair of measuring 鉴定成本 Newly purchasing equipment 0 0 and testing equipment 新购仪器费 量测设备 2500 2720 Total costs 24.769 0.9697 In store库存原材料报废 In production生产原材料的 6051.9 11.193 3.1Raw materials 报废 scrap In scrap products在制品成品 9495.8 16348 原材料报废 报废 3. Internal 15572 16360 Total costs failure costs 71.376 194.36 In store库存成品 内部故障成 3.2 products scrap 本 成品报废 71.376 194.36 Total costs In rework process返工返修过 1162.7 36.525 程 Downtime caused by quality 0 0 accidents停工中 1162.7 36.525 Total costs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7200 0 0 0 0 0 1599 0 1599 0 0 0 0 0 0 0 0 0 0 1167 0 1167 0 0 1163 0 1163 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 34699 0 0 0 0 0 0 0 2362 265.7 5220 972 322
8400
30
1.3 Internal training 内部培训
1.4 External training 外部培训 1.Prevention costs 预防成本
1.5 Supplier audit 供应商审核
600
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
2.CoQ structure质量成本的构成
CoPQ of this month accounts for 61.39% of the total CoQ. CoGQ is 38.61%. 本月故障成本占总成本的61.39%，预防和鉴定成本为38.61%。
Subject CoGQ (cost of good quality) CoPQ (cost of poor quality) Scope Prevention costs预防 成本 Appraisal costs鉴定成 本 Internal Failure costs内 部故障成本 Costs 11056.50 12420.00 37326.77 0.00 60803.27 Rate% 18.18 20.43 61.39
395
3.2 Labour costs 人力成本
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
AP-QUA20 REC01-A Repairing products rejected by 0 customer客户退回产品的维 4.External 4.1 Customer rejection 修 Scrap products rejected by failure costs 顾客退回产品 0 customet顾客退回成品的报 外部故障成 废 0 Total costs 本 4.2 Customer Customer counterclaim顾客索 0 counterclaim 赔 Total costs 37353 0 0 0 0 19521 0 0 0 0 1599 0 0 0 0 2330 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 60803 0
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
AP-QUA20 REC01-A
1. CoQ list 质量成本清单
Subject Scope Item 1 0 3 1 8400 0 2 1 30 0 3 11 0 1 127.5 0 0 0 0 0 0 0 0 0 5 8 0 600 0 0 0 0 0 7 12 2 1 210 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 337.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Total Number of supervisor主管数 1.1 Salaries of quality Number of engineers工程师 management personels 数 DCC(=quality personnel)文控 质量管理人员的工资 Total costs 1.2 Internal audit 内部审核 Number of supervisor主管数 Number of engineers工程师 Number of hours小时数 Total costs Number of supervisor主管数 Number of engineers工程师 Number of production personnel生产人员数 Number of quality personnel 品质人员数 Number of hour小时数 Total costs Number of supervisor主管数 Number of engineers工程师 Number of production personnel生产人员 Number of quality personnel 品质人员数 Number of hour小时数 meal/transportation/hotel餐饮/ 交通/住宿 Training costs培训费 Total costs Number of supervisor主管数 Number of engineers工程师 Number of hour小时数 meal/transportation/hotel餐饮/ 交通/住宿 Total costs
0.00 100.00
3.CoPQ analysis不良质量成本分析
Subject Scope Costs 34699.21 265.73 2361.83 0.00 0.00 37326.77 Rate% 92.961 0.7119 6.3274 0 0 100 Raw materials scrap原 Internal 材料报废 failure costs Products scrap成品报 内部故障成 废 本 Labour costs人力成本 External Customer rejection顾 failure costs 客退回产品 外部故障成 Customer counterclaim 顾客索赔 本 Total costs 总不良成本
40000.00 35000.00 30000.00 25000.00 20000.00 15000.00 10000.00 5000.00 0.00 1 34699.21
Prevention costs 预防成本 Appraisal costs 鉴 定成本 Internal Failure costs内部故障成本 External Failure costs外部故障成本
Leabharlann Baidu
External Failure costs 外部故障成本 Total costs 总成本
AP-QUA20 REC01-A 0 0 SGS audit of systems SGS审核费用 0 0 Number of supervisor主管数 1.6 System 3 0 Number of engineers工程师 certification meal/transportation/hotel餐饮/ 7 0 体系认证 交通/住宿 7 0 Number of hour小时数 322 0 Total costs Costs of product verification 972 0 1.7 Products 产品认证费 verification产品认证 Total costs 972 0 0 0 Number of supervisor主管数 5 0 Number of engineers工程师 1.8 Customer audit 5 0 Number of hour小时数 客户审核 meal/transportation/hotel餐饮/ 20 0 交通/住宿 395 0 Total costs 6 2.1 Salaries of QC Number of QC QC人数 专职QC人员的工资 Total costs 7200 2.Appraisal 0 2720 External calibration cost外校 2.2 Calibration and costs 0 External repair cost 外部维修 2500 repair of measuring 鉴定成本 Newly purchasing equipment 0 0 and testing equipment 新购仪器费 量测设备 2500 2720 Total costs 24.769 0.9697 In store库存原材料报废 In production生产原材料的 6051.9 11.193 3.1Raw materials 报废 scrap In scrap products在制品成品 9495.8 16348 原材料报废 报废 3. Internal 15572 16360 Total costs failure costs 71.376 194.36 In store库存成品 内部故障成 3.2 products scrap 本 成品报废 71.376 194.36 Total costs In rework process返工返修过 1162.7 36.525 程 Downtime caused by quality 0 0 accidents停工中 1162.7 36.525 Total costs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7200 0 0 0 0 0 1599 0 1599 0 0 0 0 0 0 0 0 0 0 1167 0 1167 0 0 1163 0 1163 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 34699 0 0 0 0 0 0 0 2362 265.7 5220 972 322
8400
30
1.3 Internal training 内部培训
1.4 External training 外部培训 1.Prevention costs 预防成本
1.5 Supplier audit 供应商审核
600
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
2.CoQ structure质量成本的构成
CoPQ of this month accounts for 61.39% of the total CoQ. CoGQ is 38.61%. 本月故障成本占总成本的61.39%，预防和鉴定成本为38.61%。
Subject CoGQ (cost of good quality) CoPQ (cost of poor quality) Scope Prevention costs预防 成本 Appraisal costs鉴定成 本 Internal Failure costs内 部故障成本 Costs 11056.50 12420.00 37326.77 0.00 60803.27 Rate% 18.18 20.43 61.39
395
3.2 Labour costs 人力成本
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
AP-QUA20 REC01-A Repairing products rejected by 0 customer客户退回产品的维 4.External 4.1 Customer rejection 修 Scrap products rejected by failure costs 顾客退回产品 0 customet顾客退回成品的报 外部故障成 废 0 Total costs 本 4.2 Customer Customer counterclaim顾客索 0 counterclaim 赔 Total costs 37353 0 0 0 0 19521 0 0 0 0 1599 0 0 0 0 2330 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 60803 0
Monthly CoQ Analysis Report of Nov. 2008 2008年11月质量成本分析报告
AP-QUA20 REC01-A
1. CoQ list 质量成本清单
Subject Scope Item 1 0 3 1 8400 0 2 1 30 0 3 11 0 1 127.5 0 0 0 0 0 0 0 0 0 5 8 0 600 0 0 0 0 0 7 12 2 1 210 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 337.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Total Number of supervisor主管数 1.1 Salaries of quality Number of engineers工程师 management personels 数 DCC(=quality personnel)文控 质量管理人员的工资 Total costs 1.2 Internal audit 内部审核 Number of supervisor主管数 Number of engineers工程师 Number of hours小时数 Total costs Number of supervisor主管数 Number of engineers工程师 Number of production personnel生产人员数 Number of quality personnel 品质人员数 Number of hour小时数 Total costs Number of supervisor主管数 Number of engineers工程师 Number of production personnel生产人员 Number of quality personnel 品质人员数 Number of hour小时数 meal/transportation/hotel餐饮/ 交通/住宿 Training costs培训费 Total costs Number of supervisor主管数 Number of engineers工程师 Number of hour小时数 meal/transportation/hotel餐饮/ 交通/住宿 Total costs
0.00 100.00
3.CoPQ analysis不良质量成本分析
Subject Scope Costs 34699.21 265.73 2361.83 0.00 0.00 37326.77 Rate% 92.961 0.7119 6.3274 0 0 100 Raw materials scrap原 Internal 材料报废 failure costs Products scrap成品报 内部故障成 废 本 Labour costs人力成本 External Customer rejection顾 failure costs 客退回产品 外部故障成 Customer counterclaim 顾客索赔 本 Total costs 总不良成本
40000.00 35000.00 30000.00 25000.00 20000.00 15000.00 10000.00 5000.00 0.00 1 34699.21