LPA_checklist (5S分层审核检查表)

Layer1: Production supervisor/mgr daily audit 第一层：生产主管/经理每天至少审核一条生产线或十个工序
L1第一层 L2第二层 L3第三层 ok no n/a ok no n/a ok no n/a
Layer 1 findings/ 第一层审核发现：
百度文库
Auditor/审核者：
第三层 ok no n/a
Auditor/审核者：
Date/日期：
Layer Process Audit Checklist/分层审核检查表
Audit Area/审核区域：
项目 1-) Does employee use PPE? Does operator know special PPE is needed for certain tasks? 员工是否使用PPE?员工是否知道有些工作需要特殊的PPE? 2-) Is the floor and machine clean and safe (ex: free of grains, parts...)? Unneeded items are removed? 地板和机器是否干净和安全(如: 无杂质,零件......)? 不需要的物品已移走? 3-) Are safety and 5S zones and zone leaders defined, visible and posted? 安全和5S 是否划分安全和5S区域,安排了区域领导,张贴进行目视化管理? 4-) Safety and 5S stardar clear and all of employees get training? 安全和5S是否有明确的标准，并且 所有人员得到培训? 5-) Are all tools and materials available in designated place and is Quantity correct? 在指定区域所有的工具和物料是否可用, 数量是否正确? 6-) Are WI's available each work station? 是否每个岗位都有有效的作业指导书? WI 7-) Has the employee been trained for the WI? Is it documented? 作业指导 员工是否培训了作业指导,是否有记录? 书 8-) Is the employee executing his work in the safest way according to SWI, in the right sequence and time? 依据作业指导书,员工是否以正确的顺序和时间,最安全方式进行操作? 9-) Does the employee know to handle when found the non-conformance? 员工发现异常,是否知道处理流程? 10-) Were Golden Samples used to verify the functioning of inspection equipment or equipment in right method at required intervals? 是否按正确方法使用校准样品进行点检设备或测量仪器？ 11-) Are corrective and preventive actions effective? /纠正和预防措施是否有效 Quality 12-) Do operators use leave certificate when they leave their work station? Control 员工离岗是否持有离岗证 品质控制 13-) Do operators use ANDON correctly？/员工是否正确使用安灯 14-) Visual board get updated in time？/目视管理看板是否得到及时更新 15-) Are the equipment parameters setting correct? Are they checked and documented according to work instruction? 仪器设备参数是否设置正确,是否按要求进行点检并记录? 16-) Does employee know the critical-to-qualtiy product requirements? 员工是否知道产品质量关键特性要求? Category
Layer3: GM Monthly audit 第三层：总经理每月一次，每次至少审核一条生产线或十个工序
Are the Layer 1 audits properly executed ./第一层和第二层审核正确执行? Are corrective actions for LPA findings verified and effective. 针对LPA发现的问题所采取的纠正措施是否有效?
Check L1 Are the Layer 1 audits properly executed ./第一层审核是否正确执行? Are nonconformities and action addressed on the LPA board? Are LPAAudit Finding corrective actions are completed on CA/ 纠正措施 time./不符合项及纠正措施是否记录在LPA板，纠正措施是否按时完成? Category Check L1&L2 LPA
Date/日期：
Layer2 findings/第二层审核发现：
Auditor/审核者：
Date/日期：
Layer 3 findings/第三层审核发现：
第二层 ok no n/a ok 第三层 no n/a
Layer2: BU Mgr weekly audit 第二层：BU经理每周一次，每次至少审核一条生产线或十个工序