汽车悬架原理外文文献翻译
汽车车辆底盘外文文献翻译、中英文翻译、外文翻译
ChassisChassis include the clutch , the transmission, the drive shaft, the final drive assembly, the front suspension, the rear suspension, the steering system ,the brake system, the wheels and tires.1.clutchThe engine produces the power to drive the vehicle . The drive line or drive train transfer the power of the engine to the wheels . The drive train consists of the parts from the back of the flywheel to the wheels . These parts include the clutch , the transmission ,the drive shaft ,and the final drive assembly .The clutch which includes the flywheel ,clutch disc , pressure plate , springs , pressure plate cover and the linkage necessary to operate the clutch is a rotating mechanism between the engine and the transmission . It operates through friction which comes from contact between the parts . That is the reason why the clutch is called a friction mechanism . After engagement, the clutch must continue to transmit all engine torque to transmission depending on the friction without slippage . The clutch is also used to disengage the engine from the drive train whenever the gears in the transmission are being shifted from gear ratio to another .To start the engine or shift the gears , the driver has to depress the clutch pedal with the purpose of disengagement the transmission from the engine . At that time , the driven members connected to the transmission input shaft are either stationary or rotating at a speed that is slower of faster than the driving members connected to engine crankshaft . There is no spring pressure on the clutch assembly parts . So there is no friction between the driving members and driven members . As the driver lets loose the clutch pedal , spring pressure increase on the clutch parts . Friction between the parts also increases . The pressure exerted by the springs on the driven members is controlled by the driver through the clutch pedal and linkage . The positive engagement of the driving and driven members is made possible the friction between the surfaces of the members . When full spring pressure is applied , the speed of the driving and driven members should be the same . At the moment , the clutch must actas a coupling device and transmit all engine power to the transmission , without slipping .However , the transmission should be engaged to the engine gradually in order to operate the car smoothly and minimize torsional shock on the drive train because an engine at idle just develop little power . Otherwise , the driving members are connected with the driven members too quickly and the engine would be stalled .The flywheel is a major part of the clutch . The flywheel mounts to the engine‟s crankshaft and transmits engine torque to the clutch assembly . The flywheel , when coupled with the clutch disc and pressure plate makes and breaks the flow of power the engine to the transmission .The flywheel provides a mounting location for the clutch assembly as well . When the clutch is applied , the flywheel transfers engine torque to the clutch disc . Because of its weight , the flywheel helps to smooth engine operation . The flywheel also has a large ring gear at its outer edge , which engages with a pinion gear on the starter motor during engine cranking .The clutch disc fits between the flywheel and the pressure plate . The clutch disc has a splined hub that fits over splines on the transmission input shaft . A splined hub has grooves that match splines on the shaft . These splines fit in the grooves . Thus , the two parts held together . However , back –and –forth movement of the disc on the shaft is possible . Attached to the input shaft , the disc turns at the speed of the shaft .The clutch pressure plate is generally made of cast iron . It is round and about the same diameter as the clutch disc . One side of the pressure plate is machined smooth . This side will press the clutch disc facing are against the flywheel . The outer side has shapes to facilitate attachment of spring and release mechanism . The two primary types of pressure plate assemblies are coil spring assembly and diaphragm spring .In a coil spring clutch the pressure plate is backed by a number of coil springs and housed with them in a pressed –steed cover bolted to the flywheel . The spring push against the cover . Neither the driven plate nor the pressure plate is connected rigidly to the flywheel and both can move either towards it o away . When the clutch pedal is depressed a thrust pad riding on a carbon or ball thrust bearing is forced towards the flywheel . Levers pivoted sothat they engage with the thrust pad at one end and the pressure plate tat the other end pull the pressure plate back against its springs . This releases pressure on the driven plate disconnecting the gearbox from the engine .Diaphragm spring pressure plate assemblies are widely used in most modern cars . The diaphragm spring is a single thin sheet of metal which yields when pressure is applied to it . When pressure is removed the metal spring back to its original shape . The center portion of the diaphragm spring is slit into numerous fingers that act as release levers . When the clutch assembly rotates with the engine these weights are flung outwards by centrifugal plate and cause the levers to press against the pressure plate . During disengagement of the clutch the fingers are moved forward by the release bearing . The spring pivots over the fulcrum ring and its outer rim moves away from the flywheel . The retracting spring pulls the pressure plate away from the clutch plate thus disengaging the clutch .When engaged the release bearing and the fingers of the diaphragm spring move towards the transmission . As the diaphragm pivots over the pivot ring its outer rim forces the pressure plate against the clutch disc so that the clutch plate is engaged to flywheel .The advantages of a diaphragm type pressure plate assembly are its compactness , lower weight , fewer moving parts , less effort to engage , reduces rotational imbalance by providing a balanced force around the pressure plate and less chances of clutch slippage .The clutch pedal is connected to the disengagement mechanism either by a cable or , more commonly , by a hydraulic system . Either way , pushing the pedal down operates the disengagement mechanism which puts pressure on the fingers of the clutch diaphragm via a release bearing and causes the diaphragm to release the clutch plate . With a hydraulic mechanism , the clutch pedal arm operates a piston in the clutch master cylinder . This forces hydraulic fluid through a pipe to the cutch release cylinder where another operates the clutch disengagement mechanism by a cable .The other parts including the clutch fork , release bearing , bell – housing , bell housing cover , and pilot bushing are needed to couple and uncouple the transmission . The clutch fork , which connects to the linkage , actually operates the clutch . The release bearing fits between the clutch fork and the pressure plate assembly . The bell housing covers the clutchassembly . The bell housing cover fastens to the bottom of the bell housing . This removable cover allows a mechanic to inspect the clutch without removing the transmission and bell housing . A pilot bushing fits into the back of the crankshaft and holds the transmission input shaft .2.AUTOMATIC TRANSMISSIONThe modern automatic transmission is by far , the most complicated mechanical component in today‟s automobile . It is a type of transmission that sifts itself . A fluid coupling or torque converter is used instead of a manually operated clutch to connect the transmission to the engine .There are two basic types of automatic transmission based on whether the vehicle is rear wheel drive or front wheel drive . On a rear wheel drive car , the transmission is usually mounted to the back of the engine and is located under the hump in the center of the floorboard alongside the gas pedal position . A drive shaft connects the transmission to the final drive which is located in the rear axle and is used to send power to the rear wheels . Power flow on this system is simple and straight forward going from the engine , through the torque converter , then trough the transmission and drive shaft until it reaches the final drive where it is split and sent to the two rear transmission .On a front wheel drive car , the transmission is usually combined with the final drive to form what is called a transaxle . The engine on a front wheel drive car is usually mounted sideways in the car with the transaxle tucked under it on the side of the engine facing the rear of the car . Front axles are connected directly to the transaxle and provide power to front wheels . In this example , power floes from the engine , through the torque converter to a larger chain that sends the power through a 180 degree turn to the transmission that is along side the engine . From there , the power is routed through the transmission to the final drive where it is split and sent to the two front wheels through the drive axles .There are a number of other arrangements including front drive vehicles where the engine is mounted front to back instead of sideways and there are other systems that drive all four wheels but the two systems described here are by far the most popular . A much lesspopular rear and is connected by a drive shaft to the torque converter which is still mounted on the engine . This system is found on the new Corvette and is used in order to balance the weight evenly between the front and rear wheels for improved performance and handling . Another rear drive system mounts everything , the engine , transmission and final drive in the rear . This rear engine arrangement is popular on the Porsche.The modern automatic transmission consists of many components and systems that designed to work together in a symphony of planetary gear sets , the hydraulic system, seals and gaskets , the torque converter , the governor and the modulator or throttle cable and computer controls that has evolved over the years into what many mechanical inclined individuals consider to be an art from . Here try to used simple , generic explanation where possible to describe these systems .1)Planetary gear setsAutomatic transmission contain many gears in various combinations . In a manual transmission , gears slide along shafts as you move the shift lever from one position to another , engaging various sizes gears as required in order to provide the correct gear ratio . In an automatic transmission , how ever , the gears are never physically moved and are always engaged to the same gears . This is accomplished through the use of planetary gear sets .The basic planetary gear set consists of a sun gear , a ring and two or more planet gears , all remaining in constant mesh . The planet gears are connected to each other through a common carrier which allows the gears to spin on shafts called “pinions” which are attached to the carrier .One example of a way that this system can be used is by connecting the ring gear to the input shaft coming from the engine , connecting the planet carrier to the output shaft , and locking the sun gear so that it can‟t move . In this scenario , when we turn the ring gear , the planets will “walk” along the sun gear ( which is held stationary ) causing the planet carrier to turn the output shaft in the same direction as the input shaft but at a slower speed causing gear reduction ( similar to a car in first gear ) .If we unlock the sun gear and lock any two elements together , this will cause all three elements to turn at the same speed so that to output shaft will turn at the same rate of speed asthe input shaft . This is like a car that is third or high gear . Another way we can use a planetary gear set is by locking the planet carrier from moving , then applying power to the ring gear which will cause the sun gear to turn in opposite direction giving us reverse gear .The illustration in Figure shows how the simple system described above would look in an actual transmission . The input shaft is connected to the ring gear , the output shaft is connected to the planet carrier which is also connected to a “Multi-disk” clutch pack . The sun gear is connected to drum which is also connected to the other half of the clutch pack . Surrounding the outside of the drum is a band that can be tightened around the drum when required to prevent the drum with the attached sun gear from turning .The clutch pack is used , in this instance , to lock the planet carrier with the sun gear forcing both to turn at the same speed . If both the clutch pack and the band were released , the system would be in neutral . Turning the input shaft would turn the planet gears against the sun gear , but since noting is holding the sun gear , it will just spin free and have no effect on the output shaft . To place the unit in first gear , the band is applied to hold the sun gear from moving . To shift from first to high gear , the band is released and the clutch is applied causing the output shaft to turn at the same speed as the input shaft .Many more combinations are possible using two or more planetary sets connected in various way to provide the different forward speeds and reverse that are found in modern automatic transmission .2)Clutch packA clutch pack consists of alternating disks that fit inside a clutch drum . Half of the disks are steel and have splines that fit into groves on the inside of the drum . The other half have a friction material bonded to their surface and have splines on the inside edge that fit groves on the outer surface of the adjoining hub . There is a piston inside the drum that is activated by oil pressure at the appropriate time to squeeze the clutch pack together so that the two components become locked and turn as one .3)One-way ClutchA one-way clutch ( also known as a “sprag” clutch ) is a device that will allow a component such as ring gear to turn freely in one direction but not in the other . This effect is just like thatbicycle , where the pedals will turn the wheel when pedaling forward , but will spin free when pedaling backward .A common place where a one-way clutch is used is in first gear when the shifter is in the drive position . When you begin to accelerate from a stop , the transmission starts out in first gear . But have you ever noticed what happens if you release the gas while it is still in first gear ? The vehicle continues to coast as if you were in neutral . Now , shift into Low gear instead of Drive . When you let go of the gas in this case , you will feel the engine slow you down just like a standard shift car . The reason for this is that in Drive , one-way clutch is used whereas in Low , a clutch pack or a band is used .4)Torque ConverterOn automatic transmission , the torque converter takes the place of the clutch found on standard shift vehicles . It is there to allow the engine to continue running when the vehicle comes to a stop . The principle behind a torque converter is like taking a fan that is plugged into the wall and blowing air into another fan which is unplugged . If you grab the blade on the unplugged fan , you are able to hold it from turning but as soon as you let go , it will begin to speed up until it comes close to speed of the powered fan . The difference with a torque converter is that instead of using air it used oil or transmission fluid , to be more precise .A torque converter is a lager doughnut shaped device that is mounted between the engine and the transmission . It consists of three internal elements that work together to transmit power to the transmission . The three elements of the torque converter are the pump , the Turbine , and the Stator . The pump is mounted directly to the torque housing which in turn is bolted directly to the engine‟s crankshaft and turns at engine speed . The turbine is inside the housing and is connected directly to the input shaft of the transmission providing power to move the vehicle . The stator is mounted to a one-way clutch so that it can spin freely in one direction but not in the other . Each of the three elements has fins mounted in them to precisely direct the flow of oil through the converter .With the engine running , transmission fluid is pulled into the pump section and is pushed outward by centrifugal force until it reaches the turbine section which stars it running . The fluid continues in a circular motion back towards the center of the turbine where it entersthe stator . If the turbine is moving considerably slower than the pump , the fluid will make contact with the front of the stator fins which push the stator into the one way clutch and prevent it from turning . With the stator stopped , the fluid is directed by the stator fins to re-enter the pump at a “help” angle providing a torque increase . As the speed of the turbine catches up with the pump , the fluid starts hitting the stator blades on the back-side causing the stator to turn in the same direction as the pump and turbine . As the speed increase , all three elements begin to turn at approximately the same speed . Sine the …80s , in order to improve fuel economy , torque converters have been equipped with a lockup clutch which locks the turbine to the pump as the vehicle reaches approximately 40-50 mph . This lockup is controlled by computer and usually won‟t engage unless the transmission is in 3rd or 4th gear .5)Hydraulic SystemThe hydraulic system is a complex maze of passage and tubes that sends that sends transmission fluid and under pressure to all parts of the transmission and torque converter and . Transmission fluid serves a number of purpose including : shift control ,general lubrication and transmission cooling . Unlike the engine ,which uses oil primary for lubrication ,every aspect of a transmission …s function is dependant on a constant supply of fluid is send pressure . In order to keep the transmission at normal operating temperature , a portion of the fluid is send to through one of two steel tubes to a special chamber that is submerged in anti-freeze in the radiator . Fluid passing through this chamber is cooled and then returned to the transmission through the other steel tube . A typical transmission has an avenge of ten quarts of fluid between the transmission , torque converter , and cooler tank , In fact , most of the components of a transmission are constantly submerged in fluid including the clutch packs and bands . The friction surfaces on these parts are designed to operate properly only when they are submerged in oil .6)Oil PumpThe transmission oil pump ( not to confused with the pump element inside the torque converter ) is responsible for producing all the oil pressure that is required in the transmission . The oil pump is mounted to front of the transmission case and is directly connected to aflange on the engine crankshaft , the pump will produce pressure whenever the engine is running as there is a sufficient amount of transmission fluid available . The oil enters the pump through a filter that is located at bottom of the transmission oil pan and travels up a pickup tube directly to the oil pump . The oil is then sent , under pressure to the pressure regulator , the valve body and the rest of the components , as required .7)Valve BodyThe valve body is the control center of the automatic transmission . It contains a maze of channels and passages that direct hydraulic fluid to the numerous valves which when activate the appropriate clutch pack of band servo to smoothly shift to the appropriate gear for each driving situation . Each of the many valves in the valve body has a specific purpose and is named for that function . For example the 2-3 shift valve activates the 2nd gear up-shift or the 3-2 shift timing valve which determines when a downshift should occur .The most important valve and the one that you have direct control over is the manual valve. The manual valve is directly connected to the gear shift handle and covers and uncovers various passages depending on what position the gear shift is paced in . When you place the gear shift in Drive , for instance , the manual valve directs fluid to the clutch pack ( s ) that activates 1st gear . It also sets up to monitor vehicle speed and throttle position so that it can determine the optimal time and the force for the 1-2 shift . On computer controlled transmission , you will also have electrical solenoids that are mounted in the valve body to direct fluid to the appropriate clutch packs or bands under computer control to more precisely control shift points .8)Seals and GasketsAn automatic transmission has many seals and gaskets to control the flow of hydraulic fluid and to keep it from leaking out . There are two main external seals : the front seal and the rear seal . The front seal seals the point where the torque converter mounts to the transmission case . This seal allows fluid to freely move from the converter to the transmission but keeps the fluid from leaking out . The rear seal keeps fluid from leaking past the output shaft .A seal is usually made of rubber ( similar to the rubber in a windshield wiper blade )and is used to keep oil from leaking past a moving part such as a spinning shaft . In some cases , the rubber is assisted by a spring that holds he rubber in close contact with the spinning shaft .A gasket is a type of seal used to seal two stationary parts that are fasted together . Some common gasket materials are : paper , cork , rubber , silicone and soft metal .Aside from the main seals , there are also a number of other seals and gasket that vary from transmission to transmission . A common example is the rubber O-ring that seals the shaft for the shift control lever . This is the shaft that you move when you manipulate the gear shifter . Another example that is common to most transmission is the oil pan gasket . In fact , seals are required anywhere that a device needs to pass through the transmission case with each one being a potential source for leaks .9)Computer ControlsThe computer uses sensors on the engine and transmission to detect such things as throttle position , vehicle speed , engine speed , engine load , stop light switch position , etc . to control exact shift points as well as how soft or firm the shift should be . Some computerized transmission even learn your driving style and constantly adapt to it so that every shift is timed precisely when you would need it .Because of computer controls , sports models are coming out with the ability to take manual control of the transmission as through it were a stick shift lever through a special gate , then tapping it in one direction or the other in order to up-shift at will . The computer monitors this activity to make sure that the driver dose not select a gear that could over speed the engine and damage it .Another advantage to these “ smart” transmission is that they have a self diagnostic mode which can detect a problem early on and warn you with an indicator light on the dash .A technician can then plug test equipment in and retrieve a list of trouble codes that will help pinpoint where the problem is .3.The Differential SystemWhen a vehicle is cornered the inner wheel moves through a shorter distance than theouter wheel . This means that the inner wheel must slow down and the outer wheel must speed up . During this period it is desirable that each driving maintains its driving action . The differential performs these two tasks . The principle of the bevel type differential can be seen if the unit is considered as two discs and a lever .When the vehicle is traveling straight , the lever will divide the diving force equally and both discs will move the same amount .When the vehicle corners , the driving will still be divided equally but the inner disc will now move through a smaller distance ;this will cause the lever to pivot about its center which will prize forward the outer disc to give it a greater movement . This action shows that the torque applied to each driving wheel is always equal – hence the differential is sometimes called a torque equalizer .4.Brake SystemThe breaking system is the most important system in cars . If the brakes fail , the result can be disastrous . Brakes are actually energy conversion devices , which convert the kinetic energy ( momentum ) of the vehicle into thermal ( heat ) . When stepping on the brakes , the driver commands a stopping force ten times as powerful as the force that puts the car in motion . The braking system can exert thousands of pounds of pressure on each of the four brakes .The brake system is composed of the following basic components : the “master cylinder” which is located under the hood , and is directly connected to the brake pedal , converts driver foot‟s mechanical pressure into hydraulic pressure . Steel “brake lines” and flexible “brake hoses” connect the master cylinder to the “slave cylinders” located at each wheel . Brake fluid , specially designed to work in extre me condition , fills the system . “Shoes” and “Pads” are pushed by the salve cylinders to contact the “drum” and “rotors” thus causing drag , which ( hopefully ) slows the car .The typical brake system consists of disk brakes in front and either disk or drum brakes in the rear connected by a system of tubes and hoses that link the brake at each wheel to the master cylinder .Stepping on the brake pedal , a plunger is actually been pushing against in the master cylinder which forces hydraulic oil ( brake fluid ) through a series of tubes and hoses to the braking unit at each wheel . Since hydraulic fluid ( or any fluid for that matter ) cannot be compressed , pushing fluid through a pipe is just like pushing a steel bar through pipe . Unlike a steel bar , however , fluid can be directed through many twists and turns on its way to its destination , arriving with the exact same motion and pressure that it started with . It is very important that the fluid is pure liquid and that there are no air bubbles in it . Air can compress , which causes a sponginess to the pedal and severely reduced braking efficiency . If air is suspected , then the system must be bled to remove the air . There are “bleeder screws” at each wheel and caliper for this purpose .On a disk brakes , the fluid from the master cylinder is forced into a caliper where it pressure against a piston . The piton , in-turn , squeezes two brake pads against the disk ( rotor ) which is attached to the wheel , forcing it to slow down or stop . This process is similar to the wheel ,causing the wheel to stop . In either case , the friction surface of the pads on a disk brake system , on the shoes on a drum brake convert the forward motion of the vehicle into heat . Heat is what causes the friction surfaces ( lining ) of the pads and shoes to eventually wear out and require replacement .Brake fluid is a special oil that has specifics properties . It is designed to withstand cold temperatures without thickening as well as very high temperatures without boiling . ( If the brake fluid should boil , it will cause you to have a spongy pedal and the car will be hard to stop ) .The brake fluid reservoir is on top of the master cylinder . Most cars today have a transparent reservoir so that you can see the level without opening the cover . The brake fluid lever will drop slightly as the brake pads wear . This is a normal condition and no cause for concern . If the lever drops noticeably over a short period of time or goes down to about two thirds full , have your brakes checked as soon as possible . Keep the reservoir covered expect for the amount of time you need to fill it and never leave a can of brake fluid uncovered . Brake fluid must maintain a very high boiling point . Exposure to air will cause the fluid to absorb moisture which will lower that boiling point .。
汽车悬架原理外文文献翻译中英文
汽车悬架原理外文文献翻译(含:英文原文及中文译文)文献出处:Journal of Biomechanics, 2013, 4(5):30-39.英文原文The rinciple of Car SuspensionsWilliam HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.The job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.1.V ehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of acar. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection. Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:1)Ride - a car's ability to smooth out a bumpy road2)Handling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table belowdescribes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.2.The Chassis SystemThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include:1) T he frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspension2) T he suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contact3) T he steering system - mechanism that enables the driver to guide and direct the vehicle4) T he tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars.3.SpringsToday's springing systems are based on one of four basic designs:1) Coil springs - This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.2) Leaf springs - This type of spring consists of several layers of metal (called "leaves") bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.3) Torsion bars - Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. Thetorsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s. 4) Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air-filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s.Based on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.4.Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimizebody motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.5.Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of theenergy originally put into it is used up. A suspensionbuilt on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.A shock absorber is basically an oil pump placed between the frame of the car and the wheels. The upper mount of the shock connects to the frame (i.e., the sprung weight), while the lower mount connects to the axle, near the wheel (i.e., the unsprung weight). In a twin-tube design, one of the most common types of shock absorbers, the upper mount is connected to a piston rod, which in turn is connected to a piston, which in turn sits in a tube filled with hydraulic fluid. The inner tube is known as the pressure tube, and the outer tube is known as the reserve tube. The reserve tube stores excess hydraulic fluid.When the car wheel encounters a bump in the road and causes the spring to coil and uncoil, the energy of the spring is transferred to the shock absorber through the upper mount, down through the piston rod and into the piston. Orifices perforate the piston and allow fluid to leakthrough as the piston moves up and down in the pressure tube. Because the orifices are relatively tiny, only a small amount of fluid, under great pressure, passes through. This slows down the piston, which in turn slows down the spring.Shock absorbers work in two cycles -- the compression cycle and the extension cycle. The compression cycle occurs as the piston moves downward, compressing the hydraulic fluid in the chamber below the piston. The extension cycle occurs as the piston moves toward the top of the pressure tube, compressing the fluid in the chamber above the piston.A typical car or light truck will have more resistance during its extension cycle than its compression cycle. With that in mind, the compression cycle controls the motion of the vehicle's unsprung weight, while extension controls the heavier, sprung weight.All modern shock absorbers are velocity-sensitive -- the faster the suspension moves, the more resistance the shock absorber provides. This enables shocks to adjust to road conditions and to control all of the unwanted motions that can occur in a moving vehicle, including bounce, sway, brake dive and acceleration squat.6.Struts and Anti-sway BarsAnother common dampening structure is the strut -- basically a shock absorber mounted inside a coil spring. Struts perform two jobs: They provide a dampening function like shock absorbers, and they provide structural support for the vehicle suspension. That means struts deliver a bit more than shock absorbers, which don't support vehicle weight -- they only control the speed at which weight is transferred in a car, not the weight itself.Because shocks and struts have so much to do with the handling of a car, they can be considered critical safety features. Worn shocks and struts can allow excessive vehicle-weight transfer from side to side and front to back. This reduces the tire's ability to grip the road, as well as handling and braking performance.7.Anti-sway BarsAnti-sway bars (also known as anti-roll bars) are used along with shock absorbers or struts to give a moving automobile additional stability. An anti-sway bar is a metal rod that spans the entire axle and effectively joins each side of the suspension together.When the suspension at one wheel moves up and down, the anti-sway bar transfers movement to the other wheel. This creates a more level ride and reduces vehicle sway. In particular, it combats the roll of a car on its suspension as it corners. For this reason, almost all cars today are fitted with anti-sway bars as standard equipment, although if they're not, kits make it easy to install the bars at any time.8.The Future of Car SuspensionsWhile there have been enhancements and improvements to both springs and shock absorbers, the basic design of car suspensions has not undergone a significant evolution over the years. But all of that's about to change with the introduction of a brand-new suspension design conceived by Bose -- the same Bose known for its innovations in acoustic technologies. Some experts are going so far as to say that the Bose suspension is the biggest advance in automobile suspensions since the introduction of an all-independent design.How does it work? The Bose system uses a linear electromagnetic motor (LEM) at each wheel in lieu of a conventional shock-and-spring setup. Amplifiers provide electricity to the motors in such a way that theirpower is regenerated with each compression of the system. The main benefit of the motors is that they are not limited by the inertia inherent in conventional fluid-based dampers. As a result, an LEM can extend and compress at a much greater speed, virtually eliminating all vibrations in the passenger cabin. The wheel's motion can be so finely controlled that the body of the car remains level regardless of what's happening at the wheel. The LEM can also counteract the body motion of the car while accelerating, braking and cornering, giving the driver a greater sense of control.Unfortunately, this paradigm-shifting suspension won't be available until 2009, when it will be offered on one or more high-end luxury cars. Until then, drivers will have to rely on the tried-and-true suspension methods that have smoothed out bumpy rides for centuries.中文译文汽车悬架原理研究作者:威廉·哈里斯密歇根大学当人们想到汽车性能时,他们通常会联想到马力,扭矩和零到60码加速度。
外文翻译--汽车悬架工作原理
外文翻译--汽车悬架工作原理附录3英文原文How Car Suspensions WorkBy William HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.Photo courtesy Honda Motor Co., Ltd.Double-wishbone suspension on Honda Accord 2005 CoupeThe job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.Vehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of a car. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection.Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciatewhy a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:Ride - a car's ability to smooth out a bumpy roadHandling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table below describes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.Let's look at the parts of a typical suspension.The ChassisThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include:The frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspensionThe suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contactThe steering system - mechanism that enables the driver to guide and direct the vehicleThe tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars. SpringsToday's springing systems are based on one of four basic designs: Coil springs This is the most common type of spring and is, in essence, aheavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.Leaf springs - This type of spring consists of several layers of metal (called "leaves") bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.Torsion bars - Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. The torsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s.Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air-filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s. Based on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.Springs: Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such asluxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimize body motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.Dampers: Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of the energy originally put into it is used up. A suspension built on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.附录4英文翻译汽车悬架工作原理William Harris密歇根大学当人们想到汽车性能时,他们通常想起的是马力,扭矩,0到60加速时间。
汽车悬架的发展历程外文文献翻译、中英文翻译、外文翻译
The development of automobile suspensionAutomobile suspension system is a connecting structure system between the body and frame and wheels, and the structural system includes shock absorbers, suspension springs, anti roll bars, suspension side beam, lower control arm, longitudinal bar, steering knuckle arm, rubber bushing and connecting rod etc.. When the car on the road because of the ground change by the vibration and impact, the impact strength of one part by tire absorption, but mostly rely on suspension tire and the body to absorb. In the running process of the automobile suspension, the role is to connect the axle and the frame flexibility, slow moving vehicle impact force caused by uneven pavement, ensure the ride comfort and the goods, due to the rapid decay caused by the vibration of elastic system, vertical, longitudinal and lateral transfer to force and torque, and play a leading role. The wheel according to a certain trajectory relative to body movement. Suspension is one of the most important parts of modern automobile. The typical suspension structure is made up of elastic element, guide mechanism and shock absorber, etc., and there are buffer blocks, transverse stabilizer bars and so on. The elastic element is composed of a steel plate spring, an air spring, a spiral spring and a torsion bar spring, etc. the modern car suspension adopts a spiral spring and a torsion bar spring.Types and working principle of suspensionAccording to the suspension damping and stiffness changes with the change of driving conditions, can be divided into passive suspension, semi-active suspension and active suspension, semi-active suspension can also be divided into two types of damping and variable type. The traditional system of suspension stiffness and damping coefficient is selected according to the experience design and optimization design method, once selected, in the course of the vehicle, it can not be adjusted, so the damping performance limits further enhance, the suspension has become passive suspension. In order to overcome the defects of passive suspension, the concept of active suspension was proposed in 1960s, which is composed of active or passive components. It is a closed loop control system, according to the movement of the vehicle and the state of the road to take the initiative to respond to restrain the movement of the body, so that the suspension is always in the best state of shock.Therefore, the characteristics of active suspension is to adapt to the changes of the external input or the vehicle itself. So the system must be active. Semi active suspension is composed of passive but controllable damping elements. In the vehicle suspension, in addition to absorbing and storing energy, the elastic element also has to bear the weight and the load of the vehicle body. Therefore, the semi-active suspension does not consider changing the stiffness of the suspension. Because of the semi active suspension structure is simple, in the work, almost does not consume the vehicle power, but also can get similar performance with the active suspension, it is widely used. Due to random road input, control of vehicle suspension damping belongs to adaptive control system is designed, changes occur in a wide range of input or interference, adaptive environment, adjusting the system parameters, so that the output can be controlled effectively, meet the design requirements. It is different from the general feedback control system because it deals with the feedback information with "uncertainty". The adaptive control system according to the principle of different, can be divided into tuning regulator and model reference adaptive control system of two categories, because it is difficult to establish a precise "vehicle bottom" system model, the active suspension, the use of self correction regulator. Although there are many kinds of modern automobile, the structure difference is big, but it is generally composed of elastic element, damping element and guiding component. The working principle is that when the automobile tire is impacted, the elastic element is used for buffering the impact to prevent damage to the automobile components and personnel. However, the elastic parts will be affected by the growth time of sustained vibration, easy to make the driver fatigue. Therefore, the vibration damping elements should be quickly damped vibration. When the wheel is hit by the impact, it should be consistent with the trajectory of certain requirements, otherwise it will reduce the ride comfort and handling stability of the vehicle. The direction of the steering component must be controlled at the same time.The history and present situation of suspensionIn the carriage appeared, in order to ride more comfortable, humans began to ride the suspension of a leaf spring tireless exploration. In 1776, the leaf spring of the carriage was patented, and it was used until 1930s. After the birth of the car, with the in-depth study of thesuspension, the torsion spring, gas spring, rubber spring, leaf spring, etc.. In 1934, the world's first passive suspension composed of helical springs. The parameters of the passive suspension are determined according to the experience or the method of optimal design. It is a series of road compromise, it is difficult to adapt to a variety of complex road conditions, the effect of poor damping. In order to overcome this defect, the nonlinear stiffness spring and the adjustment of the height of the body are adopted. Although the results are satisfactory, the disadvantages of passive suspension can not be eliminated. The passive suspension is mainly used in low-grade cars, the front suspension of modern cars generally use the Mcpherson suspension with stabilizer bar, choose more after the suspension, the main composite longitudinal swing arm suspension and multi link suspension. Semi active suspension research began in 1973, first proposed by D.A.Crosby and D.C.Karnopp. Semi active suspension is mainly used to change the damping of suspension. The working principle is as follows: according to the control law of the spring, the damping force or stiffness of the spring can be adjusted according to the feedback signal of the spring mass relative to the wheel speed response and acceleration response. The semi-active suspension is similar to the passive suspension, but its damping or stiffness coefficient can be adjusted according to the running state, which is similar to that of the active suspension. A type of semi active suspension damping is divided into several stages, the damping level by the driver according to the "road" or by the sensor signal automatic selection; stepless semi-active suspension based on road conditions and vehicle driving state of suspension within a few milliseconds from the minimum to the stepless speed regulation. Due to the relatively simple structure of the semi-active suspension, the work does not need to consume the power of the vehicle, and can obtain the same performance with the active suspension, has a broad space for development. With the continuous development of road traffic, vehicle speed has been greatly improved, the passive suspension has gradually become the bottleneck of improving the performance of vehicle, so people can develop both comfort and handling stability of active suspension. The concept of active suspension is the first proposed in the suspension design of General Motors Corporation in 1954. On the basis of the passive suspension, it can increase the stiffness and damping of the control device, so that the suspension of the car on any road to maintain thebest running state. The control device is composed of measuring system, feedback control system and energy system. In 1980s, the world's leading automobile companies and manufacturers competing to develop and develop this suspension. Mercedes Benz, V olvo, Lotts, TOYOTA, etc. in the car on a more successful test. Equipped with active suspension of the car, in the bad road high speed, the body is very stable, the tire noise is small, steering and braking body to maintain the level of. The utility model is characterized in that the ride is very comfortable, but the structure is complex, the energy consumption is high, the cost is high, and the reliability is different.Due to various reasons, most of China's automotive passive suspension. In the study of semi-active and active suspension started late, with a large gap between foreign countries. In the western developed countries, semi active suspension in the late 1980s tends to mature, Ford Motor Co and Nissan first in the car application, and achieved good results. Although the active suspension has been put forward earlier, it is difficult to make a big breakthrough because of its complicated control and many subjects. Into 1990s, throwing only applies to the large amount of luxury cars. There is no report of domestic automotive products using this technology, only a few research institutions such as Beijing Institute of Technology and Tongji University to study the active suspension.Development trend of suspensionDue to the requirements of ride comfort and handling stability, a safe, intelligent and clean green intelligent suspension will be the future development trend of automobile suspension. Passive suspension is a traditional mechanical mechanism, stiffness and damping are not adjustable, according to the theory of random vibration, it can only ensure that the specific road conditions to achieve better results. However, its theory is mature, simple structure, reliable performance, relatively low cost and does not require additional energy, which is the most widely used. In our country, there is still a high research value. Study on passive suspension performance mainly in three aspects: through analyzing the stress of the car after the establishment of mathematical model, the optimal parameters and then use the computer simulation technology or finite element method for suspension; damper of variable stiffness spring and variable damping suspension, make good operation in most of the roadstudy; guiding mechanism, make the car suspension to meet the comfortUnder the premise, the stability has improved greatly. The research of semi-active suspension is focused on two aspects: the research of execution strategy and the research of actuator. There are two kinds of damping adjustable shock absorber, one is to adjust the damping by changing the size of the orifice. The size of the throttle hole in general through the solenoid valve or stepper motor for a level or stepless adjustment, this method is more expensive, complex structure. The damping coefficient can be changed by changing the viscosity of the damping fluid, which has the characteristics of simple structure, low cost, no noise and shock. The research of active suspension is also focused on two aspects: reliability; actuator. The active suspension with a large number of sensors, MCU, input and output circuit and the interface, because of more components, reduces the reliability of the suspension, therefore, increase the degree of integration of elements, is an impassable stage. The actuator is mainly used to replace the hydraulic components of electric devices. The linear servo motor and permanent magnet DC linear servo motor in electric power system have many advantages, which will replace the hydraulic actuator in the future. Based on the principle of electromagnetic energy storage and the self tuning controller of parameter estimation, a high performance and low power electromagnetic active adaptive suspension can be designed. With the development of the traffic, the highway is improving gradually, and the speed of the car is faster and faster. The automobile suspension system to support force, the road acting on the wheel longitudinal force and lateral force and the reaction force caused by the torque is transmitted to the frame, in order to ensure the normal running of the vehicle, therefore has a crucial influence on the vehicle driving vehicle suspension system, dynamic simulation of the automobile suspension system is very high status in vehicle design and development. In the field of automobile engineering, simulation software can avoid duplication of manufacturing parts and prototype in product development process, resources, reduce the waste of time and money, a study on the power can be better kinematics in automotive engineering field using simulation software. Foreign countries have developed IMP, ADAMS and DAMN simulation software for the field of automotive kinematics.ConclusionWith Solidworks, Pro/E, CATIA, UG, ADAMS, ANSYS and other CAD/CAE software development, plays a key role in the research and development of automobile suspension, through finite element method, computer simulation technology, reduce the enterprise cost of research and development of computer optimization design method, shorten the development cycle. Generally speaking, the active suspension has good damping effect and superior performance, and solves the contradiction of ride comfort and handling stability. But the component cost is higher, work needs more energy, vehicle quality also increased, so the active suspension will greatly increase the cost and energy consumption; the damping performance of the semi-active suspension close to active suspension, steering stability is better than passive suspension. It is the only way for the development of semi-active suspension that the performance is reliable, the adjustable damping damper and the simple and effective control strategy. The performance of passive suspension is the worst, but it has the lowest cost and no need to consume energy. Passive suspension in a certain period of time will be the most widely used suspension system, by further optimizing the suspension structure and parameters can continue to improve the suspension performance.汽车悬架的发展历程汽车的悬架系统是指车身、车架和车轮之间的一个连接结构系统,而这个结构系统包含了避震器、悬架弹簧、防倾杆、悬吊副梁、下控臂、纵向杆、转向节臂、橡皮衬套和连杆等部件。
汽车车辆类悬架和框架设计外文文献翻译
附录AFormula SAE is a student competition sponsored by Society of Automotive Engineers (SAE), were students design, build, and compete with a small formula style race car. The basis of the competition is that a fictitious company has contracted a group of engineers to build a small formula car. Since the car is intended for the weekend autocross racer, the company has set a maximum price of $8,500. The race car is also limited to a single 610cc displacement engine with a single inlet restrictor. Other major rules require that the car must have a suspension system with a minimum wheel travel of 50mm and a wheelbase greater than 1524mm. The remainder of the rules define safety requirements such as side impact protection .The competition is separated into static and dynamic events. The static events include the cost nalysis, sales presentation, and engineering design. The dynamic portions of the competition are the 15.25 m diameter skid-pad, 91.44 m acceleration event, 0.8 km autocross, 44 km endurance race, and fuel economy.The FSAE competition has been established to provide an educational experience for college students that is analogous to the type of projects they will face in the work force. To participate in FSAE, student groups work with a project from the abstract design until it is completed. The aspects of engineering design, team work, project management, and finance have been incorporated into the basic rules of Formula SAE.This paper is intended to cover some of the basic concepts of suspension and frame design and also highlights the approach UM-Rolla used when designing their 1996 suspension and frame. The suspension section addresses the basic design parameters and presents specific examples. Next, the frame section discusses how to achieve a compromise with the FSAE design constraints. Finally, the design section gives a brief overview of the design methodology used by UM-Rolla for the 1996 race car.1.Suspension GeometryFSAE suspensions operate in a narrow realm of vehicle dynamics mainly due to the limited cornering speeds which are governed by the racetrack size. Therefore, FSAE suspension design should focus on the constraints of the competition. Forexample, vehicle track width and wheelbase are factors governing the success of the car's handling characteristics. These two dimensions not only influence weight transfer, but they also affect the turning radius.Not only do the kinematics have to be considered for FSAE suspension, but the components must also be reasonably priced for the cost analysis and marketable for the sales presentation. For example, inboard suspension could be a more marketable design, while outboard suspension might cost less and be easier to manufacture.The suspension geometry section concentrates on some of the basic areas of suspension design and highlights what the UM-Rolla design team selected for their 1996 race car suspension geometry. UM-Rolla chose to use a four wheel independent suspension system with push rod actuated inboard coil over shocks. This decision was mainly because of packaging constraints. Furthermore, the appearance of inboard suspension was considered important for both the design judging and the sales presentation because of its similarity to modern race cars.Also, this section of the paper was written with short-long arm suspension systems in mind. However, many of the concepts are valid for other suspension types.2.Track Width and WheelbaseThe definition of track width is the distance between the right and left wheel centerlines which is illustrated in Figure 1. This dimension is important for cornering since it resists theFigure 1. Track Widthoverturning moment due to the inertia force at the center of gravity (CG) and the lateral force at the tires . For the designer, track width is important since it is oneUpper Ball Joint Track Low Ball Joint Upper Control UpperControlcomponent that affects the amount of lateral weight transfer . Also, the designers must know the track width before kinematic analysis of the suspension geometry can begin.When selecting the track width, the front and rear track widths do not necessarily have to be the same. For example, track width is typically wider in the front for a rear wheel drive race car. This design concept is used to increase rear traction during corner exit by reducing the amount of body roll resisted by the rear tires relative to the front tires. Based on the corner speeds and horsepower to weight ratio of FSAE cars, this concept should be considered by the designer.The wheelbase also needs to be determined. Wheelbase is defined as the distance between the front and rear axle centerlines, and also influences weight transfer, but in the longitudinal direction. Except for anti-dive and anti-squat characteristics, the wheelbase relative to the CG location does not have a large effect on the kinematics of the suspension system. However, the wheelbase should be determined early in the design process since the wheelbase has a large influence on the packaging of components.For track width and wheelbase starting points, the designers should research the opposition's dimensions to serve as a baseline for their own calculations. FSAE car specifications for the competing teams, including track width and wheelbase, are available in the event program published by SAE.The 1996 design team selected a 1727 mm wheelbase, 1270 mm front track width, and a 1219 mm rear track width, which were based on previous UM-Rolla cars. Although this wheelbase was adequate for the FSAE competition size courses, the UM-Rolla design team has decided to increase the wheelbase for the next car to 1854.2 mm. This increase in wheelbase is an attempt to improve stability for high speed corner entry at the competition.3.Tire and WheelAfter track width and wheelbase considerations have been addressed, tire and wheel selection is the next step in the design process. Since the tire is important to the handling of the vehicle, the design team should thoroughly investigate the tire sizes and compounds available. The tire size is important at this stage of the design since the height of the tire must be known before the geometry can be determined. For example, the tire height for a given wheel diameter determines how close the lower ball joint can be to the ground if packaged inside the wheel.Tire Size - The designers should be aware that the number of tire sizes offeredfor a given wheel diameter is limited. Therefore, considering the importance of the tire to handling, the tire selection process should be a methodical process. Since the amount of tire on the ground has a large influence on grip, it is sometimes desirable to use wide tires for increased traction. However, it is important to remember that wide tires add rotating mass which must be accelerated by a restricted FSAE engine. This added mass might be more detrimental to the overall performance than the increase in traction from the wider tires. Not only does a wider tire add mass, but it also increases the amount of rubber that must be heated. Since racing tires are designed to operate most efficiently in a specific temperature range, this added material may prevent the tires from reaching the optimum temperature range . The UM-Rolla team used tires for the 1996 competition that were designed to work most efficiently at a minimum of 71°.During the selection process the designers must consider how the tires will influence the performance of the entire package. For example, the weather conditions for the FSAE dynamic events might determine which tire compound and tire size should be used for the competition. Another important consideration is the price of the tires since the cost can be a large portion of a team's budget.For the 1996 competition, UM-Rolla selected a 20 by 6-13 racing tire for both the front and rear of the car. Because of the low vehicle mass, a narrow tire was selected so tire temperatures would be greater than previous UM-Rolla designs. This tire selection increased the operating temperature from 48o to 60oC. For the competition, the weather was predicted to be cool, so the team brought a set of hard and soft compound tires. The team chose to use the harder compound since the weather for the endurance was predicted to be clear and warm.Wheel Selection - Once a decision has been made as to which tire sizes to use, the wheel selection should be next. Usually, the wheel dimensions are fixed and allow for little modification. Therefore, it is important to have some design goals in mind before investing in wheels. Generally, the upright, brake caliper, and rotor are placed inside the wheel which requires wheel offset for clearance. It is usually easier to design the suspension geometry if the wheel profile is known. For example, the ball joint location is limited to the area defined by the wheel profile. Some packaging constraints are shown in Figure 2.Other considerations for wheel selection include: cost, availability, bolt circle, and weight. For example, three-piece rims, althoughexpensive, have the distinct advantage of offering many offsets and profiles that can be changed during the design process .Figure 2. 1996 Front SuspensionUM-Rolla designed the 1996 suspension geometry around a wheel profile from a previous car and then acquired a set of three-piece rims to meet the design specifications. All four wheels selected for the 1996 competition were size 6 by 13. This wheel selection allowed for tire rotations, reduced cost, and a wide selection of tire sizes, compounds, and manufacturers.4.GeometryThe designer can now set some desired parameters for the suspension system. These usually include camber gain, roll center placement, and scrub radius. The choice of these parameters should be based on how the vehicle is expected to perform. By visualizing the attitude of the car in a corner, the suspension can be designed to keep as much tire on the ground as possible. For example, the body roll and suspension travel on the skid pad determines, to a certain extent, how much camber gain is required for optimum cornering. The amount of chassis roll can be determined from roll stiffness while the amount of suspension travel is a function of weight transfer and wheel rates.Once a decision has been made about these basic parameters, the suspension must be modeled to obtain the desired effects. Before the modeling can begin, the ball joint locations, inner control arm pivot points, and track width must be known.The easiest way to model the geometry is with a kinematics computer program since the point locations can be easily modified for immediate inspection of their influence on the geometry. Should a dedicated kinematics computer program not be available, then a CAD program can be used simply by redrawing the suspension as the points are moved.When designing the geometry, it is important to keep in mind that designing is an iterative process and that compromises will be inevitable. For instance, the desired scrub radius might not be possible because of packaging constraints. When modelingthe suspension, the designers should not aimlessly modify points without first thinking through the results. For example, the designer should visualize how the wheel will camber relative to the chassis when making the lower A-arm four times longer than the upper A-arm. One method that can be used to visualize the results is the instant center location for the wheel relative to the chassis. Another method is to use the arcs that the ball joints circumscribe relative to the chassis. For a complete explanation for determining suspension point locations from instant center locations refer to Milliken .Scrub Radius, KPI, and Caster - The scrub radius, or kingpin offset, is the distance between the centerline of the wheel and the intersection of the line defined by the ball joints, or the steering axis, with the ground plane which is illustrated in Figure 2. Scrub radius is considered positive when the steering axis intersects the ground to the inside of the wheel centerline. The amount of scrub radius should be kept small since it can cause excessive steering forces . However, some positive scrub radius is desirable since it will provide feedback through the steering wheel for the driver .Kingpin inclination (KPI) is viewed from the front of the vehicle and is the angle between the steering axis and the wheel centerline . To reduce scrub radius, KPI can be incorporated into the suspension design if packaging of the ball joints near the centerline of the wheel is not feasible. Scrub radius can be reduced with KPI by designing the steering axis so that it will intersect the ground plane closer to the wheel centerline. The drawback of excessive KPI, however, is that the outside wheel, when turned, cambers positively thereby pulling part of the tire off of the ground. However, static camber or positive caster can be used to counteract the positive camber gain associated with KPI.Caster is the angle of the steering axis when viewed from the side of the car and is considered positive when the steering axis is tilted towards the rear of the vehicle . With positive caster, the outside wheel in a corner will camber negatively thereby helping to offset the positive camber associated with KPI and body roll. Caster also causes the wheels to rise or fall as the wheel rotates about the steering axis which transfers weight diagonally across the chassis . Caster angle is also beneficial since it will provide feedback to the driver about cornering forces .UM-Rolla's suspension design team chose a scrub radius of 9.5 mm, zero degrees of KPI, and 4 degrees of caster. This design required the ball joints to be placed near the centerline of the wheel,which required numerous clearance checks in the solid modeling program.Roll Center - Once the basic parameters have been determined, the kinematics of the system can be resolved. Kinematic analysis includes instant center analysis for both sets of the wheels relative to the chassis and also for the chassis relative to the ground as shown in Figure 3. The points labeled IC are the instant centers for the wheels relative to the chassis. The other instant center in Figure 3, the roll center, is the point that the chassis pivots about relative to the ground . The front and rear roll centers define an axis that the chassis will pivot around during cornering. Since the CG is above the roll axis for most race cars, the inertia force associated with cornering creates a torque about the roll center. This torque causes the chassis to roll towards the outside of the corner. Ideally, the amount of chassis roll would be small so that the springs and anti-roll bars used could be a low rate for added tire compliance . However, for a small overturning moment, the CG must be close to the roll axis. This would indicate that the roll center would have to be relatively high to be near the CG. Unfortunately, if the roll center is anywhere above or below the ground plane, a "jacking" force will be applied to the chassis during cornering forces . For example, if the roll center is above ground, this "jacking" force causes the suspension to drop relative to the chassis. Suspension droop is usually undesirable since, depending on the suspension design, it can cause positive camber which can reduce the amount of tire on the ground. Conversely, if the roll center is below the ground plane, the suspension goes into bump, or raises relative to the chassis, when lateral forces are applied to the tires. Therefore, it is more desirable to have the roll center close to the ground plane to reduce the amount of chassis vertical movement due to lateral forces .Figure 3. Front Roll CenterSince the roll center is an instant center, it is important to remember that the roll center will move with suspension travel. Therefore, the design team must check the migration of the roll center to ensure that the "jacking" forces and overturning moments follow a relatively linear path for predictable handling . For example, if the roll center crosses the ground plane for any reason during cornering, then the wheels will raise or drop relative to the chassis which might cause inconstant handling.Theroll center is 35.6 mm below ground in the front and 35.6 mm above ground in the rear for UM-Rolla's 1996 car. Since none of the previous UM-Rolla cars had below ground roll centers, the selection of the 1996 points was basically a test to understand how the below ground roll center affected the handling. Because of the large roll moment, the team designed enough camber gain into the suspension to compensate for body roll associated with soft springs and no anti-roll bar. The team was very happy with the handling but decided, for the next car, to have both roll centers above ground for a direct comparison between both designs.Camber - Camber is the angle of the wheel plane from the vertical and is considered to be a negative angle when the top of the wheel is tilted towards the centerline of the vehicle. Camber is adjusted by tilting the steering axis from the vertical which is usually done by adjusting the ball joint locations. Because the amount of tire on the ground is affected by camber angle, camber should be easily adjustable so that the suspension can be tuned for maximum cornering. For example, the amount of camber needed for the small skid pad might not be the same for the sweeping corners in the endurance event.The maximum cornering force the tire can produce will occur at some negative camber angle . However, camber angle can change as the wheel moves through suspension travel and as the wheel turns about the steering axis. Because of this change, the suspension system must be designed to compensate or complement the camber angle change associated with chassis and wheel movements so that maximum cornering forces are produced.The amount of camber compensation or gain for vertical wheel movement is determined by the control arm configuration. Camber gain is usually obtained by having different length upper and lower control arms. By using different length control arms, the ball joints will move through different arcs relative to the chassis. The angle of the control arms relative to each other also influence the amount of camber gain. Because camber gain is a function of link geometry, the amount of gain does not have to be the same for both droop and bump. For example, the suspension design might require the wheels to camber one degree per 25mm of droop versus negative two degrees per 25mm of bump.Static camber can be added to compensate for body roll, however, the added camber might be detrimental to other aspects of handling. For example, too much static camber can reduce the amount of tire on the ground, thereby affecting straightline braking and accelerating. Similarly, too much camber gain during suspension travel can cause part of the tire to loose contact with the ground.Caster angle also adds to the overall camber gain when the wheels are turned. For positive caster, the outside wheel in a turn will camber negatively, while the inside wheel cambers positively. The amount of camber gain caused by caster is minimal if the wheels only turn a few degrees. However, FSAE cars can use caster angle to increase the camber gain for the tight corners at the FSAE competition.UM-Rolla designed for a relatively large amount of camber gain since anti roll bars were not used in the 1996 suspension design. The use of low wheel rates with a large roll moment required the suspension to compensate for the positive camber induced by chassis roll and suspension travel. The camber gain for UM-Rolla's 1996 car was from both the caster angle and the control arm configuration.5.Steering SystemThe steering geometry has a large influence on the handling characteristics of the vehicle. For example, if the system is not properly designed, then the wheels can unexpectedly toe in or out during suspension travel. This toe change is referred to as bump steer which is described in detail in both references . Bump steer is basically undesirable since the car changes direction when the driver does not expect the change .Ackermann steering must also be considered during the design process. Ackermann steering occurs when the outside wheel turns less than the inside wheel. This is possible since the amount of steering angle for each wheel is determined by the steering geometry. Reverse or anti-Ackermann occurs when the outside wheel turns more than the inside wheel during cornering .During a turn, the inside wheel travels around a smaller geometric radius than the outside wheel. Ackermann steering can be used so that the wheels travel about their corresponding radii, theoretically, eliminating tire scrub. However, designing for precise Ackermann steering might not provide the best handling since tire slip angles influence the actual turning radius . The designer must decide, based on the requirements, if the steering system design will include Ackermann geometry.UM-Rolla placed the rack and pinion in front of the axle centerline near the lower control arms because of packaging constraints. This placement required extra room in the frame design since the driver had to straddle the steering column. Afterbuilding a test car that was hard to steer because of a half a turn lock to lock system, the 1996 steering system was designed to be one turn lock to lock. This was accomplished by changing the rack and pinion ratio instead of increasing the steering arm length because of packaging constraints. The system specifications for the 1996 car are: 76mm steering arms, 250mm diameter steering wheel, and 51mm of rack travel per one pinion revolution. These specifications were retained for the next race car design because of the handling characteristics. The 1996 UM-Rolla design has a small amount of anti-Ackermann due to packaging.FSAE suspension not only has to be competitive on the racetrack, but the suspension must also perform well in the static events. For the dynamic events, the designers should concentrate on the geometry so that most of the tire will stay in contact with the ground for all normal driving situations: braking, accelerating, and cornering. The suspension system must also be designed so that it is easy to manufacture and is reasonably priced for the cost analysis. To reduce the cost and complexity of the 1996 race car, UM-Rolla designed the system so that the wheels, hubs, and bearings were the same for each corner of the car.Designing the suspension geometry is only a small part of building a vehicle. A well engineered suspension system does not automatically make a fast race car. Although this paper has concentrated on the design aspect, development is just as important to the success of the package. Because the design process must take place within a given time constraint, the first suspension design might not provide the best handling. It is not uncommon to make design changes after the car is completed. It is more important for FSAE teams to compromise the overall design so that the car can be completed and tested prior to competition.6.FrameThe purpose of the frame is to rigidly connect the front and rear suspension while providing attachment points for the different systems of the car . Relative motion between the front and rear suspension attachment points can cause inconsistent handling . The frame must also provide attachment points which are not going to yield within the car's performance envelope.There are many different styles of frames; space frame, monocoque, and ladder are examples of race car frames. The most popular style for FSAE is the tubular space frame. Space frames are a series of tubes which are joined together to form a structurethat connects all of the necessary components together. However, most of the concepts and theories can be applied to other chassis designs.Figure 4. UM-Rolla's 1996 Frame Design7.StiffnessThe suspension is designed with the goal of keeping all four tires flat on the ground throughout the performance range of the vehicle. Generally, suspension systems are designed under the assumption that the frame is a rigid body. For example, undesirable changes in camber and toe can occur if the frame lacks stiffness. Superimposed images of a frame subjected to a torsional load and an undeflected frame and can be seen in Figure 5.Figure 5. Chassis DeflectionUM-Rolla has found that in most cases, a stiff chassis will not have a problem with yielding. However, some care should be taken to ensure that the attachment points of the frame do not yield when subjected to design loads. For example, the engine mounts should be made stiff enough to reduce the possibility of failure.Torsional Stiffness - Torsional stiffness is the resistance of the frame to torsional loads . UM-Rolla used FEA to analyze the torsional stiffness of the 1996 chassis. The solution of the simple rod and beam element model for the frame was roughly 2200 foot pounds per degree of deflection. The 1996 frame weighed approximately 27kg, which UM-Rolla believes is heavier than needed for a two day racing series. However, some extra structure was added to the frame to increase its safety. Also, the drivetrainmounts were significantly strengthened so that the car would be able to serve as a driver training tool for several semesters.As the 1996 frame evolved, the stiffness to weight ratios of different designs were compared. A chassis can be made extremely stiff by adding significant amounts of material to the frame. However, this additional material might degrade the performance of the car because of the added mass.Obviously, torsional rigidity is not the only measurement for analyzing the stiffness of a chassis. Bending stiffness can also be used to analyze the efficiency of a frame design. However, bending stiffness is not as important as torsional stiffness because deflection due to bending will not affect wheel loads . Because the design time is severely limited in FSAE, UM-Rolla has found that a torsional analysis is adequate to determine the relative stiffness of different frame designs.Triangulation - Triangulation can be used to increase the torsional stiffness of a frame, since a triangle is the simplest form which is always a structure and not a mechanism. Obviously, a frame which is a structure will be torsionally stiffer than a mechanism . Therefore, an effort should be made to triangulate the chassis as much as possible.Visualizing the frame as a collection of rods which are connected by pin joints can help frame designers locate the mechanisms in a design . Designers can also evaluate their frame by checking to see if each pin jointed node contains at least three rods which complement the load path.UM-Rolla chose to use thin wall steel tubing for the 1996 frame design. This required significant triangulation of the frame, since thin wall tubing performs very well in tension and compression but poorly in bending. The components which produce significant amounts of force, for example the engine and suspension, were attached to the frame at a triangulated point.Figure 6. Frame Triangulation(Frame, Side View)Previous UM-Rolla frames have lacked adequate triangulation for highly loaded components. These components were attached to the frame with load bearing tabs which were welded at the midpoint of a single section of tubing. As expected, thistube bent like a simply supported beam and caused unwanted movement of the attached component. Although these designs worked for the duration of the competition, they invariably failed by fracturing the tube or breaking the tab. For the 1996 car, all of the highly loaded components were attached to triangulated points.Area Moment of Inertia - The area moment of inertia has a large influence on the stiffness of a structure. Therefore, the farther material is from the axis of twist the stiffer the frame will be in bending and torsion. This concept is implemented by adding structural side pods to the basic frame.Figure 7. Structural Sidepods(Frame Top View)Figure 7 shows the triangulated side pods which were used to increase the torsional rigidity of the 1996 frame. This material also increased the side impact protection. The sidepods add structure as far from the centerline of the chassis as possible which increases the area moment of inertia between the front and rear suspensions. Most of the successful FSAE cars have structural side pods for safety and increased torsional stiffness.In addition to using the sidepods to increase the stiffness of the chassis, UM-Rolla's 1996 entry used the roll hoop and down tubes to increase the rigidity of the frame. The 1997 FSAE rules state that the tubes from the top of the roll hoops to the base of the frame have to be 0.049" wall when fabricated from 4130 steel . Because these tubes are stiffer than 0.035" wall tubing, the frame stiffness can be substantially increased by properly placing the roll hoop tubes.8.Load PathDuring the design process, it is important to consider how loads are passed into the frame. A "Load Path" describes the path through which forces are dissipated into the frame. For example, Figure 8 shows how the vertical load generated by the weight on the wheel will travel through the upright, push rod, rocker, coil-over shock and into the structure of the frame. Of course, to properly investigate the forces involved, a freebody diagram for each component would have to be drawn. Nevertheless, this。
汽车悬架工作原理 全英文
How Car Suspensions WorkTable of Contents:›Introduction to How Car Suspensions Work›Vehicle Dynamics›The Chassis›Springs›Springs: Sprung and Unsprung Mass›Dampers: Shock Absorbers›Dampers: Struts and Anti-sway Bars›Suspension Types: Front›Suspension Types: Rear›Specialized Suspensions: The Baja Bug›Specialized Suspensions: Formula One Racers›Specialized Suspensions: Hot Rods›The Future of Car Suspensions›Lots More Information›Compare Prices for Car SuspensionsWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.Photo courtesy Honda Motor Co., Ltd.Double-wishbone suspension on Honda Accord 2005 CoupeThe job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.Vehicle Dynamics(汽车动力学)If a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are farfrom flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of a car. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion(牛顿运动理论), all forces have both magnitude(大小)and direction. A bump(撞击)in the road causes the wheel to move up and down perpendicular(垂直的)to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck(斑点). Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection.Without an intervening(介入)structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:•Ride - a car's ability to smooth out a bumpy road•Handling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table below describes these principles and how engineers attempt to solve the challenges unique to each.Principle Definition Goal SolutionRoad Isolation The vehicle's ability toabsorb or isolate roadshock from thepassenger compartmentAllow the vehiclebody to rideundisturbed whiletraveling overrough roads.Absorb energyfrom roadbumps anddissipate(驱散)it withoutcausing undue(不恰当的)oscillation(振A car's suspension, with its various components, provides all of the solutions described.Let's look at the parts of a typical suspension, working from the bigger picture of the chassis down to the individual components that make up the suspension proper.The ChassisThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.ChassisThese systems include:•The frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspension•The suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contact•The steering system - mechanism that enables the driver to guide and direct the vehicle•The tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars.SpringsToday's springing systems are based on one of four basic designs:•Coil springs - This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of thewheels.Photo courtesy Car Domain Coil springs• Leaf springs - This type of spring consists ofseveral layers of metal (called "leaves") boundtogether to act as a single unit. Leaf springswere first used on horse-drawn carriages andwere found on most American automobiles until1985. They are still used today on most trucksand heavy-duty vehicles. • Torsion bars - Torsion bars (扭力杆) use the twisting properties of a steel bar to providecoil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicleframe. The other end is attached to a wishbone, which acts like a lever that movesperpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred tothe wishbone and then, through the levering action, to the torsion bar. The torsion bar thentwists along its axis to provide the spring force. European carmakers used this systemextensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s.Photo courtesyHowStuffWorks ShopperTorsion bar• Air springs - Air springs, which consist of a cylindrical chamber of air positioned between thewheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. Theconcept is actually more than a century old and could be found on horse-drawn buggies. Airsprings from this era were made from air-filled, leather diaphragms, much like a bellows; theywere replaced with molded-rubber (橡胶浇筑) air springs in the 1930s.Photo courtesy HowStuffWorks Shopper Leaf springPhoto courtesy HSW ShopperAir springsBased on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.Springs: Sprung and Unsprung Mass(簧下质量)The sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimize body motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.Dampers: Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs froma bump at an uncontrolled rate. The spring will continue to bounce(反弹)at its natural frequency until all of the energy originally put into it is used up. A suspension built on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber(缓冲器), a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy (动能)of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.A shock absorber is basically an oil pump placed between the frame of the car and the wheels. The upper mount of the shock connects to the frame (i.e., the sprung weight), while the lower mount connects to the axle, near the wheel (i.e., the unsprung weight). In a twin-tube design, one of the most common types of shock absorbers, the upper mount is connected to a piston rod, which in turn is connected to a piston, which in turn sits in a tube filled with hydraulic fluid. The inner tube is known as the pressure tube, and the outer tube is known as the reserve tube. The reserve tube stores excess hydraulic fluid.When the car wheel encounters a bump in the road and causes the spring to coil and uncoil, the energy of the spring is transferred to the shock absorber through the upper mount, down through the piston rod and into the piston. Orifices perforate the piston and allow fluid to leak through as the piston moves upand down in the pressure tube. Because the orifices are relatively tiny, only a small amount of fluid, under great pressure, passes through. This slows down the piston, which in turn slows down the spring.Shock absorbers work in two cycles -- the compression cycle and the extension cycle. The compression cycle occurs as the piston moves downward, compressing the hydraulic fluid in the chamber below the piston. The extension cycle occurs as the piston moves toward the top of the pressure tube, compressing the fluid in the chamber above the piston. A typical car or light truck will have more resistance during its extension cycle than its compression cycle. With that in mind, the compression cycle controls the motion of the vehicle's unsprung weight, while extension controls the heavier, sprung weight.All modern shock absorbers are velocity-sensitive -- the faster the suspension moves, the more resistance the shock absorber provides. This enables shocks to adjust to road conditions and to control all of the unwanted motions that can occur in a moving vehicle, including bounce, sway, brake dive and acceleration squat.Dampers: Struts and Anti-sway BarsAnother common dampening structure is the strut -- basically a shock absorber mounted inside a coil spring. Struts perform two jobs: They provide a dampening function like shock absorbers, and they provide structural support for the vehicle suspension. That means struts deliver a bit more than shock absorbers, which don't support vehicle weight -- they only control the speed at which weight is transferred in a car, not the weight itself.Common strut designBecause shocks and struts have so much to do with the handling of a car, they can be considered critical safety features. Worn shocks and struts can allow excessive vehicle-weight transfer from side to side and front to back. This reduces the tire's ability to grip the road, as well as handling and braking performance.Anti-sway Bars(稳定杆)Anti-sway bars (also known as anti-roll bars) are used along with shock absorbers or struts to give a moving automobile additional stability. An anti-sway bar is a metal rod that spans the entire axle and effectively joins each side of the suspension together.Photo courtesy HSW ShopperAnti-sway barsWhen the suspension at one wheel moves up and down, the anti-sway bar transfers movement to the other wheel. This creates a more level ride and reduces vehicle sway. In particular, it combats the roll of a car on its suspension as it corners. For this reason, almost all cars today are fitted with anti-sway bars as standard equipment, although if they're not, kits make it easy to install the bars at any time.Suspension Types: FrontSo far, our discussions have focused on how springs and dampers function on any given wheel. But the four wheels of a car work together in two independent systems -- the two wheels connected by the front axle and the two wheels connected by the rear axle. That means that a car can and usually does have a different type of suspension on the front and back. Much is determined by whether a rigid axle binds the wheels or if the wheels are permitted to move independently. The former arrangement is known as a dependent system, while the latter arrangement is known as an independent system. In the following sections, we'll look at some of the common types of front and back suspensions typically used on mainstream cars.Front Suspension - Dependent SystemsDependent front suspensions have a rigid front axle that connects the front wheels. Basically, this looks like a solid bar under the front of the car, kept in place by leaf springs and shock absorbers. Common on trucks, dependent front suspensions haven't been used in mainstream cars for years.Front Suspension - Independent SystemsIn this setup, the front wheels are allowed to move independently. The MacPherson strut, developed by Earle S. MacPherson of General Motors in 1947, is the most widely used front suspension system, especially in cars of European origin.The MacPherson strut combines a shock absorber and a coil spring into a single unit. This provides a more compact and lighter suspension system that can be used for front-wheel drive vehicles.The double-wishbone suspension, also known as an A-arm suspension, is another common type of front independent suspension.Photo courtesy Honda Motor Co., Ltd.Double-wishbone suspension on Honda Accord 2005 CoupeWhile there are several different possible configurations, this design typically uses two wishbone-shaped arms to locate the wheel. Each wishbone, which has two mounting positions to the frame and one at the wheel, bears a shock absorber and a coil spring to absorb vibrations. Double-wishbone suspensions allow for more control over the camber angle of the wheel, which describes the degree to which thewheels tilt in and out. They also help minimize roll or sway and provide for a more consistent steering feel. Because of these characteristics, the double-wishbone suspension is common on the front wheels of larger cars.Now let's look at some common rear suspensions.Suspension Types: RearRear Suspension - Dependent SystemsIf a solid axle connects the rear wheels of a car, then thesuspension is usually quite simple -- based either on a leaf springor a coil spring. In the former design, the leaf springs clampdirectly to the drive axle. The ends of the leaf springs attachdirectly to the frame, and the shock absorber is attached at theclamp that holds the spring to the axle. For many years, Americancar manufacturers preferred this design because of its simplicity.The same basic design can be achieved with coil springs replacing the leaves. In this case, the spring and shock absorber can be mounted as a single unit or as separate components. When they're separate, the springs can be much smaller, which reduces the amount of space the suspension takes up. Rear Suspension - Independent SuspensionsIf both the front and back suspensions are independent, then all of the wheels are mounted and sprung individually, resulting in what car advertisements tout as "four-wheel independent suspension." Any suspension that can be used on the front of the car can be used on the rear, and versions of the front independent systems described in the previous section can be found on the rear axles. Of course, in the Photo courtesy HowStuffWorks Shopper Leaf springrear of the car, the steering rack -- the assembly that includes the pinion gear wheel and enables the wheels to turn from side to side -- is absent. This means that rear independent suspensions can be simplified versions of front ones, although the basic principles remain the same.Specialized Suspensions: The Baja BugFor the most part, this article has focused on the suspensions of mainstream front- and rear-wheel-drive cars -- cars that drive on normal roads in normal driving conditions. But what about the suspensions of specialty cars, such as hot rods, racers or extreme off-road vehicles? Although the suspensions of specialty autos obey the same basic principles, they do provide additional benefits unique to the driving conditions they must navigate. What follows is a brief overview of how suspensions are designed for three types of specialty cars -- Baja Bugs, Formula One racers and American-style hot rods.Baja BugsThe Volkswagen Beetle or Bug was destined to become a favorite among off-road enthusiasts. With a low center of gravity and engine placement over the rear axle, the two-wheel-drive Bug handles off-road conditions as well as some four-wheel-drive vehicles. Of course, the VW Bug isn't ready for off-road conditions with its factory equipment. Most Bugs require some modifications, or conversions, to get them ready for racing in harsh conditions like the deserts of Baja California.Photo courtesy Car DomainBaja BugOne of the most important modifications takes place in the suspension. The torsion-bar suspension, standard equipment on the front and back of most Bugs between 1936 and 1977, can be raised to make room for heavy-duty, off-road wheels and tires. Longer shock absorbers replace the standard shocks to lift the body higher and to provide for maximum wheel travel. In some cases, Baja Bug converters remove the torsion bars entirely and replace them with multiple coil-over systems, an aftermarket item that combines both the spring and shock absorber in one adjustable unit. The result of these modifications is a vehicle that allows the wheels to travel vertically 20 inches (50 cm) or more at each end.Such a car can easily navigate rough terrain and often appears to "skip" over desert washboard like a stone over water.Specialized Suspensions: Formula One RacersThe Formula One racing car represents the pinnacle of automobile innovation and evolution. Lightweight, composite bodies, powerful V10 engines and advanced aerodynamics have led to faster, safer and more reliable cars.Formula One racecarTo elevate driver skill as the key differentiating factor in a race, stringent rules and requirements govern Formula One racecar design. For example, the rules regulating suspension design say that all Formula One racers must be conventionally sprung, but they don't allow computer-controlled, active suspensions. To accommodate this, the cars feature multi-link suspensions, which use a multi-rod mechanism equivalent to a double-wishbone system.Recall that a double-wishbone design uses two wishbone-shaped control arms to guide each wheel'sup-and-down motion. Each arm has three mounting positions -- two at the frame and one at the wheel hub -- and each joint is hinged to guide the wheel's motion. In all cars, the primary benefit of adouble-wishbone suspension is control. The geometry of the arms and the elasticity of the joints give engineers ultimate control over the angle of the wheel and other vehicle dynamics, such as lift, squat and dive. Unlike road cars, however, the shock absorbers and coil springs of a Formula One racecar don't mount directly to the control arms. Instead, they are oriented along the length of the car and are controlled remotely through a series of pushrods and bell cranks. In such an arrangement, the pushrods and bell cranks translate the up-and-down motions of the wheel to the back-and-forth movement of the spring-and-damper apparatus.Specialized Suspensions: Hot RodsThe classic American hot rod era lasted from 1945 to about 1965. Like Baja Bugs, classic hot rods required significant modification by their owners. Unlike Bugs, however, which are built on Volkswagenchassis, hot rods were built on a variety of old, often historical, car models: Cars manufactured before 1945 were considered ideal fodder for hot rod transformations because their bodies and frames were often in good shape, while their engines and transmissions needed to be replaced completely. For hot rod enthusiasts, this was exactly what they wanted, for it allowed them to install more reliable and powerful engines, such as the flathead Ford V8 or the Chevrolet V8.Photo courtesy Street Rod Central1923 T-bucketOne popular hot rod was known as the T-bucket because it was based on the Ford Model T. The stock Ford suspension on the front of the Model T consisted of a solid I-beam front axle (a dependent suspension), a U-shaped buggy spring (leaf spring) and a wishbone-shaped radius rod with a ball at the rear end that pivoted in a cup attached to the transmission. Ford's engineers built the Model T to ride high with a large amount of suspension movement, an ideal design for the rough, primitive roads of the 1930s. But after World War II, hot rodders began experimenting with larger Cadillac or Lincoln engines, which meant that the wishbone-shaped radius rod was no longer applicable. Instead, they removed the center ball and bolted the ends of the wishbone to the framerails. This "split wishbone" design lowered the front axle about 1 inch (2.5 cm) and improved vehicle handling.Lowering the axle more than an inch required a brand-new design, which was supplied by a company known as Bell Auto. Throughout the 1940s and 1950s, Bell Auto offered dropped tube axles that lowered the car a full 5 inches (13 cm). Tube axles were built from smooth, steel tubing and balanced strength with superb aerodynamics. The steel surface also accepted chrome plating better than the forged I-beam axles, so hot rodders often preferred them for their aesthetic qualities, as well.Some hot rod enthusiasts, however, argued that the tube axle's rigidity and inability to flex compromised how it handled the stresses of driving. To accommodate this, hot rodders introduced the four-bar suspension, using two mounting points on the axle and two on the frame. At each mounting point, aircraft-style rod ends provided plenty of movement at all angles. The result? The four-bar system improved how the suspension worked in all sorts of driving conditions.The Future of Car SuspensionsWhile there have been enhancements and improvements to both springs and shock absorbers, the basic design of car suspensions has not undergone a significant evolution over the years. But all of that's about to change with the introduction of a brand-new suspension design conceived by Bose -- the same Bose known for its innovations in acoustic technologies. Some experts are going so far as to say that the Bose suspension is the biggest advance in automobile suspensions since the introduction of anall-independent design.Photo courtesy BOSEBose?Suspension Front ModuleHow does it work? The Bose system uses a linear electromagnetic motor (LEM) at each wheel in lieu of a conventional shock-and-spring setup. Amplifiers provide electricity to the motors in such a way that their power is regenerated with each compression of the system. The main benefit of the motors is that they are not limited by the inertia inherent in conventional fluid-based dampers. As a result, an LEM can extend and compress at a much greater speed, virtually eliminating all vibrations in the passenger cabin. The wheel's motion can be so finely controlled that the body of the car remains level regardless of what's happening at the wheel. The LEM can also counteract the body motion of the car while accelerating, braking and cornering, giving the driver a greater sense of control.Unfortunately, this paradigm(范例)-shifting suspension won't be available until 2009, when it will be offered on one or more high-end luxury cars. Until then, drivers will have to rely on the tried-and-true suspension methods that have smoothed out bumpy rides for centuries.For more information on car suspensions and related topics, check out the links on the next page.。
汽车悬架如何工作——毕业设计外文翻译(中英文翻译、文献翻译)
附录A 译文汽车悬架如何工作By William HarrisUniversity of Michigan当人们考虑汽车性能的时候,他们通常认为是马力,扭矩和零到60的加速时间。
但是,如果司机无法控制汽车,由一个活塞发动机产生的功率都是无用的。
这就是为什么汽车的工程师开始将注意力转向悬挂系统,尽快为他们几乎已经掌握了四冲程内燃机。
双横臂独立悬架的本田雅阁轿跑车2005年汽车悬架的工作是尽量在轮胎和路面之间提供良好的操纵稳定性,并确保乘客的舒适度。
在这篇文章中,我们将探讨汽车悬架如何的工作,他们已经逐渐发展起来,这些年来,那里的悬架设计在未来的发展方向。
1.车辆动力学如果道路是完全平坦,没有违规行为,就没有必要停牌。
但远离道路平坦,即使是刚铺好的公路有细微的缺陷,与汽车的车轮相联系的。
它的这些缺陷聚焦于车轮。
根据牛顿运动定律,所有部队都大小和方向。
一个在路上碰到导致车轮向上和向下移动到垂直路面。
当然大小,取决于是否是惊人的一个巨大的车轮碰撞或一点点。
无论哪种方式,车轮垂直加速度的经验,因为它传递了一个缺陷。
如果没有中间结构,所有车轮的垂直能量转移到车架,这在同一方向移动。
在这种情况下,车轮与路面可以完全失去联系。
接着,在向下的重力,车轮可以大满贯回路面。
你需要的是一个系统,将吸收的能量垂直加速轮,使画面和身体不受干扰,而车轮按照道路颠簸。
对在工作力量上开动的汽车上被称为车辆动力学研究,你需要了解其中一些概念,以明白为什么暂停把必要摆在首位。
大多数汽车工程师从两个角度考虑的一个移动的汽车的动态:1)乘坐—汽车的能力,理顺了不平坦的道路2)处理—汽车的能力,安全地加速,刹车和角落这两个特点可以进一步说明在三个重要的原则—道路隔离,道路控股和转弯。
下表描述了这些原则和工程师如何尝试解决每一个独特的挑战。
汽车的悬挂其各个组成部分,提供了解决方案,所有描述。
2.底盘系统一辆汽车的悬挂,其实就是在底盘,其中包括对汽车底下找到了所有重要系统的一部分。
汽车车辆专业前桥外文文献翻译中英文翻译外文翻译
外文文献(一)外文原文Front axle general is in the front of the bus, also known as steering axle or drive bridge. Automobile front axle is the last important assemblies, including the steering knuckle kingpin, steering, front beam and other components. Front axle through the suspension and frame, used to support the ground and the frame between the vertical load, but also bear the braking force and lateral force and the force of torque, and ensure that the steering rotation right movement. The axle is connected with the frame through the suspension, support most of the weight of vehicle, and wheel traction or braking force, as well as the lateral force after suspension to frame. In the car used in the steering bridge, the stress condition is more complex, so it should have enough strength. In order to ensure the wheel turns to the correct positioning of angle, make manipulation of light and reduce tire wear, steering bridge should have enough stiffness. In addition, should also try to reduce the weight of the bridge. In short, because of the automobile in the running process of the front axle, the abominable working environment, complicated working condition, the load is alternating load, thus the parts easy to fatigue cracking and even rupture phenomenon. This requires that the structural design must have enough strength, stiffness and resistance to fatigue failure of the ability.The front axle is the main load-bearing parts: the front axle, my company has a tubular and forging type two structural forms, but mainly to forging type mainly. The front ends of each with a fist shape bold part as the kingpin of the site installation. In both sides of the spring support for partial surface, used for the installation of steel plate spring and accessories. Need note here is: U type bolt passes through the front mounting holes need matter beneath the back nut in, often can appear with the front axle sleeve back band interference problem. Why can appear such problem? Design is a problem, because the front dorsal ribs affects front axle load, therefore must have a certain size requirements, and if both before and after the U bolt distance design is too small, not enough gap assembly will appear above problem. Two technical problems, technical problems in two cases. The first is the front dorsal rib symmetry is not good or mounting hole symmetrical degree andeasy to cause the problem; the second is that some host plant in order to avoid the vulnerable, without taking into account the reality of the product and blind to the sleeve outer diameter. Kingpin: is the impact of vehicle performance of main parts. Kingpin has stop groove, pin lock bolt through the stop groove masterPin fixed on the front axle kingpin bore, so that it can't move can not move axially. Knuckle pin machining accuracy is very high, my company is one of the parts of key control. Steering knuckle: steering knuckle is the main steering part of front axle. It uses the main pin and the front axle is hinged by a pair of axle bearing supporting hub combination, to achieve the function of turning. Brake assembly: is the realization of the wheel brake main component, a brake oil and gas brake two forms. Implemented in the vehicle brake command, brake friction plate through the expansion and brake drum machining surface contact friction realization of vehicle brake. Front axle brake option is very critical, if the choice is undeserved, can appear before and after the brake force is not a match, the braking force is not up to the requirements of many problems. Hub combination : by two rolling bearings mounted on the steering knuckle, drive the rotation of the wheels. At the same time with the friction plate to form a friction pair, to realize the brake wheel. Arm: straight rod arm, tie rod arm, respectively, and a straight rod assembly and the tie rod assembly. Formed a steering mechanism and a steering trapezoidal mechanism. The steering mechanism to complete the vehicle steering, steering trapezoid determines the vehicle inside and outside corner is reasonable. The tie rod assembly: is to adjust the beam before the main parts. The rod body is made of seamless steel tube manufacturing, both ends of the spherical hinge joint structure is the joint assembly, by a thread after the installation of the tie rod arm, the rod body is adjustable, so as to adjust the toe. Front axle under the front of the car weight, the car forward thrust from the frame to the wheel, and with the steering device arranged on parts make joint type connection, the implementation of the automobile steering. The front axle is the use of both ends of it through the main pin and the steering knuckle is connected to the steering knuckle, swing to realize vehicle direction.In order to make the running vehicle has good linear driving ability, front axle should meet the following requirements: in order to make the running vehicle has good linear driving ability, front axle should meet the following requirements:1sufficient strength,in order to ensure the reliable bearing wheel and frame ( or monocoque ) between the work force. 2 correct positioning of the wheels, so that the steering wheel movement stability, convenient operation and reduce tire wear. Front wheel positioning includes kingpin inclination, caster, camber and toe-in. 3sufficient rigidity, the force deformation small, ensure the main pin and a steering wheel positioned right angle remains constant. 4knuckle and master pin, steering and front axle between the friction should be as small as possible, to ensure that the steering operation for portability, and has sufficient abrasion resistance. 5 steering wheel shimmy should be as small as possible, in order to ensure the vehicle normal, stable exercise. 6 front axle quality should be as small as possible, in order to reduce unsprung mass, improve vehicle ride comfort.1mini car front axle 1mini car front mini car front suspension generally adopt the independent suspension structure. Front axle load is relatively small, the structure is simple. Mini car front axle usually disconnected movable joint structure, which is composed of a front axle body, strengthen the transverse swing arm, arm etc.. 2 car front axle2 car front axle front axle suspension with Mcpherson car. It bears the driving and steering functions, the suspension is connected with the vehicle body, and the lower end of the wheel bearing housing connected, wheel camber is through the suspension and the bearing shell of the connecting bolt to adjust, auxiliary frame through the elastic part by controlling the arm, ball hinge connected with suspension, improve the driving stability and ride comfort. 3off-road vehicle front axle3off-road vehicle front axle Off-road vehicle steering and driving front axle has two tasks, it is known as the steering driving axle. And it generally drive the movable bridge, with a main driver, differential and the axle shaft. The difference is, due to the need, half shaft is divided into two segments, and by a universal joint, while the main pin are made under paragraph two. The 4truck front axle 4truck front axle truck front axle with I-shaped cross section is mainly used to improve the front bending strength. The upper two plus wide plane, to support the steel plate spring. The front ends each having a fist shape portion, which has a through hole, as a kingpin only. Main pin and left steering knuckle hinge, with a threaded wedge pin crossed with the main pin hole of vertical through holes on the lock pin wedge surface, the main pin is fixed in the axle hole, so that it cannot rotate.In general, common material needed to define the material properties including: elastic modulus, Poisson's ratio, density, specific heat, thermal expansion coefficient. The front axle is mainly composed of two parts, material composition, i.e., front axle and steering knuckle such as zero Department of materials. The front axle is adopted as the material of45 steel, steering knuckle materials using 40Cr.Torsion bar of automobile front independent suspension is the key component, is a slender rod, the induction quenching process is the manufacturing process difficult point, this paper introduces the torsion bar quenching inductor and its process test results, determined using half ring type inductor continuous quenching technology, this method can meet the technical requirements and the quantities of torsion bar production.The forging forging molding, not only greater deformation, but also requires a certain deformation force,Therefore the selection of J53series double disc friction press comparative economics, this series press combined slipping flywheel, combined slipping flywheel can provide highly deformed large forgings with enough to form, and can provide for forgings will required deformation capacity, and not to overload, the series press equipment investment, the cost of the mold and forging cost than die forging hammer and the forging crank press cheap cheap host. At present, the domestic automobile front axle machining process are the following: (1) of two plane milling plate spring seat; the drill two spring seat plane ten holes; the rough milling of two main pin hole of upper and lower end surfaces; the fine mill main pin hole of upper and lower end surfaces; the drilling and reaming main pin hole; the broaching the main pin hole; the main pin hole on the lower end of the countersink reaming pin holes;. In this scheme, the following questionQuestions:1 adopting main pin hole positioning countersink on the lower end, and the end surface of the main pin hole verticality can not be guaranteed, the main pin hole size height can not be guaranteed to the main pin hole; the positioning of the drill pin hole, drill through the cross intersection holes, easy cutting phenomenon, students offset, causing the main pin hole and the locking pin hole center distance can not be guaranteed. (2) of two plane milling plate spring seat; the drill two spring seat plane ten holes; the drilling and reaming pin holes on the rough milling of a main pin hole on upper end; the fine mill main pin hole of upperand lower end surfaces; the drilling and reaming main pin hole. In this scheme, there are the following problems: the process is used to drill the locking pin hole after the drill main pin hole, and the pin - fL: fL size and position size is the key size, kingpin is difficult to ensure the accuracy of the first; fine mill main pin hole of the upper and lower ends after processing the main pin hole, end relative to the main pin hole verticality is difficult to guarantee. (3) of two plane milling plate spring seat; the drill two spring seat plane ten holes; the drilling and reaming pin holes; the rough milling kingpin on upper end; the drilling and reaming main pin hole; the fine mill main pin hole on the lower end surface. In this scheme, there are the following problems : the main pin hole and the pin hole cross intersecting hole size tolerance of0.1mm is not easy to maintain; to adopt the reaming main pin hole, the dimensional tolerances are not easy to be ensured; the final finish milling main pin hole on the lower end surface. The main pin hole and upper and lower end verticality is not easy to guarantee; the main pin hole size can not be guaranteed.Along with our country transportation enterprise rapid development, auto transport carrying capacity and running speed are continually increasing with. So people to the safe operation of the automobile is more and more attention, so the automobile axle design also raised taller requirement. As a result of foreign automobile development starts early, technical inputs, thus technically far ahead of China market, but also there are many insufficient places, still need to improve, technology also needs a breakthrough. Steam car industry as our focus on the development of pillar industries, its prospect is very wide. At present, auto parts production has certain potential, but most enterprises in product research, development and other aspects of the defect, especially lack of less product independent development capacity, can not adapt to the system support, delivery of modules, to participate in international division of labor. Because of this, in the future development, Chinese enterprises should actively absorb the international advanced automotive technology, and constantly improve the self body lines, such as braking systems, steering systems, expand the industry of product variety, improve the integral technology level, increase the strong technological development capability, urges the enterprise faster development, adapt to the trend of globalization of automobile industry.100 years ago, the car was just beginning, the steering is modelled on the carriageand bicycle steering mode, using a joystick or a handle to make the front wheel deflection, thus realizes the steering. Due to the manipulation of effort and unreliable, so often fatal accident. The first horseless pull four wheel vehicle comes out, have a front axle and a front wheel assembly, the assembly being mounted on the crankshaft, front axle center around a point of rotation, using a rod connecting the front axle, focus, through the floor and extends upward, the wheel is fastened on the rod end, in order to manipulate the car. This device in a vehicle speed not exceeding the speed, or very good, but when the vehicle speed is increased, the driver asks to improve steering accuracy, in order to reduce tire wear, prolong the service life of tyre. In 1817, the Germans Lincoln Spang Jay presented similar to the modern automobile, the front wheel with knuckle and beam connection, he developed a kind of automobile front wheel on the main shaft to allow independent rotary structure, which is connected with the steering wheel, steering knuckle and a rotatable pin and front axle, thereby the invention of modern steering trapezoidal mechanism.Since China's reform and opening up, execute in the country the household contract responsibility system reform, make the rural economy is all-time and active. Rural freight traffic and population flow increased dramatically, speeding up the transportation mechanization into rural classicsEconomic development urgent need, it is also the needs of the market that has Chinese distinguishing feature of transport machinery -- emerge as the times require small truck. It has solved the countryside transportation need, fill the villages, townships, towns and urban transportation network is blank, active rural economics, for the surplus rural labor force to find a way out, so that tens of thousands of farmers to be on comparatively well-off road.Small truck manufacturing process is simple, cheap, purchase a car farmers generally in a year or so we can recover the cost. In addition, the highway construction has promoted the rapid development of small truck, the98% villages are on the road, so that the small truck with play.We want to develop a small truck to optimize the design, to make new products, diversification of varieties to meet a variety of needs. In a small truck design, how the complex road conditions to ensure the smooth running of the car quickly, is a serious problem. Then there is the subject of research and design.Automobile front axle driving system important constituent, it is connected with the frame through the suspension, steering wheel mounted at both ends, used to support frame and transmission wheel and frame between a variety of force, and drives the steering knuckle swing to realize vehicle steering. Using the hinge device causes the wheel to deflect a certain angle, so as to realize the steering of a vehicle axle called steering bridge, general vehicle used for steering bridge bridge, the front for steering bridge. Steering bridge not only can make the left and right wheels arranged at the front end to deflect a certain angle to realize the steering, should also be able to bear vertical load and by the road, the brake force is exerted on the longitudinal force and lateral force and the force formed by the moment. Therefore, the steering bridge must have sufficient strength and rigidity. Wheel steering process of internal friction between the pieces should be as small as possible, and to keep the vehicle steering light and the direction stability.Steering axle is generally composed of front axle, steering knuckle, steering knuckle arm, steering knuckle pin and the hub.Front axle general is in the front of the bus, also known as steering axle or drive bridge. The suspension is connected with the frame, used to support the ground and the frame between the vertical load, but also bear the braking force and lateral force and the force moment, and ensure that the steering rotation right movement. In the car used in the steering bridge, stress is more complex, so it should have enough strength. In order to ensure the correct positioning of the steering wheel angle, make the manipulation of light and reduce tire wear, steering bridge should have enough stiffness. In addition, should also try to reduce the weight of the bridge.Front axle under the front of the car weight, the car forward thrust from the frame to the wheel, and the steering device on parts make joint type connection, the implementation of the automobile steering. The cross-country vehicle front axle but also bear and rear axle the same driving task. General cargo vehicle with front engine rear drive arrangement, the front for steering bridge.Automobile front axle design should ensure adequate design strength, to ensure reliable bear acting force between wheel and frame; ensure the adequate rigidity, so that the wheel positioning parameters constant; ensure that the steering wheel have thecorrect localization angle, so that the steering wheel movement stability, convenient operation and reduce the tire friction; steering bridge quality as small as possible, in order to reduce non spring quality, improve the ride comfort of vehicles.译文前桥一般位于汽车的前部,也称转向桥或从动桥。
悬架文献翻译
Suspensions8.1 IntroductionThe suspension system comprises the interface between the vehicle body frame and the road surface. (This statement assumes that the wheels and tires comprise part of the suspension system, which they indeed do.) Most people consider that the sole function of the suspension is to provide a comfortable ride. Although this is true, the system can be said to have three primary functions: 1.Isolate passengers and cargo from vibration and shock. It is desirable to make the Passengers as comfortable as possible; thus, the suspension system must be able to absorb shocks and dampen vibration caused by irregularities in the road surface.2.Improve mobility. The suspension provides clearance between the road and the bottomof the vehicle. It also provides lateral and longitudinal stability and resists chassis roll.3. Provide for vehicle control.The suspension reacts to tire forces including acceleration, braking, and steering and forces. Furthermore, the suspension system is tasked to maintain the proper steer and camber angles relative to the road surface, as well as to keep all four tires in contact with the road while maneuvering.The analysis of vehicle suspensions and their dynamic response is an extremely complicated task. Because this is an introductory text, many simplifying assumptions will be made in the analysis of suspension systems. Although the models introduced are simple, they nevertheless illustrate several important characteristics and design requirements for suspensions.This chapter will begin with simplified vibration analysis in both one and two degrees of freedom. Next, the primary components of the suspension will be discussed, with representative examples of current suspension systems. The chapter concludes with a discussion of the effect of suspension design on the dynamics of the vehicle.8.2 Perception of RidePassenger opinion regarding what constitutes good ride quality obviously is extremely subjective. What one person considers the optimum ride may be completely unacceptable to another. The person who prefers sports cars will be appalled by the handling of a large luxury vehicle, whereas the owner of the luxury vehicle will be quite dissatisfied with the ride of a sports car.Other factors come into play when people evaluate the ride quality of a vehicle. Certainly, the acoustic quality is a factor, and although not a direct result of the suspension,people object to noises, rattles, and squeaks in their vehicles. The "feel" of the seats is another important consideration and has an impact on the level of force or vibration transmitted to the occupant's body. The climate control system, while not at all influenced by the suspension design, influences perception of ride, too. If a person is uncomfortable because of the interior temperature, his or her subjective evaluation of ride quality will be affected. Thus, one of the challenges facing thesuspension engineer is to take highly subjective evaluations and convert them into numerical standards.However, the rate of change of acceleration, or the jerk, can produce discomfort. A parachutist feels discomfort at the moment of opening his or her parachute due to the shock, although it is usually mitigated by a profound sense of relief as the parachute inflates. But the jerk is not the only element that produces discomfort. The frequency of acceleration and its direction influence comfort. A car that pitches drastically when encountering a bump is seen as less comfortable than one that bounces in a more flat attitude, even if both motions continue for similar amounts of time.A substantial body of literature is devoted to quantifying ride quality and human perception of ride. Studies and data have been collected by bodies such as the Society of Automotive Engineers (SAE) and the International Standards Organization (ISO), as well as by individual researchers. Gillespie (1994) provides a succinct overview of the literature. Although the sources are numerous, Gillespie concludes that there are no accepted standards for judging ride quality due to variables such as seat position, single versus multiple frequency inputs, multi-direction input, duration of exposure, and audible or ocular inputs.The bottom line is that all of the research and comfort curves are a starting point for the suspension engineer. There is no substitute for the subjective evaluation provided by a road test. We could conclude that the suspension engineer should eliminate all vibration from the car, but this tends to be an infinite problem. As surely as one vibration is removed, the occupants become aware of another, more subtle vibration. As a result, suspension engineers appear to have solid job security for the foreseeable future.8.3 Basic Vibrational Analysis8.3.1 Single-Degree-of-Freedom Model (Quarter Car Model)A vehicle consists of a multiple spring-mass-damper system that in reality has six degrees of freedom. Although the effective transverse and longitudinal stiffnesses of the suspension are much greater than the vertical stiffness, lateral and transverse compliance cannot generally be disregarded and may have a large impact on the vehicle dynamics. As a first simplifying assumption, the vehicle and suspension can be modeled in two dimensions, as shown in Fig. 8.1. The main mass consists of the vehicle itself and is comprised of all components that are supported by the springs. Hence, it is known as the sprung mass. Several components, such as axles, hubs, possibly the differential, and so forth, are not supported by the springs and are called the unsprung mass. The tires, being made of rubber, have inherent stiffness and damping and hence are modeled as a separate spring-damper system.The primary motion of the vehicle mass is in the vertical direction. However, because of the separate springs and dampers at the front and rear, rotational motion usually results. At this point, it is instructive to examine a simple one-degree-of-freedom system to outline the basics of suspension analysis. In this case, it will be assumed that the tire stiffness is infinite, and the undamped motion of one spring will be examined. Figure 8.2 shows this model.The equation of motion for the system can be obtained by applying Newton's Law and, in the case of unforced (free) vibration, is0k x x m+= ( 8.1)The general solution for this linear differential equation iscos()sin()n n x A w t B w t =+ (8.2) Where A and B are constants that depend on initial conditions, and n w is the natural frequency ofthe system and is defined asr a d /s e c )n w = (8.3) Orn f H z = (8.4) Of course, this system, once disturbed from its datum position, would continue to oscillate at its natural frequency indefinitely. Although all real springs have some internal damping, a vehicle requires a more positive source of damping. Thus, the vehicle contains dampers. (In the United States, dampers are known as shock absorbers, although the name is misleading.)Figure 8.3 shows such a model.Most automotive dampers can be modeled with sufficient accuracy by assuming they are viscous dampers. In other words, the damping force is proportional to the velocity of the displacements, ord F c x = (8.5)Figure 8.3 . Simple spring-mass-damper system.where c is the coefficient of viscous damping. In this case, the unforced (homogenous) equation of motion becomes0c k x x x m m++= (8.6) and the general solution to Eq. 8.6 is()(/2)c m t x eBe -=+ (8.7)The first term in Eq. 8.7 is an exponentially decaying function of time. The terms in parentheses are dependent on whether the term under the radical is greater than, less than, or equal to zero. If the damping term (c/2m)2 is greater than k/m, the terms in the radical are real numbers, and no oscillation is possible. If the damping term is less than k/m, the exponent becomes an imaginary number indicating oscillatory motion. The limiting case is when the damping term equals k/m. This case is known as critical damping, and the value of the critical damping coefficient is then22c n c mw == (8.8) Now, any damping condition can be expressed in relation to the critical damping. Thus, the damping ratio, ζis defined asc cc ζ= (8.9)A vehicle is normally underdamped (ζ< 1.0); thus, Eq. 8.7 can be written as)sin n t n x Xe t ζωφ-=+ (8.10)where X and φare arbitrary constants determined from the initial conditions. This equation indicates that the damped frequency of oscillation is modified in the presence of damping, and thedamped natural frequency is given byd n ω= (8.11)The response to excitation is an exponentially decreasing sine wave, as depicted in Fig. 8.4. In the case of forced vibration, the amplitude of the displacement is dependent on both the damping ratio and the excitation frequency. If harmonic forcing is assumed, Eq. 8.6 becomes0sin()mxcx kx F t ω++= (8.12)Figure 8.4. Underdamped oscillation, ζ< 1.0.where ωis the excitation frequency. The solution to Eq. 8.12 consists of a complementary function, which is the solution to the homogenous equation, and a particular solution (Thomson,1988). The particular solution reduces to a steady-state oscillation at the excitation frequency, ω. The displacement can be nondimensionalized with respect to the static displacement (Folk), so that0k X F =(8.13)Figure 8.5 shows a plot of Eq. 8.13 and illustrates the effect of damping on the nondimensional amplitude. As expected, displacements are largest when the damping is light and the system is excited near (or at) its natural frequencyFigure 8.5. Plot of Eq. 8.13.8.3.2 Two-Degrees-of-Freedom Model (Quarter Car Model)In a vehicle, the excitation of the vehicle spring-mass system is provided by the motion of the tire/ unsprung mass and can be analyzed by the same techniques used to analyze support motion. The details of such an analysis are contained in vibration texts (Thomson, 1988), and only the highlights will be discussed here. Referring to Fig. 8.1, and isolating one spring-mass-damper system, the displacement of the vehicle body will be defined by x, whereas the displacement of the unsprung mass will be designated as y, as shown in Fig. 8.6.Figure 8.6. Vehicle excited by the motionof the unsprung mass.The equation of motion for the vehicle mass is now()()Mx k x y c x y =----(8.14) Letting z = x - y, Eq. 8.14 can be written asM z c z k z m ++=- (8.15) At this point, it is most illustrative to assume that the motion of the unsprung mass is harmonic, which is not a bad assumption given that the tire and unsprung mass constitute a damped vibratory system. Before proceeding, the concept of transmissibility must be introduced. Transmissibility is defined as the ratio of the transmitted force to the ratio of the exciting force. Because in this case the exciting force is provided by the unsprung mass and tire, and as such is proportional to the displacement of the unsprung mass, the transmissibilityis given by (Thomson, 1988) 、0t F X TR F Y === (8.16) whereω= natural frequency of the unsprung mass systemn ω= natural frequency of the vehicle mass systemFigure 8.7 shows a plot of Eq. 8.16As mentioned in the introduction to this chapter, one of the functions of the suspension is to isolate passengers and cargo from vibration and shock. As shown in Fig. 8.7, as long as the frequency ratio n ωω⎛⎫ ⎪⎝⎭, any displacement of the vehicle mass will be less than that of the unsprung mass. In fact, the natural frequency of the unsprung mass system should be much greater than that of the vehicle mass/suspension system. There are, of course, two ways to do this, recalling that the natural frequency of a spring-mass system is given by Eq. 8.3. First, ensure that the stiffness of the tire is higher than that of the suspension springs. This usually is not an issue. The second way, and one of great importance to the vehicle designer, is to keep the unsprung mass as small as possible. As will be shown later, some suspension systems have a significant sprung mass, and such vehicles have a "bouncy" ride, the classic example being an unloaded dump truck.Figure 8.7. Plot of transmissibility Eq8. 168.4 Suspension System ComponentsThe primary components in the suspension system are the springs and the dampers (or shocks). Although there are only two primary components, there are several variations on the theme, and these will be discussed in the following sections.8.4.1 SpringsThe spring is the main component of the suspension system, and four types are primarily in use today: (1) leaf springs, (2) torsion bars, (3) coil springs, and (4) pneumatic (air) springs.8.4.1.1 Leaf SpringsFigure 8.8 shows a typical leaf spring. Most early cars used this type of spring because leaf springs were used extensively on horse-drawn carriages, and early designers had some experience with them. The leaf spring shown in Fig. 8.8 is a multi-leaf type. This type of spring is made of a single elliptical spring with several smaller leaves attached to it with clamps. The leaves also are fixed rigidly by the center bolt, which prevents individual leaves from moving off-center during deflection. The additional leaves make the spring stiffer, allowing it to support greater loads. Furthermore, as the spring deflects, friction is generated between the leaves, resulting in some damping capability. Leaf springs also provide fore-and-aft location, as well as some lateral location, for the axle. Although leaf springs are simple and cheap, they tend to be heavy. Leaf springs also weaken with age and are susceptible to sag8.4.1.2 Torsion BarsThe torsion bar is a circular steel rod made of spring steel. One end of the rod is anchored to the frame, and loading is pure shear due to torsion. Figure 8.18 shows an example of a torsion bar. The torsion bar has very little inherent damping and therefore must be used in conjunction with dampers. As long as the bar remains in the elastic region, torque resistance will return the bar to its normal position upon unloading. The primary disadvantage of torsion bars is the axial space required for installation.8.4.1.3 Coil SpringsCoil springs are basically torsion bars that have been wrapped into a coil. Figure 8.10 shows an example of a coil spring suspension. Similar to torsion bars, coil springs have little to no inherent damping and require the use of dampers. Coil springs are used widely in automotive applications due to their compact size. However, coil springs are not capable of providing any location of the axle; thus, they require control arms to limit longitudinal and lateral suspension motion.Before analyzing coil springs, several terms must be defined. These terms are (referenceFig. 8.11):1、Mean coil diameter, D: The center-to-center distance of the wire across the coil2、 Wire diameter, d3、Pitch, p: The distance between successive coils on an uncompressed (free) spring4、Spring index, C: C = D/d and normally is greater than 35、Spring rate, k: k = F/δ, where F is applied load and δ is deflection6、Active coils: The number of coils not touching the support7、Ends: Treatment of the last coil, which can be plain, squared, or ground, as shown in Fig. 8.12The relationship among the total number of coils, the number of active coils, the free length, the solid length, and the pitch for a given spring can be determined from Table 8.1 and depends on the end treatment.The spring analysis begins with reference to the spring loaded by a force, F, shown in Fig. 8.22. Taking a cut through one of the coils, the spring is seen to be acted upon by a direct shear and a torsional shear. The shear stress is a maximum on the inside of the coil, and the total shear stress ismax Tr F J Aτ=+ (8.17) Noting that 4,,,2232FD d d T r J and π=== 2d 4A π=and substituting these terms into Eq. 8.16givesmax 3288FD FC d d τππ== (8.18)TABLE 8.1 FORMULAS FOR SPRING DIMENSIONS(t N = TOTAL NUMBER OF COILS) (ADAPTED FROM SHIGLEY AND MISCHKE, 200)However, the actual stress is larger than that predicted by the static analysis due to the curvature of the spring. A correction factor based on the work by Wahl(1963) is applied. Thus, the shear stress in the spring ismax 3288W W FD FC K K d dτππ== (8.19) Where K w is the Wahl factor and is given by410.61544W C K C C-=+- (8.20) The spring rate is given by438ad G k D N = (8.21) Other design considerations for coil springs include buckling and surge. These considerations are well treated in machine design texts.8.4.1.4 Pneumatic (Air) SpringsPneumatic suspension systems have been used in the United States on buses, trailers, and recently on passenger cars and sport utility vehicles (SUVs). The complete system consists of an air compressor, reservoir, control system, and gas springs, such as the type shown in Fig. 8.14. Theunique factor of pneumatic systems is that the control system can modulate the spring pressure toprovide a constant static deflection; in other words, the vehicle is self-leveling. Such a feature is particularly useful in vehicles for which their gross weight varies greatly, depending on the cargo load or a trailer being towed. The pneumatic, or gas, spring is a nonlinear spring, with a deflection curve as illustrated in Fig. 8.15.Unlike a linear spring, the spring rate is not a constant and can be defined only asdWk dx (8.22)where W is the weight (or load) on the spring, and x is the deflection. Analysis of the gas spring can proceed with the following assumptions:1. The air in the spring behaves as an ideal gas.2. The spring is a closed system.3. Due to the rubber enclosure, spring operation is reversible and adiabatic.Under these assumptions, the spring is modeled as a closed, piston-cylinder device. Thus, the load (weight) on the spring is balanced by the internal pressure acting over the area, orW=PA (8.23) Because the area is assumed to be constant, it follows thatdW=AdP (8.24) For a reversible, adiabatic processPV K =C (8.25)where C is a constant and k is the ratio of specific heats (c pv c ). In reality, there will be some heattransfer from the gas. Thus, the actual polytropic exponent will lie somewhere between1.0 (which is an isothermal process) and k, which for air or nitrogen is 1.4. Keeping the adiabatic assumption,K P CV -=1d k P k C V --=- (8.26)Combining Eqs. 8.22, 8.23, and 8.25 givesk W A C V -= (8.27)1K d W A k C V d V--=- Now, for any spring-mass system, the natural frequency (in hertz) is given byn f == (8.28) Using the spring rate for the gas spring (Eq. 8.21), Eq. 8.27 becomes224n n f dx dW f g Wπ=⇒= (8.29) Substituting the expressions in Eq. 8.26 into Eq. 8.28 yields2214k n k f dx AkCV dV dV k g ACV Vπ----==- (8.30) If the spring deflects from some datum position x 0, to some final position, x 2, the volume of the gas changes from V 0, to V 2. Thus, Eq. 8.29may be integrated as2200x 224Vn x V f dx dV k g V π=-⎰⎰ (8.31) Which finally producesf=(8.32)nEquation 8.31 allows the natural frequency of the system to be calculated for a given suspension travel and gas volume. For design, it is more likely that the suspension travel is defined, and a natural frequency is selected on the basis of the desired ride characteristics for the vehicle. Then Eq. 8.31 could be used to calculate the gas volumes (or piston areas) to provide the desired ride. The advantage of the air suspension is that as the load increases, the pressure also increases. Because this rise in pressure increases the stiffness of the spring, the system maintains a constant natural frequency as load increases.8.4.2 Dampers (Shock Absorbers)Most modern dampers are of the oil-filled telescoping type. They produce damping force by the action of fluid, usually oil, being forced through an orifice or valve. The dampers may be a single tube or a double tube, and Fig. 8.16 shows examples of each. ArrayThe twin tube damper is used on most passenger cars in the United States. Although twin tube dampers are heavier and tend to operate hotter than the mono tube types, they are easier to manufacture. The twin tube shock has an outer tube around the inner tube, and the space between them forms an oil reservoir. As the piston moves up and down, a valve in the bottom of the innertube allows oil to flow into the reservoir.In the mono tube damper, the only action is that of the fluid flowing through the valve in the piston. Most mono tube dampers have a volume of compressed gas below a floating piston.The gas moves the floating piston as the fluid volume changes. The purpose of this mechanism is to prevent foaming of the working fluid. Any air in the working fluid is compressible and passes through the valve easily. This greatly reduces the damping action of the shock.Regardless of the specific design, the dampers produce force proportional to the velocity of the piston. With multiple valves, the shocks can provide different levels of damping during compression or rebound. Bastow and Howard (1 993) provide a complete chapter on damper characteristics, and they provide examples of the effect of damping ratio on vibration amplitude in the appendix. Milliken and Milliken (1995) also have excellent model results for various levels of damping.8.5 Suspension TypesClassification of suspension types can be done by position (front or rear) or type (solid axle versus independent). The solid axle front suspension has practically disappeared from the passenger car. Thus, this work will group suspensions by type, with the understanding that the solid axle types generally are found only at the rear of the vehicle.8.5.1 Solid Axle SuspensionsA solid axle has wheels mounted to each end of a rigid beam. Such systems generally are used when high load-carrying capability is required because they are very robust assemblies. They have the further advantage that as the suspension deflects; there is no camber change on the wheel due to the rigid connection. The downside to the arrangement is that the rigid connection results in a transmission of motion from one wheel to the other when the suspension deflects.8.5.1.1 Hotchkiss SuspensionsThe Hotchkiss drive was used extensively on passenger cars through the 1960s and is shown in Fig. 8.17. The system consists of a longitudinal driveshaft connected to a center differential by U-joints. The solid axle is mounted to the frame by longitudinally mounted leaf springs. Although the Hotchkiss suspension is simple, reliable, and rugged, it has been superseded by other designs for several reasons. First, as designers sought better ride qualities, the spring rates on the leaf springs dropped. This led to lateral stability difficulties because softening leaf springs requires that they be longer. Second, the longer leaf springs were susceptible to wind-up, especially as braking power and engine power began to rise. Finally, as front wheel- drive cars became more prevalent, rear-wheel-drive cars were forced to adopt independent rear suspensions to attain similar ride and handling qualities. Nevertheless, the Hotchkiss drive is still used on many four-wheel-drive trucks and SUVs at both ends of the vehicle. One disadvantage of this suspension is that the stocky axles and differential contribute to a relatively large unsprung mass.8.5.1.2 Four-Link SuspensionsThe four-link rear suspension was conceived as a means of overcoming some of the limitations of the Hotchkiss drive and is shown in Fig. 8.18. The upper arms absorb braking and drive torques, while the lower arms provide location for the axle. The main advantage of the system is the use of coil or air springs, which provide a better ride than the leaf springs used on the Hotchkiss suspension.8.5.1.3 de Dion SuspensionsThe de Dion axle, so named for its inventor, is an intermediate step between solid axles and independent suspension. The de Dion suspension has the differential mounted to the chassis, thus reducing the unsprung mass. The two wheels are connected by a hollow, sliding tube, which further reduces the unsprung mass. The disadvantage to the design is that if one wheel hits a bump, the system induces a rear-wheel steering effect. As one end of the axle is lifted, it induces a sideways motion of both tire contact points. This is resisted by the inertia of the rear end and the self aligning torque of the wheels. Although the effect is seen in independent suspensions it affects only the wheel that hits the bump. Figure 8.19shows a de Dion suspension.8.5.2 Independent SuspensionsIndependent suspensions are used almost universally on the front due to the requirement for steering. The exceptions are four-wheel-drive vehicles; even then, many use independent suspensions in front.8.5.2.1 Short-Long Arm Suspensions (SLA)The SLA suspension, also called the A-arm or double wishbone suspension, has been prevalent on U.S. cars since World War II. Due to packaging requirements, the system lends itself particularly well to front-engined, rear-wheel-drive cars. Figure 8.20 shows such a system, These systems originally had equal-length upper and lower control arms, because such an arrangement precludes camber change when the suspension deflects. However, under cornering conditions, when suspension deflection is due to body roll, such a system promotes camber changes. Thus, most modern A-arm suspensions use a shorter control arm at the top. If the system is designed carefully, the resultant camber changes can be minimized while providing good camber qualities when cornering. The double wishbone suspension may be used on the front and rear of a vehicle .8.5.2.2 MacPherson StrutsThe rise in popularity of front-wheel-drive cars has led to greater use of the MacPherson strut suspension as shown in Fig. 8.21. The system was devised by Earle S. MacPherson, a Ford suspension engineer, in the 1940s ( Bastow and Howard, 1993). The system consists of a strut (damper) connected to a lower control arm, with the upper end of the strut connected to the body or chassis. The system may have the coil spring concentric with the damper, or it may have a separate mounting location for the spring. The system also requires some means of longitudinal location, and such location may be achieved with a radius rod, wishbone-type lower control arm, or anti-roll linkages. Due to the small amount of space required for this system, it is ideal for front-wheel-drive cars that use transversely mounted engines, especially those with unibody construction. However, the system requires a large amount of vertical space for installation and thus limits the designer’s freedom to lower the hood height. MacPherson struts are used almost exclusively on the front.8.5.2.3 Trailing Arm SuspensionsTrailing arm suspensions are used on the rear of vehicles. Pure trailing arm suspensions are used on high-performance cars, such as the Corvette shown in Fig. 8.22. The pivot axis of the control arms is perpendicular to the longitudinal axis of the vehicle; thus, the arms control squat and dive, and also absorb acceleration and braking forces. The differential usually is mounted to the chassis, reducing unsprung weight.BMW and Mercedes-Benz have used semi-trailing arms, as shown in Fig. 8.23. The pivot axis is at an angle to the longitudinal axis of the vehicle. The angle varies from 18°(as in the system shownin Fig. 8.32)to as much as 25°. The semi-trailing arm system produces some camber change upon deflection, and this contributes a steering effect to the vehicle.8.5.2.4 Multi-Link SuspensionsMulti-link suspensions have ball joint connections at the ends of the control arms to eliminate bending loads. Most systems use four links, although Mercedes-Benz uses a five-link system. This over-constrains the motion but provides advantages in control of toe angles (Gillespie, 1994). Figure 8.24 shows an example of a multi-link suspension from the Jaguar XJ-40. This system evolved from Jaguar’s double link suspension system and was designed to further reduce road noise (Bastow and Howard, 1993). The system uses the half shaft as an upper control link, and the entire system is mounted in a separate sub-frame. Variations of this system also were used on the XKE and XJS, although the XJS replaced the lower wishbone with a single linkage that further required a longitudinal radius rod for axle location.。
汽车悬架原理外文文献翻译中英文
汽车悬架原理外文文献翻译(含:英文原文及中文译文)文献出处:Journal of Biomechanics, 2013, 4(5):30-39.英文原文The rinciple of Car SuspensionsWilliam HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.The job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.1.Vehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of acar. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection. Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:1)Ride - a car's ability to smooth out a bumpy road2)Handling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table belowdescribes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.2.The Chassis SystemThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include:1) T he frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspension2) T he suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contact3) T he steering system - mechanism that enables the driver to guide and direct the vehicle4) T he tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars.3.SpringsToday's springing systems are based on one of four basic designs:1) Coil springs - This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.2) Leaf springs - This type of spring consists of several layers of metal (called "leaves") bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.3) Torsion bars - Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. Thetorsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s. 4) Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air-filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s.Based on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.4.Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimizebody motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.5.Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of theenergy originally put into it is used up. A suspensionbuilt on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.A shock absorber is basically an oil pump placed between the frame of the car and the wheels. The upper mount of the shock connects to the frame (i.e., the sprung weight), while the lower mount connects to the axle, near the wheel (i.e., the unsprung weight). In a twin-tube design, one of the most common types of shock absorbers, the upper mount is connected to a piston rod, which in turn is connected to a piston, which in turn sits in a tube filled with hydraulic fluid. The inner tube is known as the pressure tube, and the outer tube is known as the reserve tube. The reserve tube stores excess hydraulic fluid.When the car wheel encounters a bump in the road and causes the spring to coil and uncoil, the energy of the spring is transferred to the shock absorber through the upper mount, down through the piston rod and into the piston. Orifices perforate the piston and allow fluid to leakthrough as the piston moves up and down in the pressure tube. Because the orifices are relatively tiny, only a small amount of fluid, under great pressure, passes through. This slows down the piston, which in turn slows down the spring.Shock absorbers work in two cycles -- the compression cycle and the extension cycle. The compression cycle occurs as the piston moves downward, compressing the hydraulic fluid in the chamber below the piston. The extension cycle occurs as the piston moves toward the top of the pressure tube, compressing the fluid in the chamber above the piston.A typical car or light truck will have more resistance during its extension cycle than its compression cycle. With that in mind, the compression cycle controls the motion of the vehicle's unsprung weight, while extension controls the heavier, sprung weight.All modern shock absorbers are velocity-sensitive -- the faster the suspension moves, the more resistance the shock absorber provides. This enables shocks to adjust to road conditions and to control all of the unwanted motions that can occur in a moving vehicle, including bounce, sway, brake dive and acceleration squat.6.Struts and Anti-sway BarsAnother common dampening structure is the strut -- basically a shock absorber mounted inside a coil spring. Struts perform two jobs: They provide a dampening function like shock absorbers, and they provide structural support for the vehicle suspension. That means struts deliver a bit more than shock absorbers, which don't support vehicle weight -- they only control the speed at which weight is transferred in a car, not the weight itself.Because shocks and struts have so much to do with the handling of a car, they can be considered critical safety features. Worn shocks and struts can allow excessive vehicle-weight transfer from side to side and front to back. This reduces the tire's ability to grip the road, as well as handling and braking performance.7.Anti-sway BarsAnti-sway bars (also known as anti-roll bars) are used along with shock absorbers or struts to give a moving automobile additional stability. An anti-sway bar is a metal rod that spans the entire axle and effectively joins each side of the suspension together.When the suspension at one wheel moves up and down, the anti-sway bar transfers movement to the other wheel. This creates a more level ride and reduces vehicle sway. In particular, it combats the roll of a car on its suspension as it corners. For this reason, almost all cars today are fitted with anti-sway bars as standard equipment, although if they're not, kits make it easy to install the bars at any time.8.The Future of Car SuspensionsWhile there have been enhancements and improvements to both springs and shock absorbers, the basic design of car suspensions has not undergone a significant evolution over the years. But all of that's about to change with the introduction of a brand-new suspension design conceived by Bose -- the same Bose known for its innovations in acoustic technologies. Some experts are going so far as to say that the Bose suspension is the biggest advance in automobile suspensions since the introduction of an all-independent design.How does it work? The Bose system uses a linear electromagnetic motor (LEM) at each wheel in lieu of a conventional shock-and-spring setup. Amplifiers provide electricity to the motors in such a way that theirpower is regenerated with each compression of the system. The main benefit of the motors is that they are not limited by the inertia inherent in conventional fluid-based dampers. As a result, an LEM can extend and compress at a much greater speed, virtually eliminating all vibrations in the passenger cabin. The wheel's motion can be so finely controlled that the body of the car remains level regardless of what's happening at the wheel. The LEM can also counteract the body motion of the car while accelerating, braking and cornering, giving the driver a greater sense of control.Unfortunately, this paradigm-shifting suspension won't be available until 2009, when it will be offered on one or more high-end luxury cars. Until then, drivers will have to rely on the tried-and-true suspension methods that have smoothed out bumpy rides for centuries.中文译文汽车悬架原理研究作者:威廉·哈里斯密歇根大学当人们想到汽车性能时,他们通常会联想到马力,扭矩和零到60码加速度。
文献翻译-汽车悬架系统
附录AThe automotive vehicle suspension system frame (or Unibody) and axle (or wheel) power transmission connection between all devices in general. Its function is to act on the road wheels on the vertical force (support force), the vertical reaction force (traction and braking) and lateral reaction force and the torque reaction force caused by the transfer to the frame (or Unibody) on, in order to ensure the normal running car. Therefore, the suspension system performance and quality performance for the vehicle plays an important role. This paper suspension systems for passenger cars and trucks in the widely used leaf spring design calculation method for the in-depth analysis and research.The article on the current variety of automotive leaf spring design calculation method of intensive analysis and research, summed up the characteristics of various calculation methods, limitations and application. Automotive leaf spring from the elastic component in addition to the role, but also and play the guiding role, and multi-chip friction between the spring damping system also played. As the leaf spring structure is simple, use and maintenance, and easy maintenance, long leaf springs are widely used in the car. Usually the new car design, according to the layout of a given space vehicle, axle load full load minus the estimated quality of non-sprung mass, obtained in each pair of spring bearing on the quality. Generally before the rear axle, wheels, brake drums and steering knuckle, transmission shaft, steering assembly, such as non-vertical rod sprung mass. If the layout of the axle above the leaf spring, spring 3 / 4 the quality of the non-sprung mass, the next set spring, 1 / 4 non-sprung mass spring mass models based on different requirements, general arrangement is given by the straight length of spring control size.In the arrangement possible, try to increase the length of the spring, mainly to consider the following reasons. As the spring stiffness and is inversely proportional to the cube of the length of the spring, so from the perspective of improving vehicle ride comfort, hope springs length longer good. In the spring stiffness of the same case, the long wheel up and down in the spring, the spring from the two ears changes the volume is relatively small, the front suspension, the caster angle change is small, in favor of auto driving stability. Increase the length of the spring can reduce stress andstress amplitude spring working to improve spring life. Can be used to increase the length of the spring reed thick spring, thereby reducing the number of springs and spring reed thick volume ear piece to improve the strength of the main vehicle sprung mass vibration system with quality components to evaluate the natural frequency of vehicle ride comfort important parameters. Suspension design based on vehicle ride comfort requirements, should be given an empty car, fully loaded, front and rear suspension frequency range. If you know the frequency, you can find the suspension static deflection. Select the suspension static deflection, the hope after the suspension static deflection is less than the front suspension static deflection, and the best value close to two vehicles in order to prevent uneven roads often hit the buffer block, suspension design must be given adequate deflection value. Suspension dynamic deflection and car usage and the value of the static deflection due to ride height, suspension travel and dynamic properties of steel spring guide are all fully loaded car with a high arc, and therefore the arc spring loaded high-value should be based on vehicle and suspension performance requirements are given the appropriate value. Some vehicles get good handling and stability, full arc high negative value.附录B汽车悬架系统是汽车车架(或承载式车身)与车桥(或车轮)之间的一切传力连接装置的总称。
外文翻译--汽车悬架工作原理
外文翻译一汽车悬架工作原理附录3英文原文How Car Suspensions WorkBy William HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.The Job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.Vehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of a car. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection. Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that willabsorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:Ride • a car's ability to smooth out a bumpy roadHandling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles • road isolation, road holding and cornering. The table below describes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.Let f s look at the parts of a typical suspension.The ChassisThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include: VThe frame ・ structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspensionThe suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contactThe steering system • mechanism that enables the driver to guide and direct the vehicleThe tires and wheels • components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is Just one of the major systems in any vehicle.With this big-picture overview in mind, it f s time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars. Springs Today's springing systems are based on one of four basic designs: Coll springs This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.Leaf springs - This type of spring consists of several layers of metal (called"leaves”)bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.Torsion bars • Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. The torsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s.Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car f s body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air・filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s.Based on where springs are located on a car - Le・, between the wheels and the frame •• engineers often find it convenient to talk about the spr ung mass and the unsprung mass.Springs: Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimize body motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide aperfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.Dampers: Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of the energy originally put into it is used up. A suspension built on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.附录4英文翻译汽车悬架工作原理William Harris密歇根大学当人们想到汽车性能时,他们通常想起的是马力,扭矩,。
汽车悬架系统中英文对照外文翻译文献
汽车悬架系统中英文对照外文翻译文献汽车悬架系统中英文对照外文翻译文献(文档含英文原文和中文翻译)汽车悬架现代汽车中的悬架系统有两种,一种是从动悬架,另一种是主动悬架。
从动悬架即传统式的悬架,是由弹簧、减振器(减振筒)、导向机构等组成,它的功能是减弱路面传给车身的冲击力,衰减由冲击力而引起的承载系统的振动。
其中弹簧主要起减缓冲击力的作用,减振器的主要作用是衰减振动。
由于这种悬架是由外力驱动而起作用的,所以称为从动悬架。
而主动悬架的控制环节中安装了能够产生抽动的装置,采用一种以力抑力的方式来抑制路面对车身的冲击力及车身的倾斜力。
由于这种悬架能够自行产生作用力,因此称为主动悬架。
主动悬架是近十几年发展起来的,由电脑控制的一种新型悬架,具备三个条件:(1)具有能够产生作用力的动力源;(2)执行元件能够传递这种作用力并能连续工作;(3)具有多种传感器并将有关数据集中到微电脑进行运算并决定控制方式。
因此,主动悬架汇集了力学和电子学的技术知识,是一种比较复杂的高技术装置。
例如装置了主动悬架的法国雪铁龙桑蒂雅,该车悬架系统的中枢是一个微电脑,悬架上有5 种传感器,分别向微电脑传送车速、前轮制动压力、踏动油门踏板的速度、车身垂直方向的振幅及频率、转向盘角度及转向速度等数据。
电脑不断接收这些数据并与预先设定的临界值进行比较,选择相应的悬架状态。
同时,微电脑独立控制每一只车轮上的执行元件,通过控制减振器内油压的变化产生抽动,从而能在任何时候、任何车轮上产生符合要求的悬架运动。
因此,桑蒂雅桥车备有多种驾驶模式选择,驾车者只要扳动位于副仪表板上的“正常”或“运动”按钮,轿车就会自动设置在最佳的悬架状态,以求最好的舒适性能。
另外,主动悬架具有控制车身运动的功能。
当汽车制动或拐弯时的惯性引起弹簧变形时,主动悬架会产生一个与惯力相对抗的力,减少车身位置的变化。
例如德国奔驰2000 款CL 型跑车,当车辆拐弯时悬架传感器会立即检测出车身的倾斜和横向加速度,电脑根据传感器的信息,与预先设定的临界值进行比较计算,立即确定在什么位置上将多大的负载加到悬架上,使车身的倾斜减到最小。
汽车车辆专业悬架外文文献翻译中英文翻译外文翻译
汽车车辆专业悬架外文文献翻译、中英文翻译、外文翻译外文文献(二)外文原文Abstract: To improve the suspension performance and steering stability of light vehicles, we built a kinematic simulation model of a whole independent double-wishbone suspension system by using ADAMS software, created random excitations of the test platforms of respectively the left and the right wheels according to actual running conditions of a vehicle, and explored the changing patterns of the kinematic characteristic parameters in the process of suspension motion. The irrationality of the suspension guiding mechanism design was pointed out through simulation and analysis, and the existent problems of the guiding mechanism were optimized and calculated. The results show that all the front-wheel alignment parameters, including the camber, the toe, the caster and the inclination, only slightly change within corresponding allowable ranges in design before and after optimization. The optimization reduces the variation of the wheel-center distance from 47.01 mm to a change of 8.28 mm within the allowable range of -10 mm to 10 mm, promising an improvement of the vehicle steering stability. The optimization also confines the front-wheel sideways slippage to a much smaller change of 2.23 mm; this helps to greatly reduce the wear of tires and assure the straight running stability of the vehicle. Keywords: vehicle suspension; vehicle steering; riding qualities; independent double-wishbone suspension; kinematic characteristic parameter; wheel-center distance; front-wheel sideways slippage1 IntroductionThe function of a suspension system in a vehicle is to transmit all forces and moments exerted on the wheels to the girder frame of the vehicle, smooth the impact passing from the road surface to the vehicle body and damp the impact-caused vibration of the load carrying system. There are many different structures of vehicle suspension, of which the independent double-wishbone suspension is most extensively used. An independent double-wishbone suspension system is usually a group of space RSSR (revolute joint - spherical joint -spherical joint - revolute joint) four-bar linkage mechanisms. Its kinematic relations are complicated, its kinematic visualization is poor, and performance analysis is very difficult. Thus, rational settings of theposition parameters of the guiding mechanism are crucial to assuring good performance of the independent double-wishbone suspension. The kinematiccharacteristics of suspension directly influence the service performance of the vehicle, especially steering stability, ride comfort, turning ease, and tire life.In this paper, we used ADAMS software to build a kinematic analysis model of an independent double-wishbone suspension, and used the model to calculate and optimize the kinematic characteristic parameters of the suspension mechanism. The optimization results are helpful for improving the kinematic performance of suspension.12 Modeling independent double-wishbone suspensionThe performance of a suspension system is reflected by the changes of wheel alignment parameters when the wheels jump. Those changes should be kept within rational ranges to assure the designed vehicle running performance. Considering the symmetry of the left and right wheels of a vehicle, it is appropriate to study only the left or the right half of the suspension system to understand the entire mechanism, excluding the variation of WCD (wheel center distance). We established a model of the left half of an independent double-wishbone suspension system as shown in Figure 1.3 Kinematic simulation analysis of suspension modelConsidering the maximum jump height of the front wheel, we positioned the drives on the translational joints between the ground and the test platform, and imposed random displacement excitations on the wheels to simulate the operating conditions of a vehicle running on an uneven road surface.The measured road-roughness data of the left and right wheels were converted into the relationship between time and road roughness at a certain vehicle speed. The spline function CUBSPL in ADAMS was used to fit and generate displacement-time history curves of excitation. The simulationresults of the suspension system before optimization are illustrated in Figure 2.The camber angle, the toe angle, the caster angle and the inclination angle change only slightly within the corresponding designed ranges with the wheel jumping distance. This indicates an under-steering behavior together with an automatic returnability, good steering stability and safety in arunning process. However, WCD decreases from 1 849.97 mm to 1 896.98 mm and FWSS from 16.48 mm to -6.99 mm, showing remarkable variations of 47.01 mm and 23.47 mm, respectively. Changes so large in WCD and FWSS are adverse to the steering ease and straight-running stability, and cause quick wear, thus reducing tire life.For independent suspensions, the variation of WCD causes side deflectionof tires and then impairs steering stability through the lateral force input. Especially when the right and the left rolling wheels deviate in the same direction, the WCD-caused lateral forces on the right and the left sidescannot be offset and thus make steering unstable. Therefore, WCD variation should be kept minimum, and is required in suspension design to be within the range from -10 mm to 10 mm when wheels jump. It is obvious that the WCD ofnon-optimized structure of the suspension system goes beyond this range. The structure needs modifying to suppress FWSS and the change of WCD with thewheel jumping distance. ADMAS software is a strong tool for parameter optimization and analysis. It creates a parameterization model by simulating with different values of model design variables, and then analyzes the parameterization based on the returned simulation results and the final optimization calculation of all parameters. During optimization, the program automatically adjusts design variables to obtain a minimum objective function [8-10]. To reduce tire wear and improve steering stability, the Table 1 Values of camber angle α , toe angle θ , caster angle γ and inclination angle β before and after optimization2Table 1 The data tables of optimize the results4 ConclusionsThe whole kinematic simulation model of an independent double-wishbone suspension system built by using ADAMS software with the left and the right suspension parts under random excitations can improve the calculationprecision by addressing the mutual impacts of kinematic characteristic parameters of the left and the right suspension parts under random excitations. The optimization can overcome the problem of the too large variation of WCDand overly large FWSS with the wheel jumping distance. The kinematic characteristic parameters of the suspension system reach an ideal range, demonstrating that the optimization protocol is feasible. From a practicalperspective, the optimization is expected to reduce tire wear, and remarkably improve suspension performance and vehicle steering stability.Figure 1 simple picture of suspensionFigure 2 Curve with the parameters of the suspension3译文摘要:为了提高轻型车辆性能和行驶稳定,我们使用ADAMS软件建立一个独立双横臂悬架系统运动仿真模型,并建立随机激励的测试平台,根据车辆实际运行条件,探讨悬架的运动学特征参数的变化。
中英文文献翻译—悬架与转向系统悬架与转向系统的基本组成与类型
中英文文献翻译—悬架与转向系统悬架与转向系统的基本组成与类型附录附录ABasic Parts and Types of the Suspension and Steering Systems Suspension SystemIf a vehicle's axles were bolted directly to its frame or body, every rough spot in the road would transmit a jarring force throughout the vehicle. Riding would be uncomfortable, and handling at freeway speeds would be impossible. The fact that the modern vehicle rides and handles well is a direct result of a suspension system.Even though the tires and wheels must follow the road contour, the body should be influenced as little as possible [1]. The purpose of any suspension system is to allow the body of the vehicle to travel forward with a minimum amount of up-and-down movement. The suspension should also permit the vehicle to make turns without excessive body roll or tire skidding.Suspension System ComponentsVehicle FrameA vehicle's frame or body must form a rigid structural foundation and provide solid anchorage points for the suspension system. There are two types of vehicle construction in common use today: body-over-frame construction, which uses a separate steel frame to which the body is bolted at various points and unibody construction, in which the body sections serve as structural members. Unibody construction is the most common, but body-over-frame construction is still used on pickup trucks and large cars.SpringsThe springs are the most obvious part of the suspension system. Every vehicle has a spring of some kind between the frame or body and the axles. There are three types of springs in general use today: leaf spring, coil spring, and torsion bar. Two different types of springs can be used on one vehicle. Air springs were once used in place of the other types of springs, but are now obsolete. Many modern vehicles have air-operated suspensions, but they are used to supplement the springs.Shock AbsorbersWhen the vehicle is traveling forward on a level surface and the wheels strike a bump, the spring is rapidly compressed (coil springs) or twisted (leaf springsand torsion bars). The spring will attempt to return to its normal loaded length. In so doing, it will rebound, causing the body of the vehicle to be lifted. Since the spring has stored energy, it will rebound past its normal length. The upward movement of the vehicle also assists in rebounding past the spring's normal length.The weight of the vehicle then pushes the spring down after the spring rebounds. The weight of the vehicle will push the spring down, but since the vehicle is traveling downward, the energy built up by the descending body will push the spring below its normal loaded height. This causes the spring to rebound again. This process, called spring oscillation, gradually diminishes until the vehicle is finally still. Spring oscillation can affect handling and ride quality and must be controlled.Air Shock AbsorbersSome suspension systems incorporate two adjustable air shock absorbers that are attached to the rear suspension andconnected to an air valve with flexible tubing.Air operated shock absorbers have hydraulic dampening systems which operate in the same manner as those on conventional shocks. In addition, they contain a sealed air chamber, which is acted on by pressure from a height control sensor. Varying the pressure to the air chamber causes the air shock to increase or decrease its length or operating range.Air pressure is delivered to the air shocks through plastic tubing. The tubing connects the shocks to an air valve. Air pressure for raising the shocks is generally obtained from an outside source, such as a service station compressor, and is admitted through the air valve. To deplete the shocks of unwanted air (lower vehicle curb height), the air valve core is depressed, allowing air to escape.Control ArmsAll vehicles have either control arms or struts to keep the wheel assembly in the proper position. The control arms and struts allow the wheel to move up and down while preventing it from moving in any other direction. The wheel will tend to move in undesirable directions whenever the vehicle is accelerated, braked, or turned. Vehicle suspensions may have control arms only or a combination of control arms and struts.Types of the SuspensionFront Suspension SystemsAlmost all modern front suspension systems are independent. With anindependent suspension, each front wheel is free to move up and down with a minimum effect on the other wheel. In an independent suspension system, there is also far less twisting motion imposed on the frame than in a system with a solid axle.Nevertheless, a few off-road, four wheel drive vehicles and large trucks continue to use a solid axle front suspension. The two major types of independent front suspension are the conventional front suspension and the MacPherson strut front suspension.Conventional Front Suspension In the conventional front suspension system, one or two control arms are used at each wheel. In most systems, the coil springs are mounted between the vehicle's frame and the lower control arm. In older systems, coil springs are mounted between the upper control arm and vehicle body. In a torsion bar front suspension system, the lower arm moves upward, it twists the torsion bar.Coil Spring Front Suspension Fig.11-1 shows a typical independent front suspension that uses rubber bushing control arm pivots. The top of the coil spring rests in a cup-like spot against the frame (unshown). The bottom of the coil spring is supported by a pad on the lower control arm. The top of each shock absorber is fastened to the frame; the bottom is attached to the lower control arm.Torsion Bar Front Suspension A torsion bar is located on each side of the frame in the front of the vehicle. The lower control arm is attached to the free end of the torsion bar. When the wheel is driven upward, the lower control arm moves upward, twisting the long spring steel bar.Macpherson Strut Front Suspension Most modern vehicles, especially those with front-wheel drive, use the MacPherson strut front suspension systems, Fig.11-2. Note that the MacPherson strut contains a coil spring, which is mounted on top of the heavy strut-and-pedestal assembly. The entire MacPherson strut assembly is attached to the steering knuckle at the lower part ofthe pedestal. The bottom of the MacPherson strut assembly is attached to the single control arm through a ball joint.The entire strut assembly turns when the wheel is turned. A bearing or thrust plate at the top of the strut assembly allows relative movement between the assembly and the vehicle body. The ball joint allows the strut assembly to turn in relation to the control arm. The strut contains a damper, which operates in the same manner as a conventional shock absorber. Most damper assemblies have a protective cover that keeps dirt and water away from the damper piston rod.The advantage of the MacPherson strut is its compact design, which allows more room for service on small car bodies.Solid Axle Front Suspension The use of the solid axle front suspension (or dependent suspension) is generally confined to trucks and off-road vehicles. This system uses a solid steel dead.Rear Suspension SystemsRear suspensions on vehicles with a solid rear axle housing generally utilize coil springs or leaf springs. When the vehicle has an independent rear suspension system, coil springs, MacPherson struts, a single transverse leaf spring, or even torsion bars can be used.Steering SystemThe steering system is designed to allow the driver to move the front wheels to the right or left with a minimum of effort and without excessive movement of the steering wheel. Although the driver can move the wheels easily, road shocks are not transmitted to the driver. This absence of road shock transfer is referred to as the nonreversible feature of steering systems.The basic steering system can be divided into three main assemblies:The spindle and steering arm assemblies.The linkage assembly connecting the steering arms and steering gear.The steering wheel, steering shaft, and steering gear assembly.Steering GearThe steering gear is designed to multiply the driver's turning torque so the front wheels may be turned easily. When the parallelogram linkage is used, the torque developed by the driver is multiplied through gears and is then transmitted to the wheel spindle assemblies through the linkage. On the rack-and-pinion steering system, the steering shaft is connected directly to the pinion shaft. Turning the pinion moves the rack section, witch moves the linkage. Late-model vehicles use either manual steering gears or power steering gears.There are three types of the steering gears in use: recirculating ball steering gear, worm-and-roller steering gear and rack-and-pinion steering gear.Power SteeringPower steering is designed to reduce the effort needed to turn the steering wheel by utilizing hydraulic pressure to bolster (strengthen) the normal torque developed bythe steering gear. Power steering systems should ease steering wheel manipulation and, at the same time, offer enough resistance so that the driver can retain some road feel. Power steering is used with both conventional and rack-and-pinion systems (Fig.11-3).The self-contained steering gear contains the control valve mechanism, the power piston, and the gears. Pressure developed by the unit is applied to the pitman shaftThe power rack-and-pinion steering system also uses a rotary control valve that directs the hydraulic fluid from the pump to either side of the rack piston. An overall view of this setup is shown in Figure 11-3. Steering wheel motion is transferred to the pinion. From there, it is sent through the pinion teeth, which are in mesh with the rack teeth. The integral rack piston, which is connected to the rack, changes hydraulic pressure to a linear force (back and forth movement in a straight line). This, in turn, moves the rack in a right or left direction. The force is transmitted by the inner and outer tie rods to the steering knuckles, which, in turn, move the wheels.附录B悬架与转向系统悬架与转向系统的基本组成与类型1.悬架系统如果将一辆汽车的车桥直接固定到车架或车身上,道路上的每个凹凸不平的点都会将一个冲击力传递给车辆。
悬架系统的基本原理外文文献翻译、中英文翻译、外文翻译
悬架系统的基本原理外文文献翻译、中英文翻译、外文翻译悬架系统的基本原理悬架系统虽然不是汽车运行不可或缺的部件,但有了它人们可以获得更佳的驾驶感受。
简单来说,它是车身与路面之间的桥梁。
悬架的行程涉及到悬浮于车轮之上的车架,传动系的相对位置。
就像横跨于旧金山海湾之上的金门大桥,它连接了海湾两岸。
去掉汽车上的悬架就像是你做一次冷水潜泳通过海湾一样,你可以平安的渡过整个秋天,但会疼痛会持续几周。
想想滑板吧!它直接接触路面,你可以感受到每一块砖,裂隙及其撞击。
这简直就是一种令人全身都为之震颤的体验。
当轮子滑过路面时,就会在此产生震动、冲击,这种震动的旅程是对你的身体和勇气的检验。
如果你没感到随时都有被掀之势,那么你或许会乐在其中吧!这就是你会在没有悬架的汽车上将会体验到的。
汽车的悬架分为两种基本类型:整体和独立悬架。
整体悬架(也叫刚性梁、刚性轴)是联接车辆上下两部分的一种主要形式。
一如其名,它是用一根金属材料(一般是轴)来连接两侧车轮的。
钢板弹簧在车架之间起到缓冲作用;在两半轴中间装有差速器,允许两侧的轮子以不同的角速度旋转。
整体式悬架的车辆在行进中,由于两侧的车轮共用一根轴,因此当某一侧车轮跳动时,另一侧也会随之运动。
它们的反馈结果就像是一个整体。
可以想象到,这不可能有舒适的驾驶体验。
虽然可以借助于弹簧来衰减猛烈的震动,但仍然存在较强的震动。
那么既然如此,为什么还要使用这种悬架呢?第一,它很坚固,由于采用了一体化的结构,定轴式悬架系统具有着其他方式悬架不可替代的承载能力。
它们经常应用于行驶于较差路况的车辆。
你可以在卡车和重载车辆上见到它。
一种由固定轴式悬架变形系统叫做TIB悬架系统(或叫半固定轴式)。
在这种结构中,有两根刚性轴而非一根。
这种设计可兼得较大的刚性和较好的韧性,通常用于轻卡的前悬。
另一种常见的悬架系统是独立悬架,它由两个独立的“桥”连接车轮。
这种结构可以提供最舒适的乘坐环境,因此多用于乘用车、小型货车和其他小型车辆。
中英文文献翻译—非独立悬架
附录A 外文文献The structural characteristics of non-independent suspension on both sides of the wheel is an integral frame connected by the wheels together with the adoption of flexible suspension bridge hanging in the frame or body of the following. Non-independent suspension has a simple structure, low cost, high strength, easy maintenance, driving changes in the small front wheel alignment advantages, but because of its comfort and handling stability are poor, largely in the modern car is no longer in use more used in trucks and large passenger on. Independent suspension on each side of the wheel is individually through the elastic suspension is hanging in the frame or body below. The advantages are: light weight, reduced body shocks, and improve adhesion of the wheels on the ground; available small soft spring stiffness, improve vehicle comfort; can reduce engine position, car center of gravity is reduced, thereby improve the car's driving stability; about beating the wheel alone, independent of each other, can reduce the body's tilt and vibration. However, there are complex independent suspension, high cost and maintenance problem of inaccessibility. Modern cars are mostly used independent suspension, according to the different structure, independent wishbone suspension can be divided into longitudinal arm, multi-link, candle and McPherson suspension and so on. Arm Suspension means the horizontal plane in the car wheel independent suspension swing, according to the number of how many arm is divided into wishbone and single-arm suspension. Single-Arm has a simple structure, roll center height, with a strong anti-roll capability advantages. But with the increased speed of modern vehicles, roll center is too high will cause the wheel tread beats changes, tire wear increased, and in a sharp turn around the wheel vertical force when the transfer is too large, resulting in increased rear extraversion. Reduce rear-wheel cornering stiffness, resulting in a serious condition high-speed drift. Single-wishbone independent suspension in the rear suspension on a multi-application, but can not meet the requirements of high speed, the current limited application. Multi-link suspension are combined by the root pole position change control of the wheel suspension. Multi-link can wheel around the axis line with the vehicle at an angle within the swing axis is horizontal arm and vertical arm of the compromise, choose the right arm with the motor axis into a vertical line of the angle, can be varying degrees of access to wishbone suspension with the advantages of vertical arm, which can meet different performance requirements. Multi-link suspension of the main advantages are: the wheel tread and beating little change before the beam, both cars are in driving, braking status can be carried out by the driver of the Yi Tu smooth transition to its shortcomings in the automotive when the phenomenon of high-speed shaft swing. Mainly in the FR-link drive mode, and around the back axle of the integration (and the middle of the differential rigid connection) for use where, in the past to use more leaf spring support body, and now from the increased driving comfort considerations, multi-use Link back to say that the swing arm type and style, and use a good coil spring ride. Link in the left side of a pair, divided into upper and lower tie rod, as thelateral force transmission (car drivers) body, usually with a horizontal thrust bar again with the composition of the five-link form. Connect one end of the body lateral thrust rod, one end of the connecting axle, its purpose is to prevent the axle (or body) horizontal traverse. When the axle moves up and down because of the rough, the lateral thrust rod will be connected to contacts with the body axis, an art movement arc, through the General Assembly if the swing angle made between the axles and the body produces significant lateral relative motion, and the lower arm principle similar to the horizontal thrust rod longer than should be designed to reduce the swing angle. Link suspension and axle forming an integrated whole, the mass of the spring below, and not the independence movement around the wheel, so to face bumpy road vehicle impact energy generated by relatively large, poor ride comfort. So there arm methods, this approach is the only fixed-axle differential among left and right half shaft in the differential and universal joints located between the wheel and the center of its swing, used between the wheel and the frame Y-connection under the arm. "Y" at one end and a separate rigid wheel, the other two endpoints and the frame to connect and form a rotation axis. According to the rotation axis is parallel with the axle, swing arm type suspension is divided into full drag-type arm and half drag-style swing arm, parallel to the whole drag-style, non-parallel type is called semi-drag.Because comfort is the car one of the most important performance, and comfort with the body's natural vibration characteristics, whereas the body's natural vibration characteristics of a feature associated with the suspension. Therefore, the vehicle suspension is to ensure the comfort of the important parts. Meanwhile, the vehicle suspension as a frame (or body) and the axle (or wheel) to make the connection between the mechanical power transmission, it is important to ensure the safety of motor cars and parts. Therefore, the vehicle suspension components are often incorporated into the car as an important technical specifications of the table, as one of the indicators to measure the quality of cars.Active suspension is developed in the last ten years, a new type of computer-controlled suspension. It brings together mechanics and electronics, technical knowledge, is a more complex high-tech devices. For example, the installation of the French Citroen Sang Diya active suspension, the center of the car suspension system is a microcomputer, the suspension on five kinds of sensors were transmitted to the micro-computer speed, front wheel brake pressure, ride a fixed throttle pedal speed, body vertical amplitude and frequency, steering wheel angle and steering velocity data. Computer continuously receives the data and with pre-set threshold to compare, select the appropriate suspension state. Meanwhile, the microcomputer independent control of each wheel on the implementation of the components only by controlling the hydraulic shock absorber of changes within the tic, which can at any time, any wheels that meet the requirements of the suspension movement. Therefore, Sang Diya car a wide range of driving mode selection, drivers need only flip a deputy on the dashboard in the "normal" or "sport" button will automatically set the car's suspension in top condition, in order to The best comfort.Active suspension control of body movement with the function. When the car when braking or turning the inertia caused by the spring deformation, the active suspension forces will have to confront a force used to reduce the body position changes. 2000 Mercedes-Benz CL models such as Germany-based sports car, when the suspension when the vehicle turning sensor will immediately detect the body's tilt and lateral acceleration. Computer based on the sensor information, and pre-set threshold value of calculations to determine what position once the load will be added to the suspension on how to minimize body tilt.Wishbone independent suspension by upper and lower arm is so long, is divided into equal length wishbone and unequal length wishbone suspension of two. And other long-wishbone suspension in the wheel up and down beats, kingpin inclination to maintain the same, but the wheelbase change greatly (and similar single-Arm), resulting in severe tire wear, is now rarely used. The unequal length wishbone suspension, when properly selected to optimize the length of the upper and lower arm, and through a reasonable layout, you can make changes in tread and the front wheel alignment parameters were within acceptable limits to ensure the car good driving stability. Present unequal length wishbone suspension has been widely used in cars, front and rear suspension, the part of the sports car and the car's rear wheel has adopted this - suspension structure. Suspension roleSuspension is an important vehicle in the assembly, it is to frame the flexibility to link with the wheel bearing on a variety of performance cars. In appearance, a car suspension only by a number of rods, cylinders and springs form, but do not think it is very simple, opposite a car suspension is more difficult to achieve the perfect vehicle assembly requirements, this is because both suspension to meet the car's comfort requirements, but also to meet the requirements of its handling and stability, while these two aspects are mutually antagonistic. For example, in order to achieve good comfort, requires much buffer vehicle vibration, the spring must be designed so soft, but, it is easy for the spring soft place car brake "nod", the "rise" and roll about serious adverse tendency is not conducive to the car turn easily lead to vehicle handling and instability. Therefore, if the suspension is poorly designed, will significantly affect the performance of automotive products (such as turning a heavy, swing, tire eccentric wear and affect tire life, etc.).附录B 中文翻译非独立悬架的结构特点是两侧车轮由一根整体式车架相连,车轮连同车桥一起通过弹性悬架悬挂在车架或车身的下面。
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汽车悬架原理外文文献及翻译(文档含中英文对照即英文原文和中文翻译)The rinciple Of Car SuspensionsBy William HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.The job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.1.Vehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of a car. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection.Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:1)Ride - a car's ability to smooth out a bumpy road2)Handling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table below describes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.2.The Chassis SystemThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include:1)T he frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspension2)T he suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contact3)T he steering system - mechanism that enables the driver to guide and direct the vehicle4)T he tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars.figure 2-1 Chassis3.SpringsToday's springing systems are based on one of four basic designs:1)Coil springs - This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.2)Leaf springs - This type of spring consists of several layers of metal (called "leaves") bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.3)Torsion bars - Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. The torsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s. 4)Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air-filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s.Based on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.4.Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimize body motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.5.Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of the energy originally put into it is used up. A suspension built on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.A shock absorber is basically an oil pump placed between the frame of the car and the wheels. The upper mount of the shock connects to the frame (i.e., the sprung weight), while the lower mount connects to the axle, near the wheel (i.e., the unsprung weight). In a twin-tube design, one of the most common types of shock absorbers, the upper mount is connected to a piston rod, which in turn is connected to a piston, which in turn sits in a tube filled with hydraulic fluid. The inner tube is known as the pressure tube, and the outer tube is known as the reserve tube. The reserve tube stores excess hydraulic fluid.When the car wheel encounters a bump in the road and causes the spring to coil and uncoil, the energy of the spring is transferred to the shock absorber through the upper mount, down through the piston rod and into the piston. Orifices perforate the piston and allow fluid to leak through as the piston moves up and down in the pressure tube. Because the orifices are relatively tiny, only a small amount of fluid, under great pressure, passes through. This slows down the piston, which in turn slows down the spring.Shock absorbers work in two cycles -- the compression cycle and the extension cycle. The compression cycle occurs as the piston moves downward, compressing the hydraulic fluid in the chamber below the piston. The extension cycle occurs as the piston moves toward the top of the pressure tube, compressing the fluid in the chamber above the piston. A typical car or light truck will have more resistance during its extension cycle than its compression cycle. With that in mind, the compression cycle controls the motion of the vehicle's unsprung weight, while extension controls the heavier, sprung weight.All modern shock absorbers are velocity-sensitive -- the faster the suspension moves, the more resistance the shock absorber provides. This enables shocks to adjust to road conditions and to control all of the unwanted motions that can occur in a moving vehicle, including bounce, sway, brake dive and acceleration squat.6.Struts and Anti-sway Barsfigure 6-1 Common strut designAnother common dampening structure is the strut -- basically a shock absorber mounted inside a coil spring. Struts perform two jobs: They provide a dampening function like shock absorbers, and they provide structural support for the vehicle suspension. That means struts deliver a bit more than shock absorbers, which don't support vehicle weight -- they only control the speed at which weight is transferred in a car, not the weight itself.Because shocks and struts have so much to do with the handling of a car, they can be considered critical safety features. Worn shocks and struts can allow excessive vehicle-weight transfer from side to side and front to back. This reduces the tire's ability to grip the road, as well as handling and braking performance.7.Anti-sway BarsAnti-sway bars (also known as anti-roll bars) are used along with shock absorbers or struts to give a moving automobile additional stability. An anti-sway bar is a metal rod that spans the entire axle and effectively joins each side of the suspension together.When the suspension at one wheel moves up and down, the anti-sway bar transfers movement to the other wheel. This creates a more level ride and reduces vehicle sway. Inparticular, it combats the roll of a car on its suspension as it corners. For this reason, almost all cars today are fitted with anti-sway bars as standard equipment, although if they're not, kits make it easy to install the bars at any time.8.The Future of Car SuspensionsWhile there have been enhancements and improvements to both springs and shock absorbers, the basic design of car suspensions has not undergone a significant evolution over the years. But all of that's about to change with the introduction of a brand-new suspension design conceived by Bose -- the same Bose known for its innovations in acoustic technologies. Some experts are going so far as to say that the Bose suspension is the biggest advance in automobile suspensions since the introduction of an all-independent design.How does it work? The Bose system uses a linear electromagnetic motor (LEM) at each wheel in lieu of a conventional shock-and-spring setup. Amplifiers provide electricity to the motors in such a way that their power is regenerated with each compression of the system. The main benefit of the motors is that they are not limited by the inertia inherent in conventional fluid-based dampers. As a result, an LEM can extend and compress at a much greater speed, virtually eliminating all vibrations in the passenger cabin. The wheel's motion can be so finely controlled that the body of the car remains level regardless of what's happening at the wheel. The LEM can also counteract the body motion of the car while accelerating, braking and cornering, giving the driver a greater sense of control.Unfortunately, this paradigm-shifting suspension won't be available until 2009, when it will be offered on one or more high-end luxury cars. Until then, drivers will have to rely on the tried-and-true suspension methods that have smoothed out bumpy rides for centuries.汽车悬架的原理当人们考虑汽车性能的时候,他们通常认为是马力,扭矩和零到60的加速时间。