手动硬密封蝶阀说明书
EUROSTOP手动蝶阀说明书
Butterfly Valve EUROSTOP Manual type - Reinforced version (Abu Dhabi)Flanged Butterfly Valve (flange-flange) with joint in the automatic but-terfly (JPA) with double eccentricity and long spacing between theflanges.Ductile iron body and butterfly covered with blue epoxy powder 300microns mini.Range from DN150 to DN2000mm for pressures of PFA10 to 25 bar.Field of applicationButterfly valves are isolating valves used on water supply networks, in the interconnections of network, in the factories, in pumping stations, on the general networks and on the fire protection networks in the industrial sites.Butterfly valves are compatible with drinking water and raw water with grid filtration. They will be installed on water networks in factories, in valves chambers or buried.Their main advantages are:•Low pressure loss•Good performance thanks to the choice of the materials, the coatings and the design•Easy operation per mechanism of the worm type/without end•Mechanisms equipped with a standardized flange carry-accessory for buried version and motorizable version RangeThe EUROSTOP butterfly valve is available in different configuration: manual, buried service, motorized and motorizable (for this three last configuration see the specific TDS).References Manual TypeMaterial and coatingValve equipped with 4 holes for the lifting of the valves DN>600. The gear box of the mechanism is in ductile iron FGS 400-15 type.Dimensions and massManual Version PN10Manual Version PN16Manual Version PN25Gearbox type and handwheel Manual type PN10Manual type PN16Manual type PN25Applicable StandardsHydraulic testEvery single butterfly valve is subjected to hydraulic final test with the purpose of verifying the accordance with the prescrip-tions ISO 5208:•Body test at 1,5 time the PFA (open valve);•Seat test at 1,1 time the PFA (closed valve).Product test•Control of manoeuvre torque (MOT and mST) as defined in the EN1074•Control of coating: test of thickness, holiday test, impact test, MIBK testConformity to the standardsProduct:•EN 1074 – 1 and 2•EN 593•ISO 10631Plant test:•ISO 5208Flanges dimension:•ISO 5752 series 14Flanges drilling:•EN 1092-2•ISO 7005-2Suitability for potable water:•Italian CM 102 of 02/12/78•Conformity to foreign norms: KTW (Germany), WRC (U.K.), ACS (France)MarkingOn the body like EN19:•Nominal diameter in mm (DN);•Nominal pressure in bar (PN);•Type of ductile iron;•Manufacturer’s logo;•Model code;•Fusion date.On the label like EN19:•Nominal diameter in mm (DN);•Nominal pressure in bar (PN);•Maximum operating pressure (PFA);•Closing direction;•Model code;•Manufacturing order, Order confirmation;•Manufacturer’s logo.On the disc:•Nominal diameter in mm (DN);•Nominal pressure in bar (PN);•Type of ductile iron;•Manufacturer’s logo;•Model code.The marking of the valves manufactured by Saint-Gobain refers to the EN 1074-2 and EN 19 international standards. Markings are either integral markings, cast in the body, or markings made on plates, securely fixed to the body, in accordance with the EN 19 standard specifications.Valve selectionThe butterfly valves are generally used as isolating devices type on/off. In some particular case, in which there’s low differ-ences of pressure and low flow rate variation can be used like regulating devices, considering the hydraulic parameters necessary to avoid the cavitation risk.To do the right dimensioning of butterfly valve it’s necessary to know the followings parameters:•Upstream hydrostatic pressure (that is the hydrostatic pressure with valve in closed position)•The maximum speed in water pipe (generally expressed in l/s) or the nominal diameter and the project flow rate from which it is gained the speed V=Q/AMoreover it’s necessary to control that the maximum speed in water pipe have to be equal or inferior to 5m/s, and the exercise temperature have to be between 0°C and 40 °C.Hydraulic featuresThe head loss Δh are variable in function of valve open degree and can be calculated with the following expression:with Δh = head loss (m), ζ = head loss coefficient (dimensional), v = nominal speed (m/s), g = 9,81 (m/s²)The head loss coefficient can be estimated from this diagram:Determinates the head loss Δh it’s possible to calculate the flow rate Q in m3/h with the following expression (the same expression can be used to, having the project flow rate Q, to determinate the head loss Δh without using the head loss coefficient):in which 10,2 is a corrective factor in meters, and Kv is the flow rate coefficient in m3/h, determinable from the following diagram in function of valve open degree:Example: Valve DN600 mm - Δh = 3 mFrom the diagram with valve open to 100% the coefficient Kv is 20000 m3/h. Using this date in the flow rate expression:Otherwise it’s possible to calculate the head loss with valve completely open, having the project flow rate Q, in function of DN, using the following diagram:CavitationIf the butterfly valve is used only like isolating device there’s not cavitation risk.In the particular case in which it’s used like regulating device, this can be possible only respecting the following parameters:•The valve open degree have to be between 30° and 90° (valve completely open)•The downstream pressure P2 have to be: P2 ≥ 0,7 .P1 - 2,8 with P1 upstream pressure.Instructions for useStorageThe butterfly valve will have to be held (if possible) in covered places, the most possible protected from the sun (maximum allowable temperature 70°C in accordance to EN 1074), from the rain and generally from the atmospheric agents. Moreover it will have to be avoided that the seal of the same air valves come to contact with powder or earth.InstallationThe butterfly valves are generally installed with retaining ring mounted in the opposite way respect to the direction of flow rate to permit the substitution of gasket without dismounting the valve from pipeline. In any case it is possible to install the butterfly valve with flow rate in opposite direction and also, if required, in vertical position. We recommend to install the butterfly with the operating device on the hydraulic right side of pipeline.It’s possible to install the butterfly valve both in chamber valve that underground (choosing the right configuration).We recommend to insert a dismounting joint for the operation of maintenance.MaintenanceThe butterfly valve does not require a particular maintenance, all parts subjected to wear are perfectly auto-lubricating. In any case, if for a long time will be not used, it is necessary to evaluate the functioning of valve doing (at least one time for year) some manoeuvre of opening-closing.All the maintenance operation have to be do after the total emptying of pipeline (no flow rate and pressure) to avoid every risk to the people during this operation.In presence of particularly exercise condition or damage due to external cause, it will be necessary some maintenance operation. In this case the particular shape of EUROSTOP butterfly valve permits the simple gasket substitution without the dismounting of valve from pipeline (if the dismounting joint is present).AccessoriesTo adapt the butterfly valves to the different exercise and installation conditions required, they can be equipped with particular accessories used in combination with control devices: please refer to data sheet for accessories.The technical features in this document are not contractual and can be changed without preliminary notification due to the continuous technical progress of product.。
使用说明书-蝶阀(D343H)
6 该阀门单向密封、90°旋转,0°全关,90°全开,观察阀门 的启闭位置是否与此相附。并检查有无卡阻现象。
3. 针为开,操作时注意观察位置指 针或指示盘刻度;
5. 阀门在使用中遇到故障时应及时查明原因,及时排除,不得敲 砸、强行启闭;
六、主要零部件的材料及采用的标准
(1) 支架材料:WCB,采用标准:GB12229 (2) 填料压盖材料:WCB,采用标准:GB12229 (3) 密封填料材料:柔性石墨,采用标准:GB/T6620 (4) 上轴套:自润滑复合轴套 (5) 阀体材料:WCB,采用标准:GB12229 (6) 压板材料:Q235,采用标准:GB700-88 (7) 蝶板材料:WCB,采用标准:GB12229 (8) 阀轴材料:2Cr13,采用标准:GB1220 (9) 蝶板密封圈:304+石墨复合板 (10) 阀体密封面材料:堆焊不锈钢 D507 (11) 下轴套:自润滑复合轴套
1
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二、主要性能规范
公称压力 PN(Mpa)
强度试验 MPa
密封试验 MPa
适用温度 (℃)
适用介质
1.0
1.5
1.1
水、蒸气、煤气、
1.6
2.4
1.76
≤380℃ 油品、热空气、
2.5
3.8
2.75
腐蚀性介质等
四、连接方式及其结构长度
蝶阀的连接方式为法兰连接, 其法兰的连接尺寸符合 GB/T9113.1-2000 标准要求。
蝶阀的结构长度符合 GB/T12221-2005 标准要求。
五、蝶阀的检验与试验
蝶阀使用说明书
蝶阀使用说明书1.范围本说明书包括了公称通径DN50mm~1600mm(2”~64”)、公称压力PN1.0MPa~4.0MPa(ANSI CLASS150~300)法兰和对夹连接的手动、齿轮传动、电动和气动操作蝶阀。
2.用途2.1主要用于开启或关闭管道和设备的介质用,作调节、截流和止回使用。
2.2根据介质选用阀门的材质。
2.2.1碳钢阀门适用于水、蒸汽、油品等介质。
2.2.2不锈钢阀门适用于腐蚀性介质。
2.2.3铸铁阀门适用于水、气体介质。
2.3适用温度取决于阀座的材质。
PTFE(聚四氟乙烯)≤130℃不锈钢+复合体≤425℃橡胶≤85℃3.结构3.1蝶阀基本结构见图13.2易损件填料采用聚四氟乙烯或柔性石墨,密封可靠。
4.操作4.1手动操作阀门采用手柄或齿轮传动装置、电动或气动蝶阀由电动装置或气动装置驱动,使蝶板旋转90°开启或关闭阀门。
4.2对于手动(包括驱动装置的手轮)或扳手操作的蝶阀,除订货合同另有规定外,当面向手轮或扳手时,顺时针方向转动手轮或扳手阀门应为关。
4.3电动、气动蝶阀的开启、关闭指示由电动装置、气动装置上的位置指示器标识。
5.保管、保养、安装和使用5.1阀门应存放在干燥,通风的室内,阀门通道两端应堵塞。
5.2长期存放的阀门应定期检查,清除污物。
应特别注意密封面的清洁,防密封面的损坏。
5.3安装前应仔细核对阀门标志是否与使用要求相符。
5.4安装前应检查阀门通道和密封面,如有污垢,应使用清洁布擦拭干净。
5.5安装前检查填料是否压紧,应确保填料的密封性,同时不应妨碍阀杆的转动。
5.6安装时拧紧连接螺栓的拧紧力应均匀合适。
5.7本蝶阀可以安装水平、垂直的管道上,安装位置应保证使用维修更换方便。
5.8手动阀门在开启或关闭操作时,应使用手柄开、关,不得借用辅助杠杆或其它工具。
5.9阀门使用应定期检查,检查密封面有无磨损及垫片填料。
若损坏失效,应及时修理或更换。
5.10电动、气动阀门的传动装置,其保管、保养、安装和使用,请见“阀门电动装置使用说明书”及“阀门气动装置使用说明书”。
手动蝶阀使用说明书
手动对夹蝶阀使用说书(D373H-16C-DN300)浙江四通阀门制造有限公司一、概述:碟阀是以蝶板作为关闭件的阀门。
蝶阀主要由阀体、阀杆、蝶板和密封圈等零件组成,属90°开关切断阀。
它借助手柄或驱动装置在阀杆上端施加一定的转矩传递给蝶板,使蝶板与阀体通道中心线重合或垂直,实现全开或全关动作。
蝶阀的主要功能是切断和接通管道中的流体,也可用于调节管路流量。
蝶阀主要特点:结构紧凑合理、操作扭矩较小、启闭迅速灵活、流阻小、流量系数大且维护使用方便。
此阀采用三偏心金属密封密封结构,其密封可达到零泄漏具有强制性密封性能效果。
蝶阀的连接形式可为对夹连接也可为双法兰连接。
其操作方式可采用手动、电动、气动和液动。
二、型号编制方法:三、主要技术参数:四、主要零件的材质:、结构及外形尺寸表:五、3" 80 49 114 125 380 190 152.5 127 M18 4-19 11 4" 100 56 127 145 415 229 190.5 157 M18 8-19 13 5" 125 64 140 165 455 254 216 186 M20 8-22 16 6" 150 70 140 175 545 279 241.5 216 M20 8-22 26 8" 200 71 150 210 645 343 298.5 270 M20 8-22 34 10" 250 76 160 250 695 406 362 324 M24 12-25 51 12" 300 86 178 285 830 483 432 381 M24 12-25 72 14" 350 92 190 320 900 533 476 413 M27 12-29 106 16" 400 102 216 355 980 597 540 470 M27 16-29 133 18" 450 114 222 380 1030 635 578 533 M30 16-32 176 20" 500 127 229 415 1110 699 635 584 M30 20-32 190 24" 600 154 267 475 1305 813 749.5 692 M33 20-35 394 30" 750 165 292 580 1525 985 914 857 M33 28-35 476 32" 800 190 318 630 1585 1060 978 914 M39 28-41 618 36" 900 203 330 680 1765 1168 1085 1022 M39 32-41 762六、蝶阀安装与维护注意事项:1.在安装时,碟板要停在关闭的位置上。
蝶阀安装及操作说明中文
蝶阀是一种常见的控制阀,其结构简单且易于操作。
本文将为您介绍蝶阀的安装和操作说明。
蝶阀的安装步骤如下:1. 准备工作:在安装前,确保安装环境清洁,并检查所有配件是否齐全。
检查阀门的规格和型号是否与管道系统匹配。
2. 安装阀盘:将阀盘轴承放置于阀盘的支撑座上,并使用合适的螺栓将其固定在阀门上。
确保阀盘能够自由旋转。
3. 安装密封圈:将密封圈放置在阀门的阀座上,并确保其完全覆盖阀盘。
4. 连接管道:使用合适的螺栓将阀门连接到管道系统。
确保螺栓紧固且阀门与管道之间没有漏水。
5. 调整阀门:根据需要,通过旋转阀盘来调整阀门的开度。
根据实际情况,可以使用手动操作或者驱动装置来控制阀门的开关。
蝶阀的操作方法如下:1. 开启阀门:通过手动操作或者驱动装置将阀盘旋转至所需的开度。
开启阀门时,要注意避免过大的压力差导致阀盘振动。
2. 关闭阀门:通过手动操作或者驱动装置将阀盘旋转至关闭位置。
关闭阀门时,要确保阀门密封圈与阀座完全贴合,以防止漏水。
3. 检查阀门状态:定期检查阀门的工作状态,确保阀门能够正常开启和关闭。
如发现异常情况,及时检修或更换阀门。
4. 防止堵塞:使用蝶阀时,要注意介质中可能存在的颗粒物。
定期清洁阀门和管道,以防止堵塞和损坏。
5. 阀门保养:定期检查阀门的润滑情况,确保阀盘能够顺畅旋转。
根据需要添加润滑油。
总结:蝶阀的安装和操作相对简单,但仍需谨慎操作。
在安装阀门时,要确保配件齐全且安装正确。
在操作过程中,要根据需要调整阀门的开度,并注意阀门的工作状态。
定期检查和保养阀门,可以延长其使用寿命。
最后,使用蝶阀时要注意介质中可能存在的颗粒物,以免阀门堵塞和损坏。
希望以上内容对您有所帮助。
蝶阀技术说明
蝶阀技术说明一、用途本系列蝶阀适用于食品、医药、化工、石油、电力、轻纺、造纸等给排水、气体管道上作调节流量和截流介质的作用。
二、结构特点蝶阀具有体积小、安装方便、开关时间短,适用的压力、温度范围大等特点,是各种管路上常用的截断阀,用于截断或接管路中的介质。
■结构简单,体积小,重量轻■低压下,可以实现良好的密封■启闭方便迅速、省力、流体阻力小,可以经常操作■调节性能好二、标准与规范四、安装阀门的安装要求阀门安装时,阀门的操作机构离操作地面最宜在1.2m左右,将与胸口相齐。
当阀门的中心与手轮离操作地面超过1.8m时,应对操作较多的阀门和安全阀设置操作平台。
阀门较多的管道,阀门尽量集中在平台上,以便操作。
对超过1.8m并且不经常操作的单个阀门,可采用链轮、延伸杆、活动平台以及活动梯等设备。
当阀门安装在操作面以下时,应设置伸长杆,地阀应设置地井,为安全起见,地井应加盖水平管道上的阀门的阀杆,最好垂直向上,不宜将阀杆向下安装。
阀杆向下安装,不便操作,不便维修,还容易腐蚀阀门出事故。
落地阀门不要歪斜安装,以免操作不方便。
并排管线上的阀门,应有操作、维修、拆装的空位,其手轮间净距不小于100mm,如管距较窄,应将阀门错开摆列。
对开启力大,强度较低、脆性大和重量较大的阀门,安装前要设置阀架支承阀门,减少启动应力。
◆安装阀门时,靠近阀门的管子使用管钳,而阀门本身则要使用普通扳手。
同时,安装时,要使阀门处于半闭状态,防止阀门发生转动和变形。
◆阀门正确安装应使内部结构形式符合介质的流向,安装形式符合阀门结构的特殊要求和操作要求。
特殊是要注意有介质流向要求的阀门应按工艺管道的要求安装。
阀门的布置要方便合理,操作人员容易接近阀门,对于升降阀杆式阀门,要留出操作空间所有阀门的阀杆要尽量朝上安装并垂直于管道。
阀门连接面的安装◆安装端部采用螺纹连接的阀门,应使螺纹拧入阀门的深浅适宜,螺纹拧入过深压紧阀座,将影响阀座和闸板的良好配合,拧入过浅,将影响接头的密封可靠性,容易引进泄漏。
手动蝶阀规格及使用
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一、概述:
碟阀是以蝶板作为关闭件的阀门。
蝶阀主要由阀体、阀杆、蝶板和密封圈等零件组成,属90°开关切断阀。
它借助手柄或驱动装置在阀杆上端施加一定的转矩传递给蝶板,使蝶板与阀体通道中心线重合或垂直,实现全开或全关动作。
蝶阀的主要功能是切断和接通管道中的流体,也可用于调节管路流量。
蝶阀主
\
要特点:结构紧凑合理、操作扭矩较小、启闭迅速灵活、流阻小、流量系数大
且维护使用方便。
此阀采用三偏心金属密封密封结构,其密封可达到零泄漏具
有强制性密封性能效果。
蝶阀的连接形式可为对夹连接也可为双法兰连接。
其
操作方式可采用手动、电动、气动和液动。
二、型号编制方法:
MOW
三、主要技术参数:
主要技术参数
四、主要零件的材质: 主要零件的材质
五、结构及外形尺寸表:
美标815W系
六、蝶阀安装与维护注意事项:
1. 在安装时,碟板要停在关闭的位置上。
2. 开启位置应按碟板的旋转角度来确定。
3. 带有旁通阀的蝶阀,开启前应先打开旁通阀
4. 重量大的蝶阀,应设置牢固的基础。
D373W-手动蝶阀说明书
手动硬密封蝶阀M a n u a l H a r d S e a l e d B u t t e r f l y V a l v e使用说明书operating instruction目录catalogue一、用途和主要性能规范function and main performance specifications二、型号说明与执行标准Model description and standards三、结构特点及操作原理Structural features and operating principles四、主要零件材料Materials of main parts五、吊运、安装及保管winching, installation and keeping六、主要外形尺寸、连接尺寸The main dimensions and sizes七、一般故障和排除方法Malfunction and Troubleshooting一、用途和性能规范function and main performance specifications1、用途functionD373H蝶阀系列是本公司引进国外技术和本公司蝶阀制造经验开发的一种蝶阀。
本阀是蜗轮蜗杆硬密封对夹式蝶阀,利用执行装置进行操作实现开关阀门,其在管网系统中起到接通与切断和调节流量的作用。
D373H is a kind of butterly valve which is introduced from foreign technology and manufactured based on experience by our company. the butterfly valve is hard sealed and wafer end with worm and worm gear ,operating the acuators to open or close valve,and it is used for connecting and cutting and regulating the flow of medium in the pipeline.2、性能规范performance specifications二、执行标准1)设计和制造按API609。
手动和自动耐久蝴蝶阀门安装和维护说明书
INSTALLATIONandCONTENTSIntroductionValve Description (3)Valve Design Features (3)Flange and Pipe Schedule Compatibility (3)Gasket Compatibility (3)Operating Pressures (3)Product Identification (3)Installation RecommendationsValve Ratings (4)Valve Seat Position (4)Disc Clearances (4)Opening Rotation (4)Installation Position (4)Valve and Flange Preparation (4)Installation Tools (4)Required Bolting (4)Unpacking and Storage Instructions (4)Pre-Installation Procedure (5)Valve Installation Procedure............................................................................................................5 & 6 Flange Bolting Recommendations (7)Maintenance InstructionsSafety Precautions (8)General Maintenance (8)Butterfly Valve Disassembly (8)Butterfly Valve Assembly.................................................................................................................8 & 9 Ratchet Handle Mounting Procedure.. (10)Manual Gear Mounting Procedure (10)Remote Actuator (Male Drive) Mounting Procedure (10)Remote Actuator (Female Drive) Mounting Procedure (10)Parts List (11)Stockham Figure Number System..........................................................................................Back Cover2T:800-STOCKHAM • F:256-775-3860 • Valve DescriptionThe Stockham Resilient Seat Butterfly Valve (RSBFV) is designed for use in ASME Class 150 piping systems and is available in both Wafer and Lug style body designs. The standard valve size range available is as follows:• 200 psi Standard BFV 2" to 12" 150 psi Standard BFV 14" to 36" • 285 psi BFV 2" to 24" Stockham 285 Butterfly Valve is also available with an ASME Class 300 bolt pattern for Lug bodies of sizes 2" through 12". Valve Design Features• The unique Stockham seat and disc design insures positive valve sealing while maintaining low seating torque. • All Stockham Butterfly Valve discs are precision machined to a half ball profile, providing a precise disc to seat relationship.• Stockham's cartridge style seat incorporates an elastomer bonded to a phenolic stabilizing ring, eliminating elastomer movement and reducing seat tearing or fatiguing due to bunching.• Stockham's basic three bushing design completely isolates the valve shaft from the body, resulting in increased control of the valve disc, lower valve seating torque, and longer valve life.• The Stockham cartridge seat has a much smaller massof elastomer than traditional boot seat designs, limiting seat swell and the accompaning variations in seating torque.Flange and Pipe Schedule CompatibilityThe Stockham RSBFV is designed to fit between standard piping flanges as follows:• ASME 125 Cast Iron Flanges (All Sizes)• ASME 150 Steel Flanges, Schedule 40 (All Sizes)• ASME150 Steel Flanges, Schedule 80 (2" to 10")• ASME 300 Steel Flanges, Schedule 40 (285 Lug,2" to 12" only).When using Schedule 80 piping, special care must be taken to make sure the valve is centered between the flanges to prevent damage to the disc edge when opening or closing. Gasket CompatibilityIn the Stockham butterfly valve design, the elastomerseat extends beyond the valve face and providesa leakproof seal between the valve and the mating pipe flange faces. Gaskets are not needed and should not be used when the valve is installed between standard weld neck or slip-on type flanges.Operating PressuresAll Stockham 200 Butterfly Valves are rated at 200psi bubble tight shut-off for sizes 2" to 12" and 150 psi bubble tight shut-off for sizes 14" and larger. Stockham 285 Butterfly Valves are rated for bubble tight shutoffat 285 psi.Product IdentificationEach Stockham valve has an identification tag attached to the valve body. Information on this tag includes the valve Series Number, materials of construction for the Body, Disc, and Seat, and the valve Pressure Rating.INTRODUCTIONSERIESBODYT:800-STOCKHAM • F:256-775-3860 • 31.2.3.4.5.6.7.8.Check the packing list against the valve received to verify that the size, material, and trim are correct.Check to make sure that the valve and operator were not damaged during shipment.When lifting the valve, take care to avoid damage to the flange faces, disc sealing edge, or operator.If the valve is to be stored before being installed, it should be protected from harsh environmental conditions.Store the valve with the disc in the “almost closed”position to protect the sealing edge and the seat.Keep the valve in a clean location, away from dirt, debris and corrosive materials.Keep the valve in a dry area with the flanges protected and on a suitable skid or pallet.Keep the valve in a cool location if possible, out of direct sunlight.Opening RotationThe Stockham valve disc can rotate 360° without damag ingthe valve or elastomer seat. The valve is designed toopen with either clockwise or counterclockwise rotation ofthe shaft.Valve RatingsStockham valves are intended for use at the pressure indicated on the nameplate attached to each individual valve. Check the valve operating temperature and pressure rating before proceeding with installation.4INSTALLATION RECOMMENDATIONSValve and Flange PreparationIf the valve and mating pipe are properly prepared for installation, future problems can be avoided. All valve seat and pipe flange faces should be free of dirt, grit, dents, or surface irregularities which may disrupt flange sealing and cause external leakage. The valve disc sealing surface should also be inspected to eliminate any dirt or foreign material that will adversely affect the operation of the valve.Installation PositionTo prevent damage to the disc and seat during installation,the valve disc should be slightly open but not extending beyond the valve liner face. Positioning the disc in this “almost closed” position will reduce seat interference and initial torque build-up during valve installation.In general, it is preferable to install RSBFV's with the shaftin a horizontal orientation. In this position, shaft and discweights are evenly distributed, minimizing seat wear.Additionally, any foreign matter which may accumulate atthe bottom of the disc and shaft is effectively removedeach time the valve is opened.Stockham butterfly valves are designed to operate be tweentwo flanges. If the valve installation calls for the use of onepipe flange only, a Lug style valve with Dead End Servicefeature must be used.Disc ClearancesPrior to installing the valve, it is important to make sure theID of the pipe and the pipe flanges are large enough to allow the disc edge to swing into the opening without interference.Damage to the disc edge can severly affect the performanceof the valve. Flange and pipe schedule compatibility forStockham valves is shown in Section 1 of this manual.All Stockham butterfly valves are completely bi-directional, so installation is not dependent on seat orientation. Bubble-tight shutoff will be achieved in this orientation with 25 to 150 psi ∆P across the valve.Unpacking and Storage InstructionsInstallation ToolsThe only tool required in the installation of a Stockham RSBFV is a wrench suitable for tightening the flange bolts and/or nuts required to secure the valve in-line. A hoist maybe required to help manipulate valves 10" and larger. Smaller sized valves can usually be installed by hand. Temporarypipe supports may be used to keep mating flange facesparallel in order to aid in valve installation.Required Bolting The table outlined on Page 7 is furnished to provide informa-tion regarding the size, type, and quantity of bolting recom-mended for the installation of Stockham RSBFV's. Thistable is intended for use as a planning and procurementguide. All recommendations are based on pipe flanges inaccordance with A SME 125/150 specifications. Flange bolt-ing is not included with the valve shipment.T:800-STOCKHAM • F:256-775-3860 • Valve Seat PositionINSTALLATION RECOMMENDATIONS5T:800-STOCKHAM • F:256-775-3860 • INSTALLATION RECOMMENDATIONS6Figure 4-Final Valve Alignment and Tightening of Flange BoltsT:800-STOCKHAM • F:256-775-3860 • 7Flange Bolting RecommendationsINSTALLATION RECOMMENDATIONS2"5/8-114 4.750 1.25015-602 1/2"5/8-114 5.250 1.50015-603"5/8-114 5.2501.50015-604"5/8-118 5.750 1.75015-605"3/4-108 6.000 1.75025-1006"3/4-108 6.2502.00025-1008"3/4-108 6.750 2.25025-10010"7/8-9127.250 2.25050-20012"7/8-9127.750 2.50050-20014"1-8128.250 2.75070-30016"1-8168.750 2.75070-30018"1 1/8-71610.0003.500 100-40020" 200 1 1/8-7 20 11.250 4.250 100-40020" 2851 1/8-7 1611.250 4.250 100-400+ 4 ea.5.000 3.250 100-40024" 200 1 1/4-72012.7504.750 150-50024" 285 1 1/4-71612.750 4.750 150-500+4 ea. 5.250 3.750 150-50030" 200 1 1/4-72413.750 4.500 150-500+4 ea.5.750 4.250 150-500Stockham Wafer And Lug Valves, 2"-30", A SME 125/150 Bolt PatternValve Thread Number Stud Length Bolt Length Req. TorqueSize Size RequiredWafer B'fly (in.)Lug B'fly (in.)(Ft-lbs)Bolting and torque recommendations are made without a warranty, and apply only to steel weld-neck or slip-on flanges.The use of lock washers and/or lubrication with the bolting will affect stated torque values.T:800-STOCKHAM • F:256-775-3860 • MAINTENANCE INSTRUCTIONSBe sure the line is depressurized and drained.Be sure of the pipeline media. Proper care should be taken for protection against toxic and/or flammable fluids.Never remove the valve without an Operator (Manual or Automatic) already attached to the valve shaft.Never remove the Operator from the valve while the valve is in the pipeline under pressure.Always be sure that the disc is in the closed position before removing the valve.1.2.3.4.5.Thoroughly clean all parts. Inspect components for anydefects.Apply a small amount of silicone grease to the insidesurfaces of the body, including the upper and lower shaft holes.Insert the shaft bushings into the body being careful not toallow intrusion into the body seat bore.Install the seat into the center of the body, making sure theshaft holes in the seat line up with the holes in the body.1.2.3.4.8Resilient SeatBushingsCompletely coat the inside surfaces of the seat withsilicone grease. Carefully push the disc into the seat in the open position (90 degrees to the body.) Line up the shaft holes of the disc as close as possible with the shaft holes in the seat body.5.Disc1.2.3.4.5.6.Position valve flat with the disc in the closed position.Loosen the taper pin(s) from the valve disc using a hammer and punch.Note: Punch should be of same size or larger diameter as small end of taper pin to avoid mush-rooming of taper pin.Remove taper pin(s) from disc. Extract the valve shaft from the body using a twisting motion.Remove the valve disc from body making sure not to damage the seat or disc sealing edge.Cartridge seat removal can be accomplished from ei-ther direction by applying pressure evenly on one face to push the seat through the body. If the valve is of dead end service design, remove set screws around periph-ery of body extending into seat prior to seat removal.Remove shaft bushings from body as required.General MaintenanceThe following periodic preventative maintenance practices are recommended for all Stockham Butterfly Valves.1.2.3.4.Operate the valve from full open to full closed to assure operability.Check flange bolting for evidence of loosening and correct as needed.Inspect the valve and surrounding area for previous or existing leakage at flange faces or shaft connections.Check piping and/or wiring to actuators and related equipment for looseness and correct as needed.Before removing the valve from the line or loosening any bolts, it is important to verify the following conditions:Butterfly Valve AssemblySafety PrecautionsButterfly Valve DisassemblyT:800-STOCKHAM • F:256-775-3860 • MAINTENANCE INSTRUCTIONS9T:800-STOCKHAM • F:256-775-3860 • Position the disc in the closed position.Install the actuator mounting bracket on the valve bodywith the actuator mounting holes facing up-ward. Fasten the bracket securely in place with the appropriate ma-chine bolts, nuts, and lock washers.Install the drive key in the keyway of the shaft. Tap the keyin place to insure it is fully seated.Install the drive coupling on the shaft by lining up theproper keyway in the coupling with the key in the shaft.Rotate the actuator shaft to the full clockwise position.Align the drive coupling with the actuator shaft and install the actuator on the mounting bracket.Fasten the actuator to the mounting bracket with theappropriate machine bolts and lock washers. It may be necessary to slightly rotate the actuator shaft to align the mounting holes in the actuator with the mounting bracket.Adjust the stops in the actuator to position the face of thedisc parallel with the face of the valve body in the closed position and perpendicular to the face of the valve body in the open position.Position the disc in the closed position.Install the drive key in the shaft. Tap the key into place to ensure it is fully seated.Rotate the gear shaft to the full clockwise position. Align the keyway in the gearbox bore with the key in the shaft and slide the gearbox onto the shaft.Fasten the gearbox to the mounting bracket with theappropriate machine bolts and lock washers. It may be necessary to rotate the gear shaft slightly to align the mounting holes in the gear with the plate.Adjust the stops in the gearbox to position the face of thedisc parallel with the face of the valve in the closed position and perpendicular to the face of the valve in the openposition.Ratchet Handle Mounting ProcedureMAINTENANCE INSTRUCTIONSPosition the disc in the closed position.Install the ratchet plate using machine bolts, nuts and lockwashers, but do not tighten the fasteners.Install the drive key in the shaft. Tap the key into place toensure it is fully seated in the keyway.Install the handle so that it is parallel with the disc face.The locking lever must be fully retracted before it will pass through the ratchet plate. Tighten the set screw in the handle against the key.With the handle installed flush with the ratchet plate,engage the locking lever with the ratchet plate. Using the handle, adjust the position of the ratchet plate until the disc face is parallel with the valve face, then tighten the fasteners securely.1.2.3.4.5.Remote Actuator (Male Drive)Mounting Procedure1.2.3.4.5.6.7.10Manual Gear Mounting Procedure1.2.3.Remote Actuator (Female Drive)Mounting Procedure 1.2.3.4.5.6.7.8.Position the disc in the closed position.Install the actuator mounting bracket on the valve bodywith the actuator mounting holes facing up. Fasten the bracket securely in place with the appropriate machine bolts, nuts, and lock washers.Install the drive key in the shaft. Tap the key in place to insure it is fully seated.Install the drive coupling on the shaft by lining up the proper coupling keyway with the key in the shaft.Install the drive key in the drive coupling. Tap the key in place to insure it is properly seated.Rotate the actuator to the full clockwise position. Align the keyway in the actuator bore with the key in the drive coupling and slide the actuator on the drive coupling.Fasten the actuator to the mounting bracket with the appropriate machine bolts and lock washers. It may be necessary to rotate the actuator slightly to align the actuator with the mounting bracket.Adjust the stops in the actuator to position the face of t he disc parallel with the face of the valve body in the closed position and perpendicular to the face of the valve body in the open position.T:800-STOCKHAM • F:256-775-3860 • 4.5.MAINTENANCE INSTRUCTIONST:800-STOCKHAM • F:256-775-3860 • 11Butterfly Valves** Please consult our factory for information concerning material recommendation for Viton.†285 CWP Products are available on request. Please contact Customer Service* Ductile disc is not recommended for water service.+/- Inquiries or orders must specify FDA requirementsMATERIALTYPERATINGTYPE。
良工蝶阀 安装使用说明
-3-
安装使用与维修
一、运输与贮存
1、蝶阀在搬运过程中,应对两密封面加以保护,以防止碰伤。 2、蝶阀应在防雨、防尘、干燥处存放,使蝶板处于开启 5°-10°状态,并加以覆盖,防止杂物进入
密封面。
二、安装使用注意事项
1、安装前应该对蝶阀规格、压力、温度、耐腐性是否满足使用要求。应检查各部零件是否损坏或松动。 2、本蝶阀可安装在任意角度的管道上,应关闭安装为宜;焊接管道法兰时应将阀门密封口用板档住以
80 114 445 97 200 160 132 20 8-18 200 160 132 20 8-18 200 160 132 24 8-18
100 127 485 107 220 180 156 22 8-18 220 180 156 22 8-18 235 190 156 24 8-22
125 140 560 122 250 210 184 22 8-18 250 210 184 22 8-18 270 220 184 26 8-26
150 140 632 198 285 240 211 24 8-22 285 240 211 24 8-22 300 250 211 28 8-26
200 152 754 236 340 295 266 24 8-22 340 295 266 24 12-22 360 310 274 30 12-26
工字牌
蝶阀安装使用说明书
(金属硬密封)
上海良工阀门厂有限公司
SHANGHAI LIANGGONG VALVE FACTORY CO., LTD
概述:
随着科学技术的进步和产品的更新,工业阀门的需求已有显著的变化。本蝶阀广泛用于电站供热系 统和催化裂化主风机管道系统、钢铁、冶金、石化、电力炼油、矿山等工业管道上作切断和调节流量用。
蝶阀参数详细说明
蝶阀又叫翻板阀,是一种结构简单的调节阀,同时也可用于低压管道介质的开关控制。
蝶阀是指关闭件(阀瓣或蝶板)为圆盘,围绕阀轴旋转来达到开启与关闭的一种阀,在管道上主要起切断和节流作用。
蝶阀启闭件是一个圆盘形的蝶板,在阀体内绕其自身的轴线旋转,从而达到启闭或调节的目的。
蝶阀适用于发生炉、煤气、天然气、液化石油气、城市煤气、冷热空气、化工冶炼和发电环保等工程系统中输送各种腐蚀性、非腐蚀性流体介质的管道上,用于调节和截断介质的流动。
简介蝶阀(butterfly valve):又称碟阀蜗轮蝶阀释义:启闭件为盘形蝶板并能绕阀体内轴线旋转的一种阀门。
结构:主要由阀体、阀杆、蝶板和密封圈组成。
阀体呈圆筒形,轴向长度短,内置蝶板。
工作原理:蝶板由阀杆带动,若转过90°,便能完成一次启闭。
改变蝶板的偏转角度,即可控制介质的流量。
常用的蝶阀有对夹式蝶阀和法兰式蝶阀两种。
对夹式蝶阀是用双头螺栓将阀门连接在两管道法兰之间,法兰式蝶阀是阀门上带有法兰,用螺栓将阀门上两端法兰连接在管道法兰上。
使用范围电动蝶阀蝶阀适用于发生炉、煤气、天然气、液化石油气、城市煤气、冷热空气、化工冶炼和发电环保、建筑给排水等工程系统中输送各种腐蚀性、非腐蚀性流体介质的管道上,用于调节和截断介质的流动。
功能用途气动蝶阀蝶阀(英文:butterfly valve)是指关闭件(阀瓣或蝶板)为圆盘,围绕阀轴旋转来达到开启与关闭的一种阀,在管道上主要起切断和节流作用。
蝶阀启闭件是一个圆盘形的蝶板,在阀体内绕其自身的轴线旋转,从而达到启闭或调节的目的。
蝶阀全开到全关通常是小于90° ,蝶阀和蝶杆本身没有自锁能力,为了蝶板的定位,要在阀杆上加装蜗轮减速器。
采用蜗轮减速器,不仅可以使蝶板具有自锁能力,使蝶板停止在任意位置上,还能改善阀门的操作性能。
工业专用蝶阀的特点能耐高温,适用压力范围也较高,阀门公称通径大,阀体采用碳钢制造,阀板的密封圈采用金属环代替橡胶环。
中文 D943H蝶阀说明书
长江后浪推前浪流体控制用江浪D943蝶 阀使用说明书l 非常感谢购买本公司产品l 请仔细阅读本说明书最具创新能力的管道流体设备制造商□阀门概述D943H系列电动金属硬密封蝶阀,是我公司开发的长寿命、节能型蝶阀。
其结构采用三维偏心原理设计,阀座采用硬密封兼容的多层次结构,加工精湛,工艺先进。
本产品由阀体、蝶板、多层次阀座、阀杆、主要部件组成。
□主要技术参数1、本阀采用三偏心密封结构,阀座与蝶板几乎无磨损,具有越关越紧的密封功能。
2、密封圈选用不锈钢制作,具有金属硬密封和弹性密封的双重优点,无论在低温和高温的情况下,均具有优良的密封性能,具有耐腐蚀,使用寿命长等特点。
3、大规格蝶板采用绗架结构,强度高,过流面积大,流阻小。
4、本阀具有双向密封功能,安装时不受介质流向的限制,也不受空间位置的影响,可在任何方向安装。
5、驱动装置可以多工位(旋转90°或180°)安装,便于用户使用。
□主要技术参数公称通径DN(mm) 50~2000公称压力PN(MPa) 0.6 1.0 1.6 2.5 密封试验(MPa) 0.66 1.1 1.76 2.75强度试验(MPa) 0.9 1.5 2.4 3.75 适用温度碳钢:-29℃~425℃不锈钢:-40℃~650℃适用介质水、空气、天然气、油品及弱腐蚀性流体泄漏量符合GB/T13927-92标准驱动方式蜗轮传动、电动、气动、液动□主要零部件材料零件名称材料阀体WCB、合金钢、不锈钢、QT450-10蝶板WCB、合金钢、不锈钢、QT450-10阀轴2Cr13不锈钢、合金钢密封圈不锈钢圈填料柔性石墨□采用标准制造标准JB/T 8527法兰标准GB9113结构长度标准GB12221检验标准GB/T 13927 □D943H(F)法兰式蝶阀外形及连接尺寸型号PN(Mpa)DN L D D1 D2 b f n-d H1HD43 Y F 0.2550 108 140 110 88 16 2 4-Φ14 8065 112 160 130 108 16 24-Φ14 8580 114 190 150 124 18 24-Φ18 105100 127 210 170 144 18 24-Φ18 110125 140 240 200 174 18 28-Φ18 130150 140 265 225 199 20 28-Φ18 140200 152 320 280 254 22 28-Φ18 165250 165 375 335 209 24 212-Φ18 195300 178 440 395 363 24 212-Φ22 230350 190 490 445 413 24 212-Φ22 235400 216 540 495 463 24 216-Φ22 280450 222 595 550 518 24 216-Φ22 355500 229 645 600 568 26 220-Φ22 380600 267 755 705 667 26 5 20-Φ26 390700 292 860 810 772 26 5 24-Φ26 440800 318 975 920 878 26 5 24-Φ30 495900 330 1075 1020 978 26 5 24-Φ30 5501000 410 1175 1120 1078 26 5 28-Φ30 595HD43 Y F 0.650 108 140 110 88 16 2 4-Φ14 8065 112 160 130 108 16 24-Φ14 8580 114 190 150 124 18 24-Φ18 105100 127 210 170 144 18 24-Φ18 110125 140 240 200 174 18 28-Φ18 130150 140 265 225 199 20 28-Φ18 140200 152 320 280 254 22 28-Φ18 165250 165 375 335 209 24 212-Φ18 195300 178 440 395 363 24 212-Φ22 230350 190 490 445 413 24 212-Φ22 235400 216 540 495 463 24 216-Φ22 280450 222 595 550 518 24 216-Φ22 355500 229 645 600 568 26 220-Φ22 380600 267 755 705 667 26 5 20-Φ26 390700 292 860 810 772 26 5 24-Φ26 440800 318 975 920 878 26 5 24-Φ30 495900 330 1075 1020 978 26 5 24-Φ30 550 1000 410 1175 1120 1078 26 5 28-Φ30 595型号PN(Mpa)DN L D D1 D2 b f n-d H1HD43 Y F 1.650 108 165 125 100 16 3 4-Φ18 9865 112 185 145 120 18 34-Φ18 10080 114 200 160 135 20 38-Φ18 105100 127 220 180 155 20 38-Φ18 122 125 140 250 210 185 22 38-Φ23 142 150 140 285 240 210 24 312-Φ33 151 200 152 340 295 265 26 312-Φ25 192 250 165 405 355 320 30 3 12-Φ25 235 300 178 460 140 375 30 4 16-Φ25 245 350 190 520 470 435 34 416-Φ30 280 400 216 580 525 485 36 420-Φ30 295 450 222 640 585 545 40 420-Φ34 320 500 229 715 650 608 44 420-Φ41 380 600 267 840 770 718 48 5 24-Φ41 510 700 292 910 840 788 50 524-Φ41 550 800 318 1025 950 898 52 524-Φ41 630 900 330 1125 1050 998 54 528-Φ41 675 1000 410 1250 1170 1110 56 528-Φ48 700HD43 Y F 2.550 108 165 125 100 20 3 4-Φ18 9865 112 185 145 120 22 38-Φ18 10080 114 200 160 135 22 38-Φ18 105100 127 230 190 160 24 38-Φ23 122 125 140 270 220 188 28 38-Φ25 142 150 140 300 250 218 30 38-Φ25 157 200 152 360 310 278 34 312-Φ25 192 250 165 425 370 332 36 3 12-Φ30 235 300 178 485 430 390 40 4 16-Φ30 245 350 190 555 450 448 44 416-Φ34 280 400 216 620 550 505 48 416-Φ34 295 450 222 670 600 555 50 420-Φ34 320 500 229 730 660 610 52 420-Φ41 380 600 267 845 770 718 56 5 24-Φ41 510 700 292 960 875 815 60 524-Φ48 550 800 318 1085 990 930 64 524-Φ48 630 900 330 1185 1090 1020 66 528-Φ54 675 1000 410 1320 1210 1140 68 528-Φ58 750注:以上数据仅供参考,可根据用户要求采用其它标准设计与制造电动执行机构说明书□安装本阀安装时,先关闭阀门,后进行安装,以防碰伤蝶板密封面。
双向金属硬密封蝶阀说明手册
双向金属硬密封蝶阀说明手册Document serial number【KK89K-LLS98YT-SS8CB-SSUT-SST108】双向金属硬密封蝶阀说明书一,产品概述:双向硬密封蝶阀别名有:双向压硬密封蝶阀,双向金属硬密封蝶阀,双向密封蝶阀,双向金属密封蝶阀.双向硬密封蝶阀产品对工况的适用性,使用寿命长等特点。
二、产品说明:双德双向金属硬密封蝶阀该产品广泛用于石油、化工、电力、冶金、食品、医药、轻纺、造纸等行业,可安装在温度≤425℃,介质为煤气、空气、蒸汽、水、海水、油品等工业管网上作调节流量和切断介质用。
驱动形式有手动、蜗轮传动、气动、液动、电动、电液联动等执行机构,可实现远距离控制和自动化操作。
双德金属硬密封蝶阀系列产品,系长寿命、节能型蝶阀。
其结构采用三维编心原理设计,阀座采用硬软密封兼容的多层次结构,加工精湛,工艺先进。
本产品由阀体、蝶板、多层次阀座、阀杆、传动机构等主要部件组成。
因此被广泛地应用到冶金、电力、石油、化工、空气、煤气、可燃气体以及给排水等腐蚀性介质的管道上。
三、产品特点由于本产品蝶阀采用的是三维偏心原理设计,使密封面的空间运动轨迹达到理想化,密封面相互之间无磨擦、无干涉、加之密封材料选择得当,从而使蝶阀的密封性、耐腐蚀性、耐高温性和耐磨性等得到了可靠的保证。
其主要特点如下:1、开启力矩小,灵活方便,省力节能。
2、三维编心结构,使蝶板越关越紧,其密封性能可靠,达到无泄漏。
3、耐高压、耐腐蚀、耐磨损、使用寿命长等。
4、连接结构多样化:对夹、法兰、对焊等。
四、双向金属硬密封蝶阀执行标准:1.设计、制造按照GB/T12238-89、JB/T8527-97标准执行。
2.阀门试验按照GB/T13927-92、JB/T9092-99标准执行。
3.阀门的结构长度按照GB/T12221-2005标准执行。
高性能双向金属硬密封蝶阀通过各种驱动装置带动阀轴旋转,通过销轴带动蝶板在90°范围内旋转,使蝶板处于开启或关闭状态,从而达到连通或截断截止的目的.1、如果阀门长期不动作,则应半年一次阀门的启闭操作,以检查阀门动作是否正常。
蝶阀使用说明书
蝶阀使用说明书.范围本说明书包括了公称通径(””)、公称压力( )法兰和对夹连接的手动、齿轮传动、电动和气动操作蝶阀。
.用途主要用于开启或关闭管道和设备的介质用,作调节、截流和止回使用。
根据介质选用阀门的材质。
碳钢阀门适用于水、蒸汽、油品等介质。
不锈钢阀门适用于腐蚀性介质。
铸铁阀门适用于水、气体介质。
适用温度取决于阀座的材质。
(聚四氟乙烯)≤℃不锈钢复合体≤℃橡胶≤℃.结构蝶阀基本结构见图易损件填料采用聚四氟乙烯或柔性石墨,密封可靠。
.操作手动操作阀门采用手柄或齿轮传动装置、电动或气动蝶阀由电动装置或气动装置驱动,使蝶板旋转°开启或关闭阀门。
对于手动(包括驱动装置的手轮)或扳手操作的蝶阀,除订货合同另有规定外,当面向手轮或扳手时,顺时针方向转动手轮或扳手阀门应为关。
电动、气动蝶阀的开启、关闭指示由电动装置、气动装置上的位置指示器标识。
.保管、保养、安装和使用阀门应存放在干燥,通风的室内,阀门通道两端应堵塞。
长期存放的阀门应定期检查,清除污物。
应特别注意密封面的清洁,防密封面的损坏。
安装前应仔细核对阀门标志是否与使用要求相符。
安装前应检查阀门通道和密封面,如有污垢,应使用清洁布擦拭干净。
安装前检查填料是否压紧,应确保填料的密封性,同时不应妨碍阀杆的转动。
安装时拧紧连接螺栓的拧紧力应均匀合适。
本蝶阀可以安装水平、垂直的管道上,安装位置应保证使用维修更换方便。
手动阀门在开启或关闭操作时,应使用手柄开、关,不得借用辅助杠杆或其它工具。
阀门使用应定期检查,检查密封面有无磨损及垫片填料。
若损坏失效,应及时修理或更换。
电动、气动阀门的传动装置,其保管、保养、安装和使用,请见“阀门电动装置使用说明书”及“阀门气动装置使用说明书”。
.可能发生的故障、原因及消除方法见表表可能发生的故障、原因及消除方法.保修制造厂对阀门投入使用一年内负责保修,但不超过发货期个月。
在保修期内,因产品质量原因均可免费修理或更换零件。
SD943H伸缩蝶阀使用说明书 硬密封DN800
SD943H-10C DN800结构和主要尺寸产品结构及特点:1、本伸缩阀属三维偏心高性能多用蝶阀,由于特殊的几何形状,经计算机优化设计,得出最佳设计参数,使启闭力矩减至最小,达到无摩擦,零泄漏的理想目的;温度-29~80℃2、硬密封副选用不锈钢、高温石棉多层复合,并在制造过程中进行特殊工艺处理;具有耐高温、抗腐蚀、使用寿命长的特点;3、流通面积大,流阻系数小,开度在10°~70°内时流量Cv值近似于等百分比特性;4、结构紧凑,外型美观,体积小、重量轻、便于安装维护,操作灵活,该阀是目前理想的换代产品.5、除手动以外可与任何电动、气动、液动、等到机构配套使用,实现远程控制调节或切断介质流量目的.安装与使用1、本蝶阀可在空间任意角度的管道上安装。
安装时用户确认产品的性能范围是否与适用工况一致,并要擦拭阀体内腔,使阀板处于关闭位置,并防止颗粒杂物落入阀腔内。
2、本蝶阀安装方向优先采用介质流向与阀体上箭头一致安装方向。
3、本蝶阀与管道连接时,(确定管道需要长度,先松开伸缩器压圈螺栓,将伸缩器伸至中间位置,不得超出伸缩量,方便安装)要求管道上使用对焊钢制法兰或蝶阀专用法兰,并用螺栓连接,两侧加密封垫圈,连接螺栓要对角拧紧,并将蝶阀打开。
4、对采用手柄操作的蝶阀,操作时顺时针转动手柄为关,逆时针转动手柄为开,蝶板的开度可由指示盘上的齿形控制,当开度达到要求时,松开手柄即可固定蝶板的工作位置,达到调节的目的。
对于其他传动的蝶阀其启闭位置均由限位机构限位,并同步指示蝶板的开启状态。
用户在第一次使用本产品时,应先手动至一定位置,检查其指示盘方向与阀门的开启方向是否一致,如一致即可正常使用。
5、阀门需配备四条限位螺栓,本碟阀最大伸缩量不得超出上图所提供数据。
可能发生的故障及消除方法DN800伸缩蝶阀使用说明书上海良工阀门有限公司。
硬密封法兰蝶阀手册
硬密封法兰蝶阀产品概述蝶阀是随阀杆转动的圆形碟板作启闭件,实现阀门的开启或关闭,蝶阀主要作截断阀使用,也可以设计成具有调节和截断功能。
三偏心多层次蝶阀具有无机械磨损,可达零泄漏,适用于石油、化工、冶金、电力、食品、医药、给排水、气体输送等不同介质的管道上作为调节、截断流体的最佳装置。
硬密封法兰蝶阀主要性能参数公称通经DN(mm) 50~2000公称药理PN(MPa) 0.6 1.0 1.6 2.5密封试验(MPa) 0.66 1.1 1.76 2.75强度试验(MPa) 0.9 1.5 2.4 3.75适用温度 碳钢:-29℃~425℃不锈钢:-40℃~650℃适用介质 水、空气、天然气、油品及弱腐蚀性流体 泄漏率 符合GB/T13927-92标准驱动方式 蜗轮传动、电动、气动、液动硬密封法兰蝶阀主要零件材料零件名称 材料阀体 WCB、合金钢、不锈钢、QT450-10蝶板 WCB、合金钢、不锈钢、QT450-10阀轴 2Cr13不锈钢、合金钢密封圈 不锈钢圈填料 柔性石墨硬密封法兰蝶阀结构特点1流体阻力较小,中大口径的蝶阀全开时的有效面积较大。
2 启闭迅速,比较省力,启动时只需把转动90°,方便而迅速。
3结构简单,体积较小,重量较轻。
4三偏心蝶阀是指:阀杆轴线与碟板密封面偏移一定的尺寸,蝶板密封面与阀体通道轴线偏移一定尺寸,阀座回转轴线与阀体通道轴线形成一个偏心角,故称三偏心。
蝶阀从0°—90°开启时,蝶阀密封面会在开启的瞬间立即脱离阀座密封面,在其90°—0°关闭时,只有在关闭的瞬间,其蝶板圆锥形密封面才会接触并压紧阀座圆锥形密封面,所以阀座与碟板上的密封面间无任何磨擦,去除了5 扭矩密封:三偏心的结构使蝶阀关闭时,其密封主、副两密封面之间的密封比压由外加于阀杆的驱动力矩产生,不仅消除了常规弹性阀座弹性材料老化,冷流,弹性失效等因素造成的密封比压降低和消失,而且可以通过外加驱动力矩的改变,实现对其密封比压的任意调整,从而使三偏心蝶阀的密封性能改善,蝶阀的使用寿命也大大提高。
蝶阀、闸阀、止回阀技术说明
蝶阀、闸阀、⽌回阀技术说明蝶阀、闸阀、⽌回阀技术说明4.1⼿动阀门说明4.1.1设计与制造标准通⽤阀门标志 GB12220-89⾦属密封蝶阀 JB/T8527-1997 通⽤阀门铜合⾦铸件 GB/T 12225-2005 不锈钢蝶阀 CB/T 3991-2008 ⽣活饮⽤⽔输配⽔设备及防护材料的安全性评价标准 GB17219-1998 给⽔排⽔⽤蝶阀 CJ/T261-20074.1.2中线法兰蝶阀技术要求(1)结构形式:中⼼板式法兰衬胶蝶阀(2)阀体:材料为球墨铸铁,阀体为整体式,材质应符合GB/T12227-2005《通⽤阀门球墨铸铁件技术条件》的相关标准,阀门的结构长度应符合GB/T12221-2005《对夹连接⾦属阀门结构长度》的结构标准,阀门的各部位加⼯⼏何尺⼨符合GB1184-96《外形及位置允许偏差》。
加⼯精度保证:阀门两端法兰螺栓孔的不同⼼度不⼤于螺栓与螺栓孔间隙的1/2。
螺栓孔中⼼圆直径的允许偏差和相邻两孔间的弦距离的允许偏差为螺栓与螺栓孔的间隙的±1/4,任何连续⼏个孔之间的弦距离的总误差为:DN≤500mm时不超过±1.5mm;600mm≤DN≤2800mm时不超过±2.0 mm;(3)阀板阀板采⽤球墨铸铁,外表⾯镀镍防腐。
阀板的厚度应不⼤于其轴径的 2.25倍。
材料均应符合国家标准。
阀板应符合流体⼒学性质,具有较⼩的⽔流阻⼒,并在准确地控制流量时,能有效地降低噪⾳和⽓蚀。
可以在较⼤范围内反复控制流量,幅度变化范围精确到从30%⾄100%。
阀板的边缘保证⽆任何微⼩的砂眼和缺陷,以确保阀门正向、⽅向均为零泄漏。
(4)阀座阀体内腔通过⾼温硫化⽅式全部包覆耐三元⼄丙橡胶,避免阀体与介质的直接接触,克服了腐蚀性介质对阀体所造成的腐蚀以及⼯况中对⽔质和温度的要求。
整个阀门的密封形式采⽤线型密封形式,使阀门的正向和反向的密封所承受的压⼒相同。
橡胶包覆阀体的法兰⾯部位,⽔线⽆断裂现象。
手动蝶阀中英文说明书
手动蝶阀Manual butterfly valve使用说明书Operation manual一、用途Ⅰ.Application本系列蝶阀适用于冶金、矿山、建材、石化、造纸、纺织等行业的工业管道中。
它对气体半流体等管道中的介质按不同的信号,改变其流量的大小,从而达到自动调整风量,实现自动控制。
体阀采用优质钢板焊接结构,具有传动轻巧灵活,密封性能好,开闭时间短,切断速度快,能可靠的杜绝事故的发生。
This series butterfly valve is suitable to use in the industry pipe of metallurgical, ore building material. Paper textile and so on, Accord to the different signal in the pipes of the gas half fluid medium. Change the flow volume, and adjust the fan volume automatically. It can realize automatic control. The valve is used good welding structure. It is characterized by light, nimble good sealing, short open time, fast speed broken and dependable.二、结构及工作原理Ⅱ.The structure and Working principle蝶阀启闭件是一个圆盘形的蝶板,在阀体内绕其自身的轴线旋转,从而达到启闭或调节的阀门叫蝶阀。
蝶阀全开到全关通常是小于90度,蝶阀和蝶杆本身没有自锁有力,为了蝶板的定位,要在阀杆上加装蜗轮减速器。
采用蜗轮减速器,不仅可以使蝶板具有自锁能力,使蝶板停止在任意位置上,还能改善阀门的操作性能。
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手动蝶阀
产
品
使
用
说
明
书
浙江日高阀门有限公司
一、产品概述
蝶阀是随阀杆转动的圆形碟板作启闭件,实现阀门的开启或关闭,蝶阀主要作截断阀使用,也可以设计成具有调节和截断功能。
三偏心多层次蝶阀具有无机械磨损,可达零泄漏,适用于石油、化工、冶金、电力、食品、医药、给排水、气体输送等不同介质的管道上作为调节、截断流体的最佳装置。
二、主要性能参数
型号规格D343H
公称压力(Mpa) 1.0
壳体试验压力(Mpa) 1.5
密封试验压力(Mpa) 1.1
驱动方式手动
泄漏率零泄漏
密封材料多层次硬密封
适用温度≤300℃
适用介质煤气等有毒、有害、易燃气体
检验标准GB/T13927-2008
主要零件材料
零件名称阀体阀板密封圈阀杆材料碳钢碳钢不锈钢45#
三、结构特点
2.1 流体阻力较小,中大口径的蝶阀全开时的有效面积较大。
2.2 启闭迅速,比较省力,启动时只需把转动90°,方便而迅速。
2.3 结构简单,体积较小,重量较轻。
2.4 三偏心蝶阀是指:阀杆轴线与碟板密封面偏移一定的尺寸,蝶板密封面与阀体通道轴线偏移一定尺寸,阀座回转轴线与阀体通道轴线形成一个偏心角,故称三偏心。
蝶阀从0°—90°开启时,蝶阀密封面会在开启的瞬间立即脱离阀座密封面,在其90°—0°关闭时,只有在关闭的瞬间,其蝶板圆锥形密封面才会接触并压紧阀座圆锥形密封面,所以阀座与碟板上的密封面间无任何磨擦,去除了磨损和泄漏的可能性。
2.5 扭矩密封:三偏心的结构使蝶阀关闭时,其密封主、副两密封面之间的密封比压由外加于阀杆的驱动力矩产生,不仅消除了常规弹性阀座弹性材料老化,冷流,弹性失效等因素造成的密封比压降低和消失,而且可以通过外加驱动力矩的改变,实现对其密封比压的任意调整,从而使三偏心蝶阀的密封性能改善,蝶阀的使用寿命也大大提高。
2.6 软硬层叠式金属密封结构;蝶阀密封圈采用软硬层叠式不锈钢片和柔性石墨板的密封面,使其具有金属硬密封和弹性密封的双重优点,无论在低温和高温工况下均具有优良的密封性能。
2.7阀体密封面:采用堆焊硬质合金或不锈钢,使得密封面强度高,硬度好,耐磨损。
四、产品结构图
主要外形连接尺寸
口径(mm)
DN 连接中心 D1 法兰外圆
D 孔数孔距 n-¢d 法兰厚度
b 阀体长度
L
五、安装维护说明
1、安装本阀门时事先清理阀腔和密封面,不允许有污物附着而影响密封性能。
使用时定期清洗密封面及丝杆加注润滑油。
2、手动装置、手轮、丝杆不允许作起吊用.
3、清理阀腔的同时要清理(清洗)所要安装之管道内杂质,以防止污物杂质轧伤密封面而影响密封性能。
4、在使用中应靠控制箱或手动装置来控制该阀,不得借助于其它辅助工具。
5、暂不使用本阀时,应存放在干燥室内,二端通径堵塞,不准将产品任意堆放,以免损伤产品的有关零件。