模具毕业设计外文翻译7081204
模具设计外文翻译资料4
Ž.Surface and Coatings Technology142᎐1442001143᎐145Practice boratory tests for plastic injection mouldingM.Van Stappen U,K.Vandierendonck,C.Mol,E.Beeckman,E.De ClercqWTCM r CRIF,Scientific and Technical Centre for the Metalworking Industry,Uni¨ersitaire Campus,3590Diepenbeek,BelgiumAbstractDifferent types of anti-sticking coatings have been applied industrially on injection moulds for various types of plastics.Very often these tests are being done on a trial-and-error basis and results obtained are difficult to interpret.WTCM r CRIF has developed laboratory equipment where the injection moulding process can be simulated and demoulding forces and friction coefficients can be measured.These measurements were compared with surface energy calculations of the coated surfaces and of the plastic materials in order tofind a ing this approach it must be possible to make an easy and cheap selection of promising coatings towards plastic injection moulding.Another important advantage is that the understanding and modelling of the mould᎐plastic interface becomes possible.This new way of coating selection for plastic injection moulding has been demonstrated for various PVD coatings and verified for different industrial injection moulding applications.Keywords:Injection moulding;PVD coating;Modeling;Surface energy1.IntroductionPVD coatings have found their way into industry for several applications like metal cutting and deep draw-ing.Their use in plastic injection moulds has given bothw xpositive and negative results1᎐3.The unreproducible character of the results hinders further implementation in industry.To valorise the intrinsically good coating properties like chemical in-ertness vs.plastics to enhance demoulding,more in-sight is needed into the mechanism of interaction between the mould surface and the plastic material during injection moulding.To our knowledge,a systematic study of the influ-ence of mould surface roughness,mould coating, properties of the polymer like Young’s modulus,sur-face energy,polarity,structures,etc.on possible bind-ing mechanisms between the mould surface and the plastic material has never been carried out.This makes it practically impossible to understand demouldingU Corresponding author.Tel.:q32-11-26-88-26;fax:q32-11-26-88-99.mechanisms and,as a consequence of this,to select a proper coating for the injection mould.The purpose of this work was to try to simulate the injection moulding process in the laboratory and to correlate the results with surface energy measurements of the coated mould and of the plastic material.This could result in an approach to select the proper coating for a certain kind of plastic to be injected.2.Experimental detailsLaboratory equipment has been built to measure demoulding forces and friction coefficients.The mould itself is made out of tool steel1.2083and has a diame-Ž.ter of64mm and a height of30mm Fig.1.The thickness of the moulded part is2mm.A pressure sensor measures the demoulding forces.The tempera-ture inside the mould is measured by thermocouples as presented in Fig.1.All moulds were hardened to a hardness of56HRC.After a running-in period of40injections,the de-moulding force was measured10times for each coat-ing᎐plastic material combination.()M.Van Stappen et al.r Surface and Coatings Technology 142᎐1442001143᎐145144Fig.1.A cylindrical plastic part injection moulded around a mould.Surface energy was measured on the surface of the coating and on the surface of the plastic material using the model of Owens and Wendt.A Digidrop GBX apparatus has been used based on water and di-iodomethane as testing liquids.To measure the total surface energy,the dispersive surface energy and the polar surface energy are measured.Injection moulding was carried out as follows.In the first application,a polyurethane plastic material with tradename DESMOPAN 385S was injection moulded using uncoated moulds and moulds coated with,respec-tively,a TiN and a CrN coating.In the second applica-tion,three types of polymers were tested on a TiN coated mould and an uncoated mould.Two elastomers Žtrade name HYTREL G 3548W,which is a block-copolyester,and SANTOPRENE 101-73,which is a .blend of polypropylene and EPDM ,and EVOPRENE,which consists of polystyrene and butadiene.3.Results and discussionThe demoulding forces measured for the first appli-cation are given in Table 1.The demoulding forces for the second application are given in Fig.2.This demoulding behaviour has also been observed in industrial practice,so the demoulding laboratory apparatusis a good simulation of reality.To explain these results,an attempt was made to find a correlation with the surface energy measurements.Both total surface energy as well as polar surfaceTable 1Ž.Demoulding forces N for DESMOPAN Uncoated mould 7757N TiN coated mould -2810N CrN coated mould<415NŽ.Fig. 2.Demoulding forces in N for three materials:HYTREL,EVOPRENE,SANTOPRENE.energy in mJ r m 2were compared for both coated sur-Ž.faces and plastic materials Fig.3.In order to explain the demoulding behaviour,an attempt was made to make a correlation between de-moulding forces measured and the surface energy val-ues.It should be expected that when the surface energy of the coated surface is lower than the surface energy of the plastic material,an easy demoulding behaviour could result as a consequence of low material affinity between coating and plastic material.Because the ratio of polar vs.dispersive surface energy varies for the different plastic materials,both surface energy values are taken into account.For the demoulding forces measured in the first case Ž.Table 1,it could be seen that a CrNcoating,espe-cially,could offer good demoulding behaviour.When Ž.we compare Fig.3the surface energy values of DESMOPAN with the values for the mould surfaces Ž.ᎏSTAVAX s uncoated ,CrN and TiN ᎏthen it can be seen,for both total surface energy as polar surface energy,that the measured values for DESMO-Ž2.Fig.3.Total surface energies mJ r m of the different coatings and plastic materials.()M.Van Stappen et al.r Surface and Coatings Technology142᎐1442001143᎐145145Ž2.Fig.4.Polar surface energies mJ r m of the different coatings and plastic materials.PAN are lower compared to the mould surface values. This means that there is no correlation between the demoulding forces measured and the surface energy values.It seems,however,that a CrN surface has the lowest surface energy compared to a TiN coated sur-face and an uncoated surface.When one looks to the total surface energy values Ž.Fig.3,one can see that SANTOPRENE has the lowest value and HYTREL the highest.If our hypothesis was correct from the beginning,we should conclude that the demoulding force for HYTREL should be small and should be large for SANTOPRENE.One can see from Fig.2that this is not the case.When one looks at the polar surface energy values Ž.Fig.4,the three plastic materials have a lower value than the mould surface and SANTOPRENE and EVOPRENE have a lower value than HYTREL. Even when other surface energy criteria are used, e.g.the lower the energy of the mould surface theŽ.lower the demoulding force3,even then no correla-tion can be found.It can be seen that a TiN coating always increases the surface energy and,on the other hand,good de-moulding is sometimes seen, e.g.for HYTREL and DESMOPAN,and sometimes bad demoulding results, e.g.for EVOPRENE.Hence,we can conclude that,based on the surface energy values measured,no correlation could be found within the demoulding forces.Obviously,other parameters,such as roughness and injection tempera-ture,also play an important role in explaining the demoulding behaviour.In order to continue the research work to explain the demoulding behaviour,we will focus onfive industrial demonstrations and try to incorporate all relevant parameters:coating properties,plastic material proper-ties and injection parameters.4.ConclusionsNo correlation could be found between the demould-ing behaviour of plastics vs.coated moulds and the measured surface energy values.Other parameters must also influence this demould-ing behaviour.Further research will focus on other parameters like coating properties,plastic properties and injection parameters.Referencesw x1Annonymous,Big savings made with coated injection mouldingŽ.tool,Precision Toolmaker61998,138w x2O.Kayser,PVD-Beschichtungen schutzen werkzeug und¨Ž.schmelze,Kunststoffe7199598.w x3M.Grischke,Hartstoffschichten mit niedriger Klebneigung,JOT Ž.1199615.。
模具工程计划中英文对照
模具工程中英文对照die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die 连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印upsiding down edges翻边to stake铆合design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点incoming material to be inspected进货待验PCE assembly production schedule sheetPCE组装厂生产排配表model机锺work order工令revision版次production control confirmation生产确认checked by初审approved by核准stock age analysis sheet库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工cause description原因说明part number/ P/N 料号item/group/class类别prepared by制表year-end physical inventory difference analysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量good product/accepted goods/ accepted parts/good parts良品defective product/non-good parts不良品disposed goods处理品on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕疵shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸)draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板) outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件) deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location 定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具（移转成型用模具）encapsulation molding低压封装成型（射出成型用模具）two plate两极式（模具）well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Runner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming 泡沫成形sinter forging 烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 叠层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流档板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug铸耳cavity 模穴(模仁)cavity retainer plate 模穴托板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧楔goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶头冲孔headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶销lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管档块master plate 靠模样板match plate 分型板mold base 塑胶模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧模板one piece casting 整体铸件parallel block 平行垫块paring line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导销pin gate 针尖浇口plate 衬板pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机架rapping rod 起模杆re-entrant mold 凹入模retainer pin 嵌件梢retainer plate 托料板return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner 流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 分隔片shoe 模座之上下模板shoot 流道shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide(slide core) 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料spue line 合模线square key 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱销stripper bolt 脱料螺栓stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱support pin 支撑梢supporting plate 托板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床boring machine 搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine 冲孔机engraving machine 雕刻机engraving E.D.M. 雕模放置加工机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller 靠磨铣床NC drilling machine NC钻床NC grinding machine NC磨床NC lathe NC车床NC programming system NC程式制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心wire E.D.M. 线割放电加工机模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 矽钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑胶覆面钢板表面处理关连用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿托木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition 化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层diffusion 扩散diffusion annealing 扩散退火electrolytic hardening 电解淬火embossing 压花etching 表面蚀刻ferrite 肥粒铁first stage annealing 第一段退火flame hardening 火焰硬化flame treatment 火焰处理full annealing 完全退火gaseous cyaniding 气体氧化法globular cementite 球状炭化铁grain size 结晶粒度granolite treatment 磷酸溶液热处理graphitizing 石墨退火hardenability 硬化性hardenability curve 硬化性曲线hardening 硬化heat treatment 热处理hot bath quenching 热浴淬火hot dipping 热浸镀induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化ion carburizing 离子渗碳处理ion plating 离子电镀isothermal annealing 等温退火liquid honing 液体喷砂法low temperature annealing 低温退火malleablizing 可锻化退火martempering 麻回火处理martensite 马氏体/硬化铁炭metallikon 金属喷镀法metallizing 真空涂膜nitriding 氮化处理nitrocarburizing 软氮化normalizing 正常化oil quenching 油淬化overageing 过老化overheating 过热pearlite 针尖组织phosphating 磷酸盐皮膜处理physical vapor deposition 物理蒸镀plasma nitriding 离子氮化pre-annealing 预备退火precipitation 析出precipitation hardening 析出硬化press quenching 加压硬化process annealing 制程退火quench ageing 淬火老化quench hardening 淬火quenching crack 淬火裂痕quenching distortion 淬火变形quenching stress 淬火应力reconditioning 再调质recrystallization 再结晶red shortness 红热脆性residual stress 残留应力retained austenite 残留奥rust prevention 防蚀salt bath quenching 盐浴淬火sand blast 喷砂处理seasoning 时效处理second stage annealing 第二段退火secular distortion 经年变形segregation 偏析selective hardening 部分淬火shot blast 喷丸处理shot peening 珠击法single stage nitriding 等温渗氮sintering 烧结处理soaking 均热处理softening 软化退火solution treatment 固溶化热处理spheroidizing 球状化退火stabilizing treatment 安定化处理straightening annealing 矫直退火strain ageing 应变老化stress relieving annealing 应力消除退火subzero treatment 生冷处理supercooling 过冷surface hardening 表面硬化处理temper brittleness 回火脆性temper colour 回火颜色tempering 回火tempering crack 回火裂痕texture 咬花thermal refining 调质处理thermoechanical treatment 加工热处理time quenching 时间淬火transformation 变态tufftride process 软氮化处理under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火vacuum heat treatment 真空热处理vacuum nitriding 真空氮化water quenching 水淬火wetout 浸润处理射出成形关联用语activator 活化剂bag moulding 气胎施压成形bonding strength 黏合强度breathing 排气caulking compound 填隙料cell 气孔cold slug 半凝式射出colorant 著色剂color matching 调色color masterbatch 色母料compound 混合料copolymer 共聚合体cull 残料废品cure 凝固化cryptometer 不透明度仪daylight 开隙dry cycle time 空料试车周期时间ductility 延性elastomer 弹性体extruded bead sealing 压出粒涂层法feed 供料filler 充填剂film blowing 薄膜吹制法floating platen 活动模板foaming agent 发泡剂gloss 光泽granule 颗粒料gunk 料斗hot mark 热斑hot stamping 烫印injection nozzle 射出喷嘴injection plunger 射出柱塞injection ram 射出冲柱isomer 同分异构物kneader 混合机leveling agent 匀涂剂lubricant 润滑剂matched die method 配合成形法mould clamping force 锁模力mould release agent 脱模剂nozzle 喷嘴oriented film 取向薄膜parison 吹气成形坏料pellet 粒料plasticizer 可塑剂plunger 压料柱塞porosity 孔隙率post cure 後固化premix 预混料purging 清除reciprocating screw 往复螺杆resilience 回弹性resin injection 树脂射出法rheology 流变学sheet 塑胶片shot 注射shot cycle 射出循环slip agent 光滑剂take out device 取料装置tie bar 拉杆toggle type mould clamping system 肘杆式锁模装置torpedo spreader 鱼雷形分流板transparency 透明性void content 空洞率塑胶原料acrylic 压克力casein 酪素cellulose acetate 醋酸纤维素CAcellulose acetate butyrate 醋酸丁酸纤维素CAB composite material 复合材料cresol resin 甲酚树脂CFdially phthalate 苯二甲酸二烯丙酯disperse reinforcement 分散性强化复合材料engineering plastics 工程塑胶epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素ethylene vinylacetate copolymer 乙烯-醋酸乙烯EV A ethylene-vinlacetate copolyme 醋酸乙烯共聚物EV A fiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene 高密度聚乙烯HDPEhigh impact polystyrene 高冲击聚苯乙烯HIPShigh impact polystyrene rigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamine resin 三聚氰胺酚醛树脂MF nitrocellulose 硝酸纤维素phenolic resin 酚醛树脂plastic 塑胶polyacrylic acid 聚丙烯酸PAPpolyamide 耐龙PApolybutyleneterephthalate 聚对苯二甲酸丁酯PBTpolycarbonate 聚碳酸酯PC polyethyleneglycol 聚乙二醇PFG polyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate 聚乙醇对苯PETP polymetylmethacrylate 聚甲基丙烯酸甲酯PMMA polyoxymethylene 聚缩醛POM polyphenylene oxide 聚硫化亚苯polyphenyleneoxide 聚苯醚PPO polypropylene 聚丙烯PPpolystyrene 聚苯乙烯PS polytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PEpolyurethane 聚氨基甲酸酯PU polyvinylacetate 聚醋酸乙烯PV AC polyvinylalcohol 聚乙烯醇PV A polyvinylbutyral 聚乙烯醇缩丁醛PVB polyvinylchloride 聚氯乙烯PVC polyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDC prepolymer 预聚物silicone resin 矽树脂thermoplastic 热塑性thermosetting 热固性thermosetting plastic 塑胶unsaturated polyester 不饱和聚酯树脂成形不良用语aberration 色差bite 咬入blacking hole 涂料孔(铸疵)blacking scab 涂料疤blister 起泡blooming 起霜blow hole 破孔blushing 泛白body wrinkle 侧壁皱纹breaking-in 冒口带肉bubble 膜泡burn mark 糊斑burr 毛边camber 翘曲cell 气泡center buckle 表面中部波皱check 细裂痕checking 龟裂chipping 修整表面缺陷clamp-off 铸件凹痕collapse 塌陷color mottle 色斑corrosion 腐蚀crack 裂痕crazing 碎裂crazing 龟裂deformation 变形edge 切边碎片edge crack 裂边fading 退色filler speak 填充料斑fissure 裂纹flange wrinkle 凸缘起皱flaw 刮伤flow mark 流痕galling 毛边glazing 光滑gloss 光泽grease pits 污斑grinding defect 磨痕haircrack 发裂haze 雾度incrustation 水锈indentation 压痕internal porosity 内部气孔mismatch 偏模mottle 斑点necking 缩颈nick 割痕range peel 橘皮状表面缺陷overflow 溢流peeling 剥离pit 坑pitting corrosion 点状腐蚀plate mark 模板印痕pock 麻点pock mark 痘斑resin streak 树脂流纹resin wear 树脂脱落riding 凹陷sagging 松垂saponification 皂化scar 疤痕scrap 废料scrap jam 废料阻塞scratch 刮伤/划痕scuffing 深冲表面划伤seam 裂痕shock line 模口挤痕short shot 充填不足shrinkage pool 凹孔sink mark 凹痕skin inclusion 表皮摺叠straightening 矫直streak 条状痕surface check 表面裂痕surface roughening橘皮状表皮皱摺surging 波动torsion 扭曲warpage 翘曲waviness 波痕webbing 熔塌weld mark 焊痕whitening 白化wrinkle 皱纹模具常用刀具工作法用语adjustable spanner 活动扳手angle cutter 角铣刀arbour 心轴backing 衬垫belt sander 带式打磨机buffing 抛光chamfering machine 倒角机chamfering tool 去角刀具chisel 扁錾chuck 夹具compass 两角规concave cutter 凹面铣刀convex cutter 凸形铣刀cross joint 十字接头cutting edge clearance 刃口余隙角drill stand 钻台edge file 刃用锉刀file 锉刀flange joint 凸缘接头grinder 砂轮机hammer 铁锤hand brace 手摇钻hatching 剖面线hexagon headed bolt 六角头螺栓hexagon nut 六角螺帽index head 分度头jack 千斤顶jig 治具kit 工具箱lapping 研磨metal saw 金工锯nose angle 刀角pinchers 钳子pliers 铗钳plug 柱塞头polisher 磨光器protable driller 手提钻孔机punch 冲头sand paper 砂纸scraper 刮刀screw driver 螺丝起子scribing 划线second out file 中纹锉spanner 扳手spline broach 方栓槽拉刀square 直角尺square sleeker 方形镘刀square trowel 直角度stripping 剥离工具T-slot T形槽tool for lathe 车刀tool point angle 刀刃角tool post 刀架tosecan 划线盘trimming 去毛边waffle die flattening 压纹效平wiper 脱模钳wrench 螺旋扳手各种冲模加工关连用语barreling 滚光加工belling 压凸加工bending 弯曲加工blanking 下料加工bulging 撑压加工burring 冲缘加工cam die bending 凸轮弯曲加工coining 压印加工compressing 压缩加工compression bending 押弯曲加工crowning 凸面加工curl bending 卷边弯曲加工curling 卷曲加工cutting 切削加工dinking 切断蕊骨double shearing 叠板裁断drawing 引伸加工drawing with ironing 抽引光滑加工embossing 浮花压制加工extrusion 挤制加工filing 锉削加工fine blanking 精密下料加工finish blanking 光制下料加工finishing 精整加工flanging 凸缘加工folding 折边弯曲加工folding 摺叠加工forming 成形加工impact extrusion 冲击挤压加工indenting 压痕加工ironing 引缩加工knurling 滚花lock seaming 固定接合louvering 百叶窗板加工marking 刻印加工necking 颈缩加工notching 冲口加工parting 分断加工piercing 冲孔加工progressive bending 连续弯曲加工progressive blanking 连续下料加工progressive drawing 连续引伸加工progressive forming 连续成形加工reaming 铰孔加工restriking 二次精冲加工riveting 铆接加工roll bending 滚筒弯曲加工roll finishing 滚压加工rolling 压延加工roughing 粗加工scrapless machining 无废料加工seaming 折弯重叠加工shaving 缺口修整加工shearing 切断加工sizing 精压加工/矫正加工slitting 割缝加工spinning 卷边?接stamping 锻压加工swaging 挤锻压加工trimming 整缘加工upsetting 锻粗加工wiring 抽线加工冲压机械及周边关连用语back shaft 支撑轴blank determination 胚料展开bottom slide press 下传动式压力机board drop hammer 板落锤brake 煞车buckle 剥砂面camlachie cramp 铸包chamotte sand 烧磨砂charging hopper 加料漏斗clearance 间隙closed-die forging 合模锻造clump 夹紧clutch 离合器clutch brake 离合器制动器clutch boss 离合器轮壳clutch lining 离合器覆盖coil car 带卷升降运输机coil cradle 卷材进料装置coil reel stand 钢材卷料架column 圆柱connection screw 连杆调节螺钉core compound 砂心黏结剂counter blow hammer 对击锻锤cradle 送料架crank 曲柄轴crankless 无曲柄式cross crank 横向曲轴cushion 缓冲depression 外缩凹孔dial feed 分度送料die approach 模口角度die assembly 合模die cushion 模具缓冲垫die height 冲压闭合高度die life 模具寿命die opening 母模逃孔die spotting press 调整冲模用压力机double crank press 双曲柄轴冲床draght angle 逃料倾斜角edging 边锻伸embedded core 加装砂心feed length 送料长度feed level 送料高度filling core 埋入砂心filling in 填砂film play 液面花纹fine blanking press 精密下料冲床forging roll 辊锻机finishing slag 炼後熔渣fly wheel 飞轮fly wheel brake 飞轮制动器foot press 脚踏冲床formboard 进模口板frame 床身机架friction 摩擦friction brake 摩擦煞车gap shear 凹口剪床gear 齿轮gib 滑块引导部gripper 夹具gripper feed 夹持进料gripper feeder 夹紧传送装置hammer 槌机hand press 手动冲床hand rack pinion press 手动齿轮齿条式冲床hand screw press 手动螺旋式冲床hopper feed 料斗送料idle stage 空站inching 微调尺寸isothermal forging 恒温锻造key clutch 键槽离合器knockout 脱模装置knuckle mechanic 转向机构land 模具直线刀面部loader 供料器unloader 卸料机loop controller 闭回路控制器lower die 下模micro inching device 微寸动装置microinching equipment 微动装置moving bolster 活动工作台notching press 冲缺口压力机opening 排料逃孔overload protection device 防超载装置pinch roll 导正滚轮pinion 小齿轮pitch 节距pressfit 压入progressive 连续送料pusher feed 推杆式送料pusher feeder 料片押片装置quick die change system 快速换模系统regrinding 再次研磨releasing 松释动作reversed blanking 反转下料robot 机器人roll forming machine 辊轧成形roll forming machine 辊轧成形机roll release 脱辊roller feed 辊式送料roller leveler 辊式矫直机rotary bender 卷弯成形机safety guard 安全保护装置scrap cutter 废料切刀scrap press 废料冲床seamless forging 无缝锻造shave 崩砂shear angle 剪角sheet loader 薄板装料机shot 单行程工作shrinkage fit 收缩配合shut height 闭合高度sieve mesh 筛孔sintering of sand 铸砂烧贴slide balancer 滑动平衡器slug hole 逃料孔spin forming machine 旋压成形机spotting 合模stack feeder 堆叠拨送料机stickness 黏模性straight side frame 冲床侧板stretcher leveler 拉伸矫直机strip feeder 料材送料装置stripping pressure 弹出压力stroke 冲程take out device 取料装置toggle press 肘杆式压力机transfer feed 连续自动送料装置turrent punch press 转塔冲床two speed clutch 双速离合器uncoiler 闭卷送料机unloader 卸载机vibration feeder 振动送料机wiring press 嵌线卷边机线切割放电加工关连用语abnormal glow 不规则辉光放电arc discharge 电弧放电belt 皮带centreless 无心chrome bronze 铭铜clearance angle 後角corner shear drop 直角压陷deflection 桡曲度discharge energy 放电能量dressing 修整dwell 保压flange 凸缘gap 间隙graphite 石墨graphite contraction allowance 电极缩小余量graphite holder 电极夹座hair crack 发裂horn 电极臂jump 跳刀magnetic base 磁性座master graphite 标准电极pipe graphite 管状电极pulse 脉冲rib working 肋部加工roller electrode 滚轮式电极rotary surface 旋转面shank 柄部sharp edge 锐角部tough bronze 韧铜traverse 摇臂tungsten bronze 钨青铜waviness 波形起伏working allowance 加工余量working dischard 加工废料锻铸造关连用语accretion 炉瘤acid converter 酸性转炉acid lining cupola 酸性熔铁炉acid open-hearth furnace 酸性平炉aerator 松砂机air set mold 常温自硬铸模airless blasting cleaning 离心喷光all core molding 集合式铸模all round die holder 通用模座assembly mark 铸造合模记号back pouring 补浇注backing sand 背砂base bullion 粗金属锭base permeability 原砂透气度belling 压凸billet 坏料bleed 漏铸blocker 预锻模膛blocking 粗胚锻件blow hole 铸件气孔board drop hammer 板落锤bottom pour mold 底浇bottom pouring 底注boxless mold 脱箱砂模break-off core 缩颈砂心brick molding 砌箱造模法buckle 剥砂面camber 错箱camlachie cramp 铸包。
模具毕业设计外文翻译(英文+译文)
Injection MoldingThe basic concept of injection molding revolves around the ability of a thermoplastic material to be softened by heat and to harden when cooled .In most operations ,granular material (the plastic resin) is fed into one end of the cylinder (usually through a feeding device known as a hopper ),heated, and softened(plasticized or plasticized),forced out the other end of the cylinder, while it is still in the form of a melt, through a nozzle into a relatively cool mold held closed under pressure.Here,the melt cools and hardens until fully set-up. The mold is then opened, the piece ejected, and the sequence repeated.Thus, the significant elements of an injection molding machine become: 1) the way in which the melt is plasticized (softened) and forced into the mold (called the injection unit);2) the system for opening the mold and closing it under pressure (called the clamping unit);3) the type of mold used;4) the machine controls.The part of an injection-molding machine, which converts a plastic material from a sold phase to homogeneous seni-liguid phase by raising its temperature .This unit maintains the material at a present temperature and force it through the injection unit nozzle into a mold .The plunger is a combination of the injection and plasticizing device in which a heating chamber is mounted between the plunger and mold. This chamber heats the plastic material by conduction .The plunger, on each stroke; pushes unbelted plastic material into the chamber, which in turn forces plastic melt at the front of the chamber out through the nozzleThe part of an injection molding machine in which the mold is mounted, and which provides the motion and force to open and close the mold and to hold the mold close with force during injection .This unit can also provide other features necessary for the effective functioning of the molding operation .Movingplate is the member of the clamping unit, which is moved toward a stationary member. the moving section of the mold is bolted to this moving plate .This member usually includes the ejector holes and mold mounting pattern of blot holes or “T” slots .Stationary plate is the fixed member of the clamping unit on which the stationary section of the mold is bolted .This member usually includes a mold-mounting pattern of boles or “T” slots. Tie rods are member of the clamping force actuating mechanism that serve as the tension member of the clamp when it is holding the mold closed. They also serve as a gutted member for the movable plate .Ejector is a provision in the clamping unit that actuates a mechanism within the mold to eject the molded part(s) from the mold .The ejection actuating force may be applied hydraulically or pneumatically by a cylinder(s) attached to the moving plate, or mechanically by the opening stroke of the moving plate.Methods of melting and injecting the plastic differ from one machine to another and are constantly being implored .conventional machines use a cylinder and piston to do both jobs .This method simplifies machine construction but makes control of injection temperatures and pressures an inherently difficult problem .Other machines use a plasticizing extruder to melt the plastic and piston to inject it while some hare been designed to use a screw for both jobs :Nowadays, sixty percent of the machines use a reciprocating screw,35% a plunger (concentrated in the smaller machine size),and 5%a screw pot.Many of the problems connected with in ejection molding arise because the densities of polymers change so markedly with temperature and pressure. thigh temperatures, the density of a polymer is considerably cower than at room temperature, provided the pressure is the same.Therefore,if molds were filled at atmospheric pressure, “shrinkage” would make the molding deviate form the shape of the mold.To compensate for this poor effect, molds are filled at high pressure. The pressure compresses the polymer and allows more materials to flow into the mold, shrinkage is reduced and better quality moldings are produced.Cludes a mold-mounting pattern of bolt holes or “T” slots. Tie rods are members of the clamping force actuating mechanism that serve as the tension members of clamp when it is holding the mold closed. Ejector is a provision in the calming unit that actuates a mechanism within the mold to eject the molded part(s) form the mold. The ejection actuating force may be applied hydraulically or pneumatically by a cylinder(s) attached to the moving plate, or mechanically by the opening stroke of the moving plate.The function of a mold is twofold: imparting the desired shape to the plasticized polymer and cooling the injection molded part. It is basically made up of two sets of components: the cavities and cores and the base in which the cavities and cores are mounted. The mold ,which contains one or more cavities, consists of two basic parts :(1) a stationary molds half one the side where the plastic is injected,(2)Moving half on the closing or ejector side of the machine. The separation between the two mold halves is called the parting line. In some cases the cavity is partly in the stationary and partly in the moving section. The size and weight of the molded parts limit the number of cavities in the mold and also determine the machinery capacity required. The mold components and their functions are as following:(1)Mold Base-Hold cavity (cavities) in fixed, correctposition relative to machine nozzle.(2)Guide Pins-Maintain Proper alignment of entry into moldinterior.(3)Spree Bushing (spree)-Provide means of entry into moldinterior.(4)Runners-Conroy molten plastic from spree to cavities.(5)Gates-Control flow into cavities.(6)Cavity (female) and Force (male)-Control the size,shape and surface of mold article.(7)Water Channels-Control the temperature of mold surfacesto chill plastic to rigid state.(8)Side (actuated by came, gears or hydrauliccylinders)-Form side holes, slots, undercuts and threaded sections.(9)Vent-Allow the escape of trapped air and gas.(10)Ejector Mechanism (pins, blades, stripper plate)-Ejectrigid molded article form cavity or force.(11)Ejector Return Pins-Return ejector pins to retractedposition as mold closes for next cycle.The distance between the outer cavities and the primary spree must not be so long that the molten plastic loses too much heat in the runner to fill the outer cavities properly. The cavities should be so arranged around the primary spree that each receives its full and equal share of the total pressure available, through its own runner system (or the so-called balanced runner system).The requires the shortest possible distance between cavities and primary sprue, equal runner and gate dimension, and uniform culling.注射成型注射成型的基本概念是使热塑性材料在受热时熔融，冷却时硬化，在大部分加工中，粒状材料（即塑料树脂）从料筒的一端（通常通过一个叫做“料斗”的进料装置）送进，受热并熔融（即塑化或增塑），然后当材料还是溶体时，通过一个喷嘴从料筒的另一端挤到一个相对较冷的压和封闭的模子里。
冲压模具设计毕业外文翻译@中英文翻译@外文文献翻译
毕业设计（论文)外文资料翻译系部:专业：姓名：学号：外文出处：The Pofessional English of DesignManufacture for Dies & Moulds 附件： 1。
外文资料翻译译文;2.外文原文。
附件1：外文资料翻译译文冲压模具设计对于汽车行业与电子行业，各种各样的板料零件都是有各种不同的成型工艺所生产出来的，这些均可以列入一般种类“板料成形”的范畴。
板料成形（也称为冲压或压力成形）经常在厂区面积非常大的公司中进行。
如果自己没有去这些大公司访问，没有站在巨大的机器旁，没有感受到地面的震颤,没有看巨大型的机器人的手臂吧零件从一个机器移动到另一个机器，那么厂区的范围与价值真是难以想象的。
当然,一盘录像带或一部电视专题片不能反映出汽车冲压流水线的宏大规模。
站在这样的流水线旁观看的另一个因素是观看大量的汽车板类零件被进行不同类型的板料成形加工.落料是简单的剪切完成的，然后进行不同类型的加工，诸如：弯曲、拉深、拉延、切断、剪切等，每一种情况均要求特殊的、专门的模具.而且还有大量后续的加工工艺,在每一种情况下，均可以通过诸如拉深、拉延与弯曲等工艺不同的成形方法得到所希望的得到的形状。
根据板料平面的各种各样的受应力状态的小板单元体所可以考虑到的变形情形描述三种成形,原理图1描述的是一个简单的从圆坯料拉深成一个圆柱水杯的成形过程.图1 板料成形一个简单的水杯拉深是从凸缘型坯料考虑的，即通过模具上冲头的向下作用使材料被水平拉深.一个凸缘板料上的单元体在半径方向上被限定，而板厚保持几乎不变。
板料成形的原理如图2所示。
拉延通常是用来描述在板料平面上的两个互相垂直的方向被拉长的板料的单元体的变形原理的术语。
拉延的一种特殊形式,可以在大多数成形加工中遇到，即平面张力拉延。
在这种情况下，一个板料的单元体仅在一个方向上进行拉延，在拉长的方向上宽度没有发生变化,但是在厚度上有明确的变化，即变薄。
模具设计专业毕设外文翻译译文(DOC)
本科毕业设计(论文)外文翻译（附外文原文）学院：机械与控制工程学院课题名称：复杂阶梯形圆筒件拉深有限元分析专业(方向)：机械设计制造及其自动化（模具设计与制造）班级：学生：指导教师：日期：拉伸模设计中拉伸壁起皱的分析摘要本文研究带有斜度的方形盒和带有阶梯的方形盒的拉深中发生的起皱现象。
这两种类型的起皱现象有一个共同的特征：全都发生在相对无支撑、无压边的拉深壁处。
在带有斜度的方形盒的拉深中，常受到工序参数的影响，例如：模具的间隙值和压边力等，所以常用有限元模拟的方法来研究分析起皱的发生。
模拟的结果表明模具的间隙值越大，起皱现象就越严重，而且增加压边力也不能抑制和消除起皱现象的发生。
在带有阶梯的方形盒拉深的起皱现象分析中，常通过实际生产中一种近似的几何结构来研究、试验。
当凸模与阶梯边缘之间的金属板料在拉深时分布并不均衡，就会在侧壁发生起皱现象。
为了消除起皱现象的发生，一个最优的模具设计常采用有限元的方法进行分析。
模拟的结果和起皱试验论证了有限元分析的准确性，并且表明了在拉深模具设计中使用有限元方法分析的优越性。
关键词:侧壁起皱；拉深模；带有阶梯的方形盒；带有斜度的方形盒1 引言起皱是金属板料成形中常见的失效形式之一。
由于功能和视觉效果的原因，起皱通常是不能为零件制品所能接受的。
在金属板料成形加工中通常存在三种类型的起皱现象：法兰起皱；侧壁起皱和由于残余压应力在未变形区产生的弹性变形。
在冲压复杂形状的时候，拉深壁起皱就是在模具型腔中形成的褶皱。
由于金属板料在拉深壁区域内相对无支撑，因此，消除拉深壁起皱比抑制法兰起皱要难得多。
我们知道在不被支撑的拉深壁区域中材料的外力拉深可以防止起皱，这可以在实践中通过增加压边力而实现，但是运用过大的拉深力会引起破裂失效。
因此，压边力必须控制在一定的范围内，一方面可以抑制起皱，另一方面也可以防止破裂失效。
合适的压边力范围是很难确定的，因为起皱在拉深零件的中心区域以一个复杂的形状形成，甚至根本不存在一个合适的压边力范围。
注塑模CAE技术——塑料模具毕业设计外文翻译(中英文翻译)
冲压模具设计毕业外文翻译 中英文翻译 外文文献翻译
冲压模具设计毕业外文翻译中英文翻译外文文献翻译毕业设计(论文)外文资料翻译系部:专业:姓名:学号:外文出处: The Pofessional English of DesignManufacture for Dies & Moulds附件: 1.外文资料翻译译文,2.外文原文。
指导教师评语:签名:年月日附件1:外文资料翻译译文冲压模具设计对于汽车行业与电子行业，各种各样的板料零件都是有各种不同的成型工艺所生产出来的，这些均可以列入一般种类“板料成形”的范畴。
板料成形(也称为冲压或压力成形)经常在厂区面积非常大的公司中进行。
如果自己没有去这些大公司访问，没有站在巨大的机器旁，没有感受到地面的震颤，没有看巨大型的机器人的手臂吧零件从一个机器移动到另一个机器，那么厂区的范围与价值真是难以想象的。
当然，一盘录像带或一部电视专题片不能反映出汽车冲压流水线的宏大规模。
站在这样的流水线旁观看的另一个因素是观看大量的汽车板类零件被进行不同类型的板料成形加工。
落料是简单的剪切完成的，然后进行不同类型的加工，诸如:弯曲、拉深、拉延、切断、剪切等，每一种情况均要求特殊的、专门的模具。
而且还有大量后续的加工工艺，在每一种情况下，均可以通过诸如拉深、拉延与弯曲等工艺不同的成形方法得到所希望的得到的形状。
根据板料平面的各种各样的受应力状态的小板单元体所可以考虑到的变形情形描述三种成形，原理图1描述的是一个简单的从圆坯料拉深成一个圆柱水杯的成形过程。
图1 板料成形一个简单的水杯拉深是从凸缘型坯料考虑的，即通过模具上冲头的向下作用使材料被水平拉深。
一个凸缘板料上的单元体在半径方向上被限定，而板厚保持几乎不变。
板料成形的原理如图2所示。
拉延通常是用来描述在板料平面上的两个互相垂直的方向被拉长的板料的单元体的变形原理的术语。
拉延的一种特殊形式，可以在大多数成形加工中遇到，即平面张力拉延。
在这种情况下，一个板料的单元体仅在一个方向上进行拉延，在拉长的方向上宽度没有发生变化，但是在厚度上有明确的变化，即变薄。
模具设计相关专业毕业论文(外文原文+翻译)之翻译[管理资料]
![模具设计相关专业毕业论文(外文原文+翻译)之翻译[管理资料]](https://img.taocdn.com/s3/m/63ac390ff705cc1754270968.png)
可行成形图在汽车覆盖件冲压工艺高效设计的应用Dae-Cheol Ko a，Seung-Hoon Cha b，Sang-Kon Lee c，Chan-Joo Lee b，Byung-Min Kim d,*a ILIC, Pusan National University, 30 Jangjeon-Dong, Kumjeong-Gu, Busan609-735, South Koreab Precision Manufacturing Systems Division, Pusan National University, 30Jangjeon-Dong, Kumjeong-Gu, Busan 609-735, South Koreac PNU-IFAM, Joint Research Center, Pusan National University, 30Jangjeon-Dong, Kumjeong-Gu, Busan 609-735, South Koread School of Mechanical Engineering, Pusan National University, 30 Jangjeon-Dong, Kumjeong-Gu, Busan 609-735, South Korea摘要：本文提出使用可行的成形图来表示无断裂和起皱的安全区域，进而有效和快速地设计冲压工艺方法。
要确定可行的成形图，有限元分析对应于正交实验设计的过程变量组合。
随后，基于成形极限图的有限元分析，确定断裂和起皱的特征值。
所有组合的特征值在整个过程中，通过人工神经网络训练进行了一系列预测。
可行的成形图从所有组合的过程变量中最终确定。
以汽车覆盖件如转动架和车轮毂的冲压工艺作为实例来验证利用成形图的进行过程设计有效性。
有限元模拟结果与实验模拟结果比较表明，利用可行的成形图来进行冲压工艺的设计是有效的并适用于实际的过程。
冲压模具设计成型方面毕业设计外文翻译
毕业设计（论文）英文翻译课题名称系部材料工程系专业材料成型及控制工程班级学号姓名指导教师2 0 10年3 月 10日4 Sheet metal forming and blanking4.1 Principles of die manufacture4.1.1 Classification of diesIn metalforming,the geometry of the workpiece is established entirely or partially by the geometry of the die.In contrast to machining processes,ignificantly greater forces are necessary in forming.Due to the complexity of the parts,forming is often not carried out in a single operation.Depending on the geometry of the part,production is carried out in several operational steps via one or several production processes such as forming or blanking.One operation can also include several processes simultaneously(cf.Sect.2.1.4).During the design phase,the necessary manufacturing methods as well as the sequence and number of production steps are established in a processing plan(Fig.4.1.1).In this plan,the availability of machines,the planned production volumes of the part and other boundary conditions are taken into account.The aim is to minimize the number of dies to be used while keeping up a high level of operational reliability.The parts are greatly simplified right from their design stage by close collaboration between the Part Design and Production Departments in order to enable several forming and related blanking processes to be carried out in one forming station.Obviously,the more operations which are integrated into a single die,the more complex the structure of the die becomes.The consequences are higher costs,a decrease in output and a lower reliability.Fig.4.1.1 Production steps for the manufacture of an oil sumpTypes of diesThe type of die and the closely related transportation of the part between dies is determined in accordance with the forming procedure,the size of the part in question and the production volume of parts to be produced.The production of large sheet metal parts is carried out almost exclusively using single sets of dies.Typical parts can be found in automotive manufacture,the domestic appliance industry and radiator production.Suitable transfer systems,for example vacuum suction systems,allow the installation of double-action dies in a sufficiently large mounting area.In this way,for example,the right and left doors of a car can be formed jointly in one working stroke(cf.Fig.4.4.34).Large size single dies are installed in large presses.The transportation of the parts from one forming station to another is carried out mechanically.In a press line with single presses installed one behind the other,feeders or robots can be used(cf.Fig.4.4.20 to 4.4.22),whilst in large-panel transfer presses,systems equipped with gripper rails(cf.Fig.4.4.29)or crossbar suction systems(cf.Fig.4.4.34)are used to transfer the parts.Transfer dies are used for the production of high volumes of smaller and medium size parts(Fig.4.1.2).They consist of several single dies,which are mounted on a common base plate.The sheet metal is fed through mostly in blank form and also transported individually from die to die.If this part transportation is automated,the press is called a transfer press.The largest transfer dies are used together with single dies in large-panel transfer presses(cf.Fig.4.4.32).In progressive dies,also known as progressive blanking dies,sheet metal parts are blanked in several stages;generally speaking no actual forming operation takes place.The sheet metal is fed from a coil or in the form of metal ing an appropriate arrangement of the blanks within the available width of the sheet metal,an optimal material usage is ensured(cf.Fig.4.5.2 to 4.5.5). The workpiece remains fixed to the strip skeleton up until the laFig.4.1.2 Transfer die set for the production of an automatic transmission for an automotive application-st operation.The parts are transferred when the entire strip is shifted further in the work flow direction after the blanking operation.The length of the shift is equal to the center line spacing of the dies and it is also called the step width.Side shears,very precise feeding devices or pilot pins ensure feed-related part accuracy.In the final production operation,the finished part,i.e.the last part in the sequence,is disconnected from the skeleton.A field of application for progressive blanking tools is,for example,in the production of metal rotors or stator blanks for electric motors(cf.Fig.4.6.11 and 4.6.20).In progressive compound dies smaller formed parts are produced in several sequential operations.In contrast to progressive dies,not only blanking but also forming operations are performed.However, the workpiece also remains in the skeleton up to the last operation(Fig.4.1.3 and cf.Fig.4.7.2).Due to the height of the parts,the metal strip must be raised up,generally using lifting edges or similar lifting devices in order to allow the strip metal to be transported mechanically.Pressed metal parts which cannot be produced within a metal strip because of their geometrical dimensions are alternatively produced on transfer sets.Fig.4.1.3 Reinforcing part of a car produced in a strip by a compound die setNext to the dies already mentioned,a series of special dies are available for special individual applications.These dies are,as a rule,used separately.Special operations make it possible,however,for special dies to be integrated into an operational Sequence.Thus,for example,in flanging dies several metal parts can be joined together positively through the bending of certain metal sections(Fig.4.1.4and cf.Fig.2.1.34).During this operation reinforcing parts,glue or other components can be introduced.Other special dies locate special connecting elements directly into the press.Sorting and positioning elements,for example,bring stamping nuts synchronised with the press cycles into the correct position so that the punch heads can join them with the sheet metal part(Fig.4.1.5).If there is sufficient space available,forming and blanking operations can be carried out on the same die.Further examples include bending,collar-forming,stamping,fine blanking,wobble blanking and welding operations(cf.Fig.4.7.14 and4.7.15).Fig.4.1.4 A hemming dieFig.4.1.5 A pressed part with an integrated punched nut4.1.2 Die developmentTraditionally the business of die engineering has been influenced by the automotive industry.The following observations about the die development are mostly related to body panel die construction.Essential statements are,however,made in a fundamental context,so that they are applicable to all areas involved with the production of sheet-metal forming and blanking dies.Timing cycle for a mass produced car body panelUntil the end of the 1980s some car models were still being produced for six to eight years more or less unchanged or in slightly modified form.Today,however,production time cycles are set for only five years or less(Fig.4.1.6).Following the new different model policy,the demands ondie makers have also changed prehensive contracts of much greater scope such as Simultaneous Engineering(SE)contracts are becoming increasingly common.As a result,the die maker is often involved at the initial development phase of the metal part as well as in the planning phase for the production process.Therefore,a much broader involvement is established well before the actual die development is initiated.Fig.4.1.6 Time schedule for a mass produced car body panelThe timetable of an SE projectWithin the context of the production process for car body panels,only a minimal amount of time is allocated to allow for the manufacture of the dies.With large scale dies there is a run-up period of about 10 months in which design and die try-out are included.In complex SE projects,which have to be completed in 1.5 to 2 years,parallel tasks must be carried out.Furthermore,additional resources must be provided before and after delivery of the dies.These short periods call for pre-cise planning,specific know-how,available capacity and the use of the latest technological and communications systems.The timetable shows the individual activities during the manufacturing of the dies for the production of the sheet metal parts(Fig.4.1.7).The time phases for large scale dies are more or less similar so that this timetable can be considered to be valid in general.Data record and part drawingThe data record and the part drawing serve as the basis for all subsequent processing steps.They describe all the details of the parts to be produced. The information given in theFig.4.1.7 Timetable for an SE projectpart drawing includes: part identification,part numbering,sheet metal thickness,sheet metal quality,tolerances of the finished part etc.(cf.Fig.4.7.17).To avoid the production of physical models(master patterns),the CAD data should describe the geometry of the part completely by means of line,surface or volume models.As a general rule,high quality surface data with a completely filleted and closed surface geometry must be made available to all the participants in a project as early as possible.Process plan and draw developmentThe process plan,which means the operational sequence to be followed in the production of the sheet metal component,is developed from the data record of the finished part(cf.Fig.4.1.1).Already at this point in time,various boundary conditions must be taken into account:the sheet metal material,the press to be used,transfer of the parts into the press,the transportation of scrap materials,the undercuts as well as thesliding pin installations and their adjustment.The draw development,i.e.the computer aided design and layout of the blank holder area of the part in the first forming stage–if need bealso the second stage–,requires a process planner with considerable experience(Fig.4.1.8).In order to recognize and avoid problems in areas which are difficult to draw,it is necessary to manufacture a physical analysis model of the draw development.With this model,theforming conditions of the drawn part can be reviewed and final modifications introduced,which are eventually incorporated into the data record(Fig.4.1.9).This process is being replaced to some extent by intelligent simulation methods,throughwhich the potential defects of the formed component can be predicted and analysed interactively on the computer display.Die designAfter release of the process plan and draw development and the press,the design of the die can be started.As a rule,at this stage,the standards and manufacturing specifications required by the client must be considered.Thus,it is possible to obtain a unified die design and to consider the particular requests of the customer related to warehousing of standard,replacement and wear parts.Many dies need to be designed so that they can be installed in different types of presses.Dies are frequently installed both in a production press as well as in two different separate back-up presses.In this context,the layout of the die clamping elements,pressure pins and scrap disposal channels on different presses must be taken into account.Furthermore,it must be noted that drawing dies working in a single-action press may be installed in a double-action press(cf.Sect.3.1.3 and Fig.4.1.16).Fig.4.1.8 CAD data record for a draw developmentIn the design and sizing of the die,it is particularly important to consider the freedom of movement of the gripper rail and the crossbar transfer elements(cf.Sect.4.1.6).These describe the relative movements between the components of the press transfer system and the die components during a complete press working stroke.The lifting movement of the press slide,the opening and closing movements of the gripper rails and the lengthwise movement of the whole transfer are all superimposed.The dies are designed so that collisions are avoided and a minimum clearance of about 20 mm is set between all the moving parts.4 金属板料的成形及冲裁4. 模具制造原理4.1.1模具的分类在金属成形的过程中，工件的几何形状完全或部分建立在模具几何形状的基础上的。
模具工程中英文对照
模具工程中英文对照模具工程中英文对照die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die 连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印upsiding down edges翻边to stake铆合design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点incoming material to be inspected进货待验PCE assembly production schedule sheetPCE组装厂生产排配表model机锺work order工令revision版次production control confirmation生产确认checked by初审approved by核准stock age analysis sheet库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工cause description原因说明part number/ P/N 料号item/group/class类别prepared by制表year-end physical inventory difference analysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量good product/accepted goods/ accepted parts/good parts良品defective product/non-good parts不良品disposed goods处理品on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕疵shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸) draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模) feature die公母模female die母模(凹模) upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板) outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件) deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具（移转成型用模具）encapsulation molding低压封装成型（射出成型用模具）two plate两极式（模具）well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Runner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming 泡沫成形sinter forging 烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 叠层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流档板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug铸耳cavity 模穴(模仁) cavity retainer plate 模穴托板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧楔goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶头冲孔headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶销lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管档块master plate 靠模样板match plate 分型板mold base 塑胶模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧模板one piece casting 整体铸件parallel block 平行垫块paring line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导销pin gate 针尖浇口plate 衬板pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机架rapping rod 起模杆re-entrant mold 凹入模retainer pin 嵌件梢retainer plate 托料板return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner 流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 分隔片shoe 模座之上下模板shoot 流道shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide(slide core) 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料spue line 合模线square key 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱销stripper bolt 脱料螺栓stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱support pin 支撑梢supporting plate 托板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床boring machine 搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine 冲孔机engraving machine 雕刻机engraving E.D.M. 雕模放置加工机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller 靠磨铣床NC drilling machine NC钻床NC grinding machine NC磨床NC lathe NC车床NC programming system NC程式制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心wire E.D.M. 线割放电加工机模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 矽钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑胶覆面钢板表面处理关连用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿托木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition 化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层diffusion 扩散diffusion annealing 扩散退火electrolytic hardening 电解淬火embossing 压花etching 表面蚀刻ferrite 肥粒铁first stage annealing 第一段退火flame hardening 火焰硬化flame treatment 火焰处理full annealing 完全退火gaseous cyaniding 气体氧化法globular cementite 球状炭化铁grain size 结晶粒度granolite treatment 磷酸溶液热处理graphitizing 石墨退火hardenability 硬化性hardenability curve 硬化性曲线hardening 硬化heat treatment 热处理hot bath quenching 热浴淬火hot dipping 热浸镀induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化ion carburizing 离子渗碳处理ion plating 离子电镀isothermal annealing 等温退火liquid honing 液体喷砂法low temperature annealing 低温退火malleablizing 可锻化退火martempering 麻回火处理martensite 马氏体/硬化铁炭metallikon 金属喷镀法metallizing 真空涂膜nitriding 氮化处理nitrocarburizing 软氮化normalizing 正常化oil quenching 油淬化overageing 过老化overheating 过热pearlite 针尖组织phosphating 磷酸盐皮膜处理physical vapor deposition 物理蒸镀plasma nitriding 离子氮化pre-annealing 预备退火precipitation 析出precipitation hardening 析出硬化press quenching 加压硬化process annealing 制程退火quench ageing 淬火老化quench hardening 淬火quenching crack 淬火裂痕quenching distortion 淬火变形quenching stress 淬火应力reconditioning 再调质recrystallization 再结晶red shortness 红热脆性residual stress 残留应力retained austenite 残留奥rust prevention 防蚀salt bath quenching 盐浴淬火sand blast 喷砂处理seasoning 时效处理second stage annealing 第二段退火secular distortion 经年变形segregation 偏析selective hardening 部分淬火shot blast 喷丸处理shot peening 珠击法single stage nitriding 等温渗氮sintering 烧结处理soaking 均热处理softening 软化退火solution treatment 固溶化热处理spheroidizing 球状化退火stabilizing treatment 安定化处理straightening annealing 矫直退火strain ageing 应变老化stress relieving annealing 应力消除退火subzero treatment 生冷处理supercooling 过冷surface hardening 表面硬化处理temper brittleness 回火脆性temper colour 回火颜色tempering 回火tempering crack 回火裂痕texture 咬花thermal refining 调质处理thermoechanical treatment 加工热处理time quenching 时间淬火transformation 变态tufftride process 软氮化处理under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火vacuum heat treatment 真空热处理vacuum nitriding 真空氮化water quenching 水淬火wetout 浸润处理射出成形关联用语activator 活化剂bag moulding 气胎施压成形bonding strength 黏合强度breathing 排气caulking compound 填隙料cell 气孔cold slug 半凝式射出colorant 著色剂color matching 调色color masterbatch 色母料compound 混合料copolymer 共聚合体cull 残料废品cure 凝固化cryptometer 不透明度仪daylight 开隙dry cycle time 空料试车周期时间ductility 延性elastomer 弹性体extruded bead sealing 压出粒涂层法feed 供料filler 充填剂film blowing 薄膜吹制法floating platen 活动模板foaming agent 发泡剂gloss 光泽granule 颗粒料gunk 料斗hot mark 热斑hot stamping 烫印injection nozzle 射出喷嘴injection plunger 射出柱塞injection ram 射出冲柱isomer 同分异构物kneader 混合机leveling agent 匀涂剂lubricant 润滑剂matched die method 配合成形法mould clamping force 锁模力mould release agent 脱模剂nozzle 喷嘴oriented film 取向薄膜parison 吹气成形坏料pellet 粒料plasticizer 可塑剂plunger 压料柱塞porosity 孔隙率post cure 後固化premix 预混料purging 清除reciprocating screw 往复螺杆resilience 回弹性resin injection 树脂射出法rheology 流变学sheet 塑胶片shot 注射shot cycle 射出循环slip agent 光滑剂take out device 取料装置tie bar 拉杆toggle type mould clamping system 肘杆式锁模装置torpedo spreader 鱼雷形分流板transparency 透明性void content 空洞率塑胶原料acrylic 压克力casein 酪素cellulose acetate 醋酸纤维素CAcellulose acetate butyrate 醋酸丁酸纤维素CAB composite material 复合材料cresol resin 甲酚树脂CFdially phthalate 苯二甲酸二烯丙酯disperse reinforcement 分散性强化复合材料engineering plastics 工程塑胶epoxy resin 环氧树脂EPethyl cellulose 乙基纤维素ethylene vinylacetate copolymer 乙烯-醋酸乙烯EV Aethylene-vinlacetate copolyme 醋酸乙烯共聚物EV Afiber reinforcement 纤维强化热固性/纤维强化复合材料high density polyethylene 高密度聚乙烯HDPE high impact polystyrene 高冲击聚苯乙烯HIPS high impact polystyrene rigidity 高冲击性聚苯乙烯low density polyethylene 低密度聚乙烯LDPE melamine resin 三聚氰胺酚醛树脂MF nitrocellulose 硝酸纤维素phenolic resin 酚醛树脂plastic 塑胶polyacrylic acid 聚丙烯酸PAPpolyamide 耐龙PA polybutyleneterephthalate 聚对苯二甲酸丁酯PBTpolycarbonate 聚碳酸酯PC polyethyleneglycol 聚乙二醇PFG polyethyleneoxide 聚氧化乙烯PEO polyethyleneterephthalate 聚乙醇对苯PETP polymetylmethacrylate 聚甲基丙烯酸甲酯PMMApolyoxymethylene 聚缩醛POM polyphenylene oxide 聚硫化亚苯polyphenyleneoxide 聚苯醚PPO polypropylene 聚丙烯PPpolystyrene 聚苯乙烯PS polytetrafluoroethylene 聚四氟乙烯PTFE polytetrafluoroethylene 聚四氟乙烯polythene 聚乙烯PEpolyurethane 聚氨基甲酸酯PU polyvinylacetate 聚醋酸乙烯PV AC polyvinylalcohol 聚乙烯醇PV A polyvinylbutyral 聚乙烯醇缩丁醛PVB polyvinylchloride 聚氯乙烯PVC polyvinylfuoride 聚氟乙烯PVF polyvinylidenechloride 聚偏二氯乙烯PVDC prepolymer 预聚物silicone resin 矽树脂thermoplastic 热塑性thermosetting 热固性thermosetting plastic 塑胶unsaturated polyester 不饱和聚酯树脂成形不良用语aberration 色差bite 咬入blacking hole 涂料孔(铸疵)blacking scab 涂料疤blister 起泡blooming 起霜blow hole 破孔blushing 泛白body wrinkle 侧壁皱纹breaking-in 冒口带肉bubble 膜泡burn mark 糊斑burr 毛边camber 翘曲cell 气泡center buckle 表面中部波皱check 细裂痕checking 龟裂chipping 修整表面缺陷clamp-off 铸件凹痕collapse 塌陷color mottle 色斑corrosion 腐蚀crack 裂痕crazing 碎裂crazing 龟裂deformation 变形edge 切边碎片。
模具工程中英文对照定稿版
模具工程中英文对照精编W O R D版IBM system office room 【A0816H-A0912AAAHH-GX8Q8-GNTHHJ8】模具工程中英文对照 die 模具figure file, chart file图档cutting die, blanking die冲裁模progressive die, follow (-on)die 连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印upsiding down edges翻边to stake铆合design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board模板padding block垫块stepping bar垫条upper die base上模座lower die base下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品spring 弹簧bolt螺栓plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点incoming material to be inspected进货待验PCE assembly production schedule sheetPCE组装厂生产排配表model机锺work order工令revision版次production control confirmation生产确认checked by初审approved by核准stock age analysis sheet库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked待验或重工cause description原因说明part number/ P/N 料号item/group/class类别prepared by制表year-end physical inventory difference analysis sheet年终盘点差异分析表physical inventory盘点数量physical count quantity帐面数量difference quantity差异量good product/accepted goods/ accepted parts/good parts良品defective product/non-good parts不良品disposed goods处理品on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid/pallet栈板tox machine自铆机wire EDM线割EDM放电机coil stock卷料sheet stock片料tolerance工差score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion dwg展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套insert 入块capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal封孔revision版次part number/P/N料号good products良品scraped products报放心品defective products不良品finished products成品disposed products处理品barcode条码flow chart流程表单assembly组装stamping冲压molding成型spare parts=buffer备品coordinate座标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕疵shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利grit沙砾granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill锉plane刨grind磨drill铝boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴augular offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten high speed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机模具工程类plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸) draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙punch wt.上模重量五金零件类inner guiding post内导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销eq-height sleeves=spool等高套筒pin销lifter guide pin浮升导料销guide pin导正销wire spring圆线弹簧outer guiding post外导柱stop screw止付螺丝located pin定位销outer bush外导套模板类top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板) outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location 定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具（移转成型用模具）encapsulation molding低压封装成型（射出成型用模具）two plate两极式（模具）well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Runner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming 泡沫成形sinter forging 烧结锻造forging roll 轧锻six sides forging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding 转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模louvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 叠层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢baffle 调节阻板angular pin 倾斜梢baffle plate 折流档板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster 上下模板bottom board 浇注底板bolster 垫板bottom plate 下固定板bracket 托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug铸耳 cavity 模穴(模仁)cavity retainer plate 模穴托板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲模板die set 冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel 定位梢dowel hole 导套孔dowel pin 合模梢dozzle 辅助浇口dowel pin 定位梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad 顶出垫ejector pin 顶出梢ejector plate 顶出板ejector rod 顶出杆ejector sleeve 顶出衬套ejector valve 顶出阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜形浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘销flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧楔goose neck 鹅颈管guide bushing 引导衬套guide pin 导梢guide post 引导柱guide plate 导板guide rail 导轨head punch 顶头冲孔headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模顶销lining 内衬locating center punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管档块master plate 靠模样板match plate 分型板mold base 塑胶模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧模板one piece casting 整体铸件parallel block 平行垫块paring line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导销pin gate 针尖浇口plate 衬板pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机架rapping rod 起模杆re-entrant mold 凹入模retainer pin 嵌件梢retainer plate 托料板return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner 流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 分隔片shoe 模座之上下模板shoot 流道shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide(slide core) 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环 spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料spue line 合模线square key 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱销stripper bolt 脱料螺栓stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑支柱/顶出支柱support pin 支撑梢supporting plate 托板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝模板模具常用之工作机械3D coordinate measurement 三次元量床boring machine 搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine 仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine 冲孔机engraving machine 雕刻机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller 靠磨铣床NC drilling machine NC钻床NC grinding machine NC磨床 NC lathe NC车床NC programming system NC程式制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 矽钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑胶覆面钢板表面处理关连用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿托木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀。
注塑模CAE技术——塑料模具毕业设计外文翻译(中英文翻译)
英文原文 Injection Molding CAE Technology0 IntroductionPlastic products from product design to production including molding plasticproducts design mold design mold manufacturing and injection molding processparameters and several other main areas. The traditional injection mold design mainlyrely on the designers experience while the injection molding process is very complexplastic melt flow properties of different and ever-changing products and die structureprocess conditions vary forming various defects mold design often require repeatedtrial-mode maintenance mode can be put into production with little of a successfulidentify problems not only to re-adjust the process parameters or even to modify theplastic products and molds not only time-consuming and laborious but also reducesproduct development time . The use of injection molding CAE technology in moldmanufacturing prior to simulate injection molding process including filling packingand cooling and the early detection of problems optimize mold design and processconditions set to reduce the number of test mode in order to improve productionefficiency has become a injection molding technology is an important direction The history of Injection Molding CAE technologyInjection Molding CAE technology is based on plastics processing rheology and heattransfer of the basic theory the melt in the mold cavity in the flow heat transferphysics mathematical model using numerical solution method of constructing thetheory the use of computer visualization technology image visually simulate thedynamics of the actual shape of the melt filling and cooling process an 20th century 60 years the United Kingdom the United States and Canada andother countries of the scholars such as JRPearson United Kingdom JFStevensonAmerica MRKamal Canada and KKWang America etc. to carry out a series ofplastic melt in the mold-type cavity flow and cooling of basic research. At。
模具设计毕业课程设计外文文献翻译
英文文献Mould designOVERVIEWWhile discussing the differences among engineers, scientists, and mathematicians in Chapter 1, we saw that the word engineering is related to both ingenious and devise .Creative design lies at the center of the mechanical engineering profession, and an engineer’s ultimate goal is to produce new hardware that solves one of society’s technical problems. Beginning either from a blank sheet of paper or from existing hardware that is being modified, the product development process oft en forms the focus of an engineer’s activities. I n keeping with their profession’s title, many engineers truly are ingenious, and they possess the vision and skill to make such lasting contributions as those described in the top ten list of Section 1.3 Formal education in engineering is not a prerequisite to having a good for a new or improved product. Your interest in studying mechanical engineering, in fact, may have been sparked by your own ideas for building hardware. The elements of mechanical engineering that we have examined up to this point-machine components and tools, forces in structures and fluids, materials and stresses, thermal and energy systems, and the motion of machinery-are intended to have set a foundation that will enable you to approach mechanical design in a more effective and systematic manner .IN that respect, approach the taken in this textbook is a condensed analog of the traditional engineering curriculum: Approximation, mathematics, and science are applied to design problems in order to increase performance and reduce trial and error. By applying the resources of Chapter2-7, you can select certain machine components and perform back-of-the-envelope calculation to guide design decisions. Such analyses are not made for their sake alone; rather, they enable you to design better and fast.Effective mechanical design is a broad area, and the creative and technical processes behind it cannot be set forth fully in one chapter-or even one textbook for that matter. Indeed, with this material as a starting point, you should continue to develop hands-on experience and design skills throughout your entire professional career. Even the most seasoned grapples with the procedure for transforming an idea into manufactured hardware that can be sold at a reasonable cost.After first discussing the hierarchy of steps that engineers take when they transform a new idea intoreality, we explore the subject of mechanical design through three case studies in the fields of conceptual design, computer-aided design, and detailed machine design. We will also discuss mechanical design from a business perspective and describe how patents protect newly developed technology. After completing this chapter, you should be able to:1)Outline the major steps and iteration in points in the high-level mechanical design procedure.2)Give an example of the processes for brainstorming and for identifying the advantages anddisadvantages of various design options3)Understand the role played by computer-aided engineering tools in mechanical design, anddescribe how such tools can be seamlessly integrated with one another.4)By using a sketch as a guide, describe the operation of an automobile automatic transmission, acomplex machine design that incorporates mechanical, electronic, computer, and hydraulic components.5)Explain what patents are, and discuss their importance to engineering’s business environment HIGH-LEVEL DESIGN PEOCEDUREIn this section, we outline the steps that engineers take when they develop new products and hardware. From the broadest viewpoint, design is defined as the systematic process for devising a mechanical system to meet one of society’s technical needs. The specific motivation could lie in the areas of transportation, communication, or security, for instance. The prospective product is expected to solve a particular problem so well, or offer such a new capability, that other will pay for it. Early on, a company’s marketing department will collaborate with engineers and managers to identify, in a general sense, new opportunities for products. Together, they define the new product’s concept by drawing upon feedback from potential customers and from user of related product. Designers will subsequently develop those concepts, work out the details, and bring the functioning hardware to realization. Many approximations, trade-offs, and choices are made along the way, and mechanical engineers are mindful that the level of precision that is need will naturally and gradually grow as the design matures. For instance, it does not make sense for an engineer to resolve specific details (should a grade 1020 or 1045 steel alloy be used? Are ball or roller bearings most appropriate? What must be the viscosity of the oil?) until the design＇s overall concept has taken firm shape. After all, at an early stage of the design cycle, the specifications for the product’s size, weight, power, or performance could still change. Design engineers are comfortablewith such ambiguity, and they are able to develop product even in the presence of requirements and constraints that can change.The formal procedure by which a marketing concept evolves into manufactured hardware is based upon many principles and attributes. Most engineers would probably agree that creativity, simplicity, and iteration are key factors in any successful endeavor. Innovation begins with a good idea, but also implies starting from a blank sheet of paper. Nevertheless, engineers must still take the first, perhaps uncertain, step for transforming that formative idea into concrete reality. Early design decisions are made by drawing upon a variety of source: personal experience, knowledge of mathematics and science, laboratory and field testing, and trial and error guided by good judgment. Generally speaking, simpler design concepts are better than complex ones, and the adage “keep it simple, stupid”has a well-deserved reputation among engineers for guiding decisions. Iteration is also important for improving a design and for refining hardware that works into hardware that works well. The first idea that you have, just like the first prototype that you construct, will probably not be the best ones that can be realized. With the gradual improvement of each iteration, however, the design will perform better, more efficiently, and more elegantly.From a macroscopic perspective, the mechanical design procedure can be broken down into four major steps, which are outlined with greater detail in Figure 8.1.1. Define and research objectives.Initially, a designer describes the new product’s requirements in terms of its function, weight, strength, cost, safety, reliability, and so forth. At this first stage, constraints that the design must satisfy are also established. Those constraints might be of a technical nature-say, a restriction on size or power consumption. Alternatively, the constraints could be related to business or marketing concerns, such as the product’s appearance, cost, or ease of use. When faced with a new technical challenge, engineers will conduct research and gather background information that is expected to be useful when concepts and details are later evaluated. Engineers read patents that have been issued for related technologies, consult with vendors of components or subsystems that might be used in the product, attend expositions and trade shows, and meet with potential customers to better understand the application. Early in the design process, engineers define the problem, set the objective, and gather pertinent information for the foundation of a good design.2. Generate concepts.In this stage, designers generally work in teams with the goal of devising a wide range of potential solutions to the problem at hand. This creative effort involves conceiving new ideas and combining previous ones to be greater than the sum of their parts. Hardware solutions are conceptualized and composed, and both good and not-so-good ideas are tossed about. Results from the brainstorming sessions are systematically recorded, the advantages and disadvantages of various solutions are identified, and trade-offs among the differing approaches are made. To document the suite of ideas that emerges from this synthesis stage, engineers sketch concepts, make notes, and prepare lists of “pros and cons”in their design notebooks. No particular idea is evaluated in depth, nor is any idea viewed with too critical an eye. Instead, you should focus on cataloging multiple approaches and devising a wide rang of design concepts, not necessarily all conventional ones. Even though a particular solution might not seem feasible at this early stage, should the product’s requirements or constraints change in the future (which is likely), the idea might in fact resurface as a leading contender.3. Narrow down the options.The design team further evaluates the concepts with a view toward reducing them to a promising few. For instance, engineers make preliminary calculations to compare strength, safety, cost, and reliability, and they will begin to discard the less feasible concepts. Sample hardware could also be produced at this stage. Just as a picture is worth a thousand words, a physical prototype is often useful for engineers to visualize complex machine components and to explain their assembly to others. The prototype can also be tested so that trade-off decisions are made based on the results of both measurements and analyses. One method for producing such components is called rapid prototyping, and its key capability is that complex, three-dimensional can be fabricated directly from is called fused deposition modeling, and it enables durables durable and fully functional prototypes to be fabricated from plastics and polycarbonates. As an example, Figure 8.2 depicts a computer-aided design drawing of an engine block and a physical prototype developed with the system show in Figure 8.34. Develop a detailed design.To reach this point of the high-level procedure, the design team will have brainstormed, tested, analyzed, and converged its way to what it perceives as the best concept. The implementation of the design, construction of a final prototype, and development of the manufacturing process each remain. Detailedtechnical issues are solved by applying mathematical, scientific, laboratory, and computer-aided engineering tools. Completed drawings and parts lists are prepared. The designers conduct engineering analysis and experiments to verify performance over a range of operating conditions. If necessary, changes to shape, dimensions, materials, and components will be made until all requirements and constraints are met. The design is documented through engineering drawings and written reports so that able to understand the reasons behind each of the many decisions that the designers made. Such documentation is also useful for future design teams to teams to learn from and build upon the present team’s experiences.At the most fundamental level, the final design must all of its requirements and constraints. You might thing that an engineer’s tasks are completed once the working prototype has been delivered or after the finishing touches have been applied to the drawings. However, mechanical engineers today work in a broader environment, and their hardware is viewed with a critical eye beyond the criterion of whether or not it functions as intended. For a product be successful, it must also be safe to use, reliable, environmentally sound in its use and disposal, and affordable to manufacture. After all, if the product is technically superb but it requires expensive materials and manufacturing operations, customers may avoid the product and select one that is more balanced in cost and performance. In the end, engineering is a business venture that must meet the needs of its customers.模具设计概况当我们在第1章讨论工程师,科学家和数学家之间不同的时候，我们看到工程学这个涉及到创意和设计两方面内容。
注塑模具毕业设计外文翻译--立体光照成型的注塑模具工艺的综合模拟
附录2Integrated simulation of the injection molding process withstereolithography moldsAbstract Functional parts are needed for design verification testing, field trials, customer evaluation, and production planning. By eliminating multiple steps, the creation of the injection mold directly by a rapid prototyping (RP) process holds the best promise of reducing the time and cost needed to mold low-volume quantities of parts. The potential of this integration of injection molding with RP has been demonstrated many times. What is missing is the fundamental understanding of how the modifications to the mold material and RP manufacturing process impact both the mold design and the injection molding process. In addition, numerical simulation techniques have now become helpful tools of mold designers and process engineers for traditional injection molding. But all current simulation packages for conventional injection molding are no longer applicable to this new type of injection molds, mainly because the property of the mold material changes greatly. In this paper, an integrated approach to accomplish a numerical simulation of injection molding into rapid-prototyped molds is established and a corresponding simulation system is developed. Comparisons with experimental results are employed for verification, which show that the present scheme is well suited to handle RP fabricated stereolithography (SL) molds.Keywords Injection molding Numerical simulation Rapid prototyping1 IntroductionIn injection molding, the polymer melt at high temperature is injected into the mold under high pressure [1]. Thus, the mold material needs to have thermal and mechanical properties capable of withstanding the temperatures and pressures of the molding cycle. The focus of many studies has been to create theinjection mold directly by a rapid prototyping (RP) process. By eliminating multiple steps, this method of tooling holds the best promise of reducing the time and cost needed to create low-volume quantities of parts in a production material. The potential of integrating injection molding with RP technologies has been demonstrated many times. The properties of RP molds are very different from those of traditional metal molds. The key differences are the properties of thermal conductivity and elastic modulus (rigidity). For example, the polymers used in RP-fabricated stereolithography (SL) molds have a thermal conductivity that is less than onethousandth that of an aluminum tool. In using RP technologies to create molds, the entire mold design and injection-molding process parameters need to be modified and optimized from traditional methodologies due to the completely different tool material. However, there is still not a fundamen tal understanding of how the modifications t o the mold tooling method and material impact both the mold design and the injection molding process parameters. One cannot obtain reasonable results by simply changing a few material properties in current models. Also, using traditional approaches when making actual parts may be generating sub-optimal results. So there is a dire need to study the interaction between the rapid tooling (RT) process and material and injection molding, so as to establish the mold design criteria and techniques for an RT-oriented injection molding process.In addition, computer simulation is an effective approach for predicting the quality of molded parts. Commercially available simulation packages of the traditional injection molding process have now become routine tools of the mold designer and process engineer [2]. Unfortunately, current simulation programs for conventional injection molding are no longer applicable to RP molds, because of the dramatically dissimilar tool material. For instance, in using the existing simulation software with aluminum and SL molds and comparing with experimental results, though the simulation values of part distortion are reasonable for the aluminum mold, results are unacceptable, with the error exceeding 50%. The distortion during injection molding is due to shrinkage and warpage of the plastic part, as well as the mold. For ordinarily molds, the main factor is the shrinkage and warpage of the plastic part, which is modeled accurately in current simulations. But for RP molds, the distortion of the mold has potentially more influence, which have been neglected in current models. For instance, [3] used a simple three-step simulation process to consider the mold distortion, which had too much deviation.In this paper, based on the above analysis, a new simulation system for RP molds is developed. The proposed system focuses on predicting part distortion, which is dominating defect in RP-molded parts. The developed simulation can be applied as an evaluation tool for RP mold design and process optimization. Our simula tion system is verified by an experimental example.Although many materials are available for use in RP technologies, we concentrate on using stereolithography (SL), the original RP technology, to create polymer molds. The SL process uses photopolymer and laser energy to build a part layer by layer. Using SL takes advantage of both the commercial dominance of SL in the RP industry and the subsequent expertise base that has been developed for creating accurate, high-quality parts. Until recently, SL was primarily used to create physical models for visual inspection and form-fit studies with very limited func-tional applications. However, the newer generation stereolithographic photopolymers have improved dimensional, mechanical and thermal properties making it possible to use them for actual functional molds.2 Integrated simulation of the molding process2.1 MethodologyIn order to simulate the use of an SL mold in the injection molding process, an iterative method is proposed. Different software modules have been developed and used to accomplish this task. The main assumption is that temperature and load boundary conditions cause significant distortions in the SL mold. The simulation steps are as follows:1The part geometry is modeled as a solid model, which is translated to a file readable by the flow analysis package.2Simulate the mold-filling process of the melt into a pho topolymer mold, which will output the resulting temperature and pressure profiles.3Structural analysis is then performed on the photopolymer mold model using the thermal and load boundary conditions obtained from the previous step, which calculates the distortion that the mold undergo during the injection process.4If the distortion of the mold converges, move to the next step. Otherwise, the distorted mold cavity is then modeled (changes in the dimensions of the cavity after distortion), and returns to the second step to simulate the melt injection into the distorted mold.5The shrinkage and warpage simulation of the injection molded part is then applied, which calculates the final distor tions of the molded part.In above simulation flow, there are three basic simulation mod ules.2. 2 Filling simulation of the melt2.2.1 Mathematical modelingIn order to simulate the use of an SL mold in the injection molding process, an iterative method is proposed. Different software modules have been developed and used to accomplish this task. The main assumption is that temperature and load boundary conditions cause significant distortions in the SL mold. The simulation steps are as follows:1. The part geometry is modeled as a solid model, which is translated to a file readable by the flow analysis package.2. Simulate the mold-filling process of the melt into a photopolymer mold, which will output the resulting temperature and pressure profiles.3. Structural analysis is then performed on the photopolymer mold model using the thermal and load boundary conditions obtained from the previous step, which calculates the distortion that the mold undergo during the injection process.4. If the distortion of the mold converges, move to the next step. Otherwise, the distorted mold cavity is then modeled (changes in the dimensions of the cavity after distortion), and returns to the second step to simulate the melt injection into the distorted mold.5. The shrinkage and warpage simulation of the injection molded part is then applied, which calculates the final distortions of the molded part.In above simulation flow, there are three basic simulation modules.2.2 Filling simulation of the melt2.2.1 Mathematical modelingComputer simulation techniques have had success in predicting filling behavior in extremely complicated geometries. However, most of the current numerical implementation is based on a hybrid finite-element/finite-difference solution with the middleplane model. The application process of simulation packages based on this model is illustrated in Fig. 2-1. However, unlike the surface/solid model in mold-design CAD systems, the so-called middle-plane (as shown in Fig. 2-1b) is an imaginary arbitrary planar geometry at the middle of the cavity in the gap-wise direction, which should bring about great inconvenience in applications. For example, surface models are commonly used in current RP systems (generally STL file format), so secondary modeling is unavoidable when using simulation packages because the models in the RP and simulation systems are different. Considering these defects, the surface model of the cavity is introduced as datum planes in the simulation, instead of the middle-plane.According to the previous investigations [4–6], fillinggoverning equations for the flow and temperature field can be written as:where x, y are the planar coordinates in the middle-plane, and z is the gap-wise coordinate; u, v,w are the velocity components in the x, y, z directions; u, v are the average whole-gap thicknesses; and η, ρ,CP (T), K(T) represent viscosity, density, specific heat and thermal conductivity of polymer melt, respectively.Fig.2-1 a–d. Schematic procedure of the simulation with middle-plane model. a The 3-D surface model b The middle-plane model c The meshed middle-plane model d The display of the simulation result In addition, boundary conditions in the gap-wise direction can be defined as:where TW is the constant wall temperature (shown in Fig. 2a).Combining Eqs. 1–4 with Eqs. 5–6, it follows that the distributions of the u, v, T, P at z coordinates should be symmetrical, with the mirror axis being z = 0, and consequently the u, v averaged in half-gap thickness is equal to that averaged in wholegap thickness. Based on this characteristic, we can divide the whole cavity into two equal parts in the gap-wise direction, as described by Part I and Part II in Fig. 2b. At the same time, triangular finite elements are generated in the surface(s) of the cavity (at z = 0 in Fig. 2b), instead of the middle-plane (at z = 0 in Fig. 2a). Accordingly, finite-difference increments in the gapwise direction are employed only in the inside of the surface(s) (wall to middle/center-line), which, in Fig. 2b, means from z = 0 to z = b. This is single-sided instead of two-sided with respect to the middle-plane (i.e. from the middle-line to two walls). In addition, the coordinate system is changed from Fig. 2a to Fig. 2b to alter the finite-element/finite-difference scheme, as shown in Fig. 2b. With the above adjustment, governing equations are still Eqs. 1–4. However, the original boundary conditions inthe gapwise direction are rewritten as:Meanwhile, additional boundary conditions must be employed at z = b in order to keep the flows at the juncture of the two parts at the same section coordinate [7]:where subscripts I, II represent the parameters of Part I and Part II, respectively, and Cm-I and Cm-II indicate the moving free melt-fronts of the surfaces of the divided two parts in the filling stage.It should be noted that, unlike conditions Eqs. 7 and 8, ensuring conditions Eqs. 9 and 10 are upheld in numerical implementations becomes more difficult due to the following reasons:1. The surfaces at the same section have been meshed respectively, which leads to a distinctive pattern of finite elements at the same section. Thus, an interpolation operation should be employed for u, v, T, P during the comparison between the two parts at the juncture.2. Because the two parts have respective flow fields with respect to the nodes at point A and point C (as shown in Fig. 2b) at the same section, it is possible to have either both filled or one filled (and one empty). These two cases should be handled separately, averaging the operation for the former, whereas assigning operation for the latter.3. It follows that a small difference between the melt-fronts is permissible. That allowance can be implemented by time allowance control or preferable location allowance control of the melt-front nodes.4. The boundaries of the flow field expand by each melt-front advancement, so it is necessary to check the condition Eq. 10 after each change in the melt-front.5. In view of above-mentioned analysis, the physical parameters at the nodes of the same section should be compared and adjusted, so the information describing finite elements of the same section should be prepared before simulation, that is, the matching operation among the elements should be preformed.Fig. 2a,b. Illustrative of boundary conditions in the gap-wise direction a of the middle-plane model b of thesurface model2.2.2 Numerical implementationPressure field. In modeling viscosity η, which is a function of shear rate, temperature and pressure of melt, the shear-thinning behavior can be well represented by a cross-type model such as:where n corresponds to the power-law index, and τ∗ characterizes the shear stress level of the transition region between the Newtonian and power-law asymptotic limits. In terms of an Arrhenius-type temperature sensitivity and exponential pressure dependence, η0(T, P) can be represented with reasonable accuracy as follows:Equations 11 and 12 constitute a five-constant (n, τ∗, B, Tb, β) representation for viscosity. The shear rate for viscosity calculation is obtained by:Based on the above, we can infer the following filling pressure equation from the governing Eqs. 1–4:where S is calculated by S = b0/(b−z)2η d z. Applying the Galerkin method, the pressure finite-element equation is deduced as:where l_ traverses all elements, including node N, and where I and j represent the local node number in element l_ corresponding to the node number N and N_ in the whole, respectively. The D(l_) ij is calculated as follows:where A(l_) represents triangular finite elements, and L(l_) i is the pressure trial function in finite elements.Temperature field. To determine the temperature profile across the gap, each triangular finite element at the surface is further divided into NZ layers for the finite-difference grid.The left item of the energy equation (Eq. 4) can be expressed as:where TN, j,t represents the temperature of the j layer of node N at time t.The heat conduction item is calculated by:where l traverses all elements, including node N, and i and j represent the local node number in element l corresponding to the node number N and N_ in the whole, respectively.The heat convection item is calculated by:For viscous heat, it follows that:Substituting Eqs. 17–20 into the energy equation (Eq. 4), the temperature equation becomes:2.3 Structural analysis of the moldThe purpose of structural analysis is to predict the deformation occurring in the photopolymer mold due to the thermal and mechanical loads of the filling process. This model is based on a three-dimensional thermoelastic boundary element method (BEM). The BEM is ideally suited for this application because only the deformation of the mold surfaces is of interest. Moreover, the BEM has an advantage over other techniques in that computing effort is not wasted on calculating deformation within the mold.The stresses resulting from the process loads are well within the elastic range of the mold material. Therefore, the mold deformation model is based on a thermoelastic formulation. The thermal and mechanical properties of the mold are assumed to be isotropic and temperature independent.Although the process is cyclic, time-averaged values of temperature and heat flux are used for calculating the mold deformation. Typically, transient temperature variations within a mold have been restricted to regions local to the cavity surface and the nozzle tip [8]. The transients decay sharply with distance from the cavity surface and generally little variation is observed beyond distances as small as 2.5 mm. This suggests that the contribution from the transients to the deformation at the mold block interface is small, and therefore it is reasonable to neglect the transient effects. The steady state temperature field satisfies Laplace’s equation 2T = 0 and the time-averaged boundary conditions. The boundary conditions on the mold surfaces are described in detail by Tang et al. [9]. As for the mechanical boundary conditions, the cavity surface is subjected to the melt pressure, the surfaces of the mold connected to the worktable are fixed in space, and other external surfaces are assumed to be stress free.The derivation of the thermoelastic boundary integral formulation is well known [10]. It is given by:where uk, pk and T are the displacement, traction and temperature,α, ν represent the thermal expansion coefficient and Poisson’s ratio of the material, and r = |y−x|. clk(x) is the surfacecoefficient which depends on the local geometry at x, the orientation of the coordinate frame and Poisson’s ratio for the domain [11]. The fundamental displacement ˜ulk at a point y in the xk direction, in a three-dimensional infinite isotropic elastic domain, results from a unit load concentrated at a point x acting in the xl direction and is of the form:where δlk is the Kronecker delta function and μ is the shear modulus of the mold material.The fundamental traction ˜plk , measured at the point y on a surface with unit normal n, is:Discretizing the surface of the mold into a total of N elements transforms Eq. 22 to:where Γn refers to the n th surface element on the domain.Substituting the appropriate linear shape functions into Eq. 25, the linear boundary element formulation for the mold deformation model is obtained. The equation is applied at each node on the discretized mold surface, thus giving a system of 3N linear equations, where N is the total number of nodes. Each node has eight associated quantities: three components of displacement, three components of traction, a temperature and a heat flux. The steady state thermal model supplies temperature and flux values as known quantities for each node, and of the remaining six quantities, three must be specified. Moreover, the displacement values specified at a certain number of nodes must eliminate the possibility of a rigid-body motion or rigid-body rotation to ensure a non-singular system of equations. The resulting system of equations is assembled into a integrated matrix, which is solved with an iterative solver.2.4 Shrinkage and warpage simulation of the molded partInternal stresses in injection-molded components are the principal cause of shrinkage and warpage. These residual stresses are mainly frozen-in thermal stresses due to inhomogeneous cooling, when surface layers stiffen sooner than the core region, as in free quenching. Based onthe assumption of the linear thermo-elastic and linear thermo-viscoelastic compressible behavior of the polymeric materials, shrinkage and warpage are obtained implicitly using displacement formulations, and the governing equations can be solved numerically using a finite element method.With the basic assumptions of injection molding [12], the components of stress and strain are given by:The deviatoric components of stress and strain, respectively, are given byUsing a similar approach developed by Lee and Rogers [13] for predicting the residual stresses in the tempering of glass, an integral form of the viscoelastic constitutive relationships is used, and the in-plane stresses can be related to the strains by the following equation:Where G1 is the relaxation shear modulus of the material. The dilatational stresses can be related to the strain as follows:Where K is the relaxation bulk modulus of the material, and the definition of α and Θ is: If α(t) = α0, applying Eq. 27 to Eq. 29 results in:Similarly, applying Eq. 31 to Eq. 28 and eliminating strain εxx(z, t) results in:Employing a Laplace transform to Eq. 32, the auxiliary modulus R(ξ) is given by:Using the above constitutive equation (Eq. 33) and simplified forms of the stresses and strains in the mold, the formulation of the residual stress of the injection molded part during the cooling stage is obtain by:Equation 34 can be solved through the application of trapezoidal quadrature. Due to the rapid initial change in the material time, a quasi-numerical procedure is employed for evaluating the integral item. The auxiliary modulus is evaluated numerically by the trapezoidal rule.For warpage analysis, nodal displacements and curvatures for shell elements are expressed as:where [k] is the element stiffness matrix, [Be] is the derivative operator matrix, {d} is the displacements, and {re} is the element load vector which can be evaluated by:The use of a full three-dimensional FEM analysis can achieve accurate warpage results, however, it is cumbersome when the shape of the part is very complicated. In this paper, a twodimensional FEM method, based on shell theory, was used because most injection-molded parts have a sheet-like geometry in which the thickness is much smaller than the other dimensions of the part. Therefore, the part can be regarded as an assembly of flat elements to predict warpage. Each three-node shell element is a combination of a constant strain triangular element (CST) and a discrete Kirchhoff triangular element (DKT), as shown in Fig. 3. Thus, the warpage can be separated into plane-stretching deformation of the CST and plate-bending deformation of the DKT, and correspondingly, the element stiffness matrix to describe warpage can also be divided into the stretching-stiffness matrix and bending-stiffness matrix.Fig. 3a–c. Deformation decomposition of shell element in the local coordinate system. a In-plane stretchingelement b Plate-bending element c Shell element3 Experimental validationTo assess the usefulness of the proposed model and developed program, verification is important. The distortions obtained from the simulation model are compared to the ones from SL injection molding experiments whose data is presented in the literature [8]. A common injection molded part with the dimensions of 36×36×6 mm is considered in the experiment, as shown in Fig. 4. The thickness dimensions of the thin walls and rib are both 1.5 mm; and polypropylene was used as the injection material. The injection machine was a production level ARGURY Hydronica 320-210-750 with the following process parameters: a melt temperature of 250 ◦C; an ambient temperature of 30 ◦C; an injection pressure of 13.79 MPa; an injection time of 3 s; and a cooling time of 48 s. The SL material used, Dupont SOMOSTM 6110 resin, has the ability to resist temperatures of up to 300 ◦C temperatures. As mentioned above, thermal conductivity of the mold is a major factor that differentiates between an SL and a traditional mold. Poor heat transfer in the mold would produce a non-uniform temperature distribution, thus causing warpage that distorts the completed parts. For an SL mold, a longer cycle time would be expected. The method of using a thin shell SL mold backed with a higher thermal conductivity metal (aluminum) was selected to increase thermal conductivity of the SL mold.Fig. 4. Experimental cavity modelFig. 5. A comparison of the distortion variation in the X direction for different thermal conductivity; where “Experimental”, “present”, “three-step”, and “conventional” mean the results of the experimental, the presented simulation, the three-step simulation process and the conventional injection molding simulation, respectively.Fig. 6. Comparison of the distortion variation in the Y direction for different thermal conductivitiesFig. 7. Comparison of the distortion variation in the Z direction for different thermal conductivitiesFig. 8. Comparison of the twist variation for different thermal conductivities For this part, distortion includes the displacements in three directions and the twist (the difference in angle between two initially parallel edges). The validation results are shown in Fig.5 to Fig. 8. These figures also include the distortion values predicted by conventional injection molding simulation and the three-step model reported in [3].4 ConclusionsIn this paper, an integrated model to accomplish the numerical simulation of injection molding into rapid-prototyped molds is established and a corresponding simulation system is developed. For verification, an experiment is also carried out with an RPfabricated SL mold.It is seen that a conventional simulation using current injection molding software breaks down for a photopolymer mold. It is assumed that this is due to the distortion in the mold caused by the temperature and load conditions of injection. The three-step approach also has much deviation. The developed model gives results closer to experimental.Improvement in thermal conductivity of the photopolymer significantly increases part quality. Since the effect of temperature seems to be more dominant than that of pressure (load), an improvement in the thermal conductivity of the photopolymer can improve the part quality significantly.Rapid Prototyping (RP) is a technology makes it possible to manufacture prototypes quickly and inexpensively, regardless of their complexity. Rapid Tooling (RT) is the next step in RP’s steady progress and much work is being done to obtain more accurate tools to define the parameters of the process. Existing simulation tools can not provide the researcher with a useful means of studying relative changes. An integrated model, such as the one presented in this paper, is necessary to obtain accurate predictions of the actual quality of final parts. In the future, we expect to see this work expanded to develop simulations program for injection into RP molds manufactured by other RT processes.References1. Wang KK (1980) System approach to injection molding process. Polym-Plast Technol Eng 14(1):75–93.2. Shelesh-Nezhad K, Siores E (1997) Intelligent system for plastic injection molding process design. J Mater Process Technol 63(1–3):458–462.3. Aluru R, Keefe M, Advani S (2001) Simulation of injection molding into rapid-prototyped molds. Rapid Prototyping J 7(1):42–51.4. Shen SF (1984) Simulation of polymeric flows in the injection molding process. Int J Numer Methods Fluids 4(2):171–184.5. Agassant JF, Alles H, Philipon S, Vincent M (1988) Experimental and theoretical study of the injection molding of thermoplastic materials. Polym Eng Sci 28(7):460–468.6. Chiang HH, Hieber CA, Wang KK (1991) A unified simulation of the filling and post-filling stages in injection molding. Part I: formulation. Polym Eng Sci 31(2):116–124.7. Zhou H, Li D (2001) A numerical simulation of the filling stage in injection molding based on a surface model. Adv Polym Technol 20(2):125–131.8. Himasekhar K, Lottey J, Wang KK (1992) CAE of mold cooling in injection molding using a three-dimensional numerical simulation. J EngInd Trans ASME 114(2):213–221.9. Tang LQ, Pochiraju K, Chassapis C, Manoochehri S (1998) Computeraided optimization approach for the design of injection mold cooling systems. J Mech Des, Trans ASME 120(2):165–174.10. Rizzo FJ, Shippy DJ (1977) An advanced boundary integral equation method for three-dimensional thermoelasticity. Int J Numer Methods Eng 11:1753–1768.11. Hartmann F (1980) Computing the C-matrix in non-smooth boundary points. In: New developments in boundary element methods, CML Publications, Southampton, pp 367–379.12. Chen X, Lama YC, Li DQ (2000) Analysis of thermal residual stress in plastic injection molding. J Mater Process Technol 101(1):275–280.13. Lee EH, Rogers TG (1960) Solution of viscoelastic stress analysis problems using measured creep or relaxation function. J Appl Mech 30(1):127–134.14. Li Y (1997) Studies in direct tooling using stereolithography. Dissertation, University of Delaware, Newark, DE..。
模具设计专业毕设外文翻译译文(DOC)
模具设计专业毕设外文翻译译文(DOC)本科毕业设计(论文)外文翻译（附外文原文）学院：机械与控制工程学院课题名称：复杂阶梯形圆筒件拉深有限元分析专业(方向)：机械设计制造及其自动化（模具设计与制造）班级：学生：指导教师：日期：拉伸模设计中拉伸壁起皱的分析摘要本文研究带有斜度的方形盒和带有阶梯的方形盒的拉深中发生的起皱现象。
这两种类型的起皱现象有一个共同的特征：全都发生在相对无支撑、无压边的拉深壁处。
在带有斜度的方形盒的拉深中，常受到工序参数的影响，例如：模具的间隙值和压边力等，所以常用有限元模拟的方法来研究分析起皱的发生。
模拟的结果表明模具的间隙值越大，起皱现象就越严重，而且增加压边力也不能抑制和消除起皱现象的发生。
在带有阶梯的方形盒拉深的起皱现象分析中，常通过实际生产中一种近似的几何结构来研究、试验。
当凸模与阶梯边缘之间的金属板料在拉深时分布并不均衡，就会在侧壁发生起皱现象。
为了消除起皱现象的发生，一个最优的模具设计常采用有限元的方法进行分析。
模拟的结果和起皱试验论证了有限元分析的准确性，并且表明了在拉深模具设计中使用有限元方法分析的优越性。
关键词:侧壁起皱；拉深模；带有阶梯的方形盒；带有斜度的方形盒1 引言起皱是金属板料成形中常见的失效形式之一。
由于功能和视觉效果的原因，起皱通常是不能为零件制品所能接受的。
在金属板料成形加工中通常存在三种类型的起皱现象：法兰起皱；侧壁起皱和由于残余压应力在未变形区产生的弹性变形。
在冲压复杂形状的时候，拉深壁起皱就是在模具型腔中形成的褶皱。
由于金属板料在拉深壁区域内相对无支撑，因此，消除拉深壁起皱比抑制法兰起皱要难得多。
我们知道在不被支撑的拉深壁区域中材料的外力拉深可以防止起皱，这可以在实践中通过增加压边力而实现，但是运用过大的拉深力会引起破裂失效。
因此，压边力必须控制在一定的范围内，一方面可以抑制起皱，另一方面也可以防止破裂失效。
合适的压边力范围是很难确定的，因为起皱在拉深零件的中心区域以一个复杂的形状形成，甚至根本不存在一个合适的压边力范围。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
(此文档为word格式，下载后您可任意编辑修改！)冷冲模具使用寿命的影响及对策冲压模具概述冲压模具--在冷冲压加工中，将材料(金属或非金属)加工成零件(或半成品)的一种特殊工艺装备，称为冷冲压模具(俗称冷冲模)。
冲压--是在室温下，利用安装在压力机上的模具对材料施加压力，使其产生分离或塑性变形，从而获得所需零件的一种压力加工方法。
冲压模具的形式很多，一般可按以下几个主要特征分类：1•根据工艺性质分类(1)冲裁模沿封闭或敞开的轮廓线使材料产生分离的模具。
如落料模、冲孔模、切断模、切口模、切边模、剖切模等。
(2)弯曲模使板料毛坯或其他坯料沿着直线(弯曲线)产生弯曲变形，从而获得一定角度和形状的工件的模具。
(3)拉深模是把板料毛坯制成开口空心件，或使空心件进一步改变形状和尺寸的模具。
(4)成形模是将毛坯或半成品工件按图凸、凹模的形状直接复制成形，而材料本身仅产生局部塑性变形的模具。
如胀形模、缩口模、扩口模、起伏成形模、翻边模、整形模等。
2•根据工序组合程度分类(1)单工序模在压力机的一次行程中，只完成一道冲压工序的模具。
(2)复合模只有一个工位，在压力机的一次行程中，在同一工位上同时完成两道或两道以上冲压工序的模具。
(3)级进模(也称连续模) 在毛坯的送进方向上，具有两个或更多的工位，在压力机的一次行程中，在不同的工位上逐次完成两道或两道以上冲压工序的模具。
冲冷冲模全称为冷冲压模具。
冷冲压模具是一种应用于模具行业冷冲压模具及其配件所需高性能结构陶瓷材料的制备方法，高性能陶瓷模具及其配件材料由氧化锆、氧化钇粉中加铝、错元素构成，制备工艺是将氧化锆溶液、氧化钇溶液、氧化错溶液、氧化铝溶液按一定比例混合配成母液，滴入碳酸氢铵，采用共沉淀方法合成模具及其配件陶瓷材料所需的原材料，反应生成的沉淀经滤水、干燥，煅烧得到高性能陶瓷模具及其配件材料超微粉，再经过成型、烧结、精加工，便得到高性能陶瓷模具及其配件材料。
本发明的优点是本发明制成的冷冲压模具及其配件使用寿命长，在冲压过程中未出现模具及其配件与冲压件产生粘结现象，冲压件表面光滑、无毛刺，完全可以替代传统高速钢、钨钢材料。
冷冲模具主要零件冷冲模具是冲压加工的主要工艺装备，冲压制件就是靠上、下模具的相对运动来完成的。
加工时由于上、下模具之间不断地分合，如果操作工人的手指不断进入或停留在模具闭合区，便会对其人身安全带来严重威胁。
1（一）模具的主要零件、作用及安全要求1．工作零件凸凹模是直接使坯料成形的工作零件，因此，它是模具上的关键零件。
凸凹模不但精密而且复杂，它应满足如下要求：（1）应有足够的强度，不能在冲压过程中断裂或破坏．（2）对其材料及热处理应有适当要求，防止硬度太高而脆裂。
2．定位零件定位零件是确定坯件安装位置的零件，有定位销（板）、挡料销（板）、导正销、导料板、定距侧刀、侧压器等。
设计定位零件时应考虑操作方便，不应有过定位，位置要便于观察，最好采用前推定位、外廓定位和导正销定位等。
3．压料、卸料及出料零件压料零件有压边圈、压料板等。
压边圈可对拉延坯料加压边力，从而防止坯料在切向压力的作用下拱起而形成皱褶。
压料板的作用是防止坯料移动和弹跳。
顶出器、卸料板的作用是便于出件和清理废料。
它们由弹簧、橡胶和设备上的气垫推杆支撑，可上下运动，顶出件设计时应具有足够的顶出力，运动要有限位。
卸料板应尽量缩小闭合区域或在操作位置上铣出空手槽。
暴露的卸料板的四周应设有防护板，防止手指伸入或异物进入，外露表面棱角应倒钝。
4．导向零件导柱和导套是应用最广泛的一种导向零件。
其作用是保证凸凹模在冲压工作时有精确的配合间隙。
因此，导柱、导套的间隙应小于冲裁间隙。
导柱设在下模座，要保证在冲程下死点时，导柱的上端面在上模板顶面以上最少 5 至10 毫米。
导柱应安排在远离模块和压料板的部位，使操作者的手臂不用越过导柱送取料。
5．支承及夹持零件它包括上下模板、模柄、凸凹模固定板、垫板、限位器等。
上下模板是冷冲模具的基础零件，其他各种零件都分别安装固定在上面。
模板的平面尺寸，尤其是前后方向应与制件相适应，过大或过小均不利于操作。
有些模具（落料、冲孔类模具）为了出件方便，需在模架下设垫板。
这时垫板最好与模板之间用螺钉连接在一起，两垫板的厚度应绝对相等。
垫板的间距以能出件为准，不要太大，以免模板断裂。
6．紧固零件它包括螺钉、螺母、弹簧、柱销、垫圈等，一般都采用标准件。
冷冲模具的标准件用量较多，设计选用时应保证紧固和弹性顶出的需要，避免紧固件暴露在表面操作位置上，防止碰伤人手和妨碍操作。
冷冲模具的发展改革开放以来，随着国民经济的高速发展，市场对冷冲模具的需求量不断增长。
近年来，冷冲模具工业一直以15%左右的增长速度快速发展，冷冲模具工业企业的所有制成分也发生了巨大变化，除了国有专业模具厂外，集体、合资、独资和私营也得到了快速发展。
随着与国际接轨的脚步不断加快，市场竞争的日益加剧，人们已经越来越认识到产品质量、成本和新产品的开发能力的重要性。
而冷冲模具制造是整个链条中最基础的要素之一，冷冲模具制造技术现已成为衡量一个国家制造业水平高低的重要标志，并在很大程度上决定企业的生存空间。
近年许多冷冲模具企业加大了用于技术进步的投资力度，将技术进步视为企业发展的重要动力。
一些国内模具企业已普及了二维CAD并陆续开始使用UGProEngineer、l-DEAS、Euclid-IS 等国际通用软件，个别厂家还引进了Moldflow、C-Flow、DYNAFORMDptris 和MAGMASO 等TCAE软件，并成功应用于冲压模的设计中。
以汽车覆盖件模具为代表的大型冲压模具的制造技术已取得很大进步，东风汽车公司模具厂、一汽模具中心等模具厂家已能生产部分轿车覆盖件模具。
此外，许多研究机构和大专院校开展模具技术的研究和开发。
经过多年的努力，在模具CADCAECAM术方面取得了显著进步；在提高模具质量和缩短模具设计制造周期等方面做出了贡献。
虽然中国冷冲模具工业在过去十多年中取得了令人瞩目的发展，但许多方面与工业发达国家相比仍有较大的差距。
例如，精密加工设备在冷冲模具加工设备中的比重比较低；CADCAECAM术的普及率不高；许多先进的模具技术应用不够广泛等等，致使相当一部分大型、精密、复杂和长寿命冷冲模具依赖进口。
随着科学技术的不断进步，现代工业产品的生产日益复杂与多样化，产品性能和质量也在不断提高，因而对冷冲压技术提出了更高的要求•为了使冷冲压技术能适应各工业部门的需要，冷冲压技术自身也在不断革新和发展•冷冲压技术的发展思路就是尽可能地完善和扩充冷冲压工艺的优点，克服其缺点•在冷冲压技术的发展过程中，应注意以下几方面：(1)冷冲压技术的发展过程中应正确地确定工艺参数及冷冲模具工作部分的形状与尺寸，提高冲压件的质量、缩短新产品试制周期，应在加强冲压成形理论研究的基础上，使冲压成形理论达到能对生产实际起指导作用，逐步建立起一套密切结合生产实际的先进的工艺分析计算方法•国外已开始采用弹塑性有限元法对汽车覆盖零件的成形过程进行应力应变分析和计算机模拟，以预测某一工艺方案对零件成形的可能性和可能出现的问题。
(2)加快产品更新换代，克服模具设计周期长的缺点•应大力开展模具计算机辅助设计和制造(CADCAM技术的研究•在我国,目前要特别注意加强多工位级进模CADCA技术的研究。
(3)满足大量生产需要以及减轻劳动强度.应加强冷冲压生产的机械化和自动化研究，使一般中、小件能在高速压力机上采用多工位级进模生产，达到生产高度自动化，进一步提高冲压的生产率。
(4)扩大冷冲压生产的运用范围.使冷冲压既适合大量生产，也适合小批量生产；既能生产一般精度的产品，也能生产精密零件•应注意开发如精密冲裁(特别是厚料精冲)、高能成形、软模成形、施压和超塑性加工等新成形工艺，还要推广简易模(软模和低熔点合金模)、通用组合模、数控冲床等设备的运用。
此外,对冲压板料性能的改进，模具新材料、模具新加工方法的开发也应进一步加强。
冷冲模具使用寿命的影响及对策冷冲模具的使用寿命是以冲制出的工件数量来计算的。
影响冷冲模寿命的因素很多。
主要有模具结构设计、制造模具所用凸模和凹模的材料、模具的热处理质量与表面强化、冲模零件的制造精度和冷冲压材料的选取。
除此之外，还有冲模的安装、调整、使用以及维修等。
1.模具设计对寿命的影响(1)排样设计的影响排样方法与搭边值对模具寿命的影响很大，过小的搭边值，往往3是造成模具急剧磨损和凸、凹模啃伤的重要原因。
从节约材料出发，搭边值愈小愈好，但搭边值小于一定数值后，对模具寿命和剪切表面质量不利。
在冲裁中有可能被拉人模具问隙中，使零件产生毛刺，甚至损坏模具刃口，降低模具寿命。
因此，在考虑提高材料利用率的同时，必须根据零件产量、质量和寿命，确定排样方法和搭边值。
(2)凹模结构的影响对容易产生应力集中而开裂的凹模结构，可以采用组合结构或镶拼结构，以及预应力结构，从而提高模具使用寿命。
(3)间隙的影响当间隙过小时，压缩挤压利害，摩擦力增大，磨损增大，侧面的磨损加剧，冲裁后卸料和推件时，材料与凸、凹模之间的摩擦还将造成刃口侧面的磨损比端面的磨大大，同时也容易造成凸、凹模温度很高，把金属碎屑吸附在刃口侧面，形成金属瘤，使凸、凹模出现崩刃或胀裂现象。
因此，过小的间隙对模具寿命极为不利。
间隙太大，会增加凸模与凹模端面边缘的集中应力，致使压应力急剧增加，于是刃口边很快屈服变形而失去棱角。
因此又增加了冲裁力，进而使刃口边更快磨损，降低模具寿命。
但为了减小凸、凹模的磨损，延长模具使用寿命，在保证冲裁件质量的前提下，设计时适当采用较大间隙是十分必要的。
(4)模具导向结构对寿命的影响可靠的导向对于减小工作零件的磨损，避免凸、凹模啃伤是非常有效的。
特别对无问隙或小问隙冲裁模、复合模和多工位级进模更为重要。
为提高模具寿命，必须根据工序和零件精度要求，正确选择导向形式和导向精度，所选择导向精度应高于凸、凹模的配合精度。
(5)冷冲压材料选取的影响冷冲压材料应满足制件的设计要求和冲压工艺要求，否则容易损伤模具，降低模具使用寿命。
冷冲压材料表面质量不好，冲压时制件易破裂，也易擦伤模具。
冷冲压材料塑性不好，变形量小，冲压时制件易破裂，也易擦伤模具。
另外，材料的厚度公差应符合国家标准。
因为一副冲模适用于一定材料的厚度，成形、弯曲、翻边、引伸模具的凸、凹模结构间隙是直接根据材料厚度来确定的。
所以材料厚度不均匀，会导致废品产生和模具损坏。
2．模具材料对模具寿命的影响模具材料对模具寿命的影响是模具材料性质、化学成分、组织结构、硬度和冶金质量等的综合反映。
其中，材料性质和热处理质量影响最为明显。
模具材料性质对模具寿命的影响是很大的。
如将同一种工件，使用不同的模具材料做弯曲试验，试验结果：用9Mn2V 材料，其寿命为5万次；用Crl2MoV渗氮，其寿命可达40万次。