NEUTEK压缩空气过滤器安装说明书
NEUTEK 压缩空气净化流程图
含油量≤0.003mg/m 粒 径≤0.01 u m
呼吸空气、除臭
常压露点－23℃ 含油量≤0.003mg/m 粒 径≤0.01 u m
3
除菌、酿造、生物制药
常压露点：-23℃~-40℃ 含油量≤0.01mg/m 粒 径≤0.01 u m
3
高级喷涂、喷漆、精体运 输、精纺机械、高压装置 绝缘
摄影胶片制造、粉态输 常压露点：-23℃~-80℃ 含油量≤0.01mg/m3 粒 预 过 滤 器 精 过 滤 冷 干 机 吸 干 机 预 过 滤 器 精 过 滤 径≤0.01 u m 送、航空、航天、电子 元件干燥、理化分析装 置、出纳纯净实验室
常压露点－23℃ 含油量≤5mg/m 粒 后 冷 却 器 油 水 分 离 器 储 汽 罐 预 过 滤 器 冷 干 机
3
气动工具、一般零部件、清 扫、喷丸、除锈、铸造机械
径≤3 u
常压露点－23℃ 含油量≤0.1mg/m 粒 预 过 滤 器 空压机 常压露点－23℃ 含油量≤0.01mg/m 粒 预 过 滤 器 精 过 滤 冷 干 机 超 精 过 滤
3 3
普通涂装、控制阀门、气力 输送、气动轴3 u
冷 干 机
精 过 滤
精密加工、精密仪表、电子 工业、船用仪器
径 ≤ 0.01 u
压
常压露点－23℃ 食品工业、医药工业、
3
缩 空 气 净 化 流 程 图
预 过 滤 器 吸 干 机 精 过 滤 超 精 过 滤 预 过 滤 器 冷 干 机 精 过 滤 碳 吸 附 过 滤 超 精 过 滤 除 菌 过 滤 预 过 滤 器 冷 干 机 精 过 滤 碳 吸 附 过 滤 。 超 精 过 滤
汉吉森高性能压缩空气过滤器说明书
New modular housings for flows
synonymous with cost-efficient treatment of
compressed air. 50 years of successful work New matrix blended fiber media
through 1325 m³/h
3 Colour coded elements for easy
identification
3 Slide indicator (up to HF-20)
3 Economical - changes colour when filter
element requires replacement
3 Inlet screen at condensate drain for addi-
rust and scale, compressor lubricants,
condensed water droplets and acidic Withstands temperatures to 66°C.
condensates, oil and hydrocarbon vapors. The-
A typical compressed air system is contaminated Chemically resistant end caps bound to
with abrasive, solid particles such as dust, dirt,
meulated adhesive
saving running costs.
their production procedure.
NEUTEK说明书
NPT
手动排水
自动脉冲排水
BSPP
转动排水
自动脉冲排水
塑料杯/金属防护罩
1/8" NT-14E01B13FC NT-14E05B13FC NT-14E01B13FC1 NT-14E05B13FC1
1/4" NT-14E11B13FC NT-14E15B13FC NT-14E11B13FC1 NT-14E15B13FC1
411F
412F
411F
412F
421F
422F
441F
442F
481F
482F
带外壳
第一滤芯 第二滤芯
401
402
401
402
401
402
411
412
411
412
421
422
441
442
481
482
不带外壳滤芯 带外壳滤芯
安装尺寸(单位：mm)
型号
口径
A
B
C
D
E
F
G
H
I
J
K
NT-105F 1/4" 270 100 65 160 110 45 25 179 19 25.6 100
滤芯配件型号
型号
NT-105 NT-106 NT-107 NT-110 NT-111 NT-120 NT-140 NT-180
垫圈
10510 10510 10510 11010 11010 12010 14010 18010
不带外壳
第一滤芯 第二滤芯
401F
402F
401F
402F
401F
402F
在中国，对自动化要求的标准逐步提高，而这正是星技公司奋斗的目标，我们以安全高效的产品标 准作保证，为客户提供集创新、可靠、优质和高效于一体的产品和系统。多年来公司一直是中国生 产企业的忠实伙伴，致力于使国内的生产水平与世界同步。无论对从事基础工业（例如发电厂、钢 铁、食品及饮料、汽车、石化等行业），还是高新技术产业的用户，星技公司都是其值得信赖的合 作伙伴，为用户提供满意的解决方案。
NEUTEK压缩空气过滤器安装说明书
We Make Compressed Air Work压缩空气干燥过滤器使用说明书目录1、产品概括 (1)2、产品工作原理 (1)3、使用说明 (2)4、安装 (2)5、安装尺寸 (4)6、安全规则 (5)7、维护保养 (5)8、更换滤芯 (6)9、售后服务 (6)10、质量保修 (6)一、产品概括压缩空气是现代化最为重要的动力源，因为它具有灵活性，并且可靠。
但是，压缩空气中所存在的油、冷凝水及尘埃等会导致用气设备受到不同程度的损环，因而产生高额的维修费用，产品质量也受到一定的影响。
随着当今高科技工业的不断的发展，对于气源质量的要求也越来越高。
NEUTEK过滤器是在美国本土生产的压缩空气干燥过滤器，专门针对解决存在严重油、水、粉尘的压缩空气系统所设计。
美国NEWTECH公司拥有多项专利，具有超过十余年的压缩空气过滤器生产、销售经验，产品畅销世界各地。
压缩空气干燥过滤器是工厂或实验室仪表用气的品质提高必不可少的过滤设备。
NEUTEK®品牌过滤器又是这过滤器中有12种专利产品的新型设备,它包括上盖、中壳和下壳，上盖和中壳均设置有两个圆孔，上盖和中壳的两个对应圆孔之间并排连接有两个铝桶，形成第一过滤室和第二过滤室，下壳的下端用连接头连接有排水装置，排水装置设置有浮球。
第一过滤室设置有由环保塑胶丝制造的第一滤芯过滤材料。
第二过滤室设置有由不锈钢丝与特殊棉织造的第二滤芯过滤材料。
本实用新型采用了以上两级三段式过滤结构，即第一过滤室和第二过滤室以及中壳形成三段式过滤结构，第一过滤器和第二过滤器形成两级过滤方式，过滤器中设置有特殊的过滤材料，使得整个压缩过程可以将空气中的水、油、铁锈以及其它杂项彻底的过滤掉，其过滤效率可以达到99.9％。
二、工作原理1．携带含有灰尘、油、铁锈和水分等有害物质的压缩空气，进入NEWTEK干燥器第一级过滤装置。
2．当压缩空气通过第一级筒状网眼过滤时产生聚结效应，大一点的颗粒将被吸附在滤材上，并且水分会凝结成较大的水滴。
空压机唐纳森空气过滤芯滤更换方式
寿力空压机空滤更换方式(1)拆下滤芯松开或解开检修盖。
由于滤芯是紧配合在出□管上以产生密封作用的，会有一些初始阻力，类似于分开罐子上的密封。
轻轻地前、后移动滤芯的端部以分开密封后转动它同时笔直往外拉。
不要敲打滤清器壳体。
如果您的空气滤清器有安全滤芯，则在第三次更换主滤芯时更换它。
像更换主滤那祥更换安全滤芯。
一定要盖住空气滤清器出口管避免任何未经过滤的污染物掉入发动机。
(2)清洁出口管的内外两个表面，同时检查橡胶排尘阀：用一块干净的布擦拭滤芯的密封表面和出口管的里面。
密封表面上的污染物可能碍有效的密封并引起泄漏。
在插入新的滤芯前确保所有污染物已被除去。
任何不小心掉到出□管里面的灰尘和异物会被吸入到发动机里导致磨损。
发动机制造商认为，哪怕几克污物也可能会毁掉一台发动机!小心不要损坏管子上的密封区域。
(3)捡查旧的滤芯有无泄漏迹象目视检查旧的滤芯有无任何泄漏的迹象。
在滤芯内侧，如有条纹状灰尘形成，则表明存在泄露现象。
在安装新的滤芯前排除任何引起泄漏的原因。
(4)检查新的滤芯有无损坏:仔细地检查新的滤芯，注意开口端的内侧，它是密封区。
不得安装损坏的滤芯。
新的唐纳森径向密封滤芯在密封面上可能有一些润滑剂以帮助安装。
(5)正确插入新的径向密封滤芯:先将安全内滤芯安装到位后，再小心地插入滤芯。
在紧固盖子前，确保滤芯完全进入空气滤清器。
主要密封区有均匀调整和分配密封压力的能力。
为了达到紧密的密封，用手在滤芯的外缘而不是柔软的中心部分施加压力(不要推动聚氨酯端面的中心！) 如果在安装端盖时发现端盖碰撞滤芯，说明滤芯没有安装到位，用手将滤芯进一步推入空左滤清器并再次尝试端盖应不额外用力就可盖上。
使用端盖推入滤芯可能引起壳体、端盖卡扣损坏;同时供应商将不予保修。
压缩空气过滤器系列说明说明书
CompressedAir FiltrationCompressed Air Filtration Filters | Coalescers | Absorbers | Elements | Mist EliminatorsIn any compressed air net distribution it is a must to install one or more filters. As a result, an improved air quality is achieved, which benefits your complete compressed Using only a single filter could result in saturation of the reduced air quality or end upprematurely replacing your elements.TECHNOLOGY YOU CAN TRUSTA V A I LAB I L I T Y S E R VI C E AB IL I T Y R E L I A B I L I T YP A R T N ER SH IPS I MP L I C I T YUser BenefitsBoost quality and productivity • Purify the compressed air by eliminating oil/dust contaminants • Higher final product quality• Increase your overall productivity Save costs• Prolong the life span of your operation process (machine/equipment...)• Reduce potential downtime• Annual service intervals to ensure optimal operations Easy operation and installation Compatible with any compressor technology• Can be installed quickly and into an existing network• Optional pressure drop device (indicator/gauge) to advise on the cartridge replacement• Cartridge replacement done in no time• No electrical supply neededRisks You AvoidImpurities in the compressed air can cause:• Damage to the distribution lines, increasing the leakage risk • A considerable increase in maintenance costs• A reduction in the efficiency and life span of the pneumatic devices • Deterioration of the final product quality• Limitations to the reliability of the production process and all its components• Decrease of the overall profitabilityQuincy Filters Keep Your Air Distribution Network In Optimal Shape!2Important GuidelinesWhen selecting purification equipment for your compressed air system, these are some useful guidelines to consider:1. Depending on the application, each point of use in the system may require a different compressed air quality.2. Ensure that the purification equipment which is being chosen will provide the required air purity in accordance with the classi-fications from the ISO 8573-1:2010 table.3. When comparing filters to one another, make sure they have been tested in accordance with the standards of ISO 8573 and ISO 12500 series.4. Whenever you compare different filtration solutions, it is crucial to keep in mind that the filter performance is highly dependent on the inlet conditions.5. When taking into account the operational cost of oil coalescence filters, only compare the initial saturated wet pressure loss. The reason for this is that dry pressure loss is not representative forperformance in a normally wet compressed air system.36. For dust filters on the other hand, one can expect the pressure drop to rise over time. A low starting pressure drop does not mean it will remain as such throughout the filter element’s lifetime.7. Consider the total cost of ownership for purification equipment (purchase, operational and maintenance costs).Your local sales representative can help you to select the optimal purifcation equipment for your compressed air system.Compressed Air According to ISO 8573-1:2010Depending on the customer’s application, a certain air purity is required. These purity requirements have been categorized in air purity classes. The purity classes are defined in the ISO 8573-1 standard, edition 2010.This table defines 7 purity classes ranging from 0 up to 6 following the rule: the lowr the class, the higher the air quality.Model Grades 1800-10,500A Solution for Every Air QualityReference condition: pressure 7 bar (102 PSI). Maximum operating temperature of 122°F, only for QAF series.Minimum operating temperature of -4°F4Model Grades 6-1500Filter Range OverviewThe quality of air required throughout a typical compressed airsystem varies. Offering an extensive filter range, Quincy Compressor can always match your precise requirements, ensuring that all types of contamination are avoided and costs are reduced to an absolute minimum.QMF Filter RangeMicronic coalescing filters for general purposeprotection, removing solid particles, liquid water and oil aerosol.Total Mass Efficiency: 99 %QPF Filter RangeParticulate filters for dust protection. Removes solid particles, dust, liquid and oil aerosol.Count Efficiency: 99.8% at MPPS (MPPS = 0.1 micron)QCF Filter RangeHigh-efficiency coalescing filters, removing solid particles, liquid water and oil aerosol.Total Mass Efficiency: 99.9 %QAF Filter RangeActivated carbon filter for removal of oil vapour and hydrocarbon odors.1000 Hour Lifetime* Inlet oil concentration = 40 mg/m3** MPPS = Most Penetrating Particle Size of 0.01 µm5High Temperatures1 Micron Dust Filters, 450°F, 150 PSIG• Designed specifically for Heat Reactivated Desiccant Air Dryers • Nomex outer layer is provided for high-temperature operation • Push-to-fit design used on threaded filters for easy filter element replacement•Multiwrap element construction provides optimum performanceAluminum Housing Threaded NPT Connctions 15 to 650 CFM, Series HTDT• Features a high-temperature dust filter with heavy-duty bowl • Ribbed bowl facilitates removal when changing elements NOTE: Alloy filters shipped loose will have a special high-temperature black powder coat paint.ModelsHTDT 15 & 30Models HTDT 65–650Specifications & Engineering Datasponding to the working pressure.6Mechanical Moisture Separators6 to 1500 CFM, 232 PSIG, Series QWSQuincy Mechanical Moisture Separators are designed to removebulk liquids and large volumes of water. They are typically installeddownstream of after coolers, air receivers, refrigerated air dryers andat strategic points of use throughout the compressed air distributionsystem. The design employs an internal spinner to create a centrifugalaction that effectively removes large quantities of water.• Aluminum housings (1⁄4” to 3 NPT) to prevent corrosion• Low pressure drop: < 1 PSIG• CRN approvedSpecifications & Engineering Data7Stainless Steel FiltersCoalescer — AbsorberQuincy’s line of 316 grade Stainless Steel filters for pressure requirements of 750 PSIG through 5000 PSIG feature:• Three pressure ranges (750 PSIG, 1,500 PSIG, 5,000 PSIG)• Heavy-duty, Stainless Steel tie rod design for 1500 PSIG and 5000 PSIG750 PSIG/250°F 60 to 2000 SCFM (1/2” to 2” NPT)• SSCT standard coalescer • SPCT polishing coalescer • SACT activated carbon1500 PSIG/250°F 65 to 2050 SCFM (1/2” to 2” NPT)• ESCT standard coalescer • EPCT polishing coalescer • EACT activated carbon5000 PSIG/250°F 28 to 775 SCFM (1/2” to 11/2” NPT)• VSCT standard coalescer • VPCT polishing coalescer • VACT activated carbonHigh-PressureAluminum FiltersCoalescer — AbsorberQuincy’s aluminum alloy, 750 PSIG high-pressure filter lineup offers an economic alternative to the high cost of stainless steel. There are two levels of coalescing and an activated carbon absorber. Ideally suited for the PET bottle blowing industry, the coalescers remove various levels of liquid aerosols and the activated carbon absorber removes vapor and odors.• High-temperature capacity (250°F.)• Multiwrap element construction for optimum performance and long life• Synthetic lubricant and mineral oil compatibility• Large sump and quiet zone to prevent re-entrainment • Push-to-fit design for easy filter element replacement• Modular design allows for easy installation of multiple filters and saves energy750 PSIG/250°F 150 to 3000 SCFM (1/2” to 2” NPT)• HSCT standard coalescer • HPCT polishing coalescer • HACT activated carbon750 PSIG - Specifications & Engineering Data8corresponding to the working pressure.corresponding to the working pressure.9High-Pressure1500 & 5000 PSIG - Specifications & Engineering Data10corresponding to the working pressure.corresponding to the working pressure.11Models E_T 65-2050V_T 28-775Models H_T 94 & 147Models S_T 60–2000ModelsH_T 265–1882Unique Double Element Design1,500 cfm through 15,000 cfm models utilize a space-saving double element design (see Figure 2). Using a double nesting technique, the Quincy Mist Eliminator offers high efficiency separation in a low profile package. By nesting an element inside an element, total surface area is greater than conventional single element designs. Due to reduced overall height, the Quincy Mist Eliminator can be installed in locations where conventional single element designs cannot. For example, a 10,000 cfm Quincy Mist Eliminator low profile design is only 118 inches tall. Compare this to other single element designs that are 210 inches tall. That’s a reduction of over 7 feet in overall height! Imagine the savings in time and convenience when you change the element or service the unit.All Quincy Mist Eliminator tanks are ASME coded and stamped. Standard equipment includes a calibrated differential pressure gauge and enamel paint. No Loss Demand Drains are optional. Pressure relief valves are not included but may be required by local codes.Mist EliminatorHigh Efficiency Heavy-Duty Coalescing FilterLong Life and Low Pressure DropThe Quincy Mist Eliminator is a heavy-duty coalescing type filter engineered to efficiently remove oil, particulate, and water from compressed air. By using a combination of impaction, interception and Brownian Movement, the Quincy Mist Eliminator achieves100% efficiency in removing particles 3 micron and larger, 99.8% of 0.1 micron and larger and 99.5% of 0.01 micron and larger. Typical pressure drop is less than 1 psig. Average element life in continuous service is 10 years. A 10-year element life can be achieved in relatively clean environments.• Lower pressure drop compared to conventional coalescing and particulate filters (average 1 psig versus 6 psig). Higher pressure drops require the compressor to operate at an elevated pressure, therefore requiring more power. Every 2 psig reduction in pres-sure saves approximately 1% air compressor power based on 100 psig operating pressure. Quincy Mist Eliminator could easily save in excess of $1,500 per year in air compressor electrical energy (based on 8,000 hours per year operation, $0.07 per Kw hour, 100 hp compressor and a 93% motor efficiency).• Large tank volume captures and retains inadvertent lubricant discharge caused by compressor separation system malfunction, which protects downstream equipment.• Average element life of 10 years versus 6 months for conventional coalescing and particulate filter elements reduces maintenance and waste disposal.12Mist EliminatorSpecifications & Engineering DataNotes: Larger Sizes Available, Consult Factory * Does Not Include Rigging.13Quincy Helps Y ou Do More. For Less.Combining nearly 100 years of expertise with unrivaled quality and performance, Quincy Compressor is the headquarters for your air filtration needs. Innovative filtration solutions are engineered to provide the best quality air and meet today’s increasing quality demands. Backed by the Air Quality Performance Guarantee, Quincy Compressor offers a full line-up of superior quality filtration solutions to meet the high quality requirements of your specific application. Exceed your expectations by providing your system with Quincy Compressor filters. Compressed Air FiltersQuincy Compressor Air Quality Performance Guarantee• Quincy Compressor offers a performance guarantee on its Air Treatment Filtration line. Quincy’s Filters are guaranteed to perform to the currently published specifications as found in filtration documentation available at /literature_ library.html.• Under normal operating conditions, and when installed in an original installation, the Quincy QCF, QMF, and QPF filter elements meet or exceed air quality standards of ISO 8573. The Quincy filters are guaranteed to operate for 8,000 hours or 12 months, which-ever shall occur first, before reaching the recommended 6 PSIG pressure differential for filter replacement.• Quincy Compressor guarantees that the aforementioned filters will perform as stated above, or Quincy Compressor will either repair or replace the filter or element, at Quincy’s discretion. Quincy Compressor will not be responsible for removal, reinstallation and/or related costs.The Air Quality Performance Guarantee is in accordance and established based upon Air Quality-ISO 8573 standard for oil-free and contaminant-free compressed air applications. The Air Quality Performance Guarantee remains in effect for the below listed site so far as all installation and maintenance requirements set forth and in accordance with the warranty and policies and procedures handbook, under Section 1 General Information; Warranty Coverage Rules are maintained.1415Quality Comes in All Shapes and Sizes—But Just One Color.The Quincy PromiseQuincy Compressor and its partnering distributors promise to provide you with uncompromising reliability in all Quincy equipment. This makes your compressed air system one less thing that you need to worry about, allowing you to focus on your company’s productivity and profitability.The Quincy SolutionOperating at peak efficiency and providing quality product is a priority for many of our customers. Quincy Compressor in partnership with our global network of authorized distributors strives to be your provider for all of your compressed air system needs. From the air compressor to filtration to dryers and storage solutions, Quincy Compressor is your single-source provider for all of your compressed air system needs.Air CompressorsQuincy Compressor is a premier provider of many different types of air compressors designed for a variety of applications using different compression technologies.The Quincy QT is a Reciprocating Splash Lubricated compressor for tough everyday use. The Quincy QP is a reciprocating fully pressure lubricated compressor for a competitive advantage. The Quincy QR is a reciprocating compressor designed for the most demanding conditions. The Quincy QGS 5-30 HP is a heavy-duty belt drivenrotary compressor at a competitive price. The Quincy QSI provides an industrial-grade premium fixed-speed rotary screw air compressor.The Quincy QGV provides a premium variable-speed rotary screw air compressor designed to optimize your energy efficiency. Compressed Air TreatmentQuincy Compressor is your single-source provider of compressed air treatment products to complement your air compressor. Quincy provides refrigerated air dryers, desiccant air dryers, compressed air filtration from 5 to .01 micron, condensate drains, condensate management systems, storage solutions, and flow control valves. Quincy Compressor is truly a single-source provider for all of your compressed air needs.Genuine PartsGenuine Parts from Quincy Compressor keep your equipmentrunning like new. When servicing your Quincy compressor, insist on Genuine Quincy parts. Not only will you save time and money, but you will gain the peace-of-mind from using only the highest quality parts worthy of the Quincy name.System ControlsWhether you have one air compressor or many air compressors from many different manufacturers, Quincy Compressor provides you with a way to control and monitor all of the components in your compressed air system in a way that maximizes your energy efficiency and decreases your energy costs. Whether you need to control your system on site or from half way around the world,Quincy Compressor is your source for reliable, efficient controls.©2017 Quincy Compressor. All rights reserved. Printed in U.S.A.(QATF-005 10/19)701 N. Dobson Avenue | Bay Minette, AL 36507Phone 251.937.5900 | Fax 251.937.0872Email:*************************|。
空气滤芯安装使用说明
2200 Northern BoulevardEast Hills, New York 11548-1289© Copyright 2006, Pall Corporation., Pall, and Novasip are trademarks of Pall Corporation.is a service mark of Pall Corporation.® indicates a trademark registered in the USA.1.导言安装Pall 药物级膜组件时必须按照下列步骤。
请仔细阅读产品数据表中的说明和信息，因为其中包含很多有价值的信息，这些信息都是通过大量的实践得到的。
严格按说明中操作十分重要，必要时，应将其编入用户的标准操作手册。
<如果其中某些程序不符合您的需要，在完成安装您的系统前请咨询Pall 或当地分销商。
如果使用中未遵循Pall 建议的方法，可能会导致人身伤害或财产损失。
对于此类人身伤害或财产损失，Pall 不承担任何责任。
2.规格最大工作压力和温度由于膜组件类型或过滤介质的不同而不同。
详情请查阅数据表或标签，或联系Pall 或当地分销商。
进行过滤器膜组件的完整性测试时，允许短时间暴露于高于最大工作压力的空气或氮气中。
详情请咨询Pall公司。
不按说明书操作或有不适合过滤器材质的液体通过时，可能导致人身伤害或仪器损坏。
不适合的液体指对过滤器材料具有化学腐蚀、软化、应力或产生负面作用的液体。
请参考Pall 说明的具体的限制内容。
欧洲94/9/EC (ATEX) 指令“潜在爆炸危险环境中使用的设备”与欧洲94/9/EC (ATEX) 指令相关的信息，请参考最后一页。
欲获得与Z on e 0/20 应用程序相关的信息,请联系P a l l。
可通过P a l l公司，当地分销商或Pall 网站获得更多信息。
3.设备的接收膜组件适用于通过γ射线或高温灭菌，也可用于γ射线预灭菌。
空气过滤器使用说明书
空气过滤器使用说明书致敬尊敬的用户，感谢您购买我们的空气过滤器。
本使用说明书将为您提供关于如何正确使用和维护空气过滤器的详细信息，以确保您和您的家人始终呼吸新鲜和清洁的空气。
Ⅰ. 产品介绍我们的空气过滤器采用先进的过滤技术，能够有效去除空气中的微尘、细菌、病毒、异味等污染物，提供您和您的家人一个舒适、健康的生活环境。
Ⅱ. 安装步骤1. 确保使用前将插头插入正确的电源插座，并将开关置于“关”状态。
2. 将空气过滤器放置在通风良好的位置，远离火源和高温物体。
确保四周没有遮挡物，以便空气顺畅吸入和排出。
3. 确保过滤器底部的废气口与房间内的自然环境连接良好。
4. 插入并安装过滤器内的滤网，按照箭头指示将其固定在正确的位置上。
Ⅲ. 使用方法1. 打开电源开关，此时过滤器开始工作并开始吸收周围空气中的污染物。
2. 您可以根据需要使用不同的风速档位，通过控制面板上的按钮进行调节。
3. 智能感应功能可检测到房间内空气的质量，并自动调整风速和工作时间，确保持续的优质空气流动。
4. 如果需要定时关闭过滤器，您可以通过定时功能设置工作时间。
Ⅳ. 维护与清洁1. 请定期清洁过滤器表面，使用柔软的湿布轻轻擦拭，切勿使用含有酒精或溶剂的清洁剂。
2. 滤网应每3个月清洗一次，具体时间可根据使用情况而定。
请将滤网取出，用水冲洗并晾干后重新安装。
3. 定期更换滤芯以确保过滤器的高效工作。
请根据使用说明书中的指示，选择适合的滤芯型号，并按照说明更换。
Ⅴ. 注意事项1. 请勿将过滤器暴露在潮湿环境中，避免电器损坏或触电危险。
2. 请定期清理过滤器周围环境，确保过滤器的通风口畅通无阻。
3. 请放置在儿童无法触及的位置，以免发生意外。
4. 如遇停电或长时间不使用，请拔出电源插头。
5. 如机身发生异常噪音或异味，请立即停止使用并联系售后服务部门。
Ⅵ. 售后服务如有任何问题或需要售后服务，请联系我们的客服中心，我们将尽心尽力为您解决问题，并提供专业的技术支持。
空压机压缩空气精密过滤器中文说明书
压缩空气精密过滤器Compressed air Fine filter使用说明书USER MANUAL中国杭州山立净化设备有限公司SHANLI PURIFY EQUIPMENT CO., LTDHANGZHOU, CHINA一、产品简介：1、产品概述大气环境下的自由空气经空压机压缩后，其中的水汽、尘埃、油雾等有害物质随同压缩空气一起被送入气动装置和仪表，毋用多久这种高温高湿高压的气流将对昂贵的气动装置、仪表及管道造成严惩的锈蚀和污染，除影响产品品质外，往往还会因仪表及装置失准而造成设备人身事故。
另外，许多工业气源如化纤、印刷、喷涂、搅拌、气动输送等直接工序，本身就要求压缩空气纯净干燥，不允许含水、含油、含尘，所以对压缩空气进行进一步的净化处理使之达到生产要求已是必不可少的重要手段，采用压缩空气干燥机和与之配套的精密过滤器是满足这一要求的可靠保证。
2、结构原理精密过滤器主要由滤芯和滤壳两部分组成，由于滤壳结构不同分成法兰式和压盖式两种基本型式（图1、图2）。
上游压缩空气经进气口和滤芯5上端的通气孔进入滤芯，由于滤芯由多层不同作用的过滤材料构成，压缩空气通过拦截、惯性、重力、扩散及吸附等效应，使其中的水汽、尘埃、油雾及化学异味物质被阻隔截留，纯净的压缩空气通过滤芯5从滤壳压盖的出气通道进入下游，源源不断供应气动装置使用，被截留的水分、油雾、尘埃等有害物质被收集在滤壳筒体6的底部，达到一定容量后由自动排水器自动打开阀门使之排出机外。
滤壳的进出气通道有隔板2和0型橡胶滤芯密封圈3隔开。
滤壳均按压力容器的有关技术标准进行设计和检测滤芯是一种由多层不同材料构成的管装零件，按不同的过滤功能分成C、T、A、H四种基本规格（见表一）二、配置安装为了使过滤装置达到预期的效果，除在产品品质上予以保证，正确的配置安装无疑是极端重要的。
1、过滤器的标准管线一套完整的压缩空气净化系统将由多台设备和相关过滤器组成，为了便于使用和维修，每只过滤器均应按图3所示的标准管线进行安装。
空气过滤器安装使用说明书
空气过滤器安装使用说明书使用说明书：空气过滤器安装使用1. 前言空气污染已经成为了严重影响我们健康的问题。
为了改善室内空气质量，我们推出了空气过滤器系列产品。
本使用说明书将详细介绍如何正确安装和使用我们的空气过滤器，帮助您更好地保护自己和家人的健康。
2. 产品概述我们的空气过滤器是一种高效过滤空气中有害物质的设备。
通过引入先进的滤材和技术，该过滤器可以有效去除空气中的细颗粒物、花粉、异味和有害气体等，为您提供洁净、新鲜的室内空气。
3. 安装步骤3.1 准备工作在安装空气过滤器之前，请阅读本使用说明书并确保您具备以下工具和材料：- 空气过滤器本体- 手电筒- 必要的螺丝和螺母- 钻孔机3.2 选择安装位置根据您的需求和建筑结构，选择适合的安装位置。
一般而言，我们建议将空气过滤器安装在室内空气流动良好的位置，如起居室或卧室。
3.3 安装过程以下是空气过滤器的安装步骤：1. 使用手电筒检查选定位置周围是否有障碍物，如电线、管道等。
确保安装位置周围的空间相对宽敞，方便日后的维护和清洁。
2. 使用钻孔机，根据安装位置的大小，在墙壁或天花板上钻孔。
注意，请遵循安装位置的尺寸要求。
3. 将空气过滤器的安装板固定在钻孔处。
确保固定牢固并且紧密贴合。
4. 将空气过滤器本体安装在安装板上，并使用螺丝和螺母将其固定。
请注意，安装过程中要保持过滤器的水平放置。
4. 使用方法4.1 启动与关闭- 启动：按下电源按钮，空气过滤器将开始工作。
此时，您可以调整风速和模式。
- 关闭：长按电源按钮，空气过滤器将停止工作。
4.2 风速和模式调节我们的空气过滤器设计了多档风速和多种模式，以满足您不同的需求。
您可以通过按钮或遥控器上的相应功能进行调节。
请根据使用情况选择合适的风速和模式。
4.3 定时功能我们的空气过滤器内置了定时功能，您可以按照设定的时间自动启动或关闭过滤器。
通过遥控器或面板上的设定按钮设置合适的定时。
5. 维护与清洁为了保持空气过滤器的良好工作状态，请定期进行维护与清洁。
过滤器中文操作说明书
压缩空气过滤器压缩空气过滤器操作维护手册操作维护手册操作维护手册（（源语言源语言 EN EN））警告重要动作或规程，如果操作不正确可能会造成人身伤害或死亡。
警示重要动作或规程，如果操作不正确可能会损坏本产品。
必须穿戴合适的手套。
强调如何处理使用过的零件和垃圾。
压力泄压每隔6个月更换过滤器外壳/型号高效滤芯确定使用正确的工具时间/持续时间警告必须由合格的专业人员安装、维护本产品，安装、维护之前必须认真阅读产品使用说明、相关标准和相应的法规要求。
电池使用注意事项电池使用注意事项如果发生吞食电池的情况，请立即进行医疗救治。
禁止以加热、充电或其他方式试图回复使用电池。
禁止将电池投入火中。
禁止拆开电池。
更换电池时必须同时更换整组电池。
禁止将新旧电池混用。
请保留用户指南以备将来参考之用。
请保留用户指南以备将来参考之用索引索引1. 技术要求技术要求2. 安装说明安装说明3. 启动与操作启动与操作4. 附件附件5. 备件备件（（维修包维修包））6. 维护维护型号型号 BSPT/NPT BSPT/NPT 口径口径流速流速尺寸尺寸重量重量工艺参数工艺参数过滤器等级过滤器等级过滤器型号过滤器型号最大工作压力最大工作压力最高工作温度最高工作温度最低工作温度最低工作温度1. 1. 技术要求技术要求F35I - F2378I过滤器等级过滤器等级最大工最大工作压力作压力作压力最高工作温度最高工作温度最低工作温度最低工作温度磅/平方英寸平方英寸（（表压） P sig sig巴（表压表压）） B arg arg型号管径F35I - F2378I过滤器等级过滤器等级最大工作压力最大工作压力最高工作温度最高工作温度最低工作温度最低工作温度磅/平方英寸（表压表压））P sig sig巴（表压表压）） B arg arg型号型号管径管径ABCD重量重量毫米毫米英寸英寸毫米毫米英寸英寸毫米毫米英寸英寸毫米毫米英寸英寸千克千克磅安装说明安装说明建议进入分配系统之前对压缩空气进行处理，在关键使用点或场合也要提前处理。
空气过滤器安装说明
空气过滤器安装说明-CAL-FENGHAI.-(YICAI)-Company One1
压缩空气过滤器安装步骤：
1、吹净气体管路中的杂质，按照正确的工作流程，将过滤器壳体接入过滤器系统管路中，连接时注意进出气口所指方向，确保滤芯为外侧进气、内侧出气状态。
2、按照精密过滤器顶部箭头指示的方向排列
3、将排污球阀装在精密过滤器底部，确保密封性。
4、用合适的粘合剂(例如生料带、金属胶水)缠绕在管道上，把过滤器按照由粗到精进行连接，即油水分离器、C级、T级、A级、H级（如下图）。
使用注意事项：
1、操作时应防止压力冲击，禁止反向加压。
2、此套设备只适合安装在工作压力＜的压缩空气管道上
3、进入过滤器的气体应是除油去湿气体，相对湿度在70%以下，以保证过滤器的最佳过滤效率。
4、建议，A级、H级过滤器安装在离用气点较近的位置。
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过滤器说明——精选推荐
过滤器说明普菲科空分PERFECT AIR SEP ARA TION制氮机净化系统使⽤前请详细阅读使⽤说明书杭州普菲科空分设备有限公司HANG ZHOU PERFECT AIR SEPARATION EQUIPMENT CO.LTD总⽬录KFY系列⾼效除油器 ------------------ 2-7PFB微热再⽣压缩空⽓⼲燥机------------8-14KFL系列精密过滤器---------------------15-18⽬录1、概述2、型号表⽰3、技术参数4、基本⼯作原理5、外形尺⼨6、排⽔类型7、安装8、操作9、维护保养1、概述KFY系列⾼效除油器科学的集螺旋分离、预过滤和凝聚式精过滤三级净化为⼀体，能⾼效除⽔、除油、滤尘，使压缩空⽓的净化⼯艺流程得以缩短，再经后处理的精密过滤器，其过滤精度可达0.1µm，残油含量可⼩于0.1mg/m3，使⽓源净化质量得到了可靠的保证。
该系列产品采⽤我公司精⼼制作的滤芯，其特点是结构紧凑、体积⼩，净化效率⾼、更换安装⽅便，从根本上保证使⽤效果。
按对压缩空⽓的净化使⽤要求与各种规格型号的⼲燥器、过滤器等配套使⽤。
2、型号表⽰KFY- / -排⽔类型：S-⼿动球阀 F-浮球式排⽔器P—智能型排⽔器最⾼进⼝（⼯作）压⼒值，表⽰数乘以0.1MPa进⼝容积流量 Nm3/min⾼效除油器型号注意:排⽔类型F(浮球式排⽔器)、P型（智能型排⽔器）仅⽤于进⼝压⼒值≤1.0MPa，若⼤于该值，建议采⽤S（⼿动球阀）型3、技术参数3.1主要技术参数（见表达式）技术参数名称技术参数值进⼝容积流量 Nm3/min 1～300进⼝压⼒ MPa 0.2～2.5（按本设备确定）进⼝温度℃＜50进⼝⽓体含油量 mg/m3≤350出⼝⽓体含油量 mg/m3＜0.1（可提供0.1～0.001）固体尘µm ≤0.1（可提供0.01µm）分⽔效率 % 99.9初始压⼒降 MPa ＜0.02进⼝压⼒0.1 0.2 0.3 0.4 0.5 0.6 0.7 ≥0.8MPa校正系数0.38 0.53 0.65 0.75 0.85 0.90 0.95 1 后的进⼝容积流量（可处理⽓量）为Q=20×0.95=19 Nm3/min4、基本⼯作原理(见图1)⾼效除油器的组成部件有：上、下筒体、中间托盘、螺旋分离器、预过滤组件、精过滤组件、仪表及排污组件（图中未⽰出）等。
亚特兰蒂斯·科波科压缩空气过滤器说明书
Human hairFine beach sandGrain of saltSporesDust particleSmoke particleCoronavirusOil dropletUnsurpassed filtration qualityAtlas Copco filters remove the smallest contaminants, including sand, salt and sugar grains; black carbon; rust; cement and paint particles; asbestos; and bacteria and viruses.In-house expertiseBecause filtration is so important, Atlas Copco’s dedicated engineering team works in closecollaboration with universities, regulatory authorities and premium filter material suppliers. Our scientists and engineers are therefore knowledgeable on the latest advances and innovations in the industry.Every step of the engineering process is meticulously executed, from basic research to prototype designs and end-of-life analysis.Engineered and built in EuropeOur entire filter range is designed and produced in Atlas Copco’s European facilities, using state-of-the art production lines and quality controls. This geographic proximity allows us to keep R&D, engineering, production, and testing close together and streamline their collaboration.Rigorous quality controlTo ensure top performance and reliability, all Atlas Copco filters are subjected to rigorous internal and external certification and quality control. Thanks to our testing facility, we conduct all certification in-house, including testing witnessed by independent parties. Capable of testing filters according to all relevant standards and under real-life conditions, our competence continues to grow with every new development in the filtration business.Atlas Copco’s filters are certified to meet the following ISO standards: • ISO 8573-1:2010: Compressed air - Contaminants and purity classes• ISO 8573-2:2018: Compressed air - Test method for oil aerosol content • ISO 8573-4:2019: Compressed air - Test method for particles• ISO 8573-5: 2001: Compressed air - Test method for oil vapor and organic solvent content • ISO 12500-1:2007: Filters for compressed air - Test methods - Oil aerosols • ISO 12500-2:2007: Filters for compressed air - Test methods - Oil vapors •ISO 12500-3:2009: Filters for compressed air - Test methods - ParticulatesCommitted to superior productivityUntreated compressed air can be contaminated by dust, water and oil. This makes filtration a crucial component of your air system. Atlas Copco has developed filtration solutions that protect your air-powered tools, your processes, and your final products. Our extensive offer includes different filter types and a range of purity grades to meet your specific requirements.Advanced filtration technologyFiltration technology matters if you need constant air quality with low maintenance requirements. Over the years, Atlas Copco has innovated filter types, design, processes and media to give you best-in-class performance, reliability and lifetime.A patented drainage system facilitates the removal of oil from the filter element, eliminating the “wet band” at the bottom of the element that can compromise filter performance and lifetime.stainless-steel cylindersinPASS bypassService indicatorTo ensure constant air quality, the service indicator allows for an easy check of the filter’s running hours, differential pressure, and maintenance status. It can even send a remote alert.Filtration technologiesChoose the best filtration technology for yourapplication to improve your air system performance:• Wet particles: wrapped mediaWrapped media are known for their durability in wet and oil-contaminated environments. Our patented Nautilus technology combines multiple wrapped layers to offer constant air quality at the lowest pressure drop, even in the harshest working conditions.• Solid particles: pleated mediaPleating is the optimal technology for capturing dry particulates in compressed air. Pleated media have a large surface area and therefore ensure a longer filter service lifetime and lower pressure drop.• Oil vapors: macro-structured activated carbonMacro-structured activated carbon has a largersurface compared to the typical carbon filter media, giving it a superior adsorption capacity and a steady performance over a longer time.• Water: cycloneThe use of centrifugal forces secures a proper separation of liquid water droplets in the air flow.Easy-service float drainOur non-stick float drain automatically expels allcaptured oil and water. To save you time and money, our drains can easily be serviced without removing the filter bowl. The threaded drain connection to the bowl also makes it easy to replace the float drain with an external manual or automatic drain.Differently colored end caps toeasily recognize the filtration gradeComplete filtrationDirt, water and oil are no match for Atlas Copco’s filters. They are designed to remove one or more of the following contaminants:• DIRT: dust, solid particles, rust particles, micro-organisms.• WATER: condensed liquid water, water aerosols, acidic condensates.• OIL: liquid oil, oil aerosol, hydrocarbon vapor.Name DDp+PDp+QDT+ Rough Fine OptimalDry dust Oil vaporA solutionfor every applicationDepending on point of use and application, different compressed air purities might be needed. The table below shows the various ISO 8573-1:2010 air purity classes and the Atlas Copco filter and dryer-combinations that meet these classes.* Please contact your Atlas Copco sales representative.Certification• ISO 8573-2:2018• ISO 12500-1:2007Performance* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.DD+/PD+/UD+ SeriesOil coalescence filters with patented Nautilus technologyCompressor element lubrication and your compressor installation itself can release oil aerosols and wet dust in your air system. DD+, PD+ and UD+ filters efficiently remove these contaminants to protect your equipment and your processes. These innovative filtration solutions are engineered to cost-effectively provide the best air purity and meet today’s increasingly stringent quality requirements.O DD+O PD+O UD+- A coarse 3D-structured layer/barrier providesefficient oil drainage and prevents re-entry - Optimal design and filter technology allow for low pressure - Ribbedhousing ensures easy removal of the filter bowl. The push-in element and drain connection were designed for effortless replacement. The service indicator showsCertification• ISO 8573-4:2019•ISO 12500-3:2009PerformancePerformanceYour benefits:• Maximum oil vapor removalThe macro-structured activated carbon is specifically designed to efficiently and completely remove oil vapors from compressed air with minimal dust release.• Minimal operating costs - Low pressure losses thanks to an optimal flow design.• Low-cost maintenance - Ribbed housing ensures easy removal of the filter bowl.The push-in element and drain connection were designed for effortless replacement.The service indicator shows (preventive) maintenance alerts.DD p +/PD p + SeriesOptimal dry dust filtrationDDp+ and PDp+ filters efficiently prevent dust, corrosion particles, micro-organisms, dirt and adsorption material from entering your compressed air stream. These innovative filtration solutions are engineered to cost-effectively provide the best air purity and meet today’s strict quality demands.O DDp+O PDp+• Maximum dirt, solid particle, micro- High-efficiency pleated glass fiber media with coarse pre-filter fleece ensure a high - Optimal pleated design and filter technology allow for low housing ensures easy removal of the filter bowl. The push-in element and drain connection were designed for effortless replacement. The service indicator shows QD+ SeriesHigh-performance oil vapor filtersQD+ filters efficiently reduce hydrocarbons, odors and oil vapor in your compressed air to protect your investment, equipment and processes. The macro-structured activated carbon will reduce the residual oil content through adsorption to less than 0.003 mg/m³. The pressure drop is low and remains constant during the lifetime of the filter.Sizing & dimensionsDD+/PD+/UD+/DD p+/PD p+/QD+Correction factorsWhen working with other pressures than the nominal pressure, the actual FAD capacity is calculated by multiplying thecorrection factor with the rated AML capacity. The calculated actual flow capacity corresponds to the AML-stated pressuredrop.Temperature correction factors QD+At higher temperatures, more compressor oil evaporates. When the actual working air inlet temperature differs from thereference, divide the filter capacity by the corresponding correction factors to obtain the correct capacity.Some environmental or process aspects could cause a higher amount of hydrocarbons or other volatile organic compoundsin the compressed air. Contact Atlas Copco when higher concentrations can be expected.BCAQDT SeriesActivated carbon towers for optimal oil vapor filtrationThe high-efficiency activated carbon tower is capable of removing hydrocarbons, odors and oil vapor from compressed air. The activated carbon will, through adsorption, reduce the residual oil content to lower than 0.003 mg/m³. The pressure drop is low and stays minimal during the filter’s lifetime.Your benefits:• Maximum oil vapor removal Superb activated carbon material.• Low pressure drop - Optimal internal flow path. • High reliability - The QDT’s robust design and rigorous quality control of the activated carbon optimize filter reliability.• Long service intervals - The high volume of activated carbon material ensures a long lifetime, even in very harsh working conditions.Options• Oil indicator ensures pure air.• Wall mounting kit for easy installation (20-185 l/s).CertificationISO 8573-5:2001QDT 20-310QDT 425-1800PerformanceSizing & dimensionsFor other compressed air inlet temperatures, divide the filter capacity by the following correction factor (Kt):For other compressed air inlet pressures, multiply the filter capacity by the following correction factor (Kp):Correction factorsThe Atlas Copco UD+ - QDT filter train meets the requirements of air purity class 1 for total oil, according to ISO 8573-1:2010, in a typical compressed air installation:ABC* For QDT flanged only.UD+ & QDT: the winning combinationSFA SeriesSilicone-free removal of oil aerosol, dust and oil vaporSuperb air purity is a prerequisite to safeguard your instruments and end products. Our silicone-free SFA filters efficiently prevent dry and wet dust, particulates, oil aerosol and water droplets from entering your compressed air system. The SFA series is manufactured and treated according to the high standards of silicone-free equipment, and certified by the Fraunhofer Institute as guaranteed silicone-free.Your benefits:• Maximum contaminant removal - Removal of dry and wet dust, particulates, oil aerosol and water droplets with high-efficiency glass fiber and fleece media.• Significant energy savings & limited system operating costs - Optimal design and filter media allow for a low pressure drop.• High reliability - Stainless-steel cores, double O-rings, epoxy-sealed caps and filter housing with anti-corrosive coating.• Easy maintenance - External ribbing on the threaded housing and push-on elements.• Monitoring of energy use - Differential pressure indication (indicator for sizes 9-32 l/s, gauge for sizes 44-520 l/s – optional).- The corrosion-proof drain prevents - The water separator does not have moving parts and is thus maintenance-free. It comes with an condensate build-up with liquid level sensors. It drains the condensate only when required to avoid using compressed air - WSD water separators can be installed OptionsFilter connection kit (9-520 l/s).Wall mounting kit (9-520 l/s).Quick coupling (DD+ & PD+ only).EWD no-loss electronic drain (DD+ & PD+ only).Voltage-free contact mounted in the differential gauge (not for QD+).CertificationPaint compatibility certificate (Fraunhofer Institute)CAB * Nominal pressure: 7 bar(e)/102 psig; temperature: 20°C/68°F.WSD SeriesHigh-performance water separatorsAtlas Copco’s WSD prevents condensed water from building up in your air system. The water separator comes as standard with Atlas Copco’s aftercoolers and can also be installed at *Blind flange to be machined up to this diameter.Sizing & dimensionsSizing & dimensionsACBH SeriesGuaranteed air purity up to 350 barHigh-pressure filters efficiently reduce oil aerosol, dust and wet dust, particulates, water droplets and oil vapor in your compressed air stream to protect your investment, equipment and processes. Our innovative high-pressure filtration solutions are engineered to cost-effectively provide the best air purity and meet today’s increasing quality demands for working pressures of up to 350 bar. All high-pressure filter housings are hydraulically tested to ensure safe and reliable operation at all times. A pressure test certificate accompanies each filter.Your benefits:• Maximum contaminant removal (dry & wet dust,particulates, oil aerosol and water droplets) - High-efficiency glass fiber and fleece media.• Significant energy savings & limited system operation costs Optimal design and filter media allow for low pressure losses. • High reliability - Strong and durable stainless-steel cores,double O-rings, epoxy-sealed caps and filter housing with anti-corrosive coating.Applications• Chemical• Food & beverage • Manufacturing • Military • Oil & gasPerformanceAlways install a liquid water separation system in front of a filter. Water separation is not needed in the high-pressure line if there is a sufficiently low PDP in the low-pressure line (e.g. nitrogen skid, low-pressure line with adsorption dryer).* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.** After DD+/PD+ with inlet oil concentration of 10 mg/m³.Correction factorsSizing & dimensions20 - Atlas Copco compressed air filters 2935 0932 45 © 2021, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c h a n g e w i t h o u t n o t i c e o r o b l i g a t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e。
空气过滤器操作说明
空气过滤器操作说明提醒：在操作空气过滤器之前，请务必确保您已经仔细阅读并理解本操作说明。
为了保障您的安全以及获得最佳的使用效果，请按照下述步骤正确操作空气过滤器。
第一步：准备工作1. 在操作空气过滤器之前，请确保有足够的工作空间，并保持周围环境整洁。
2. 关闭空气净化设备的电源开关，并拔出电源插头，以确保安全操作。
第二步：拆卸旧的空气过滤器1. 根据您所使用的设备的操作说明书，找到空气过滤器的位置。
2. 小心地打开设备的滤芯盖，一般情况下，滤芯盖位于设备的上方或者背面。
3. 轻轻将旧的空气过滤器取出，并放置在干净的地方，以便后续清洁或处理。
第三步：安装新的空气过滤器1. 从购买的新空气过滤器包装中取出全新的滤芯。
2. 注意观察滤芯上的箭头指示或标签，确保正确地安装滤芯。
通常，箭头指示应与设备上的箭头指向相同。
3. 轻轻将滤芯推入滤芯槽，确保滤芯完全安装到位。
4. 关闭滤芯盖，并确保盖子完全锁定，以避免滤芯的松动或外界灰尘等杂质的进入。
第四步：清洁与维护1. 根据设备的操作说明书，了解如何定期清洁和更换空气过滤器。
通常，建议每隔2至3个月更换一次空气过滤器。
2. 当空气过滤器出现堵塞或变脏时，请及时更换新的滤芯，避免影响设备的过滤效果。
3. 清洁空气过滤器时，请使用柔软的布或吸尘器等适当的工具，轻柔地清除过滤器上的灰尘和污渍。
第五步：使用注意事项1. 在更换空气过滤器时，请确保设备已经断电，并且拔出电源插头。
2. 使用过程中如遇电源线损坏、异味、异常音或其他异常情况，请立即断开电源，并联系售后服务中心或专业人士进行维修。
3. 请勿将空气过滤器的滤芯拆解或改装，以免影响过滤效果并导致损坏设备。
总结：通过正确操作空气过滤器，您可以有效地净化室内空气，提升居住环境的质量。
注意定期更换新的滤芯，并进行适当的清洁与维护，以确保空气过滤器的正常运行和过滤效果。
如遇使用问题或异常情况，请及时联系设备厂商或专业维修人员寻求帮助。
海尔电器空气处理设备安装指南说明书
Installation InstructionsNOTE: Read the entire instruction manual before starting the installation.SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause death, personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.Follow all safety codes. Wear safety glasses, protective clothing and work gloves. Use quenching cloths for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and the current editions of the National Electrical Codes (NEC) NFPA 70.In Canada, refer to the current editions of the Canadian Electrical Code CSA C22.1.Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.Understand the signal words DANGER, WARNING and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.INTRODUCTIONThese instructions cover the description and installation of the KFAGP0101LGL and KFAGP0201LGL louvered panel accessory for the FPM Ceiling Fan Coil units.These instructions cover the description and installation of the NASA00101GF and NASA00201GF louvered panel accessory for the FMU4P, FMU4X, FMC4P, FMC4X, WAMC and WATC Ceiling Fan Coil units.A13268 Fig. 1 – Louvered Panel DimensionsINSTALLATION1.Cut opening in the ceiling to fit the louver panel opening size.2.Frame around the opening above the ceiling with structuralmembers to bear the weight of the louver panel.3.Remove the screws from the louver panel so the louver panel hangsfrom the frame by its hinges.e screws to secure the louver panel frame to the structuralframing above the ceiling.5.If the louver panel opening is to be ducted to a cased ceiling coil,fabricate a sleeve from above the ceiling. Seal all seams between the louver panel frame and the casing.6.For use with 1–in. thick filters, remove the filter rack spacers. Insertfilters into both filter racks. Bend the tabs on the filter racks to secure the filter in the rack. Verify that the filters cover the entire louvered area.7.Close the louver panel and replace the screws that hold the louverpanel to the frame.KFAGP-LGLAccessory Louvered Panel With Filter Rack!ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injury or death. Before installing, modifying or servicing system, always turn off main power to system. There may be more than one disconnect switch. Lock out and tag switch with a suitable warning label.!CUT HAZARDFailure to follow this caution may result in personal injury.Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts.Panel Dimensions, inches (mm)For Model Panel No.A B18/24KFAGP0101LGL48 (1219)44-1/4 (1124) 30/36KFAGP0201LGL60 (1524)56-1/4 (1429)© 2020 Carrier. All rights reserved.A Carrier Company Edition Date: 07/20Catalog No: IIK-KFAPG-03Replaces: IIK-KFAPG-02KFAGP-LGL: Installation InstructionsManufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.2。
这份文档的中文名字为：压缩空气过滤器系统产品说明书
IntroductionFollow these instructions when installing, operating, or servicing the product.A 5 micrometer pre-filter installed immediately ahead of the filter, will greatly extend the life of the cartridge assembly up to twice the life expectancy in most cases. A pre-filter is also recommended to remove abnormally large amounts of liquid water and/or oil entering a coalescing filter.Application LimitsThese products are intended for use in general purpose compressed air systems only.Maximum Operating Pressure:kPa PSIG bar Plastic Bowl103415010.3Metal Bowlw/ Manual Drain172425017.2w/ Internal Auto Drain120717512.0Maximum Ambient Temperature:Metal Bowl w/ Manual Drain 74°C (165°F)All Others49°C (120°F)Maximum Recommended Flow Rate:50 SCFM @ 100 PSIG InletThe maximum recommended flow for other inlet pressures can be determined by the following formula:Maximum Flow Rate (SCFM) =50 x Inlet Pressure (PSIA)____________________114.7Maximum Recommended FlowsInlet FlowInlet Flow (PSIG)(SCFM)(PSIG)(SCFM)1010.89045.62015.110050.03019.511054.44023.812058.75028.213063.16032.614067.47036.915071.88041.3ANSI SymbolInstallation & Service Instructions:1C106Coalescing Filter, 3/4" NPTF ISSUED: November, 2003Supersedes:July, 1999Doc.# 1C106, ECN# 030539, Rev. 1WARNINGTo avoid unpredictable system behavior that can cause personal injury and property damage:•Disconnect electrical supply (when necessary) before installation, servicing, or conversion.•Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.•Operate within the manufacturer’s specified pressure,temperature, and other conditions listed in these instructions.•Medium must be moisture-free if ambient temperature is below freezing.•Service according to procedures listed in these instructions.•Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.•After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.•Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.WARNINGFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user,through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice.EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAIL ABL E FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.Pneumatic DivisionRichland, Michigan 49083269-629-5000!!Coalescing Filter 3/4" NPTF1C106 Installation:1.Determine if the flow requirement is within the limitsrecommended for the filter.2.Do not install the filter in a location that would exposethe polycarbonate bowl to harmful fumes or fluids (seeCaution below).3.Check downstream piping for cleanness.4.Install the filter in a level (bowl down) position.Lock RingCAUTIONPolycarbonate bowls, being transparent and tough, are ideal for use with Filters and L ubricators. They are suitable for use in normal industrial environments, but should not be located in areas where they could be subjected to direct sunlight, an impact blow, nor temperatures outside of the rated range. As with most plastics, some chemicals can cause damage. Polycarbonate bowls should not be exposed to chlorinated hydro-carbons, ketones, esters and certain alcohols. They should not be used in air systems where compressors are lubricated with fire-resistant fluids, such as phosphate ester and di-ester types.Metal bowls are recommended where ambient and/or media conditions are not compatible with polycarbonate bowls. Metal bowls resist the action of most such solvents, but should not be used where strong acids or bases are present or in salt laden atmospheres. Consult the factory for specific recommendations where these conditions exist. TO CL EAN POLYCARBONATE BOWL S, USE MIL D SOAP AND WATER ONLY! DO NOT use cleansing agents such as acetone, benzene, carbon tetrachloride, gasoline, toluene, etc., which are damaging to this plastic.OperationAfter start-up – inspect points of delivery to insure that the filtration is effective. If there is evidence of airline contamination, check the following:1.Downstream piping – piping often contains residue fromprevious use or storage.2.Flow – exceeding the maximum recommended flow candrastically reduce the filter’s efficiency.3.Check to see that the filter is in a level position.4.Inspect filter and cartridge assembly for damage. Maintenance1.Periodically drain filter. Do not allow the liquid to reach thecartridge assembly.2.The life of the filter is dependent upon the amount of dirt inthe air stream; replacing the cartridge assembly is recommended if the pressure drop exceeds 10 psi.3.T o replace cartridge assembly, remove lock ring and bowl.Unscrew cartridge assembly counter-clockwise. Remove o-ring and discard. Replace with new cartridge assembly Kit Part #035367522 (includes new o-ring). T o reassemble, place o-ring into top of cartridge assembly and reassemble unit. Avoid gripping the sponge sleeve when installing a new cartridge assembly.4.The polycarbonate bowl should be cleaned only with amild household detergent or white kerosene.!Bowl guards are recommended for added protection of polycarbonate bowls where chemical attack may occasionally occur.。
太安 伊侨系列压缩空气净化设备 说明书
目录Table of Contents一、前言 I. Foreword----------------------------------------------------------------- 1二、 配置范例II. Examples of Configuration---------------------------- 21．吸附式干燥机与冷冻式干燥机的关系I. Relations between Absorption and Refrigeration Driers ----------------------------- 22．吸附式干燥机与精密过滤器的关系II..Relations between Absorption Drier and Precision Filter---------------------------- 4 3．吸附式干燥机的主要原料IV. Main Raw Materials for Absorption Drier------------------------------------------- 4 4．吸附剂释放的粉尘处理IV.reatment of Dust Released by Sorbent ------------------------------------------------ 5三、工作原理 III. Working Principle--------------------------------------- 5四、操作指南IV. Operation Guidance----------------------------------------------- 51．前期检查 I . Pre-Inspection --------------------------------------------------------------- 5 2．开机 II..Start up ----------------------------------------------------------------------------- 6 3．运行周期 IV. Operation Cycle------------------------------------------------------------ 7 4．关机 4. Stop --------------------------------------------------------------------------------- 8 五、控制器功能 V. Controller Functions----------------------------------------- 81．控制器三阀、四阀例I .Examples of Three- and Four-Valve Controllers------------------------------------------ 82．系统设置 II.. System Settings----------------------------------------------------------- 8 六、安装使用与维护VI. Installation, Operation and Maintenance------------------------------------- 11 七、故障处理及排除VII. Failure Treatment and Solutions------------------------------------ 13 八、技术参数VIII. Technical Parameters---------------------------------------------------------- 14 九．售后服务说明IX. Notes to After-Sale Service----------------------------------------------- 16 一、前言：I. Foreword尊敬的用户，欢迎您使用太安伊侨系列压缩空气净化设备！为了使您购买的设备能长期的保持在最佳状态下运行，使用之前，敬请详细阅读本《说明书》。
压缩空气过滤器元素更换指南说明书
ENGINEERING YOURSUCCESS.Why should I change mycompressed air filter element?By Mark White - Compressed Air Treatment Applications ManagerOver 90% of manufacturing facilities world-wide use compressed air as part of their manufacturing process. However, this powerful utility is not without its problems, in the form of compressed air contamination. It is therefore common practice to install compressed air filters as part of a “purification system” to ensure contaminants are reduced and the system operates in a safe, efficient and cost effective manner.Contaminant RemovalThe foundation of any purification system is its filtration and of the ten main contaminants found in a compressed air system, filtration is responsible for the treatment of nine of them. Coalescing filters are the most important piece of purification equipment as they reduce six of the ten contaminants and a look in any compressor room will find a pair of coalescing filters (backed up with dry particulate and oil vapour removal filters).All of these purification technologies utilise replaceable filter elements or cartridges.To ensure a continuous supply of high quality compressed air is always available (and to help keep energy costs low) filter elements must be replaced periodically (filter elements do not last forever). However, there are a lot of myths regarding the best time filter elements or adsorption cartridges should be changed, and the purpose of this document is to dispel those myths.So why should I change my compressed air fi lter element?Compressed air fi lters function under extremely arduous conditions.• Pressure variations • Pulsing air demand• Temperature variations – Day / Night & Summer to Winter• High / Low Humidity – From 100% saturated air to extremely low dewpoint’s • Chemical attack – from oily acidic condensate and lubricant additivesCoalescing fi lters are constantly soaked in oily, acidic condensate, whilst at the other end of the spectrum, dry particulate fi lters operate in very low humidity which over time, weakens and degrades the strength of the fi lter media. When the fi lter is operating, the fi ltration media in the fi lter element is bombarded by high velocity dirt particles. This constant bombardment will eventually lead to weakening and failure of the fi lter media. Once the fi ltration media becomes damaged, the required air quality can no longer be maintained or guaranteed. Filter elements therefore have a finite operating lifeCross Section of a Coalescing FilterCross Section of a Filter ElementScanning Electron Microscope (SEM) image of clean fi ltrationmediaCoalescing & Dry Particulate FiltersThe components of coalescing and dry particulate fi lters are almost identical. They typically consist of a pressure envelope or housing (fi lter head & bowl), a fi lter element and a drain (the only major difference being a fl oat drain on the coalescing variants and a manual drain on the dry particulate variants). Many fi lters are also supplied with differential pressure monitoring devices as standard or as optional extras.The heart of the fi lter is the fi lter element. Filtration media is typically wrapped or pleated between support cylinders to form the element (elements are available in differing fi ltration grades). Endcaps are secured to the cylinders to form an “integral” seal and an outer drainage layer is added to prevent “re-entrainment” of coalesced liquids. These fi lter elements do not last forever and require periodic change, however there is often confusion surrounding why the fi lter element needs to be replaced (and when).What happens to the filtration media in a filterelement if it gets damaged?Even a tiny hole the size of a pin-point can havedisastrous consequences. Compressed air will alwaystake the path of least resistance and once the filtermedia is damaged the compressed air will force throughthe media, tearing and rupturing the length of theelement. This will result in all of the contaminationbeing carried downstream.Pressure SpikesLarge pressure differentials or “pressure spikes”can also rupture filter elements in an instant,again, allowing contamination to be carried pastthe filter and into the compressed air system. Whenpressurising systems (or the filter after servicing),always ensure isolation valves are opened slowly toprevent damage.So when should filter elements be replaced?The recommended replacement times are for the following Parker filter ranges • Parker OIL-X / OIL-X EVOLUTION / OIL-Xplus• Parker G Series / GL Series / GL Plus Series• Parker HyperFilterParker Air Quality GuaranteeParker OIL-X Coalescing & Dry Particulate filter elements come with an air quality guarantee.parts renews the guarantee.The manual states change the element every 12 months, is this continuous operation?The Parker 12 month lifetime is based upon continuous operation (8736 hours).My facility only operates 2000 hours over a 12 month period, does this mean my elements will last over 4 years?Unfortunately, not. As previously stated, filter elements operate in very arduous conditions.Once filter elements have been put into operation, filtration media will weaken and degrade to a point of failure, resulting in contamination carryover. Parker guarantee element performance and air quality for a period of 12 months from installation.“Why Should I Change My Filter Element?”Filtration is installed to clean compressed air and achieve a specific air purity (quality). To ensure the desired air purity is maintained, compressed air filter elements should be changed in accordance with the manufacturers recommended maintenance periods. Differential pressure should only become the reason for change if the filter element becomes prematurely blocked and downstream pressure cannot be maintained.The Myths Surrounding Differential Pressure (DP) Gauges, Indicators & MonitorsMany filter housings are supplied fitted with ‘Differential Pressure Gauges’ or ‘Differential Pressure Indicators’. They indicate differential pressure by means of a moving needle, pop up indicator or digital display. Although common in the industry, the accuracy & purpose of these devices is often misunderstood.AccuracyGenerally, all of these devices, no matter how they display the change in differential pressure are only ‘indicators’ and are not precise ‘gauges’. They typically have an accuracy of around +/-25%. Calibration certificates will not be available for these devices.DisplayMany of these devices mimic a real gauge, having graduated scales in mbar or psi, others simplify their display, dividing it either into two segments to indicate “Working within Parameters or Service Required” or three segments to include a “Needs Attention” warning. Segments can also be colour coded “Green / Red” or “Green / Amber / Red”. The default for these devices is always “Green” or “Good” doesn’t indicate a problem with the filter element should the filtration media tear or rupture.Important Note: All gauges above were purchased with filters & photographed by ParkerOperationDifferential pressure monitoring devices show thedifference in pressure created by the fi lter element asit blocks. Whilst in principle, this is a straight forwardmeasurement, there are a number of parameters thatcan affect the measurement.Flow – Compressed air fi lters are sized to match thecompressed air fl ow rate of the system. More often thannot, they are slightly “oversized”. In addition to this, thesystem will very rarely operate at 100% maximum fl owall of the time, therefore the compressed air fl owingthrough the fi lter is constantly varying. Differentialpressure is proportional to fl ow rate, therefore as thefl ow rate constantly varies, the differential pressure willalso vary constantly. If a user looks at the differentialpressure monitoring device at any time other than atmaximum fl ow rate, they will not get a true indicationfrom the device.Element Condition - If there is a hole, tear or ruptureof the fi lter media, the indicator would not move as thecompressed air will take the path of least resistanceand pressure drop across the element would be almostnonexistent.If the differential pressure monitoring device was beingused as a “Service Indicator”, the needle on the device(or pop up indicator) would always indicate in the greenarea and the element would never be serviced until theuser eventually detected contamination downstream.By this time, it is too late and once contamination isintroduced into the storage and distribution system, it isvery diffi cult to remove and may often require specialistcleaning of piping and pneumatic equipment before thecompressed air system can be operated again.The true purpose of the differential pressure monitoring deviceThe differential pressure monitoring device fi tted to a fi lter is seen by many as a Service Indicator. This is not helped by service manuals stating “Change element when dp = xx mbar” or “Change Element when needle is in the red.”Additionally, it is often thought that differential pressure is an indicator of air quality or total energy consumption, again this is not the case.In reality, the true purpose of a differential pressure monitoring device is to indicate premature blockage of a fi lter element and should not be used as a fi lter service indicator.Myth - DP is an indication of air quality therefore the “DP Gauge” is an air quality indicator.Facts - Dry particulate filters are used to reduce atmospheric particulate, rust, pipescale and micro-organisms found in compressed air. In addition to these contaminants, coalescingfilters also reduce oil aerosols & water aerosols to acceptable levels.Differential pressure is the result of a filter element collecting contamination but in no way has a direct correlation to the delivered air purity. For example, high differential pressure and / or failure to change elements when advised can result in a tear / rupture of the filter media. This would allow all of the contamination topass downstream, whilst the DP indicator would indicate low dp of be in the “green segment”.Myth - My filter is fitted with a “DP Gauge” to indicate when to change my filter elementFacts - The devices fitted to the top of many compressed air filters are not gauges, they are a monitor or indicator . These devices are not as accurate as a true differential pressure gauge would be. They typically have an accuracy of around +/-25%. They are not calibrated nor are they available with a calibrated certificate.Indicators, monitors or “DP gauges” should never be used as a service indicator, only as a premature blockage indicator . Always follow the manufacturers recommended instructions for element change.The Myths Surrounding Differential Pressure (DP)Gauges, Indicators & MonitorsMyth – Compressed Air Filter elements should only be changed when the differential pressure rises.Facts - Differential pressure is a measurementof pressure loss in a compressed air system.Every 1 bar of differential pressure an air compressor must overcome is equal to approximately 7% increase in electrical consumption.So whilst keeping differential pressure losses low is good practice, it is not the main reason forchanging a filter element.Frequently Asked Questions Can I wash filter elements?No, it is not possible to wash contamination out of the filter media. Subjecting the filter media to hot soapy water or solvent will result in damage.My filter element doesn’t look too dirty, surely I don’t need to change it?Firstly, the part of the filter element you can see is the drainage layer (responsible for preventing coalesced liquids from being carried downstream. The main filtration media is below this and is not visible without dismantling the filter element. Secondly, coalescing & dry particulate filters capture aerosols and particles down to sub-micron sizes (1 micron = 1 millionth of a metre). The best a human eye can see is around 40-50 micron, therefore, it is not possible to see if a filter element is blocked or damaged.In the past, I’ve kept these filters in for years before the filter looked damagedenough to need changing – what’s the problem?The main filtration media is held within two support cylinders and although the drainage material on the outside looks intact, you can’t see the filtration media. So even though the filter element looks intact from the outside, the filter media beneath can be damaged, passing contamination downstream.Do I need to change the float drain when Ichange the element?Yes. The float drain is a consumable part and should be changed annually along with the filter element. Failure to replace the float drain can result in a blocked drain and contamination passing downstream.Can I replace the float drain with a 3rd party energy efficient “Zero Loss Drain”?The float drain factory fitted to Parker coalescingfilters is already an energy efficient zero air loss drain, there is no benefit in changing to an electronic level sensing drain.The float drain should be changed annually withthe element to ensure the air quality guarantee is maintained.Important Note: Changing to a 3rd party (non Parker approved) level sensing drain will invalidate the air quality guarantee as the drain’s performance cannot be validated and failure of the drain will result in contamination passing downstream. Additionally, the annual service costs of many electronic zero air loss drains is often significantly higher than the cost of replacing the float drain.Are in-line adsorption filters affectedin the same way as coalescing and dry particulate filers?In-line adsorption (activated carbon) filters often use the same housings as coalescing and dry particulate filters, looking identical externally. These activated carbon filters however work differently to coalescing and dry particulate filters. They utilise a bed of activated carbon to removeoil vapours (gaseous oil) from the compressed air. Activated carbon has a fixed capacity to adsorb oil vapour and once this is used up, their elements or cartridges must be replaced.Smaller, in-line style activated carbon filters are typically matched to the system flow rate andpipe connections. The inlet concentration of oil vapour, the presence of liquid oil as well as the temperature, pressure and dewpoint of the air all affect the life of these elements and in-line AC elements require frequent changes throughout the year to provide technically oil free compressed air.WPWHYCHANGE-00-EN©2017 Parker Hannifin Corporation. All rights reserved.Europe, Middle East, AfricaAE – United Arab Emirates, DubaiTel: +971 4 8127100 ********************AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0 *************************AT – Eastern Europe, Wiener NeustadtTel: +43 (0)2622 23501 900 ****************************AZ – Azerbaijan, Baku Tel: +994 50 2233 458****************************BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900*************************BG – Bulgaria, Sofia Tel: +359 2 980 1344**************************BY – Belarus, Minsk Tel: +48 (0)22 573 24 00 ************************CH – Switzerland, Etoy Tel: +41 (0)21 821 87 00*****************************CZ – Czech Republic, Klecany Tel: +420 284 083 111*******************************DE – Germany, Kaarst Tel: +49 (0)2131 4016 0*************************DK – Denmark, Ballerup Tel: +45 43 56 04 00*************************ES – Spain, Madrid Tel: +34 902 330 001 ***********************FI – Finland, Vantaa Tel: +358 (0)20 753 2500 *************************FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25 ************************GR – Greece, Athens Tel: +30 210 933 6450 ************************HU – Hungary, Budaörs Tel: +36 23 885 470*************************IE – Ireland, Dublin Tel: +353 (0)1 466 6370 *************************IL – IsraelTel: +39 02 45 19 21************************IT – Italy, Corsico (MI) Tel: +39 02 45 19 21 ***********************KZ – Kazakhstan, Almaty Tel: +7 7273 561 000****************************NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000 ********************NO – Norway, Asker Tel: +47 66 75 34 00************************PL – Poland, Warsaw Tel: +48 (0)22 573 24 00 ************************PT – PortugalTel: +351 22 999 7360**************************RO – Romania, Bucharest Tel: +40 21 252 1382*************************RU – Russia, Moscow Tel: +7 495 645-2156************************SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00 ************************SK – Slovakia, Banská Bystrica Tel: +421 484 162 252**************************SL – Slovenia, Novo Mesto Tel: +386 7 337 6650**************************TR – Turkey, Istanbul Tel: +90 216 4997081 ************************UA – Ukraine, Kiev Tel: +48 (0)22 573 24 00 ************************Parker WorldwideUK – United Kingdom, Warwick Tel: +44 (0)1926 317 878 ********************ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700*****************************North AmericaCA – Canada, Milton, Ontario Tel: +1 905 693 3000US – USA, Cleveland Tel: +1 216 896 3000Asia PacificAU – Australia, Castle Hill Tel: +61 (0)2-9634 7777CN – China, Shanghai Tel: +86 21 2899 5000HK – Hong Kong Tel: +852 2428 8008IN – India, MumbaiTel: +91 22 6513 7081-85JP – Japan, Tokyo Tel: +81 (0)3 6408 3901KR – South Korea, Seoul Tel: +82 2 559 0400MY – Malaysia, Shah Alam Tel: +60 3 7849 0800NZ – New Zealand, Mt Wellington Tel: +64 9 574 1744SG – Singapore Tel: +65 6887 6300TH – Thailand, Bangkok Tel: +662 186 7000TW – Taiwan, Taipei Tel: +886 2 2298 8987South AmericaAR – Argentina, Buenos Aires Tel: +54 3327 44 4129BR – Brazil, Sao Jose dos Campos Tel: +55 800 727 5374 CL – Chile, Santiago Tel: +56 2 623 1216MX – Mexico, Toluca Tel: +52 72 2275 4200EMEA Product Information Centre Free phone: 00 800 27 27 5374(from AT , BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT , LU, MT , NL, NO, PL, PT , RU, SE, SK, UK, ZA) US Product Information Centre Toll-free number: 1-800-27 27 537/gsfe。
亚特兰茅斯公司压缩空气过滤器产品说明书
Compressed air filtersCOMMITTED TO SUPERIOR PRODUCTIVITYIn-house development & testingSince 1998, our dedicated filtration team is responsible for in-house development of cutting-edge filtration solutions. This results in expert know-how of filtration mechanisms, state-of-the-art test facilities and breakthrough innovations. For many years, our filtration team has cooperated closely with the University of Karlsruhe, a leading institute in research of filtration mechanisms.Rigorous quality controlTo ensure the highest standards, all Atlas Copco products are subjected to rigorous quality control testing. The entire filter range is produced in-house, on the most advanced production lines, using the most stringent methods in the industry. You can rest assured at all times that strict certification and testing procedures are conducted to ensure our filtration products meet the highest standards.Cast design6 grades 13 sizes 9 → 550 l/s19 → 1,200 cfm850 → 1,100 l/s 1,801 →DDp+H Dry dust Oil aerosol Wet dust Oil vaporWater dropsMicro-organisms m eCERTIFIED PERFORMANCEAtlas Copco filters are qualified according to the ISO 8573-1:2010 standard. This is the latest edition of the standard. Beware of filters that comply with earlier editions, such as ISO 8573-1:1991 or ISO 8573-1:2001. The difference is inferior quality of the delivered compressed air. This qualification is a result of our filters being tested according to ISO 12500-1:2007, ISO 12500-2:2007, and ISO 12500-3:2009. These specify the test layout, test procedures and inlet conditions required for testing coalescing filters, vapor filters, and solid particle filters used in compressed air systems, to determine their effectiveness in removing oil aerosol, oil vapor and solid particles. The measurements of the air purity downstream the filter for each specific contaminant have been performed according to the test methods described in respectively ISO 8573-2:2007, ISO 8573-5:2001 and ISO 8573-4:2001. Tests have been conducted in-house as well as in external labs, and are independently validated by TÜV.ISO certificationAtlas Copco’s filters have been fully tested and qualified according to the following ISO standards:Certified peace of mind• ISO 8573-1:2010: Compressed air - Contaminants and purity classes• ISO 8573-2:2007: Compressed air - Test method for oil aerosol content• ISO 8573-4:2001: Compressed air - Test method for dust• ISO 8573-5: 2001: Compressed air - Test method for oil vapor and organic solvent content• ISO 12500-1:2007: Filters for compressed air - test methods - oil aerosols• ISO 12500-2:2007: Filters for compressed air - test methods - oil vapors• ISO 12500-3:2009: Filters for compressed air - test methods - particulatesA SOLUTION FOR EVERY APPLICATIONAt different points of use, different compressed air purities might be needed, depending on the application. The various air purity classes are provided in the table below, which clearly shows the various Atlas Copco filters and dryers that meet all the different classes.* Please contact your Atlas Copco sales representative.UD+ SERIESTwo-in-one oil coalescing filters with supreme energy savingsUD+ filters efficiently reduce oil aerosol, wet dust and water drops in your compressed air stream to protect your investment, equipmentand processes. The UD+ combines two filtration steps (DD+ and PD+) into one, a unique technology to meet the high-quality requirements of diverse applications and provide ultimate energy savings.PerformanceSave spaceapplications where space is at a premium.Save moneyto conventional filters.* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.• EWD electronic drain with no loss of compressed air and , F and larger).Wall mounting kitCBACCBAAB850+T & 1100+T 9+ – 550+550+F – 8000+FDD(+)/PD(+) SERIESHigh performance oil coalescing filtersDD(+) and PD(+) filters efficiently reduce oil aerosol, wet dust and water drops in your compressed airstream. These could come from the lubrication of the compressor element, the intake air, and the compressor installation itself. These innovative filtration solutions are engineered to cost-effectively provide the best air purity and meet today’s increasing quality demands.Easy maintenanceMonitoring of energy use* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.Performance850+T & 1100+T 9+ – 550+550+F – 8000+FAB(EWD is optional on sizes 10+ - 550+ l/s and 12-690 l/s; standard on sizes ≥550F).EWD electronic drain• Multiply the nominal capacity of the selected filter with the corresponding correction CCCBBAADDp(+)/PDp(+) SERIESOptimal dry dust filtrationDDp(+) and PDp(+) filters efficiently prevent dust,particulates and micro-organisms arising from corrosion,dirt and adsorption material from entering yourcompressed air stream. These innovative filtrationsolutions are engineered to cost-effectively providethe best air purity and meet today’s increasingquality demands.Easy maintenanceMonitoring of energy use PerformanceVoltage-free contactCCBBAAC9+ – 550+550+F – 8000+F850+T & 1100+T ABQDT SERIESActivated carbon towers for optimal oil vapor filtrationThe high efficiency activated carbon tower is capable of removing hydrocarbons, odors and oil vapor from compressed air.The activated carbon will, by the use of adsorption,reduce the residual oil content to lower than 0.003 mg/m³.The pressure drop is low and stays minimal during the filter’s lifetime.Performance* After UD+ or DD+/PD+ with inlet oil concentration of 10 mg/m³.CertificationISO 8573-5:2001AABBCCUD+ & QDT: the winning combinationUD+For other compressed air inlet pressures, please multiply the filter capacity by the following correction factor (Kp):QDT 20-310QD(+) SERIESHigh performance oil vapor filtersQD(+) filters efficiently reduce hydrocarbons, odors and oilvapor in your compressed air stream to protect your investment, equipment and processes. The activated carbon layers will, by the use of adsorption, reduce the residual oil content to less than 0.003 mg/m³. The pressure drop is lowand stays minimal during the lifetime of the filter.* After UD+ or DD(+)/PD(+) with inlet oil concentration of 10 mg/m³.PerformanceOptions(DD & PD only).SFA SERIESSilicone-free removal of oil aerosol, dust and oil vaporSuperb air purity is a prerequisite to safeguard your instruments and end product. Our silicone-free SFA filters efficiently prevent dry and wet dust, particulates, oil aerosol and water drops from entering your compressed air system. The SFA series is manufactured and treated according to the high standards of silicone-free equipment, and certified bythe Fraunhofer Institute as guaranteed silicone-free.* Nominal pressure: 7 bar(e)/102 psig; temperature: 20°C, 68°F.• Painting • AutomotiveThe performance of the SFA filters is comparable to the performance of the + range filters (please refer to pages 8, 10 and 14).CABH SERIESGuaranteed air purity up to 350 barHigh pressure filters efficiently reduce oil aerosol, dust and wet dust, particulates, water droplets and oil vapor in your compressed air stream to protect your investment, equipment and processes. Our innovative high pressure filtration solutions are engineered to cost effectivelyprovide the best air purity and meet today’s increasing quality demands up to working pressures of 350 bar. All high pressure filter housings are hydraulically tested to ensure safe and reliable operation at all times. A pressure test certificate accompanies each filter.Applications• Chemical• Food & beverage • Manufacturing • Military • Oil & gasPerformanceAlways install a liquid water separation system in front of a filter. Water separation is not needed in the high pressure line if there is a sufficiently low PDP in the low pressure line (e.g. nitrogen skid, low pressure line with adsorption dryer).* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.** After DD(+)/PD(+) with inlet oil concentration of 10 mg/m³.DDH, DDHp, PDH, PDHp, QDH20 bar Aluminum50 bar Aluminum1250+1725+1925+3200+50 bar Stainless Steel1000+1700+2040+3400+100 bar Stainless Steel1200+1700+Example• Working pressure 300 bar(g), compressed air flow 500 m³/h.• Multiply the nominal capacity of the selected filter with thecorresponding correction factor at the required working pressure to obtain the capacity at working pressure:- Size 510+: 510 m³/h * 0.96 = 490 m³/h => the 510+ filter sizeis not large enough.- Size 750+: 750 m³/h * 0.96 = 720 m³/h => the 750+ filter sizeis the size to select.CBAMV SERIESMedical vacuum filters for optimal protectionof man and machineMedical vacuum filters are installed at the inlet of the vacuum pump toremove any liquid, solid or bacterial contamination which could damagethe vacuum pump and biologically infect the downstream air.Our innovative medical vacuum filtration solutions complywith HTM medical standards.Performance* In accordance with BS 3928-1969.Applications• Medical• Dental• VeterinaryCorrection factorsB CA Drain flask2935 0932 44 © 2018, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e m a n u a l b e f o r e u s a g e .。
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We Make Compressed Air Work压缩空气干燥过滤器 使用说明书目录 1、 产品概括 (1)2、 产品工作原理 (1)3、 使用说明 (2)4、 安装 (2)5、 安装尺寸 (4)6、 安全规则 (5)7、 维护保养 (5)8、 更换滤芯 (6)9、 售后服务 (6)10、 质量保修 (6)一、产品概括压缩空气是现代化最为重要的动力源，因为它具有灵活性，并且可靠。
但是，压缩空气中所存在的油、冷凝水及尘埃等会导致用气设备受到不同程度的损环，因而产生高额的维修费用，产品质量也受到一定的影响。
随着当今高科技工业的不断的发展，对于气源质量的要求也越来越高。
NEUTEK过滤器是在美国本土生产的压缩空气干燥过滤器，专门针对解决存在严重油、水、粉尘的压缩空气系统所设计。
美国NEWTECH公司拥有多项专利，具有超过十余年的压缩空气过滤器生产、销售经验，产品畅销世界各地。
压缩空气干燥过滤器是工厂或实验室仪表用气的品质提高必不可少的过滤设备。
NEUTEK®品牌过滤器又是这过滤器中有12种专利产品的新型设备,它包括上盖、中壳和下壳，上盖和中壳均设置有两个圆孔，上盖和中壳的两个对应圆孔之间并排连接有两个铝桶，形成第一过滤室和第二过滤室，下壳的下端用连接头连接有排水装置，排水装置设置有浮球。
第一过滤室设置有由环保塑胶丝制造的第一滤芯过滤材料。
第二过滤室设置有由不锈钢丝与特殊棉织造的第二滤芯过滤材料。
本实用新型采用了以上两级三段式过滤结构，即第一过滤室和第二过滤室以及中壳形成三段式过滤结构，第一过滤器和第二过滤器形成两级过滤方式，过滤器中设置有特殊的过滤材料，使得整个压缩过程可以将空气中的水、油、铁锈以及其它杂项彻底的过滤掉，其过滤效率可以达到99.9％。
二、工作原理1．携带含有灰尘、油、铁锈和水分等有害物质的压缩空气，进入NEWTEK干燥器第一级过滤装置。
2．当压缩空气通过第一级筒状网眼过滤时产生聚结效应，大一点的颗粒将被吸附在滤材上，并且水分会凝结成较大的水滴。
3．进入分离时，压缩空气速度减缓，使得颗粒再一次聚集，水雾在一个蜂窝状的聚水器上。
4．载着杂质颗粒的水沿底部流到排水的装置，通过自动或电动排水阀将其排出。
5．压缩空气中的95%以上的水滴、油滴以及大颗粒已被第一滤芯滤除，经第一级过滤后的压缩空气进入了第二级滤芯。
6．压缩空气通过第二级由特殊所制成的纤维过滤网时，会产生数以千计的小旋涡，同时压缩空气将被加速数十倍，旋涡中心犹如龙卷风一样，形成真空状态，在第一过滤没有被滤除的水滴再次被汽化、转换、滤除，同时，小到5微米的颗粒也被第二滤网完全清除。
7．经两级过滤达到无尘、无锈、无油、无水滴的干净、干燥的压缩空气，保障气动设备的正常运作，延长气动设备使用寿命。
三、使用说明1.压缩空气的流量的选择应根据空压机或设备用气的额定流量和额定的工作压力，来确定型号2.为了达到更好使用效果，不能够靠近在空气压缩机安装范围内使用。
应将过滤器安装在离使用机器或使用的空气工具旁越靠近的地方越好。
3.进入干燥过滤器的压缩空气温度应不大于60℃，如果进气的温度过高，会直接影响过滤器的使用效果和寿命。
4.手动排水阀应保持1/4的排放量。
（根所据冷凝水、油的排放量而定）手动排水阀在关闭的状态下允许10SCFN（0.28m³/min）的空气从过滤器溢流出去，它可以使冷凝水、油和杂质从过滤器中排出。
5.在过滤器上端的压差指示装置，当开始使用压差指示时出现两次闪动6.明显超过10PSI压力降或者当压差指示装置闪动变为红色时出现时，将提醒需更换、清洗滤芯。
7.除非有更高要求，所有NEUTEK空气过滤器的绝对过滤精度都是5微米。
8.如果所有用气的工具总空气消耗不超过干燥过滤器时，气动工具和用气设备可以同时连续使用。
9.为提高压缩空气经过精密除油、除臭过滤器使用效果及滤芯寿命，必须先经过干燥过滤器。
10.不要让压差指示装置的透明表面接触到甲醇、汽油、二甲苯、甲苯；氯化碳氢化合物、硝酸酯、油漆、芳香烃或氯化烃溶剂，丙酮或其它酮类。
这些材料会造成压差指示装置透明表面在气压的作用下产生爆裂，并导致设备损环。
四、安装1、所有的管道和压缩空气干燥过滤器的重量必须得到适当的支撑。
连接口径和管件必须按最高的工作温度和压力来选择，并且必须符合当地执行的工程标准和规范。
2、安装时，应先熟读本产品的使用说明书，确认产品的安装位置；精密除油、除臭过滤器应配置相应的干燥过滤器3、过滤器顶盖上标有指明压缩空气进气口（IN）、出气口（OUT）位置，必须保证压缩空气按指点定的方向流经过滤器。
4、干燥过滤器的接口为管螺纹或法兰，联接处应保持其密封性能，避免针孔泄漏造成露点偏差。
务必保持过滤器垂直安装，在过滤器下面应留有足够空间，以便维护过滤器及自动排水阀。
5、过滤器一般应安装在储气罐出气口端，在压缩空气温度与外界温度相近的位置效果较好。
一般在离空压机10m以上，在管道越低的位置越适合安装如果安装位置的进气口温度高于60℃，建议加装后冷却器。
（如下图所示）6、当解决分支管道及终端设备油水问题应尽量靠近终端使用设备，一般在7.5m范围内。
（如上图所示）7、必须提供排水装置螺纹接口密封材料，安装在自动排水装置端口的底部。
手动式排水阀或电子式自动排水器必须安装在第一级过滤装置即压缩空气入口端下面的排水孔上，浮球式自动排水阀必须安装在第二级过滤装置即压缩空气出口端下面的排水孔8、为了以便在维修时不必切断压空气系统但又能将过滤器与系统隔离并减压。
同时应确保在两个隔离阀之间装有放气阀，发便维护时将管路内压力降低到大气压。
如果某些应用场合不允许使用末经过滤器的压缩空气，则应当有旁通管路上安装第二个过滤器。
(如下图)五、安装尺寸（单位：mm）六、安全规则由于压缩空气干燥过滤器为带压元件，故在操作或维护时应严格遵守以下安全规则：●操作前请熟读本说明书；●在卸压前不允许拆任何零部件；●严禁在超出压力范围上使用过滤器七、维护保养随着压缩空气中的污染物被滤除，颗粒型或聚结式过滤器的滤芯逐渐饱和，使得流经过滤器的气体压力损失增大，降低了系统的工作效率，并有可能使污染物穿透过滤器，由此而可能导致用气设备元器件损坏。
空压机也不得不输出更高的工作压力以补偿系统的压降，使得运行费用增加。
定期有规律的更换滤芯能保证过滤器供应清洁的压缩空气，并降低运行成本。
1、保养周期及配件检查所有过滤器，每一次更换滤芯时都要检查所有零件，并更换已磨损或损坏的零件。
如：产品的密封垫圈、港芯、自动排水浮球；产品型号密封垫圈型号滤芯型号自动排水浮球型号NT-105F 10510 401F、402F 3005NT-106F 10510 401F、402F 3005NT-107F 10510 401F、402F 3005NT-110F 11010 411F、412F 3005NT-111F 11010 411F、412F 3005NT-120F 12010 421F、422F 3005NT-140F 14010 441F、442F 4005NT-180F 18010 481F、482F 4005NT-195F 19510 493 、494 ----- 使用工作每三至四个月时可根据情况更换过滤器滤芯。
当压差指示装置弹出指示器变成红色时，或者当过滤器进气口压力与出气口的压差差达到10psi时，将提醒应更换过滤器滤芯。
无论如何，滤芯至少每年更换一次。
2、维护自动排污阀每1至2个月应对过滤器底部自动排水阀进行全面的检查，是否有油污或水无法自动排出；若有自动排水阀被脏物阻塞，请取下排水管，并在过滤器加压的情况下，用一杆状物把放置在孔中心的顶起，同时自动排水阀浮球顶起，把排水阀内部脏物排出。
由于油污的粘度极高，为了保证精密除油、除臭过滤器的正常使用及延长滤芯的使用寿命。
请维护工作人员务必每天排污两次以上。
在条件允许的情况下，应将“T”型手动排水阀逆时针旋转打开持续排气，让油污边同空气一起排出。
保持畅通可以使精密除油、除臭过滤器在动态状态中，只有少量的空气会通过手动阀流失，每小时保持在0.28m³/min的外泻区域内八、更换滤芯定期更换滤芯可以保证有稳定的过滤效果。
每一年要求更换一次第二滤芯，每二年要求更换一次第二滤芯。
更换第一滤芯的频率取决于压缩空气中的油污和污物的含量，（当压差越过0.79kg/cm²或过滤后仍能发现油污的情况下需要更换第二滤芯）1.打开旁通阀，关闭端的隔离阀，将过滤器与系统隔离。
2.打开放气阀，将过滤内的压力减到大气压。
拆下手动或自动排水阀；3.把上盖顶部边上的每个螺丝拧松至两级过滤装置可自由移动的程度，拆卸两根对角螺丝，取出旧的过滤装置。
从第二级过滤装置内取出星状隔器，清洁两个星状隔离器。
4.去除底壳边上所有的螺丝。
取出底壳内部座芯，使用清洁剂和水清洗、擦干外壳，安装底壳。
更换其产品相对应配件，5.把角上的螺杆放在它们原来的位置上，然后先拧紧中间的螺杆，再紧拧结角边上的螺杆，每根螺杆的扭矩都要相等。
6.关闭放气阀，慢慢开启进气隔离阀，防止对过滤器造成压力冲击。
当过滤器加压完成后，慢慢开启出气隔离阀。
7.当打开两个隔离阀都打开后，关闭旁通阀。
过滤器投入使用；注：如果在拆下过滤器时，听到嘶嘶声，表明过滤器没有完全减压。
请不要继续拆卸外壳。
请不要将整台过滤器从道管上拆下来。
九、质量保修1、当客户按照说明上的使用方法下正确使用而出现产品故障时，本公司对因材料和生产质量引起故障实行免费保修。
保修期为从出厂时算起12个月，产品必须按产品说明书进行安装和操作，本公司的责任仅限于产品的修理、或根据本公司的判断进行退、换同类产品。
2、本公司对由于产品故障引起的事故损失以及事故引起的其它损失概不负责，即使在这一事故及由此事故引起的其它损失的可能性已事先通知本公司中的情况下，本公司对事故及由此事故引起的损失概不负任何责任。
3、本保修不包括正常的保养和例行零件更换。
本公司对所有使用本公司产品的客户提供最优质的长期维修服务。
4、上述的保修如有与其它的保修条款有冲突，以上述的保修条款为准。
同时不对产品的可销性或对某一特殊性用途作任何担保。
十、售后服务美国NEWTECH公司信奉产品的质量和客户服务至上的原则。
为体现这一原则，我们所销售的每一件产品都能为用户提供长期可靠的服务为目标，以对产品高度负责的精神，不断提高客户的满意程度。