4分制布料检验英文版
面料检验标准 美国四分制 英文版
21. Inspection conditions: Examination to be about one yards from the cloth, at least four 40W fluorescent tubes lighting, but the thin light-colored fabric samples to be spread flat on a table at hand inspection, especially white fabrics; machine or hand speed to be able to see the cloth cover defects prevail.
The entire batch of large cargo Defect score shall not exceed 22 minutes (to 100 yards straight as a standard, that is 1000 yards straight scores may not be more than 220 points, does not consider the width).
If any bolt of cloth for defects in the three yards, no matter how many faults do not accept the score, must be cut open; any roll if regularity defect (more than 3), regardless of how many defects are not acceptable, must be cut open.
美标(四分制)检验标准资料
美标(四分制)检验标准资料布匹的检验方法常见的是"四分制评分法"。
在这个"四分制评分法"中,对于任何单一疵点的最高评分为四分。
无论布匹存在多少疵点,对其进行的每直线码数(Linear yard)疵点评分都不得超过四分。
对于经纬和其他方向的疵点将按以下标准评定疵点分数:一分: 疵点长度为3寸或低于 3 寸两分: 疵点长度大于3寸小于 6 寸三分: 疵点长度大于6寸小于9 寸四分: 疵点长度大于9寸对于严重的疵点,每码疵点将被评为四分。
例如: 无论直径大小,所有的洞眼都将被评为四分。
对于连续出现的疵点,如: 横档、边至边色差、窄封或不规则布宽、折痕、染色不均匀等的布匹,每码疵点应被评为四分。
每码疵点的评分不得超过四分。
评分的计算不同布种的接受水平抽样程序评定布匹等级的其他考虑因素织物疵点专用术语评分的计算:原则上每卷布经检查后,便可将所得的分数加起来。
然后按接受水平来评定等级,但由于不同的布封便须有不同的接受水平,所以,若用以下的公式计算出每卷布匹在每100平方码的分数,而只须制订一在100平方码下的指定分数,便能对不同布封布匹作出等级的评定。
(总分数x 36 x 100) / (受检码数 x 可裁剪的布匹宽度) = 每100平方码的分数不同布种的接受水平不同类型的布匹被分为以下四大类。
超过指定分数的单卷布匹应被定为二等品。
如果整批布匹的平均评分超过了指定的分数水平,则该批布匹应被视为未通过检验。
类型布匹种类单卷整批全人造布、聚酯/尼龙/醋酸纤维制品衬衫衣料、纺人造纤维织物、精纺毛料20点/100平方码16点/100平方码粗斜纹棉布、帆布府绸/牛津条纹或方格纹棉布衬衫衣料、纺人造纤维织物、毛织品、条纹或格子花纹的布/染成的靛青纱所有专用布匹、提花织物/多比灯芯绒/天鹅绒/伸展粗斜纹棉布/人造布匹/混纺28点/100平方码20点/100平方码亚麻布、薄细棉布亚麻布、薄细棉布40点/100平方码32点/100平方码多皮奥尼丝绸/轻丝绸多皮奥尼丝绸/轻丝绸50点/100平方码40点/100平方码全人造布匹,聚脂/尼龙/醋酸纤维制品人造丝、精纺毛料、混纺丝绸20点/100平方码16点/100平方码全专业布匹提花织物/多比灯芯绒、纺人造纤维织物、毛纺品、染成的靛青纱、丝绒/斯潘德克斯25点/100平方码20点/100平方码基本针织布匹基本针织布匹(精梳棉布/混纺棉布)30点/100平方码25点/100平方码基本针织布匹基本针织布匹(经梳毛机梳理过的棉布)40点/100平方码32点/100平方码梭织面料针织面料抽样程序选择待检卷完全是随机挑选。
四分制面料检验表
面料检验报告
FACTORY SIGN (决裁) (工厂签字)
INSPECTOR (验货人员)
MANAGER (经理签字)
Date of inspection (验货日期) Perchase Order NO. (合同编号) Fabric Suppliert (生产厂家) Style NO. (款号) Fabric Construction/Width/ Weight (面料规格/门幅/克重) Color/Pattern 色别/花号 Lot NO./Roll NO. 缸号/卷号 INSP Yards /Width 验货码数/门幅 Defects 疵点 Major Defects 主要 疵点 Float Stitch 蛛网 Print Machine Stop 档 Holes 破洞 Open Reed 稀密路 Ciarse/FineYarn粗细纱 Nep/Slubs 棉结 MINOR Defects 次要 疵点 Fiber Yarn 异纱 Knots 结头 Flying Yarn 飞花 Floating Yarn 浮纱 End Breaking 断经 Slack(Tight) 松紧经 Needle Line 针迹 Warping Streaky 条花 Harness Drop 跳纱 Broken Pattern 错花 Dropen Pick 断纬 Double Picks 双纬 Burl Mark 修痕 Burst Selvage 坏边 Oil 油污 Color Defects 颜色 疵点 Color Patch 色渍 Clogging Net 堵网 Missing Printing 漏印 Out of Register 偏离 Dye Spots 色点 OTHER Defects 其它 疵点 E/E 头尾差 S/C/S 边中差 Bowing/Skew 纬弧/斜 RESULT 结果 Total Points 总分 Points Per 100Y/SQ Average Point 1 2 3 4 Total 1 2 3
面料美标四分制检验标准
精心整理面料美标四分制检验标准美标<四分制>检验标准????布匹的检验方法常见的是"四分制评分法"。
在这个"四分制评分法"中,对于任何单一疵点的最高评分为四分。
无论布匹存在多少疵点,对其进行的每直线码数(linearyard)疵点评分都不得超过四分。
????对于经纬和其他方向的疵点将按以下标准评定疵点分数:????一分:疵点长度为3寸或低于3寸????两分:疵点长度大于3寸小于6寸????三分:疵点长度大于6寸小于9寸????四分:疵点长度大于9寸????点,如:????织物疵点按1疵点在3疵点超过3疵点超过6疵点超过92341总评分数×=码数×有效幅度(寸)100平方码2、每单货:(整批布)每码总分数×36×100评分=总码数×有效幅度100平方码三、验收标准(以100平方码为基准)适用欧洲、美国、日本等国家。
每匹布1组15分/100平方码2组20分/100平方码3组25分/100平方码4组40分/100平方码5组60分/100平方码现通用标准是选用2组、3组、4-5组不用四、全面疵点的评分标准☆连续性疵点1、连续有规律性疵点,1码计四分2、连续性3码以上,作不合格品对待。
☆整幅疵点3abc.以100de☆幅宽4567、对色:8910、客人11121345”1.0”0.75”60”1.5”1.00”902.0”1.50”注:整幅上有部分纬斜时,按部分评分,纬斜不适用于4分制标准,但应有记录。
14、臭味:恶臭的布不合格。
15、破洞:有二根以上的纱线破断(任何破洞不论大小,要评四分)。
16、密度:在全检中,最少检查二处,允许±5%,否则定为不合格,虽不适用于4分制标准,但要记录。
17、克重:全检过程中,最少检查二处(有温度湿度要求),容许±5%,否则评为不合格品,虽不适用于四分制标准,但要记录。
面料检测4分法流程
面料检测4分法流程英文回答:The 4-point fabric inspection method is a widely used process in the textile industry to evaluate the quality of fabrics. It involves dividing the fabric into four equal parts and inspecting each section individually for any defects or imperfections. Here is a step-by-step guide to the 4-point fabric inspection process:1. Preparing the fabric: Before starting the inspection, the fabric should be properly prepared. This includes ensuring that the fabric is laid out flat, free from any wrinkles or folds, and adequately illuminated for clear visibility.2. Dividing the fabric: The fabric is divided into four equal parts using a marker or tape. This division helps in systematically inspecting the entire fabric surface without missing any areas.3. Inspection criteria: The inspector should befamiliar with the specific quality standards and requirements for the fabric being inspected. This includes understanding the acceptable limits for defects such as holes, stains, color variations, or weaving irregularities. The criteria may vary depending on the intended use of the fabric.4. Visual inspection: Starting from one section, the fabric is visually inspected for any defects. The inspector carefully examines the fabric surface, looking for anyflaws or imperfections. This can include checking for loose threads, fabric distortions, uneven dyeing, or any other issues that may affect the fabric's quality.5. Documentation: As the inspection progresses, the inspector records any defects found in each section. This documentation is essential for tracking the quality of the fabric and communicating any issues to the relevant parties, such as manufacturers or suppliers.6. Final evaluation: Once all four sections have been inspected, the overall quality of the fabric is evaluated based on the number and severity of defects found. If the fabric meets the specified quality standards, it can proceed to the next stage of production. However, if the defects exceed the acceptable limits, the fabric may be rejected or undergo further quality control measures.The 4-point fabric inspection method allows for a comprehensive evaluation of the fabric's quality, ensuring that only fabrics meeting the desired standards are used in the production process. It helps in identifying and addressing any issues early on, reducing the risk of costly rejections or customer dissatisfaction.中文回答:面料检测4分法是纺织行业中广泛使用的一种评估面料质量的方法。
美国四分制验布标准
美国四分制验布标准美国四分制标准是出⼝坯布或者印染布的外观质量的检验标准,具体规定如下:⼀、织物疵点评分标准:织物疵点按“四分制”(FOUR POINT SYSIEM)评分1、评分⽅法疵点在3⼨或以下评⼀分疵点超过3英⼨⽽到6英⼨评⼆分疵点超过6英⼨到9英⼨评三分疵点超过9英⼨评四分2、连续性疵点,每1码计四分:3、较⼤的疵点(有破洞等)不计⼤⼩,每1码计四分;4、横档、中边⾊、不对⾊、幅不⾜、幅不同、有皱、整理不良等,连续发⽣时,每1码计四分。
⼆、以平⽅码为单位的计算⽅法1、每匹布:(常⽤)总评分数×36×100 评分=码数×有效幅度(⼨)100平⽅码2、每单货:(整批布)每码总分数×36×100 评分=总码数×有效幅度100平⽅码三、验收标准(以100平⽅码为基准)适⽤欧洲、美国、⽇本等国家。
每匹布1组15分/100平⽅码2组20分/100平⽅码3组25分/100平⽅码4组40分/100平⽅码5组60分/100平⽅码现通⽤标准是选⽤2组、3组、4-5组不⽤四、全⾯疵点的评分标准☆连续性疵点1、连续有规律性疵点,1码计四分2、连续性3码以上,作不合格品对待。
☆整幅疵点3、合格品内不允许有以下疵点存在:A.长度超过6英⼨全幅疵点。
B.较细⼩的全幅疵点,100码内超过5处。
C.以100码为单位,每10码中严重疵点平均2处以上。
D.布头、布尾3码内有严重疵点或整幅疵点的。
E.在平放裁床时,有边绉、预缩皱、波浪皱、折皱、皱条等疵布。
☆幅宽4、每匹布最少测三次。
5、达不到加⼯要求幅宽,则计不合格,6、幅宽计算:整幅度:两布边之间距有效幅度:去除布边、针洞、⽆印花部分的幅宽。
7、对⾊:分⾊最多接常受3个LOT⾊,每LOT⾊最⼩码数为500码以上,每LOT⾊之间⾊差按AATCC 灰⾊卡4-5级。
8、每匹布中边、头尾⾊差不能低于4-5级。
9、⼯⼚检验时,应取6英⼨匹头,编号后留给客⼈。
JADE美国四分制标准是出口坯布或者印染布的外观质量的检验标准
美国四分制标准是出口坯布或者印染布的外观质量的检验标准,具体规定如下: 一、织物疵点评分标准:织物疵点按“四分制”(FOUR POINT SYSIEM)评分1、评分方法疵点在3寸或以下评一分疵点超过3英寸而到6英寸评二分疵点超过6英寸到9英寸评三分疵点超过9英寸评四分2、连续性疵点,每1码计四分:3、较大的疵点(有破洞等)不计大小,每1码计四分;4、横档、中边色、不对色、幅不足、幅不同、有皱、整理不良等,连续发生时,每1码计四分。
二、以平方码为单位的计算方法1、每匹布:(常用)总评分数×36×100 评分=码数×有效幅度(寸)100平方码2、每单货:(整批布)每码总分数×36×100 评分=总码数×有效幅度100平方码三、验收标准(以100平方码为基准)适用欧洲、美国、日本等国家。
每匹布1组15分/100平方码2组20分/100平方码3组25分/100平方码4组40分/100平方码5组60分/100平方码现通用标准是选用2组、3组、4-5组不用四、全面疵点的评分标准☆连续性疵点1、连续有规律性疵点,1码计四分2、连续性3码以上,作不合格品对待。
☆整幅疵点3、合格品内不允许有以下疵点存在:A.长度超过6英寸全幅疵点。
B.较细小的全幅疵点,100码内超过5处。
C.以100码为单位,每10码中严重疵点平均2处以上。
D.布头、布尾3码内有严重疵点或整幅疵点的。
E.在平放裁床时,有边绉、预缩皱、波浪皱、折皱、皱条等疵布。
☆幅宽4、每匹布最少测三次。
5、达不到加工要求幅宽,则计不合格,6、幅宽计算:整幅度:两布边之间距有效幅度:去除布边、针洞、无印花部分的幅宽。
7、对色:分色最多接常受3个LOT色,每LOT色最小码数为500码以上,每LOT色之间色差按AATCC灰色卡4-5级。
8、每匹布中边、头尾色差不能低于4-5级。
9、工厂检验时,应取6英寸匹头,编号后留给客人。
服装厂面料检验之四分制
PROCESSED FABRIC INSPECTION UNDER4–POINT SYSTEMAll fabric inspections conducted by Textile Links and Controls is according to the four-point fabric inspection system. The four-point system derives its name from the basic grading rule that a maximum of four penalty points can be assessed for any single defect and that no linear meter can be assigned more than four points regardless of the number of defects within that piece.PENALTY POINT EVALUATION:Defects in both warp / fill directions will be assigned points under the following criteria.DefectRangePoints EvaluationUp to 3 inches 1 Point> 3 inches < 6 inches 2 Points> 6 inches < 9 inches 3 Points> 9 inches 4 PointsWHAT IS A DEFECT?The length of the defect is used to determine the penalty points. Only major defects are considered. A major defect is any defect, if found on a finished product, would classify the product as a B-grade.Any defect of a continuous nature shall be assigned four points for each meter in which it occurs.Severe defects are assigned the maximum four points for each meter in which they occur.Example: Regardless of size, a hole would be penalized four points.Continuing conditions such as barre, side center side shading, roll to roll shading, narrow or irregular width, creasing, uneven finish shall be counted four points for every meter within the shipment that is found to contain these conditions, provided that the article that is to be made from this fabric is classified B-grade due to this fault.The maximum penalty for any one-meter shall not be more than four points.A minor defect is any defect that does not classify the product as B-grade because of either severity or location. When inspecting fabric before cutting, it is necessary to rate questionable defects as major, since the inspector will not know where the defect may occur on the item.Running Defects:Any major defect found to repeat and / or run in a continuous manner will constitute a running defect. All major running defects must be assigned four penalty points to every meter in the roll where it occurs.Full Width Defects:A full width major defect would cause that meter of fabric to be assigned four penalty points.Fabric Width:Fabric width will be checked minimum of three times during the inspection of a roll (beginning, middle and end of the roll). Rolls having width less than the specified are potential problems. In such cases width deviation of more than 1% would constitute amajor fault.Overall, fabric width is measured from out side of the selvage to the outside of the opposite selvage.Roll Length:Rolls having meters less than that stated on the packing are a problem. Any roll having more than 1% lesser fabric than that specified is rejected.The entire shipment shall be rejected if the total measured meters in the sample audit are more than 1% short that what is declared on the packing.Splices:Rolls can be posed of several spliced parts. No roll shall be accepted that contains a splice less than twenty five ( 25 ) meters in length unless otherwise expressly accepted. Ensure that the 95% of the shipment contains 100 meter plus fabric length if the fabric is being used for made - ups.In case of piece goods, the fabric length and the number of splices / roll are strictly followed as per the requirement of the customer. Bow & Skew:No roll shall be accepted as first quality that exhibit bow or skew more than:Fabric Width Maximum Bow or SkewDesign Print/dyesDeviationUp to 45 inches 2.0% 2.0%60 inches 2.0% 2.0%90 inches and above 2.0% 2.0%The above is subject to change if buyer requires a tighter tolerance / nature of design / end use of the fabric.Tolerance for bowed condition not affecting the full width will be fractionalized part of the maximums as stated above according to the area affected by the bow.Penalty points will not be assigned for fabrics found to have conditions of bowing in excess of the above stated tolerances but shall be noted in the inspection report. And if any fabric exhibits bow or skew where its end use bees doubtful, then that fabric will be rejected.Fabric Odors:No roll shall be accepted that exhibits objectionable odors. Holes:All defects that break the fabric, regardless of size, shall be penalized a maximum of four points. A hole consists of two or more broken yarns.mon Fabric Faults:Although fabric faults are numerous but some of the mon fabric faults are mentioned below:Abrasion Mark: A place in the fabric where the surface has been damaged due to friction or abnormally weakened by any operation through which it has been passed.Bow: When the filling yarns lye in an arc across the width of the fabric.Skew:Distortion in the construction of the fabric i.e. in the yarn that constitute the fabric.Crease: A fabric defect across the fabric width usually caused by a sharp fold.Oil Stain: Oil mark on the fabric.Dye Stain: An area of discoloration due to un- even absorption of colorant.Hole: A break in the fabric involving more than two yarns. Mispick: A pick not properly interlaced.Double Pick:Two yarns running simultaneously, mostly in the weft. Misprint: In printed fabrics, either missed, or partially missed, or incorrectly positioned relative to each other.Slub: An abruptly thickened place in a yarn.Screen Out:The appearance of a colored separation line in a printed design.Calendar Line:Sharp pressmark on fabric due to the calendar during the processing.Contamination: Colored fibers with the warp or weft fibers. POINT CALCULATIONS:The following fabric penalty point grading standards are to be used when inspecting fabrics.Individual Roll Points:All decisions are based on a square meter putation. The following is used to determine the point count for each roll.(Total points * 3937) / (Inspected meters * Fabric width (inches)) = Points per 100 square meter.Points:The total point count per contract fabric is calculated by: Adding the number of meters audited.Adding the number of points per linear meter.Then converting the above totals from points per linear meters to square meters.(Total linear meter points * 3937) / (Total inspected meters * Fabric width (inches))= Shipment points per 100 square meter.The maximum approved points as per Textile Links & Controls for piece goods / made - ups fabric is 15 / 100 square meter. And for greige fabric it is 10 / 100 square meter. Or this could be followed as per the standards given by the customers.INSPECTION QUANTITIES:A minimum 10% quantity of fabric for each color way, design, fabric width or fabric construction listed against a particular contract must be inspected.In case, if any problem arises in any of the above style then it has to be re-inspected another 10%. If the problem is still present and the points exceed the acceptable limit, the fabric lot is to be rejected.ROLLS SELECTION PROCEDURE:The person inspecting the fabric must count the rolls of fabric against a particular contract & take out 10% of the fabric randomly in such a way that every color, design, fabric width & fabric construction is accounted for.FABRIC INSPECTION PROCEDURE:This procedure shows the steps necessary to ensure an effective fabric inspection quality control program:1.Determine the fabric quantity to be inspected.2.Select the fabric rolls for inspection.3.Place the fabric roll / bale on inspection frame / table.4.Cut off a 6-inch piece across the width of the fabric from thebeginning of the roll. Mark this piece so that the inspector will know the right and left side of the fabric. Use the strip to check the shading side-to-side and end-to-end by checking it at least against the middle of the roll and once at the end of the roll.5.Inspect for visual defects at a speed slow enough to find thedefects.6.Check that the roll contains the meters as stated by the FabricSupplier.7.Check for bowing & skewing in the fabric.8.Major fabric defects are to be flagged by the Fabric Supplier.However, if any fault is not flagged already then it must be marked with a sticker or masking tape during inspection for its trace-ability and corrective action at cutting stage. 9.Record the faults of the fabric on the Fabric Quality Report.ROLL-TO-ROLL SHADE CHECKING SYSTEM:Textile Links and Controls suggests to use a format for the checking of all fabric shade variations from roll to roll. In this formatwater falls of different shades’ categories of differ ent rolls is maintained and pared to each other to check the extent of the shading variation.If any shade requires special attention / treatment in the cutting, it is mentioned in the remarks column.If any fabric is out of tolerance with respect to the Master Sample or the shade variation extent among the rolls is out of tolerance, then the fabric is reject. The rejected fabric is sent back to Fabric Supplier for reprocessing / replacement.TOOLS FOR FABRIC CHECKING:The person who is responsible for fabric inspection must have the following facilities / equipments in good working condition.1.Inspection frame with counter.2.D - 65 light source (sunlight) / TL - 84 light source at theinspection frame as per the requirement of the customer.3.Measuring tape & pair of scissors.4.Stickers or masking tape to identify the faults.5.Pick glass.6.Digital Camera for taking reference snaps.7.Master fabric sample or customer’s reference sample.8.Textile Links and Controls fabric inspection form. ELIGIBILITY CRITERA FOR THE QUALITY INSPECTOR:1.The person must be at least Graduate.2.He or she must have a minimum of two year experience in the textileindustry.3.He or she must be well versed with the 4-point fabric inspectionsystem.4.He or she must be active and physically fit.5.He or she must not be colorblind.***End***。
美标四分制布匹检验标准
美标四分制布匹检验标准一、织物疵点评分标准:织物疵点按“四分制”(FOUR POTNT SYSTEM )评分1、评分方法疵点在3英寸或以下(7.6cm ) 评一分疵点超过3英寸而到6英寸(7.6~15.2cm ) 评二分疵点超过6英寸而到9英寸(15.2~22.8cm ) 评三分疵点超过9英寸(23cn 以上) 评四分2、连续性疵点,每1码计四分;3、较大的疵点(有破洞等)不计大小,每1码计四分;4、横档、中边色、不对色、幅不足、有绉、整理不良等,连续发生时,每1码计四分。
二、以平方码伟单位计算方法:1、每匹布:(常用)平方码评分有效幅度码数评分数10010036=⨯⨯⨯ 2、每单货:(整批布)平方码评分有效幅度总码数总评分数10010036=⨯⨯⨯ 3、每匹布,100平方码平均扣分数超过40分时将被拒收。
4、每一批布100平方码平均扣分数超过28分时,将被拒收。
三、验收标准(以100平方码显基准)适用于欧洲、美国、日本等国家:每匹布1组 15分/100平方码2组 20分/100平方码3组 25分/100平方码4组 40分/100平方码5组 60分/100平方码现通用标准是选用2组、3组、4-5组不同。
四、检验方法:*连续疵点1、连续有规律性疵点,1码计四分;2、连续性3码以上,做不合格品对待;*整幅疵点3、合格品内不允许有以下疵点存在:A.长度超过6英寸以上全幅疵点;B.较细小的全幅疵点,100码内超过5处;C.以100码为单位,每10码中严重疵点平均2处以上;D.布头、布尾3码内有严重疵点或整幅疵点的;E.在平放裁床时,有边绉、预缩绉、折绉、绉条等疵布。
*幅度4、每匹布最少测三次;5、达不到加工要求幅度,则计不合格;6、幅度计算:整幅度:两布边之间距;有效幅度:去除布边、针洞、无印花部分的幅度;7、对色:分色最多接手3个LOT色,每LOT色最小码数为500码以上,每LOT色之间色差按AATOO灰色卡4-5级;8、每匹布中边、头尾色差不能低于4-5级;9、工厂检验时,应取6英寸——10英寸匹头编号后留给客人;10、客人QC来验货时,若色不对办(4-5级以下)则该单货不合格,要重新检查、翻修;11、码长差异:相对实际长度同卡片标码差异超过1%,则该匹布不合格;12、段长:码长要求40码以上;13、纬斜、纬弧:若超过以下标准则定位不合格布幅染色布印花布114.3 2.54 1.9152.8 3.81 2.56228.6 5.08 3.81注:整幅上有部分纬斜时,按部分评分,纬斜不适用于四分制标准,但应有记录。
美标四分制布匹检验标准
精心整理美标四分制布匹检验标准一、织物疵点评分标准:织物疵点按“四分制”(FOURPOTNTSYSTEM )评分1、评分方法疵点在3英寸或以下(7.6cm )评一分234每11234每匹布1组15分/100平方码2组20分/100平方码3组25分/100平方码4组40分/100平方码5组60分/100平方码现通用标准是选用2组、3组、4-5组不同。
四、检验方法:*连续疵点1、连续有规律性疵点,1码计四分;2、连续性3码以上,做不合格品对待;*3A.B.C.D.E.*4567、对色:分色最多接手3个LOT色,每LOT色最小码数为500码以上,每LOT色之间色差按AATOO灰色卡4-5级;8、每匹布中边、头尾色差不能低于4-5级;9、工厂检验时,应取6英寸——10英寸匹头编号后留给客人;10、客人QC来验货时,若色不对办(4-5级以下)则该单货不合格,要重新检查、翻修;11、码长差异:相对实际长度同卡片标码差异超过1%,则该匹布不合格;12、段长:码长要求40码以上;13、纬斜、纬弧:若超过以下标准则定位不合格布幅染色布印花布114.32.541.9152.83.812.56141516171234、卷布两端暴露部分不超过1''5、卷布前,用长4''以下胶纸固定在左右、中右一处;6、卷筒后,为防止布卷松脱,应用12''胶布固4处;7、卷布要整齐、平整,不能超绉、松散;8、每匹标牌应贴在包装内靠近纸筒附近;9、标牌上应注明合约号、T/C混率、品种名、LOT色、加工号、匹号、有效幅度;10、全部疵布必须标疵于右边布边。
六、检验条件:1、光照要充足,4支40瓦白光管;2、必要时,要打开底灯,做透射光检查;3、检查员验布速度同布的品质和人的能力有关系,但最快不能超过45码/分。
美标AATCC四分制面料检验标准
布匹检验标准布匹的检验方法常见的是”四分制评分法”。
在这个”四分制评分法”中,对于任何单一疵点的最高评分为四分.无论布匹存在多少疵点,对其进行的每直线码数(Linear yard)疵点评分都不得超过四分。
对于经纬和其他方向的疵点将按以下标准评定疵点分数:一分:疵点长度为3寸或低于3 寸两分:疵点长度大于3寸小于6 寸三分:疵点长度大于6寸小于9 寸四分: 疵点长度大于9寸对于严重的疵点,每码疵点将被评为四分。
例如: 无论直径大小,所有的洞眼都将被评为四分。
对于连续出现的疵点,如:横档、边至边色差、窄封或不规则布宽、折痕、染色不均匀等的布匹,每码疵点应被评为四分。
每码疵点的评分不得超过四分。
评分的计算:原则上每卷布经检查后,便可将所得的分数加起来.然后按接受水平来评定等级,但由于不同的布封便须有不同的接受水平,所以,若用以下的公式计算出每卷布匹在每100平方码的分数,而只须制订一在100平方码下的指定分数,便能对不同布封布匹作出等级的评定.(总分数x 36 x 100) / (受检码数x 可裁剪的布匹宽度) = 每100平方码的分数不同布种的接受水平不同类型的布匹被分为以下四大类。
超过指定分数的单卷布匹应被定为二等品。
如果整批布匹的平均评分超过了指定的分数水平,则该批布匹应被视为未通过检验。
梭织布匹类型布匹种类单卷整批1 全人造布匹,聚酯/尼龙/醋酸纤维制品衬衫衣料纺人造纤维织物精纺毛料20点/100平方码16点/100平方码2 粗斜纹棉布帆布府绸/牛津条纹或方格纹棉布衬衫衣料纺人造纤维织物毛织品条纹或格子花纹的布/染成的靛青纱所有专用布匹,提花织物/多比灯芯绒/天鹅绒/伸展粗斜纹棉布/人造布匹/混纺28点/100平方码20点/100平方码3 亚麻布薄细棉布40点/100平方码 32点/100平方码4 多皮奥尼丝绸/轻丝绸50点/100平方码40点/100平方码针织布匹类型布匹种类单卷整批1 全人造布匹,聚脂/尼龙/醋酸纤维制品人造丝精纺毛料混纺丝绸20点/100平方码16点/100平方码2 全专业布匹,提花织物/多比灯芯绒纺人造纤维织物毛纺品染成的靛青纱丝绒/斯潘德克斯25点/100平方码20点/100平方码3 基本针织布匹(精梳棉布/混纺棉布)30点/100平方码25点/100平方码4 基本针织布匹(经梳毛机梳理过的棉布)40点/100平方码32点/100平方码抽样程序选择待检卷完全是随机挑选。
美标四分制布匹检验标准
美标四分制布匹检验标准布匹的检验方法常见的是"四分制评分法";在这个"四分制评分法"中,对于任何单一疵点的最高评分为四分;无论布匹存在多少疵点,对其进行的每直线码数Linearyard疵点评分都不得超过四分;对于经纬和其他方向的疵点将按以下标准评定疵点分数:一分:疵点长度为3寸或低于3寸两分:疵点长度大于3寸小于6寸三分:疵点长度大于6寸小于9寸四分:疵点长度大于9寸对于严重的疵点,每码疵点将被评为四分;例如:无论直径大小,所有的洞眼都将被评为四分;对于连续出现的疵点,如:横档、边至边色差、窄封或不规则布宽、折痕、染色不均匀等的布匹,每码疵点应被评为四分;每码疵点的评分不得超过四分;评分的计算不同布种的接受水平抽样程序评定布匹等级的其他考虑因素织物疵点专用术语评分的计算原则上每卷布经检查后,便可将所得的分数加起来;然后按接受水平来评定等级,但由于不同的布封便须有不同的接受水平,所以,若用以下的公式计算出每卷布匹在每100平方码的分数,而只须制订一在100平方码下的指定分数,便能对不同布封布匹作出等级的评定;总分数x36x100/受检码数x可裁剪的布匹宽度=每100平方码的分数超过指定分数的单卷布匹应被定为二等品;如果整批布匹的平均评分超过了指定的分数水平,则该批布匹应被视为未通过检验;不同布种的接受水平不同类型的布匹被分为以下四大类:梭织布匹类型布匹种类单卷整批1全人造布匹,聚酯/尼龙/醋酸纤维制品/衬衫衣料/纺人造纤维织物/精纺毛料20点/100平方码16点/100平方码2粗斜纹棉布/帆布/府绸/牛津条纹或方格纹棉布衬衫衣料/纺人造纤维织物/毛织品/条纹或格子花纹的布/染成的靛青纱所有专用布匹,提花织物/多比灯芯绒/天鹅绒/伸展粗斜纹棉布/人造布匹/混纺28点/100平方码20点/100平方码3亚麻布/薄细棉布40点/100平方码32点/100平方码4多皮奥尼丝绸/轻丝绸50点/100平方码40点/100平方码针织布匹类型布匹种类单卷整批1全人造布匹,聚脂/尼龙/醋酸纤维制品/人造丝/精纺毛料/混纺丝绸20点/100平方码16点/100平方码2全专业布匹,提花织物/多比灯芯绒/纺人造纤维织物/毛纺品/染成的靛青纱/丝绒/斯潘德克斯25点/100平方码20点/100平方码3基本针织布匹精梳棉布/混纺棉布30点/100平方码25点/100平方码4基本针织布匹经梳毛机梳理过的棉布40点/100平方码32点/100平方码抽样程序选择待检卷完全是随机挑选;纺织厂需要在一批布匹中最少有80%的卷已打包时,向检验员出示货物装包单;检验员将从中挑选受检卷;一旦检验员选定待检卷,不得再对待检卷数或已被挑选受检的卷数进行任何调整;检验期间,除了录和核对颜色之外,不得从任何卷中截取任何码数的布匹;对接受检验的所有卷布匹都定等级,评定疵点分数;评定布匹等级的其他考虑因素屡犯的疵点:1.任何重覆和/或不断出现的疵点都将构成屡犯的疵点;对每码布匹出现的屡犯的疵点都必须处以四分;2.无论疵点分数是多少,任何有十码以上布匹含有屡犯的疵点的卷,都应当被定为不合格;全幅宽度疵点:3.每100平方码内含有多于四处全宽疵点的卷,不得被评定为一等品;4.平均每10个直线码数内含有一个以上重大疵点的卷将被定为不合格,无论100码内含多少疵点;5.在头三码或末三码内含有一个重大的疵点的卷都应定为不合格;重大疵点将被视为三分或四分的疵点;6.如果布匹在一个织边上出现明显的松线或紧线,或在布匹主体上出现波纹、皱纹、折痕或折缝,这些情况导致在按一般方式展开布匹时,布匹不平整,这样的卷都不能被评为一等品;布匹宽度:7.检验一卷布匹时,对其宽度至少要在开始、中间、和最后时检查三次;如果某卷布匹的宽度接近规定的最小宽度或布匹的宽度不均匀,那么就要增加对该卷宽度的检查次数;8.如果卷宽度少于规定的最低采购宽度,该卷将被定为不合格;9.对梭织布而言,如果宽度比规定的采购宽度宽1寸,该卷将被定为不合格;但是对于弹性的梭织布匹来说,即使比规定的宽度宽2寸,也可以被定为合格;对针织布而言,如果宽度比规定的采购宽度宽2寸,该卷将被定为不合格;但是对于拉架针织布匹来说,即使比规定的宽度宽3寸,也可以被定为合格;10.布匹的总体宽度是指从一端外部织边到另一端外部织边的距离;可剪裁的布匹宽度是指除去布匹织边和/或定型机针孔、布匹主体上未染印的、未上涂层的或其他未经过处理的表面部分而量度出的宽度;色差评定:11.卷与卷及批与批的色差不得低于AATCC灰度表中的四级;12.在布匹检验过程中从每卷中取6寸-10寸宽的色差布板,检验员将使用这些布皮来比较同卷内的色差或不同卷之间的色差;13.同卷内边对边,边至中或布头对布尾的色差不得低于AATCC灰度表中的四级;对于受检的卷,出现这类色差疵点的每码布将被评为四分;14.如果接受检验的布料与事先提供的被认可样品不符,其色差必须低于灰度表中的4-5级,否则此批货物将被定为不合格;卷长度:15.如果卷的实际长度与标签上注明的长度偏差2%以上,该卷将被定为不合格;对于出现卷长度偏差的卷不再评定其疵点分数,但是须在检验报告上注明;16.如果所有抽查样品的长度总和与标签注明的长度偏差1%或以上,整批货物将被定为不合格;接合部分:17.对梭织布匹而言,整卷布匹可以由多个部分连接而成,除非购买合同中另有规定,如果某卷布匹中含有长度低于40码的接合部分,该卷将被定为不合格;对针织布匹而言,整卷布匹可以由多个部分连接而成,除非购买合同中另有规定,如果某卷布匹中含有一个重量低于30磅的接合部分,该卷将被定为不合格;弓纬:18.对梭织和针织布匹而言,出现大于2%弓纬和斜折的所有印花布匹或条纹布匹;和出现大于3%歪斜的所有灯芯布匹的卷都不能被定为一等品;歪斜:19.对于梭织布匹而言,出现大于2%歪斜的所有印花布和条纹布匹,和出现大于3%歪斜的所有灯芯布匹的卷都不能被定为一等品;20.对于针织布匹而言,出现大于5%歪斜的所有灯芯布匹、印花布匹都不能被定为一等品;布匹气味:21.所有散发出臭味的卷都不能通过检验;洞眼:22.通过导致布匹破损的疵点,无论破损尺寸的大小,都应被评为4分;一个洞眼应包括两根或两根以上的断纱;手感:23.通过与参照样品进行对比检验布匹的手感;如果出现明显的差异,该卷布匹将被定为二等品,每码评为4分;如果所有卷的手感都达不到参照样品的程度,将暂停检验,暂不评定分数;织物疵点专用术语横裆疵Barre-对针织织物而言,这种缺陷的特点是在织物横列或在织物横向上通常会出现一些不均匀的花纹图案;纱线不均匀、纱线张力不均匀以及纱线具有不同的染料亲和力等都可能是出现这种情况的原因;坏地BadPlace-对于那些难以用语言来描述的织物缺陷而言,这是一个十分方便的术语;这个术语通常用来描述那些织物织造受到严重破坏的地方;斜纹疵Bias参考纬斜-对梭织织物而言,这种缺陷指的是纬纱与经纱发生尺寸偏斜的地方;对针织织物而言,这种情况指的是织物横列与织物纵行发生尺寸偏斜的地方;鸟眼花纹疵BirdseyeDefect-对针织织物而言,这种情况指的是偶尔无规律出现的与织物设计相反的集圈组织;弓弧Bow-对梭织织物而言,这种情况指的是纬纱以弧线方式位于织物的宽度方向上;对针织织物而言,这种情况指的是线圈横列以弧线方式位于织物的宽度方向上;断头疵BrokenEnd-这种缺陷指的是经纱断裂后并经过修补的地方,它的常见特点是可以看见织到织物当中的断头;花纹错色疵BrokenColorPattern-对梭织织物而言,这种情况指的是花纹的不连续性,在用织布机通丝描绘彩色图案时产生错误或者在纬纱断裂时对织布机进行维修以后对图像填充链的重新设置不正确都可能会导致这种缺陷的产生;对针织织物而言,这种情况是由梭换筒错误而产生的;断纬疵Brokenpick-这种情况指的是,由于纬纱断裂而导致在织物的部分宽度上缺少纬纱;擦伤疵Bruise-参考边撑疵-这种情况指的是:由于正在进行编织的纱线或者已经编织完毕的织物受到磨损,从而导致纤维失去方向感并导致织物外观失真;斑点疵Burlmark-这是一种由于某些物质过量而导致的变形,这些物质包括粗纺线,废物以及正在用修补工具来去除的飘头纱;吊边疵Buttonholeselvage-这是一种织物织边缺陷,更换纬纱之前在织布机梭子上累积起来的过度张力是造成这种缺陷的原因;这种张力往往会限制织边纬纱的正确脱落以及交错,从而产生一种类似于扣眼的瑕疵;擦伤纱ChafedYarn-这种缺陷指的是受到磨损的纱线,纱线受到磨损以后会使纤维失去方向感并令纱线失真;这种缺陷将会影响到纱线的可着色性,并常常会导致径向条花或纬向条痕的产生;碎裂纬纱ChoppedFilling-这种缺陷是指纬纱方向上产生的不均衡现象,其特点是存在一个明显的或整齐的图案,而该图案是由绘图辊的偏心行为所造成的;破洞疵Clipmark-这种缺陷是指织物上未被染上色的地方,这种缺陷的产生是由于夹在织物边缘上的金属小夹子所造成的,这些小夹子是为了避免或修正织物织边在染色时翻折而使用的;粗经疵CoarseEnd-这种情况指的是,有一根经纱的直径要明显大于织物正常经纱的直径;粗纬疵CoarsePick-这种情况指的是,有一根纬纱的直径要明显大于织物正常纬纱的直径;粗支纱疵CoarseYarn-这种情况指的是,有一根支纱的直径要明显大于织物正常支纱的直径;起皱织物疵CockledFabric-对针织织物而言,这种缺陷是指,那些有皱纹的、皱缩的或隆起的不能在裁剪台上放平的织物;产生这种现象的原因可能是由于纱线无规则的扭曲,也可能是由于纱线在针织过程中张力不均衡,还可能是由于织物中的纱线在整理工序中的反应程度不均一;扭结纱疵CockledYarn-这种情况指的是,某根纱线中的一些纤维看起来显得很卷曲而且分不清纤维的方向;产生这种情况的原因是由于一些纱线纤维相对于绘图辊来说太长,从而导致在前一绘图辊松开这根纤维之前后一绘图辊就已经把这根纤维夹住了,这样就会令纤维折断和卷曲;扭结纱在织物中看起来就好象是细小的搓捻;彩色飞花织入疵ColorFly-这种情况指的是在纱线或织物当中出现不同颜色的纤维杂质;色纱穿错疵ColorMisdraw-对梭织织物而言,这种情况指的是,用织布机通丝来描绘的色纱与彩色图案和或织纹设计相反;对经纱针织织物而言,这种情况指的是,用导杆来描绘的色纱与花纹设计相反;脱浆疵ColorOut-在印花过程中,如果贮存槽中的色浆快用完的话,将会造成印花图案的空白跳花;拖浆疵ColorSmear-这种情况是由于在印花过程当中来涂抹颜料所造成的花纹变形;硬摺痕疵CompactorCrease-对针织织物而言,这种缺陷指的是,由于在缩水率控制和稳定过程中采用起皱织物而造成的坚硬摺痕;起皱疵Corrugation参考预缩纹隐皱痕疵-这种缺陷是由非正常工作的预缩整理机厚垫布所造成的搓板现象;盖面疵Cover-这个术语通常用来描述织物的表面特性缺陷,比如经纱和纬纱的数量、花纹突出与否、以及其他可以通过改变两种纱线系统中的其中某一个纱线系统来获得的期望特性;折痕疵Crease-这种缺陷指的是织物在压力下自己折叠所产生的折痕;皱折条花疵CreaseStreak-这种缺陷指的是在染色或修整工作中把织物弄折后所导致的可见后效应;破损疵Damaged-这种情况指的是织物已经被损坏而不能再应用于预定的场合;刀口痕纹疵DoctorStreak-这种缺陷指的是在印花过程中由于刮刀破损而产生的一条狭窄的、摆动的条花;双经纱疵DoubleEnd-这种情况指的是,在织物设计本来只需要一根经纱的地方却出现了两根经纱;双纬纱疵DoublePick-这种情况指的是,在织物设计本来只需要一根纬纱的织机梭口处却出现了两根纬纱;成双疵Doubling-对纬纱而言,这种情况是指,由于粗纱的两端同时撞上细纱的一端而造成这根纬纱的尺寸要比正常尺寸大两倍;对经纱而言,由于粗纱的两端同时撞上细纱的一端将会导致粗经;拖尾疵DraggingEnd-对经纱针织织物而言,这种情况指的是,由于经轴把经纱给缠住了,从而导致经纱是在不稳定的张力条件下进行针织;松紧条痕疵Drawback-产生这种缺陷的原因是由于逐渐施加于许多经纱上的由一些不正常限制所造成的多余张力;当限制消除后,这些过分松弛的经纱会逐渐被织入到织物当中去,从而产生织物缺陷;低垂纬纱疵DroppedPick-这种织物缺陷是由于无梭织机上的引纬装置不能及时夹住和松开纬纱而造成的;由于引纬装置不能及时松开纬纱,所以纬纱就会进入装置主体,从而在织物的宽度方向上造成一半的缺纬;另外,由于松开后的纬纱立即就会被织入织物当中,因而在这种情况下,织入到织物当中的纬纱有时会缠成团;染色条花疵DyeStreak-这是一种与染料相关的条纹缺陷,它的生主要取决于染料在织物上的应用情况或者说是织物对染料的吸收情况;缺经疵EndOut-这种情况指的就是缺少经纱;纬向条痕疵Fillingband-这种情况指的是,在织物宽度方向上有一条在视觉上显而易见的条痕;纬纱的物理或化学性质存在着差别是造成这种缺陷的直接原因;纬向跳花疵FillingFloats参考纬跳纱、上跳花疵以及下跳花疵-这种情况指的是,纬纱在本来应该与经纱交错的地方与并没有之交错,而是在其之上或之下自由伸展;细经纱疵FineEnd-这种缺陷指的是,某根或某些经纱的直径明显要比织物正常经纱的直径小;细支纱疵FineYarn-对针织织物而言,这种缺陷指的是,某根或某些支纱的直径明显要比织物正常支纱的直径小,这种情况通常会导致在织物横列或织物横向上出现细线状的裂纹;叠经疵Flat-这种情况指的是平纹组织的穿错,导致的结果是两根经纱重叠在一起;跳花疵Float参考经向跳花疵、纬向跳花疵以及跳针-这种情况指的是,一根纱线在本来应该与相对纱线系统中的纱线相交错的地方并没有与之交错,而是在其上或其下自由伸展;外来纤维ForeignFiber-这种情况指的是作为杂质存在的纤维,而不是普通的织物纤维;这些纤维杂质既可以存在于一根纱线内,也可以随机分布于整件织物当中;外来杂质ForeignMatter-这里的杂质是指除纤维杂质之外的其他污染物;起球疵FuzzBalls-这种缺陷指的是由于受到织布机磨损而形成的包围经纱的纤维球;产生这种缺陷的原因通常是由于在经纱中缺乏足够的胶料,从而导致通常所指的"软纱"的形成;飞花回丝等杂物织入疵Gout-这种织物缺陷指的是,卷入纱线或卷入织布机梭口中的短纤维或飞花的积累;这种缺陷与粗纺线的不同之处在于,粗纺线在外形上通常是对称的,而飞花回丝等杂物织入缺陷通常看起来象没有牵伸的团块;晕圈疵Halo-这种织物缺陷指的是,在染色的过程当中,由于染料向某一缺陷迁移而形成的把该缺陷包围起来的细纬档;三角形破洞疵HangPick参考缩纡疵-这种情况指的是,在钢筘刮来之前,纬纱会在瞬间缠住经纱结头或缠住其他突出物;发生这种情况将导致在织物的表面上出现一种短环纬纱缺陷;悬线疵HangThread-这种情况指的是,在织物的表面上有纱线悬挂着;产生这种情况有两个最主要的原因,其中一个原因是由于在修补完断头之后织布机没有能够夹住多余的纱线,另外一个原因是由于服装检验员没有能够去掉多余的纱线;浆斑疵HardSize-这种织物缺陷的特点是:在织物上会出现一块具有粗糙、坚硬手感的地方而且该地方看上去有云斑而且不均匀;这种情况在色织染纱中最为普遍,产生这种情况的原因是由于浆纱机停止工作,从而导致过剩的胶料凝结在纱线上;这种缺陷通常表现在织物宽度方向上出现的条痕;错组织疵HarnessBalk-这种织物缺陷是由于织布机通丝没有能够按照规定的序列来进行移动所造成的结果,从而导致纬纱在本来应该与经纱交错的地方并没有与之交错,而是在经纱上面漂浮着;落综档疵HarnessBreakdown-这种情况指的是,由于织布机通丝停止工作而导致那些由通丝牵引的经纱向织物前面或织物后面漂浮这种现象;综光穿错HarnessMisdraw-这种情况指的是,由织布机通丝牵引的一根或多根经纱与织纹设计相反;破洞疵Hole-本术语的意义已经很清楚,用不着再进行详细描述;拉入疵Jerk-in-这种情况指的是,织布机梭子在把正常纬纱拉入织物的同时还把一根多余的纬纱也拉入到织物当中;在常规织布机上,这种缺陷通常发生在纬管库一侧;产生这种现象最主要的原因是由于持线装置在纱线更换后没有能够从向外去的绕线筒上夹住纬纱;绕线筒足够长,能够让边撑丝条切断器来切断纱线;扭结纬纱疵KinkyFilling-这种情况指的是,在织物上某个地方由于纬纱过分松弛而导致它能够在短距离内自我扭结;造成这种现象的原因有:织布机梭子装箱不正确;纬纱工作不正常;打梭棒功率过高;纬纱过度扭结以及纬纱捻度设置不合适等;打结疵Knot-这种情况指的是,纱线的两端系到一起了;换纡纬档疵LoomBar-这种织物缺陷指的是在织物宽度方向上出现的色档,产生这种现象的原因是由于在更换纬纱以前在织布机梭子上存在着张力积累;这种缺陷在染织织物中最为普遍;飞花织入疵LoomWaste-这种情况指的是,在织布机上积累起来的废物通过气流或织布机梭子而进入织物当中;缩纡疵LoopyFilling参考三角形破洞疵-这种情况指的是,在钢筘刮来之前,纬纱会在瞬间缠住经纱结头或缠住其他突出物;发生这种情况将导致在织物的表面上出现一种短环纬纱缺陷;松眼横列疵LooseCourse-对针织织物而言,这种情况指的是,由于纱线缺乏适度的张力而导致线圈横列的环结要比正常的环结大;停车色档疵MachineStop-这个术语用来描述在染色和修整过程中由于机器停止工作而把织物夹在机器当中所造成织物上出现的明显色档;一般情况下,这种缺陷表现为织物宽度方向上出现的显着色纬档;经向蛛网疵Mat-up-这种情况指的是,由于经纱缠在一起而破坏了经纱和纬纱的正确交错;产生这种现象的原因是由于织布机在纱线断裂时没有能够停下来,也可能是由于从其他地方来的飘头纱进入到织布机中;经向蛛网的危害程度可能不大,也可能极具破坏性;穿错-综光Misdraw-Harness-这种情况指的是,由钢筘牵引的一根或多根经纱与设计相反;穿错-钢筘Misdraw-Reed-这种情况指的是,由钢筘牵引的一根或多根经纱与设计相反;穿错-色纱Misdraw-Color-对梭织织物而言,这种情况指的是,由织布机通丝牵引的色纱与颜色图案及或织纹设计相反;对经纱针织织物而言,这种情况是指,由导杆牵引的色纱与花纹设计相反;缺纬疵Mispick-这种情况指的是,织纹设计由于缺少纬纱而遭到破坏;漏纱疵MissingYarn-对针织织物而言,漏纱这种情况通常是由于在纱线断开以后机器仍然继续运转所造成的;漏选疵Miss-selection-对针织织物而言,这种情况指的是,花纹由于偶然的漏线而遭到破坏;产生这种现象的原因可能是由于底脚片被粘住了,也可能是由于纱线喂入方式不正确;混纬疵MixedFilling-这种情况是指,由与织物中其他正常纬纱不同的纬纱所导致的一条可以看见的条痕;混纺纱疵MixedYarn-这种织物缺陷是指在织物当中包含与织物具有不同化学或物理性质的纱线;多斑疵Mottled-这个术语是用来描述有许多斑点的织物外观;产生斑点的原因可能是由于织物上的颜料涂抹不均匀,也可能是由于织物对颜料的吸收不均匀;条花疵NeedleLine-对针织织物而言,这种缺陷是指由弯针造成的垂直裂缝;在这种情况下,虽然图案丝毫不受到影响,但是纵行的均匀布置会发生变形;粒结疵Neppiness-这种情况指的是,在织物表面上出现过多的缠结团块粒结;筘痕疵OpenReed参考筘路疵-这是一种由弯曲筘片所造成的织物缺陷,其特点是在织物经向上有一块细长的条痕;对花不准OutOfRegister-这种情况指的是,在印花过程中,由于印辊不同步而造成的花纹变形;跳花疵Overshot-这种情况指的是,纬纱偏离了它的常规路径,并且没有与经纱在它们本来应该交错的地方相交错,而是在经纱之上自由伸展;这种缺陷最容易出现在距离织物织边十二到十五英寸范围以内的地方,而且是由于织布机设置不正确所造成的;花纹缺陷PatternDefect-对梭织织物而言,这种情况是指,交错的形成或者颜色的嵌入与织物的花纹设计相反,产生这种现象的原因是由于机器工作不正常,也可能是由于色纱在织布机通丝中的放置不正确;对针织织物而言,这种缺陷是指,缝线的形成或者颜色的嵌入与织物的花纹设计相反,产生这种现象的原因是由于机器工作不正常,也可能是由于色纱在粗纱架上的放置不正确;针洞疵PinHoles-对于从针链拉幅机上辗过的织物而言,出现针洞很平常,但是如果针洞距离织物织边太远,或者针洞扩大以及撕裂的话,那么此时就产生了这种织物缺陷;脱套疵PressOff-对针织织物而言,这种情况是指,织物没有被织上,或者织物从机器上掉下来,还可能是花纹完全断裂和破坏;皱纹疵Pucker参考预缩皱痕疵-这种织物缺陷是指在预缩处理过程当中由于浸湿不均匀而产生的经向变形,一般来说,是由于喷雾头不好而造成的;这种缺陷可能会表现波状的织物织边,也可能会影响到织物的任何其他区域;在采用一个喷雾头的情况下,产生的皱纹通常有八到十英寸宽;钢筘穿错疵ReedMisdraw-这种情况指的是,由钢筘牵引的一根或多根经纱与花纹设计相反;筘路疵Reedmark参考筘痕疵-这是一种由弯曲筘片所导致的织物缺陷,其特点是在织物经向上有一块细长的条痕;筘路条花疵ReedStreak-这是一种由坏钢筘所引起的经向条纹缺陷;由于纱线的布置不均匀,所以织物上可能会出现轻的或重的条纹,另外,坏钢筘还可能会对纱线产生磨损,改变纱线的染料亲和力;筘片缺陷Reedy-这种缺陷的特点是,在有条纹缺陷出现的地方通常会出现筘片花纹;产生这种现象的原因是由于钢筘太松,也可能是由于钢筘牵引的安排不正确,还可能是由于织布机的设置不正确;布面毛糙Rough-这个术语通常用来描述由于断针或断底脚片而造成的织物的粗糙或起皱的外观;。
美标(四分制)检验标准资料
美标(四分制)检验标准资料布匹的检验方法常见的是"四分制评分法"。
在这个"四分制评分法"中,对于任何单一疵点的最高评分为四分。
无论布匹存在多少疵点,对其进行的每直线码数(Linear yard)疵点评分都不得超过四分。
对于经纬和其他方向的疵点将按以下标准评定疵点分数:一分: 疵点长度为3寸或低于3 寸两分: 疵点长度大于3寸小于6 寸三分: 疵点长度大于6寸小于9 寸四分: 疵点长度大于9寸对于严重的疵点,每码疵点将被评为四分。
例如: 无论直径大小,所有的洞眼都将被评为四分。
对于连续出现的疵点,如: 横档、边至边色差、窄封或不规则布宽、折痕、染色不均匀等的布匹,每码疵点应被评为四分。
每码疵点的评分不得超过四分。
评分的计算不同布种的接受水平抽样程序评定布匹等级的其他考虑因素织物疵点专用术语评分的计算:原则上每卷布经检查后,便可将所得的分数加起来。
然后按接受水平来评定等级,但由于不同的布封便须有不同的接受水平,所以,若用以下的公式计算出每卷布匹在每100平方码的分数,而只须制订一在100平方码下的指定分数,便能对不同布封布匹作出等级的评定。
(总分数x 36 x 100) / (受检码数x 可裁剪的布匹宽度) = 每100平方码的分数不同布种的接受水平不同类型的布匹被分为以下四大类。
超过指定分数的单卷布匹应被定为二等品。
如果整批布匹的平均评分超过了指定的分数水平,则该批布匹应被视为未通过检验。
抽样程序选择待检卷完全是随机挑选。
纺织厂需要在一批布匹中最少有80%的卷已打包时,向检验员出示货物装包单。
检验员将从中挑选受检卷。
一旦检验员选定待检卷,不得再对待检卷数或已被挑选受检的卷数进行任何调整。
检验期间,除了录和核对颜色之外,不得从任何卷中截取任何码数的布匹。
对接受检验的所有卷布匹都定等级,评定疵点分数。
评定布匹等级的其他考虑因素屡犯的疵点:1. 任何重覆和/或不断出现的疵点都将构成屡犯的疵点。
面料四分制检验报告
SIGED EXPORTER:
查货人签字:
SIGED QC:
质检经理签字:
SIGED QA MANAGER:
面料四分制检验报告
FABRIC AUDIT 4 POINT SYSTEM INSPECTION REPORT
面料确认样张贴处
卷号
ROLL NO
数量
QUALITY
克重
GSM
与颜色样比较
AGNST LABDIP
有效门幅
CUTTABLEWID TH
每卷长度
ROLL LENGTH
手感
HANDFEEL
缺点
DEFECTS
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
造不良
BAD WEAVE
纱节
SLUBS
色纱
CONTAMINATION
污迹
面料四分制检验报告
FABRIC AUDIT 4 POINT SYSTEM INSPECTION REPORT
出口商EXPORTER:工厂FABRIC FACTORY:客户CUSTOMER:
定单PO:款号STYLE:日期DATE:
检验项目CHECKLIST
面料
FABRIC
面料小样
FABRIC
SW
ATCH
STAIN
条纹花疵
STREAK/PATCH
总的缺点
TOTAL DEFECTS
总数
TOTAL POINTS
左中右色差
SEL VEDGE
完成总米数
TOTALLOTMETERS READY
面料检验标准美国四分制英文版
面料检验标准美国四分制英文版Adoption of the United States a quarter of the standard score system:Defect size score<= 3 inches 13-6 inches 2 hours6-9 inches 3 hours> 4 hours 9 inchesDefect, whether to or by the zonal, regardless of what faults are visible in principle.A roll of fabric defect score may not exceed 40 minutes (to 100 yards straight as the standard, does not consider width).The entire batch of large cargo Defect score shall not exceed 22 minutes (to 100 yards straight as a standard, that is 1000 yards straight scores may not be more than 220 points, does not consider the width).If any bolt of cloth for defects in the three yards, no matter how many faults do not accept the score, must be cut open; any roll if regularity defect (more than 3), regardless of how many defects are not acceptable, must be cut open.There is a roll of cloth can not be received aspirin (a roll of knitted fabric permit access has two horses that paragraph 3, each received between horses do not need stitching, each not less than 10 yards, each horse received 4 points assessment. ).Big bad cylinder goods can not be less than 4.Edge with the two color difference Selvedge must be above 4.5.Width requirement for the effective width.Gram in accordance with the order request, an acceptablerange of + / -5%. However, we must pay special attention to code length, not short code. For knitted fabrics, it is recommended by Weight Factory production under the deviation.Head cloth, cloth tail joints must be clean cut open.If a large defect (as to more than 50CM) must be cut open.Woven fabric in the hole if it must be cut open; knitted fabric in the hole must be opened if more than 30CM shear. Any two consecutive off yarn (including 2) are regarded as the hole, hole, large or small, all 4 assessment points / month.Large cargo inspection when the code length needed to be tested: woven fabric can be run through the code machine,打码机, hanging code or manual code length measurement; knitted fabric can be from the interception of goods between SMPL, measured the actual code weight, then re-calculate the actual volume of the actual large goods yards.Large cargo ramp weft (torque)A. Woven fabric: general plain plain requirements at 2%, a plain twill requirements at 5%, 10OZ twill fabrics need to do more than pull oblique oblique weft process shall not exceed 8% (washed, not more than oblique weft 5% QC to be tested on the spot); if the yarn-dyed and printed fabrics, they are required at less than 2%.B. Knitted fabrics: Only yarn plain cloth will have such a problem: 100% cotton 21 single-sided oblique weft cloth shall not exceed 15%, 100% cotton 32 single-sided cloth weft inclined not to be more than 20%, CVC21 Support single-sided oblique weft cloth shall not exceed 8%, CVC32 Support single-sided oblique weft cloth shall not exceed 10%,16. Lattice Size: Large cargo overall lattice size (more like confirmation / color draft) deviation shall not exceed 3%; largecargo Medium fabric inconsistent if the size of lattice, the size difference to the deviation by not more than 3%, weft to the control provisions in the Order of the width requirements.17. Washing: If clothing to be washed, then SUPPLIER need me obtain a single Division of washed color quality confirmation samples at QC inspection to provide pre-washed and washed, the big bad cargo tanks.18. Large cargo volumes per head three yards inside the defect score shall be less than 3 minutes, or else must be cut open.19. If the fabric to be tested and approved prior Samples provided does not match its hue must match.20. Testing Quantity: at least testing large quantities of goods 10%, when the large quantity goods at less than 1000 yards, it would take 100 percent inspection; testing according to the largest cargo tank of the color and quantity of its proportion of randomly selected.21. Inspection conditions: Examination to be about one yards from the cloth, at least four 40W fluorescent tubes lighting, but the thin light-colored fabric samples to be spread flat on a table at hand inspection, especially white fabrics; machine or hand speed to be able to see the cloth cover defects prevail.22. Single volume measurement of fabric must be at least 3 times width (first, middle and end of all time), Order of the width of all refer to the effective width (width is the effective removal of cloth woven edge and pinhole setting machine, cloth no printing on the main and not on the coating or other surface treatment has not been part of the measurement of the width.)23. Large cargo must be required to test and distinguish between LOT-color, and single-code and detail on cargopackaging and quantity specified cylinder, the same packaging permit only color there is a LOT.24. Large Medium large cargo crane line faults have to specify (major faults will be treated as one-third or a quarter of the defect.).25. There is a serious smell of fabric can not accept it.26. There is such a big shipment in question, this big cargo will have a direct REJECT:A. Cylinder or bad side in the color difference less than the required standards.B. Obvious from the ball, die cotton phenomenon.C. If the inspection when the inspection of the total quantity REJECT quantity of 5%, then the entire batch of large cargo unacceptable.D. Selvedge distance more than 0.5 inches for more than three yards faults.27. The beginning and end of each volume to be knocking on fabrics chapter and indicate the volume number and the code length28. Fabric to the factory pre-production, SUPPLIER fabric have to be tested.OTHER CUSTOMER:LIZ:Score according to criteria adopted by the United States a quarter of the system (with reference to the score LOLLYTOS standard), but requested that the entire batch of large cargo score equal to less than 13 points / 100 yards straight, single-vol ume score equal to less than 16 points / 100 yards straight,or else be consider unqualified.AT LAST:1. Score standards assessed by the United States a quarter system. Single-volume score shall not exceed 40 minutes / 100 square yards, the whole batch of large cargo Defect score no more than 22 points / 100 square yards.2. Shrinkage rate: 100 percent tested requirement large cargo fabric shrinkage, especially stretch fabrics or thin fabrics, have to pay special attention to the shrinkage rate of large goods.3. Inspection conditions: 1 yards away from the fabric, at least four 40W fluorescent lamp, no light at the end of test machine or hand speed to no more than 20-30 yards / min.4. Score calculated as follows: per 100 square yards of Score Assessment of large goods.5. Inspection Quantity: At least testing large quantities of goods 10%, at least 65% of the goods we can not go on The End packaging inspection, a random sample large cargo inspection.6. SHADING, handle such a large deviation, the largest cargo will be directly REJECT.7. Edge in color requirements shall not be less than 4.5 (AATCC GREY SCALE).8. The first three yards of woven fabric knitted fabric 5 yards may not be the first there is a large defect.9. Continuity faults for more than three yards away to be opened.10. Woven fabric in the hole if it must be cut open; knitted fabric in the hole must be opened if more than 30CM shear. Any two consecutive off yarn (including 2) are regarded as the hole, hole, large or small, all 4 assessment points / month.11. Latitudinal arch, oblique, twist requirements:Less than or equal to 60 inches Width: less than 1.5 inches Width greater than 60 inches less than or equal to 90 inches: less than 3 inchesGreater than 90 inches Width: less than 4 inches12. There is a serious smell of fabric can not accept it.13. Then horses, the smallest segment length, the length ofa single volume by the factory and after discussion SUPPIER decide. Recommendations: a single volume more than 100 yards in length, single-volume permit has 2 splicing, the smallest segment grew at 20 yards.14. If the major goods did not pass inspection, to be with AT LAST or AT LAST place of office communication make the final decision after consultation; factories have to review 100 percent fabric large cargo, the report failed fabrics give quantity AT LAST, and then arranged to do the necessary wear and tear or through consultations with the AT LAST decide compensate for their losses.PCC:1. Criterion-referenced inspection SCHOOL / FH / HT.2. Large number of cargo tanks fabrics all have to send guests confirmed that large number of cargo tanks shall not exceed the number of guests confirmed cylinder.OWW:Inspection must be more than one week in advance to inform my SecretaryInspection, it is important to provide a single box as well as related information (cylinder No. / Volume)Large cargomore than 80 percent complete before we can accept the inspection, such as less than 80 percent must be confirmed before they can oww inspectionInspection when the goods should pay attention to big color / edge in the bad / before and after the bad / bad-cylinder, fabric suppliers are required to retain large cargo horses 6 months Random quantity is as follows:10,000 yards or 1,000 yards the following checks10,001 -> 20,000 yards random 8% of the total number of 20,001 -> 30,000 of the total number of code samples 6%30,000 yards more than 4 percent of the total number of spot checksExamination per minute when the speed is not more than twenty-five yardsThe ultimate impact of the reduction of wear and tear wear and tear and finished the defect must be points'Quarter system': each code a maximum of 4 points deducted The continuity of the faults, we must open cutOrder on the width for the effective widthSelvedge 1.5 centimeters away from the defect may not need to mark points (in the effective width apart)Tear, and holes cut by more than 1 centimeters should be cut1 cm hole in the buckle within 4 hoursDeducted 3 points and 4 points to have identification (hung up)Washing signs to markEach volume has access permit approved, but including the joints, the head and tail up to 1.5 meters within 2 points deducted Large cargo shall not exceed 100 yards on average 25minutesA single volume an average of 100 yards may not exceed 30 hours, more than 30 points as second-class goodsWhether the entire batch of large cargo through the average, to a second-class goods must be agreed owwQC inspection according to the above criteriaAt oww agreed conditions, the second-class goods in quantity must be controlled at 10% ofFactory inspection reports must have the signature of the representativeFactory goods if there is any second-class large cargo must send samples to confirm OWW AGENTIf the QC inspection found that there is no confirmation of a second-class goods, factories must immediately arrange to rework and re-packaging, or before shipment to replace the number of rejectionSuch as because of any problem caused by the quality of More or Less, from full responsibility for FactoryIf, after shipping, GCO found cloth goods have quality problem, will be arranged to re-test the entire batch of large cargo, but the costs borne by the FCODichroic packaging for each packet of marked-cylinder No. / Code number / packet number / volume number, cloth cloth head and tail have to knock Chapter。
美国四分制和十分制中英文
美國四分制和十分制Fabric Inspection System.Fabric inspection and QC is one of the major areas in textile and garment sector. To establish a workable system for inspecting and evaluating piece goods shipments is vital. No single accepted system for measuring the quality of fabrics, but some of the more commonly used systems are described in this section.We recommend a minimum of 10% inspection of fabrics prior to spreading. Some are intending to inspect the goods while spreading. However this is unrealistic and the spreaders are not the QC.1-Ten-Point SystemIn 1955, the Ten-Point System for piece goods evaluation was approved and adopted by the Textile Distributor's Institute and National Federation of Textiles. This system assigns penalty points to each defect, depending on its length. The Ten-Point System is somewhat complicated because points-per-length vary for warp and filling defects. Table blow shows a breakdown of the points:Table 1 - Ten-Point SystemWarp Defects Penalty Filling Defects Penalty10-36 inches 10 points Full width 10 points5-10 inches 5 points 5 inches - 1/2 the width of goods 5 points1-5 inches 3 points 1-5 inches 3 pointsUp to 1 inch 1 pointUnder the Ten-Point System, a piece is graded a "first" if the total penalty points do not exceed the total yardage of the piece. A piece is graded a "second" if the total penalty points exceed the total yardage of the piece.2- Four-Point SystemThe Four-Point System has received the widest acceptance in both the textile and needle trades because it is the most lenient. It is simple and easy to understand. Since it is the most widely used?2.1- Amount to Inspect - Inspect at least 10% of the total rolls in the shipment.2.2- Selection of Rolls Select at least one roll of each color. If more than one roll per color must be inspected, then select the number of additional rolls in proportion to the total rolls per color received.2-3 Defect Classification The Four-Point System classifies defects as shown in Table 2:Table 2 Four-Point SystemSize of Defect Penalty3 inches or less 1 pointOver 3, but not over 6 inches 2 pointsOver 6, but not over 9 inches 3 pointsOver 9 inches 4 pointsA maximum of four points is charged to one linear yard.The length of the defect is used to determine the penalty point. Only major defects are considered. (A major defect is any defect that, if found in a finished garment, would classify that garment as a second.) No penalty points are recorded or assigned for minor defects.Major defects are classified as follows:- Major woven fabric defects are slubs, hole, missing yarn, conspicuous yarn variation, end out, soiled yarn, wrong yarn.- Major knitted fabric defects are mixed yarn, yarn variation, runner, needle line, barre, slub, hole, and press off.- Major dye or printing defects are out of register, dye spots, machine stop, color out, color smear, or shading.- Suppliers using the Four-Point System should obtain examples of major defects and minor defects, and make them available as visual aids for the Inspectors.2.4- Acceptance Point - Count Most suppliers use 40 points per 100 yards as the acceptable defect rate. However, you should establish your acceptance point-count based on your product and its end use.2.5- Acceptance Criteria - There are two methods of determining whethera shipment is acceptable. You must decide which method will fit your product. The methods available are as follows:One method of acceptance uses a projection of total defects based on the number of defects found during inspection of a sample. Here is an example using this method:Total yardage received: 2,400 yardsAcceptance point-count: 40 per 100 yardsTotal yards inspected: 240 yardsTotal penalty points found in the sample inspection: 148 points148 / 240 X 100 = 61.7 points per 100 yards.(Allowance is 40 points per 100 yards.)Action: Shipment would fail.A second method is acceptance of 10% bad rolls.Here is an example of the method:Total yardage received: 2,400 yardsAcceptance point count: 40 per 100 yardsTotal yards inspected: 7 (10 % rolls)Number of rolls rejected: 22 / 7 = 29% rolls rejected.Action: As 29% of rolls inspected were rejected, the shipment would be held for a decision.------------------------------------------------------------------------------------------------------------You must decide whether to reject the entire shipment and return it to the piece goods source, or whether to 100% inspect the balance of the rolls. Management must make this decision; do not leave such decisions to the Inspector or Quality Control Supervisor. If you need production from the good rolls, it may be to your advantage to 100% inspect.2.6- Inspection Procedure This procedure shows the steps necessary to ensure an effective piece goods quality control program:* Determine the amount to inspect,* Select the rolls to inspect,* Put the rolls on the inspection machine or other viewing device,Cut off a 6-inch piece across the width of the goods. Mark this piece so that the Inspector will know the right and left sides of the fabric. Use the strip to check for shading side-to-side and end-to-end by checking it at least once against the middle of the roll and once at the other end,· Inspect for visual defects at a speed slow enough to find the defects,· Check that the roll contains the yardage as stated by the piece goods source,· Check for skewed, biased, and bowed fabric. Predetermine the tolerance you will allow; this will depend on your product.· Example: Width of Fabric Tolerance(In Inches) (In Inches)45-50 150-60 1 1/2Weigh the roll of fabric to determine yield: Yards/Weight = YieldExample:Weight of roll = 35 poundsYards in roll = 59.5 yards59.5 / 35 = 1.70 yield.If major defects are not cut out of the fabric by the Inspector, mark them on the selvage (for example with colored threads). Should you later want to review the defects with the piece goods representative, the defects can be easily located on the inspection machine. In addition, the defects can be easily noted by the Spreader so that they can be cut out.Record the defects on a report form. (See the suggested Piece Goods Quality Control Inspection Report form on the following page. Please note that this is only a suggested report form. Since report forms can require a variety of detailed information, make sure that your report form contains all the information you need. The original version of our suggested form is enclosed at the back of this manual for duplication purposes.)Do not require data on the form that you will not use. Recording data is a labor cost, so keep your form simple.2.7- Possible Considerations for Rejection In addition to excessive defects, the following are common reasons for rejecting fabric rolls:No roll with a length of less than 25 yards should be accepted as first quality. You may want to specify this on your purchase order.No roll containing more than one splice should be accepted as first quality.No roll containing a splice part less than XX* yards should be accepted as first quality. (You may not want to receive rolls with a splice near the beginning or end of the roll.)美国纺织四分制与十分制检验标准分制(中文版)一、AATCC检验及抽样标准:1.抽样数量:总码数的平方根乘以八.2.抽箱数:总箱数的平方根.二.四分制检验:1.1"-3"扣1分3"-6"扣2分6"-9"扣3分9"以上扣4分2.疵点的评分原则:A,同一码中所有经纬向的疵点扣分不超过4分.B,破洞不问大小扣4分.C,布边一英寸内不扣分.D,连续性疵点须开裁或降等外品.E ,任何大于针孔的洞均扣4分。
JADE美国四分制标准是出口坯布或者印染布的外观质量的检验标准
美国四分制标准是出口坯布或者印染布的外观质量的检验标准,具体规定如下: 一、织物疵点评分标准:织物疵点按“四分制”(FOUR POINT SYSIEM)评分1、评分方法疵点在3寸或以下评一分疵点超过3英寸而到6英寸评二分疵点超过6英寸到9英寸评三分疵点超过9英寸评四分2、连续性疵点,每1码计四分:3、较大的疵点(有破洞等)不计大小,每1码计四分;4、横档、中边色、不对色、幅不足、幅不同、有皱、整理不良等,连续发生时,每1码计四分。
二、以平方码为单位的计算方法1、每匹布:(常用)总评分数×36×100 评分=码数×有效幅度(寸)100平方码2、每单货:(整批布)每码总分数×36×100 评分=总码数×有效幅度100平方码三、验收标准(以100平方码为基准)适用欧洲、美国、日本等国家。
每匹布1组15分/100平方码2组20分/100平方码3组25分/100平方码4组40分/100平方码5组60分/100平方码现通用标准是选用2组、3组、4-5组不用四、全面疵点的评分标准☆连续性疵点1、连续有规律性疵点,1码计四分2、连续性3码以上,作不合格品对待。
☆整幅疵点3、合格品内不允许有以下疵点存在:A.长度超过6英寸全幅疵点。
B.较细小的全幅疵点,100码内超过5处。
C.以100码为单位,每10码中严重疵点平均2处以上。
D.布头、布尾3码内有严重疵点或整幅疵点的。
E.在平放裁床时,有边绉、预缩皱、波浪皱、折皱、皱条等疵布。
☆幅宽4、每匹布最少测三次。
5、达不到加工要求幅宽,则计不合格,6、幅宽计算:整幅度:两布边之间距有效幅度:去除布边、针洞、无印花部分的幅宽。
7、对色:分色最多接常受3个LOT色,每LOT色最小码数为500码以上,每LOT色之间色差按AATCC灰色卡4-5级。
8、每匹布中边、头尾色差不能低于4-5级。
9、工厂检验时,应取6英寸匹头,编号后留给客人。
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This lesson is to introduce the knowledge of the fabric inspection. A. The method of penalty scores
Normally we will not use the AQL to assess the quality of fabric, we use the 4 point system to score the defects on fabric for fabric inspection.
The 4 point system provided a means of defining the defects according to the severity by assigning demerits and penalty points. All fabrics including the grey and finished, woven and knitting, can be grading by this system. Visible defects were scored in proportion to the size of the defects.
Penalty point, Defects in any direction, with the exception of specify, are scored as followings:
Note: No single Yard or single defects can be scored more than 4 points; Defects like holes, netting, dropped stitches, laddering and torn selvage are scored 4 points regardless of the defects size;
B. The sampling size
C. Acceptable points by fabric groups
-- Woven fabric:
-- Knitting Fabric:
D. Second quality criteria
1. The whole shipment would be Failed as below (any one):
1.1 If the Penalty points per shipment over requirement.
1.2 If the second quality percentage over 10%.
1.3 The total measured inspected length was more than +/ - 1% against the ticket length.
1.4 Any inspected roll’s design/pattern/ construction was not conformed to description on order or approved color swatch.
2. The individual roll would be considered as first quality (A grade) but the whole shipment would be pending, and no need to assign
penalty points to below defect:
3. The individual roll would be considered as second quality (B grade)and no need to assign penalty points to below defect:
4. The Individual roll would be considered as second quality (B grade) and assigned penalty points:
5. The individual roll would be considered as second quality (B grade) and need not count penalty points:
******The end of this lesson********。