压铸缺陷英文
铸造缺陷名称分类(中英文)
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Names of crack defects in both Chinese and English
01
中文名称:裂纹缺陷
02
英文名称:Crack Defects
总结词:热裂纹缺陷
03
Names of crack defects in both Chinese and English
Names of crack defects in both Chinese and English
详细描述
裂纹型缺陷通常表现为铸件内部的线条状缺陷,有时会贯穿整个铸件。裂纹的形 成与金属液的收缩率、模具的冷却速度和浇注系统设计等因素有关。
形状和尺寸缺陷
总结词
形状和尺寸缺陷是指在铸造过程中, 由于模具设计、制造或使用不当,导 致铸件形状或尺寸不符合要求而形成 的缺陷。
详细描述
形状和尺寸缺陷通常表现为铸件局部 的凸起、凹陷或扭曲。这些缺陷会影 响铸件的性能和使用寿命,需要进行 修正或报废。
件等。
Outlook for future research
展望
随着铸造技术的不断发展,铸造缺陷的分类和预防措施也需要不断更新和完善。未来研究 可关注新型铸造料的性能和缺陷形成机制,以及智能化技术在铸造缺陷检测和预防中的 应用。
新型铸造材料
如轻质材料、高强度材料等,具有优良的物理和机械性能,但也可能带来新的铸造缺陷问 题。
• 详细描述:大型夹杂物缺陷是指铸件中较大的夹杂物,通常是由于原材料中夹带的大块杂质或熔炼时未完全熔 化的杂质引起的。
Names of inclusion defects in both Chinese and English
中文名称
大型夹杂物缺陷
英文名称
质量缺陷术语(English)
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一. 一般述语: General vocabulary二. 压铸 / 注塑方面述语: die-cast / injection vocabrlary中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)标准standard压铸die-cast品质控制quality control压炼injection品质检查quality check铸件casting / cast /founding品质保证quality assurance起泡 / 气泡bubble / blister / air bubble全面品质管理total quality control (缩写: TQC)缺料shor-shots / undershot全员品质保证company-wide quality assurance浇不足 / 欠铸under-founding允许接受品质水平accept quality level (缩写:AOL)多料superfluities / superfluous material (alloy)批量lot size顶针痕ejector (pins) mark抽样sample花纹flow mark / flow line检验水准inspected level冷纹cold mark / cold streak验货 / 检验inspection油纹oil streak检查员/验货员inspector走水纹splash mark安全缺陷safety defect银纹silver streaks致命缺陷critical defect霜纹splay mark重缺陷major defect夹水纹silver streaks / flow line / weld line轻缺陷minor defect扣模 / 粘模sprue sticking合格 / 接受passed / accepted砂眼 / 气眼air hole退货 / 不接受rejected(塑胶件) 弯曲 / 变形warping / warpageMRB接受accepted by material review board变形deformation让步接受accepted on deviation扭曲twist返工 / 翻工reworked翅曲warp / warped签样sign sample材料错误using wrong plastic material成品product凸痕convex mark半成品half-finished product / semi-product凹位 / 凹陷sink mark / dent mark英寸inch批锋flashing英尺foot / feet (pl.)批损pare-mark / cut mark面积area批凹pare off利边sharp edge锉纹trim-mark / file -mark利角sharp point 锉损excessive trim mark小零件samll part 1 of 16黑点 / 黑纹blacck spots / black streak 2 of 16二. 压铸 / 注塑方面述语: die-cast / injection vocabrlary三. 喷油方面述语 : paint / spray / tampo / silk / etc. vocabulary中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)发白white mark静电elecirical-painting / electrostatic spraying烧焦burn marks手喷spray / handspray刮花 / 刮痕scratch mark移印tampo / tempo擦痕 / 擦伤rub-mark / brush-burn丝印silk screen printing裂缝cracking热烫 / 烫金hot stamp裂纹cracking line真空电镀vacuum plating碰损stress mark颜色colour / color起皮chip色差colour deviation错位 (合模线)part line misaling ment不够色 / 不够油underpaint / underspary / undertampo孔位尺寸改变dimension various聚油paint tear / paint accumulation哑色dull color渗油base colour visible水印water mark喷油不均匀unevenpaint表面变光滑 (喷油面)glossy finishing橙皮orange peel paint表面surface / outside沙粒 / 起粒dust paint镶件inset / insert word飞油overpaint / overspray / overhandspray缩水 / 收缩sink mark / shrinkage / shrink mark不对边poor finishing paint偏差colour deviation哑色dull paint色粉colourment颜色光亮shine colour颜色colour / color碰花 / 擦花paint abrase零件污糟dirty mark on part刮花scratch paint顶白stress mark / ejector mark(碰撞) 掉油paint peel off三. 喷油方面述语 : paint / spray / tampo / silk / etc. vocabulary油泡paint bubble中 文 (Chinese)英 文 (English)漏喷 / 漏印missing paint / missing spray / missing tampo图案起皱纹drawing wrinkle水点blister / water stain mark / bubble图案不清drawing illegible补油不良poor repainted / touch up拉丝 / 起丝over tampo喷油不良poor paint / poor spray不上油 (移印)uneven pad print移印不良poor tampo掉电镀electro plating peel off 移印移位tampo off position电镀擦花electro plating abrase不上油 (移印)uneven pad print喷油件污糟dust / dirty / paint smear 3 of 16 图案变形drawing deformation 4 of 16四. 电子方面述语 : PCB / SMT / Electronics vocabrlary五. 卡通箱方面述语: vocabulary about carton中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)爆板,分层delamination卡通箱 / 纸板箱carton / master carton / shipping carton露铜copper expoure箱唛corton marking绿油不平均uneven Solder Mask图案graphic / drawing绿油脱落Solder Mask peeling off箱唛模糊不清carton marking illegible漏孔missing Hole/错误的箱唛 / 电脑纹wrong carton marking / ups code多孔excess Hole封箱胶纸开启unsealed master carton过孔不通hole doesn't through箱唛被不透明的封箱胶纸遮住carton marking covered by non-transparent sealing tape开路open漏封箱missing sealed短路short封箱不紧, 可看见内装成品unsealed master carton&individual packing easily visible连锡solder bridge卡通箱损坏 / 撕烂carton damage / tear假焊/冷焊false/cold solder卡通箱污糟soiled on carton方向错wrong direction卡通箱内少装成品less than individual packing in carton立碑tombstoning混装比例错误incorrect packing ratio错料wrong part漏打生产日期missing date code少件miss part/component漏打箱号missing corton number烂料damaged part生产日期 / 箱号不清date code / carton number illegible散装bulk packing for chip无电压no voltage无电流no current无波形no wave电压大/小high/low voltage电流大/小high/low current5 of 16 6 of 16六. 包装方面述语: vocabulary about backing六. 包装方面述语: vocabulary about backing中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)包装packing摺痕 / 摺纹fold mark / fold line独立包装solid pack吸塑卡皱blister card wrinkle散装bulk pack卡纸内层分离card delamination胶袋包装polybag pack胶纸粘不好tape poor sticking蛋格包装egg crate pack印刷不清illegible printing混合包装assortment pack印刷不良poor printing彩盒烂 / 损坏colour box / print box damage生产日期编码date code展销合烂 / 损坏display box damage漏坑条missing flute card摺合烂 / 损坏folding box damage说明书 / 说明卡insiruction booklet / sheet礼合烂 / 损坏gift box damage故事书 / 故事卡story book / story sheet邮包合烂 / 损坏mail box damage铁线扎带wire tire / cable tire天地合烂 / 损坏top and botiom box damage丁挂钩J-hook零售合烂 / 损坏retail box damage蝴蝶孔butierfly hook批发合烂 / 损坏wholesale box damage丁钩片 (贴性)J-hook sticker窗合烂 / 损坏window box damage挂钩胶贴移位J-hook sticker dislocate内合烂 / 损坏inner box damage挂钩贴凸出J-hook sticker expose彩卡烂 / 损坏colour card damage用错吸塑罩 / 吸塑咭incorrect blister / blister card吸塑卡 / 吸塑咭blister card / clamshell card用错胶袋incorrect polybag内卡 / 内咭烂 / 损坏insert card damage刀刻不良 / 错误poor / wrong dic-cut吸塑罩blister吸塑罩爆裂blister cracked / broken彩盒压烂 / 压皱colour box crushed / crumple损坏 / 撕烂damage / torn漏零件 / 配件missing packing part吸塑热烫不良 / 不紧blister poor heat sealing附件component吸塑开启blister unseal彩盒漏封口colour box unseal / missing sealing吸塑热烫边分离blister detach玻璃纸烂window box film damage吸塑热烫边焦burn mark on blister玻璃纸顶白window box film stress吸塑变形 / 湿blister deform / wet玻璃纸有凹痕dent mark on window box film吸塑罩与彩卡倒吸blister up-side down on card玻璃纸分开 / 粘合不良window box film detach / poor sealing使用错误厚度的吸塑罩incortrect thickness of blister used玻璃纸透明度差window box film poor transparent昆虫insect彩合有摺痕fold mark on box7 of 16人发及杂物human hair / foreign material8 of 16七. 成品述语 : production vocabulary八. 品质保证试验及功能方面述语 : Q.A testing & function vocabulary中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)外观ceneral aesthetic功能试验function testing颜色偏差colour deviation掷车 / 抛掷drop testing颜色不相配colour mismatched介油 / 附着力试验adhesion testing颜色由….移到…..上colour migration拉力pull test / tension test离缝gap (ON)压力push test / pressure test装配不良poor assembly扭力torque test零件分离part detach掷箱 / 抛箱drop carton test零件落出part come off震箱vibrtion test零件断裂part broken破坏性试验abuse test零件生锈part rust环境试验 / 老化试验environmental test零件装配不对称halves misalignment漆膜磨损试验abrasion test螺丝未上紧screw unfasten漆膜湿擦试验wet rub test超声 (波)不良poor sonic weld寿命试验life test超声压花nest mark on part of sonic weld重金属试验heavy metals test锅压不良poor cold sticking屈力试验bent test / flexure test零件 (装配)松part loosen褪色试验fade resistance test装错零件using wrong part口咬力试验bite test零件方面错误wrong dirction / misorient外箱冲击试验burst strenght test贴纸弹起decal / lable peel off安全试验safety test胶水迹glue mark辘不转wheel stuck / wheel permanent jammed胶水过多over glue辘转动不良wheel intermittently jammed胶水过少under glue辘摇摆wheel wabble / wobble热熔不良poor hot melting有响声sound热贴不良poor heat sticking细小声small sound热封不良poor heat sealing大声sound too loud油迹 / 油污 / 污糟oil mark / paint smear / dirty无声no sound凹陷dent杂声abnormal sound/noise擦花scratch不能自由滚动cannot free roll脏污dirty不能移动 / 转动cannot move / rotate白点/黑点/暗点white/black/dark dot9 of 16辘不能顺转cannot free wheel10 of 16八. 品质保证试验及功能方面述语 Q.A.Testing & function vocabulary八. 品质保证试验及功能方面述语 Q.A.Testing & function vocabulary中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)无开机/无启动no power/no starting up老化aging /running test无功能no function坠地试验 (坠地)toy drop (impact)间竭功能intermittent (int)-function擦油abrasion间竭性无功能int no-function黏油adhesion某一功能不良mal-function冲沙sand abrasion某一间竭性功能不良int-mal-function干磨dry crocking功能不良poor function湿磨wet crocking不能保持位置cannot hold position表面洗svrface wash不能打开/关闭cannot open / close手洗hand wash开关间竭无功能switch int non-function机洗machine wash开关不良poor switching超载dverload开关无功能switch non-function綑绑overwinding电池弹簧掉出battery spring came off盐水salt solvtion电池弹簧松battery spring loose利角sharp point STD接触不良poor contact利边sharp edge STD灯不着light bulb without light小物体small item STD电池片生锈contact plate rust胶袋poly bag STD电池片外露contact plate expose绳长度steing STD电池片掉出contact plate came off扭力, 拉力torque and tension电池片松contact plate loosen压力compression电线凸出wire expose屈曲flexvre电线掉出wire detach易燃性flammability (1500.44)电线焊接不良wire poor wilding化学chemical断电线short circuit燃烧flame (CS191-53)漏电electric leakage释放机构discharge mechanish电路板坏circuit board damage试验之前as received电路板无功能circuit board no-function运输transit电路板松circuit board loosen温度处理pre-conditioning焊锡不良poor soldering活动件movable part11 of 16 12 of 16中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)棉料外露 (能被儿童吃掉)stuffing expose唛头掉出sewing label loose魔术贴掉(能被儿童吃掉)velcro detach物料走纱materials run布料掉下(能被儿童吃掉)fabric loosen物料烂materials torn漏电(漏电,触电能构成危险)electric leakage入棉过多over stuffing电池线圈发热battery coil overheat入棉不足under stuffing布公仔sofy toy入棉形状不良poor stuffing毛公仔plush入棉比例不对称stuffing disproportion毛公仔衫湿outfit wet入棉不平衡uneven stuffing毛公仔衫缩水outfit shrinkage棉料外露stuffing expose毛公仔衫褪色outfit fade长毛夹於缝口pile trapped by seam钉缝形状不良poor sketching长线夹於缝口thread trapped by seam裁剪不良poor cutting短发夹於缝口hair trapped by seam车缝不良poor sewing长毛脱落露底bald spot on plush缝合不良poor stitching掉色colour migration形状不对称uneven shape不配色colour misatch车缝太密high dense stitch不对称色泽colour misalignment车缝太疏low dense stitch颜色有差别colour deviation车缝口子外露seam allowrance expose豆袋公仔bean bag toy车缝爆开seam open布料组织不对fabric texture mismatch车骨不良poor marrowing丝带散口ribbon fray漏车骨missing marrowing物料散口materials fray跳针jumping stitches纤维散口fabric fray针孔stitching hole织毛不良poor plushing缝边皱起pucker梳发不良poor brushing公仔衫不合身outfit unfit头发剪裁不良hair poor cutting衣车靴痕sewing machinery mark发型不良poor hair styling绣织花不良poor embroidery胶贴撬起label peel off线未剪untrimmed thread烫画不良poor hot stamping长线long loose thread机油grease mark魔术贴掉出velcro detach13 of 16胶水霞气gassing14 of 16中 文 (Chinese)英 文 (English)中 文 (Chinese)英 文 (English)牙松gear loose衫骨marrow滑牙gear smooth电镀成彩虹色electro-plating rainbow塑料不纯inpure plastic电镀阴阳色electro-plating shadow胶渣未清plastic remnant电镀发黑electro-plating black mark水口未清gate remnant叻架聚油lacquor accumulation胶丝胶渣(粪)plastic residue氧化oxidation搪胶不良poor poto casting沙梨皮 (搪胶)pear skin太软too soft太硬too hard钳痕clamp mark搪胶植毛不良poor flocking摇胶胶件不对称uneven wall thickness脆bittlenss穿孔woid冠冷凝胶不足under epoxy毛公仔plush手脚能动的公仔poseable沙梨ear公仔figure豆袋bean bag电动玩具electronic toy塑胶玩具hard toy布类玩具soft toy橡皮筋elastic子口位allowrance梳发brush灯炮bulb凸露bald绣花embroidery15 of 1616 of 16。
常见缺陷中英文对照23
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常见缺陷中英文对照23Injection molding / Die casting vocabulary (注塑 / 壓鑄一般述語) Die casting壓鑄Injection molding注塑Gate 水口Gate remnant批水口未清 / 披鋒Flash / excessive flash披鋒 / 嚴重披鋒Short shut / undershot缺料 / 走料不齊Over shot多料 (崩模)Ejector pin mark (Die cast)頂針印 / 痕(壓鑄) Flow mark / flow line / silver streak / weld line夾水紋 / 花紋 / 銀紋Cold flow / cold streak冷紋Oil streak / oily surface油紋 / 油面Splash mark走水紋Air hole / void砂眼 / 氣眼Deformation / warpage / twist變形/ 彎曲 / 扭曲Mold stitching / spur stitching扣模 / 粘模Wrong plastic material用錯膠料Sink mark / dent mark凹陷 / 凹痕Shrinkage / shrink mark縮水Stress mark / ejector mark (injection)頂白 / 發白Burnt mark燒焦點Black spots / black streak黑點 / 黑紋Scratch mark刮花 / 刮痕Cracking裂紋Peel off / chip (die cast)走皮(壓鑄)Part line mismatch / misalignment合模線不對位/ 錯位Dull colour啞色Water mark水紋 / 水印Glossy surface / finishing光面Molded colour mismatch / deviation顏色偏差Pigment色粉Zinc alloy鋅合金Plastic raw material塑膠料Regrind material 水口料 / 翻用料File mark / trim mark銼紋 / 銼損Dirty mark / contamination污糟/ 污漬Material contamination混料Stain mark模漬Blistering起泡Poor surface texture表面粗糙Tread extrusion拉絲Exposed insert露骨Dimension out-specification尺寸不合Mating failure裝配試驗不合格Poor molding-undefined molding defect啤塑差(一般性) Mixing colour混色Incorrect post (die cast)鍋釘尺寸不符Brittleness料脆Casting壓鑄件Gate mark水口位不良Page 1。
压铸质量缺陷常用语.
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质量缺陷常用语(Commonly used terminology in quality defects)缺料incomplete filling顶针位凹凸ejector marks raised or depressed未磨透ungrained down砂孔porosity变形distortion/deformation面麻pits多料filling to excess划痕/刮伤scratches电镀起泡blister/pimple/bubble冷纹cold shut碰伤bumps发黄yellowing崩料partial breakage of a casting露底exposed base露铜copper exposed烂料thermal shrinkage crack牙不到位uncompleted tapping色不对板color difference from samples蚀模die corrosion尺寸不符out of size缩水shrinkage油渍oil marks漏牙miss tapping电镀脱皮peeling牙紧tight thread脱油degreasing氧化oxidation滑牙loose thread尘点dirt pits发黑blacking流痕/波纹flow mark污渍stain(抗)粘模(anti-)soldering to die 喷油面的整饰touch-up针孔pinhole变色discoloration狗牙caniniform/dentate砂眼/气孔void粗糙roughness扣模die hooked缩痕shrinkage工模排位图(Die location layout)平面/实体图(2D/3D drawing)水口设计(gate design)工模设计(mold design)订料(purchase of die steel)CNC铜公(electrode made by CNC)模加工(die fabrication)热处理(heat treatment)磨床加工(grinding by precision grinding machine)淬火后CNC锣(CNC milling after quenching)线切割加工(machining by CNC wire-cut machine)电蚀火花加工[machining by electric discharge machine (EDM)]省模(Die polished)试模(Die trial)压铸(die casting)磨夹口(Removing parting line flash)磨光(polishing)(水)震机(water/vibrating)喷油(painting)电镀(E-plating)扫尼龙(brushed to satin surface)包装(packaging)样板入仓(sample stored in warehouse)干膜/湿膜附着力测试(dry/wet adhesion test)划痕硬度测试(scratch hardness test)铅笔硬度测试(pencil hardness test)酒精测试(alcohol test)热冲击试验(heat impact test)抗冲击力(impact resistance)抗粉化(chalking resistance)耐湿(humidity resistance)酸性盐雾[acid salt-spray (ASS)test]中性盐雾[neutral salt-spray (NSS)test )耐溶媒(solvent resistance)镜面光泽(specular gloss)桔皮缺陷(orange peel)抗化学试剂(chemical resistance)防碎屑(chip resistance)高温高湿测试(high humidity test)铜加速乙酸盐雾试验[copper-accelerated acetic acid-salt spray (fog)test (CASS test)]胶带附着力测试(measuring adhesion by tape test)粘度(viscosity)粘度计(viscosimeter)细度(degree of fineness)细度计(fineness gauge)硬度(hardness)硬度计(durometer/hardness meter)光泽度(glossiness)60光泽计(60 glossmeter)屈曲(挠)性(flexibility)柔韧仪(deflectometer/ flexometer)冲击性(impact strength)冲击仪(impact tester)附着性(adhesion)百格刮刀(cross cut)耐水性(water resistance)硬化时间(hardening time)耐汽油(gasolene resistance)耐盐雾(salt spray resistance )耐候性(antiweatherability)涂膜厚度(film thickness )喷涂粘度(spraying viscosity)20度纯水(pure water at 20℃)烘箱(oven)97#汽油(#97 petrol/gasoline)5%Nacl (5% sodium chloride)人工加速老化(artificial accelerated ageing)膜厚仪(film thickness gauge)显微镜(Microscope)电度厚度测试仪(Electroplating THK.Tester)转(扭)力仪(Twisting Meter)螺纹规(Thread Gauge)块规(Block Gauge)环规(Ring Gauge)力矩计(Torque Meter)塞规(Plug gage)高度仪(Altitude gauge)塞尺/间隙规(Clearance gauge)千分卡尺(Micrometer Calipers )“过” --“不过” 验规(通-止规)[go-no-go gauge] 游标卡尺(Vernier Caliper)电子卡尺(Digital caliper)深度千分尺(Depth Micrometer)销(针)规(Pin Gauge)投影仪(Projector )数字高度测量仪(Digital Height Gauge)表面处理测试仪(Surface Finish Tester)内/外径千分尺(Inside/outer Micrometer)洛(威)氏硬度仪[(HRC/HV)Hardness Tester)]温度计(Thermometer)孔规(Bore Gauge)电子称(Electric/digital Balance)三坐标测试仪(CMM)万用表(Multimeter)珍珠叻(pearl nickel)金属产品丝印(silk screening on Metal parts)电彩锌(electric coloring zinc)珍珠铬(pearl chrome)移印(PAD printing)表调(Pre-dips)珍珠金(pearl gold)焗漆(baking enamel)磷化(phosphatizing)金(gold)镁合金阳极处理(anodizing)铬化(chromating)尼龙叻(satin nickel)新铝色(alusilber)钝化(passivating)哑灰(dull grey)无铬钝化(deactivator)古青(antique brass)闪银(sparkle silver)除漆剂(varnish remover)黑白(antique bronze)特(微)闪银[extra (light)sparkle silver]古红(antique copper )超幼银(super fine silver)黑胚抛光(as-cast polished)特幼银(extra fine silver)喷珍珠镍(painted pearl nickel)镁合金电镀化学镍DNC-MG (electroless Nickel plating)喷珍珠铬(painted pearl chrome)镁合金非铬皮膜MAGPASS (Cr-Free passivation)砂铬(satin chrome)光铬(bright chrome)电泳漆(electrophoretic coating)哑银灰(dull/Matte silver grey)氟/碳聚合物喷涂(KYNAR 500-PVF2 coatings)半哑粗(细)银[semi-dull coarse/fine silver]静电粉沫喷涂(electrostatics powder coatings)喷砂阳极处理(anodization of sand blast)聚氨酯漆喷涂(polyurethane coatings )磨光阳极染色(polishing anode dyeing)聚脂漆喷涂(polyester coatings)环氧树酯喷涂(epoxy coatings)普通焗漆(baking enamel coatings)高温厨具焗漆(Non-stick debron coatings)微弧氧化白色MAO (micro-arc oxidation white)微弧氧化灰色(MAO grey)微弧氧化黑色(MAO black)非铬化(灰色)[Cr-free passivation treatment (grey)] 陶瓷氧化灰色(ceramic oxidation grey)陶瓷氧化黑色(ceramic oxidation black)无色磷化(环保)[clear phosphatization (unharmed to environment)]无色磷化(不环保)[clear phosphatization (harmed to environment)]喷砂+无色磷化(环保)[sand blasting +clear phosphatization (unharmed to environment)]喷砂+无色磷化(不环保)[sand blasting +clear phosphatization (harmed to environment)]无色铬化(clear chroming)彩色铬化(各色)(colored chroming)彩色钝化(各色)(colored passivation)和种间色(spacing color)光镍+银+透明大红色泳漆(bright nickel +silver +clear scarlet e-coatings)[ 电尼龙叻(10-20μm),扫尼龙之后上光油(聚脂漆最少为50μm,光泽度为90)] [satin nickel plated (10-20μm),brushed to satin surface and then clear lacquer (polyester clear lacquer min 50μm gloss 90)] ;透明泳漆(clear e-coatings)透明蓝色泳漆(clear blue e-coatings)透明黑色泳漆(clear black e-coatings)黑色泳漆(不透明)[black e-coatings (unclear)]金泳漆(gold e-coatings)光镍+扫尼龙+透明黄色泳漆(bright nickel +brushed to satin surface +clear yellow e-coatings)光镍+透明浅黄色泳漆(bright nickel +clear buff e-coatings )光镍+银+透明深黄色泳漆(bright nickel +silver +clear deep-yellow e-coatings)光镍+透明红紫色泳漆(bright nickel +clear purple e-coatings)光镍+透明深紫色泳漆(bright nickel +clear amaranth e-coatings)光镍+扫尼龙+透明浅红色泳漆(bright nickel +brushed to satin surface +clear light-red e-coatings)光镍+透明红色泳漆(bright nickel +clear red e-coatings)冷/热室压铸机cold/hot chamber pressure die-casting machine 司筒shot sleeve鎚头piston料壶melting pot sleeve射咀nozzle流道/浇口runner/gate直浇道sprue浇道套sprue bush鹅颈gooseneck压射缸injection cylinder压射冲头injection plunger钢呤steel piston ring排气vent中央熔炉center furnace熔化金属molten metal注料口filling port顶针ejector pin顶针痕ejector pad哥林柱/导柱tie bar前(定)机板/后(动)机板machine platen (moving/fixed)前(定)模/后(动)模cover die half(stationary half)/ ejector die half (moveable half)冷却水通道water cooling channel样板模prototype die生产模production die成套模unit die组合模sectional die冲模trim die模胚/模肉standardized main die frame/ replaceable cavity units行位/柯(型芯)core slides/core镶件casting insert模具钢热处理die steel heatment模具排位图die layout夹具jig/fixture模具寿命die life浇注系统gating/running system浇注系统设计design of gating system铸件凝固数值模拟numerical simulation of casting solidification 铸件工艺计算机辅助设计computer-aided design (CAD)of the casting process浇口杯pouring cup芯头斜度core taper直浇道spure直浇道窝sprue base横浇道runner内浇道ingate冒口riser/feeder head留型时间/开型时间opening time抽芯机构core puller溢流槽overflow顶针ejector pin垃圾位/余料biscuit /slug锁模力locking force模板尺寸size of die platen回炉料foundry returns废金属料scrap熔/炉渣slag沉/浮渣sludge/dross重熔remelting哥林柱间距/直径space between tie bars/tie bar diameter 开模行位die stroke最大/最小压模厚度maximum/minimum die height 干燥周期dry cycle射料力injection force压射位置shot position压射行程injection stroke鎚头直径plunger diameter坩埚容积melting pot专用射料压力specific injection pressure最大压铸面积casting area射料量casting weight顶出力ejector force顶出行程ejector stroke最大压力clamp force max.夹具行程clamp stroke工作压力normal pressure液压系统工作液体gydraulic fluid油箱容积oil tank capacity泵流量/型号pump capacity/type蓄压器型号accumulator type氮气压力nitrogen pressure燃烧装置burning units煤气炉gas furnace燃气炉型号burner type最大输入量Max.input电流强度current电压voltage马达型号/功率motor type/capacity公差/值(tolerance/value)基本尺寸(basic size)偏差(deviation)上/下偏差(upper/lower deviation)配合/间隙配合/过盈配合/过渡配合(fit/clearance fit/interference fit/ transition fits)单/双边公差(unilateral/bilateral tolerance)标准/精度公差(standard/ precision tolerance)基准/特征/点/线/平面/轴线(datum/feature/point/line/plane/axis)最大/小材料状态(M/LMC=maximum/least material condition)理论正确尺寸(theoretical size )基本尺寸(basic dimension)直径/半径(diameter/radius)直线度(straightness)平面度(flatness)圆度(circularity)圆柱度(cylindricity)线轮廓度(profile of a line)面轮廓度(profile of a surface)定向公差(orientation tolerance)平行度(parallelism)垂直度(perpendicularity)倾斜度(角度)(angularity)位置度(position)对称度(symmetry)同轴度(同心度)(concentricity)圆跳动(circular runout)全跳动(total runout)坐标尺寸(coordinate dimensioning)几何尺寸(geometric dimensioning)拔模斜度(draft angle)分型线(parting line)外圆角/内圆角拔模斜度(rounds/fillets draft)肋材和尖角(rib and corner)顶/测/端视图(top/side/ end view)1.水震除油(water vibratory cleaning)2.过清水(rinsing)3.酸洗(acid dip/pickling)4.钝化(passivating)5.除油(degreasing)6.除油缸温度(temperature in degreasing tank )7.除油时间(degreasing time)8.除油粉浓度(degreasant concentration)9.浸渍(dipping)10.浸渍缸温度(temperature in dipping tank)11.钝化缸温度(temperature in passivating tank)12.钝化液浓度(passivating agent concentration)13.脱脂(degreasing)14.刻蚀(descaling)15.碱洗(alkali cleaning)16.表调(surface conditioning)17.化成(chemical pretreatment)18.热水洗(hot water rinsing)19.烘干(baking)1.电珍珠铬工艺常用语(Commonly used terminology in process for pearl chrome plating)硫酸清洗sulfuric acid clean超声波除蜡ultrasonic clean除油degreasing电解除油electro clean酸浸acid dip预镀碱铜alkali copper焦铜pyrophosphate copper酸铜acid copper半光叻semi-bright nickel氯化叻nickel chloride珍珠叻pearl nickel热水洗hot water rinsing烘干baking2.电光铬工艺常用语(Commonly used terminology in process for bright chrome plating)三氯乙烯清洗trichloroethylene clean上挂具racking除蜡水洗ultrasonic clean电解缸electro clean酸水acid dip预红铜电镀copper strike电红铜copper酸水acid焦铜pyrophosphate copper酸铜acid copper半光叻semi-bright nickel氯化叻nickel chloride打底叻primer nickel镍色bright nickel烘干baking3.静电喷涂工艺常用语(Commonly used terminology in process for electrostatic coating)合格件上挂racking加热脱脂hot degreasing水洗rinsing酸洗acid dip中和neutralization表调surface conditioning磷化phosphating水洗二次rinsing x2烘干baking检查inspection上挂racking除尘dedusting喷涂spray painting固化curing下挂taking down包装packaging4.静电喷粉工艺常用语(Commonly used terminology in process for electrostatic powder)合格件上挂racking加热脱脂hot degreasing水洗rinsing中和neutralization表调surface conditioning钝化passivating水洗二次rinsing x2烘干baking检查inspection上挂racking除尘dedusting喷涂spray powder固化curing下挂taking down包装packaging补充词汇(Additional words)闪镀flash/falsh plate光亮电镀bright plating合金电镀alloy plating多层电镀multilayer plating金属喷镀metal spraying刷镀brush plating挂镀rack plating脉冲电镀pulse plating真空镀vacuum deposition热浸镀hot dipping离子镀ion plating滚镀barrel plating装饰性镀铬electroplating adom-chrome镀硬铬electroplating hard chrome钢铁发蓝/钢铁化学氧化blueing (chemical oxide)退镀stripping预镀strike化学抛光chemical polishing浸亮bright dipping活化activation机械抛光mechanical polishing粗化roughtening机械/化学粗化machine/chemistry coarsening敏化处理sensitization原材料入厂(incoming in warehouse)来料检验(IQC)压铸(die casting)冲水口(degating)刮项针位批锋(removing burrs round pads of ejector pin )挤牙(rolled threads)磨夹口(removing parting line flash)磨/抛光(polishing/buffing)外发电镀(to e-plating subcontractor)外观全检(appearance full-inspection)包装(packaging)不合格(NG)检查报告(inspection report)退回供应商(return to supplier)选用或回炉报废(selection or remelting)自检(self-inspection)设计/过程FMEA (design/process FMEA)项目名称(item)主要参加人员(core team)设计/过程责任部门(design/process responsibility)关键日期(key date)编制(prepared by)审批(approved by)过程功能(process function)要求(requirements)潜在失效模式(potential failure mode)潜在失效后果(potential effects of failure)严重度数(severity)级别(classification)潜在的失效起因/机理(potential causes/mechanisms of failure)频度数(occurrence)现行过程控制(current process control)预防(prevention)探测(detection)风险顺序数(risk priority number)建议的措施(recommended actions)责任和目标完成日期(responsibility & target completion date)措施结果(action results)采取措施(actions taken)?影响产品特性/二次加工周期/外观/装配功能(affect product characteristic/ postprocessing period/ appearance/assembling function )用料不符合要求(inconformable material to the requirements)温度控制不当(incorrect temperature control)模具/机板不平行(die/machine platen in unparallel)锁模力过小(lack of locking force)模具温度过低(lower die temperature)射料力/打锤时间不足(lack of injection force/shot time)料温过低/过高(lower/excessive metal temperature)模具过热(excessive hot die)运水量过低(lower volume of cool water)喷雾过大(release agent to excess)射速太快(rapid injection velocity)喷雾频次过少或喷雾不均匀(infrequent/ uneven spraying release agent )模温过高导致蚀模(excessive hot die leads to die corrosion)模具尺寸不符合要求(die size out of the specification)工模行位柯磨损(core slides worn out)开模时间过短(shortage of die-open time)顶出时间过短(shortage of ejector time)冲剪夹具有缝隙(trimming die with crack)操作时摆放不正确(lay products in disorder during operation)除批锋时操作不当而刮伤表面(surface scratch due to the improper handling in removing flash)摆放不正确堆积产品(pile products up due to laying in disorder)磨光轮选择不合适(unsuitable polishing wheels)布轮(polishing/cotton wheels)麻轮(sisal/sisal buffing wheels)砂布轮(sanding wheels)铜丝轮(brass brush wheels)磨料(abrasive medium)?手工磨光(manual polishing)抽取样品时产品有碰撞(bump at sampling)货与货之间碰撞(bump among products)电子磅误差超标(digital balance out of allowable error)主管对员工培训不足(lack of necessary training foremployees)按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/作业(set die-casting parameter/locking force/ injection force/injectionvelocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI)开拉前培训(training before operation)定期校准电子磅(regular calibration for digital balance)压铸(die casting)铜丝刷磨面(brushed surface by brass brush wheels)QC巡检(QC tour-inspection)剪水口(degating)冲内窗口(internal frame trimming)磨四边批锋(removing flash around external frame)刮顶针批锋(removing burrs round pads of ejector pin)锉内窗四边(filing internal frame)内窗四边磨砂纸(abrading internal frame by abrasive paper)刮四按钮孔(removing burrs in 4 button holes)全检(full-inspection)钻孔(drilling)攻牙(tapping)钝化(passivating)喷油前全检(full-inspection prior to painting)抹天那水(wiping with toluene)背面喷面油(applying top coat to bottom surface)表面喷底油(applying primer coat to top surface)烘干(baking)表面喷面油(applying top coat to top surface)移印/丝印(PAD printing/silk screening)抽检(sampling inspection)全检(full-inspection)包装(packaging)。
铸造缺陷名称分类(中英文对照)
![铸造缺陷名称分类(中英文对照)](https://img.taocdn.com/s3/m/9a57fe8d9fc3d5bbfd0a79563c1ec5da50e2d6cc.png)
夹杂物缺陷通常表现为不规则形状的硬质点,对铸件的机械性能和表面质量造成 影响。夹杂物缺陷的形成与原材料、熔炼工艺、模具设计等因素有关。
Crack type defects
总结词
裂纹缺陷是由于铸件在冷却过程 中受到应力作用,导致在铸件内 部或表面形成开裂。
详细描述
裂纹缺陷通常表现为细小的线状 开裂,有时呈网状或辐射状。裂 纹缺陷的形成与模具设计、浇注 工艺、合金成分等因素有关。
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气孔和Gas Holes是指 铸件中由于气体未能及 时逸出而形成的孔洞, 是铸造缺陷中常见的一 种类型。了解气孔的形 成原因和预防措施有助 于减少铸件废品率。
缩孔和Shrinkage Cavities是指铸件冷却过 程中由于金属液收缩而 形成的孔洞,通常出现 在铸件厚大部位。了解 缩孔的形成原因和预防 措施有助于优化铸件结 构设计。
加强生产管理
严格的生产管理可以保证铸造 过程的稳定性和可控性,从而
减少铸造缺陷的产生。
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• Ultrasound inspection: Employs high-frequency sound waves to detect internal casting defects. It is commonly used to identify voids, cracks, and other internal inconsistencies.
Evaluation Methods for Casting Defects
Size evaluation
Determines the size and extent of the defect, which provides valuable information on its potential impact on the casting's structural integrity and performance.
常用铸造术语中英对照
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常用铸造术语中英对照2021-6-26整理(BY BARRY)Ⅰ.根本术语1.压力铸造die casting2.铸造casting,foundry,founding3.铸件casting4.毛坯铸件rough casting5.试制铸件pilot casting6.试模trial shot7.模具mold,mould8.压铸机die casting machine9.铸造设备foundry equipment,foundry facilities10.铸工caster,founder,foundry worker11.压铸工die carter12.铸造厂foundry13.铸造车间foundry shop14.铸造工作者foundry man15.批〔batch一批:a batch;每批:each batch, per batch);lot16.一炉a cast,a heat,a melt17.焊接welding18.铸造三废foundry effluent19.铸锭ingotⅡ.铸造合金、熔炼和浇注1.铸造合金cast alloy2.铝合金aluminium alloy3.铸造复合材料cast composite4.合金元素alloy element5.杂质元素tramp element6.碳化物carbide7.过热superheating8.过冷supercooling9.熔点melting point10.总碳量total carbon11.碳当量carbon equivalent12.碳当量仪eutectometer13.铝硅合金aluminium-silicon alloy14.压铸合金die cast alloy15.压铸铝合金aluminium diecast alloy16.压铸镁合金magnesium diecast alloy17.熔炼smelting18.熔化率melting rate19.元素增加gain of element20.熔剂flux21.熔池bath22.除气熔剂degassing flux23.覆盖剂covering flux24.炉料charging25.金属炉料metallic charging26.回炉料foundry returns 27.废金属料scrap28.熔渣slag29.沉渣sludge30.浮渣dross,scum,cinder31.造渣slag forming32.出渣deslagging33.出渣口slag hole34.炉衬furnace liner35.出炉口tap hole36.出炉温度tapping temperature37.重熔remelting38.坩埚炉crucible furnace39.保温炉holding furnace40.精炼refining41.真空精炼vacuum refining42.除气degassing43.残料heel44.浇注pouring45.自动浇注装置automatic pouring device46.浇包,料斗(勺)ladle47.转运包transfer ladle48.金属残液heel49.冷金属cold matelⅢ铸造工艺与工艺设备die casting process and process device1.铸造性能castability2.流动性fluidity3.充型能力mold-filling capacity4.充型速度(浇注速度)pouring rate;delivery rate5.充型时间filling time6.浇注温度pouring temperature7.比浇注速度specific pouring rate8.浇注时间pouring time9.凝固solidification10.凝固时间solidification11.收缩contraction;shrinkage12.收缩率shrinkage13.液态收缩liquid contraction14.凝固收缩solidification contraction15.固态收缩solid contraction16.液-固收缩liquid-solid contraction17.自由收缩free contraction18.收缩余量shrinkage allowance19.收缩应力contraction stress20.热应力thermal stress21.铸造应力casting stress22.残留应力(剩余应力)residual stress23.热裂倾向性tendency to hot tearing24.铸造工艺设计casting process design25.铸造工艺计算机辅助设计Computer-aided design for the casting process;casting process CAD26.实体造型constructive solid geometry;solid modeling27.充型分析mold filling analysis28.铸造工艺设备设计foundry tools design29.铸造工艺卡casting process card;foundry process card30.铸型装配图mold assembly drawing31.铸件图(毛坯图)drawing of rough casting32.铸造工艺准备preparation of casting technique33.铸件设计casting design34.铸件基准面reference face for machining of casting35.分型面parting face;(mold joint;mold parting)36.不平分型面irregular parting;(irregular joint;match parting)37.阶梯分型面stepped parting;stepped joint38.浇注位置pouring position39.交接壁intersection40.十字交接X-junction41.圆角fillet42.热节(点)hot spot43.加强筋stiffening ribs44.拨模斜度draft45.型腔mold cavity46.工艺孔technological hole47.浇注系统gating system;running system48.直浇道sprue49.横浇道runner50.内浇口ingate,gate51.溢流槽overflow well52.排气槽air vent53.分流锥sprue spreader;spreaderⅣ压力铸造〔特种铸造〕die-casting1.压铸机die casting machine2.冷室压铸机cold chamber die casting machine3.冷室卧式压铸机(卧式压铸机)horizontal(cold chamber)die casting machine4.冷室立式压铸机〔立式压铸机〕vertical(cold chamber)die casting machine5.热室压铸机hot chamber die casting machine6.真空压铸evacuated die casting;vacuum die casting7.压射injection;shot8.压射机构injection system9.压室injection chamber10.压射冲头injection ram;plunger11.压射速度injection speed12.压射比压injection pressure13.增压pressurization 14.充填率rate of filling15.锁型(合型)die locking16.合型机构(锁型机构)die closing mechanism17.锁型力die locking force;clamping force18.拉杆tie bar;tie rod19.压铸模die;die casting die20.定模(定型)fixed die;cover die half21.动模(动型)moving die;ejection die half22.浇口套sprue bush23.留型时间opening time24.顶出机构ejection mechanism25.顶杆ejector pin26.抽芯机构core puller27.余料biscuit;slug28.压铸涂料coating of diecasting;releaseagent29.充型压力mold filling pressure30.充型速度filling speed31.保压压力dwell pressure32.保压时间dwell timeⅤ压铸后加工及其工具1.喷砂清理sand blasting cleaning2.喷丸清理shot blasting cleaning3.抛丸清理wheel blasting cleaning4.滚筒清理tumbling5.抛丸清理机wheel blasting machine6.除浇口degating;trimming7.除毛刺deburring8.去氧化皮descaling9.打磨grinding10.弹丸shot11.抛丸器shot wheel12.喷丸器shot blaster13.砂轮机grinder14.浸渗处理impregnantion15.浸渗剂impregnant16.矫型rectification;straightening coining;17.外表处理surface treatment18.砂带打磨belt sanding19.钻孔;镗孔boring20.脱脂degreasing21.电镀electroplating;electrostatic coating22.夹具clamp;fixture23.机加工machining24.铣milling25.台式铣床bench milling machine26.数控加工中心CNC27.铸件机加工余量machining allowance of casting28.切削液mineral cutting oil29.抛光polishing30.粗加工rough working31.喷涂painting32.冲孔punching33.外表处理surface treatment34.洗净rinse35.车床lathe36.磨床grinder,grinding machine37.铣床milling machine38.钻床drill press39.刨床planerⅥ检测方式/设备/工具量具inspection equipment/facility1.合格质量水平acceptable quality level(AQL)2.气密性试验air tightness test3.大气暴露试验atmospheric corrosion test4.成分分析试验chemical analysis5.破坏性检测destructive inspection6.非破坏性检测nondestructive inspection7.尺寸检测dimensional test8.硬度试验hardness test9.冲击试验impact test10.逐件检查individual check11.抽样检查sampling inspection12.三座标检测microcode13.耐压试验pressure test14.盐雾试验salt spray test15.盐雾试验机salt spray test machine16.拉力测量机tensile test machine17.平面度检测仪flatness inspection guage18.检漏机leakage test machine19.普通检具normal guage20.抽样检查sampling inspection21.耐气候试验weathering test22.x光探伤x-ray test23.X光机X-ray machine24.塞规plug guage25.丝攻screw tap26.锥度规conical guage27.螺纹塞规thread plug guage28.游标卡尺vernier caliper29.半径规radius guage30.测角器/量角器bevel guage31.测径规,厚簿规calliper guage32.高度尺height guage33.深度尺depth guage34.三座标CMM35.光谱仪spectrographⅦ.包装packaging1.护边edge protection2.中间夹层intermediate layer3.多插入口式托盘multiple-entry pallet4.一次性托盘throw-away pallet5.耐气候wether resistanceⅧ图纸相关Drawing Related1.喷砂清理abrasive cleaning2.研磨剂abrasive3.依据according to/Acc to4.阳极氧化anodic oxidation5.外观appearance6.踏板autowalk pallet7.底座基座基准base8.盲孔blind hole9.气孔,气泡blow hole10.孔径hole diameter11.凸台boss12.基准面datum plane13.模定位面cast locator datum plane14.铸造应变casting strain15.中心孔center bore16.外圆角,倒角chamfer17.内圆角fillet18.同心度concentricity19.平面度flatness20.平行度parallel21.粗糙度roughness22.垂直度perpendicularity23.清洁度cleanness24.符合conform to25.残留物,污物contamination26.抽芯孔,铸孔core hole27.耐腐蚀corrosion resistance28.沉孔counterbore29.盖板cover30.关键尺寸critical dimension31.横切试验cross-cut test32.脱炭decarburize33.拔模斜度draft angle/draft34.导电性electric conductivity35.电动扶梯梯级escalator step36.外径〔大径〕external diameter37.内径(小径)internal diameter38.外螺纹external thread39.加工余量machining allowance40.法兰flange41.披锋flash42.自由状态free state43.通用公差〔未注公差〕general tolerance44.符合in accondance with45.来料检验incoming inspection46.标识indication,marking47.绝缘性isolation characteristics48.金属互化物intermetallic compound49.内螺纹internal thread50.每per51.边缘periphery52.永久伸长permanent stretch53.垂直于perpendicular to54.针孔,销孔pin hole55.平面图plan,plane figure56.磨光剂polish agent57.聚酯纤维polyester58.容许应力proof stress59.剩余应力residual stress60.试生产铸件prototype casting61.质量保证quality assurance62.散热器radiator63.耐磨性resistance to abrasion64.肋;筋条rib65.滚丝攻通roll thread thru66.剖面图section67.模具寿命service life of dies68.螺距pitch69.阴影毛坯区域shaded area cast70.收缩shrink71.缩孔shrinkage porosity72.碎片sliver73.烧伤soldering mark74.标准standard/std.75.强度范围strength division76.分层;剥落stripped mark;peeling77.清理外表;外表加工;外表抛光surface finish78.抗拉强度tensile strength79.未注unless otherwise specified/unspecified/unmarked80.凸纹/直纹vein grain81.壁厚wall thickness82.屈服点yield pointⅨ压铸报价Quotation1.适用检测标准acceptable inspection standard2.压铸附加费additional casting cost3.铸造费用casting cost4.折扣价depreciation expenses5.估价estimated price6.离岸价free on board(FOB)7.到岸价cost insurance freight(CIF)8.信用证letter of credit(LC)9.后加工费finishing cost10.定率法fixed rate method11.先行生产go-ahead of produce 12.铝锭价格ingot price13.插件费insert cost14.检测费inspection cost15.熔炼费melting cost16.制造间接(额外)费overhead manufacturing expense17.附加利益profit added18.废品比例rejection percentage19.废品率standard rejection rate20.报废时价值,剩余价值,剩余价值residual value/scrap value21.机器运转费;机器运营本钱running cost of machine22.卖价selling expense23.销售间接费selling overhead24.寿命service life25.(合金)掺合比例standard alloying ratio26.标准价格standard price27.试铸时间time of trial shot28.总价格total cost29.试铸费trial casting cost30.除浇口费trimming cost31.生产yield32.生产率yield rate33.后加工合格率yield rate of finishing34.熔炼生产率yield rate of melting35.压铸成品率overall yield of castingⅩ压铸质量和缺陷casting quality and defect1.废品reject2.化学成分不合格chemical consistenceabnormal3.飞边joint flash4.毛刺veining;burr5.气孔blowhole6.气泡blister7.气泡bubble8.激冷区chill zone9.冷脆性cold shortness10.冷隔cold shut;cold filling11.裂纹crack12.铸点dot13.花纹flower msrk;stripping for shot blast14.外部材料foreign material。
铝合金压铸失效缺陷汇总
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铝合金压铸失效缺陷汇总英文回答:Aluminum Die Casting Failure and Defect Summary.Cracking.Cracking is a common failure mode in aluminum die castings. It can be caused by a variety of factors, including:Thermal stress: Thermal stress is caused by the difference in temperature between the molten metal and the mold. This can cause the casting to crack as it cools.Mechanical stress: Mechanical stress is caused by the forces that are applied to the casting during the casting process. These forces can cause the casting to crack if they are too great.Metallurgical defects: Metallurgical defects can also cause cracking. These defects can include porosity, inclusions, and grain boundaries.Porosity.Porosity is another common failure mode in aluminum die castings. It is caused by the entrapment of air or gas in the molten metal. This can occur during the casting process or during the solidification process. Porosity can weaken the casting and make it more susceptible to failure.Inclusions.Inclusions are foreign particles that are present in the molten metal. These particles can be introduced during the melting process or during the casting process. Inclusions can weaken the casting and make it more susceptible to failure.Grain boundaries.Grain boundaries are the boundaries between the grains of metal in the casting. Grain boundaries can be weak points in the casting, and they can be a source of failure.Other failure modes.In addition to the failure modes listed above, there are a number of other failure modes that can occur in aluminum die castings. These failure modes include:Corrosion: Corrosion is the deterioration of the metal due to exposure to the environment. Corrosion can weaken the casting and make it more susceptible to failure.Wear: Wear is the gradual removal of material from the surface of the casting due to friction. Wear can weaken the casting and make it more susceptible to failure.Fatigue: Fatigue is the failure of the casting due to repeated loading and unloading. Fatigue can weaken the casting and make it more susceptible to failure.Preventing failure in aluminum die castings.There are a number of things that can be done to prevent failure in aluminum die castings. These include:Proper design: The casting should be designed to minimize the risk of failure. This includes avoiding sharp corners and thin sections.Proper casting process: The casting process should be controlled to minimize the risk of defects. This includes using the correct temperature and pressure, and using the proper mold design.Proper heat treatment: The casting should be heat treated to improve its strength and toughness.Proper inspection: The casting should be inspected after it has been cast to identify any defects.By following these guidelines, you can help to prevent failure in aluminum die castings.中文回答:铝合金压铸失效及缺陷汇总。
铸造缺陷中英文对照
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A .尺寸,形状缺陷铸造缺陷casting defects尺寸超差impropershrinkage allowance尺寸不合格wrong size模样错误excess rappingof pattern, deformed pattern, pattern error 壁厚不均differentthickness铸型下垂mold sag错型mold shift,shift, miss-match, cross-joint舂移ram off, ramaway塌型mold drop,drop off, drop out, drop sticker上型下沉,沉芯sag( 上型和型芯下垂导致壁厚减小)飞翅fins, joint flash翘曲warp age,buckling, warping, camber铸件变形warped casting挤箱push up,cramp-off型裂broken mold,cracked掉砂crush ofmold, crush变形deformation,casting distortion, warped castingB.缩孔(由凝固收缩引起)缩孔shrinkage,shrinkaged cavity内部缩孔internalshrinkage, dispersed shrinkage, blind shrinkage敞露缩孔open shrinkage,external shrinkages, sink marks, depression缩松porosity, shrinkage porosity,leakers, micro shrinkage, disperded shrinkage缩陷sink marks,draw, suck-in芯面缩孔core shrinkage内角缩孔cornershrinkage, fillet shrinkage出汗孔extruded bead,exudation线状缩孔fissure likeshrinkageC.气体缺陷(由气体引起的孔)气孔blowholes,gas hole, blow针孔pinholes裂纹状缺陷,线状缺陷fissure defectsD.裂纹裂纹crack缩裂shrinkage crack季裂seasoncracking, season crack应力热裂hot cracking,hot tearing, hot tear淬火裂纹quench crack,quenching crack应力冷裂cold cracking,breakage, cold tearing, cold tear 龟裂crack激冷层裂纹,白裂chill crackE.夹杂物夹渣slaginclusion, slag blowholes砂眼sandinclusion, raised sand, sand hole其他夹杂物the other inclusion胀砂push up,cramp-off, sand hole掉砂crush, crushof mold硬点hard spot浮渣dross ( 浇注后在铸型内形成的缺陷,尤其是石墨、氧化物和硫化物的线状缺陷的总称,另外,浇注过程中被卷进去的缺陷成为夹渣和砂眼,两者的区别是形成原因不同)石墨浮渣graphite dross,carbon dross氧化皮夹渣oxide dross, oxideinclusion, skins, seams硫化物熔渣sulfide dross沉淀物sludge夹渣物sand inclusion,oxide inclusion, skins, seams黑点,黑渣black spots,lustrous carbon涂料夹渣blacking,refractory coating inclusions光亮碳膜lustrous carbonfilms, kish tracksF.外观缺陷浇不足misrun, shortrun, cold lap, cold shut冷隔cold shut,cold laps轻度冷隔seam两重皮plate皱皮surface fold,gas run, elephant skin, seams, scare, flow marks 漏箱run-out,runout, break-out, bleeder漏芯mold drop,stiker未浇满short pours,short run, poured short气孔blowholes, blow飞翅fins,joint flash胀砂,气疱swell, blister芯撑未融合chaplet shut,insert cold shut, unfused chaplet热粘砂burn in热痕flow marks内渗豆,冷豆,冷隔internal sweating, coldshot, shot iron外渗物sweating磷化物渗豆phosphide sweat铅渗豆lead sweat锡渗豆tin sweat掉砂rat, sticker (型砂的一部分附着在模样上而形成的表面缺陷)G.型芯缺陷砂芯断裂crushed core,broken core砂芯压碎broken core芯面缩孔core blow砂芯缩孔core blow砂芯下垂sag core,deformed core砂芯弯曲deformed core漂芯shiftedcore, core raise, raised core, mold element cutout 偏芯core shiftH.表面缺陷沾砂burn on,sand burning, burn in , penetration粘型(金属型)fusion两重皮laminations ,plat机械粘砂penetration ,metal penetration夹渣结疤scabs ,expansion scabs , corner scab表面粗糙rough casting ,rough surface鼠尾buckle , rattail涂料结疤blacking scab ,wash scabs烘干不足sever surface ,wash scabs熟痕surfacedefect casting by combination of gas and shrinkage ( 在靠近厚断面处形成下陷的蛇状伤痕)涂料剥落wash erosion气疱blister ,surface or subsurface blow hole表面粗糙rough surface ,seems , scars起皮stripping剥落结疤pull down ,spalling scab伤痕crow’s feet麻面pittingsurface , orange peel , alligator skin热裂痕surface folds, gas runs泡疤表面surface folds ,gas runs象皮状皱皮surface fold , gasrun , elephant skin皱皮surface fold, gas run , seams , scare , flow marks 波纹wave冲砂wash冲蚀erosionI.组织缺陷(铸铁)球化不良poor nodularity, degenerated graphite蠕墨化不良degeneratedgraphite异常石墨abnormalgraphite开花状石墨exploded graphite过冷石墨under cooledgraphite , D-type graphite石墨细小颗粒chunky graphite石墨粗大kish graphite ,kish整列石墨aligned graphite石墨漂浮floated graphite石墨魏氏组织Widmannstattengraphite麻口mottled cast iron , mottle灰点mottle反麻口inverse mottle ( 与麻口相反,在薄断面处和尖角处形成的麻口)白口chill反白口reverse chill , inverse chill冷豆extruded bead , exudation ,internal sweating退火不足miss annealing , incomplete annealing粗大枝晶组织coarsened dendritic反偏析inverse segregation比重偏析gravity segregation溶质偏析solute segregation宏观偏析macroscopic segregation微观偏析microscopic segregationJ.断口缺陷表面铁素体ferrite rim表面珠光体pearlite rim白缘,脱碳pearlitic rim , picture frame , pearlitelayer不均匀断口heterogeneous fractured surface破碎激冷层scattered chill structure , cold flakes晶粒粗大rough grain尖钉状断口spiky fractured surface冰糖状断口rock candy fracture surfaceK.力学性能缺陷硬点hard spot ( 对铸件,硬点是硬区、白口或冷豆等力学性能缺陷的总称;对铝合金,硬点是铸件内各种高硬度相,如初晶Si相、金属间化合物、氧化物,偏析等总称)硬度不良poor hardness , too high or lowhardnessL.使用性能缺陷腐蚀性不良poor corrosion resistance切削性不良poor machinability麻点torn surface锌晶间腐蚀zinc intergranular corrosion电导率不良poor electrical conductivityM.其他缺陷残留飞翅residual fin残留黑皮residualblack skin浇道冒口断口缺肉broken casting at gate , riser or vent端部缺肉inside cut切口缺肉(压铸件)inside cut翘曲( 喷丸引起)camber, excessive cleaning铸件弯曲( 铸件变形)warped casting , casting distortion , deformed mold , mold creep打磨缺肉crow’s feet铸造管理缺陷裂纹crack压痕impression残留物型砂残留sand inclusions喷丸粒残留residual shot锌蒸汽向炉壁渗透zinc infiltration into refractory。
压铸缺陷图片中英对照
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中文名称:锈蚀, 发霉 英文名称: rust, corrosion
中文名称:变形 英文名称: bending, warping
中文名称:龟裂,模裂纹 英文名称: turtle cracks, nห้องสมุดไป่ตู้twork cracks
中文名称:崩模 英文名称: mold collapse
中文名称:级位 英文名称:step
中文名称:披缝,飞边 英文名称: flash
中文名称:夹杂,夹渣 英文名称: inclusions
中文名称:缩孔 英文名称: shrink porosity
中文名称:气泡 英文名称: blisters
中文名称:缩凹 英文名称: sinks
中文名称:裂纹 英文名称: cracks
中文名称:烧模( 英文名称: solder
中文名称:扣模,拉伤 英文名称: drags
中文名称:顶凸 英文名称: deformation from ejector pins, pushed pins
中文名称:冷隔,冷格 英文名称: cold flow
中文名称:成形不良 英文名称:non-fills
中文名称:夹层 英文名称: laminations
中文名称:油污,油纹 英文名称: stained casting
中文名称:气孔 英文名称: gas porosity, blow holes
铝合金压铸常见问题及分析中英文对照版
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常见压铸模具生产问题及分析The common production problem and analysis ofdie-casting moulds压铸过程中金属液往外溅(跑铝)产生原因 The cause reason of molten metal splash when die casting.1. 定模间合模不严密,间隙较大 Cover halves close imprecisely, and have big gap.2. 锁模力不够 The mould clamming force is not enough.3. 压铸机动,定模安装板不平行 The die casting machine isflexible ,and the mounting plate of cover half(fixed die) is not parallel.4. 支板跨度大,压射力致使套板变形,产生喷料。
Support span(跨度) is large, and the injection pressure(force) bring about the cleading (保热套(汽锅的);护罩;护壁板(隧道的))deformation , engendering(使产生;)产生molten metal spouting(喷射) .调整方法 method of adjustment1.重新安装模具 reinstall the mould2.加大锁模力 increase the mould clamming force3.调整压铸机,使动、定模安装板相互保持平行 adjust the die-casting machine, ensure the mounting plate of fixed die(cover half) and moving die maintain mutual(共同的;相互的,彼此的) parallel。
铸造缺陷名称分类(中英文)[1]1
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• I. 组织缺陷 ( 铸铁 )
• 球化不良 poor nodularity , degenerated graphite • 蠕墨化不良 degenerated graphite • 异常石墨 abnormal graphite • 开花状石墨 exploded graphite • 过冷石墨 under cooled graphite , D-type graphite • 石墨细小颗粒 chunky graphite • 石墨粗大 kish graphite , kish • 整列石墨 aligned graphite • 石墨漂浮 floated graphite • 石墨魏氏组织 Widmannstatten graphite • 麻口 mottled cast iron , mottle • 灰点 mottle • 反麻口 inverse mottle ( 与麻口相反,在薄断面处和尖角处形成的麻口) • 白口 chill • 反白口 reverse chill , inverse chill • 冷豆 extruded bead , exudation , internal sweating • 退火不足 miss annealing , incomplete annealing • 粗大枝晶组织 coarsened dendritic • 反偏析 inverse segregation • 比重偏析 gravity segregation • 溶质偏析 solute segregation • 宏观偏析 macroscopic segregation • 微观偏析 microscopic segregation
状伤痕)
• 涂料剥落 wash erosion • 气疱 blister , surface or subsurface blow hole • 表面粗糙 rough surface , seems , scars • 起皮 stripping • 剥落结疤 pull down , spalling scab • 伤痕 crow’s feet • 麻面 pitting surface , orange peel , alligator skin • 热裂痕 surface folds , gas runs • 泡疤表面 surface folds , gas runs • 象皮状皱皮 surface fold , gas run , elephant skin • 皱皮 surface fold , gas run , seams , scare , flow marks • 波纹 wave • 冲砂 wash • 冲蚀 erosion
铸造行业英语词汇大全
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铸造行业英语词汇大全:一、铸造基本术语1. Casting:铸件2. Pattern:模样3. Mold:模具4. Core:砂芯5. Sand:砂子6. Foundry:铸造厂7. Melting:熔炼8. Pouring:浇注9. Solidification:凝固10. Casting Defects:铸件缺陷11. Machining:机械加工12. Inspection:检验二、铸造材料1. Grey Cast Iron:灰铸铁2. Ductile Cast Iron:球墨铸铁3. White Cast Iron:白铸铁4. Highstrength Cast Iron:高强度铸铁5. Stainless Cast Steel:不锈钢铸件6. Carbon Steel:碳钢7. Alloy Steel:合金钢8. Titanium Alloy:钛合金9. Aluminum Alloy:铝合金10. Copper Alloy:铜合金11. Magnesium Alloy:镁合金三、铸造工艺1. Sand Casting:砂型铸造2. Investment Casting:熔模铸造3. Die Casting:压铸4. Centrifugal Casting:离心铸造5. Continuous Casting:连续铸造6. Squeeze Casting:挤压铸造7. Lost Foam Casting:消失模铸造8. Shell Mold Casting:壳型铸造9. Vprocess Casting:V法铸造10. Highpressure Die Casting:高压铸造四、铸造设备1. Melting Furnace:熔炼炉2. Pouring Machine:浇注机3. Sand Mixer:砂混合机4. Molding Machine:造型机5. Core Shooter:射芯机6. Shakeout Machine:落砂机7. Grinding Machine:磨削机8. Shot Blasting Machine:喷砂机9. Testing Equipment:检测设备10. Robot:机器人五、铸造缺陷1. Blowhole:气孔2. Sand inclusion:砂眼3. Porosity:缩孔4. Shrinkage:缩松5. Cold shut:冷隔6. Hot tear:热裂7. Overfeed:过补给8. Underfeed:欠补给9. Oxidation:氧化10. Incomplete fusion:熔接不良六、铸造技术参数1. Tolerance:公差2. Draft:拔模斜度3. Parting Line:分模线4. Riser:冒口5. Gate:浇道6. Runner:滑道7. Cooling Time:冷却时间8. Solidification Time:凝固时间9. Molding Sand Properties:型砂性能10. Core Sand Properties:芯砂性能七、环保与安全1. Environmental Protection:环保2. Waste Gas Treatment:废气处理3. Waste Water Treatment:废水处理4. Solid Waste Treatment:固体废物处理5. Dust Collection:除尘6. Safety:安全7. Personal Protective Equipment:个人防护装备8. Fire Protection:消防9. Occupational Health:职业健康10. Accident Prevention:事故预防八、国际合作与标准1. ISO:国际标准化组织2. ASTM:美国材料与试验协会3. DIN:德国工业标准4. JIS:日本工业标准5. BS:英国标准6. SAE:美国汽车工程师协会7. International Foundry Research:国际铸造研究8. Foundry Technology Transfer:铸造技术转移9. Import and Export:进出口10. Global Foundry Industry:全球铸造行业。
铸造缺陷中英文对照
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A .尺寸,形状缺陷铸造缺陷casting defects尺寸超差impropershrinkage allowance尺寸不合格wrong size模样错误excess rappingof pattern, deformed pattern, pattern error 壁厚不均differentthickness铸型下垂mold sag错型mold shift,shift, miss-match, cross-joint舂移ram off, ramaway塌型mold drop,drop off, drop out, drop sticker上型下沉,沉芯sag( 上型和型芯下垂导致壁厚减小)飞翅fins, joint flash翘曲warp age,buckling, warping, camber铸件变形warped casting挤箱push up,cramp-off型裂broken mold,cracked掉砂crush ofmold, crush变形deformation,casting distortion, warped castingB.缩孔(由凝固收缩引起)缩孔shrinkage,shrinkaged cavity内部缩孔internalshrinkage, dispersed shrinkage, blind shrinkage敞露缩孔open shrinkage,external shrinkages, sink marks, depression缩松porosity, shrinkage porosity,leakers, micro shrinkage, disperded shrinkage缩陷sink marks,draw, suck-in芯面缩孔core shrinkage内角缩孔cornershrinkage, fillet shrinkage出汗孔extruded bead,exudation线状缩孔fissure likeshrinkageC.气体缺陷(由气体引起的孔)气孔blowholes,gas hole, blow针孔pinholes裂纹状缺陷,线状缺陷fissure defectsD.裂纹裂纹crack缩裂shrinkage crack季裂seasoncracking, season crack应力热裂hot cracking,hot tearing, hot tear淬火裂纹quench crack,quenching crack应力冷裂cold cracking,breakage, cold tearing, cold tear 龟裂crack激冷层裂纹,白裂chill crackE.夹杂物夹渣slaginclusion, slag blowholes砂眼sandinclusion, raised sand, sand hole其他夹杂物the other inclusion胀砂push up,cramp-off, sand hole掉砂crush, crushof mold硬点hard spot浮渣dross ( 浇注后在铸型内形成的缺陷,尤其是石墨、氧化物和硫化物的线状缺陷的总称,另外,浇注过程中被卷进去的缺陷成为夹渣和砂眼,两者的区别是形成原因不同)石墨浮渣graphite dross,carbon dross氧化皮夹渣oxide dross, oxideinclusion, skins, seams硫化物熔渣sulfide dross沉淀物sludge夹渣物sand inclusion,oxide inclusion, skins, seams黑点,黑渣black spots,lustrous carbon涂料夹渣blacking,refractory coating inclusions光亮碳膜lustrous carbonfilms, kish tracksF.外观缺陷浇不足misrun, shortrun, cold lap, cold shut冷隔cold shut,cold laps轻度冷隔seam两重皮plate皱皮surface fold,gas run, elephant skin, seams, scare, flow marks 漏箱run-out,runout, break-out, bleeder漏芯mold drop,stiker未浇满short pours,short run, poured short气孔blowholes, blow飞翅fins,joint flash胀砂,气疱swell, blister芯撑未融合chaplet shut,insert cold shut, unfused chaplet热粘砂burn in热痕flow marks内渗豆,冷豆,冷隔internal sweating, coldshot, shot iron外渗物sweating磷化物渗豆phosphide sweat铅渗豆lead sweat锡渗豆tin sweat掉砂rat, sticker (型砂的一部分附着在模样上而形成的表面缺陷)G.型芯缺陷砂芯断裂crushed core,broken core砂芯压碎broken core芯面缩孔core blow砂芯缩孔core blow砂芯下垂sag core,deformed core砂芯弯曲deformed core漂芯shiftedcore, core raise, raised core, mold element cutout 偏芯core shiftH.表面缺陷沾砂burn on,sand burning, burn in , penetration粘型(金属型)fusion两重皮laminations ,plat机械粘砂penetration ,metal penetration夹渣结疤scabs ,expansion scabs , corner scab表面粗糙rough casting ,rough surface鼠尾buckle , rattail涂料结疤blacking scab ,wash scabs烘干不足sever surface ,wash scabs熟痕surfacedefect casting by combination of gas and shrinkage ( 在靠近厚断面处形成下陷的蛇状伤痕)涂料剥落wash erosion气疱blister ,surface or subsurface blow hole表面粗糙rough surface ,seems , scars起皮stripping剥落结疤pull down ,spalling scab伤痕crow’s feet麻面pittingsurface , orange peel , alligator skin热裂痕surface folds, gas runs泡疤表面surface folds ,gas runs象皮状皱皮surface fold , gasrun , elephant skin皱皮surface fold, gas run , seams , scare , flow marks 波纹wave冲砂wash冲蚀erosionI.组织缺陷(铸铁)球化不良poor nodularity, degenerated graphite蠕墨化不良degeneratedgraphite异常石墨abnormalgraphite开花状石墨exploded graphite过冷石墨under cooledgraphite , D-type graphite石墨细小颗粒chunky graphite石墨粗大kish graphite ,kish整列石墨aligned graphite石墨漂浮floated graphite石墨魏氏组织Widmannstattengraphite麻口mottled cast iron , mottle灰点mottle反麻口inverse mottle ( 与麻口相反,在薄断面处和尖角处形成的麻口)白口chill反白口reverse chill , inverse chill冷豆extruded bead , exudation ,internal sweating退火不足miss annealing , incomplete annealing粗大枝晶组织coarsened dendritic反偏析inverse segregation比重偏析gravity segregation溶质偏析solute segregation宏观偏析macroscopic segregation微观偏析microscopic segregationJ.断口缺陷表面铁素体ferrite rim表面珠光体pearlite rim白缘,脱碳pearlitic rim , picture frame , pearlitelayer不均匀断口heterogeneous fractured surface破碎激冷层scattered chill structure , cold flakes晶粒粗大rough grain尖钉状断口spiky fractured surface冰糖状断口rock candy fracture surfaceK.力学性能缺陷硬点hard spot ( 对铸件,硬点是硬区、白口或冷豆等力学性能缺陷的总称;对铝合金,硬点是铸件内各种高硬度相,如初晶Si相、金属间化合物、氧化物,偏析等总称)硬度不良poor hardness , too high or lowhardnessL.使用性能缺陷腐蚀性不良poor corrosion resistance切削性不良poor machinability麻点torn surface锌晶间腐蚀zinc intergranular corrosion电导率不良poor electrical conductivityM.其他缺陷残留飞翅residual fin残留黑皮residualblack skin浇道冒口断口缺肉broken casting at gate , riser or vent端部缺肉inside cut切口缺肉(压铸件)inside cut翘曲( 喷丸引起)camber, excessive cleaning铸件弯曲( 铸件变形)warped casting , casting distortion , deformed mold , mold creep打磨缺肉crow’s feet铸造管理缺陷裂纹crack压痕impression残留物型砂残留sand inclusions喷丸粒残留residual shot锌蒸汽向炉壁渗透zinc infiltration into refractory。
压铸缺陷英文
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磕碰:knocked wounded划伤: scratch变形:bending warping拉伤:drags龟裂:turtle cracks,network cracks夹杂:inclusions锈蚀,发霉:rust,corrosion裂纹:cracks气泡:blisters气孔:gas porosity油污:stained casting夹层:laminations成形不良:non-fills零件外观不允许有明显压铸缺陷如冷隔、发黑拉伤、起皮、水纹、粘料、切伤、滑块凸起cold shut,black surface,drag mark,stripping,wave,sticky material,trimming wound and raised slider are not allowed on parts• A . 尺寸,形状缺陷•铸造缺陷 casting defects•尺寸超差 improper shrinkage allowance•尺寸不合格 wrong size•模样错误 excess rapping of pattern, deformed pattern,•壁厚不均 different thickness•铸型下垂 mold sag•错型 mold shift, shift, miss-match, cross-joint•舂移 ram off, ram away•塌型 mold drop, drop off, drop out, drop sticker 上型下沉,沉芯 sag( 上型和型芯下垂导致壁厚减小)•飞翅 fins, joint flash•翘曲 warp age, buckling, warping, camber•铸件变形 warped casting•挤箱 push up, cramp-off•型裂 broken mold, cracked•掉砂 crush of mold, crush•变形 deformation, casting distortion, warped casting• B. 缩孔(由凝固收缩引起 )•缩孔 shrinkage, shrinkaged cavity•内部缩孔 internal shrinkage, dispersed shrinkage, blind shrinkage•敞露缩孔 open shrinkage, external shrinkages, sink marks, depression•缩松 porosity, shrinkage porosity, leakers, micro shrinkage, disperded shrinkage•缩陷 sink marks, draw, suck-in•芯面缩孔 core shrinkage•内角缩孔 corner shrinkage, fillet shrinkage•出汗孔 extruded bead, exudation•线状缩孔 fissure like shrinkage• C. 气体缺陷(由气体引起的孔)•气孔 blowholes, gas hole, blow•针孔 pinholes•裂纹状缺陷,线状缺陷 fissure defects• D. 裂纹•裂纹 crack•缩裂 shrinkage crack•季裂 season cracking, season crack•应力热裂 hot cracking, hot tearing, hot tear•淬火裂纹 quench crack, quenching crack•应力冷裂 cold cracking, breakage, cold tearing, cold tear•龟裂 crack•激冷层裂纹,白裂 chill crack• E. 夹杂物•夹渣 slag inclusion, slag blowholes•砂眼 sand inclusion, raised sand, sand hole•其他夹杂物 the other inclusion•胀砂 push up, cramp-off, sand hole•掉砂 crush, crush of mold•硬点 hard spot•浮渣 dross ( 浇注后在铸型内形成的缺陷,尤其是石墨、氧化物和硫化物的线状缺陷的总称,另外,浇注过程中被卷进去的缺陷成为夹渣和砂眼,两者的区别是形成原因不同)•石墨浮渣 graphite dross, carbon dross•氧化皮夹渣 oxide dross, oxide inclusion, skins, seams•硫化物熔渣 sulfide dross•沉淀物 sludge•夹渣物 sand inclusion, oxide inclusion, skins, seams•黑点,黑渣 black spots, lustrous carbon•涂料夹渣 blacking, refractory coating inclusions•光亮碳膜 lustrous carbon films, kish tracks• F. 外观缺陷•浇不足 misrun, short run, cold lap, cold shut•冷隔 cold shut, cold laps•轻度冷隔 seam•两重皮 plate•皱皮 surface fold, gas run, elephant skin, seams, scare, flow marks•漏箱 run-out, runout, break-out, bleeder•漏芯 mold drop, stiker•未浇满 short pours, short run, poured short•气孔 blowholes, blow•飞翅 fins,joint flash•胀砂,气疱 swell, blister•芯撑未融合 chaplet shut, insert cold shut, unfused chaplet•热粘砂 burn in•热痕 flow marks•内渗豆,冷豆,冷隔 internal sweating, cold shot, shot iron•外渗物 sweating•磷化物渗豆 phosphide sweat•铅渗豆 lead sweat•锡渗豆 tin sweat•掉砂 rat, sticker (型砂的一部分附着在模样上而形成的表面缺陷)•G. 型芯缺陷•砂芯断裂 crushed core, broken core•砂芯压碎 broken core•芯面缩孔 core blow•砂芯缩孔 core blow•砂芯下垂 sag core, deformed core•砂芯弯曲 deformed core•漂芯 shifted core, core raise, raised core, mold element cutout•偏芯 core shift•H. 表面缺陷•沾砂 burn on, sand burning, burn in , penetration•粘型(金属型) fusion•两重皮 laminations , plat•机械粘砂 penetration , metal penetration•夹渣结疤 scabs , expansion scabs , corner scab•表面粗糙 rough casting , rough surface•鼠尾 buckle , rat tail•涂料结疤 blacking scab , wash scabs•烘干不足 sever surface , wash scabs•熟痕 surface defect casting by combination of gas and shrinkage ( 在靠近厚断面处形成下陷的蛇状伤痕)•涂料剥落 wash erosion•气疱 blister , surface or subsurface blow hole•表面粗糙 rough surface , seems , scars•起皮 stripping•剥落结疤 pull down , spalling scab•伤痕crow’s feet•麻面 pitting surface , orange peel , alligator skin•热裂痕 surface folds , gas runs•泡疤表面 surface folds , gas runs•象皮状皱皮 surface fold , gas run , elephant skin•皱皮 surface fold , gas run , seams , scare , flow marks•波纹 wave•冲砂 wash•冲蚀 erosion•I. 组织缺陷(铸铁 )•球化不良 poor nodularity , degenerated graphite•异常石墨 abnormal graphite•开花状石墨 exploded graphite•过冷石墨 under cooled graphite , D-type graphite•石墨细小颗粒 chunky graphite•石墨粗大 kish graphite , kish•整列石墨 aligned graphite•石墨魏氏组织 Widmannstatten graphite•麻口 mottled cast iron , mottle•灰点 mottle•反麻口 inverse mottle ( 与麻口相反,在薄断面处和尖角处形成的麻口)•白口 chill•反白口 reverse chill , inverse chill•冷豆 extruded bead , exudation , internal sweating•退火不足 miss annealing , incomplete annealing•粗大枝晶组织 coarsened dendritic•反偏析 inverse segregation•比重偏析 gravity segregation•溶质偏析 solute segregation•宏观偏析 macroscopic segregation•微观偏析 microscopic segregation•J. 断口缺陷•表面铁素体 ferrite rim•表面珠光体 pearlite rim•白缘,脱碳 pearlitic rim , picture frame , pearlite layer•不均匀断口 heterogeneous fractured surface•破碎激冷层 scattered chill structure , cold flakes•晶粒粗大 rough grain•尖钉状断口 spiky fractured surface•冰糖状断口 rock candy fracture surface•K. 力学性能缺陷•硬点 hard spot ( 对铸件,硬点是硬区、白口或冷豆等力学性能缺陷的总称;对铝合金,硬点是铸件内各种高硬度相,如初晶Si相、金属间化合物、氧化物,偏析等总称)•硬度不良 poor hardness , too high or low hardness•L. 使用性能缺陷•腐蚀性不良 poor corrosion resistance•切削性不良 poor machinability•麻点 torn surface•锌晶间腐蚀 zinc intergranular corrosion•电导率不良 poor electrical conductivity•M. 其他缺陷•残留飞翅 residual fin•残留黑皮 residual black skin•浇道冒口断口缺肉 broken casting at gate , riser or vent•端部缺肉 inside cut•切口缺肉(压铸件) inside cut•翘曲 ( 喷丸引起) camber , excessive cleaning•铸件弯曲 ( 铸件变形) warped casting , casting distortion , deformed mold , mold creep •打磨缺肉crow’s feet•铸造管理缺陷•裂纹 crack•压痕 impression•残留物•型砂残留 sand inclusions•喷丸粒残留 residual shot•锌蒸汽向炉壁渗透 zinc infiltration into refractory•。
压铸常见的缺陷
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中文名称:锈蚀, 发霉 英文名称: rust, corrosion
中文名称:变形 英文名称: bending, warping
中文名称:龟裂,模裂纹 英文名称: turtle cracks, network cracks
中文名称:崩模 英文名称: mold collapse
中文名称:级位 英文名称:step
中文名称:披缝,飞边 英文名称: flash
中文名称:夹杂,夹渣 英文名称: inclusions
中文名称:缩孔 英文名称: shrink porosity
中文名称:气泡 英文名称: blisters
中文名称:缩凹
英文名称: sinks
中文名称:裂纹 英文名称: cracks
中文名称:烧模(
英文名称: solder
中文名称:扣模,拉伤 英文名称: drags
中文名称:顶凸 英文名称: deformation from ejector pins, pushed pins因:
英文名称: cold flow
中文名称:成形不良 英文名称:non-fills
中文名称:夹层 英文名称: laminations
中文名称:油污,油纹 英文名称: stained casting
中文名称:气孔 英文名称: gas porosity, blow holes
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磕碰:knocked wounded划伤: scratch变形:bending warping拉伤:drags龟裂:turtle cracks,network cracks夹杂:inclusions锈蚀,发霉:rust,corrosion裂纹:cracks气泡:blisters气孔:gas porosity油污:stained casting夹层:laminations成形不良:non-fills零件外观不允许有明显压铸缺陷如冷隔、发黑拉伤、起皮、水纹、粘料、切伤、滑块凸起cold shut,black surface,drag mark,stripping,wave,sticky material,trimming wound and raised slider are not allowed on parts• A . 尺寸,形状缺陷•铸造缺陷 casting defects•尺寸超差 improper shrinkage allowance•尺寸不合格 wrong size•模样错误 excess rapping of pattern, deformed pattern,•壁厚不均 different thickness•铸型下垂 mold sag•错型 mold shift, shift, miss-match, cross-joint•舂移 ram off, ram away•塌型 mold drop, drop off, drop out, drop sticker 上型下沉,沉芯 sag( 上型和型芯下垂导致壁厚减小)•飞翅 fins, joint flash•翘曲 warp age, buckling, warping, camber•铸件变形 warped casting•挤箱 push up, cramp-off•型裂 broken mold, cracked•掉砂 crush of mold, crush•变形 deformation, casting distortion, warped casting • B. 缩孔(由凝固收缩引起 )•缩孔 shrinkage, shrinkaged cavity•内部缩孔 internal shrinkage, dispersed shrinkage, blind shrinkage•敞露缩孔 open shrinkage, external shrinkages, sink marks, depression•缩松porosity, shrinkage porosity, leakers, micro shrinkage, disperded shrinkage•缩陷 sink marks, draw, suck-in•芯面缩孔 core shrinkage•内角缩孔 corner shrinkage, fillet shrinkage•出汗孔 extruded bead, exudation•线状缩孔 fissure like shrinkage• C. 气体缺陷(由气体引起的孔)•气孔 blowholes, gas hole, blow•针孔 pinholes•裂纹状缺陷,线状缺陷 fissure defects• D. 裂纹•裂纹 crack•缩裂 shrinkage crack•季裂 season cracking, season crack•应力热裂 hot cracking, hot tearing, hot tear•淬火裂纹 quench crack, quenching crack•应力冷裂 cold cracking, breakage, cold tearing, cold tear•龟裂 crack•激冷层裂纹,白裂 chill crack• E. 夹杂物•夹渣 slag inclusion, slag blowholes•砂眼 sand inclusion, raised sand, sand hole•其他夹杂物 the other inclusion•胀砂 push up, cramp-off, sand hole•掉砂 crush, crush of mold•硬点 hard spot•浮渣 dross ( 浇注后在铸型内形成的缺陷,尤其是石墨、氧化物和硫化物的线状缺陷的总称,另外,浇注过程中被卷进去的缺陷成为夹渣和砂眼,两者的区别是形成原因不同)•石墨浮渣 graphite dross, carbon dross•氧化皮夹渣 oxide dross, oxide inclusion, skins, seams•硫化物熔渣 sulfide dross•沉淀物 sludge•夹渣物 sand inclusion, oxide inclusion, skins, seams•黑点,黑渣 black spots, lustrous carbon•涂料夹渣 blacking, refractory coating inclusions•光亮碳膜 lustrous carbon films, kish tracks• F. 外观缺陷•浇不足 misrun, short run, cold lap, cold shut•冷隔 cold shut, cold laps•轻度冷隔 seam•两重皮 plate•皱皮 surface fold, gas run, elephant skin, seams, scare, flow marks •漏箱 run-out, runout, break-out, bleeder•漏芯 mold drop, stiker•未浇满 short pours, short run, poured short•气孔 blowholes, blow•飞翅 fins,joint flash•胀砂,气疱 swell, blister•芯撑未融合 chaplet shut, insert cold shut, unfused chaplet•热粘砂 burn in•热痕 flow marks•内渗豆,冷豆,冷隔 internal sweating, cold shot, shot iron•外渗物 sweating•磷化物渗豆 phosphide sweat•铅渗豆 lead sweat•锡渗豆 tin sweat•掉砂 rat, sticker (型砂的一部分附着在模样上而形成的表面缺陷)•G. 型芯缺陷•砂芯断裂 crushed core, broken core•砂芯压碎 broken core•芯面缩孔 core blow•砂芯缩孔 core blow•砂芯下垂 sag core, deformed core•砂芯弯曲 deformed core•漂芯 shifted core, core raise, raised core, mold element cutout•偏芯 core shift••H. 表面缺陷•沾砂 burn on, sand burning, burn in , penetration•粘型(金属型) fusion•两重皮 laminations , plat•机械粘砂 penetration , metal penetration•夹渣结疤 scabs , expansion scabs , corner scab•表面粗糙 rough casting , rough surface•鼠尾 buckle , rat tail•涂料结疤 blacking scab , wash scabs•烘干不足 sever surface , wash scabs•熟痕 surface defect casting by combination of gas and shrinkage ( 在靠近厚断面处形成下陷的蛇状伤痕)•涂料剥落 wash erosion•气疱 blister , surface or subsurface blow hole•表面粗糙 rough surface , seems , scars•起皮 stripping•剥落结疤 pull down , spalling scab•伤痕crow’s feet•麻面 pitting surface , orange peel , alligator skin•热裂痕 surface folds , gas runs•泡疤表面 surface folds , gas runs•象皮状皱皮 surface fold , gas run , elephant skin•皱皮 surface fold , gas run , seams , scare , flow marks•波纹 wave•冲砂 wash•冲蚀 erosion•I. 组织缺陷(铸铁 )•球化不良 poor nodularity , degenerated graphite•异常石墨 abnormal graphite•开花状石墨 exploded graphite•过冷石墨 under cooled graphite , D-type graphite•石墨细小颗粒 chunky graphite•石墨粗大 kish graphite , kish•整列石墨 aligned graphite•石墨魏氏组织 Widmannstatten graphite•麻口 mottled cast iron , mottle•灰点 mottle•反麻口 inverse mottle ( 与麻口相反,在薄断面处和尖角处形成的麻口)•白口 chill•反白口 reverse chill , inverse chill•冷豆 extruded bead , exudation , internal sweating•退火不足 miss annealing , incomplete annealing•粗大枝晶组织 coarsened dendritic•反偏析 inverse segregation•比重偏析 gravity segregation•溶质偏析 solute segregation•宏观偏析 macroscopic segregation•微观偏析 microscopic segregation•J. 断口缺陷•表面铁素体 ferrite rim•表面珠光体 pearlite rim•白缘,脱碳 pearlitic rim , picture frame , pearlite layer•不均匀断口 heterogeneous fractured surface•破碎激冷层 scattered chill structure , cold flakes•晶粒粗大 rough grain•尖钉状断口 spiky fractured surface•冰糖状断口 rock candy fracture surface•K. 力学性能缺陷•硬点 hard spot ( 对铸件,硬点是硬区、白口或冷豆等力学性能缺陷的总称;对铝合金,硬点是铸件内各种高硬度相,如初晶Si相、金属间化合物、氧化物,偏析等总称)•硬度不良 poor hardness , too high or low hardness•L. 使用性能缺陷•腐蚀性不良 poor corrosion resistance•切削性不良 poor machinability•麻点 torn surface•锌晶间腐蚀 zinc intergranular corrosion•电导率不良 poor electrical conductivity•M. 其他缺陷•残留飞翅 residual fin•残留黑皮 residual black skin•浇道冒口断口缺肉 broken casting at gate , riser or vent•端部缺肉 inside cut•切口缺肉(压铸件) inside cut•翘曲 ( 喷丸引起) camber , excessive cleaning•铸件弯曲 ( 铸件变形) warped casting , casting distortion , deformed mold , mold creep•打磨缺肉crow’s feet•铸造管理缺陷•裂纹 crack•压痕 impression•残留物•型砂残留 sand inclusions•喷丸粒残留 residual shot•锌蒸汽向炉壁渗透 zinc infiltration into refractory。