工装管理文件

质量程序/Quality Procedure QP-O-7512 生产工装管理程序Management of Production Tooling

页码/Page

1 目的Purpose 2

2 范围Scope 2

3 定义Definitions 2

4 职责Responsibility 2

5 程序描述Description 2

6 参考文件和备注References and Comments 10

7 记录Records 11

8 更改Modification 11

9 分发Distribution 11

10 附件Attachments 11

质量程序/Quality Procedure QP-O-7512 1 目的 1 Purpose

规范工艺装备配置、采购、验收与验证、保养、维修、使用、封存、报废等管理活动。提供令客户满意的工艺装备。To standardize such activities as tooling configuration, purchasing, acceptance and verification, maintenance, repairing, use, sealing up for keeping, scraping, etc. To provide the satisfying tooling equipments for customers.

2 范围 2 Scope

本程序适用于产品制造过程中所涉及到的工艺装备、搬运工具和通用工艺装备。The procedure applies to equipments such as the tooling, handling tools and general process equipment involved in production process.

3 定义 3 Definitions

工装：专用工具、夹具、替换件、刀具、工位器具、搬动工具。Tooling: special tools, fixtures, change parts, cutters, containers and handling tools.

4 职责 4 Responsibility

生产运作部（工业工程）负责工艺装备的配置、采购申请、验收和验证。Operations department (Industrial Engineering) is responsible for configuration, purchasing application, acceptance, and checking of the process equipment.

生产运作部负责工艺装备的管理和维修。Operations department is responsible for

management and repair of the process equipment. 采购部负责根据采购申请采购工艺装备并跟催。Purchasing department takes charge of purchasing

the tooling according to purchasing application and

tracing together with taking urgency.

质保部负责装备验证中加工零件的测量。Quality Assurance department is responsible for

measuring of the processed parts being checked

and verified.

使用部门验收合格后，进行SAP系统收料。After acceptance is passed by the user, SAP

system is booked.

固定资产管理员负责办理工装的收料入帐、封存与报废手续。The fixed capital administrator takes charge of booking, sealing up for keeping and scraping of the tooling.

5 程序描述 5 Description

质量程序/Quality Procedure QP-O-7512

质量程序/Quality Procedure QP-O-7512

质量程序/Quality Procedure QP-O-7512 5.1 主要工作流程 5.1 Main work flow

外购工艺装备工作流程参见流程图，自制工艺装备工作流程参见流程图。See the flow chart of purchased process equipment, see the flow chart of process equipment made in house.

●外购工艺装备●Process equipment purchased outside

1) 配置1) Configuration

由生产运作部（工业工程）负责制定投资计划和CR，根据产品要求和生产纲领进行规划，并注明技术要求、精度等级和数量。寻找合格的供应商，并提交采购申请，提交经总经理批准后实施。外购工艺装备配置时IE应考虑提供充分的安装配件、技术文件资料和必要的人员培训服务。Operations department (Industrial Engineering) is responsible for preparation of invest plan and CR. And indicate the technical requirements, precision level and the quantity according to the product specification and the production guideline. And look for qualified supplier and fill out purchasing application. The purchasing application won’t be carried out until the general manager approves it. IE should consider enough installing components and sufficient spare parts, technical documents and necessary training for the staff when configuring the purchased process equipments.

2) 采购2) Purchasing

采购部根据采购申请采购相应的工装，并跟催。Purchasing department should purchase

corresponding tooling according to purchasing

application and urge.

3) 验收3) Acceptance

A. 生产运作部（工业工程）负责工装进行开箱验收，

有严重问题的，应立即汇报给当事人的直接领导，根据情况可以汇报至更高层领导。并同时停止验

收并讨论采用别的应急方案。A. Operations department (Industrial Engineering)

is responsible for unpacking the tooling for checking and acceptance according to packing list, If there is serious case, implementer should report to the leader immediately, or report to the higher leader according to actual situation. At the same time the implementer should stop acceptance and discuss to take other emergent measures.

B. 工装技术资料验收：生产运作部（工业工程）移

交工装技术文件，工业工程并将图纸文件电子化

归档。档案室人员负责设备技术文件的验收、登

记和存档，详见QP-RDC-4231《文件控制程序》。

验收合格后，在《生产装备验收单》

(QP-O-7513-2)上签字。B. Acceptance of tooling technical data:

Operations department (Industrial Engineering) hands over the technical documents of the tooling. IE shall document all files in the form of electronics.Archives keeper takes charge of checking and acceptance, registry and archiving all documents, see QP-RDC-4231 “Control of Document”for detail. If OK, he should sign on “Equipment Acceptance Sheet”