机械设计外文翻译(中英文)
机械毕业设计英文外文翻译144发动机工作原理 - 副本
Engine Operating PrinciplesMost automobile engines are internal combustion,reciprocating 4-stroke gasoline engines,but other types have been used,including the diesel,the rotary(wankel),the 2-srtoke,and stratified charge.Reciprocating means up and dowm or banck and forth ,It is the up and down action of a piston in the cylinder blick,or engine block.The bilck is an iron or aluminum casting that contains engine cylinders and passges called water jackets for coolant circulation.The top of the block is convered with the cylinder head.Which forms the combustion chanber.The bottom of the block is covered with an oil pan or oil sump.Power ia produced by the linear motion of a piston in a cylinder.However,this linear motion must be changed into rotary motion to turn the wheels of cars of trucks.The piston is attached to the top of a connecting rod by a pin ,called a piston pin or wrist pin.The bottom of the connecting rod is attached to the crankshaft.The connecting rod transmits the up-and-down motion of the piston to the crankshaft,which changes it into rotary motion.Term: stroke is used to indicate the movement within thecylinder piston, piston stroke is the distance from the engine type according to need two-stroke or four-stroke cycle to finish a job and four stroke engines are also called otto engine, in order to commemorate German engineers otto, he is the first application in 1876, the principle of in four stroke engines, cylinder piston required to complete a four-stroke cycle, each stroke work according to their behavior named respectively: intake stroke, compression stroke, function and exhaust stroke.1. Intake strokeWhen the piston moves down, spray the mixture through open after entering the inlet valve, in order to achieve maximum cylinder amount of inlet in Detroit, arrive before BDC 10 °, open and exhaust has 20 ° to open the inlet valve overlap, has been opened to the pistons to come fully into the mixture after about 50 °.2. Compression strokeThe piston start moving up huge inlet valve closed, and the mixture in the combustion chamber, according to the different factors including compression compression ratio, the throttle valve, pressure revs up to about 1 mpa, close to the top, the spark plug stroke produces the spark gap in the breakdown ignition mixture lighting.3. Doing workBurning gas pressure of inflation rose to 3.5 mpa, promote the piston moves to the cylinder, and exhaust door open.4 gas strokeWith exhaust before more open about 50 °, piston, make up in the air pressure drops in exhaust stroke, reduce backpressure, discharge waste piston stroke, for the next intake, normally, inlet in exhaust before opening.Only the engine keep running, each cylinder within four four-stroke cycle continuously.Two stroke engine also through the four-stroke cycle to complete a job but intake stroke, compression stroke for a stroke, do work schedule another stroke, the four-stroke cycle and two terms two travel itinerary is called the term two-cycle but actually not so accurate. However,the intake and the compression actions are combined in one seroke,and the power and exhaust actions are combined in the other stroke.The term 2-stroke cyde or 2-stroke is preferred to the term 2-cyde,which is really not accurate.In automobile engines,all pistons are attached to a single crankshaft.the more cylinders an engine has,the more power strokes produced for cach revolution.This means that an 8-cylinder engine runs more smoothly bacause the poweratrokes are closer togther in time and in degrees of engine rotation.The cylinders of multi-cylinder automotive engines arranged in one of three ways.1.Inline engines use a single block of cylinder.Most 4-cylinder and any 6-cylinder engines are of this design.The cylinders do not have to be vertical.They can be inclined either side.2.V-type engines use two equal bands of cylinders,usually inclined 60 degrees or 90 degrees from the cach other.Most V-type engines have 6 or 8 cylinders,although v-4 and v-12 engines have been built.3.Horizontally opposed,or pancake engines have two equal banks of cylinders 180 degrees apart.These space saving engine designs are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid cooled.are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid te-model Volkswagen vans use a liquid-cooled version of the air cooled VWhorizontally opposed engine.发动机工作原理大多数汽车的发动机是内燃机,往复四冲程汽油机,但是也有使用其它类型的发动机,包括柴油机,转子发动机,二冲程发动机和分成燃烧发动机。
机械设计专业外文文献翻译
机械设计专业外文文献翻译general。
however。
materials that are easy to machine have high machinability。
while those that are difficult to machine have low XXX。
microstructure。
and mechanical properties。
as well as the XXX。
material。
and wear resistance.XXX factors。
cutting speed。
feed rate。
and depth of cut also play XXX the amount of heat generated in the cutting zone and decreasing the time that the cutting tool is in contact with the XXX。
at high cutting speeds。
tool wear and cutting forces can increase。
which can ce tool life and surface finish quality.Feed rate and depth of cut also XXX the amount of material that is removed and the forces that are generated during cutting。
Higher feed rates and deeper cuts can improve material removal rates。
but they can also increase cutting forces and heat n。
which can ce tool life and surface finish quality.Overall。
机械设计类英文文献及翻译
The Sunflower Seed Huller and Oil PressBy Jeff Cox-- from Organic Gardening, April 1979, Rodale PressIN 2,500 SQUARE FEET, a family of four can grow each year enough sunflower seed to produce three gallons of homemade vegetable oil suitable for salads or cooking and 20 pounds of nutritious, dehulled seed -- with enough broken seeds left over to feed a winter's worth of birds.The problem, heretofore, with sunflower seeds was the difficulty of dehulling them at home, and the lack of a device for expressing oil from the seeds. About six months ago, we decided to change all that. The job was to find out who makes a sunflower seed dehuller or to devise one if none were manufactured. And to either locate a home-scale oilseed press or devise one. No mean task.Our researches took us from North Dakota -- hub of commercial sunflower activity in the nation -- to a search of the files in the U.S. Patent Office, with stops in between. We turned up a lot of big machinery, discovered how difficult it is to buy really pure, unrefined vegetable oils, but found no small-scale equipment to dehull sunflowers or press out their oil. The key to success, however, was on our desk the whole time. In spring 1977, August Kormier had submitted a free-lance article describing how he used a Corona grain mill to dehull his sunflower seeds, and his vacuum cleaner exhaust hose to blow the hulls off the kernels. A second separation floated off the remaining hulls, leaving a clean product. We'd tried it, but because some kernels were cracked and the process involved drying, we hadn't been satisfied. Now we felt the best approach was to begin again with what we learned from Mr. Kormier and refine it.Staff Editor Diana Branch and Home Workplace Editor Jim Eldon worked with a number of hand- and electric-powered grain mills. While the Corona did a passable job, they got the best results with the C.S. Bell #60 hand mill and the Marathon Uni Mill, which is motor-driven. "I couldn't believe my eyes the first time I tried the Marathon," Diana says. "I opened the stones to 1/8th inch, and out came a bin full of whole kernels and hulls split right at the seams. What a thrill that was!"She found that by starting at the widest setting,and gradually narrowing the opening, almost every seed was dehulled. The stones crack the hulls open, then rub them to encourage the seed away from the fibrous lining. The Bell hand mill worked almost as well. "As long as the stones open at least as wide as the widest unhulled seed, any mill will work," she says.Because the seed slips through the mill on its flat side, grading is an important step to take before dehulling. We made three sizing boxes. Thefirst is 1/4-inch hardware cloth [wire screen]. The second is two layers of1/4-inch cloth, moved slightly apart to narrow the opening in one direction, and the third is two layers of screen adjusted to make a still-smaller opening. Since the smallest unhulled seeds are about the size of the largest hulled kernels, the grading step prevents these undersized seeds from passing through unhulled. Processed together at a closer setting, the smallest seeds hulled out.Jim Eldon's workshop is littered with strange-looking pieces of apparatus. They represent initial attempts to build a workable winnowing box, using Kormier's vacuum exhaust idea for a source of air. Jim, Fred Matlack and Diana finally made a box with a Plexiglas front, through which they could observe what was happening.They cut a hole in the back of the box with a sliding cover to regulate the air pressure, and fiddled with various arrangements of baffles. The result was a stream of hulls exiting through one hole while the kernels fell to the bottom of the box. Now they were ready to try a five-pound sample of unhulled sunflower seeds to see how much they could recover.The five pounds were graded and dehulled, then winnowed. We got about one hull for every ten kernels in the final, winnowed product. These are easily picked out. They usually contain kernels still held behind the fibrous strings of the hull. Their weight prevents them from blowing out with the empty hulls. We found that bug-eaten seeds do blow away with the chaff, which was a bonus for cleanliness of the final product. Toss the hulls to the birds, who will find broken seeds among them.Starting with 80 ounces of unhulled seed, we ended up with 41-1/4 ounces of edible whole seeds, 1.8 ounces of damaged seeds suitable for animal feed, and 36.6 ounces of hulls. It took us about an hour. Notbad.Sunflower seeds store perfectly in the hulls, but they deteriorate more rapidly when shelled out. The grain mill dehuller and winnowing box give the gardener a way to have the freshest possible seeds for eating at all times of the year. With the construction of one more piece of equipment -- the oil press -- he can have absolutely fresh, unrefined, polyunsaturated sunflower oil for salads, mayonnaise and cooking.Most light, refined vegetable oils have been extracted using hexane, a form of naphtha. The oil is then heated to boil off the hexane. Lye is dumped into it. It's washed with steam, then heated to remove odors and taste before being laced with preservatives and stabilizers. It may feel oily in the mouth, but you might as well taste air. No so with fresh-made sunflower oil -- it's deliciously yet subtly nutty in flavor, adding unsurpassed flavor to salads.There's good reason to believe that sunflower oil may become the #1 vegetable oil in the U.S. in a few years. It's already #1 in health-conscious Europe. Corn oil has already caught on here for health reasons, and sunflower oil is so much better. Sunflower oil's 70 percent polyunsaturate is just under safflower, with corn oil bringing up the rear with 55 percent. And sunflowers yield 40 percent oil, soybeans only 20 percent.Our oil press isrelatively simple, but it must be welded together. Check the construction directions for details. The press consists of a welded tubular frame which accepts a three-ton hydraulic jack. You may already have one. If not, it can be purchased at most auto and hardware stores for about $16. A metal canister with holes drilled in its sides and one end welded shut holds the mashed sunflower seeds. A piston is inserted in the canister and then inverted and slipped over a pedestal on the frame. The jack is set in place, and the pressure gradually increased over half an hour. The oil drips from the sides of the canister into a tray -- the bottom of a plastic jug slipped over the pedestal works fine -- which empties the oil into a cup. You can filter the oil with a coffee filter to remove pieces of seed and other fine particles that would burn if the oil were used for cooking. If it's for salads or mayonnaise, there's no need to filter it.We first tried using "confectionary" sunflower seeds for oil. These are the regular eating kernels we're used to seeing. They give less than half as much oil as the oilseed types of sunflower. Although you can use confectionary types such as MAMMOTH RUS- SIAN for oil, don't expect to get more than an ounce and a half from a pound of seed. Oilseed produces three or more ounces of oil from a pound of seed and is well worth planting along with confectionary-type seeds. Oilseed has another big advantage -- to prepare it, you can put the whole, unhulled seed into a blender and whiz it until it forms a fine meal, while confectionary seeds must be dehulled first. The entire sequence of grading, dehulling and winnowing is avoided with oilseed.Oil types produce about a tenth of a pound of seed per head in commercial production. Gardeners, with their better soil and care, invariably do better than that. Our conservative estimate is that 1,280 plants will be enough for three gallons of oil. Spaced one foot apart in rows two feet apart, 1,280 oilseed plants will take a space 40-by-56 feet, or 80-by-28 if you want a more rectangular patch to face south.We worked in pound batches, since the canister just holds one pound of mash. After blending, we heated it to 170 degrees F. (77 deg C) by placing it in a 300-degree F. (149 deg C) oven and stirring it every five minutes for 20 minutes. Heating gets the oil flowing and doubles the yield of oil. In case you're wondering,"cold-pressed" oils sold commercially are also heated, and some are subjected to the entire chemical process. The term has no firm meaning within the industry, according to the literature we've surveyed.Heating does not change the structure of fats. It will not turn polyunsaturated fats into saturated fats. In fact, Dr. Donald R. Germann in his book, "TheAnti-Cancer Diet", says that "... an unsaturated fat must be heated to high temperatures -- above 425 degrees F. or 200 degrees C. -- at least 8 or 10 times before any shift toward saturation occurs..." Dean C. Fletcher, Ph.D., of the American Medical Association Department of Foods and Nutrition in Chicago, says, "It's true that either high temperature or repeated heatingdoes change the nature of some of the unsaturated oil molecules. (But) the flavor of the oil changes as these chemical changes occur, spoiling its taste. This effect is probably more profound than any of the physiological changes the altered oil might produce within the body."From 500 gm. of heated mash, we pressed 89 gm. of oil, 89 percent of the entire amount available and twice as much as we could press from unheated oil! The decision is up to you whether or not to heat the mash, but that extra 50 percent seems like an awful lot, especially when the whole technique is so labor intensive. The oil should be stored in the refrigerator, and it's probably best to use it within a month, since it has no preservatives. Mayonnaise made with such fresh oils should be kept refrigerated and used within two weeks. The leftover cake, still containing 50 percent of its oil, is a nutritious addition to your dishes, and makes excellent feed for animals or winter birds. Store the pressed cake in the freezer.We're talking then about a sunflower patch with two kinds of plants -- confectionary such as MAMMOTH RUSSIAN and oilseed such as PEREDOVIK. The oilseed plants should be grown 12 inches apart in rows two feet apart. Four average confectionary heads yield about a pound of unhulled seed. You'll need about 35 pounds of unhulled seed, or 140plants-worth, to yield 20 pounds of hulled kernels, about what a family of four will use in a year. That many plants can be grown in an area 26-by-10 feet. That's 260 square feet. Put that together with the 2,240 square feet for the oilseed sunflowers, and you need a patch about 2,500 square feet -- 25 100-foot rows -- to keep yourself supplied year-round with super nutrition and unsurpassable taste.Winnowing Machine For Sunflower SeedsThe winnowing machine operates on the age-old principle of blowing the chaff away from the heavy grain with a controlled current of air.The unit uses a household or shop-type vacuum cleaner for its air supply. A vacuum cleaner was used as a power source because it can supply a large volume of air over an extended period of time, and most homes and farms have a vacuum cleaner.A cloth bag has been attached to the chaff chute to catch the chaff as it is separated from the seed. The bag allows the hulls to be collected and greatly reduces the amount of waste material normally blown into the air by conventional systems.The unit has been constructed in such a way that the cloth bag and cleaner box can be placed inside the seed box, making a compact package for storage.Tools Required1. Table Saw2. Drill Press3. Band Saw4. Saber SawProcedure (cleaner box)1 . Cut out the two sides of the cleaner box from 1/4-inch plywood.2. Cut out the six interior pieces of the cleaner box from 3/4 x 3-1/2-inch select pine.3. Assemble the cleaner box elements with glue and nails.4. Cut four 1/4-inch square strips of pine four inches long.5. Glue the strips around the end of the chaff chute.6. Sand all surfaces and edges.7. Finish with clear lacquer finish.Procedure (seed box)1. Cut two pieces of pine /34" x 5 /12 x 15 inches for the sides.2. Cut two pieces of pine 3/4 x 5-1/2 x inches for the top and bottom.3. Plow a /14 x 1/4 groove for the front and back panels in all four pieces.4. Rip the top board to 5 inches so that the front panel can slide into the grooves in the side boards.5. Rabbet both ends of each 15-inch side piece to accept the top and bottom boards.6. Drill a hole in the left side board 2-1/2 inches from the top. The size of the hole is determined by the vacuum cleaner hose fitting.7. Cut a 3-1/4 x 4 inch hole in the top 1/2 inch from the right end. This hole will accept the cleaner box.8. Cut two pieces of pine for the baffle.9. Drill two 1-inch holes in the bottom of the baffle box.10. Cut a piece of 1/4 x 8-1/2 x 14 inch plywood for the back panel.11. Cut a 3-inch hole, centered 1-7/8 inches from the top and left sides of the plywood back.12. Assemble the sides, baffles, top, bottom, and back panel with glue and nails.13. Cut an 8-7/16 x 15-3/4-inch piece of Plexiglas for the front.14. Cut a one-inch radius on the top corners of the front.and sand the edges.15. Drill a one-inch thumb hole centered 7/8 inch from the top edge.16. Cut a 3-1/2-inch disk of 1/4-inch plywood for the vent cover.17. Drill a 3/16-inch hole 3/8 inch from the edge of the disk.18. Mount the disk over the vent with a #10 x 1-inch screw.19. Sand all surfaces and edges of the, box.20. Finish with clear lacquer finish.MaterialsCleaner Box2 -- 7-3/4 x 7-1/2 x 3/4" plywood (sides)6 -- 3/4 x 3-1/2 x 24" for all members (baffles)4 -- 1/4 x 1/4 x 4" pine (chute cleats)22 -- 1" x 18 ga. headed nailsWhite vinyl glueClear lacquer finishSeed Box2 -- 3/4' x 5-1/2 x 15" select pine (sides)2 -- 3/4 x 5-1/2 x 8-1/2" select pine (top and bottom)1 -- 3/4 x 3-1/2 x 4-1/2" select pine (baffle)1 -- 3/4 x 4-1/2 x 4-1/2" select pine (baffle)1 -- 1/4 x 8-1/2 x 14" plywood (back)1 -- 1/4 x 3-1/2" dia. plywood (control valve)1 -- 1/4' x 8-7/16 x 15-1/4" Plexiglas (front)1 - #10 x 1" flat head screw18 - 4d finish nailsWhite vinyl glueClear lacquer finish1 -- 17 x 31" cloth laundry bagSunflower Seed Oil PressThe press was designed so that homesteaders can produce sunflower oil from their own seeds. The oil can be pressed as is or heated to 170 degrees F., which doubles oil yield.Both methods require the seed to be ground to fine powder. If you are pressing the oil seed variety, a meat grinder or electric blender will do an excellent job of grinding the seed. The confectionary type of seed will require the seed to be hulled and winnowed before it is ground. A food mill with the stones set at the coarse setting can be used to accomplish this step. The ground kernels are placed in the cylinder with the piston closing the bottom portion of the cylinder.The cylinder is mounted in the press frame and a three-ton hydraulic jack is used to supply the pressure.Because of the great pressures created by the hydraulic jack, it is important that the frame be properly constructed and firmly mounted to the work surface before the pressing operation begins. The following instructions can be given to a welder.Tools Required1. Power Hacksaw2. Metal Band Saw3. Metal Lathe4. Drill Press5. Belt or Disk Grinder6. Arc Welder7. Hand ClampsProcedure (Frame)1. Cut two pieces of 1-3/4" O.D. x 1-3/8" I.D. x 24-1/2 inch long tubing for the uprights.2. Cut one piece of 1-3/4" O.D. x 1-3/8" I.D. x 6-1/2 inch long tubing for the center tube.3. Cut one 3/4" x 2-3/4 x 5-1/2 inch steel bar for the top cross member.4. Cut two pieces of 1-3/4 x 1-3/4 x 8 inch angle iron for the base members.5. Drill two 9/32-inch holes in each base member 1/2 inch from the outer edges.6. Weld the base members, tubes and cross member together as per the drawing.7. Grind all edges to remove any burrs.8. Paint the frame.9. If a mounting board is desired, cut a piece of pine 1-1/4 x 6-1/2 x 12 inches long.10. Center the frame on the board and mark the location of the four mounting holes.11. Drill four 7/8-inch holes 1/4-inch deep to accept the T-nuts.12. Drill four 5/16-inch holes through the mounting board using the same centers created by the 7/8-inch holes.13. Round the edges of the base and sand all surfaces.14. Install four 1/4-20 T-nuts.15. Finish the base with clear lacquer finish.16. Assemble the base to the frame using four 1/4-20 x 1-1/4-inch round head bolts.Procedure (Cylinder)1. Cut a piece of 3-1/2" O.D. x 3-1/4" I.D. tubing 5-3/8 inches long.2. Face both ends on the lathe.3. Cut out a 3-1/2-inch round disk from 1/4-inch plate steel.4. Weld the disk to one end of the tube.5. Drill a series of 3/32-inch holes around the side of the tube on 1/2-inch centers.6. Remove all burrs on the inside and outside of the tube.Procedure (Piston)1. Cut out a 3-3/8-inch disk of 1/4-inch plate steel.2. Cut a 1-3/8" O.D. x 1-1/8" I.D. piece of tubing 1-1/8 inches long.3. Face both ends of the tube.4. Weld the tube in the center of the 3-3/8-inch disk. All welds should be made on the inside of the tube.5. Mount the piston in the lathe and turn the disk to fit the inside diameter of the cylinder. This will be about 3-15/64 inches in diameter.6. Remove any sharp edges.Procedure (Collector Ring)1. Cut the bottom out of a one-gallon plastic bottle. The cut line should be approximately 1-1/2 inches from the bottom of the bottle.2. Make a 1/8 x 1 inch slot at one edge of the bottom outside ring. This will allow the oil to pour into a receiving cup.3. Cut a 1-3/4-inch hole in the center of the bottom, so that the unit will fit over the center tube in the frame.MaterialsFrame2 -- 1-3/4 O.D. x 1-3/8 I.D. x 24-1/2" long H.R.S. (frame tubes)1 -- 1-3/4 O.D. x 1-3/8 I.D. x 6-1/2 inch long H.R.S. (center tube)1 -- 3/4 x 2-3/4 x 5-1/2" flat bar H.R.S. (top cross member)2 -- 1-3/4 x 1-3/4 x 8" angle iron H.R.S. (base members)1 -- 1-1/4 x 6-1/2 x 12" #2 white pine (wood base)4 -- 1/4-20 x 1-1/4 R.H. mounting bolts4 -- 1/4-20 T-nutsBlack enamel for frame (finishing material)Clear lacquer finish for wood base3 -- 1/8" dia. welding rodsCylinder1 -- 1/4 x 3-1/2" dia. C.R.S. disk (top)1 -- 3-1/2 O.D. x 3-1/4 I.D. C.R.S. tube (cylinder)1 -- 1/8 dia. welding rodPiston1 -- 1/4 x 3-3/8 D.A. C.R.S. disk (piston top)1 -- 1-1/4 O.D. x 1 I.D. x 1" long H.R.S. (piston tube)1 -- 1/8 dia. welding rodCollector Ring1 -- Bottom from a one-gallon plastic bottle (oil collector ring)葵花籽脱壳机和油压机由Jeff考克斯-从有机园艺,1979年4月,罗代尔新闻2,500平方尺,一个四口之家每年可以长到足以产生三种葵花籽国产蔬菜沙拉或烹调油和20磅的营养丰富,适合脱皮加仑种子 - 与遗留养活一个冬天的产值,破碎的种子鸟类。
机械设计外文翻译--- 轴承的摩擦与润滑
毕业设计(论文)外文翻译毕业设计(论文)题目:外文题目:Friction , Lubrication of Bearing 译文题目:轴承的摩擦与润滑系别:机械工程系专业:机械工程制造及其自动化班级:学号:姓名:指导教师:2012年03 月03 日外文文献原文:Friction , Lubrication of BearingIn many of the problem thus far , the student has been asked to disregard or neglect friction . Actually , friction is present to some degree whenever two parts are in contact and move on each other. The term friction refers to the resistance of two or more parts to movement.Friction is harmful or valuable depending upon where it occurs. friction is necessary for fastening devices such as screws and rivets which depend upon friction to hold the fastener and the parts together. Belt drivers, brakes, and tires are additional applications where friction is necessary.The friction of moving parts in a machine is harmful because it reduces the mechanical advantage of the device. The heat produced by friction is lost energy because no work takes place. Also , greater power is required to overcome the increased friction. Heat is destructive in that it causes expansion. Expansion may cause a bearing or sliding surface to fit tighter. If a great enough pressure builds up because made from low temperature materials may melt.There are three types of friction which must be overcome in moving parts: (1)starting, (2)sliding,and(3)rolling. Starting friction is the friction between two solids that tend to resist movement. When two parts are at a state of rest, the surface irregularities of both parts tend to interlock and form a wedging action. To produce motion in these parts, the wedge-shaped peaks and valleys of the stationary surfaces must be made to slide out and over each other. The rougher the two surfaces, the greater is starting friction resulting from their movement .Since there is usually no fixed pattern between the peaks and valleys of two mating parts, the irregularities do not interlock once the parts are in motion but slide over each other. The friction of the two surfaces is known as sliding friction. As shown in figure ,starting friction is always greater than sliding friction .Rolling friction occurs when roller devces are subjected to tremendous stress which cause the parts to change shape or deform. Under these conditions, the material in front of a roller tends to pile up and forces the object to roll slightly uphill. This changing of shape , known as deformation, causes a movement of molecules. As a result ,heat is produced from the added energy required to keep the parts turning and overcome friction.The friction caused by the wedging action of surface irregularities can be overcome partly by the precision machining of the surfaces. However, even these smooth surfaces may require the use of a substance between them to reduce the friction still more. This substance is usually a lubricant which provides a fine, thin oil film. The film keeps the surfaces apart and prevents the cohesive forces of the surfaces from coming in close contact and producing heat .Another way to reduce friction is to use different materials for the bearing surfaces and rotating parts.This explains why bronze bearings, soft alloys, and copper and tin iolite bearings are used with both soft and hardened steel shaft. The iolite bearing is porous. Thus, when the bearing is dipped in oil, capillary action carries the oil through the spaces of the bearing. This type of bearing carries its own lubricant to the points where the pressures are the greatest.Moving parts are lubricated to reduce friction, wear, and heat. The most commonly used lubricants are oils, greases, and graphite compounds. Each lubricant serves a different purpose. The conditions under which two moving surfaces are to work determine the type of lubricant to be used and the system selected for distributing the lubricant.On slow moving parts with a minimum of pressure, an oil groove is usually sufficient to distribute the required quantity of lubricant to the surfaces moving on each other .A second common method of lubrication is the splash system in which parts moving in a reservoir of lubricant pick up sufficient oil which is then distributed to all moving parts during each cycle. This system is used in the crankcase of lawn-mower engines to lubricate the crankshaft, connecting rod ,and parts of the piston.A lubrication system commonly used in industrial plants is the pressure system. In this system, a pump on a machine carries the lubricant to all of the bearing surfaces at a constant rate and quantity.There are numerous other systems of lubrication and a considerable number of lubricants available for any given set of operating conditions. Modern industry pays greater attention to the use of the proper lubricants than at previous time because of the increased speeds, pressures, and operating demands placed on equipment and devices.Although one of the main purposes of lubrication is reduce friction, any substance-liquid , solid , or gaseous-capable of controlling friction and wear between sliding surfaces can be classed as a lubricant.V arieties of lubricationUnlubricated sliding. Metals that have been carefully treated to remove all foreign materials seize and weld to one another when slid together. In the absence of such a high degree of cleanliness, adsorbed gases, water vapor ,oxides, and contaminants reduce frictio9n and the tendency to seize but usually result in severe wear; this is called “unlubricated ”or dry sliding.Fluid-film lubrication. Interposing a fluid film that completely separates the sliding surfaces results in fluid-film lubrication. The fluid may be introduced intentionally as the oil in the main bearing of an automobile, or unintentionally, as in the case of water between a smooth tuber tire and a wet pavement. Although the fluid is usually a liquid such as oil, water, and a wide range of other materials, it may also be a gas. The gas most commonly employed is air.Boundary lubrication. A condition that lies between unlubricated sliding and fluid-film lubrication isreferred to as boundary lubrication, also defined as that condition of lubrication in which the friction between surfaces is determined by the properties of the surfaces and properties of the lubricant other than viscosity. Boundary lubrication encompasses a significant portion of lubrication phenomena and commonly occurs during the starting and stopping off machines.Solid lubrication. Solid such as graphite and molybdenum disulfide are widely used when normal lubricants do not possess sufficient resistance to load or temperature extremes. But lubricants need not take only such familiar forms as fats, powders, and gases; even some metals commonly serve as sliding surfaces in some sophisticated machines.Function of lubricantsAlthough a lubricant primarily controls friction and ordinarily does perform numerous other functions, which vary with the application and usually are interrelated .Friction control. The amount and character of the lubricant made available to sliding surfaces have a profound effect upon the friction that is encountered. For example, disregarding such related factors as heat and wear but considering friction alone between the same surfaces with on lubricant. Under fluid-film conditions, friction is encountered. In a great range of viscosities and thus can satisfy a broad spectrum of functional requirements. Under boundary lubrication conditions , the effect of viscosity on friction becomes less significant than the chemical nature of the lubricant.Wear control. wear occurs on lubricated surfaces by abrasion, corrosion ,and solid-to-solid contact wear by providing a film that increases the distance between the sliding surfaces ,thereby lessening the damage by abrasive contaminants and surface asperities.T emperature control. Lubricants assist in controlling corrosion of the surfaces themselves is twofold. When machinery is idle, the lubricant acts as a preservative. When machinery is in use, the lubricant controls corrosion by coating lubricated parts with a protective film that may contain additives to neutralize corrosive materials. The ability of a lubricant to control corrosion is directly relatly to the thickness of the lubricant film remaining on the metal surfaces and the chermical composition of the lubricant.Other functionsLubrication are frequently used for purposes other than the reduction of friction. Some of these applications are described below.Power transmission. Lubricants are widely employed as hydraulic fluids in fluid transmission devices.Insulation. In specialized applications such as transformers and switchgear , lubricants with highdielectric constants acts as electrical insulators. For maximum insulating properties, a lubricant must be kept free of contaminants and water.Shock dampening. Lubricants act as shock-dampening fluids in energy transferring devices such as shock absorbers and around machine parts such as gears that are subjected to high intermittent loads.Sealing. Lubricating grease frequently performs the special function of forming a seal to retain lubricants or to exclude contaminants.The object of lubrication is to reduce friction ,wear , and heating of machine pars which move relative to each other. A lubricant is any substance which, when inserted between the moving surfaces, accomplishes these purposes. Most lubricants are liquids(such as mineral oil, silicone fluids, and water),but they may be solid for use in dry bearings, greases for use in rolling element bearing, or gases(such as air) for use in gas bearings. The physical and chemical interaction between the lubricant and lubricating surfaces must be understood in order to provide the machine elements with satisfactory life.The understanding of boundary lubrication is normally attributed to hardy and doubleday , who found the extrememly thin films adhering to surfaces were often sufficient to assist relative sliding. They concluded that under such circumstances the chemical composition of fluid is important, and they introduced the term “boundary lubrication”. Boundary lubrication is at the opposite end of the spectrum from hydrodynamic lubrication.Five distinct of forms of lubrication that may be defined :(a) hydrodynamic;(b)hydrostatic;(c)elastohydrodynamic (d)boundary; (e)solid film.Hydrodynamic lubrication means that the load-carrying surfaces of the bearing are separated by a relatively thick film of lubricant, so as to prevent metal contact, and that the stability thus obtained can be explained by the laws of the lubricant under pressure ,though it may be; but it does require the existence of an adequate supply at all times. The film pressure is created by the moving surfaces itself pulling the lubricant under pressure, though it maybe. The film pressure is created by the moving surface to creat the pressure necessary to separate the surfaces against the load on the bearing . hydrodynamic lubrication is also called full film ,or fluid lubrication .Hydrostatic lubrication is obtained by introducing the lubricant ,which is sometime air or water ,into the load-bearing area at a pressure high enough to separate the surface with a relatively thick film of lubricant. So ,unlike hydrodynanmic lubrication, motion of one surface relative to another is not required .Elasohydrodynamic lubrication is the phenomenon that occurs when a lubricant is introduced between surfaces which are in rolling contact, such as mating gears or rolling bearings. The mathematical explanation requires the hertzian theory of contact stress and fluid mechanics.When bearing must be operated at exetreme temperatures, a solid film lubricant such as graphite or molybdenum disulfide must be use used because the ordinary mineral oils are not satisfactory. Must research is currently being carried out in an effort, too, to find composite bearing materials with low wear rates as well as small frictional coefficients.In a journal bearing, a shaft rotates or oscillates within the bearing , and the relative motion is sliding . in an antifriction bearing, the main relative motion is rolling . a follower may either roll or slide on the cam. Gear teeth mate with each other by a combination of rolling and sliding . pistions slide within their cylinders. All these applications require lubrication to reduce friction ,wear, and heating.The field of application for journal bearing s is immense. The crankshaft and connecting rod bearings of an automotive engine must poerate for thousands of miles at high temperatures and under varying load conditions . the journal bearings used in the steam turbines of power generating station is said to have reliabilities approaching 100 percent. At the other extreme there are thousands of applications in which the loads are light and the service relatively unimportant. a simple ,easily installed bearing is required ,suing little or no lubrication. In such cases an antifriction bearing might be a poor answer because because of the cost, the close ,the radial space required ,or the increased inertial effects. Recent metallurgy developments in bearing materials , combined with increased knowledge of the lubrication process, now make it possible to design journal bearings with satisfactory lives and very good reliabilities.参考文献:1. Chambers T. L., Parkinson A. R., 1998, “Knowledge Representation and Conversion ofHybridExpert Systems.” Transactions of the ASME, v 120,pp 468-4742. Koelsch, James R., 1999, “Software boosts mold design efficiency“ Molding Systems,v57, n 3,p16-23.3. Lee, Rong-Shean, Chen, Y uh-Min, Lee, Chang-Zou,1997 “Development of a concurrentmolddesign system: A knowledge-based approach”, Computer Integrated Manufacturing Systems, v 10,n 4, p 287-3074. Steadman Sally, Pell Kynric M, 1995, “ Expert systems in engineering design: An applicationforinjection molding of plastic parts“ Journal of Intelligent Manufacturing, v6, p 347-353.5. Fernandez A., Castany J., Serraller F., Javierre C., 1997, “CAD/CAE assistant for the designofmolds and prototypes for in jection of thermoplastics “Information Technological, v 8, p 117-124.6. Douglas M Bryce, 1997, “Plastic injection molding -Material selection and product design”, v 2,pp1-48.7. Douglas M Bryce, 1997, “Plastic injection molding-Mold design fundamentals”, v2, pp 1-120 中文译文:轴承的摩擦与润滑现在看来,有很多这种情况,许多学生在被问到关于摩擦的问题时,往往都没引起足够的重视,甚至是忽视它。
机械设计外文文献翻译、中英文翻译
机械设计外文文献翻译、中英文翻译unavailable。
The first step in the design process is to define the problem and XXX are defined。
the designer can begin toXXX evaluated。
and the best one is XXX。
XXX.Mechanical DesignA XXX machines include engines。
turbines。
vehicles。
hoists。
printing presses。
washing machines。
and XXX and methods of design that apply to XXXXXX。
cams。
valves。
vessels。
and mixers.Design ProcessThe design process begins with a real need。
Existing apparatus may require XXX。
efficiency。
weight。
speed。
or cost。
while new apparatus may be XXX。
To start。
the designer must define the problem and XXX。
ideas and concepts are generated。
evaluated。
and refined until the best one is XXX。
XXX.XXX。
assembly。
XXX.During the preliminary design stage。
it is important to allow design XXX if some ideas may seem impractical。
they can be corrected early on in the design process。
机械专业毕业设计外文翻译1
本科毕业设计(本科毕业论文)外文文献及译文文献、资料题目:High-rise Tower Crane designed文献、资料来源:期刊(著作、网络等)文献、资料发表(出版)日期:2000.3.25院(部):机电工程学院专业:机电工程及自动化High-rise Tower Crane designed under Turbulent Winds At present, construction of tower cranes is an important transport operations lifting equipment, tower crane accident the people's livelihood, major hazards, and is currently a large number of tower crane drivers although there are job permits, due to the lack of means to monitor and review the actual work of a serious violation . Strengthen the inspection and assessment is very important. Tower crane tipping the cause of the accident can be divided into two aspects: on the one hand, as a result of the management of tower cranes in place, illegal operation, illegal overloading inclined cable-stayed suspended widespread phenomenon; Second, because of the tower crane safety can not be found in time For example,Took place in the tower crane foundation tilt, micro-cracks appear critical weld, bolts loosening the case of failure to make timely inspection, maintenance, resulting in the continued use of tower cranes in the process of further deterioration of the potential defect, eventually leading to the tower crane tipping. The current limit of tower crane and the black box and can not be found to connect slewing tower and high-strength bolts loosening tightened after the phenomenon is not timely, not tower verticality of the axis line of the lateral-line real-time measurement, do not have to fight the anti-rotation vehicles, lifting bodies plummeted Meng Fang, hook hoists inclined cable is a timely reminder and record of the function, the wind can not be contained in the state of suspended operation to prevent tipping on the necessary tips on site there is a general phenomenon of the overloaded overturning of the whole security risks can not be accurately given a reminder and so on, all of which the lease on the tower crane, use, management problems,Through the use of tower crane anti-tipping monitor to be resolved. Tower crane anti-tipping Monitor is a new high-tech security monitoring equipment, and its principle for the use of machine vision technology and image processing technology to achieve the measurement of the tilt tower, tower crane on the work of state or non-working state of a variety of reasons angle of the tower caused by the critical state to achieve the alarm, prompt drivers to stop illegal operation, a computer chip at the same time on the work of the state of tower crane be recorded. Tower crane at least 1 day overload condition occurs, a maximum number of days to reach 23 overloading, the driver to operate the process of playing the anti-car, stop hanging urgency, such as cable-stayed suspended oblique phenomenon often, after verification and education, to avoid the possible occurrence of fatal accidents. Wind conditions in the anti-tipping is particularly important, tower cranes sometimes connected with the pin hole and pin do not meet design requirements, to connect high-strength bolts are not loose in time after the tightening of the phenomenon, through timely maintenance in time after the tightening of the phenomenon, through timely maintenance and remedial measures to ensure that the safe and reliable construction progress. Reduced lateral line tower vertical axis measuring the number of degrees,Observation tower angle driver to go to work and organize the data once a month to ensure that the lateral body axis vertical line to meet the requirements, do not have to every time and professionals must be completed by Theodolite tower vertical axismeasuring the lateral line, simplified the management link. Data logging function to ensure that responsibility for the accident that the scientific nature to improve the management of data records for the tower crane tower crane life prediction and diagnosis of steel structures intact state data provides a basis for scientific management and proactive prevention of possible accidents, the most important thing is, if the joint use of the black box can be easily and realistically meet the current provisions of the country's related industries. Tower crane safety management at the scene of great importance occurred in the construction process should be to repair damaged steel, usually have to do a good job in the steel tower crane maintenance work and found that damage to steel structures, we must rule out potential causes of accidents, to ensure safety in production carried out smoothly. Tower crane in the building construction has become essential to the construction of mechanical equipment, tower crane at the construction site in the management of safety in production is extremely important. A long time, people in the maintenance of tower crane, only to drive attention to the conservation and electrical equipment at the expense of inspection and repair of steel structures, to bring all kinds of construction accidents.Conclusion: The tower crane anti-tipping trial monitor to eliminate potential causes of accidents to provide accurate and timely information, the tower crane to ensure the smooth development of the leasing business, the decision is correct, and should further strengthen and standardize the use of the environment (including new staff training and development of data processing system, etc.).The first construction cranes were probably invented by the Ancient Greeks and were powered by men or beasts of burden, such as donkeys. These cranes were used for the construction of tall buildings. Larger cranes were later developed, employing the use of human treadwheels, permitting the lifting of heavier weights. In the High Middle Ages, harbour cranes were introduced to load and unload ships and assist with their construction – some were built into stone towers for extra strength and stability. The earliest cranes were constructed from wood, but cast iron and steel took over with the coming of the Industrial Revolution.For many centuries, power was supplied by the physical exertion of men or animals, although hoists in watermills and windmills could be driven by the harnessed natural power. The first 'mechanical' power was provided by steam engines, the earliest steam crane being introduced in the 18th or 19th century, with many remaining in use well into the late 20th century. Modern cranes usually use internal combustion engines or electric motors and hydraulic systems to provide a much greater lifting capability than was previously possible, although manual cranes are still utilised where the provision of power would be uneconomic.Cranes exist in an enormous variety of forms – each tailored to a specific use. Sizes range from the smallest jib cranes, used inside workshops, to the tallest tower cranes,used for constructing high buildings, and the largest floating cranes, used to build oil rigs and salvage sunken ships.This article also covers lifting machines that do not strictly fit the above definition of a crane, but are generally known as cranes, such as stacker cranes and loader cranes.The crane for lifting heavy loads was invented by the Ancient Greeks in the late 6th century BC. The archaeological record shows that no later than c.515 BC distinctive cuttings for both lifting tongs and lewis irons begin to appear on stone blocks of Greek temples. Since these holes point at the use of a lifting device, and since they are to be found either above the center of gravity of the block, or in pairs equidistant from a point over the center of gravity, they are regarded by archaeologists as the positive evidence required for the existence of the crane.The introduction of the winch and pulley hoist soon lead to a widespread replacement of ramps as the main means of vertical motion. For the next two hundred years, Greek building sites witnessed a sharp drop in the weights handled, as the new lifting technique made the use of several smaller stones more practical than of fewer larger ones. In contrast to the archaic period with its tendency to ever-increasing block sizes, Greek temples of the classical age like the Parthenon invariably featured stone blocks weighing less than 15-20 tons. Also, the practice of erecting large monolithic columns was practically abandoned in favour of using several column drums.Although the exact circumstances of the shift from the ramp to the crane technology remain unclear, it has been argued that the volatile social and political conditions of Greece were more suitable to the employment of small, professional construction teams than of large bodies of unskilled labour, making the crane more preferable to the Greek polis than the more labour-intensive ramp which had been the norm in the autocratic societies of Egypt or Assyria.The first unequivocal literary evidence for the existence of the compound pulley system appears in the Mechanical Problems (Mech. 18, 853a32-853b13) attributed to Aristotle (384-322 BC), but perhaps composed at a slightly later date. Around the same time, block sizes at Greek temples began to match their archaic predecessors again, indicating that the more sophisticated compound pulley must have found its way to Greek construction sites by then.During the High Middle Ages, the treadwheel crane was reintroduced on a large scale after the technology had fallen into disuse in western Europe with the demise of the Western Roman Empire. The earliest reference to a treadwheel (magna rota) reappears in archival literature in France about 1225, followed by an illuminated depiction in a manuscript of probably also French origin dating to 1240. In navigation, the earliest uses of harbor cranes are documented for Utrecht in 1244, Antwerp in 1263, Brugge in 1288 and Hamburg in 1291, while in England the treadwheel is not recorded before 1331.Generally, vertical transport could be done more safely and inexpensively by cranes than by customary methods. Typical areas of application were harbors, mines, and, in particular, building sites where the treadwheel crane played a pivotal role in the construction of the lofty Gothic cathedrals. Nevertheless, both archival and pictorial sources of the time suggest that newly introduced machines like treadwheels or wheelbarrows did not completely replace more labor-intensive methods like ladders, hods and handbarrows. Rather, old and new machinery continued to coexist on medieval construction sites and harbors.Apart from treadwheels, medieval depictions also show cranes to be powered manually by windlasses with radiating spokes, cranks and by the 15th century also by windlasses shaped like a ship's wheel. To smooth out irregularities of impulse and get over 'dead-spots' in the lifting process flywheels are known to be in use as early as 1123.The exact process by which the treadwheel crane was reintroduced is not recorded, although its return to construction sites has undoubtedly to be viewed in close connection with the simultaneous rise of Gothic architecture. The reappearance of the treadwheel crane may have resulted from a technological development of the windlass from which the treadwheel structurally and mechanically evolved. Alternatively, the medieval treadwheel may represent a deliberate reinvention of its Roman counterpart drawn from Vitruvius' De architectura which was available in many monastic libraries. Its reintroduction may have been inspired, as well, by the observation of the labor-saving qualities of the waterwheel with which early treadwheels shared many structural similarities.In contrast to modern cranes, medieval cranes and hoists - much like their counterparts in Greece and Rome - were primarily capable of a vertical lift, and not used to move loads for a considerable distance horizontally as well. Accordingly, lifting work was organized at the workplace in a different way than today. In building construction, for example, it is assumed that the crane lifted the stone blocks either from the bottom directly into place, or from a place opposite the centre of the wall from where it could deliver the blocks for two teams working at each end of the wall. Additionally, the crane master who usually gave orders at the treadwheel workers from outside the crane was able to manipulate the movement laterally by a small rope attached to the load. Slewing cranes which allowed a rotation of the load and were thus particularly suited for dockside work appeared as early as 1340. While ashlar blocks were directly lifted by sling, lewis or devil's clamp (German Teufelskralle), other objects were placed before in containers like pallets, baskets, wooden boxes or barrels.It is noteworthy that medieval cranes rarely featured ratchets or brakes to forestall the load from running backward.[25] This curious absence is explained by the high friction force exercised by medieval treadwheels which normally prevented the wheel from accelerating beyond control.目前,塔式起重机是建筑工程进行起重运输作业的重要设备,塔机事故关系国计民生、危害重大,而目前众多的塔机司机虽然有上岗证,由于缺少监督和复核手段,实际工作中违规严重。
机械设计专业毕业设计外文翻译--高速切削加工的发展及需求
High-speed machining and demand for the development of Masayoshi Tomizuka.MechatronicsHigh-speed machining is contemporary advanced manufacturing technology an important component of the high-efficiency, High-precision and high surface quality, and other features. This article presents the technical definition of the current state of development of China's application fields and the demand situation.High-speed machining is oriented to the 21st century a new high-tech, high-efficiency, High-precision and high surface quality as a basic feature, in the automobile industry, aerospace, Die Manufacturing and instrumentation industries gained increasingly widespread application, and has made significant technical and economic benefits. contemporary advanced manufacturing technology an important component part.HSC is to achieve high efficiency of the core technology manufacturers, intensive processes and equipment packaged so that it has a high production efficiency. It can be said that the high-speed machining is an increase in the quantity of equipment significantly improve processing efficiency essential to the technology. High-speed machining is the major advantages : improve production efficiency, improve accuracy and reduce the processing of cutting resistance.The high-speed machining of meaning, at present there is no uniform understanding, there are generally several points as follows : high cutting speed. usually faster than that of their normal cutting 5 -10 times; machine tool spindle speed high, generally spindle speed in -20000r/min above 10,000 for high-speed cutting; Feed at high velocity, usually 15 -50m/min up to 90m/min; For different cutting materials and the wiring used the tool material, high-speed cutting the meaning is not necessarily the same; Cutting process, bladed through frequency (Tooth Passing Frequency) closer to the "machine-tool - Workpiece "system the dominant natural frequency (Dominant Natural Frequency), can be considered to be high-speed cutting. Visibility high-speed machining is acomprehensive concept.1992. Germany, the Darmstadt University of Technology, Professor H. Schulz in the 52th on the increase of high-speed cutting for the concept and the scope, as shown in Figure 1. Think different cutting targets, shown in the figure of the transition area (Transition), to be what is commonly called the high-speed cutting, This is also the time of metal cutting process related to the technical staff are looking forward to, or is expected to achieve the cutting speed.High-speed machining of machine tools, knives and cutting process, and other aspects specific requirements. Several were from the following aspects : high-speed machining technology development status and trends.At this stage, in order to achieve high-speed machining, general wiring with high flexibility of high-speed CNC machine tools, machining centers, By using a dedicated high-speed milling, drilling. These equipment in common is : We must also have high-speed and high-speed spindle system feeding system, Cutting can be achieved in high-speed process. High-speed cutting with the traditional cutting the biggest difference is that "Machine-tool-workpiece" the dynamic characteristics of cutting performance is stronger influence. In the system, the machine spindle stiffness, grip or form, a long knife set, spindle Broach, torque tool set, Performance high-speed impact are important factors.In the high-speed cutting, material removal rate (Metal Removal Rate, MRR), unit time that the material was removed volume, usually based on the "machine-tool-workpiece" whether Processing System "chatter." Therefore, in order to satisfy the high-speed machining needs, we must first improve the static and dynamic stiffness of machine spindle is particularly the stiffness characteristics. HSC reason at this stage to be successful, a very crucial factor is the dynamic characteristics of the master and processing capability.In order to better describe the machine spindle stiffness characteristics of the project presented new dimensionless parameter - DN value, used for the evaluation ofthe machine tool spindle structure on the high-speed machining of adaptability. DN value of the so-called "axis diameter per minute speed with the product." The newly developed spindle machining center DN values have been great over one million. To reduce the weight bearing, but also with an array of steel products than to the much more light ceramic ball bearings; Bearing Lubrication most impressive manner mixed with oil lubrication methods. In the field of high-speed machining. have air bearings and the development of magnetic bearings and magnetic bearings and air bearings combined constitute the magnetic gas / air mixing spindle.Feed the machine sector, high-speed machining used in the feed drive is usually larger lead, multiple high-speed ball screw and ball array of small-diameter silicon nitride (Si3N4) ceramic ball, to reduce its centrifugal and gyroscopic torque; By using hollow-cooling technology to reduce operating at high speed ball screw as temperature generated by the friction between the lead screw and thermal deformation.In recent years, the use of linear motor-driven high-speed system of up to'' Such feed system has removed the motor from workstations to Slide in the middle of all mechanical transmission links, Implementation of Machine Tool Feed System of zero transmission. Because no linear motor rotating components, from the role of centrifugal force, can greatly increase the feed rate. Linear Motor Another major advantage of the trip is unrestricted. The linear motor is a very time for a continuous machine shop in possession of the bed. Resurfacing of the very meeting where a very early stage movement can go, but the whole system of up to the stiffness without any influence. By using high-speed screw, or linear motor can greatly enhance machine system of up to the rapid response. The maximum acceleration linear motors up to 2-10G (G for the acceleration of gravity), the largest feed rate of up to 60 -200m/min or higher.2002 world-renowned Shanghai Pudong maglev train project of maglev track steel processing, Using the Shenyang Machine Tool Group Holdings Limited McNair friendship company production plants into extra-long high-speed system for large-scale processing centers achieve . The machine feeding system for the linear guide and rackgear drive, the largest table feed rate of 60 m / min, Quick trip of 100 m / min, 2 g acceleration, maximum speed spindle 20000 r / min, the main motor power 80 kW. X-axis distance of up to 30 m, 25 m cutting long maglev track steel error is less than 0.15 mm. Maglev trains for the smooth completion of the project provided a strong guarantee for technologyIn addition, the campaign machine performance will also directly affect the processing efficiency and accuracy of processing. Mold and the free surface of high-speed machining, the main wiring with small cut deep into methods for processing. Machine requirements in the feed rate conditions, should have high-precision positioning functions and high-precision interpolation function, especially high-precision arc interpolation. Arc processing is to adopt legislation or thread milling cutter mold or machining parts, the essential processing methods.Cutting Tools Tool Material developmenthigh-speed cutting and technological development of the history, tool material is continuous progress of history. The representation of high-speed cutting tool material is cubic boron nitride (CBN). Face Milling Cutter use of CBN, its cutting speed can be as high as 5000 m / min, mainly for the gray cast iron machining. Polycrystalline diamond (PCD) has been described as a tool of the 21st century tool, It is particularly applicable to the cutting aluminum alloy containing silica material, which is light weight metal materials, high strength, widely used in the automobile, motorcycle engine, electronic devices shell, the base, and so on. At present, the use of polycrystalline diamond cutter Face Milling alloy, 5000m/min the cutting speed has reached a practical level. In addition ceramic tool also applies to gray iron of high-speed machining;Tool Coating : CBN and diamond cutter, despite good high-speed performance, but the cost is relatively high. Using the coating technology to make cutting tool is the low price, with excellent mechanical properties, which can effectively reduce the cost. Now high-speed processing of milling cutter, with most of the wiring between the Ti-A1-N composite technology for the way of multi-processing, If present in the non-ferrousmetal or alloy material dry cutting, DLC (Diamond Like Carbon) coating on the cutter was of great concern. It is expected that the market outlook is very significant;Tool clamping system : Tool clamping system to support high-speed cutting is an important technology, Currently the most widely used is a two-faced tool clamping system. Has been formally invested as a commodity market at the same clamping tool system are : HSK, KM, Bigplus. NC5, AHO systems.In the high-speed machining, tool and fixture rotary performance of the balance not only affects the precision machining and tool life. it will also affect the life of machine tools. So, the choice of tool system, it should be a balanced selection of good products. Process ParametersCutting speed of high-speed processing of conventional shear velocity of about 10 times. For every tooth cutter feed rate remained basically unchanged, to guarantee parts machining precision, surface quality and durability of the tool, Feed volume will also be a corresponding increase about 10 times, reaching 60 m / min, Some even as high as 120 m / min. Therefore, high-speed machining is usually preclude the use of high-speed, feed and depth of cut small cutting parameters. Due to the high-speed machining cutting cushion tend to be small, the formation of very thin chip light, Cutting put the heat away quickly; If the wiring using a new thermal stability better tool materials and coatings, Using the dry cutting process for high-speed machining is the ideal technology program. High-speed machining field of applicationFlexible efficient production lineTo adapt to the needs of new models, auto body panel molds and resin-prevention block the forming die. must shorten the production cycle and reduce the cost of production and, therefore, we must make great efforts to promote the production of high-speed die in the process. SAIC affiliated with the company that : Compared to the past, finishing, further precision; the same time, the surface roughness must be met, the bending of precision, this should be subject to appropriate intensive manual processing. Due to the extremely high cutting speed, and the last finishing processes, the processingcycle should be greatly reduced.To play for machining centers and boring and milling machining center category represented by the high-speed machining technology and automatic tool change function of distinctions Potential to improve processing efficiency, the processing of complex parts used to be concentrated as much as possible the wiring process, that is a fixture in achieving multiple processes centralized processing and dilute the traditional cars, milling, boring, Thread processing different cutting the limits of technology, equipment and give full play to the high-speed cutting tool function, NC is currently raising machine efficiency and speed up product development in an effective way. Therefore, the proposed multi-purpose tool of the new requirements call for a tool to complete different parts of the machining processes, ATC reduce the number of ATC to save time, to reduce the quantity and tool inventory, and management to reduce production costs. More commonly used in a multifunctional Tool, milling, boring and milling, drilling milling, drilling-milling thread-range tool. At the same time, mass production line, against the use of technology requires the development of special tools, tool or a smart composite tool, improve processing efficiency and accuracy and reduced investment. In the high-speed cutting conditions, and some special tools can be part of the processing time to the original 1 / 10 below, results are quite remarkable.HSC has a lot of advantages such as : a large number of materials required resection of the workpiece with ultrafine, thin structure of the workpiece, Traditionally, the need to spend very long hours for processing mobile workpiece and the design of rapid change, short product life cycle of the workpiece, able to demonstrate high-speed cutting brought advantages.高速切削加工的发展及需求高速切削加工是当代先进制造技术的重要组成部分,拥有高效率、高精度及高表面质量等特征。
机械毕业设计英文外文翻译97带式运输机
附录二:外文技术资料及中文翻译1、英文技术资料Belt ConveyorFIELD OF THE INVENTIONThe present invention relates to a belt conveyor having a circulating conveying belt, having carrying rollers, which are arranged between the top strand and the bottom strand of the conveying belt, and having a drive device and a force-transmission device for moving the conveying belt.BACKGROUND OF THE INVENTIONIt is known from practice for force to be transmitted from the drive device to the conveying belt of a belt conveyor via friction fitting. The friction between a driven carrying roller and the conveying belt, for example, may even be sufficient for this purpose. The rest of the carrying rollers are mounted in a movable manner and rotate along.DE 42 44 170 C2 discloses a belt conveyor having an endless conveying belt, the latter being driven by means of a force-transmission device which is present in the form of a friction wheel. A drive shaft extends beneath the bottom strand of the conveying belt. On the inner radius of the belt curve, a motor is connected as a drive device to the drive shaft and, in the region of the outer radius, a friction wheel is seated on the drive shaft and is in contact with the outer surface of the conveying belt. In this case, the friction wheel interacts with a carrying roller functioning as counterpressure roller. The drive shaft is mounted such that it can be moved at an angle both in the region of the outer radius and in the region of the inner radius of the belt curve. The movable-angle mounting of the drive shaft allows adaptation of the extent to which the friction wheel is pressed against the conveying belt in proportion to the actual load. In this way, the wear is reduced if, in part-load operation, the conveying belt is only subjected to the contact-pressure force which is necessary for this purpose.Although the belt conveyor known from DE 42 44 170 C2 reduces the wear of the conveying belt, it cannot rule it out altogether. The task of conveying foodstuffs or other goods which are to be kept clean involves, in addition to the mechanical damage to the conveying belt, the aspect of hygiene and of keeping goods clean. The abraded surface particles of the conveying belt could have a considerable adverse effect on the quality of the goods which are to be conveyed. Moreover, the known belt conveyor requires an extremely high level of structural outlay as far as the movable mounting of the separate drive shaft is concerned. SUMMARY OF THE INVENTIONTaking as departure point the belt conveyor known from DE 42 44 170 C2, the object of the invention is to specify a belt conveyor of the type in question which largely rules out any adverse effect to the surface of the conveying belt of the belt conveyor by the force-transmission device. According to a particularly preferred configuration, the belt conveyor is intended to require just a low level of structural outlay.The above object is achieved by the features of Patent claim 1. According to the latter, a belt conveyor of the type in question is configured such that a pair of elements which interact with one another with a form fit is provided for force-transmission purposes, and that one element is assigned to the force-transmission device and the other element is assigned to the conveying belt.According to the invention, it has been found that the surface of the conveying belt is not adversely affected as a result of the action of the force-transmission device if a separate pair of elements is providedin order to realize force transmission. It has also been found that the use of a pair of movement-converting elements which are known per se and interact with one another with a form fit largely eliminates the disadvantages which are known in the case of friction-fitting movement conversion, in particular wear and abrasion.According to a preferred exemplary embodiment of the belt conveyor according to the invention, the pair of elements could be present as toothed ring and toothed belt, the tooth flanks of the toothed ring and of the toothed belt interacting with one another. It would be possible for the toothed ring to be assigned to the force-transmission device and for the toothed belt to be assigned to the conveying belt.As far as a particularly low level of structural outlay is concerned, a preferred configuration of the abovementioned exemplary embodiment provides that the toothed ring is assigned to a carrying roller, and the latter thus simultaneously assumes the role of the force-transmission device. Via a journal projecting from the carrying roller, the drive takes place by means of a motor. The toothed ring could be plugged onto the carrying roller and fixed releasably—for example via a shaft/hub connection or a feather key—to the same. In the case of a plugged-on toothed ring, it is advantageous that it is possible to use carrying rollers which are already present. It is particularly advantageous for each carrying roller to be assigned at least one toothed ring. Over the entire running path of the conveying belt, it would then be the case that the toothed belt and the toothed rings interengage and move the conveying belt in a dimensionally stable manner. Corresponding to the toothed ring or rings which is/are arranged between the top and bottom strands and belongs/belong to the preferred configuration mentioned above, the toothed belt is arranged on the underside of the conveying belt, and extends in the running direction of the same. Arranging the toothed belt on the underside of the conveying belt once again ensures that the top side of the conveying belt, which is charged if appropriate with goods which are to be kept clean, is not subject to any force transmission, mechanical damage or production of abrasion particles or other contaminants.An expedient development of the preferred configuration of the belt conveyor according to the invention makes provision for the toothed ring to be arranged at the end of the carrying roller. As a result, on the one hand, straightforward maintenance of the force-transmission device is made possible and, on the other hand, this arrangement is also more cost-effective than a, for example, central arrangement. Direct force transmission over a short distance is achieved by a journal for the connection of the drive device projecting from that end of the carrying roller which is provided with the toothed ring.It is particularly advantageous if the toothed belt extends in the region of the side border of the conveying belt. As a result, on the one hand, straightforward production of the conveying belt with the toothed belt is made possible by the direct relationship to the border region and, on the other hand, a role is also played here by the accessibility to the pair of elements for maintenance purposes and, of course, by the coordination between the toothed belt and the arrangement of the toothed ring.In addition to toothed belts and toothed rings with normal toothing, it would also be possible to realize multisplining. This further reduces undesired sliding and thus wear, heating and noise development. In order to absorb high tensile forces, it would be possible for Kevlar filaments to be incorporated in the toothed belt, which usually consists of plastic. It would be possible for the conveying belt to be produced with the toothed belt by welding, vulcanizing or adhesive bonding.According to a particularly preferred configuration, it would be possible for the toothed belt to be a constituent part of a toothed- belt component which is of essentially U-shaped design in the transverse direction of the toothed belt. The U-shape makes it possible for the toothed- belt component simply to be plugged onto the border of the conveying belt until the border region has come into contact with the base part between the U-legs. The inner surface of the toothed- belt component may have been provided with adhesive beforehand. As a result of its shaping and of being produced in this way, the toothed- beltcomponent engages around the side-border region of the conveying belt.While the toothed belt of the conveying belt is subjected to compressive force by the toothed ring, and this largely rules out detachment of the toothed- belt component on the underside of the conveying belt, a counterpressure device could be provided in order to secure that region of the toothed- belt component which extends on the top side of the conveying belt. In design terms, the counterpressure device could be present in the form of an arm which acts on the U-leg of the toothed- belt component on the top side and thus constantly presses the same onto the top side of the conveying belt.As far as reliable guidance is concerned, it would be possible for the toothed belt or the toothed- belt component containing the toothed belt to form a bead. A bead ridge is thus produced over the length of the conveying belt. In the case of a U-shaped toothed- belt component, the bead ridge extends in each case at the free ends of the U-legs, at a distance from the border of the conveying belt, the distance depending essentially on the width of the toothed belt. As an alternative to a bead ridge, it would be possible for the toothed- belt component or for the straightforward toothed belt also to have at least one beveled free end. The guidance measure taken on the toothed belt or on the specific toothed- belt component is provided in order that a guide roller or a pair of guide rollers acts on the beveled surface or on the bead or bead ridge. The guidance measure explained above could be taken equally well in the case of belt curves and straight belt lines and of belt S-shapes bridging different heights.In the case of belt curves, the force acting on the conveying belt is directed toward the inner radius of the belt curve, with the result that the guide rollers, in an advantageous manner which is known per se, could have inclined running surfaces. Correspondingly angled retaining arms as a constituent part of retaining structures for the guide rollers could be arranged in each case in the region of a carrying roller. The guide rollers could be arranged in pairs on the top strand and on the bottom strand of the conveying belt.It should be emphasized at this point that, with the abovementioned configuration of the belt conveyor according to the invention having the bead or beveled free ends, two functions are combined in the pair of form-fitting elements. Not only the force transmission, but also the guidance of the conveying belt, takes place. The dimensional stability of the conveying belt is advantageously increased by the pair of form-fitting elements with the specific configuration of the toothed belt or of the toothed- belt component for action of the guide rollers thereon.In the case of the already cited design of the belt conveyor in the form of a belt curve, the carrying rollers are of conical design and the toothed ring is arranged at the larger-diameter end of the respective carrying roller, that is to say on the outer radius of the belt curve. The drive device is present as a motor and is assigned to the first carrying roller of the belt curve. The form-fitting interengagement of the toothed wheel and toothed belt takes place in the region of each carrying roller, the form fit, in relation to the first, motor-driven carrying roller, serving for force-transmission purposes and, in relation to the rest of the rollers, serving for guiding the conveying belt.The previously explained principle of force transmission via a pair of elements which interact with one another with a form fit could also be used in the case of a straight belt line or in the case of a height-changing belt S-shape. Here, the carrying rollers are of a cylindrical design and the force transmission takes place—as with the belt curve—at a first carrying roller, while the following carrying rollers, likewise equipped with the pair of form-fitting elements, serve for guiding the conveying belt. In contrast to the belt curve, however, it would be possible, in the case of the straight belt line or in the case of the belt S-shape, for the pair of elements to be arranged at the two free ends of the respective carrying roller and on the two border regions of the conveying belt. It would thus be possible specifically for the two border regions of the conveying belt to have a toothed belt or a toothed- belt component which interacts with the toothed rings at the two free ends of each carrying roller. Furthermore, it would also be possible, with these types of construction of the belt conveyor according to the invention, to provideguide rollers.A further advantage of the preferred embodiment of the belt conveyor according to the invention, the toothed ring and toothed belt interacting, consists in the improved capacity for controlling the belt speed in accordance with the current loading. It would be possible to provide a control device which senses a change in the speed by corresponding measuring sensors and adjusts the power of the drive device in line with the safety regulations.In comparison with the force transmission realized by friction fitting, the belt conveyor according to the invention not only has the advantage of better capacity for control, but also has the advantage that the conveying belt has a high level of dimensional stability as a result of the guidance by means of the pair of form-fitting elements and by means of the pairs of guide rollers and can be subjected to higher torques. Overall, it is possible to achieve an increased level of drive power during start-up. In the case of the belt conveyor according to the invention being designed in the form of a belt curve with an inner radius of 400 mm, the carrying rollers rotate at 230 rpm at a maximum speed of 1.5 m/sec.2、中文翻译带式运输机一、领域的发明本发明涉及一种具有循环带式输送机输送带,有托辊,这是链之间的顶部和底部的传送带链排列,有一个传动装置和一个移动传送带力传动装置。
机械工程毕业设计外文翻译
毕业设计论文外文资料原文及译文学院:机电工程学院专业:机械设计制造及其自动化班级:学号:姓名:Mechanical engineering1.The porfile of mechanical engineeringEngingeering is a branch of mechanical engineerig,it studies mechanical and power generation especially power and movement.2.The history of mechanical engineering18th century later periods,the steam engine invention has provided a main power fountainhead for the industrial revolution,enormously impelled each kind of mechznical biting.Thus,an important branch of a new Engineering – separated from the civil engineering tools and machines on the branch-developed together with Birmingham and the establishment of the Associantion of Mechanical Engineers in 1847 had been officially recognized.The mechanical engineering already mainly used in by trial and error method mechanic application technological development into professional engineer the scientific method of which in the research,the design and the realm of production used .From the most broad perspective,the demend continuously to enhance the efficiencey of mechanical engineers improve the quality ofwork,and asked him to accept the history of the high degree of education and training.Machine operation to stress not only economic but also infrastructure costs to an absolute minimun.3.The field of mechanical engineeringThe commodity machinery development in the develop country,in the high level material life very great degree is decided each kind of which can realize in the mechanical engineering.Mechanical engineers unceasingly will invent the machine next life to produce the commodity,unceasingly will develop the accuracy and the complexity more and more high machine tools produces the machine.The main clues of the mechanical development is:In order to enhance the excellent in quality and reasonable in price produce to increase the precision as well as to reduce the production cost.This three requirements promoted the complex control system development.The most successful machine manufacture is its machine and the control system close fusion,whether such control system is essentially mechanical or electronic.The modernized car engin production transmission line(conveyer belt)is a series of complex productions craft mechanizationvery good example.The people are in the process of development in order to enable further automation of the production machinery ,the use of a computer to store and handle large volumes of data,the data is a multifunctional machine tools necessary for the production of spare parts.One of the objectives is to fully automated production workshop,three rotation,but only one officer per day to operate.The development of production for mechanical machinery must have adequate power supply.Steam engine first provided the heat to generate power using practical methods in the old human,wind and hydropower,an increase of engin .New mechanical engineering industry is one of the challenges faced by the initial increase thermal effciency and power,which is as big steam turbine and the development of joint steam boilers basically achieved.20th century,turbine generators to provide impetus has been sustained and rapid growth,while thermal efficiency is steady growth,and large power plants per kW capital consumption is also declining.Finally,mechanical engineers have nuclear energy.This requires the application of nuclear energy particularly high reliability and security,which requires solving many new rge power plants and the nuclear power plant control systems have become highly complex electroonics,fluid,electricity,water and mechanical parts networks All in all areas related to the mechanical engineers.Small internal combustion engine,both to the type (petrol and diesel machines)or rotary-type(gas turbines and Mong Kerr machine),as well as their broad application in the field of transport should also due to mechanical enginerrs.Throughout the transport,both in the air and space,or in the terrestrial and marine,mechanial engineers created a variety of equipment and power devices to their increasing cooperation with electrical engineers,especially in the development of appropration control systems.Mechanical engineers in the development of military weapons technology and civil war ,needs a similar,though its purpose is to enhance rather than destroy their productivity.However.War needs a lot of resources to make the area of techonlogy,many have a far-reaching development in peacetime efficiency.Jet aircraft and nuclear reactors are well known examples.The Biological engineering,mechanical engineering biotechnology is a relatively new and different areas,it provides for the replacement of the machine or increase thebody functions as well as for medical equipment.Artficial limbs have been developed and have such a strong movement and touch response function of the human body.In the development of artificial organ transplant is rapid,complex cardiac machines and similar equipment to enable increasingly complex surgery,and injuries and ill patients life functions can be sustained.Some enviromental control mechanical engineers through the initial efforts to drainage or irrigation pumping to the land and to mine and ventilation to control the human environment.Modern refrigeration and air-conditioning plant commonaly used reverse heat engine,where the heat from the engine from cold places to more external heat.Many mechanical engineering products,as well as other leading technology development city have side effects on the environment,producing noise,water and air pollution caused,destroyed land and landscape.Improve productivity and diver too fast in the commodity,that the renewable naturalforces keep pace.For mechanical engineers and others,environmental control is rapidly developing area,which includes a possible development and production of small quantities of pollutants machine sequnce,and the development of new equipment and teachnology has been to reduce and eliminate pollution.4.The role of mechanical engineeringThere are four generic mechanical engineers in common to the above all domains function.The 1st function is the understanding and the research mechanical science foundation.It includes the power and movement of the relationship dynamics For example,in the vibration and movement of the relationship;Automatic control;Study of the various forms of heart,energy,power relations between the thermodynamic;Fluidflows; Heat transfer; Lubricant;And material properties.The 2nd function will be conducts the research,the desing and the development,this function in turn attempts to carry on the essential change to satisfy current and the future needs.This not only calls for a clear understanding of mechanical science,and have to breakdown into basic elements of a complex system capacity.But also the need for synthetic and innovative inventions.The 3rd function is produces the product and the power,include plan,operation and maintenance.Its goal lies in the maintenance eitherenhances the enterprise or the organization longer-tern and survivabilaty prestige at the same time,produces the greatest value by the least investments and the consumption.The 4th function is mechanical engineer’s coordinated function,including the management,the consultation,as well as carries on the market marking in certain situation.In all these function,one kind unceasingly to use the science for a long time the method,but is not traditional or the intuition method tendency,this is a mechanical engineering skill aspect which unceasingly grows.These new rationalization means typical names include:The operations research,the engineering economics,the logical law problem analysis(is called PABLA) However,creativity is not rationalization.As in other areas,in mechanical engineering,to take unexpected and important way to bring about a new capacity,still has a personal,marked characteristice.5.The design of mechanical engineeringThe design of mechanical is the design has the mechanical property the thing or the system,such as:the instrument and the measuring appliance in very many situations,the machine design must use the knowledge of discipline the and so on mathematics,materials science and mechanics.Mechanical engineering desgin includeing all mechanical desgin,but it was a study,because it also includes all the branches of mechsnical engineering,such as thermodynamics all hydrodynamics in the basic disciplines needed,in the mechanical engineering design of the initial stude or mechanical design.Design stages.The entire desgin process from start to finish,in the process,a demand that is designed for it and decided to do the start.After a lot of repetition,the final meet this demand by the end of the design procees and the plan.Design considerations.Sometimes in a system is to decide which parts needs intensity parts of geometric shapesand size an important factor in this context that we must consider that the intensity is an important factor in the design.When we use expression design considerations,we design parts that may affect the entire system design features.In the circumstances specified in the design,usually for a series of such functions must be taken into account.Howeever,to correct purposes,we should recognize that,in many cases thedesign of important design considerations are not calculated or test can determine the components or systems.Especially students,wheen in need to make important decisions in the design and conduct of any operation that can not be the case,they are often confused.These are not special,they occur every day,imagine,for example,a medical laboratory in the mechanical design,from marketing perspective,people have high expectations from the strength and relevance of impression.Thick,and heavy parts installed together:to produce a solid impression machines.And sometimes machinery and spare parts from the design style is the point and not the other point of view.Our purpose is to make those you do not be misled to believe that every design decision will needreasonable mathematical methods.Manufacturing refers to the raw meterials into finished products in the enterprise.Create three distinct phases.They are:input,processing exprot.The first phase includes the production of all products in line with market needs essential.First there must be the demand for the product,the necessary materials,while also needs such as energy,time,human knowledge and technology resourcess .Finall,the need for funds to obtain all the other resources. Lose one stage after the second phase of the resources of the processes to be distributed.Processing of raw materials into finished products of these processes.To complete the design,based on the design,and then develop plans.Plan implemented through various production processes.Management of resources and processes to ensure efficiency and productivity.For example,we must carefully manage resources to ensure proper use of funds.Finally,people are talking about the product market was cast.Stage is the final stage of exporting finished or stage.Once finished just purchased,it must be delivered to the users.According to product performance,installation and may have to conduct further debugging in addition,some products,especially those very complex products User training is necessary.6.The processes of materials and maunfacturingHere said engineering materials into two main categories:metals and non-ferrous,high-performance alloys and power metals.Non-metallic futher divided into plastice,synthetic rubber,composite materials and ceramics.It said the productionproccess is divided into several major process,includingshape,forging,casting/ founding,heat treatment,fixed/connections ,measurement/ quality control and materal cutting.These processes can be further divide into each other’s craft.Various stages of the development of the manufacturing industry Over the years,the manufacturing process has four distinct stages of development, despite the overlap.These stages are:The first phase is artisanal,the second Phase is mechanization.The third phase is automation the forth Phase is integrated.When mankind initial processing of raw materials into finished products will be,they use manual processes.Each with their hands and what are the tools manuslly produced.This is totally integrated production take shape.A person needs indentification,collection materials,the design of a product to meet that demand,the production of such products and use it.From beginning to end,everything is focused on doing the work of the human ter in the industrial revolution introduced mechanized production process,people began to use machines to complete the work accomplished previously manual. This led to the specialization.Specialization in turn reduce the manufacture of integrated factors.In this stage of development,manufacturing workers can see their production as a whole represent a specific piece of the part of the production process.One can not say that their work is how to cope with the entire production process,or how they were loaded onto a production of parts finished.Development of manufacting processes is the next phase of the selection process automation.This is a computer-controlled machinery and processes.At this stage,automation island began to emerge in the workshop lane.Each island represents a clear production process or a group of processes.Although these automated isolated island within the island did raise the productivity of indivdual processes,but the overall productivity are often not change.This is because the island is not caught in other automated production process middle,but not synchronous with them .The ultimate result is the efficient working fast parked through automated processes,but is part of the stagnation in wages down,causing bottlenecks.To better understand this problem,you can imagine the traffic in the peak driving a red light from the red Service Department to the next scene. Occasionally you will find a lot less cars,more than being slow-moving vehicles,but the results can be found by thenext red light Brance.In short you real effect was to accelerate the speed of a red Department obstruction offset.If you and other drivers can change your speed and red light simultaneously.Will advance faster.Then,all cars will be consistent,sommth operation,the final everyone forward faster.In the workshop where the demand for stable synchronization of streamlined production,and promoted integration of manufacturing development.This is a still evolving technology.Fully integrated in the circumstances,is a computer-controllrd machinery and processing.integrated is completed through computer.For example in the preceding paragraph simulation problems,the computer will allow all road vehicles compatible with the change in red.So that everyone can steady traffic.Scientific analysis of movement,timing and mechanics of the disciplines is that it is composed of two pater:statics and dynamics.Statics analyzed static system that is in the system,the time is not taken into account,research and analysis over time and dynamics of the system change.Dynameics from the two componets.Euler in 1775 will be the first time two different branches: Rigid body movement studies can conveniently divided into two parts:geometric and mechanics.The first part is without taking into account the reasons for the downward movement study rigid body from a designated location to another point of the movement,and must use the formula to reflect the actual,the formula would determine the rigid body every point position. Therefore,this study only on the geometry and,more specifically,on the entities from excision.Obviously,the first part of the school and was part of a mechanical separation from the principles of dynamics to study movement,which is more than the two parts together into a lot easier.Dynamics of the two parts are subsequently divided into two separate disciplines,kinematic and dynamics,a study of movement and the movement strength.Therefore,the primary issue is the design of mechanical systems understand its kinematic.Kinematic studies movement,rather than a study of its impact.In a more precise kinematic studies position,displacement,rotation, speed,velocity and acceleration of disciplines,for esample,or planets orbiting research campaing is a paradigm.In the above quotation content should be pay attention that the content of the Euler dynamics into kinematic and rigid body dynamics is based on the assumptionthat they are based on research.In this very important basis to allow for the treatment of two separate disciplines.For soft body,soft body shape and even their own soft objects in the campaign depends on the role of power in their possession.In such cases,should also study the power and movement,and therefore to a large extent the analysis of the increased complexity.Fortunately, despite the real machine parts may be involved are more or less the design of machines,usually with heavy material designed to bend down to the lowest parts.Therefore,when the kinematic analysis of the performance of machines,it is often assumed that bend is negligible,spare parts are hard,but when the load is known,in the end analysis engine,re-engineering parts to confirm this assnmption.机械工程1.机械工程简介机械工程是工程学的一个分支,它研究机械和动力的产,尤其是力和动力。
机械设计类英文文献及翻译
机械设计类英文文献及翻译Mechanical Design Literature:1. Title: "Mechanical design of an innovative wind turbine blade"Authors: A. Smith, B. JohnsonJournal: Renewable EnergySynopsis: This paper presents the mechanical design of a novel wind turbine blade. The design involves the utilization of advanced materials and structural analysis techniques to improve the efficiency and durability of the blade. The results show promising performance and potential for future applications in the wind energy industry.Translation: "一种创新风力发电机叶片的机械设计"期刊:可再生能源摘要:本文介绍了一种新型风力发电机叶片的机械设计。
该设计利用先进材料和结构分析技术,以提高叶片的效率和耐久性。
结果显示出良好的性能和未来在风能产业中的潜力。
2. Title: "Design and performance analysis of a robotic exoskeleton for rehabilitation"Authors: C. Wang, D. LiJournal: Robotics and Autonomous SystemsSynopsis: This study focuses on the mechanical design and performance analysis of a robotic exoskeleton for rehabilitation purposes. The exoskeleton is designed to assist patients with mobility impairments in their daily activities. The paper discusses the design considerations, kinematic analysis, and performance evaluation of the exoskeleton, providing insightsfor future improvements in rehabilitation robotics.Translation: "一种用于康复的机器人外骨骼的设计和性能分析"期刊:机器人与自主系统摘要:本研究针对一种用于康复目的的机器人外骨骼进行了机械设计和性能分析。
(完整版)机械类外文文献翻译
文献翻译英文原文:NOVEL METHOD OF REALIZING THE OPTIMAL TRANSMISSION OF THE CRANK-AND-ROCKER MECHANISM DESIGN Abstract: A novel method of realizing the optimal transmission of the crank-and-rocker mechanism is presented. The optimal combination design is made by finding the related optimal transmission parameters. The diagram of the optimal transmission is drawn. In the diagram, the relation among minimum transmission angle, the coefficient of travel speed variation, the oscillating angle of the rocker and the length of the bars is shown, concisely, conveniently and directly. The method possesses the main characteristic. That it is to achieve the optimal transmission parameters under the transmission angle by directly choosing in the diagram, according to the given requirements. The characteristics of the mechanical transmission can be improved to gain the optimal transmission effect by the method. Especially, the method is simple and convenient in practical use.Keywords:Crank-and-rocker mechanism, Optimal transmission angle, Coefficient of travel speed variationINTRODUCTIONBy conventional method of the crank-and-rocker design, it is very difficult to realize the optimal combination between the various parameters for optimal transmission. The figure-table design method introduced in this paper can help achieve this goal. With given conditions, we can, by only consulting the designing figures and tables, get the relations between every parameter and another of the designed crank-and-rocker mechanism. Thus the optimal transmission can be realized.The concerned designing theory and method, as well as the real cases of its application will be introduced later respectively.1ESTABLISHMENT OF DIAGRAM FOR OPTIMAL TRANSMISSION DESIGNIt is always one of the most important indexes that designers pursue to improve the efficiency and property of the transmission. The crank-and-rocker mechanism is widely used in the mechanical transmission. How to improve work ability and reduce unnecessary power losses is directly related to the coefficient of travel speed variation, the oscillating angle of the rocker and the ratio of the crank and rocker. The reasonable combination of these parameters takes an important effect on the efficiency and property of the mechanism, which mainly indicates in the evaluation of the minimum transmission angle.The aim realizing the optimal transmission of the mechanism is how to find themaximum of the minimum transmission angle. The design parameters are reasonably combined by the method of lessening constraints gradually and optimizing separately. Consequently, the complete constraint field realizing the optimal transmission is established.The following steps are taken in the usual design method. Firstly, the initial values of the length of rocker 3l and the oscillating angle of rocker ϕ are given. Then the value of the coefficient of travel speed variation K is chosen in the permitted range. Meanwhile, the coordinate of the fixed hinge of crank A possibly realized is calculated corresponding to value K .1.1 Length of bars of crank and rocker mechanismAs shown in Fig.1, left arc G C 2 is the permitted field of point A . Thecoordinates of point A are chosen by small step from point 2C to point G .The coordinates of point A are 02h y y c A -= (1)22A A y R x -= (2)where 0h , the step, is increased by small increment within range(0,H ). If the smaller the chosen step is, the higher the computational precision will be. R is the radius of the design circle. d is the distance from 2C to G .2cos )2cos(22cos 33ϕθϕϕ⎥⎦⎤⎢⎣⎡--+=l R l d (3) Calculating the length of arc 1AC and 2AC , the length of the bars of themechanism corresponding to point A is obtained [1,2].1.2 Minimum transmission angle min γMinimum transmission angle min γ(see Fig.2) is determined by the equations [3]322142322min 2)(cos l l l l l l --+=γ (4) 322142322max 2)(cos l l l l l l +-+=γ (5) max min180γγ-︒=' (6) where 1l ——Length of crank(mm)2l ——Length of connecting bar(mm)3l ——Length of rocker(mm)4l ——Length of machine frame(mm)Firstly, we choose minimum comparing min γ with minγ'. And then we record all values of min γ greater than or equal to ︒40 and choose the maximum of them.Secondly, we find the maximum of min γ corresponding to any oscillating angle ϕ which is chosen by small step in the permitted range (maximum of min γ is different oscillating angle ϕ and the coefficient of travel speed variation K ).Finally, we change the length of rockerl by small step similarly. Thus we3γcorresponding to the different length of bars, may obtain the maximum ofmindifferent oscillating angle ϕand the coefficient of travel speed variation K.Fig.3 is accomplished from Table for the purpose of diagram design.It is worth pointing out that whatever the length of rocker 3l is evaluated, the location that the maximum of min γ arises is only related to the ratio of the length of rocker and the length of machine frame 3l /4l , while independent of 3l .2 DESIGN METHOD2.1 Realizing the optimal transmission design given the coefficient of travelspeed variation and the maximum oscillating angle of the rockerThe design procedure is as follows.(1) According to given K and ϕ, taken account to the formula the extreme included angle θ is found. The corresponding ratio of the length of bars 3l /4l is obtained consulting Fig.3.︒⨯+-=18011K K θ (7) (2) Choose the length of rocker 3l according to the work requirement, the length of the machine frame is obtained from the ratio 3l /4l .(3) Choose the centre of fixed hinge D as the vertex arbitrarily, and plot an isosceles triangle, the side of which is equal to the length of rocker 3l (see Fig.4), andϕ=∠21DC C . Then plot 212C C M C ⊥, draw N C 1, and make angleθ-︒=∠9012N C C . Thus the point of intersection of M C 2 and N C 1 is gained. Finally, draw the circumcircle of triangle 21C PC ∆.(4) Plot an arc with point D as the centre of the circle, 4l as the radius. The arc intersections arc G C 2 at point A . Point A is just the centre of the fixed hinge of the crank.Therefore, from the length of the crank2/)(211AC AC l -= (8)and the length of the connecting bar112l AC l -= (9)we will obtain the crank and rocker mechanism consisted of 1l , 2l , 3l , and 4l .Thus the optimal transmission property is realized under given conditions.2.2 Realizing the optimal transmission design given the length of the rocker (or the length of the machine frame) and the coefficient of travel speed variationWe take the following steps.(1) The appropriate ratio of the bars 3l /4l can be chosen according to given K . Furthermore, we find the length of machine frame 4l (the length of rocker 3l ).(2) The corresponding oscillating angle of the rocker can be obtained consulting Fig.3. And we calculate the extreme included angle θ.Then repeat (3) and (4) in section 2.13 DESIGN EXAMPLEThe known conditions are that the coefficient of travel speed variation1818.1=K and maximum oscillating angle ︒=40ϕ. The crankandrockermechanism realizing the optimal transmission is designed by the diagram solution method presented above.First, with Eq.(7), we can calculate the extreme included angle ︒=15θ. Then, we find 93.0/43=l l consulting Fig.3 according to the values of θ and ϕ.If evaluate 503=l mm, then we will obtain 76.5393.0/504==l mm. Next, draw sketch(omitted).As result, the length of bars is 161=l mm,462=l mm,503=l mm,76.534=l mm.The minimum transmission angle is︒=--+=3698.462)(arccos 322142322min l l l l l l γ The results obtained by computer are 2227.161=l mm, 5093.442=l mm, 0000.503=l mm, 8986.534=l mm.Provided that the figure design is carried under the condition of the Auto CAD circumstances, very precise design results can be achieved.4 CONCLUSIONSA novel approach of diagram solution can realize the optimal transmission of the crank-and-rocker mechanism. The method is simple and convenient in the practical use. In conventional design of mechanism, taking 0.1 mm as the value of effective the precision of the component sizes will be enough.译文:认识曲柄摇臂机构设计的最优传动方法摘要:一种曲柄摇臂机构设计的最优传动的方法被提出。
机械设计外文翻译(中英文)
Machine design theoryThe machine design is through designs the new product or improves the old product to meet the human need the application technical science. It involves the project technology each domain, mainly studies the product the size, the shape and the detailed structure basic idea, but also must study the product the personnel which in aspect the and so on manufacture, sale and use question.Carries on each kind of machine design work to be usually called designs the personnel or machine design engineer. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of productMust regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spendsthe time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainly is not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.Newly designs itself can have the question occurrence which many flaws and has not been able to expect, only has after these flaws and the question are solved, can manifest new goods come into the market the product superiority. Therefore, a performance superior product is born at the same time, also is following a higher risk. Should emphasize, if designs itself does not request to use the brand-new method, is not unnecessary merely for the goal which transform to use the new method.In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. In order to carry on the effective exchange, needs to solve the following problem:(1) designs whether this product truly does need for the people? Whether there is competitive ability(2) does this product compare with other companies'' existing similar products?(3) produces this kind of product is whether economical?(4) product service is whether convenient?(5) product whether there is sale? Whether may gain?Only has the time to be able to produce the correct answer to above question. But, the product design, the manufacture and the sale only can in carry on to the above question preliminary affirmation answer foundation in. Project engineer also should through the detail drawing and the assembly drawing, carries on the consultation together with the branch of manufacture to the finally design proposal.Usually, can have some problem in the manufacture process. Possibly can request to some components size or the common difference makes some changes, causes the components the production to change easily. But, in the project change must have to pass through designs the personnel to authorize, guaranteed cannot damage the product the function. Sometimes, when in front of product assembly or in the packing foreign shipment experiment only then discovers in the design some kind of flaw. These instances exactly showed the design is a dynamic process. Always has a better method to complete the design work, designs the personnel to be supposed unceasingly diligently, seeks these better method.Recent year, the engineerig material choice already appeared importantly. In addition, the choice process should be to the material continuously the unceasing again appraisal process. The new material unceasingly appears, but some original materials can obtain the quantity possibly can reduce. The environmental pollution, material recycling aspect and so on use, worker''s health and security frequently can attach the new limiting condition to the choice of material. In order to reduce the weight or saves the energy, possibly can request the use different material. Comes from domestic and international competition, to product service maintenance convenience request enhancement and customer''s aspect the and so on feedback pressure, can urge the people to carry on to the material reappraises. Because the material does not select when created the product responsibility lawsuit, has already had the profoundinfluence. In addition, the material and between the material processing interdependence is already known by the people clearly. Therefore, in order to can and guarantees the quality in the reasonable cost under the premise to obtain satisfaction the result, project engineer makes engineers all to have earnestly carefully to choose, the determination and the use material.Makes any product the first step of work all is designs. Designs usually may divide into several explicit stages: (a) preliminary design; (b) functional design; (c) production design. In the preliminary design stage, the designer emphatically considered the product should have function. Usually must conceive and consider several plans, then decided this kind of thought is whether feasible; If is feasible, then should makes the further improvement to or several plans. In this stage, the question which only must consider about the choice of material is: Whether has the performance to conform to the request material to be possible to supply the choice; If no, whether has a bigger assurance all permits in the cost and the time in the limit develops one kind of new material.In the functional design and the engineering design stage, needs to make a practical feasible design. Must draw up the quite complete blueprint in this stage, chooses and determines each kind of components the material. Usually must make the prototype or the working model, and carries on the experiment to it, the appraisal product function, the reliability, the outward appearance and the service maintenance and so on. Although this kind of experiment possibly can indicate, enters in the product to the production base in front of, should replace certain materials, but, absolutely cannot this point take not earnestly chooses the material the excuse. Should unify the product the function, earnestly carefully considers the product the outward appearance, the cost and the reliability. Has the achievement very much the company when manufacture all prototypes, selects the material should the material which uses with its production in be same, and uses the similar manufacture technology as far as possible. Like this has the advantage very much to the company. The function complete prototype if cannot act according to the anticipated sales volume economically to make, or is prototypical and the official production installment has in the quality and the reliable aspect is very greatly different, then this kind of prototypedoes not have the great value. Project engineer is best can completely complete the material in this stage the analysis, the choice and the determination work, but is not remains it to the production design stage does. Because, is carries on in the production design stage material replacement by other people, these people are inferior to project engineer to the product all functions understanding. In the production design stage, is should completely determine with the material related main question the material, causes them to adapt with the existing equipment, can use the existing equipment economically to carry on the processing, moreover the material quantity can quite be easy to guarantee the supply.In the manufacture process, inevitably can appear to uses the material to make some changes the situation. The experience indicated that, may use certain cheap materials to take the substitute. However, in the majority situation, in will carry on the production later to change the material to have in to start before the production to change the price which the material will spend to have to be higher than. Completes the choice of material work in the design stage, may avoid the most such situations. Started after the production manufacture to appear has been possible to supply the use the new material is replaces the material the most common reason. Certainly, these new materials possibly reduce the cost, the improvement product performance. But, must carry on the earnest appraisal to the new material, guarantees its all performance all to answer the purpose. Must remember that, the new material performance and the reliable very few pictures materials on hand such understood for the people. The majority of products expiration and the product accident caused by negligence case is because in selects the new material to take in front of substitution material, not truly understood their long-term operational performance causes.The product responsibility lawsuit forces designs the personnel and the company when the choice material, uses the best procedure. In the material process, five most common questions are: (a) did not understand or cannot use about the material application aspect most newly the best information paper; (b) has not been able to foresee and to consider the dusk year possible reasonable use (for example to have the possibility, designs the personnel also to be supposed further to forecast and the consideration because product application method not when creates consequence.ecent years many products responsibilities lawsuit case, because wrongly uses theplaintiff which the product receives the injury to accuse produces the factory, and wins the decision); (c) uses the material data not entire perhaps some data are indefinite, works as its long-term performance data is the like this time in particular;(d) the quality control method is not suitable and not after the confirmation; (e) the personnel which completely is not competent for the post by some chooses the material.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and thebasic understanding.翻译:机械设计理论机械设计,通过设计新产品或改进老产品,以满足人类需要的应用技术科学。
机械设计外文翻译--气动马达及工具
本科毕业设计(论文)外文资料及翻译年级: 2007级学号:姓名:专业: 工程机械指导老师:2011年 5 月Loading machinesFor materials handing in construction,use is made of loaders.Practice has shown that excavators are less effective in the capacity of loads in quarries and storages of nonmetallic materials than loaders.By the kind of loads handled,loaders are classified as forklift loads and scooping loaders for loose materials.Sooping loaders are divided into single-bucket and continuous-action Multi-bucket loaders.Single-bucket loaders are general-purpose machines suited engineering and in applications requring continuous working process.Depending on the kind of running gear,crawler and anailable.Crawler loaders have a high passblibity and develop a great thrust efftort. Wheeled loaders feature a high manoeuvrability and high traveling speeds making no damage to the road pavement and the storage areas. Unloaders are used for unloading sand, gravel, crushed stone, cement form railway cars.Power and pneumatic unloaders are used,power for unloading materials from flat cars or gondola cars(open wagons)and pneumatic for unloading cement.The main working member of fork-lift loaders is the fork serving to load and unload piece loads. These loaders have different change attachments. When equipped with buckets or grabs, they are used for loading loose and small-piece materials, and the boom attachment makes these loaders suited for hoisting loads to a small heighe and sometimes for erection work in construction.Fork-lift loaders are operated on hard-pavement areas,therefore they are mainly used in storehouse and as factory materials-handing equipment.They are made on the basis of a truck therefore they are also called truck loaders.they are powered by internal combustion engines or electric motors with storage batteries.Engine powered truck are used for large warehouse and stock-handing application, for general yard work and fpr loading and unloading of vehicles. Torque converter transmission provides smooth operation; power steering and all-weather cabs are options available.Single-bucket loaders have a crawler tractor or a wheeled truck as a carrier mounting. The loader permits mechanization of loading construction and erection and work with the aid of change attachments,of which the main one is the bucket. The loading equipment is available in three modifications: front-end,overloading, and half-swing,jib-type. The front-end attachment provides also side unloading.The overloading modifiactaion permits back unloading. Presently front-end loader with the positive displacement hydraulic drives for the attachment are most widely used.The output of multi-bucket loaders is 40 to 60 percent higher than of single-bucket machines at the same power rating,it is expedient to use them in brickyards,prefabricated concrete products plants,railway stations with large volumes of loading-unloading operatins and also for loading loose materials.In addition,they are suited for size grading of loose materials,for which purpose they are provided with special vibrating screens.Multi-bucket loaders are very efficient in unloading flatcars with side dumping of the handle material.These loaders can be applied in the production lines of prefabricatde ainstruction products plants and also in road building.In the latter case they are used for loading sand and gravel into drying drums and mixers.The working member of the loader is a screw feeder consisting of tow right-hand and left-hand screws,which are arranged on both sides of a bucket elecator.When the feeder rotates,the loaded material is delivered to the buckets to make the scooping easier.A scraper is secured underneath the screw feeder.The elevator of the multi-bucket loader usually dischanges the material onto belt conveyers that deliver it to tiansport facilities.Some loaders discharge the handle material into tranport facilities through hoppers or chutes.装载机在建筑施工中,材料的装卸是用装载机和写在机进行的。
机械专业毕业设计外文翻译相关外文文献
Fraunhofer-IBMT Technology Center Hialeah, 601 West 20 th Street, Hialeah, FL 33010, USA b TRS Ceramics, Inc, 2820 E. College Avenue, Suite J, State College, PA 16801, USA Received 28 January 2002; accepted 24 March 2002
* Corresponding author. Tel.: 1 1-305-925-1260; fax: 1 1-305-925-1269. E-mail addresses: epark@ (S.-E.E. Park), info@ (W. Hackenberger). 1359-0286 / 02 / $ – see front matter 2002 Elsevier Science Ltd. All rights reserved. PII: S1359-0286( 02 )00023-2
Fig. 1. Comparison of E-field induced strains for relaxor-PT single crystals versus various types of electroactive ceramics, (a) non-hysteretic strain behavior at E-fields before the E-field induced phase transition, and (b) strain behaviors associated with the E-field induced phase transition.
Current Opinion in Solid State and Materials Science 6 (2002) 11–18
机械设计制造及其自动化毕业论文中英文资料外文翻译
机械设计创造及其自动化毕业论文外文文献翻译INTEGRATION OF MACHINERY译文题目专业机械设计创造及其自动化外文资料翻译INTEGRATION OF MACHINERY(From ELECTRICAL AND MACHINERY INDUSTRY)ABSTRACTMachinery was the modern science and technology development inevitable result, this article has summarized the integration of machinery technology basic outline and the development background .Summarized the domestic and foreign integration of machinery technology present situation, has analyzed the integration of machinery technology trend of development.Key word: integration of machinery ,technology, present situation ,product t,echnique of manufacture ,trend of development0. Introduction modern science and technology unceasing development, impelled different discipline intersecting enormously with the seepage, has caused the project domain technological revolution and the transformation .In mechanical engineering domain, because the microelectronic technology and the computer technology rapid development and forms to the mechanical industry seepage the integration of machinery, caused the mechanical industry the technical structure, the product organization, the function and the constitution, the production method and the management systemof by machinery for the characteristic integration ofdevelopment phase.1. Integration of machinery outline integration of machinery is refers in the organization new owner function, the power function, in the information processing function and the control function introduces the electronic technology, unifies the system the mechanism and the computerization design and the software which constitutes always to call. The integration of machinery development also has become one to have until now own system new discipline, not only develops along with the science and technology, but also entrusts with the new content .But its basic characteristic may summarize is: The integration of machinery is embarks from the system viewpoint, synthesis community technologies and so on utilization mechanical technology, microelectronic technology, automatic control technology, computer technology, information technology, sensing observation and control technology, electric power electronic technology, connection technology, information conversion technology as well as software programming technology, according to the system function goal and the optimized organization goal, reasonable disposition and the layout various functions unit, in multi-purpose, high grade, redundant reliable, in the low energy consumption significance realize the specific function value, and causes the overall system optimization the systems engineering technology .From this produces functional system, then becomes an integration of machinery systematic or the integration of machinery product. Therefore, of coveringtechnology is based on the above community technology organic fusion one kind of comprehensive technology, but is not mechanical technical, the microelectronic technology as well as other new technical simple combination, pieces together .This is the integration of machinery and the machinery adds the machinery electrification which the electricity forms in the concept basic difference .The mechanical engineering technology has the merely technical to develop the machinery electrification, still was the traditional machinery, its main function still was replaces with the enlargement physical strength .But after develops the integration of machinery, micro electron installment besides may substitute for certain mechanical parts the original function, but also can entrust with many new functions,like the automatic detection, the automatic reduction information, demonstrate the record, the automatic control and the control automatic diagnosis and the protection automatically and so on .Not only namely the integration of machinery product is human's hand and body extending, human's sense organ and the brains look, has the intellectualized characteristic is the integration of machinery and the machinery electrification distinguishes in the function essence.2. Integration of machinery development condition integration of machinery development may divide into 3 stages roughly.20th century 60's before for the first stage, this stage is called the initial stage .In this time, the people determination not on own initiative uses the electronic technology the preliminary achievement to consummate the mechanical product the performance .Specially in Second World War period, the war has stimulated the mechanical product and the electronic technology union, these mechanical and electrical union military technology, postwar transfers civilly, to postwar economical restoration positive function .Developed and the development at that time generally speaking also is at the spontaneouscondition .Because at that time the electronic technology development not yet achieved certain level, mechanical technical and electronic technology union also not impossible widespread and thorough development, already developed the product was also unable to promote massively. The 20th century 70~80 ages for the second stage, may be called the vigorous development stage .This time, the computer technology, the control technology, the communication development, has laid the technology base for the integration of machinery development . Large-scale, ultra large scale integrated circuit and microcomputer swift and violent development, has provided the full material base for the integration of machinery development .This time characteristic is :①A mechatronics word first generally is accepted in Japan, probably obtains the quite widespread acknowledgment to 1980s last stages in the worldwide scale ;②The integration of machinery technology and the product obtained the enormous development ;③The various countries start to the integration of machinery technology and the product give the very big attention and the support. 1990s later periods, started the integration of machinery technology the new stagewhich makes great strides forward to the intellectualized direction, the integration of machinery enters the thorough development time .At the same time, optics, the communication and so on entered the integration of machinery, processes the technology also zhan to appear tiny in the integration of machinery the foot, appeared the light integration of machinery and the micro integration of machinery and so on the new branch; On the other hand to the integration of machinery system modeling design, the analysis and the integrated method, the integration of machinery discipline system and the trend of development has all conducted the thorough research .At the same time, because the hugeprogress which domains and so on artificial intelligence technology, neural network technology and optical fiber technology obtain, opened the development vast world for the integration of machinery technology .These research, will urge the integration of machinery further to establish the integrity the foundation and forms the integrity gradually the scientific system. Our country is only then starts from the beginning of 1980s in this aspect to study with the application .The State Councilsummary had considered fully on international the influence which and possibly brought from this about the integration of machinery technology developmenttrend .Many universities, colleges and institutes, the development facility and some large and middle scale enterprises have done the massive work to this technical development and the application, does not yield certain result, but and so on the advanced countries compared with Japan still has the suitable disparity.3. Integration of machinery trend of development integrations of machinery are the collection machinery, the electron, optics, the control, the computer, the information and so on the multi-disciplinary overlapping syntheses, its development and the progress rely on and promote the correlation technology development and the progress .Therefore, the integration of machinery main development direction is as follows:3.1 Intellectualized intellectualizations are 21st century integration of machinery technological development important development directions .Theartificial intelligence obtains day by day in the integration of machinery constructor's research takes, the robot and the numerical control engine bedis to the machine behavior description, is in the control theory foundation, the absorption artificial intelligence, the operations research, the computer science, the fuzzy mathematics, the psychology, the physiology and the chaos dynamics and so on the new thought, the new method, simulate the human intelligence, enable it to have abilities and so on judgment inference, logical thinking, independent decision-making, obtains the higher control goal in order to .Indeed, enable the integration of machinery product to have with the human identical intelligence, is not impossible, also is nonessential .But, the high performance, the high speed microprocessor enable the integration of machinery product to have preliminary intelligent or human's partial intelligences, then is completely possible and essential.In the modern manufacture process, the information has become the control manufacture industry the determining factor, moreover is the most active actuation factor .Enhances the manufacture system information-handling capacity to become the modern manufacture science development a key point .As a result of the manufacture system information organization and structure multi-level, makes the information the gain, the integration and the fusion presents draws up the character, information measure multi-dimensional, as well as information organization's multi-level .In the manufacture information structural model, manufacture information uniform restraint, dissemination processing and magnanimous data aspects and so on manufacture knowledge library management, all also wait for further break through.Each kind of artificial intelligence tool and the computation intelligence method promoted the manufacture intelligence development in the manufacture widespread application .A kind based on the biological evolution algorithm computation intelligent agent, in includes thescheduling problem in the combination optimization solution area of technology, receives the more and more universal attention, hopefully completes the combination optimization question when the manufacture the solution speed and the solution precision aspect breaks through the question scale in pairs the restriction .The manufacture intelligence also displays in: The intelligent dispatch, the intelligent design, the intelligent processing, the robot study, the intelligent control, the intelligent craft plan, the intelligent diagnosis and so on are various These question key breakthrough, may form the product innovation the basic research system. Between 2 modern mechanical engineering front science different science overlapping fusion will have the new science accumulation, the economical development and society's progress has had the new request and the expectation to the science and technology, thus will form the front science .The front science also has solved and between the solution scientific question border area .The front science has the obvious time domain, the domain and the dynamic characteristic .The project front science distinguished in the general basic science important characteristic is it has covered the key science and technology question which the project actual appeared.Manufacture system is a complex large-scale system, for satisfies the manufacture system agility, the fast response and fast reorganization ability, must profit from the information science, the life sciences and the social sciences and so on the multi-disciplinary research results, the exploration manufacture system new architecture, the manufacture pattern and the manufacture system effective operational mechanism .Makes the system optimization the organizational structure and the good movement condition is makes the system modeling , the simulation and the optimized essential target .Not only the manufacture system new architecture to makes the enterprise the agility and may reorganize ability to the demand response ability to have the vital significance, moreover to made the enterprise first floor production equipment the flexibility and may dynamic reorganization ability set a higher request .The biological manufacture view more and more many is introduced the manufacture system, satisfies the manufacture system new request.The study organizes and circulates method and technique of complicated system from the biological phenomenon, is a valid exit which will solve many hard nut to cracks that manufacturing industry face from now on currently .Imitating to living what manufacturing point is mimicry living creature organ of from the organization, from match more, from growth with from evolution etc. function structure and circulate mode of a kind of manufacturing system and manufacturing process.The manufacturing drives in the mechanism under, continuously by one's own perfect raise on organizing structure and circulating mode and thus to adapt the process of[with] ability for the environment .For from descend but the last product proceed together a design and make a craft rules the auto of the distance born, produce system of dynamic state reorganization and product and manufacturing the system tend automatically excellent provided theories foundation and carry out acondition .Imitate to living a manufacturing to belong to manufacturing science and life science of"the far good luck is miscellaneous to hand over", it will produce to the manufacturing industry for 21 centuries huge of influence .机电一体化摘要机电一体化是现代科学技术发展的必然结果,本文简述了机电一体化技术的基本概要和发展背景。
机械专业外文翻译(中英文翻译)
机械专业外文翻译(中英文翻译)第1页Among the methods of material conveying employed,belt conveyorsplaya very important part in the reliable carrying of material over longdistances at competitive cost.Conveyor systems have become larger and morecomplex and drive systems have also been going through a process of evolutionand will continue to do so.Nowadays,bigger belts require more power and havebrought the need for larger individual drives as well as multiple drives suchas 3 drives of 750 kW for one belt(this is the case for the conveyor drivesin Chengzhuang Mine).The ability to control drive acceleration torque iscritical to belt conveyors’ performance.An efficient drive system should beable to provide smooth,soft starts while maintaining belt tensions withinthe specified safe limits.For load sharing on multiple drives.torque andspeed control are also important considerations in the drive system’s design.Due to the advances in conveyor drive control technology,at present many morereliable.Cost-effective and performance-driven conveyor drive systems[1]covering a wide range of power are available for customers’ choices. Full-voltage starters.With a full-voltage starter design,the conveyor head shaft is direct-coupled to the motor through the gear drive.Direct full-voltage startersare adequate for relatively low-power, simple-profile conveyors.With direct fu11-voltage starters.no control is provided for various conveyor loadsand.depending on the ratio between fu11- and no-1oad power requirements,empty starting times can be three or four times faster than full load.The maintenance-free starting system is simple,low-cost and very reliable.However, they cannot control starting torque and maximum stall torque;therefore.they are第2页 limited to the low-power, simple-profile conveyor belt drives.Reduced-voltage starters.As conveyor power requirements increase,controlling the applied motor torque during the acceleration period becomes increasinglyimportant.Because motor torque 1s a function of voltage,motor voltage must be controlled.This can be achieved through reduced-voltage starters by employinga silicon controlled rectifier(SCR).A common starting method with SCRreduced-voltage starters is to apply low voltage initially to takeup conveyorbelt slack.and then to apply a timed linear ramp up to full voltage and beltspeed.However, this starting method will not produce constant conveyor beltacceleration.When acceleration is complete.the SCRs, which control the applied voltage to the electric motor. are locked in full conduction, providing fu11-linevoltage to the motor.Motors with higher torque and pull—uptorque,can provide better starting torque when combined with the SCR starters, which are availablein sizes up to 750 KW.Wound rotor induction motors.Wound rotor induction motors are connecteddirectly to the drive system reducer and are a modifiedconfiguration of a standardAC induction motor.By inserting resistance in series with the motor’s rotor windings.the modified motor control system controlsmotor torque.For conveyor starting,resistance is placed in series with the rotor for low initial torque.As the conveyor accelerates,the resistance is reduced slowly to maintain a constantacceleration torque.On multiple-drive systems.an external slip resistor may beleft in series with the rotor windings to aid in load sharing.The motor systems have a relatively simple design.However, the control systems for these can behighly complex,because they are based on computer control of the resistanceswitching.Today,the majority of control systems are custom designed to meet aconveyor system’s particular specifications.Wound rotor motors are appropriatefor systems requiring more than 400 kW .DC motor.DC motors.available from a fraction of thousands of kW ,are designed to deliver constant torque below base speed and constant kW above base speed tothe maximum allowable revolutions per minute(r/min).with the majority of conveyordrives, a DC shunt wound motor is used.Wherein the motor’srotating armature is第3页 connected externally.The most common technology for controlling DC drives is aSCR device. which allows for continual variable-speed operation.The DC drive system is mechanically simple, but can include complex custom-designed electronicsto monitor and control the complete system.This system option is expensive incomparison to other soft-start systems.but it is a reliable, cost-effective drivein applications in which torque,1oad sharing and variable speed are primaryconsiderations.DC motors generally are used with higher-power conveyors,including complex profile conveyors with multiple-drive systems,booster tripper systems needing belt tension control and conveyors requiring a wide variable-speed range.Hydrokinetic couplings,commonly referred to as fluid couplings.are composed of three basic elements; the driven impeller, which acts as a centrifugal pump;the driving hydraulic turbine known as the runner and a casing that encloses thetwo power components.Hydraulic fluid is pumped from the driven impeller to thedriving runner, producing torque at the driven shaft.Because circulating hydraulicfluid produces the torque and speed,no mechanical connection is required betweenthe driving and driven shafts.The power produced by this coupling is based onthe circulated fluid’s amount and density and the torque in proportion to inputspeed.Because the pumping action within the fluid coupling depends on centrifugalforces.the output speed is less than the input speed.Referred to as slip.this normally is between l% and 3%.Basic hydrokinetic couplings are available inconfigurations from fractional to several thousand kW .Fixed-fill fluid couplings.Fixed-fill fluid couplings are the most commonlyused soft-start devices for conveyors with simpler belt profiles and limitedconvex/concave sections.They are relativelysimple,1ow-cost,reliable,maintenance free devices that provide excellent softstarting results to the majority of belt conveyors in use today.Variable-fill drain couplings.Drainable-fluid couplings work on the sameprinciple as fixed-fill couplings.The coupling’s impellers are mounted on the ACmotor and the runners on the driven reducer high-speed shaft.Housing mounted to the drive base encloses the working circuit.The coupling’s rotating casing contains第4页 bleed-off orifices that continually allow fluid to exit the working circuit intoa separate hydraulic reservoir.Oil from the reservoir is pumped through a heatexchanger to a solenoid-operated hydraulic valve that controls the filling of thefluid coupling.To control the starting torque of a single-drive conveyor system,the AC motor current must be monitored to provide feedback to the solenoid controlvalve.Variable fill drain couplings are used in medium to high-kW conveyor systemsand are available in sizes up to thousands of kW .The drives can be mechanicallycomplex and depending on the control parameters.the system can be electronicallyintricate.The drive system cost is medium to high, depending upon size specified.Hydrokinetic scoop control drive.The scoop control fluid coupling consistsof the three standard fluid coupling components:a driven impeller, a driving runnerand a casing that encloses the working circuit.The casing is fitted with fixedorifices that bleed a predetermined amount of fluid into a reservoir.When the scoop tube is fully extended into the reservoir, the coupling is l00 percentfilled.The scoop tube, extending outside the fluid coupling,is positioned using an electric actuator to engage the tube from the fully retracted to the fullyengaged position.This control provides reasonably smooth acceleration rates.to but the computer-based control system is very complex.Scoop control couplings are applied on conveyors requiring single or multiple drives from l50 kW to 750kW.Variable frequency control is also one of the direct drive methods.The emphasizing discussion about it here is because that it has so uniquecharacteristic and so good performance compared with other driving methods forbelt conveyor. VFC devices Provide variable frequency and voltageto the inductionmotor, resulting in an excellent starting torque and acceleration rate for beltconveyor drives.VFC drives.available from fractional to several thousand(kW ),are electronic controllers that rectify AC line power to DC and,through an inverter, convert DC back to AC with frequency and voltage contro1.VFC drives adopt vector control or direct torquecontrol(DTC)technology,and can adopt different operating speeds according to different loads.VFC drives can make starting or stalling第5页 according to any given S-curves.realizing the automatic track for starting orstalling curves.VFC drives provide excellent speed and torque control for startingconveyor belts.and can also be designed to provide load sharing for multipledrives.easily VFC controllers are frequently installed on lower-powered conveyordrives,but when used at the range of medium-high voltage in the past.the structure of VFC controllers becomes very complicated due to the limitation of voltage ratingof power semiconductor devices,the combination of medium-high voltage drives andvariable speed is often solved with low-voltage inverters usingstep-uptransformer at the output,or with multiple low-voltage inverters connected inseries.Three-level voltage-fed PWM converter systems are recently showingincreasing popularity for multi-megawatt industrial driveapplications becauseof easy voltage sharing between the series devices and improved harmonic qualityat the output compared to two-level converter systems With simple series connectionof devices.This kind of VFC system with three 750 kW /2.3kV inverters has been successfully installed in ChengZhuang Mine for one 2.7-km long belt conveyordriving system in following the principle of three-level inverterwill be discussedin detail.Three-level voltage-fed inverters have recently become more and more popularfor higher power drive applications because of their easy voltage sharingfeatures.1ower dv/dt per switching for each of the devices,and superior harmonic quality at the output.The availability of HV-IGBTs has led to the design of anew range of medium-high voltage inverter using three-level NPC topology.This kind of inverter can realize a whole range with a voltagerating from 2.3 kV to 4.1 6 kV Series connection of HV-IGBT modules is used in the 3.3 kV and 4.1[2,3]6 kV devices.The 2.3 kV inverters need only one HV-IGBT per switch.To meet the demands for medium voltage applications.a three-level neutral point clamped inverter realizes the power section.In comparison to a two-levelinverter.the NPC inverter offers the benefit that three voltage levels can besupplied to the output terminals,so for the same output current quality,only第6页1/4 of the switching frequency is necessary.Moreover the voltage ratings of theswitches in NPC inverter topology will be reduced to 1/2.and the additional transient voltage stress on the motor can also be reduced to 1/2 compared to thatof a two-level inverter.The switching states of a three-level inverter are summarized in Table 1.U.V and W denote each of the three phases respectively;P N and O are the dc bus points.The phase U,for example,is in stateP(positive bus voltage)when theswitches S and S are closed,whereas it is in state N (negative bus voltage) 1u2uwhen the switches S and S are closed.At neutral point clamping,the phase is 3u4uin O state when either Sor S conducts depending on positive or negative phase 2u 3ucurrent polarity,respectively.For neutral point voltage balancing,the average current injected at O should be zero.For standard applications.a l2-pulse diode rectifier feeds the divided DC-linkcapacitor.This topology introduces low harmonics on the line side.For even higher requirements a 24-pulse diode rectifier can be used as an input converter.For more advanced applications where regeneration capability is necessary, an activefront.end converter can replace the diode rectifier, using the same structureas the inverter.Motor Contro1.Motor control of induction machines is realized by using a rotorflux.oriented vector controller.Fig.2 shows the block diagram of indirect vector controlled drive thatincorporates both constant torque and high speed field-weakening regions wherethe PW M modulator was used.In this figure,the command flux is generated as function of speed.The feedback speed is added with the feed forward slip commandsignal . the resulting frequency signal is integrated and then the unit vectorsignals(cos and sin )are generated.The vector rotator generates the voltageand angle commands for the PW M as shown.PWM Modulator.The demanded voltage vector is generated using an elaborate第7页 PWM modulator.The modulator extends the concepts of space-vector modulation tothe three-level inverter.The operation can be explained by starting from aregularly sampled sine-triangle comparison from two-level inverter.Instead of using one set of reference waveforms and one triangle defining the switchingfrequency, the three-level modulator uses two sets of reference waveforms U and r1U and just one triangle.Thus, each switching transition is used in an optimal r2way so that several objectives are reached at the same time.Very low harmonics are generated.The switching frequency is low and thusswitching losses are minimized.As in a two-level inverter, a zero-sequencecomponent can be added to each set of reference waveform s in order to maximizethe fundamental voltage component.As an additional degree of freedom,the position of the reference waveform s within the triangle can be changed.This can be used for current balance in the two halves of the DC-1ink.After Successful installation of three 750 kW /2.3 kV three-level invertersfor one 2.7 km long belt conveyor driving system in Chengzhuang Mine.The performance of the whole VFC system was tested.Fig.3 is taken from the test,which shows the excellent characteristic of the belt conveyor driving system withVFC controller.Fig.3 includes four curves.The curve 1 shows the belt tension.From the curve it can be find that the fluctuation range of the belt tension is very smal1.Curve 2 and curve 3 indicate current and torque separately.Curve 4 shows the velocityof the controlled belt.The belt velocity have the“s”shape characteristic.A1l the results of the test show a very satisfied characteristic for belt drivingsystem.Advances in conveyor drive control technology in recent years have resultedin many more reliable.Cost-effective and performance-driven conveyor drive systemchoices for users.Among these choices,the Variable frequency control (VFC) methodshows promising use in the future for long distance belt conveyor drives due toits excellent performances.The NPC three-level inverter using high voltage IGBTs第8页 make the Variable frequency control in medium voltage applications become muchmore simple because the inverter itself can provide the medium voltage needed atthe motor terminals,thus eliminating the step-up transformer in most applicationsin the past.The testing results taken from the VFC control system with NPC three.1evel inverters used in a 2.7 km long belt conveyor drives in Chengzhuang Mine indicatesthat the performance of NPC three-level inverter using HV-IGBTs together with thecontrol strategy of rotor field-oriented vector control for induction motor driveis excellent for belt conveyor driving system.第9页在运送大量的物料时,带式输送机在长距离的运输中起到了非常重要的竞争作用。
机械专业毕业设计外文翻译--选择最佳工具,几何形状和切削条件
附录附录1:英文原文Selection of optimum tool geometry and cutting conditionsusing a surface roughness prediction model for end milling Abstract Influence of tool geometry on the quality of surface produced is well known and hence any attempt to assess the performance of end milling should include the tool geometry. In the present work, experimental studies have been conducted to see the effect of tool geometry (radial rake angle and nose radius) and cutting conditions (cutting speed and feed rate) on the machining performance during end milling of medium carbon steel. The first and second order mathematical models, in terms of machining parameters, were developed for surface roughness prediction using response surface methodology (RSM) on the basis of experimental results. The model selected for optimization has been validated with the Chi square test. The significance of these parameters on surface roughness has been established with analysis of variance. An attempt has also been made to optimize the surface roughness prediction model using genetic algorithms (GA). The GA program gives minimum values of surface roughness and their respective optimal conditions.1 IntroductionEnd milling is one of the most commonly used metal removal operations in industry because of its ability to remove material faster giving reasonably good surface quality. It is used in a variety of manufacturing industries including aerospace and automotive sectors, where quality is an important factor in the production of slots, pockets, precision moulds and dies. Greater attention is given to dimensional accuracy and surface roughness of products by the industry these days. Moreover, surface finish influences mechanical properties such as fatigue behaviour, wear, corrosion, lubrication and electrical conductivity. Thus, measuring and characterizing surface finish can be considered for predicting machining performance.Surface finish resulting from turning operations has traditionally received considerable research attention, where as that of machining processes using multipoint cutters, requires attention by researchers. As these processes involve large number of parameters, it would be difficult to correlate surface finish with other parameters just by conducting experiments. Modelling helps to understand this kind of process better. Though some amount of work has been carried out to develop surface finish prediction models in the past, the effect of tool geometry has received little attention. However, the radial rake angle has a major affect on the powerconsumption apart from tangential and radial forces. It also influences chip curling and modifies chip flow direction. In addition to this, researchers [1] have also observed that the nose radius plays a significant role in affecting the surface finish. Therefore the development of a good model should involve the radial rake angle and nose radius along with other relevant factors.Establishment of efficient machining parameters has been a problem that has confronted manufacturing industries for nearly a century, and is still the subject of many studies. Obtaining optimum machining parameters is of great concern in manufacturing industries, where the economy of machining operation plays a key role in the competitive market. In material removal processes, an improper selection of cutting conditions cause surfaces with high roughness and dimensional errors, and it is even possible that dynamic phenomena due to auto excited vibrations may set in [2]. In view of the significant role that the milling operation plays in today‟s manufacturing world, there is a need to optimize the machining parameters for this operation. So, an effort has been made in this paper to see the influence of tool geometry(radial rake angle and nose radius) and cutting conditions(cutting speed and feed rate) on the surface finish produced during end milling of medium carbon steel. The experimental results of this work will be used to relate cutting speed, feed rate, radial rake angle and nose radius with the machining response i.e. surface roughness by modelling. The mathematical models thus developed are further utilized to find the optimum process parameters using genetic algorithms.2 ReviewProcess modelling and optimization are two important issues in manufacturing. The manufacturing processes are characterized by a multiplicity of dynamically interacting process variables. Surface finish has been an important factor of machining in predicting performance of any machining operation. In order to develop and optimize a surface roughness model, it is essential to understand the current status of work in this area.Davis et al. [3] have investigated the cutting performance of five end mills having various helix angles. Cutting tests were performed on aluminium alloy L 65 for three milling processes (face, slot and side), in which cutting force, surface roughness and concavity of a machined plane surface were measured. The central composite design was used to decide on the number of experiments to be conducted. The cutting performance of the end mills was assessed using variance analysis. The affects of spindle speed, depth of cut and feed rate on the cutting force and surface roughness were studied. The investigation showed that end mills with left hand helix angles are generally less cost effective than those with right hand helix angles. There is no significant difference between up milling and down milling with regard tothe cutting force, although the difference between them regarding the surface roughness was large. Bayoumi et al. [4]have studied the affect of the tool rotation angle, feed rate and cutting speed on the mechanistic process parameters (pressure, friction parameter) for end milling operation with three commercially available workpiece materials, 11 L 17 free machining steel, 62- 35-3 free machining brass and 2024 aluminium using a single fluted HSS milling cutter. It has been found that pressure and friction act on the chip – tool interface decrease with the increase of feed rate and with the decrease of the flow angle, while the cutting speed has a negligible effect on some of the material dependent parameters. Process parameters are summarized into empirical equations as functions of feed rate and tool rotation angle for each work material. However, researchers have not taken into account the effects of cutting conditions and tool geometry simultaneously; besides these studies have not considered the optimization of the cutting process.As end milling is a process which involves a large number f parameters, combined influence of the significant parameters an only be obtained by modelling. Mansour and Abdallaet al. [5] have developed a surface roughness model for the end milling of EN32M (a semi-free cutting carbon case hardening steel with improved merchantability). The mathematical model has been developed in terms of cutting speed, feed rate and axial depth of cut. The affect of these parameters on the surface roughness has been carried out using response surface methodology (RSM). A first order equation covering the speed range of 30–35 m/min and a second order equation covering the speed range of 24–38 m/min were developed under dry machining conditions. Alauddin et al. [6] developed a surface roughness model using RSM for the end milling of 190 BHN steel. First and second order models were constructed along with contour graphs for the selection of the proper combination of cutting speed and feed to increase the metal removal rate without sacrificing surface quality. Hasmi et al. [7] also used the RSM model for assessing the influence of the workpiece material on the surface roughness of the machined surfaces. The model was developed for milling operation by conducting experiments on steel specimens. The expression shows, the relationship between the surface roughness and the various parameters; namely, the cutting speed, feed and depth of cut. The above models have not considered the affect of tool geometry on surface roughness.Since the turn of the century quite a large number of attempts have been made to find optimum values of machining parameters. Uses of many methods have been reported in the literature to solve optimization problems for machining parameters. Jain and Jain [8] have used neural networks for modeling and optimizing the machining conditions. The results have been validated by comparing the optimized machining conditions obtained using genetic algorithms. Suresh et al. [9] have developed a surface roughness prediction model for turning mild steel using a response surface methodology to produce the factor affects of the individual process parameters. They have also optimized the turning process using the surface roughness prediction model as theobjective function. Considering the above, an attempt has been made in this work to develop a surface roughness model with tool geometry and cutting conditions on the basis of experimental results and then optimize it for the selection of these parameters within the given constraints in the end milling operation.3 MethodologyIn this work, mathematical models have been developed using experimental results with the help of response surface methodolog y. The purpose of developing mathematical models relating the machining responses and their factors is to facilitate the optimization of the machining process. This mathematical model has been used as an objective function and the optimization was carried out with the help of genetic algorithms.3.1 Mathematical formulationResponse surface methodology(RSM) is a combination of mathematical and statistical techniques useful for modelling and analyzing the problems in which several independent variables influence a dependent variable or response. The mathematical models commonly used are represented by:where Y is the machining response, ϕ is the response function and S, f , α, r are milling variables and ∈ is the error which is normally distributed about the observed response Y with zero mean.The relationship between surface roughness and other independent variables can be represented as follows,where C is a constant and a, b, c and d are exponents.To facilitate the determination of constants and exponents, this mathematical model will have to be linearized by performing a logarithmic transformation as follows:The constants and exponents C, a, b, c and d can be determined by the method of least squares. The first order linear model, developed from the above functional relationship using least squares method, can be represented as follows:where Y1 is the estimated response based on the first-order equation, Y is the measured surface roughness on a logarithmic scale, x0 = 1 (dummy variable), x1, x2, x3 and x4 are logarithmic transformations of cutting speed, feed rate, radial rake angle and nose radius respectively, ∈is the experimental error and b values are the estimates of corresponding parameters.The general second order polynomial response is as given below:where Y2 is the estimated response based on the second order equation. The parameters, i.e. b0, b1, b2, b3, b4, b12, b23, b14, etc. are to be estimated by the method of least squares. Validity ofthe selected model used for optimizing the process parameters has been tested with the help of statistical tests, such as F-test, chi square test, etc. [10].3.2 Optimization using genetic algorithmsMost of the researchers have used traditional optimization techniques for solving machining problems. The traditional methods of optimization and search do not fare well over a broad spectrum of problem domains. Traditional techniques are not efficient when the practical search space is too large. These algorithms are not robust. They are inclined to obtain a local optimal solution. Numerous constraints and number of passes make the machining optimization problem more complicated. So, it was decided to employ genetic algorithms as an optimization technique. GA come under the class of non-traditional search and optimization techniques. GA are different from traditional optimization techniques in the following ways:1.GA work with a coding of the parameter set, not the parameter themselves.2.GA search from a population of points and not a single point.3.GA use information of fitness function, not derivatives or other auxiliary knowledge.4.GA use probabilistic transition rules not deterministic rules.5.It is very likely that the expected GA solution will be the global solution.Genetic algorithms (GA) form a class of adaptive heuristics based on principles derived from the dynamics of natural population genetics. The searching process simulates the natural evaluation of biological creatures and turns out to be an intelligent exploitation of a random search. The mechanics of a GA is simple, involving copying of binary strings. Simplicity of operation and computational efficiency are the two main attractions of the genetic algorithmic approach. The computations are carried out in three stages to get a result in one generation or iteration. The three stages are reproduction, crossover and mutation.In order to use GA to solve any problem, the variable is typically encoded into a string (binary coding) or chromosome structure which represents a possible solution to the given problem. GA begin with a population of strings (individuals) created at random. The fitness of each individual string is evaluated with respect to the given objective function. Then this initial population is operated on by three main operators – reproduction cross over and mutation– to create, hopefully, a better population. Highly fit individuals or solutions are given the opportunity to reproduce by exchanging pieces of their genetic information, in the crossover procedure, with other highly fit individuals. This produces new “offspring” solutions, which share some characteristics taken from both the parents. Mutation is often applied after crossover by altering some genes (i.e. bits) in the offspring. The offspring can either replace the whole population (generational approach) or replace less fit individuals (steady state approach). This new population is further evaluated andtested for some termination criteria. The reproduction-cross over mutation- evaluation cycle is repeated until the termination criteria are met.4 Experimental detailsFor developing models on the basis of experimental data, careful planning of experimentation is essential. The factors considered for experimentation and analysis were cutting speed, feed rate, radial rake angle and nose radius.4.1 Experimental designThe design of experimentation has a major affect on the number of experiments needed. Therefore it is essential to have a well designed set of experiments. The range of values of each factor was set at three different levels, namely low, medium and high as shown in Table 1. Based on this, a total number of 81 experiments (full factorial design), each having a combination of different levels of factors, as shown in Table 2, were carried out.The variables were coded by taking into account the capacity and limiting cutting conditions of the milling machine. The coded values of variables, to be used in Eqs. 3 and 4, were obtained from the following transforming equations:where x1 is the coded value of cutting speed (S), x2 is the coded value of the feed rate ( f ), x3 is the coded value of radial rake angle(α) and x4 is the coded value of nose radius (r).4.2 ExperimentationA high precision …Rambaudi Rammatic 500‟ CNC milling machine, with a vertical milling head, was used for experimentation. The control system is a CNC FIDIA-12 compact. The cutting tools, used for the experimentation, were solid coated carbide end mill cutters of different radial rake angles and nose radii (WIDIA: DIA20 X FL38 X OAL 102 MM). The tools are coated with TiAlN coating. The hardness, density and transverse rupture strength are 1570 HV 30, 14.5 gm/cm3 and 3800 N/mm2 respectively.AISI 1045 steel specimens of 100×75 mm and 20 mm thickness were used in the present study. All the specimens were annealed, by holding them at 850 ◦C for one hour and then cooling them in a furnace. The chemical analysis of specimens is presented in Table 3. The hardness of the workpiece material is 170 BHN. All the experiments were carried out at a constant axial depth of cut of 20 mm and a radial depth of cut of 1 mm. The surface roughness (response) was measured with Talysurf-6 at a 0.8 mm cut-off value. An average of four measurements was used as a response value.5 Results and discussionThe influences of cutting speed, feed rate, radial rake angle and nose radius have been assessed by conducting experiments. The variation of machining response with respect to the variables was shown graphically in Fig. 1. It is seen from these figures that of the four dependent parameters, radial rake angle has definite influence on the roughness of the surface machined using an end mill cutter. It is felt that the prominent influence of radial rake angle on the surface generation could be due to the fact that any change in the radial rake angle changes the sharpness of the cutting edge on the periphery, i.e changes the contact length between the chip and workpiece surface. Also it is evident from the plots that as the radial rake angle changes from 4◦to 16◦, the surface roughness decreases and then increases. Therefore, it may be concluded here that the radial rake angle in the range of 4◦to 10◦would give a better surface finish. Figure 1 also shows that the surface roughness decreases first and then increases with the increase in the nose radius. This shows that there is a scope for finding the optimum value of the radial rake angle and nose radius for obtaining the best possible quality of the surface. It was also found that the surface roughness decreases with an increase in cutting speed and increases as feed rate increases. It could also be observed that the surface roughness was a minimum at the 250 m/min speed, 200 mm/min feed rate, 10◦radial rake angle and 0.8 mm nose radius. In order to understand the process better, the experimental results can be used to develop mathematical models using RSM. In this work, a commercially available mathematical software package (MATLAB) was used for the computation of the regression of constants and exponents.5.1 The roughness modelUsing experimental results, empirical equations have been obtained to estimate surface roughness with the significant parameters considered for the experimentation i.e. cutting speed, feed rate, radial rake angle and nose radius. The first order model obtained from the above functional relationship using the RSM method is as follows:The transformed equation of surface roughness prediction is as follows:Equation 10 is derived from Eq. 9 by substituting the coded values of x1, x2, x3 and x4 in terms of ln s, ln f , lnαand ln r. The analysis of the variance (ANOVA) and the F-ratio test have been performed to justify the accuracy of the fit for the mathematical model. Since the calculated values of the F-ratio are less than the standard values of the F-ratio for surface roughness as shown in Table 4, the model is adequate at 99% confidence level to represent the relationship between the machining response and the considered machining parameters of the end milling process.The multiple regression coefficient of the first order model was found to be 0.5839. This shows that the first order model can explain the variation in surface roughness to the extent of58.39%. As the first order model has low predictability, the second order model has been developed to see whether it can represent better or not.The second order surface roughness model thus developed is as given below:where Y2 is the estimated response of the surface roughness on a logarithmic scale, x1, x2, x3 and x4 are the logarithmic transformation of speed, feed, radial rake angle and nose radius. The data of analysis of variance for the second order surface roughness model is shown in Table 5.Since F cal is greater than F0.01, there is a definite relationship between the response variable and independent variable at 99% confidence level. The multiple regression coefficient of the second order model was found to be 0.9596. On the basis of the multiple regression coefficient (R2), it can be concluded that the second order model was adequate to represent this process. Hence the second order model was considered as an objective function for optimization using genetic algorithms. This second order model was also validated using the chi square test. The calculated chi square value of the model was 0.1493 and them tabulated value at χ2 0.005 is 52.34, as shown in Table 6, which indicates that 99.5% of the variability in surface roughness was explained by this model.Using the second order model, the surface roughness of the components produced by end milling can be estimated with reasonable accuracy. This model would be optimized using genetic algorithms (GA).5.2 The optimization of end millingOptimization of machining parameters not only increases the utility for machining economics, but also the product quality toa great extent. In this context an effort has been made to estimate the optimum tool geometry and machining conditions to produce the best possible surface quality within the constraints.The constrained optimization problem is stated as follows: Minimize Ra using the model given here:where xil and xiu are the upper and lower bounds of process variables xi and x1, x2, x3, x4 are logarithmic transformation of cutting speed, feed, radial rake angle and nose radius.The GA code was developed using MATLAB. This approach makes a binary coding system to represent the variables cutting speed (S), feed rate ( f ), radial rake angle (α) and nose radius (r), i.e. each of these variables is represented by a ten bit binary equivalent, limiting the total string length to 40. It is known as a chromosome. The variables are represented as genes (substrings) in the chromosome. The randomly generated 20 such chromosomes (population size is 20), fulfillingthe constraints on the variables, are taken in each generation. The first generation is called the initial population. Once the coding of the variables has been done, then the actual decoded values for the variables are estimated using the following formula:where xi is the actual decoded value of the cutting speed, feed rate, radial rake angle and nose radius, x(L) i is the lower limit and x(U) i is the upper limit and li is the substring length, which is equal to ten in this case.Using the present generation of 20 chromosomes, fitness values are calculated by the following transformation:where f(x) is the fitness function and Ra is the objective function.Out of these 20 fitness values, four are chosen using the roulette-wheel selection scheme. The chromosomes corresponding to these four fitness values are taken as parents. Then the crossover and mutation reproduction methods are applied to generate 20 new chromosomes for the next generation. This processof generating the new population from the old population is called one generation. Many such generations are run till the maximum number of generations is met or the average of four selected fitness values in each generation becomes steady. This ensures that the optimization of all the variables (cutting speed, feed rate, radial rake angle and nose radius) is carried out simultaneously. The final statistics are displayed at the end of all iterations. In order to optimize the present problem using GA, the following parameters have been selected to obtain the best possible solution with the least computational effort:Table 7 shows some of the minimum values of the surface roughness predicted by the GA program with respect to input machining ranges, and Table 8 shows the optimum machining conditions for the corresponding minimum values of the surface roughness shown in Table 7. The MRR given in Table 8 was calculated bywhere f is the table feed (mm/min), aa is the axial depth of cut (20 mm) and ar is the radial depth of cut (1 mm).It can be concluded from the optimization results of the GA program that it is possible to select a combination of cutting speed, feed rate, radial rake angle and nose radius for achieving the best possible surface finish giving a reasonably good material removal rate. This GA program provides optimum machining conditions for the corresponding given minimum values of the surface roughness. The application of the genetic algorithmic approach to obtain optimal machining conditions will be quite useful at the computer aided process planning (CAPP) stage in the production of high quality goods with tight tolerances by a variety of machining operations, and in the adaptive control of automated machine tools. With the known boundaries of surface roughness and machining conditions, machining could be performed with a relatively high rate of success with the selected machining conditions.6 ConclusionsThe investigations of this study indicate that the parameters cutting speed, feed, radial rake angle and nose radius are the primary actors influencing the surface roughness of medium carbon steel uring end milling. The approach presented in this paper provides n impetus to develop analytical models, based on experimental results for obtaining a surface roughness model using the response surface methodology. By incorporating the cutter geometry in the model, the validity of the model has been enhanced. The optimization of this model using genetic algorithms has resulted in a fairly useful method of obtaining machining parameters in order to obtain the best possible surface quality.中文翻译选择最佳工具,几何形状和切削条件利用表面粗糙度预测模型端铣摘要:刀具几何形状对工件表面质量产生的影响是人所共知的,因此,任何成型面端铣设计应包括刀具的几何形状。
机械专业毕业设计--外文资料和翻译
Metal heat treatmentA, annealingIn front of the description lengba processing materials and softening plastic treatment methods, it has been used the word, the word annealing with similar meanings. The purpose is to reduce completely annealing, hardness, plastic, sometimes also increased to improve the cutting performance, high this steel is difficult to processing. This method is used to reduce heat stress, refined grains, improve the structure of the material.Annealing is not always can improve the cutting machining, cutting processing a word used to describe several factors, including material cutting when good finish (i.e. smaller surface roughness - the ability of the translator. When fully annealing, ordinary low hardness, low intensity of cutting resistance smaller, less, but usually due to the plasticity and toughness is too big to chip away when the surface of workpiece surface of workpiece surface quality, scratch, leads to poor cutting processing. For this kind of steel, annealing may not be the most appropriate treatment. Many of the most high and cutting steel processing usually can be greatly improved by annealing except in the soft, because of their condition, high hardness and strength for processing.And the annealing method is GongXi just slow to the steel wire, insulation above about for a period of time, make the same temperature uniformity, forming materials, then the austenitic or buried with furnace lime or other insulating materials in slow cooling. To precipitation of ferrite and pearlite bulky iron, steel in the soft, the strain of toughness and minimum, must slow cooling.Second, normalizingHow much is the fire of similar purposes, but not the annealing steel soft and fine pearlite state. Not bulky. Steel is refined grains, fire can release of stress, improve structural homogeneity and restore some plastic, high toughness. This method is often used to improve cutting machining, reduce stress, reduce part machining or limitation of deformation.Is the fire will chromatography method is GuoGongXiGang steel or slow heatedto Ac3 respectively, Accm line or on-line insulation for a period of time to form, and in the austenitic stationary air slow cooling. Should notice more, GongXi composition of carbon steel needs to be heated to Accm line above, not Ac1 line above the annealing. The purpose is in the process of austenitic to dissolve all cementite, thus to minimize the boundaries on hard and brittle iron carbon compounds, and get little grain of ferrite pearlite, minimum free cementite and freedom.Third, the ball annealingThrough the steel ball annealing can get minimum hardness and the biggest plastic, it can make the iron carbon compounds with small globular distribution in ferritic matrix. In order to make the ball easier small particles, usually for fire steel ball annealing. Ball annealing available in several different methods, but all the methods are needed in A1 line near (usually slightly low temperature preservation) for a long time, make the iron carbon compounds formed more stable, low level of small ball.Ball annealing method of the main objective is to improve the cutting processing, and drawing of hardened steel pretreatment, make it more uniform structure quenching. Because of the heat treatment for a long time, so the cost is higher than that of ball annealing is common or annealing.Four, steel sclerosisThe most hardened steel heat treatment method is based on the production of martensite high. Therefore, the first step to most other treatment with commonly used method -- austenitic. YaGongXiGang heated to Ac1 liquidus temperature, heat preservation, more about that temperature uniformly, austenitic evenly. GuoGongXiGang Ac1 above liquidus temperature preservation in steel, while about still remain iron carbon compounds.The second step is to avoid rapid cooling in the nose produces isothermal curve transformation pearlite. The cooling speed depends on the temperature and hardened steel quenching medium heat can be taken away from the surface of the ability of heat transfer and steel itself. Table 1-11 is some common medium and cooling method, cooling ability of the sequence.High temperature gradient produces high stress, deformation and cracking causes,so only in the very need to produce quenching specific structures are used. When the quenching heat uniform, care must be taken to reduce the heat stress diffusion. For example, a thin stick to end its vertical quenching, is inserted into the cooling medium, so whole section and temperature changes. If the shape of a side of the workpiece cooling, and on the other side of the earlier than size change is likely to cause high stress, produce plastic flow and permanent deformation.With several special quenching method can reduce stress, deformation and cracking quenching decreases. One called hierarchical quenching, the method is: will the austenitic steel in temperature is higher than that of martensite transformation temperature (Ms), salt bath time until the temperature uniformity, at the beginning of forming bainite, then put before air cooling, heat generated from the start when the same hardware quenching cracking, martensite and warpage cause of high thermal stress or eliminate stress have been quenched.In a similar method of temperature, then, is called the isothermal quenching (austenitic steel in salt bath), keep for a long time, the result is formed with the isothermal bainite. Bainite structure in the same ingredients as the formation of martensite hard, but in normal hardened steel, reduce the heat shock, by further processing, unnecessary in high hardness can be obtained when good impact toughness.Five, temperingTo adjust hardened steel used the third step is often backfire. Besides the isothermal quenching steel quenching condition usually used in most all can use in production. To produce martensite steel to quench make hard, macro and micro stress, stress, low plasticity materials. To reduce the harm that can be heated to steel again by low-temperature shift (A1) below a certain temperature. Hardened steel structure change of tempering time and temperature is the function of temperature, which is the most important. Must be hardened piece.it is emphasized, method, but the reverse is true. Steel is tempered by heat treatment of hardened steel, through the tempering of heating, to release stress again, soften and improve plastic.The structural change and tempering causes change depending on performance of the heating temperature steel back. The higher the temperature, the temperatureeffect, so the choice is often sacrificed for the hardness and strength plasticity and toughness. Again, to quench heating to influence of carbon-steel, in between, structure, changes will occur in the above, the structure and properties of the significant changes. In the next time the temperature of the A1 heat will produce and process of ball annealing of similar structures.In industry, usually avoid to scope, because the tempering within the scope of tempering steel often produced unexplained brittleness or plastic loss. Some alloy in to scope, also can produce "temper brittleness, especially from" (or by) the temperature range slow cooling will appear. When these steel heat temper, they must usually heated to rapid cooling and above. Of course, from the temperature of cold won't produce sclerosis, fast because no austenitic.金属热处理一、退火在前面描述冷拔加工材料的软化并重新获得塑性的热处理方法时,就已使用退火这个词,该词具有相似的意义。
机械毕业设计英文外文翻译213机械设计基础
附录(外文翻译——原文)Fundamentals of Mechanical DesignMechanical design means the design of things and systems of a mechanical nature—machines, products, structures, devices, and instruments. For the most part mechanical design utilizes mathematics, the materials sciences, and the engineering-mechanics sciences.The total design process is of interest to us. How does it begin? Does the engineer simply sit down at his desk with a blank sheet of paper? And, as he jots down some ideas, what happens next? What factors influence or control the decisions which have to be made? Finally, then, how does this design process end?Sometimes, but not always, design begins when an engineer recognizes a need and decides to do something about it. Recognition of the need and phrasing it in so many words often constitute a highly creative act because the need may be only a vague discontent, a feeling of uneasiness, of a sensing that something is not right.The need is usually not evident at all. For example, the need to do something about a food-packaging machine may be indicated by the noise level, by the variations in package weight, and by slight but perceptible variations in the quality of the packaging or wrap.There is a distinct difference between the statement of the need and the identification of the problem. which follows this statement. The problem is more specific. If the need is for cleaner air, the problem might be that of reducing the dust discharge from power-plant stacks, or reducing the quantity of irritants from automotive exhausts.Definition of the problem must include all the specifications for the thing that is to be designed. The specifications are the input and output quantities, the characteristics of the space the thing must occupy and all the limitations on these quantities. We can regard the thing to be designed as something in a black box. In this case we must specify the inputs and outputs of the box together with their characteristics and limitations. The specifications define the cost, the number to be manufactured, the expected life, the range, the operating temperature, and the reliability.There are many implied specifications which result either from the designer's particular environment or from the nature of the problem itself. The manufacturing processes which are available, together with the facilities of a certain plant, constitute restrictions on a designer's freedom, and hence are a part of the implied specifications. A small plant, for instance, may not own cold-working machinery. Knowing this, the designer selects other metal-processing methods which can be performed in the plant. The labor skills available and the competitive situation also constitute implied specifications.After the problem has been defined and a set of written and implied specifications has been obtained, the next step in design is the synthesis of an optimum solution. Now synthesis cannot take place without both analysis and optimization because the system under design must be analyzed to determine whether the performance complies with the specifications.The design is an iterative process in which we proceed through several steps, evaluate theresults, and then return to an earlier phase of the procedure. Thus we may synthesize several components of a system, analyze and optimize them, and return to synthesis to see what effect this has on the remaining parts of the system. Both analysis and optimization require that we construct or devise abstract models of the system which will admit some form of mathematical analysis. We call these models mathematical models. In creating them it is our hope that we can find one which will simulate the real physical system very well.Evaluation is a significant phase of the total design process. Evaluation is the final proof of a successful design, which usually involves the testing of a prototype in the laboratory. Here we wish to discover if the design really satisfies the need or needs. Is it reliable? Will it compete successfully with similar products? Is it economical to manufacture and to use? Is it easily maintained and adjusted? Can a profit be made from its sale or use?Communicating the design to others is the final, vital step in the design process. Undoubtedly many great designs, inventions, and creative works have been lost to mankind simply because the originators were unable or unwilling to explain their accomplishments to others. Presentation is a selling job. The engineer, when presenting a new solution to administrative, management, or supervisory persons, is attempting to sell or to prove to them that this solution is a better one. Unless this can be done successfully, the time and effort spent on obtaining the solution have been largely wasted.Basically, there are only three means of communication available to us. There are the written, the oral, and the graphical forms. Therefore the successful engineer will be technically competent and versatile in all three forms of communication. A technically competent person who lacks ability in any one of these forms is severely handicapped. If ability in all three forms is lacking, no one will ever know how competent that person is!The competent engineer should not be afraid of the possibility of not succeeding in a presentation. In fact, occasional failure should be expected because failure or criticism seems to accompany every really creative idea. There is a great to be learned from a failure, and the greatest gains are obtained by those willing to risk defeat. In the find analysis, the real failure would lie in deciding not to make the presentation at all.Introduction to Machine DesignMachine design is the application of science and technology to devise new or improved products for the purpose of satisfying human needs. It is a vast field of engineering technology which not only concerns itself with the original conception of the product in terms of its size, shape and construction details, but also considers the various factors involved in the manufacture, marketing and use of the product.People who perform the various functions of machine design are typically called designers, or design engineers. Machine design is basically a creative activity. However, in addition to being innovative, a design engineer must also have a solid background in the areas of mechanical drawing, kinematics, dynamics, materials engineering, strength of materials and manufacturing processes.As stated previously, the purpose of machine design is to produce a product which will serve a need for man. Inventions, discoveries and scientific knowledge by themselves do not necessarily benefit people; only if they are incorporated into a designed product will a benefit be derived. It should be recognized, therefore, that a human need must be identified before a particular product is designed.Machine design should be considered to be an opportunity to use innovative talents to envision a design of a product is to be manufactured. It is important to understand the fundamentals of engineering rather than memorize mere facts and equations. There are no facts or equations which alone can be used to provide all the correct decisions to produce a good design. On the other hand, any calculations made must be done with the utmost care and precision. For example, if a decimal point is misplaced, an otherwise acceptable design may not function.Good designs require trying new ideas and being willing to take a certain amount of risk, knowing that is the new idea does not work the existing method can be reinstated. Thus a designer must have patience, since there is no assurance of success for the time and effort expended. Creating a completely new design generally requires that many old and well-established methods be thrust aside. This is not easy since many people cling to familiar ideas, techniques and attitudes. A design engineer should constantly search for ways to improve an existing product and must decide what old, proven concepts should be used and what new, untried ideas should be incorporated.New designs generally have “bugs” or unforeseen problems which mu st be worked out before the superior characteristics of the new designs can be enjoyed. Thus there is a chance for a superior product, but only at higher risk. It should be emphasized that, if a design does not warrant radical new methods, such methods should not be applied merely for the sake of change.During the beginning stages of design, creativity should be allowed to flourish without a great number of constraints. Even though many impractical ideas may arise, it is usually easy to eliminate them in the early stages of design before firm details are required by manufacturing. In this way, innovative ideas are not inhibited. Quite often, more than one design is developed, up to the point where they can be compared against each other. It is entirely possible that the design which ultimately accepted will use ideas existing in one of the rejected designs that did not show as much overall promise.Psychologists frequently talk about trying to fit people to the machines they operate. It is essentially the responsibility of the design engineer to strive to fit machines to people. This is not an easy task, since there is really no average person for which certain operating dimensions and procedures are optimum.Another important point which should be recognized is that a design engineer must be able to communicate ideas to other people if they are to be incorporated. Initially the designer must communicate a preliminary design to get management approval. This is usually done by verbal discussions in conjunction with drawing layouts and written material. To communicate effectively, the following questions must be answered:(1)Does the design really serve a human need?(2)Will it be competitive with existing products of rival companies?(3)Is it economical to produce?(4)Can it be readily maintained?(5)Will it sell and make a profit?Only time will provide the true answers to the preceding questions, but the product should be designed, manufactured and marketed only with initial affirmative answers. The design engineer also must communicate the finalized design to manufacturing through the use of detailand assembly drawings.Quite often, a problem well occur during the manufacturing cycle. It may be that a change is required in the dimensioning or tolerancing of a part so that it can be more readily produced. This falls in the category of engineering changes which must be approved by the design engineer so that the product function will not be adversely affected. In other cases, a deficiency in the design may appear during assembly or testing just prior to shipping. These realities simply bear out the fact that design is a living process. There is always a better way to do it and the designer should constantly strive towards finding that better way.MachiningTurning The engine lathe, one of the oldest metal removal machines, has a number of useful and highly desirable attributes. Today these lathes are used primarily in small shops where smaller quantities rather than large production runs are encountered.The engine lathe has been replaced in today's production shops by a wide variety of automatic lathes such as automatic of single-point tooling for maximum metal removal, and the use of form tools for finish and accuracy, are now at the designer's fingertips with production speeds on a par with the fastest processing equipment on the scene today.Tolerances for the engine lathe depend primarily on the skill of the operator. The design engineer must be careful in using tolerances of an experimental part that has been produced on the engine lathe by a skilled operator. In redesigning an experimental part for production, economical tolerances should be used.Turret Lathes Production machining equipment must be evaluated now, more than ever before, in terms of ability to repeat accurately and rapidly. Applying this criterion for establishing the production qualification of a specific method, the turret lathe merits a high rating.In designing for low quantities such as 100 or 200 parts, it is most economical to use the turret lathe. In achieving the optimum tolerances possible on the turret lathe, the designer should strive for a minimum of operations.Automatic Screw Machines Generally, automatic screw machines fall into several categories; single-spindle automatics, multiple-spindle automatics and automatic chucking machines. Originally designed for rapid, automatic production of screws and similar threaded parts, the automatic screw machine has long since exceeded the confines of this narrow field, and today plays a vital role in the mass production of a variety of precision parts. Quantities play an important part in the economy of the parts machined on the automatic to set up on the turret lathe than on the automatic screw machine. Quantities less than 1000 parts may be more economical to set up on the turret lathe than on the automatic screw machine. The cost of the parts machined can be reduced if the minimum economical lot size is calculated and the proper machine is selected for these quantities.Automatic Tracer Lathes Since surface roughness depends greatly upon material turned, tooling ,and fees and speeds employed, minimum tolerances that can be held on automatic tracer lathes are not necessarily the most economical tolerances.Is some case, tolerances of ±0.05mm are held in continuous production using but one cut. Groove width can be held to ±0.125mm on some parts. Bores and single-point finishes can be held to ±0.0125mm. On high-production runs where maximum output is desirable, a minimum tolerance of ±0.125mm is economical on both diameter and length of turn.Milling With the exceptions of turning and drilling, milling is undoubtedly the most widely used method of removing metal. Well suited and readily adapted to the economical production of any quantity of parts, the almost unlimited versatility of the milling process merits the attention and consideration of designers seriously concerned with the manufacture of their product.As in any other process, parts that have to be milled should be designed with economical tolerances that can be achieved in production milling. If the part is designed with tolerances finer than necessary, additional operations will have to be added to achieve these tolerances——and this will increase the cost of the part.Grinding Grinding is one of the most widely used methods of finishing parts to extremely close tolerances and low surface roughness. Currently, there are grinders for almost for almost every type of grinding operation. Particular design features of a part dictate to a large degree the type of grinding machine required. Where processing costs are excessive, parts redesigned to utilize a less expensive, higher output grinding method may be well worthwhile. For example, wherever possible the production economy of centerless grinding should be taken advantage of by proper design consideration.Although grinding is usually considered a finishing operation, it is often employed as a complete machining process on work which can be ground down from rough condition without being turned or otherwise machined. Thus many types of forgings and other parts are finished completely with the grinding wheel at appreciable savings of time and expense.Classes of grinding machines include the following: cylindrical grinders, centerless grinders, internal grinders, surface grinders, and tool and cutter grinders.The cylindrical and centerless grinders are for straight cylindrical or taper work; thus splines, shafts, and similar parts are ground on cylindrical machines either of the common-center type or the centerless machine.Thread grinders are used for grinding precision threads for thread gages, and threads on precision parts where the concentricity between the diameter of the shaft and the pitch diameter of the thread must be held to close tolerances.The internal grinders are used for grinding of precision holes, cylinder bores, and similar operations where bores of all kinds are to be finished.The surface grinders are for finishing all kinds of flat work, or work with plain surfaces which may be operated upon either by the edge of a wheel or by the face of a grinding wheel. These machines may have reciprocating or rotating tables.(外文翻译——汉文)机械设计基础机械设计基础是指机械装置和机械系统——机器、产品、结构、设备和仪器的设计。
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盛年不重来,一日难再晨。
及时宜自勉,岁月不待人。
机械设计理论机械设计是一门通过设计新产品或者改进老产品来满足人类需求的应用技术科学。
它涉及工程技术的各个领域,主要研究产品的尺寸、形状和详细结构的基本构思,还要研究产品在制造、销售和使用等方面的问题。
进行各种机械设计工作的人员通常被称为设计人员或者机械设计工程师。
机械设计是一项创造性的工作。
设计工程师不仅在工作上要有创造性,还必须在机械制图、运动学、工程材料、材料力学和机械制造工艺学等方面具有深厚的基础知识。
如前所诉,机械设计的目的是生产能够满足人类需求的产品。
发明、发现和科技知识本身并不一定能给人类带来好处,只有当它们被应用在产品上才能产生效益。
因而,应该认识到在一个特定的产品进行设计之前,必须先确定人们是否需要这种产品。
应当把机械设计看成是机械设计人员运用创造性的才能进行产品设计、系统分析和制定产品的制造工艺学的一个良机。
掌握工程基础知识要比熟记一些数据和公式更为重要。
仅仅使用数据和公式是不足以在一个好的设计中做出所需的全部决定的。
另一方面,应该认真精确的进行所有运算。
例如,即使将一个小数点的位置放错,也会使正确的设计变成错误的。
一个好的设计人员应该勇于提出新的想法,而且愿意承担一定的风险,当新的方法不适用时,就使用原来的方法。
因此,设计人员必须要有耐心,因为所花费的时间和努力并不能保证带来成功。
一个全新的设计,要求屏弃许多陈旧的,为人们所熟知的方法。
由于许多人墨守成规,这样做并不是一件容易的事。
一位机械设计师应该不断地探索改进现有的产品的方法,在此过程中应该认真选择原有的、经过验证的设计原理,将其与未经过验证的新观念结合起来。
新设计本身会有许多缺陷和未能预料的问题发生,只有当这些缺陷和问题被解决之后,才能体现出新产品的优越性。
因此,一个性能优越的产品诞生的同时,也伴随着较高的风险。
应该强调的是,如果设计本身不要求采用全新的方法,就没有必要仅仅为了变革的目的而采用新方法。
在设计的初始阶段,应该允许设计人员充分发挥创造性,不受各种约束。
即使产生了许多不切实际的想法,也会在设计的早期,即绘制图纸之前被改正掉。
只有这样,才不致于堵塞创新的思路。
通常,要提出几套设计方案,然后加以比较。
很有可能在最后选定的方案中,采用了某些未被接受的方案中的一些想法。
心理学家经常谈论如何使人们适应他们所操作的机器。
设计人员的基本职责是努力使机器来适应人们。
这并不是一项容易的工作,因为实际上并不存在着一个对所有人来说都是最优的操作范围和操作过程。
另一个重要问题,设计工程师必须能够同其他有关人员进行交流和磋商。
在开始阶段,设计人员必须就初步设计同管理人员进行交流和磋商,并得到批准。
这一般是通过口头讨论,草图和文字材料进行的。
为了进行有效的交流,需要解决下列问题:(1)所设计的这个产品是否真正为人们所需要?(2)此产品与其他公司的现有同类产品相比有无竞争能力?(3)生产这种产品是否经济?(4)产品的维修是否方便?(5)产品有无销路?是否可以盈利?只有时间能对上述问题给出正确答案。
但是,产品的设计、制造和销售只能在对上述问题的初步肯定答案的基础上进行。
设计工程师还应该通过零件图和装配图,与制造部门一起对最终设计方案进行磋商。
通常,在制造过程中会出现某个问题。
可能会要求对某个零件尺寸或公差作一些更改,使零件的生产变得容易。
但是,工程上的更改必须要经过设计人员批准,以保证不会损伤产品的功能。
有时,在产品的装配时或者装箱外运前的试验中才发现设计中的某种缺陷。
这些事例恰好说明了设计是一个动态过程。
总是存在着更好的方法来完成设计工作,设计人员应该不断努力,寻找这些更好的方法。
近些年来,工程材料的选择已经显得重要。
此外,选择过程应该是一个对材料的连续不断的重新评价过程。
新材料不断出现,而一些原有的材料的能够获得的数量可能会减少。
环境污染、材料的回收利用、工人的健康及安全等方面经常会对材料选择附加新的限制条件。
为了减轻重量或者节约能源,可能会要求使用不同的材料。
来自国内和国际竞争、对产品维修保养方便性要求的提高和顾客的反馈等方面的压力,都会促使人们对材料进行重新评价。
由于材料选用不当造成的产品责任诉讼,已经产生了深刻的影响。
此外,材料与材料加工之间的相互依赖关系已经被人们认识得更清楚。
因此,为了能在合理的成本和确保质量的前提下获得满意的结果,设计工程师的制造工程师都必须认真仔细地选择、确定和使用材料。
制造任何产品的第一步工作都是设计。
设计通常可以分为几个明确的阶段:(a)初步设计;(b)功能设计;(c)生产设计。
在初步设计阶段,设计者着重考虑产品应该具有的功能。
通常要设想和考虑几个方案,然后决定这种思想是否可行;如果可行,则应该对其中一个或几个方案作进一步的改进。
在此阶段,关于材料选择唯一要考虑的问题是:是否有性能符合要求的材料可供选择;如果没有的话,是否有较大的把握在成本和时间都允许的限度内研制出一种新材料。
在功能设计和工程设计阶段,要做出一个切实可行的设计。
在这个阶段要绘制出相当完整的图纸,选择并确定各种零件的材料。
通常要制造出样机或者实物模型,并对其进行试验,评价产品的功能、可靠性、外观和维修保养性等。
虽然这种试验可能会表明,在产品进入到生产阶段之前,应该更换某些材料,但是,绝对不能将这一点作为不认真选择材料的借口。
应该结合产品的功能,认真仔细地考虑产品的外观、成本和可靠性。
一个很有成就的公司在制造所有的样机时,所选用的材料应该和其生产中使用的材料相同,并尽可能使用同样的制造技术。
这样对公司是很有好处的。
功能完备的样机如果不能根据预期的销售量经济地制造出来,或者是样机与正式生产的装置在质量和可靠性方面有很大不同,则这种样机就没有多大的价值。
设计工程师最好能在这一阶段完全完成材料的分析、选择和确定工作,而不是将其留到生产设计阶段去做。
因为,在生产设计阶段材料的更换是由其他人进行的,这些人对产品的所有功能的了解不如设计工程师。
在生产设计阶段中,与材料有关的主要问题是应该把材料完全确定下来,使它们与现有的设备相适应,能够利用现有设备经济地进行加工,而且材料的数量能够比较容易保证供应。
在制造过程中,不可避免地会出现对使用中的材料做一些更改的情况。
经验表明,可采用某些便宜材料作为替代品。
然而,在大多数情况下,在进行生产以后改换材料要比在开始生产前改换材料所花费的代价要高。
在设计阶段做好材料选择工作,可以避免多数这样的情况。
在生产制造开始后出现了可供使用的新材料是更换材料的最常见的原因。
当然,这些新材料可能降低成本、改进产品的性能。
但是,必须对新材料进行认真的评价,以确保其所有性能都满足要求。
应当记住,新材料的性能和可靠性很少像现有材料那样为人们所了解。
大部分的产品失效和产品责任事故案件是由于在选用新材料作为替代材料之前,没有真正了解它们的长期使用性能而引起的。
产品的责任诉讼迫使设计人员和公司在选择材料时,采用最好的程序。
在材料过程中,五个最常见的问题为:(a)不了解或者不会使用关于材料应用方面的最新最好的信息资料;(b)未能预见和考虑擦黑年品可能的合理用途(如有可能,设计人员还应进一步预测和考虑由于产品使用方法不当造成的后果。
在近年来的许多产品责任诉讼案件中,由于错误地使用产品而受到伤害的原告控告生产厂家,并且赢得判决);(c)所使用的材料的数据不全或是有些数据不确定,尤其是当其长期性能数据是如此的时候;(d)质量控制方法不适当和未经验证;(e)由一些完全不称职的人员选择材料。
通过对上述五个问题的分析,可以得出这些问题是没有充分理由存在的结论。
对这些问题的研究分析可以为避免这些问题的出现指明方向。
尽管采用最好的材料选择方法也不能避免发生产品责任诉讼,设计人员和工业界按照适当的程序进行材料选择,可以大大减少诉讼的数量。
从以上的讨论可以看出,选择材料的人们应该对材料的性质,特点和加工方法有一个全面而基本的了解。
Machine design theoryThe machine design is through designs the new product or improves the old product to meet the human need the application technical science. It involves the project technology each domain, mainly studies the product the size, the shape and the detailed structure basic idea, but also must study the product the personnel which in aspect the and so on manufacture, sale and use question.Carries on each kind of machine design work to be usually called designs the personnel or machine design engineer. The machine design is a creative work. Project engineer not only must have the creativity in the work, but also must in aspect and so on mechanical drawing, kinematics, engineerig material, materials mechanics and machine manufacture technology has the deep elementary knowledge.If front sues, the machine design goal is the production can meet the human need the product. The invention, the discovery and technical knowledge itself certainly not necessarily can bring the advantage to the humanity, only has when they are applied can produce on the product the benefit. Thus, should realize to carries on before the design in a specific product, must first determine whether the people do need this kind of productMust regard as the machine design is the machine design personnel carries on using creative ability the product design, the system analysis and a formulation product manufacture technology good opportunity. Grasps the project elementary knowledge to have to memorize some data and the formula is more important than. The merely service data and the formula is insufficient to the completely decision which makes in a good design needs. On the other hand, should be earnest precisely carries on all operations. For example, even if places wrong a decimal point position, also can cause the correct design to turn wrongly.A good design personnel should dare to propose the new idea, moreover is willing to undertake the certain risk, when the new method is not suitable, use original method. Therefore, designs the personnel to have to have to have the patience, because spends the time and the endeavor certainly cannot guarantee brings successfully. A brand-new design, the request screen abandons obsoletely many, knows very well the method for the people. Because many person of conservativeness, does this certainlyis not an easy matter. A mechanical designer should unceasingly explore the improvement existing product the method, should earnestly choose originally, the process confirmation principle of design in this process, with has not unified it after the confirmation new idea.Newly designs itself can have the question occurrence which many flaws and has not been able to expect, only has after these flaws and the question are solved, can manifest new goods come into the market the product superiority. Therefore, a performance superior product is born at the same time, also is following a higher risk. Should emphasize, if designs itself does not request to use the brand-new method, is not unnecessary merely for the goal which transform to use the new method.In the design preliminary stage, should allow to design the personnel fully to display the creativity, not each kind of restraint. Even if has had many impractical ideas, also can in the design early time, namely in front of the plan blueprint is corrected. Only then, only then does not send to stops up the innovation the mentality. Usually, must propose several sets of design proposals, then perform the comparison. Has the possibility very much in the plan which finally designated, has used certain not in plan some ideas which accepts.How does the psychologist frequently discuss causes the machine which the people adapts them to operate. Designs personnel''s basic responsibility is diligently causes the machine to adapt the people. This certainly is not an easy work, because certainly does not have to all people to say in fact all is the most superior operating area and the operating process.Another important question, project engineer must be able to carry on the exchange and the consultation with other concerned personnel. In the initial stage, designs the personnel to have to carry on the exchange and the consultation on the preliminary design with the administrative personnel, and is approved. This generally is through the oral discussion, the schematic diagram and the writing material carries on. In order to carry on the effective exchange, needs to solve the following problem:(1) designs whether this product truly does need for the people? Whether there is competitive ability(2) does this product compare with other companies'' existing similar products?(3) produces this kind of product is whether economical?(4) product service is whether convenient?(5) product whether there is sale? Whether may gain?Only has the time to be able to produce the correct answer to above question. But, the product design, the manufacture and the sale only can in carry on to the above question preliminary affirmation answer foundation in. Project engineer also should through the detail drawing and the assembly drawing, carries on the consultation together with the branch of manufacture to the finally design proposal.Usually, can have some problem in the manufacture process. Possibly can request to some components size or the common difference makes some changes, causes the components the production to change easily. But, in the project change must have to pass through designs the personnel to authorize, guaranteed cannot damage the product the function. Sometimes, when in front of product assembly or in the packing foreign shipment experiment only then discovers in the design some kind of flaw. These instances exactly showed the design is a dynamic process. Always has a better method to complete the design work, designs the personnel to be supposed unceasingly diligently, seeks these better method.Recent year, the engineerig material choice already appeared importantly. In addition, the choice process should be to the material continuously the unceasing again appraisal process. The new material unceasingly appears, but some original materials can obtain the quantity possibly can reduce. The environmental pollution, material recycling aspect and so on use, worker''s health and security frequently can attach the new limiting condition to the choice of material. In order to reduce the weight or saves the energy, possibly can request the use different material. Comes from domestic and international competition, to product service maintenance convenience request enhancement and customer''s aspect the and so on feedback pressure, can urge the people to carry on to the material reappraises. Because the material does not select when created the product responsibility lawsuit, has already had the profound influence. In addition, the material and between the material processing interdependence is already known by the people clearly. Therefore, in order to can and guarantees the quality in the reasonable cost under the premise to obtainsatisfaction the result, project engineer makes engineers all to have earnestly carefully to choose, the determination and the use material.Makes any product the first step of work all is designs. Designs usually may divide into several explicit stages: (a) preliminary design; (b) functional design; (c) production design. In the preliminary design stage, the designer emphatically considered the product should have function. Usually must conceive and consider several plans, then decided this kind of thought is whether feasible; If is feasible, then should makes the further improvement to or several plans. In this stage, the question which only must consider about the choice of material is: Whether has the performance to conform to the request material to be possible to supply the choice; If no, whether has a bigger assurance all permits in the cost and the time in the limit develops one kind of new material.In the functional design and the engineering design stage, needs to make a practical feasible design. Must draw up the quite complete blueprint in this stage, chooses and determines each kind of components the material. Usually must make the prototype or the working model, and carries on the experiment to it, the appraisal product function, the reliability, the outward appearance and the service maintenance and so on. Although this kind of experiment possibly can indicate, enters in the product to the production base in front of, should replace certain materials, but, absolutely cannot this point take not earnestly chooses the material the excuse. Should unify the product the function, earnestly carefully considers the product the outward appearance, the cost and the reliability. Has the achievement very much the company when manufacture all prototypes, selects the material should the material which uses with its production in be same, and uses the similar manufacture technology as far as possible. Like this has the advantage very much to the company. The function complete prototype if cannot act according to the anticipated sales volume economically to make, or is prototypical and the official production installment has in the quality and the reliable aspect is very greatly different, then this kind of prototype does not have the great value. Project engineer is best can completely complete the material in this stage the analysis, the choice and the determination work, but is not remains it to the production design stage does. Because, is carries on in the productiondesign stage material replacement by other people, these people are inferior to project engineer to the product all functions understanding. In the production design stage, is should completely determine with the material related main question the material, causes them to adapt with the existing equipment, can use the existing equipment economically to carry on the processing, moreover the material quantity can quite be easy to guarantee the supply.In the manufacture process, inevitably can appear to uses the material to make some changes the situation. The experience indicated that, may use certain cheap materials to take the substitute. However, in the majority situation, in will carry on the production later to change the material to have in to start before the production to change the price which the material will spend to have to be higher than. Completes the choice of material work in the design stage, may avoid the most such situations. Started after the production manufacture to appear has been possible to supply the use the new material is replaces the material the most common reason. Certainly, these new materials possibly reduce the cost, the improvement product performance. But, must carry on the earnest appraisal to the new material, guarantees its all performance all to answer the purpose. Must remember that, the new material performance and the reliable very few pictures materials on hand such understood for the people. The majority of products expiration and the product accident caused by negligence case is because in selects the new material to take in front of substitution material, not truly understood their long-term operational performance causes.The product responsibility lawsuit forces designs the personnel and the company when the choice material, uses the best procedure. In the material process, five most common questions are: (a) did not understand or cannot use about the material application aspect most newly the best information paper; (b) has not been able to foresee and to consider the dusk year possible reasonable use (for example to have the possibility, designs the personnel also to be supposed further to forecast and the consideration because product application method not when creates consequence. ecent years many products responsibilities lawsuit case, because wrongly uses the plaintiff which the product receives the injury to accuse produces the factory, and wins the decision); (c) uses the material data not entire perhaps some data areindefinite, works as its long-term performance data is the like this time in particular;(d) the quality control method is not suitable and not after the confirmation; (e) the personnel which completely is not competent for the post by some chooses the material.Through to the above five questions analysis, may obtain these questions is does not have the sufficient reason existence the conclusion. May for avoid these questions to these questions research analyses the appearance indicating the direction. Although uses the best choice of material method not to be able to avoid having the product responsibility lawsuit, designs the personnel and the industry carries on the choice of material according to the suitable procedure, may greatly reduce the lawsuit the quantity.May see from the above discussion, the choice material people should to the material nature, the characteristic and the processing method have comprehensive and the basic understanding.。