质量成本分析报告2018
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Created date 编制日期: 2011/4/29
by 编制人: XXXX
Monthly CoQ Analysis Report 4 月质量成本分析报告
Document No./文件编号：
1. CoQ list 质量成本清单
Subject Scope 1.1 Salaries of quality management personels质量管理 人员的工资 1.2 Internal audit 内部审核 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Total 2 Number of supervisor主管数 0 Number of engineers工程师 数 0 DCC(=quality personnel)文控 11000 Total costs 5 1 Number of supervisor主管数 0 0 Number of engineers工程师 8 48 Number of hours小时数 1000 1200 Total costs 0 0 Number of supervisor主管数 0 0 Number of engineers工程师 Number of production 0 0 personnel生产人员数 Number of quality personnel 0 0 品质人员数 0 0 Number of hour小时数 0 0 Total costs 0 0 Number of supervisor主管数 0 0 Number of engineers工程师 Number of production 0 0 personnel生产人员 Number of quality personnel 0 0 品质人员数 0 0 Number of hour小时数 meal/transportation/hotel餐饮 0 0 /交通/住宿 0 0 Training costs培训费 0 0 Total costs 3 0 Number of supervisor主管数 0 0 Number of engineers工程师 4 0 Number of hour小时数 meal/transportation/hotel餐饮 60 0 /交通/住宿 360 0 Total costs 16000 0 SGS audit of systems SGS审核费用 6 0 Number of supervisor主管数 2 0 Number of engineers工程师 meal/transportation/hotel餐饮 1753 0 /交通/住宿 3 0 Number of hour小时数 18353 0 Total costs Costs of product verification 0 0 产品认证费 0 0 Total costs 0 0 Number of supervisor主管数 1 0 Number of engineers工程师 2 0 Number of hour小时数 meal/transportation/hotel 120 0 餐饮/交通/住宿 170 0 Total costs 8 Number of QC QC人数 20000 Total costs 0 0 External calibration cost外校 0 0 External repair cost 外部维修 Newly purchasing equipment 0 0 新购仪器费 0 0 Total costs 4000 600 In store库存原材料报废 0 0 Before production 生产前原材 0 0 料 rework生产返工返修过程 In In scrap products 0 0 在制品成品报废 4000 600 Total costs 200 6000 In store库存成品 In-process products 生产过程 0 0 中成品半成品报废 200 6000 Total costs In rework process返工返修过 0 0 程 In scrap products in 0 0 production在制成品半成品报
4750
3. Internal failure costs 内 部故障成 本 Created date : 2011/4/29 3.2 编制日期 Labour costs 人力成本 by 编制人: XXXX
Monthly CoQ Analysis Report 4 月质量成本分析报告
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
51% 17%
Appraisal costs鉴定成 本 Internal Failure costs 内部故障成本 External Failure costs 外部故障成本
0%
Prevention costs预防成 本
17.37 0.00 100.00
32%
CoPQ
Total costs/月度质量总成本
1.8 CusHale Waihona Puke Baiduomer audit 客户审核
170
2.Apprai sal 2.2 Calibration and costs repair of measuring 鉴定成本 and testing equipment量测设备
2.1 Salaries of QC 专职QC人员的工资
3.1Raw materials scrap 原材料报废 3. Internal failure 3.2 products scrap costs 内 成品报废 部故障成 本 3.2 Labour costs 人力成本
0
0 63033
Monthly CoQ Total costs/月度质量总成本
55083 7800
2.CoQ structure质量成本的构成
Subject CoGQ Scope Prevention costs预 防成本 Appraisal costs鉴 定成本 Internal Failure costs内部故障成本 External Failure costs外部故障成本 Costs 32083.00 20000.00 10950.00 0.00 63033.00 Rate% 50.90 31.73
Downtime caused by quality Total costs Repairing products rejected by customer客户退回产品的 Scrap products rejected by customet顾客退回成品的报废 Total costs Customer counterclaim顾客 索赔
Internal Raw materials scrap原材料报废 failure Products scrap成品 costs 内部故障 报废 Labour costs人力 成本 成本 Customer 外部故障 rejection顾客退回 成本 Customer 产品
counterclaim顾客索赔
11000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20000 0 0 0 0 150 0 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6200 0 0 18353 0
2200
1.3 Internal training 内部培训
1.4 External training 1.Preven 外部培训 tion costs 预防成本
1.5 Supplier audit 供应商审核
360
1.6 System certification 体系认证
1.7 Products verification产品认 证
Document No./文件编号： 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
4.Extern al failure costs 外 部故障成 本
4.1 Customer rejection顾客退回 产品 4.2 Customer counterclaim
3.CoPQ analysis
Subject Scope Costs 4750.00 6200.00 0.00 0.00 0.00 10950.00 Rate% 7000.00 43.38 56.62 0 0 0 100
6000.00 5000.00 4000.00 3000.00 4750.00
6200.00
2000.00
1000.00 0.00 1 2 3 4 5
0.00
0.00
0.00
Total costs
4.The most significant factors of CoQ影响质量成本的关键因素
5.Compare with sales status与销售业绩相比较
by 编制人: XXXX
Monthly CoQ Analysis Report 4 月质量成本分析报告
Document No./文件编号：
1. CoQ list 质量成本清单
Subject Scope 1.1 Salaries of quality management personels质量管理 人员的工资 1.2 Internal audit 内部审核 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Total 2 Number of supervisor主管数 0 Number of engineers工程师 数 0 DCC(=quality personnel)文控 11000 Total costs 5 1 Number of supervisor主管数 0 0 Number of engineers工程师 8 48 Number of hours小时数 1000 1200 Total costs 0 0 Number of supervisor主管数 0 0 Number of engineers工程师 Number of production 0 0 personnel生产人员数 Number of quality personnel 0 0 品质人员数 0 0 Number of hour小时数 0 0 Total costs 0 0 Number of supervisor主管数 0 0 Number of engineers工程师 Number of production 0 0 personnel生产人员 Number of quality personnel 0 0 品质人员数 0 0 Number of hour小时数 meal/transportation/hotel餐饮 0 0 /交通/住宿 0 0 Training costs培训费 0 0 Total costs 3 0 Number of supervisor主管数 0 0 Number of engineers工程师 4 0 Number of hour小时数 meal/transportation/hotel餐饮 60 0 /交通/住宿 360 0 Total costs 16000 0 SGS audit of systems SGS审核费用 6 0 Number of supervisor主管数 2 0 Number of engineers工程师 meal/transportation/hotel餐饮 1753 0 /交通/住宿 3 0 Number of hour小时数 18353 0 Total costs Costs of product verification 0 0 产品认证费 0 0 Total costs 0 0 Number of supervisor主管数 1 0 Number of engineers工程师 2 0 Number of hour小时数 meal/transportation/hotel 120 0 餐饮/交通/住宿 170 0 Total costs 8 Number of QC QC人数 20000 Total costs 0 0 External calibration cost外校 0 0 External repair cost 外部维修 Newly purchasing equipment 0 0 新购仪器费 0 0 Total costs 4000 600 In store库存原材料报废 0 0 Before production 生产前原材 0 0 料 rework生产返工返修过程 In In scrap products 0 0 在制品成品报废 4000 600 Total costs 200 6000 In store库存成品 In-process products 生产过程 0 0 中成品半成品报废 200 6000 Total costs In rework process返工返修过 0 0 程 In scrap products in 0 0 production在制成品半成品报
4750
3. Internal failure costs 内 部故障成 本 Created date : 2011/4/29 3.2 编制日期 Labour costs 人力成本 by 编制人: XXXX
Monthly CoQ Analysis Report 4 月质量成本分析报告
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
51% 17%
Appraisal costs鉴定成 本 Internal Failure costs 内部故障成本 External Failure costs 外部故障成本
0%
Prevention costs预防成 本
17.37 0.00 100.00
32%
CoPQ
Total costs/月度质量总成本
1.8 CusHale Waihona Puke Baiduomer audit 客户审核
170
2.Apprai sal 2.2 Calibration and costs repair of measuring 鉴定成本 and testing equipment量测设备
2.1 Salaries of QC 专职QC人员的工资
3.1Raw materials scrap 原材料报废 3. Internal failure 3.2 products scrap costs 内 成品报废 部故障成 本 3.2 Labour costs 人力成本
0
0 63033
Monthly CoQ Total costs/月度质量总成本
55083 7800
2.CoQ structure质量成本的构成
Subject CoGQ Scope Prevention costs预 防成本 Appraisal costs鉴 定成本 Internal Failure costs内部故障成本 External Failure costs外部故障成本 Costs 32083.00 20000.00 10950.00 0.00 63033.00 Rate% 50.90 31.73
Downtime caused by quality Total costs Repairing products rejected by customer客户退回产品的 Scrap products rejected by customet顾客退回成品的报废 Total costs Customer counterclaim顾客 索赔
Internal Raw materials scrap原材料报废 failure Products scrap成品 costs 内部故障 报废 Labour costs人力 成本 成本 Customer 外部故障 rejection顾客退回 成本 Customer 产品
counterclaim顾客索赔
11000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20000 0 0 0 0 150 0 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6200 0 0 18353 0
2200
1.3 Internal training 内部培训
1.4 External training 1.Preven 外部培训 tion costs 预防成本
1.5 Supplier audit 供应商审核
360
1.6 System certification 体系认证
1.7 Products verification产品认 证
Document No./文件编号： 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
4.Extern al failure costs 外 部故障成 本
4.1 Customer rejection顾客退回 产品 4.2 Customer counterclaim
3.CoPQ analysis
Subject Scope Costs 4750.00 6200.00 0.00 0.00 0.00 10950.00 Rate% 7000.00 43.38 56.62 0 0 0 100
6000.00 5000.00 4000.00 3000.00 4750.00
6200.00
2000.00
1000.00 0.00 1 2 3 4 5
0.00
0.00
0.00
Total costs
4.The most significant factors of CoQ影响质量成本的关键因素
5.Compare with sales status与销售业绩相比较