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盘式过滤器资料(arkal)

盘式过滤器资料(arkal)

过滤精度
20 微米
55 微米
100 微米
反冲洗水压力
5-8 BAR
4-8 BAR
3-8BAR
控制压缩空气:比反冲洗水压力大 0.5BAR,无油无水 工作温度:<70℃
pH:4—13 材质: 过滤头本体:316 SS., 特种复合材料
可选过滤叠片:聚丙烯/NYLON 塑料 可选管架:碳钢喷涂聚酯,不锈钢,全塑
E. 反洗不彻底
5 反洗不彻底
A. 反洗水压太低
B. 排污管或排污阀门压阻太大
C. 杂质太粘
6 没有反洗
A. 反洗控制气源没有或压力低
B. 进气管堵塞
C. 控制器设置错误或电器故障
7 电磁阀漏气不停 A. 电磁阀泄露
解决方法
ARKAL SPIN KLIN 过滤系统 4 英寸外源清洗模式 操作说明书
以色列阿科过滤器有限公司 2004-7
一、 设备工作原理 二、 过滤设备运行模式 三、 设备基本参数 四、 设备安装 五、 调试前准备 六、 启动运行 七、 过滤系统停止运行 八、 系统日常维护 九、 故障检查与排除 十、 零件
每季维护
手动启动反冲洗,打开过滤过滤单元,检查叠片的清洁状态,如有污垢,按照 ARKAL 公司 建议清洗方法清洗。
过冬准备
若系统不运行则排空过滤器和系统内积水以免结冻。
叠片拆装和清洗步骤
若 SPIN KLIN 在水质恶劣的地方运行时,其叠片会受到微生物,水垢等污染,污染后可以 通过有效的清洗保证叠片长时间运行。 (1) 拧开过滤芯上蝴蝶盘 (2) 拆去芯上压盖 (3) 撤去叠片组,放在清洗液中清洗,建议用绳子把每组叠片栓起来,防止混乱。有关清洗 液的资料和具体清洗方法请咨询当地代理。 (4)清水冲洗叠片,然后重新装在过滤芯支架上

海盗水泥过滤器用户指南说明书

海盗水泥过滤器用户指南说明书

ISLS311SX1 Rev BHayward Flow ControlOne Hayward Industrial DriveLS Series AQUATIC SAND FILTEROwner’s ManualMODELS: LS311SX & LS360SX IMPORTANT SAFETY INSTRUCTIONSSAVE THIS INSTRUCTION MANUALBasic safety precautions should always be followed, including the following: Failure to follow instructions cancause severe injury and/or death.This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one ofthe following signal words and be alert to the potential for personal injury.WARNING warns about hazards that could cause serious personal injury, death or major property damage and if ignored presents a potential hazard. CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or property damage and if ignored presents a potential hazard. It can also make consumers aware of actions that are unpredictable and unsafe. The NOTICE label indicates special instructions that are important but not related to hazards.Table of Contents1. IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................................. 22.Introduction ...................................................................................................................................................................... 4 3. How It Works .................................................................................................................................................................... 4 4. Installation ........................................................................................................................................................................ 4 5. Initial Start-Up of Filter ..................................................................................................................................................... 5 6. Filter Control Valve Functions ........................................................................................................................................... 6 7. Specifications .................................................................................................................................................................... 6 8. Replacement Parts (7)1. IMPORTANT SAFETY INSTRUCTIONSWARNING - Read and follow all instructions in this owner’s manual and on the equipment. Failure to follow instructions can cause severe injury and/or death .CAUTION – This FILTER is not intended to be used in swimming pools or spas. It is specifically designed to be used where bathers are NOT subjected to suction outlets while the pump is in operation.WARNING – Hazardous Pressure. Water circulation systems operate under hazardous pressure during start up, normaloperation, and after pump shut off. Stand clear of circulation system equipment during pump start up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover, and/or filter housing and clamp due to pressure in the system, which could cause property damage, severe personal injury, or death. Before water circulation system, all system and pump controls must be in off position and filter manual air relief valve must be in open position. Beforestarting system pump, all system valves must be set in a position to allow system water to return back to the system. Do not change filter control valve position while system pump is running. Before starting system pump, fully open filter manual air relief valve. Do not close filter manual air relief valve until a steady stream of water (not air or air and water) is discharged.WARNING–Separation Hazard.Failure to follow safety and operation instructions could result in violent separation of pump and/or filter components. Strainer cover must be properly secured to pump housing with strainer cover lock ring. Before servicing circulation system, filters manual air relief valve must be in open position. Do not operate circulation system if a system component is not assembled properly, damaged, or missing. Do not operate circulation system unless filter manual air relief is in fully screwed into filter cap. Never operate or test the circulation system at more than 50 PSI. Do not purge the system with compressed air. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping.WARNING–Risk of Electric Shock. All electrical wiring MUST be in conformance with applicable local codes, regulations, and the National Electric Code (NEC). Hazardous voltage can shock, burn, and cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located electrical receptacle. Before working on any electrical equipment, turn off power supply to the equipment. To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abuse from lawn mowers, hedge trimmers and other equipment. Do NOT ground to a gas supply line.WARNING–Risk of Electric Shock.Failure to ground all electrical equipment can cause serious or fatal electrical shock hazard. Electrical ground all electrical equipment before connecting to electrical power supply.WARNING –Risk of Electric Shock. Failure to bond all electrical equipment to system structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric shock, see installation instructions and consult a professional electrician on how to bond all electrical equipment. Also, contact a licensed electrician for information on local electrical codes for bonding requirements.WARNING –Risk of Electric Shock . The electrical equipment must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the electrical equipment without the test button being pushed, a ground current is flowing, indicating the possibility of an electrical shock. Do not use this electrical equipment. Disconnect the electrical equipment and have the problem corrected by a qualified service representative before using.2. IntroductionYour Hayward LS Series high-rate sand filter is a high performance, corrosion-proof filter that blends superior flow characteristics and features with ease of operation. It represents the very latest in high-rate sand filter technology. It is virtually foolproof in design and operation and when installed, operated and maintained according to instructions, your filter will produce clear, water with only the least attention and care.3. How It WorksYour filter uses special filter sand to remove dirt particles from the water. Filter sand is loaded into the filter tank and functions as the permanent dirt removing media. The system water, which contains suspended dirt particles, is pumped through your piping system and is automatically directed by the patented filter control valve to the top of the filter tank. As the system water is pumped through the filter sand, dirt particles are trapped by the sand bed, and filtered out. The cleaned system water is returned from the bottom of the filter tank, through the control valve and back to the system through the piping system. This entire sequence is continuous and automatic and provides for total recirculation of system water through your filter and piping system.After a period of time, the accumulated dirt in the filter causes a resistance to flow, and the flow diminishes. This means it is time to clean (backwash) your filter. With the control valve in the backwash position, the water flow is automatically reversed through the filter so that it is directed to the bottom of the tank, up through the sand, flushing the previously trapped dirt and debris out the waste line. Once the filter is backwashed (cleaned) of dirt, the control valve is manually sequenced to Rinse, and then Filter, to resume normal filtering.4. InstallationOnly simple tools (screwdriver and wrenches), plus PTFE tapemanufactured for plastic adapters, are required to install and/or service the filter.1. The filter system should be installed, not more than 6 feet above system water level, on a level concrete slab,very firm ground, or equivalent, as recommended by your dealer. Position the filter so that the piping connections, control valve, and drain are convenient and accessible for operation, and service.2. Assemble the filter control valve to filter. Align the two (2) valve pipe connections, with O-rings in place, withthe two openings in the side of the filter tank and press in firmly. Secure the assembly to the tank connections with the two bulkhead locknuts. Do not overtighten.3. Loading sand media. Filter sand media is loaded through the top opening of the filter.a. Remove the top diffuser from the internal diffuser elbow pipe and place flexible, automatic air relief tube tothe side, out of the way, inside the tank.b. Cap the internal diffuser elbow pipe with the sand shield provided to prevent sand from entering it.c. It is good practice to fill tank approximately 1/2 way with water to provide a cushioning effect when thefilter sand is poured in. This helps protect the under-drain laterals from excessive shock. (Be sure the drain cap is securely in place on drain pipe.)Note: Confirm all laterals are in the down position before loading with sand. (See Diag A on Page 7.)d. Carefully pour in correct amount and grade of filter sand, as specified. Sand surface should be leveled andshould come to about 6” from the top of the filter tank. Use no more than the recommended amount of sand.e. Remove the sand shield from internal diffuser elbow pipe.f. Replace diffuser on internal diffuser elbow pipe, positioning automatic air relief tube through theholeprovided in the diffuser.g.Wipe filter flange clean.h.Insert top closure dome (with flange O-ring in place) into the tank neck. Place clamp around dome flangeand tank flange and tighten with screwdriver, tapping around clamp with screwdriver handle to help seatflange clamp.Do not overtighten.4.Connect pump to control valve opening marked PUMP according to instructions. Make return to system pipeconnection to control valve opening marked RETURN and complete other necessary plumbing connections, suction lines to pump, waste, etc.5.Make electrical connections to pump per pump instructions.6.To prevent water leakage, be sure drain cap is securely in place and all pipe connections are tight.5.Initial Start-Up of Filter1.Be sure correct amount of filter sand media is in tank and that all connections have been made and are secure.IMPORTANT: To prevent unnecessary strain on piping system and valving, always shut off pump beforeswitching Filter Control Valve positions.2.Depress LS control valve handle and rotate to BACKWASH* position. (To prevent damage to control valve seat,always depress handle before turning.)3.Prime and start pump according to pump instructions. (be sure all suction and return lines are open), allowingthe filter tank to fill with water.WARNING–SEPARATION HAZARD: All suction and discharge valves must be open when starting the system. Failure to do so could cause severe personal injury and/or property damage.4.Once water flow is steady out the waste line, run the pump for at least 2 minutes. This initial backwashing of thefilter is recommended to remove any impurities or fine sand particles in the sand media.5.Turn pump off and set LS valve to RINSE position. Start pump and operate until water insight glass is clear—about 1/2 to 1 minute. Turn pump off, set valve to FILTER position and restartpump. Your filter is now operating in the normal filter mode, filtering particles from the systemwater.6.Adjust system suction and return valves to achieve desired flow. Check system and filterfor water leaks and tighten connections, bolts, nuts, as required.7.Note the initial pressure gauge reading when the filter is clean. (It will vary from system tosystem depending upon the pump and general piping system.) As the filter removes dirt and impurities from the system water, the accumulation in the filter will cause the pressure to rise and flow todiminish. When the pressure gauge reading is 6-8 PSI (0.41-0.55 BAR) higher than the initial "clean" pressure you noted, it is time to backwash (clean) the filter (see BACKWASH under Filter Control Valve Functions).NOTE: During initial clean-up of the system water it may be necessary to backwashfrequently due to the unusually heavy initial dirt load in the water.To prevent damage to the pump and filter and for proper operation of the system, clean pump strainerregularly.6.Filter Control Valve FunctionsFILTER — Set valve to FILTER for normal filtering. Also use for regular vacuuming.BACKWASH — For cleaning filter. When filter pressure gauge rises 8-10PSI (0.55-0.69 BAR) above start-up(clean pressure): Stop the pump, set valve to BACKWASH. Start pump and backwash until water in sightglass is clear. Proceed to RINSE.RINSE — After backwashing, with pump off, set valve to RINSE. Start pump and operate for about 1/2 to 1minute. This ensures that all dirty water from backwashing is rinsed out to the filter to waste, preventingpossible return to the system. Stop pump, set valve to FILTER, and start pump for normal filtering.WASTE — To bypass filter for draining or lowering water level and for vacuuming heavy debris directly towaste.RECIRCULATE — Water is recirculated through the system, bypassing the filter.CLOSED — Shuts off flow from pump to filter.VACUUMING— Vacuuming can be performed directly into the filter. When vacuuming heavy debris loads,set valve to WASTE position to bypass the filter and vacuum directly out to waste.WINTERIZINGpletely drain tank by unscrewing drain cap at base of filter tank. Leave cap off during winter.2.Depress the LS control valve handle and rotate so as to set pointer on valve top between any two positions. Thiswill allow water to drain from the valve. Leave valve in this "inactive" position.3.Drain and winterize pump according to pump instructions.7.SpecificationsTable 1 **Also known as No. 20 Silica Sand8. Replacement PartsREPLACEMENT PARTS LISTINGISLS311SX1 Rev B。

巴克莱过滤器-调节器说明书

巴克莱过滤器-调节器说明书

These instructions must be thoroughly read and understood before installing and operating this product. All installation, operation, and maintenance activities should be performed by suitable personnel using reasonable care. If you have any questions or concerns, please call the Technical Services Department at 800-343-4048, 8AM to 5PM Eastern Time or email at*****************************(NorthAmerica).Forotherlocations,pleasecontactyourlocal representative.Please save product packaging for future use.The filter-regulator should be installed on the compressed gas line as close as possible to the point of use. If there is sufficient liquid entrained in the gas to coalesce and drain from the filter cartridge, the filter-regulator must be installed vertically, with the drain port down. If liquid drainage is not expected, the filter-regulator may be mounted horizontally (except for those models equipped with an automatic float drain). If the compressed air supply contains excessive amounts of water and compressor oils, a drip leg and a properly sized prefilter should be installedupstream from the filter regulator. (Request the FNS Catalog or call your local Representative for more information.)Use only non-detergent mineral base oils with assemblies containing polycarbonate e of any other types of oils could lead to dangerous failure of the product.Pipe the gas to be regulated to the inlet port (marked “IN”, or as indicated by a flow arrow). The remaining three ports will be at the regulated pressure. Use the port opposite the inlet as the outlet, use one of the remaining two ports as the gage port, and plug the unused port.Set the desired outlet pressure by adjusting the knob or T-handle at the top of the regulator. Set the pressure under flow conditions, rather than no-flow conditions. If the regulator setting is fixed for no-flow conditions, the control pressure will decrease rather sharply when flow starts and then hold relatively constant close to the maximum flow capacity of the regulator.If the pressure control setting is reduced, the excess pressure downstream from the regulator will be relieved through the regulator and vented to the atmosphere. The regulator is protected by the filter and does not require routine maintenance (other than filter cartridge replacement). To avoid damaging the regulator, do not use the regulator when the filter cartridge is not installed in the filter housing. In the event of damage to the regulator, a complete regulator repair kit may be purchased (see Replacement Parts list).Turn off compressed air flow to the filter regulator and depressurize the filter housing prior to performing maintenance activities on the product.The only preventive maintenance required for the Balston filter-regulator is changing the filter cartridge on an annual basis (or more often, as dictated by the cleanliness of the gas supply).A Balston Microfibre ® Filter Cartridge continues to filter at its original efficiency even when it is wet with liquids. The life of the filter cartridge is determined by the increase in flow resistance resulting from trapped solids in the filter cartridge. The filter cartridge should be changed every 12 months. Part numbers for replacement cartridges are shown in the table on the reverse side of this data sheet.Changing filter cartridges more frequently will translate into direct energy savings and reduced operating costs.Annual electricity costs to operate a typical 100 HP compressor can be as high as $50,000. Pressure drop in the system adds to this expense. A system operating at 100 psig that is experiencing a 2 psig pressure drop through a filter, requires an additional 1% in operating energy costs or approximately $500.00+ per year.Failure of the filter cartridge resulting from a high pressure drop or excessive solids loading may cause damage to the filter housing and/or any downstream equipment.Balston Microfibre Filter Cartridges are sealed into place by compression against a flat surface. No gaskets are required between the filter cartridge and the filter housing. The filter cartridge is securely sealed by tightening the element retainer by hand. It is not necessary to use excessive force in tightening the element retainer, and no tools should be used.!InstallationOperationMaintenance!Balston Filter-Regulator Model AFR-940Installation, Operation, and Maintenance Manual®Bulletin TI-131RParker Hannifin CorporationFiltration and Separation Division Haverhill, MA • 1-800-343-4048/balstonFilter-Regulator Replacement Cartridges AFR-940, 940A050-05-BXERegulator Repair Kit93532ReplacementFilter CartridgesControl Range0-30 psig (0-2.1 barg)5-60 psig (0.5-4.1 barg)10-130 psig (1.0-9.0 barg) AFR-940AFR-940-30AFR-940-60AFR-940-130AFR-940A AFR-940A-30AFR-940A-60AFR-940A-130OptionalAccessoriesDescription Part NumberAuxiliary Prefilter2002N-1B1-DXMaterials of ConstructionPort Gauge Max.Max.ShippingSize Ports Head Bowl Bonnet Internals Temp.Press. (1)WeightAFR-9401/4" NPT1/8" NPT Anod. Alum.Polycarb.Polycarb.Brass/Buna220°F (104°C)150 psig (10.3 barg)0.5 lbs (0.2 kg) AFR-940A1/4" NPT1/8" NPT Anod. Alum.Anod. Alum.Polycarb.Brass/Buna220°F (104°C)250 psig (17.2 barg)0.5 lbs (0.2 kg)Parker Filtration & SeparationFiltration Group EuropeHermitage Court, Hermitage LaneMaidstone, Kent ME16 9NT, EnglandTel: +44 (01622) 723300 Fax: +44 (01622) 728703/pagCopyright© Parker Hannifin Corporation 1987, 2008Printed in U.S.A. Bulletin TI-131R Parker Hannifin CorporationFiltration and Separation Division242 Neck Road, P.O. Box 8223Haverhill, MA 01835-0723Tel: 978-858-0505 Fax: 978-556-7501/balstonNotes:1 Maximum pressure ratings are fortemperatures to 130°F (54°C). Pleaseconsult the factory for maximum pressureratings at elevated temperatures.Bulletin TI-131R Installation, Operation and Maintenance Manual Technical Information Balston Filter-Regulator Model AFR-940When reading the control characteristics chart, first determinethe initial outlet pressure that will be used at zero flow. Find theappropriate pressure curve. Follow the curve until it intersectsthe desired flow. This point is the outlet pressure at thedesired flow rate.。

美富亚精密过滤机说明书样本

美富亚精密过滤机说明书样本

本实用新型公开了一种精密过滤机, 包括一主体桶, 主体桶上部开设有出水口, 下部开设有进水口, 所述进水口下方设置有固定圆板, 所述进水口上方设置有滤芯固定凹槽, 所述固定圆板与所述滤芯固定凹槽之间连接有多组滤芯, 所述的滤芯与固定圆板之间设置有密封圈, 滤芯顶部开设有滤芯出水口。

本实用新型的过滤量能够增加2倍以上, 最大可达55T/H。

滤材清洗更换方便, 劳动强度降低60%-70%。

过滤过程中彻底杜绝漏活性炭、过滤不干净及漏水问题, 不需人工排气, 省时省力。

1、一种精密过滤机, 其特征在于: 包括一主体桶( 10) , 主体桶( 10) 上部开设有出水口( 3) , 下部开设有进水口( 6) , 所述出水口( 3) 下方设置有固定圆板( 12) , 所述进水口( 6) 上方设置有滤芯固定凹槽( 15) , 所述固定圆板( 12) 与所述滤芯固定凹槽( 15) 之间连接有多组滤芯( 4) , 所述的滤芯( 4) 与固定圆板( 12) 之间设置有密封圈( 13) , 滤芯( 4) 顶部开设有滤芯出水口( 14) 。

2、根据权利要求1所述的精密过滤机, 其特征在于: 所述固定圆板( 12) 上设置有压板( 11) 。

3、根据权利要求1所述的精密过滤机, 其特征在于: 所述主体桶( 10) 顶部连接有上盖( 9) , 上盖( 9) 上设置有上束环组( 1) 。

4、根据权利要求1所述的精密过滤机, 其特征在于: 所述主体桶( 10) 固定在机架附底板( 16) 上方, 所述进水口( 6) 下方依次连通有泵浦( 8) 、进水阀( 7) 和注水桶( 5) 。

5、根据权利要求1所述的精密过滤机, 其特征在于: 所述主体桶( 10) 侧面连接有压力表组( 2) 。

精密过滤机技术领域本实用新型涉及一种电镀、化学药液过滤机, 用于实验室化学试剂过滤、除杂等, 特别涉及一种精密过滤机。

背景技术现有的精密过滤机存在以下问题:1、在使用过程中因密封结构问题, 导致过滤不干净及漏水。

过滤器使用说明书

过滤器使用说明书

微孔过滤器ZG-10.0使用说明书制作单位:生产基地:公司电话:公司传真:邮 编:编制日期:目录一、 产品介绍 (3)二、产品特点 (3)三、滤芯的选择 (3)四、设备技术参数 (4)五、使用说明 (4)六、操作注意事项 (6)七、设备的维护与保养 (6)八、售后服务承诺 (7)九、合格证 (7)十、随机附件表 (8)一、产品介绍:本设备可用于食品、乳品、饮料、酒类、中药、化工行业的液体物料的气体的过滤。

采用折叠式滤芯,折叠式滤芯是一种先进的固定型深层过滤芯,过滤公称精度范围可以从0.1μm直600.1μm。

滤膜不受进料压力波动而影响过滤精度。

其特有的低压差,高通量、良好的过滤精度能较低的经济费用成为取代线绕式、棉饼和纸板等非固定型过滤芯的新型滤芯而深受用户欢迎。

二、产品特点:①化学相容性广、流通量大、压差低、使用寿命长。

②过滤精度范围广、选择度大、可满足各种应用场合。

③采用热熔工艺,牢固且无释放物污染产品。

三、滤芯的选择:1、滤芯的用途很广泛,滤芯的品种、规格较多,选择型号是很重要的。

根据用途可分为过滤液体和气体二种,规格大小可以分为5〃、10〃、20〃、30〃和40〃等。

工作压力一般在0.1Mpa—0.4 Mpa。

由于滤芯孔径不同,其流量也不尽相同,如0.2um—0.4 um过滤沌水的标准在300—500kg/h,如果要提高每小时的过滤量,则可以用多芯或20〃、30〃、40〃英寸组合,例如要过滤5t/h的无菌水,则可以选用0.2 um,30英寸7芯的过滤器。

若过滤杂质多且有粘度,则应添加前置预过滤设备。

气体的过滤与液体过滤稍有不同,它的过滤量以每分钟立方气体来计算。

10英寸滤芯,孔径φ0.22 um,压力在0.12 Mpa,压差在0.01 Mpa时,流量为4-6m3/min,在发酵工业上广泛应用。

2 、合适的滤芯,选用适当的孔径,若要除菌则选用0.2um-0.5um孔径的滤芯、药用针剂、抗菌素、血制品等用聚砜滤芯。

卡特克-阿尔滤筒系列产品说明说明书

卡特克-阿尔滤筒系列产品说明说明书

eveloped for today’s co m p l e x sys t e m s ,the Catc h -All® Fi l t e r -D ri e r ’s new exc l u s i v e f i l t er-within a-f i l t er s y s t em enhances shell filtration ability.When used with Spo r lan re p l a c eable co r e s ,the new design prov i d e s unequaled pro t e c tion and flex i b i l i t y.Fl e x i b i l i t y is crucial be c ause tod a y’s sys t ems va r y more than eve r .The new Catc h -A ll shell design acco m m o d a te s an optional sec o n d a r y filt e r for use in the liquid line.The deve l o p m e n t of the seco n d a r y filter fe a t u r e wa s p r o m p t ed by changes in sys t em chemistry.E x p e r i e n c e has shown circ u l a ting POE oil has the ability to scrub and s u s p end a large co n c e n t r ation of part i c l e s .The sec-o n d a r y filter provides u n p a r a l l e l e d f i l t r ation without a d versely affe c ting the dirt holding ca p a c i t y of the Catc h -A l l .The f i l t er-within a-filt e r co n c ept allows the molded co r es to re m o ve the larger sized part i c l e s ,w h i l e the seco n d a r y filter re m o ves micro s c opic particles in cir-c u l a t i o n .The seco n d a r y filter fe a t u r e is ideal for sys t e m s re q u i r ing POE oil,and is re c ommended for sys t em start-up or sys t em cleanup after a co m p r e s s o r b u r n o u t .The co m p o n e n ts used in the Catc h -A l l a r e co m p a tible with co m m e r c i a l l y available oils and CFC,H C F C ,and HFC re f r i g e r a n t s .BULLETIN 40-10-3April 1999REPL ACEABLE CORE TYPEFILTER-DRIER(C-480 through C-19200 Se r i e s)Integral to the redesign are these…DESIGN FEATURES•The Catch-All shell utilizes an exclusive filter-within a-filter construction . The new internal assembly,when used with Sporlan molded cores, provides maximum water capacity, excellent acid removal charac-teristics, the ability to remove products of oil decomposition, and outstanding filtration. The optional replaceable secondary filter offers unsurpassed filtration efficiencies without compromising the Catch-AllÕs ability to hold a large amount of foreign material. The assembly is designed so the cores remove larger sized particles while the secondary filter removes microscopic particles. This unique construction aggressively filters particles circulating in a refrigerant system.•The shell redesign offers flexibility . The new internal assembly can be used with or without the secondary filter. The type of fil-tration needed depends upon the system requirements or appli-cation. Using the assembly without the secondary filter offers the same time tested, field-proven, filtration characteristics expected in a Catch-All Filter-Drier.•The internal construction is designed to improve ease of assem-bly . The molded cores simply slide over the center tube, fol-lowed by spacer plates (if applicable). The outlet plate is fastened to the assembly by a wing screw. With the addition of a spring, the resulting assembly is easy to install and remove.•The seal gasket prevents solid contaminants from bypassing the filter. The assembly is held tight against the gasket by a spring.O-rings are used with the secondary filter to provide a tight seal.•The internal parts are plated steel Ð no plastic parts.•The bolt and nut attachment of the end plate allows for simple,trouble-free installation. The nuts lock against the side of the shell for ease in tightening. Other designs, using cap screws threaded into the flange ring, run the risk of twisting off the head of the screw making removal difficult.•Copper fittings are excellent for fast easy soldering. Fittings are pre-sized for proper fit, and suitable for use with soft solder, sil-ver solder, Sil-Fos, or Phos-Copper. The fittings are brazed to the shell with a high temperature brazing alloy so they never come loose during the brazing operation on the job.•A complete line of fitting sizes are available with solder con-nections from 1/2Ó to 2-1/8Ó ODF.•Heavy steel shells provide high bursting strength and are listed by UnderwritersÕLaboratories Inc. and Canadian Standards Association.•The shell exterior uses an epoxy powder coating to prevent corrosion even under the most adverse condi-tions.Page 2/ BULLETIN 40-10-3The construction illustrated is used on the C-480 through C-19200 Series Catch-All Filter-Driers (ODF Solder models only)manu f actured a f ter 6/99.The C-R420,C-30,000,and C-40,000 Series models differ in construction,but maintain the f ield-proven features which have been used suc-cessfully for many years.C-967Exploded ViewFEATURES®BULLETIN 40-10-3 / Page 3APPLICATIONThe C-480 through C-19200 Series Replaceable Core Type Catch-All Filter-Driers are designed to be used in the liquid line. Place the Catch-All immediately ahead of other liquid line controls, such as the ther-mostatic expansion valve, solenoid valve, and See¥All¨Moisture and Liquid Indicator. When applied in this way, the filter-drier provides maximum protection for the thermostatic expansion valve and solenoid valve from dirt that may be in the system. If the system contains appreciable amounts of moisture, this location gives the best results in protecting the thermostatic expansion valve from freeze-up. If possi-ble, place the filter-drier in a cold location on the liq-uid line. Acid capacity is not affected by differences in liquid line temperature.The secondary filter feature is ideal for systems with POE oil, and is recommended for system start-up or system cleanup after a compressor burnout.Because of flow considerations, the new C-480 through C-19200 Series Replaceable Core Type Catch-All Filter-Driers are not recommended for the suction line. Sporlan manufactures Replaceable Suction Filter(RSF) shells specifically for suction line installations. The RSF shell is designed to allow maximum vapor flow with a minimum pressure drop whether the installer is using filter elements or mold-ed cores.Catch-All Filter-Driers are not recommended in the discharge line. There are better locations. The water capacity in this location is greatly reduced due to the high operating temperature.Catch-All Filter-Driers may be installed in any position, with top or bottom feed. However, it is advisable to mount replaceable core models horizontally so that for-eign material cannot drop into the outlet fitting when the cores are removed. Always observe the flow direction. Catch-Alls must never be subjected to reverse flow.The Catch-All should be installed in the main liquid line for maximum protection. When located in a bypass line, dirt or foreign material may pass into the system through the unprotected line. When a bypass installation is necessary, consult Bulletin 40-10.The components used in the Catch-All are compatible with commercially available CFC, HCFC, and HFC refrigerants and oils. The new internal assemblies are not suitable for use on ammonia systems. All Replaceable Core Type Catch-All Filter-Driers with NPT female connections, supplied with the tie rod construction, are suitable for CFC, HCFC, and HFC refrigerants plus ammonia.SELECTIONThe C-480 through C-19200 Series Catch-All Filter-Driers should be selected in accordance with the Liquid Refrigerant Flow Capacities and Selection Recommendations in Bulletin 40-10. Catch-All shells incorporating the new construction, even with the sec-ondary filter, have liquid flow capacities equal to or slightly greater than the shells using the tie rod con-struction.Water and acid capacities of the Replaceable Core Type Catch-Alls have not changed. Consult Bulletin 40-10 on the water capacities of these models at ARI Standard Conditions. Acid removal is difficult to measure. There are no standard ratings to follow. However, both labo-ratory and field tests have demonstrated that the Catch-All core has far superior acid removal ability Ð many times that available in other driers.Filtration characteristics of a filter-drier are not readily defined or evaluated since laboratory tests cannot accu-rately reproduce the range of conditions and contami-nants seen in an actual system. The ability to filter and hold foreign matter varies with the brand and type of fil-ter-drier. The simplest guide to follow is that filter capacity is proportional to filtering area. Filters should be selected with an adequate reserve capacity to allow for the contamination found in most systems.APPLICATION / SELECTION ®Page 4/ BULLETIN 40-10-3* Two O-rings are required for each internal assembly and are sup-plied with each secondary filter.The O-rings,part no.621-025,can also be purchased separately.Previous Designs –Parts kits for the new internal construction fit in shell Designs B and C.Converting shell Design B does require a thicker outlet retainer ring plate gasket,part no.1288-014.The new internal construction cannot be used in Design A.Consult Bulletin 122 for replacement part specifications for Design A.R eplacement Parts and Kits are available through Sporlan Authorized Wholesalers.AssemblyOptional Secondary FilterShellFlange Bolts and NutsDesign DManufactured June 1999P RINTEDINU.S. OF A. ©C OPYRIGHT 1999 S PORLAN V ALVE C OMPANY , W ASHINGTON , M ISSOURI 15-499Design AManufactured until 1983Design B )Manufactured 1983-1991)Manufactured 1991 - Present(“Press Fit”onto Plate,Outlet Core Retainer)NutShellare included)Tie Rod(3 Req’d)Outlet Screen Gasket (Felt)Tie Rod(3 Req’d)Tie Rod(3 Req’d)Nut NutPlate Gasket)The B and C design can be differentiated by external shell appear-ance. The welded end cap on the outlet of the shell fits inside the body shell on the B version and it slides over the body shell on the C version.(“-P”Type Catch-Alls Only)Retainer Plate Gasket。

阿米亚德自清洗过滤器使用说明书.

阿米亚德自清洗过滤器使用说明书.
5.如果控制柜安装得太远以至不能看到过滤器,必须在靠近过滤器边安装一个断路开关。
6.过滤器必须安装完整,以避免水花溅落到电力元件或控制盘上。
7.如果安装在热水场合,请额外附加一些安全装置以避免烫伤皮肤。
操作、控制与维护
1.在调试、安装过滤器之前应切断电源供应。
2.只有在压力释放之后才能松开或拆卸螺栓。
3.缓慢地打开进口阀门,如果可以,请保持出口阀关闭且旁通阀打开,按下“TEST”按钮操作手动清洗。
4.缓慢打开出口阀门使过滤器逐渐达到正常工作流量。
5.清洗操作应该持续大约16秒,并且可以观察到整个过程中排污阀应该完全开放,16秒过后,排污阀应能立即关闭。确保清洗完全结束后排污阀没有明显的泄漏。
电动控制系统说明
3.方便地靠近过滤器。
4.工作一周以后检查并重紧螺栓。
安装示意图:
备注:标注尺寸:毫米
1.8″CBR线外型过滤器
2.2″排污管
3.8″止回阀
4.8″进口蝶阀
5.8″旁通阀
*打开过滤器所需最小尺寸。
安装示意图:
备注:标注尺寸(毫米)
1.4″CBR型过滤器
2.2″排污管
3.2″排污阀
4.4″止回阀
5.4″进口蝶阀
04
1 1 0 0
12秒
05
0 0 1 0
20分钟
05
0 0 1 0
16秒
06
1 0 1 0
30分钟
06
1 0 1 0
20秒
07
0 1 1 0
45分钟
07
0 1 1 0
25秒
08
1 1 1 0
1小时
08
1 1 1 0
30秒

以色列AGF全塑球形浅层砂滤器的组装和操作说明书

以色列AGF全塑球形浅层砂滤器的组装和操作说明书
AGF 系统的组装和操作说明书
(第一版)
ARKAL 过滤系统有限公司 2003-12
一. 打开 AGF
1. 打开AGF的包装带 2. 将上面的3个腿拿到旁边,将泡沫塑料
拿下来,放在AGF旁边 3. 将AGF侧放在泡沫塑料的上面 4. 将三个腿插入AGF底部 5. 将AGF站立起来,注意要首先让两个腿
单元反洗不启动
4 反洗不停
按图 2 方法查找原因
按图 2 方法解决
5 反洗过于频繁 A. 系统流量太大
调整到合适流量
(一般反冲周期 B.压差或时间设置值太小
调整到合适值
大于一小时) C.沙子黏结
清洗沙子或换沙子
D. 原水太脏
处理原水
E. 反洗不彻底
详见 5
6 反洗不彻底
A. 反洗水压太低
增加进水水压
联系 ARKAL 代理
图 2 连续反洗不停的解决方案
将和阀门连接的控制管取下
无 有
没有控 制气体
用万用表测试 电磁阀的电压
打开阀门盖,观察有 无异物卡住阀门
无 更换电磁阀
有 问题出在控制器
无 修理或更换阀门
有 清除异物
联系 ARKAL 代理
联系 ARKAL 代理
1. 选择沙子:根据过滤的要求充填不同粗细的沙子,对于较粗精度的过
滤 ARKAL 建议采用 2 号粗沙,沙的大小约为 1.2—2mm, 对于精细
的过滤分别充填 2 号和 0 号沙子,0 号沙子的大小为 0.5-0.7mm. 也
可以根据过滤要求,选则其他尺寸的沙子。
2. 检查过滤单元和过滤系统的密封情况:打开
B. 排污管或阀门压阻太大
打开疏通排污管及阀门
C. 杂质太粘

奥斯珀公司安装和维护手册奥斯珀终端过滤器说明书

奥斯珀公司安装和维护手册奥斯珀终端过滤器说明书

TABLE OF CONTENTS INTRODUCTION (2)INSTALLATION (3)Setup (3)Enclosure Assembly for Stand Alone Final Filters (6)Door Installation (6)Enclosure Anchoring (7)Ducting a Stand Alone Final Filter (7)Filter Cartridge Installation (8)Cartridge Support Installation (9)Compressed Air Supply (10)Electrical Connections (10)The Wiring Process (10)Choosing the Correct Wiring Procedure (11)Wiring from the Timer Board to the Solenoid (11)Photohelic Connections (11)Initial Checks (12)OPERATION (13)Electrical Settings (13)Solenoid Sequence Setup (13)Selector and Push Button Switch Operation (13)Startup (13)MAINTENANCE (15)Periodic Maintenance Schedule (15)Filter Cartridge Replacement (15)SPARE PARTS LISTING (17)INTRODUCTIONThe Osprey Final Filter is designed to enhance the filtering capacity of the Osprey Drum Filter or Phoenix TM Filter System. The purpose is to filter fine particulate material from an air stream. The filter cartridges remove 99.95% of particulate matter down to 1 micron. Clean air can be exhausted into manufacturing plant, atmosphere, or temperature control system.The Final Filter uses a long lasting, fiber resistant cartridge design. This allows easy installation, low maintenance, and automatic pulsejet cleaning.This manual was written for the Osprey Final Filter and is applicable to all sizes of the Osprey Final Filter. Drawings in this manual apply to the base model unless otherwise noted.This manual is divided into five sections:1) Introduction2) Installation and Start-up3) Operation4) Maintenance5) Spare Parts ListingSafety information and information of special note are included throughout the manual. Four different types of notes are used in this manual and appear as shown.is used to prevent personnel injury.-WARNING-is used to prevent personnel injury.is used to prevent machine damage.-CAUTION-is used to prevent machine damage.is used to show information that is necessary to insure proper installationmation that is necessary to insure proper installation -IMPORTANT-is used to show inforand operation.and operation.is used to provide information of special interest.-NOTE-is used to provide information of special interest.INSTALLATIONSetupFirst, check the crates shipped against the shipping list to identify missing or damaged parts. Follow the instructions in the bulletin titled “What to do if your shipment is damaged, lost, or stolen!” located in the Osprey job manual shipped with the equipment, if applicable. If all is well, uncrate the Final Filter and gather the parts near, but not on, the planned erection site. Before beginning installation, go over the assembly drawings (included in the Osprey job manual shipped with the equipment) to become familiar with the components that will require assembly. Also, read the Drum Filter (or Phoenix TM Filter) Installation and Operation Manual completely. Install the drum filter and begin installation of the enclosure before installing the Final Filter. Assembly of the Final Filter section is best done while installing the drum filter enclosure. Use Figure 1 and the assembly drawings specific to your equipment (included in the Osprey job manual) as a guide throughout this installation. If you have purchased a stand alone Final Filter, assemble the filter enclosure following the section labeled “Enclosure Assembly for Stand Alone Final Filters”.Assemble the drum enclosure except for the roof and front wall where the main system fan isFigure 1 Osprey Final Filter overall layout.Assemble the tubesheet panels intheir proper placein the samemanner as theenclosure wallpanels wereinstalled. Also,install the tubesheet-flashingpanel at this time.Be sure to placesilicone (includedin shipment)between allmating panelflanges.See Figures 2 and3 for examples.Figure 2 Assembled tube sheet panels and tube sheet flashing, as viewed through the drum plenum wall.Figure 3 Assembled tube sheet panels and tube sheet flashing from a stand alone Final Filter.Figure 4 Manifolds installed on manifold mounts.Bolt on the enclosure roof panels at this time. This will steady the tube sheet panels for the rest of the installation.Bolt the manifold mounts into their proper position, aligning the holes on its flange with the row of holes down the center of the tube sheet panels. Use 3/8"-16 wiz bolts and nuts to bolt it.Locate the manifold mount braces and bolt them to the tube sheet panels and to the manifold mounts using 3/8"-16 wiz bolts and nuts.Now, find the air manifolds. The air manifolds come preassembled with the diaphragm valves, solenoid valves, and air hoses. Secure them to the manifold mount braces installed earlier using 3/8"-16 x 1 1/4" bolts, 3/8" washers and lock washers, and 3/8"-16 nuts.When the manifolds are installed, install the manifold stiffeners. These keep movement and vibration of the manifolds to a minimum when the diaphragm valves are activated and the filter cartridges are pulse cleaned.-NOTE- Hardware may differ for someassemblies. Check the assemblydrawings shipped with theequipment for proper mountinghardware.hardware.-WARNING-Do not damage Do not damagethe air hoses the air hoseswhen installing when installingthe manifolds the manifoldsand manifold and manifoldstiffeners.stiffeners.Figure 4 shows an installation of the tubesheet panels, manifold mounts and brackets,the manifolds, and the manifold stiffeners.-NOTE-Act Actual assemblies may ual assemblies may ual assemblies maydiffer from figures differ from figuresused in this manual. used in this manual.Consult the assembly Consult the assemblydrawings shipped with drawings shipped withthe equipment for the equipment for details.details.Figure 5 Stand Alone Final Filter Enclosure (partiallyassembled).Enclosure Assembly for Stand Alone Final FiltersDetermine component/equipment arrangement and establish critical locations for major items and mark on floor in appropriate manner (chalk line). Consult customer and/or Osprey drawings for details (Footprint drawings are available from Osprey).-IMPORTANT- Some panels are not interchangeable. Compare the tags located on the top ofeach panel with the enclosure assembly drawing(s) included in the blue jobmanual shipped with the equipment.Assemble the front wall by first laying two panels on the ground and putting a bead of silicone (supplied by Osprey) on the end flanges of the two mating wall panels to ensure an airtight seal. Bolt the two flanges together using 3/8"-16 wiz nut and bolts supplied with the equipment. When the wall is assembled, raise it into place keeping it aligned with the mark that was make on the floor earlier. Anchor the wall to the foundation by drilling through every other hole in the bottom flanges of each panel and securing with an appropriate fastener (not supplied by Osprey). Figures 2 and 5 show a stand-alone Final Filter being assembled.together. In addition, the enclosure panels must level and plumb to insure proper fit, so shim necessary.-NOTE- Do not anchor these panels to foundation at this time. assembly is complete.wall panels are installed to ease installation.Door InstallationSilicone ends of wall panels making up door opening.Place preassembled door and frame in the panel openingand secure in place. Match drill all four corners of doorand frame assembly with the enclosure panel flanges andbolt in place utilizing the standard hardware kit.Figure 6 Door installation.Figure 7 Ducting to an Osprey Stand Alone Final Filter.Enclosure AnchoringWhen all the enclosure panels and doors are in place, tighten all screws holding enclosure panels together. Install any bolts not present in wall panels and roof panels. Check enclosure to make sure it is level and square. Shim where necessary by using wood or metal shims of appropriate thickness. Anchor enclosure to floor by drilling through holes in bottom flange of wall panels. Typical anchors used are 3/8" x 3" bolts or studs for concrete floors, 3/8" x 3" lag bolts for wooden floors or 3/8" hex bolts with nuts for steel plate or drilled and tapped holes. These items are not furnished by Osprey. These fasteners must be furnished by others or by Osprey at additional expense with prior notification of mounting surface specifications.Ducting a Stand Alone Final FilterStand Alone Final Filters may come with flanges or attachment points for ducting specified by the customer. If this is the case, attaching ducts to the Final Filter enclosure is as simple as aligning the duct flange with the corresponding flange on the enclosure then bolt the two together.If no attachment points are present, holes may be cut in the enclosure wall panels and roof panels to bolt ducting to the filter. Avoid directing airflow directly into a filter cartridge as this may reduce the life of the cartridge. Place ducting so air flow is parallel with the direction of the filter cartridges.All ducts must be properly supported by means other than the bolts holding them to the Final Filter enclosure (Figure 7). Please read the “Design Standards for Ducting Osprey Equipment” paper located in the Osprey job manual. This paper gives guidelines for material and size of ducts in relation to air flow volume and velocity.Filter Cartridge InstallationThe number of filter cartridges included with each Osprey Final Filter is determined by the volume of air passing through the filter and the speed of the airflow. There may be just a single cartridge for each opening in the tube sheet panels, or two cartridges may be installed end to end to provide desirable air flow characteristics.In each case, install the cartridges starting at the top of the tube sheet panel. Work across and then down to provide best access.Figure 8 illustrates the installation of a single cartridge. The parts needed for this are:1. Filter cartridge2. Single length crank3. Metal backed rubber washer4. Filter cartridge end cap5. ½ "-13 square nut6. ½ "-13 jam nutFirst, place the end cap on the end of the filter cartridge (not the end with the rubber seal). Slide the rubber washer on the crank, metal side first. This will ensure an airtight seal between the washer and the cartridge end cap.Put the straight end of the crank through the hole in the cartridge end cap, through the cartridge, then into the hole located in the tube sheet panel. Put the jam nut and square on the end of the crank handle. Turn the crank handle to secure the filter cartridges to the tube sheet panel.-IMPORTANT-Do not over tighten the crank handles, as it may cause damage to the seal.Figure 8 Single filter cartridge installation.Double cartridge installation is similar to the single cartridge installation. The only differences are that there are two cartridges on a longer crank, with a spider in between the cartridges for support. Figure 9 illustrates this.Figure 9 Double filter cartridge installation.Cartridge Support InstallationSome Osprey Final Filters come with a support structure for the filter cartridges. Installation of this support assembly is straightforward. Bolt the cross arms to the vertical support, and place this behind the filter cartridges so that the cranks holding the cartridges in place rest in the slots in the cross arm. When in place, drill holes through the bottom feet of the vertical supports into the foundation. Anchor into place with fasteners suitable for the foundation material. Drill holes through the top feet into the roof panels and bolt in place. Figure 10 below shows a double cartridge final filter with a cartridge support assembly.Figure 10 Double cartridges with cartridge support assembly.C ompressed Air Supply-CAUTION-Purge air lines to remove debris before connecting to air manifold. Purge air lines to remove debris before connecting to air manifold.Remove the plastic pipe cap from the end of the air manifold and connect the air supply line. Osprey recommends an air supply pressure between 80psi and 100psi, with 90psi the optimum pressure. 2.1scfm is required for systems with ¾” [20mm] diaphragm valves and 3.4scfm is required for systems with 1” [25mm] diaphragm valves. 1" NPT connections for air supply lines are located at each end of the air manifold(s). Use Teflon tape on all threaded air connections.Osprey recommends additionalcomponents installed on the compressedair supply to the final filter manifolds.These components are not supplied byOsprey as part of the base model.A lock out shut-off air valve (bleedtype), bleed type regulator and gauge,filter, and automatic condensate valveshould be installed to the air supply line.These components should preferably be located in the building for convenientservice and startup/shutdown of the unit. Figure 11 illustrates an example arrangementof these components.-NOTE- It is important It is important that the air supply be oil and moisture free. Contamination in the that the air supply be oil and moisture free. Contamination in theair used to clean filter elements will result in poor cleaning and loss inperformance.performance.Electrical Connections-NOTE- All electrical work must be done by All electrical work must be done by a qualified electrician and according to local a qualified electrician and according to localcodes.codes.Electrical control panels are built by Osprey at world voltages. All electrical schematics and panel layouts are enclosed in the panel at time of shipping. Another copy is included in the Osprey Job Manual sent with the equipment.Determine the power requirements of the Final Filter.The Wiring ProcessFor Final Filters, the wiring process begins with the Control Panel. The Control Panel should be situated as close as possible to the filters in order for controls and wiring to be highly accessible.Figure 11 Compressed air supply components.Choosing the Correct Wiring ProcedureThe wiring procedure between the Control Panel and the Final Filter manifolds may be accomplished in various ways. Osprey suggests a single EMT or Sealtight from the Control Panel to each manifold bank. This depends on the size of the Final Filter and implies that anywhere from two (2) to seven (7) runs between the Final Filter and the Control Panel would be needed.A second suggestion would be to run a sufficiently larger EMT from the Control Panel to a junction box located within the Final Filter. (From the junction box, single runs of Sealtight can be wired to each Solenoid junction box as needed.)Wiring from the Timer Board to the SolenoidNotice as the wiring from the solenoids to the timer boards is being done, that there will be occasions where two (2) solenoids are wired on one (1) output terminal, which is located on the timer boards. This doubling up of solenoids on the timer board outputs may be randomly wired through the terminals. Doubling up is executed to guarantee that each solenoid is wired back to the timer boards. When wiring two solenoids from one output terminal on the timer boards, observe that the solenoids are located on different manifolds. This is to insure proper function of the air valve and air pressure. The cleaning process entails sequential operation of each individual manifold firing independently. When initial wiring takes place, consider the order of the cleaning procedure: The system begins at the top of the manifold, travels across, and downward to the next manifold. The beginning of the following cleaning series originates at the first manifold once again. This method always progresses from top to bottom, repeatedly. Photohelic ConnectionsInstall the pressure taps for the pressure gauge(s) by drilling holes in the proper location in the filter enclosure. These locations will depend on which pressure or differential pressure is being measured. Place the threaded end of thebarb fitting through the hole from theoutside of the filter enclosure.Tighten a nut on the fitting from inside theenclosure. Attach one end of tubing to thebarb fitting and the other end to theappropriate pressure gage connection.Make sure that the tubing is fitted tightlyon the barb fitting to prevent unexpectedslipping. Double check the tubingconnection to make sure each tube connects to the filter enclosure in the proper location. Figure 12Installing taps for pressure gauges.Initial Checks7. Check all fasteners to that they are properly tightened.8. Check all electrical connections.9. Check compressed air supply connections.10. Check filter cartridges, making sure they are properly sealed against tube sheet panels.11. Check all access doors, hatches, etc., to make sure that they are closed and properly secured.OPERATIONElectrical SettingsSolenoid Sequence SetupThe timing setup between the firing of each solenoid, or pair of solenoids, should be set at ten (10) seconds for the off time. The on time setting is 0.1 second. This allows the manifold to recharge with air for the next solenoid firing.Selector and Push Button Switch OperationThe Off-ON switch when turned to the on position will allow the final filter to start operating; this is indicated by the amper Filter On light.The Photo-Timer selector switch is used as follows.PHOTO When the switch is on Photo, the final filter is controlled by the Photohelic Gauge that is monitoring the final filter pressure, when the pressure exceeds the Photohelic preset high pressure. The Final Filter will go thru a cleaning cycle until the pressure drops below the preset low pressure setting on the photohelic and then will stop.Continuous Cycle Timer In the Timer position the continuous cycle timer controls the duration that the Final Filter is cycling On and OFF, example: 5 minutes on and 15 minutes off. When the cleaning process is in the off time and if the preset high pressure is reached the cleaning process will begin and the photohelic gauge will override the timer OFF sequence. The cleaning process will continue until the low pressure preset is reached and then turn off.CYCLE Pressing the cycle push-button allows the Final Filter to cycle thru one complete cycle and turn off. Cycle time should be set to the length of time it takes to complete one cleaning cycle.StartupFirst, turn on the air supply to the air manifold and adjust the pressure from 80 psig to 100 psig. Experience indicates 90 psig to be the typical setting for satisfactory cleaning performance.Now, turn the switch on the electrical panel to ON .Compressed air is specified at a pressure of 90 psig. The control timer is factory set to clean a segment of elements every 10 seconds. The control timer is factory set for a pulse width of 1/10 sec. These are the recommended operating specifications.Adjustments other than these specified may result in poor cleaning performance or degradation of the cartridge filter. Additional cleaning energy may be obtained by adjusting the pressure to a maximum of 100 psig.DO NOT increase air pressure beyond 100 psig or damage to the filter -WARNING-aircartridges may result.cartridges may result.The filter cleaning proceeds horizontally by rows and from left to right when facing the filter clean air discharge.MAINTENANCEPeriodic Maintenance ScheduleThe following is a recommended maintenance cycle for the Final Filter.Time Period ActionsEvery month Check for cartridge damage and air leaks. Replace as necessary.Check air supply line for leaks and correct pressure.Every 3 months Run a full cartridge purge cycle (described below).Remove dust buildup on filter floor.Every year Tighten all fasteners as needed.Turn Final Filter off and lock out electrical power, along with stopping airtopping air -WARNING-Turn Final Filter off and lock out electrical power, along with sflow, before entering Final Filter.flow, before entering Final Filter.-WARNING-Always wear dust mask over mouth and nose along with eye protectionwhen entering the Final Filter cartridge chamber.when entering the Final Filter cartridge chamber.Dust will build up on the floor of the filter cartridge section. This will need to be removed periodically. The time period between cleaning will differ from process to process and will depend on the type and amount of material being handled. Osprey recommends that the material be gently swept or vacuumed from the floor. This is to prevent inhalation of airborne particles.A door is located on the side of the filter enclosure for easy access.-WARNING-Do NOT use compressed air to blow out the accumulated material on theFinal Filter floor.Final Filter floor.Every 3 months, a full cartridge purge cycle is recommended. Begin by stopping all airflow through the filter. When airflow ceases, turn the selector switch on the control panel to CYCLE or by pushing the CYCLE push-button. This allows the Final Filter to cycle thru one (or more) complete cleaning cycle(s) and let the material fall to the floor. Let the material settle to the floor before starting air flowing through the filter. For convenience, these full cartridge purge cycles should be scheduled just before the dust buildup on the floor is cleaned.Filter Cartridge ReplacementWhen a filter cartridge is damaged or too worn to continue in service, it needs to be replaced.15 -WARNING-Turn Final Filter off and lock out electrical power, along with stopping air flow, before entering Final Filter. flow, before entering Final Filter.-WARNING-Always wear dust mask over mouth and nose along with eye protection when e when entering the Final Filter cartridge chamber.ntering the Final Filter cartridge chamber.ntering the Final Filter cartridge chamber.Enter the Final Filter through the door on the enclosure. Locate the filter cartridge to be replaced. Remove the cartridge by turning the crank handle counter-clockwise and pulling the crank handle from the end of the cartridge. Place a new filter cartridge in place, insert the crank handle and rubber washer, and then tighten. See Figures 8 and 9, and the section titled Filter Cartridge Installation for more information.-IMPORTANT- Do not over tighten the crank handles, as it may cause damage to the seal.Do not over tighten the crank handles, as it may cause damage to the seal.SPARE PARTS LISTINGWhen ordering parts for your Final Filter. ALL of the following information must be included. If you are ordering by phone, be sure to have this information available when you place the call.1.) Part number2.) COMPLETE description of the part3.) Product model number - this is ESSENTIAL4.) Product serial number5.) Quantity needed6.) Length, size, color - where applicable7.) Voltage, RPM, cycle (hertz), ratios, shaft size, etc.8.) Shipping address and method9.) Customer order numberConsult the spare parts quote that shipped with the Final Filter for specific information on various parts. Contact Osprey Parts Department to place orders.。

ARKAL 叠片式过滤器选型导则

ARKAL 叠片式过滤器选型导则

ARKAL 叠片式过滤器选型导则一、过滤系统模式介绍:1、标准系统-过滤液液压反冲洗模式(简称内源反洗模式)内源反冲洗模式(IS):水由进水总管通过进水三通阀进入每个过滤单元,过滤的出水直接汇总到出水总管实现过滤,随着过滤的进行,当进出水压差或时间达到设定值时, PLC控制过滤系统进入反冲洗状态,控制系统首先发出信号给第一个单元对应的两位三通阀,该阀门改变方向,截断进水导通排污,反冲洗水由出水总管高速反冲洗第一过滤单元,并由排污口排出,反冲洗大约10-20秒后,第一过滤单元回到过滤状态,等待约几秒后,控制系统依次控制第二个及其以后的过滤单元进行反冲洗,等所有过滤单元反冲洗后,过滤系统回到过滤状态。

内源反冲洗模式是利用过滤系统出水的压力反冲洗,要求出水压力和流量达到反冲洗需要的最小值以上,对于进水压力偏低,或过滤单元数较少,或过滤流量较小的系统,建议过滤系统出口处加自动背压阀,反冲洗时背压阀关小或完全关闭,以提高出水反冲洗压力和流量。

2、外源水力反冲洗模式(简称外源反洗模式)外源反冲洗模式(ES):水由进水总管通过进水三通阀进入每个过滤单元过滤,过滤的出水经过出水三通阀汇总到出水总管实现过滤,随着过滤的进行,当进出水压差或时间达到设定值时, PLC过滤系统进入反冲洗状态,控制系统首先发出信号给第一个单元对应的进出水两位三通阀,使两阀门改变方向,进水三通阀截断进水导通排污,出水三通阀截断出水导通外源水,反冲洗水由外源水管高速反冲洗第一过滤单元,并由排污口排出,反冲洗大约10-20秒后,第一过滤单元回到过滤状态,等待约几秒后,控制系统依次控制第二个及其以后的过滤单元进行反冲洗,等所有过滤单元反冲洗后,过滤系统回到过滤状态。

外源反冲洗模式应用于进水压力低,或过滤单元数太少,或过滤流量太小的应用点。

建议采用泵或其他压力清洁水源作为反冲洗外源,反冲洗外源的压力和流量需要达到规定值以上。

3、空气辅助反冲洗模式空气辅助反冲洗模式(AAF):对于2寸的过滤系统,ARKAL公司提供附加的水罐,通过压缩空气驱动水罐的水,并和水混合后,高速反冲洗每个过滤单元。

阿妈过滤机操作指南

阿妈过滤机操作指南

阿玛过滤机操作指导书1、目的:规范精炼操作工对加工设备的日常操作、正确使用,延长设备的使用寿命,提高产品质量和得率。

2、适应范围:精炼车间阿玛过滤机。

3、职责:3.1精炼车间操作工和精炼领班负责日常操作,并记录设备运行参数和工艺参数。

3.2精炼主管和工程部负责以此对操作者进行检查、监督。

4、名词解释:(略)5、程序:一、阿马过滤机的设计参数:设计温度:150℃、设计压力:6bar、过滤面积:60m2、吹干蒸气的供给:P、Фm为吹干蒸汽所需的流量,(2-3bar)、T(130-145℃);Фm=φmst×FOφmst:6-15kg/㎡.hr,F为过滤面积;O二、安全预防措施:(一)、普遍预防措施:1、所有的工作必须合符安全操作规则,预防意外的伤害;2、在生产或维护时期所有的安全设施必须运用;3、保持装配设备的干净与场所的洁净;4、保持热部件无杂物,因为高温油与蒸气易导致燃烧;5、在进行工作时,注意检查设备是否稍低于设定压力;6、打开盖时,确认没有人进入覆盖区域内;7、在进行关盖或其它部骤时,确认罐内无人与零碎杂物;(二)、电动元件:1、连结电器件前,检查它的使用电压,所有元件需要绝缘保护;2、检测预防重接,核实所有的设备已经被固定好;3、接地保护并进行短暂试运行;其它带电部分应绝缘隔离;4、以上必须遵守,直至整个安装与维护全部结束和所有的元件全部装运配好;(三)、马达的安全操作:1、所有转动部分要有保护装置,且没有其它附着物,预防部件丢失或撒落;2、确认马达已经被固定,检查旋转方向是否正确;3、马达驱动部件的连接是否水平均衡;(四)、压力安全生产控制:1、预防过滤的压力不要超出容器的设计压力,如果没有考虑负压,还得预防真空的形成;2、开始生产前,设备不能带压,气体与液体的线路应关闭;3、检查过滤机的压力表与压缩空气缓冲器的压力应稍小于设定的压力;4、阀门的安全:阀门使用前,确认管线无压,并且是空的;断开自动控制的电源;5、关闭空气的供应,确保阀门不能转动;6、当底阀打开时,不要把任何杂物投入罐内,以免卡住阀门或锥形漏斗;三、整套设备的安全生产操作:1、固定装置的场所具有的安全生产性:①、保持罐与罐、墙壁足够的距离,便于打开盖或进行其它工作;②、过滤元件的组装与拆卸必须垂直进行操作,保持上方有足够空间,因空间小或不够易造成金属网的损坏;③、过滤机下方有足够的空间进行拆卸底阀;2、过滤叶片的安全操作:①、叶片是过滤机的心脏部件,了解它的结构是必要的,它由空心框、铆钉、三层钢丝网组成,最外层为过滤层,中二层为导流层,起支撑作用,每叶片有一个喷嘴并带“O”密封圈,一个震动板并有系统编号;每叶片有一个固定的距离环,每个叶片可以单独取出;②、叶片的组装:安装前确认“O”密封圈的使用状态良好,用水或过滤液,或者相适应的润滑脂,减少喷溅嘴进入汇流槽的难度及“O”密封圈磨损机率,用手检查是否稳固地进入,然后才安装震动器件;③、叶片的组装顺序,应先安装最小的两片,然后安装稍大一点的两片,直到最中间的一片,然后安装距离环与震动杆;3、管线与阀门的安全生产性能:①、管线阀门的安装位置与尺寸必须与设计一致,尽量减少压力的损失;②、所有管线阀门的安装便于操作与维护工作的进行;③、消除固体聚集点,尤其是垂直管线;泵进口管需加大,以免抽空,否则对泵的运行及其过滤饼的稳固性有损害;罐液位的下降,对滤液的透明度也有负面的影响;④、泵与罐中间不能用闸阀,用蝶阀与隔膜阀、球阀较好,整个设备中的阀门开与关都不能太猛烈,各种气体供给需接单向阀,防止回流;⑤、注意过滤液体有可能从盖缘溢出,预防过滤清液回流,清油出口加接一个单向阀;4、附属部件安全生产巡视:①、过滤压力表的压力巡查,在罐顶部;出口的压力巡查,在清油出口,准确反映各段的不同压力;②、可调节部件的维护:ⅰ、震动器:a、组成(震动器、震动支撑、震动杆、卡式锁杆、空气驱动单元);b、需要的空气供应:空气干燥、干净并且加润滑剂;防止固液进入,减少磨损,润滑油的添加量为6~8滴/分;c、冷天,油雾化的空气会凝固,但不能用酒精去代替换,那样磨损更快速,可在调压器与气罐中间加一个冷冻器;d、工作的压力最大为6bar,震动压力太高会损害叶片,震动的频率由气压控制;e、震动杆的安装要正确,震动杆锁口朝上,连结震动器卡式锁杆口朝下,外卡套开口朝上;f、使用专用的工具,口径为50㎜,力矩最大为500Nm的开口呆板手;a时打开;P›0.8bar时关闭);b、滤筒清洗:用煤油或稀碱溶液进行滤筒与卡盘的清洗,避免用氯化产品和乙醇类产品进行清洗;c、压力的调节:锁扣向上为可调状态,向下为不可调状态,按箭头方向安装,调到所需的压力,由1/8″压力表可观察到;d、润滑器:它把润滑油雾化成2~20微米大小,调节添加量为(6~8滴/分);注意添加润滑油,不要超过筒子的限制线;它的清洗方法同滤筒的清洗方法相同;5、检测:①、安装部件检查:所有安装的附件、罐内外的结构与装备、金属外壳等是否适宜和固紧;②、清洁管与罐,并进行压力试验;用水进行试运行,检查过滤各程序的阀门使用状态;排空准备正常生产;③、最大的饼厚:运行的最大饼厚一定要在生产的条件下测得;运行参数记录(固体量、流速、温度),然后打开过滤机对饼厚进行测量,这样可以确定运行时间、压力和饼厚;注意:最大的饼厚不能超出叶片间距离的1/3。

A500系列自清洗过滤器说明书

A500系列自清洗过滤器说明书

AIGER
一、 产品概述………………………………………………………………………… 2 二、 安装和连接……………………………………………………………………… 4 三、 技术参数………………………………………………………………………… 5 四、 结构……………………………………………………………………………… 6 五、 开机运行………………………………………………………………………… 6 六、 停车与放空……………………………………………………………………… 9 七、 安全须知………………………………………………………………………… 10 八、 保养与维护……………………………………………………………………… 10 九、 常见故障及排除………………………………………………………………… 10
Email:zyttech@
AIGER
该机为卧式,水平安装于管道上,需过滤的水自入水口进入过滤器,通过粗滤网,滤
掉较大石子、树枝等较大杂质,然后通过精滤网将较小颗粒的杂质去除。在过滤过程中,
精滤网表面逐渐积累水中的杂质,形成过滤杂质层,由于杂质层堆积在精滤网的内侧,因
下一个自清洗周期。在整个自清洗过程中,主管道供水不断流,反冲水耗小,过滤后的净
水由出水口持续流出。电子控制系统通过压差表和定时器来控制自清洗过程。压差表和定
时器将排污信号送至电子控制单元,电子控制单元通过电磁阀来控制排污阀的开启和关闭。
(电磁阀与排污阀组成排污总成)如果一次自清洗周期后,压差并无改变,第二次自清洗
A500 系列型号规格:
型号
流量 进出口管 重量 D
m³/h 径(mm) (kg)
L
L1 L2 A B
A504-P/HP/EHP 80

以色列ARKAL自动反冲洗过滤系统中文样本

以色列ARKAL自动反冲洗过滤系统中文样本

10
2.8 240 160 80 1290 1640 1125
10
2.8 360 240 120 1290 2105 1125
10
2.8 350 300 150 1760 2105 1970
10
2.8 540 360 180 1760 2170 1970
4 英寸标准过滤单元(每个单元含五个 SPINE)
10
2.8 300 200
1450 1480 830
10
2.8 400 267
1950 1520 900
10
2.8 500 333 167 2450 1520 900
10
2.8 600 400 200 2950 1560 970
重量 kg 标准 全塑

79 70 100 90 121 110
160 150 185 170 223 203 500 420 610 510 750 630 900 720
描叙 空调冷却水 设备和仪器冷却水 产品冷却水
清洗,冲洗水回用 造纸用水回用 工艺水回用 储水池清洁 总进水 喷洗水,清洗水 工艺水,饮用水
保护沙滤器,树脂 保护滤芯,滤袋
微滤膜,超滤膜,R/O 膜,离子交换膜 海水淡化预过滤 海水养殖 废水直接过滤排放 生物处理前过滤 中水回用前过滤 溶剂型 乳化液
SPIN KLIN 自动反冲洗过滤器是叠片式过滤器的优点的进一步发挥,SPIN KLIN 过滤器和一般叠片式过滤器的不同之出是在于它的专利设计的内撑-SPINE, SPINE 上有一组弹簧,一个活塞,和三组反冲喷嘴,他们配合其他控制系统共同 作用达到高效过滤和完全反冲的功效
Spin Klin 过滤器的过滤头和身是由增强聚酰胺塑料成形制造,防腐耐磨,可承 受工作压力 1 Mpa。过滤叠片材质为聚丙烯塑料,密封为 EPDM,进出水及排 水管路为碳钢喷涂环氧树脂,不锈钢材质等,这一切使得整套过滤器系统能抵挡 恶劣的工作环境。

阿尔法拉瓦尔过滤器(ALF)迷你型筛选器说明说明书

阿尔法拉瓦尔过滤器(ALF)迷你型筛选器说明说明书

•Steel•Energy and Utilities•Food and Beverages•Pulp and Paper•Water and Waste treatment•Mining, Minerals and PigmentsBenefits•Compact and robust design•Proven and reliable technology•Protection against clogging and fouling of downstreamequipment•Automatic backflush of filtered debris without interrupting the filtering process•Easy installation and low maintenance•High filtering capacity with low pressure drop •Customizable product to meet customer needs•High serviceabilityDesign and standard configurationThe ALF is designed to be placed directly in the pipe system in almost any position, horizontally or vertically. The filter can be regenerated at regular intervals without interrupting the filtering process. The regeneration process can be started either automatically or manually from a control panel, which can be installed close to the filter. The service opening is placed on the opposite side of the inlet, providing easy service access with no need to remove the filter from the pipe connection.Energy efficiency is in our DNAUp to 2.5% of the world’s CO2 emissions could be prevented if heat exchangers performed optimally. For information about how we accelerate our hunt for waste energy and help you save energy today, visit /energyhunter. Alfa Laval 360° Service PortfolioOur extensive service offering ensure top performance from your Alfa Laval equipment throughout its life cycle. The Alfa Laval 360 Service Portfolio include installation services, cleaning and repair as well as spare parts, technical documentation and trouble shooting. We also offer replacement, retrofit, integrity testing, monitoring and much more. For information about our complete service offering and how to contact us - please visit /service. General remarks for technical information•The global offering presented in this leaflet may not beavailable for all regions•All combinations may not be configurableDimensional drawingALF-B/EN13445ALF 15B 210 (8.3)567 (22.3)948 (37.3)ALF 20B 277 (10.9)649 (25.6)1107 (43.6)ALF 30B 375 (14.8)852 (33.5)1454 (57.2)ALF-P/EN13121ALF 10P 250 (9.8)530 (20.9)881 (34.7)ALF 15P 300 (11.8)685 (27.0)1155 (45.5)ALF 20P 350 (13.8)840 (33.1)1450 (57.1)ALF 30P 520 (20.5)1130 (44.5)1872 (73.7)ALF 40P 570 (22.4)1150 (45.3)2112 (83.1)ALF-R/EN13445ASME VIII,div. 1ALF 20R 325 (12.8)720 (28.3)1230 (48.4)ALF 30R 425 (16.7)950 (37.4)1606 (63.2)ALF 40R 500 (19.7)1150 (45.3)1961 (77.2)ALF 50R 600 (23.6)1400 (55.1)2370 (93.3)ALF 60R 700 (27.6)1650 (65.0)2595 (102.2)ALF 80R 905 (35.6)2082 (82.0)3728 (146.8)ALF-S/EN13445ASME VIII,div. 1ALF 10S 175 (6.9)450 (17.7)740 (29.1)ALF 15S 250 (9.8)595 (23.4)978 (38.5)ALF 20S 300 (11.8)720 (28.3)1230 (48.4)ALF 30S400 (15.7)950 (37.4)1612 (63.5)Dimensions may vary depending on the flange connection type and whether the orientation of the filter is vertical or horizontal.ASME U-designator available on request.Technical dataFilter bodyALF-BA516 Gr70 or equivalentALF-P Fiberglass reinforced polyester (FRP)ALF-R Rubber-lined carbon steel EN P265GH/ASTM A516 Gr60ALF-S Stainless Steel EN 1.4404/ASTM 316LBasketPerforated plateStainless steel, Super stainless steel (SMO),TitaniumWedge wireStainless steel, Duplex, Super DuplexPerforated plate design (0.04, 0.06, 0.08, 0.1)Wedge wire design 0.1, 0.3, 0.5, 1.0(0.004, 0.01, 0.02, 0.04)Control Voltage 24 VDCActuators operation Pneumatic / Electric Protection class IP65Filters controlled1 to 4ATEX certification available on request.Operational dataALF-P 10 (150)50.0 (122.0)ALF-R 10 (150)65.0 (149.0)ALF-S10 (150)65.0 (149.0)ALF-15100 (440)310 (1364)ALF-20180 (792)550 (2420)ALF-30400 (1760)1240 (5456)ALF-40700 (3080)2210 (9724)ALF-501110 (4840)3450 (15180)ALF-601600 (7040)5000 (22000)ALF-802800 (12320)8840 (38896)Recommended pressure drop and capacity range.Extended pressure and temperature design available on request.ALF-P EN1092–1 type 11 PN10ASME B16.5, Class 150100–400 (4-16)ALF-R EN1092–1 type 11 PN10ASME B16.5, Class 150ASME B16.47, Series B Class 150200–800 (8-32)ALF-SEN1092–1 type 02 PN10ASME B16.5, Class 150100–300 (4-12)This document and its contents are subject to copyrights and other intellectual property rights owned by Alfa Laval AB (publ) or any of its affiliates (jointly “Alfa Laval”). No part of this document may be copied, re-produced or transmitted in any form or by any means, or for any purpose, without Alfa Laval’s prior express written permission. Information and services provided in this document are made as a benefit and service to the user, and no representations or warranties are made about the accuracy or suitability of this information and these services for any purpose. All rights are reserved.200007629-2-EN-GB© Alfa Laval AB How to contact Alfa LavalUp-to-date Alfa Laval contact details for all countries are always availableon our website at 。

亚特兰茅斯公司压缩空气过滤器产品说明书

亚特兰茅斯公司压缩空气过滤器产品说明书

Compressed air filtersCOMMITTED TO SUPERIOR PRODUCTIVITYIn-house development & testingSince 1998, our dedicated filtration team is responsible for in-house development of cutting-edge filtration solutions. This results in expert know-how of filtration mechanisms, state-of-the-art test facilities and breakthrough innovations. For many years, our filtration team has cooperated closely with the University of Karlsruhe, a leading institute in research of filtration mechanisms.Rigorous quality controlTo ensure the highest standards, all Atlas Copco products are subjected to rigorous quality control testing. The entire filter range is produced in-house, on the most advanced production lines, using the most stringent methods in the industry. You can rest assured at all times that strict certification and testing procedures are conducted to ensure our filtration products meet the highest standards.Cast design6 grades 13 sizes 9 → 550 l/s19 → 1,200 cfm850 → 1,100 l/s 1,801 →DDp+H Dry dust Oil aerosol Wet dust Oil vaporWater dropsMicro-organisms m eCERTIFIED PERFORMANCEAtlas Copco filters are qualified according to the ISO 8573-1:2010 standard. This is the latest edition of the standard. Beware of filters that comply with earlier editions, such as ISO 8573-1:1991 or ISO 8573-1:2001. The difference is inferior quality of the delivered compressed air. This qualification is a result of our filters being tested according to ISO 12500-1:2007, ISO 12500-2:2007, and ISO 12500-3:2009. These specify the test layout, test procedures and inlet conditions required for testing coalescing filters, vapor filters, and solid particle filters used in compressed air systems, to determine their effectiveness in removing oil aerosol, oil vapor and solid particles. The measurements of the air purity downstream the filter for each specific contaminant have been performed according to the test methods described in respectively ISO 8573-2:2007, ISO 8573-5:2001 and ISO 8573-4:2001. Tests have been conducted in-house as well as in external labs, and are independently validated by TÜV.ISO certificationAtlas Copco’s filters have been fully tested and qualified according to the following ISO standards:Certified peace of mind• ISO 8573-1:2010: Compressed air - Contaminants and purity classes• ISO 8573-2:2007: Compressed air - Test method for oil aerosol content• ISO 8573-4:2001: Compressed air - Test method for dust• ISO 8573-5: 2001: Compressed air - Test method for oil vapor and organic solvent content• ISO 12500-1:2007: Filters for compressed air - test methods - oil aerosols• ISO 12500-2:2007: Filters for compressed air - test methods - oil vapors• ISO 12500-3:2009: Filters for compressed air - test methods - particulatesA SOLUTION FOR EVERY APPLICATIONAt different points of use, different compressed air purities might be needed, depending on the application. The various air purity classes are provided in the table below, which clearly shows the various Atlas Copco filters and dryers that meet all the different classes.* Please contact your Atlas Copco sales representative.UD+ SERIESTwo-in-one oil coalescing filters with supreme energy savingsUD+ filters efficiently reduce oil aerosol, wet dust and water drops in your compressed air stream to protect your investment, equipmentand processes. The UD+ combines two filtration steps (DD+ and PD+) into one, a unique technology to meet the high-quality requirements of diverse applications and provide ultimate energy savings.PerformanceSave spaceapplications where space is at a premium.Save moneyto conventional filters.* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.• EWD electronic drain with no loss of compressed air and , F and larger).Wall mounting kitCBACCBAAB850+T & 1100+T 9+ – 550+550+F – 8000+FDD(+)/PD(+) SERIESHigh performance oil coalescing filtersDD(+) and PD(+) filters efficiently reduce oil aerosol, wet dust and water drops in your compressed airstream. These could come from the lubrication of the compressor element, the intake air, and the compressor installation itself. These innovative filtration solutions are engineered to cost-effectively provide the best air purity and meet today’s increasing quality demands.Easy maintenanceMonitoring of energy use* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.Performance850+T & 1100+T 9+ – 550+550+F – 8000+FAB(EWD is optional on sizes 10+ - 550+ l/s and 12-690 l/s; standard on sizes ≥550F).EWD electronic drain• Multiply the nominal capacity of the selected filter with the corresponding correction CCCBBAADDp(+)/PDp(+) SERIESOptimal dry dust filtrationDDp(+) and PDp(+) filters efficiently prevent dust,particulates and micro-organisms arising from corrosion,dirt and adsorption material from entering yourcompressed air stream. These innovative filtrationsolutions are engineered to cost-effectively providethe best air purity and meet today’s increasingquality demands.Easy maintenanceMonitoring of energy use PerformanceVoltage-free contactCCBBAAC9+ – 550+550+F – 8000+F850+T & 1100+T ABQDT SERIESActivated carbon towers for optimal oil vapor filtrationThe high efficiency activated carbon tower is capable of removing hydrocarbons, odors and oil vapor from compressed air.The activated carbon will, by the use of adsorption,reduce the residual oil content to lower than 0.003 mg/m³.The pressure drop is low and stays minimal during the filter’s lifetime.Performance* After UD+ or DD+/PD+ with inlet oil concentration of 10 mg/m³.CertificationISO 8573-5:2001AABBCCUD+ & QDT: the winning combinationUD+For other compressed air inlet pressures, please multiply the filter capacity by the following correction factor (Kp):QDT 20-310QD(+) SERIESHigh performance oil vapor filtersQD(+) filters efficiently reduce hydrocarbons, odors and oilvapor in your compressed air stream to protect your investment, equipment and processes. The activated carbon layers will, by the use of adsorption, reduce the residual oil content to less than 0.003 mg/m³. The pressure drop is lowand stays minimal during the lifetime of the filter.* After UD+ or DD(+)/PD(+) with inlet oil concentration of 10 mg/m³.PerformanceOptions(DD & PD only).SFA SERIESSilicone-free removal of oil aerosol, dust and oil vaporSuperb air purity is a prerequisite to safeguard your instruments and end product. Our silicone-free SFA filters efficiently prevent dry and wet dust, particulates, oil aerosol and water drops from entering your compressed air system. The SFA series is manufactured and treated according to the high standards of silicone-free equipment, and certified bythe Fraunhofer Institute as guaranteed silicone-free.* Nominal pressure: 7 bar(e)/102 psig; temperature: 20°C, 68°F.• Painting • AutomotiveThe performance of the SFA filters is comparable to the performance of the + range filters (please refer to pages 8, 10 and 14).CABH SERIESGuaranteed air purity up to 350 barHigh pressure filters efficiently reduce oil aerosol, dust and wet dust, particulates, water droplets and oil vapor in your compressed air stream to protect your investment, equipment and processes. Our innovative high pressure filtration solutions are engineered to cost effectivelyprovide the best air purity and meet today’s increasing quality demands up to working pressures of 350 bar. All high pressure filter housings are hydraulically tested to ensure safe and reliable operation at all times. A pressure test certificate accompanies each filter.Applications• Chemical• Food & beverage • Manufacturing • Military • Oil & gasPerformanceAlways install a liquid water separation system in front of a filter. Water separation is not needed in the high pressure line if there is a sufficiently low PDP in the low pressure line (e.g. nitrogen skid, low pressure line with adsorption dryer).* Inlet oil concentration = 10 mg/m³. Oil = oil aerosol and liquid.** After DD(+)/PD(+) with inlet oil concentration of 10 mg/m³.DDH, DDHp, PDH, PDHp, QDH20 bar Aluminum50 bar Aluminum1250+1725+1925+3200+50 bar Stainless Steel1000+1700+2040+3400+100 bar Stainless Steel1200+1700+Example• Working pressure 300 bar(g), compressed air flow 500 m³/h.• Multiply the nominal capacity of the selected filter with thecorresponding correction factor at the required working pressure to obtain the capacity at working pressure:- Size 510+: 510 m³/h * 0.96 = 490 m³/h => the 510+ filter sizeis not large enough.- Size 750+: 750 m³/h * 0.96 = 720 m³/h => the 750+ filter sizeis the size to select.CBAMV SERIESMedical vacuum filters for optimal protectionof man and machineMedical vacuum filters are installed at the inlet of the vacuum pump toremove any liquid, solid or bacterial contamination which could damagethe vacuum pump and biologically infect the downstream air.Our innovative medical vacuum filtration solutions complywith HTM medical standards.Performance* In accordance with BS 3928-1969.Applications• Medical• Dental• VeterinaryCorrection factorsB CA Drain flask2935 0932 44 © 2018, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c t i o n . R e a d a l l s a f e t y i n s t r u c t i o n s i n t h e m a n u a l b e f o r e u s a g e .。

以色列ARKAL自动反冲洗过滤系统中文说明书

以色列ARKAL自动反冲洗过滤系统中文说明书
参数,清除运行统计
3.每季维护
打开过滤过滤单元,检查叠片的清洁状态,如有污垢,在酸液中浸泡清 洗后重新装好。
4. 过冬准备:若系统不运行则排空过滤器和系统内积水 5.叠片拆装和清洗步骤
(1) 拧开过滤芯上蝴蝶母 (2) 拆去芯上压盖 (3) 撤去叠片组,放在酸液中浸泡清洗,建议三通阀改变方向,切断进水管,导通排污管,此时出水 在背压作用下进入第一过滤单元并反冲洗第一过单元后由排污口排除。反洗过程一般 15 秒左右(根据设置)。此时其他过滤单元依然在过滤。 (3) 第一个过滤单元的反洗结束时间到达时, 控制器终止加给该电磁阀的反洗信号,反 洗阀切换回到过滤状态,过滤芯压盖靠弹 簧力重新压紧叠片,第一个反洗的过滤单 元又回到过滤状态。第二个反洗过滤头及 该系统其后的过滤头都经过同样的运行程 序,顺次完成反洗,每两个过滤头的反洗 间隔数秒钟(根据设置),用于维持系统压力。在所有过滤器完成反洗后,系统又回到 初始过滤状态。
最小的通道
中等的通道
最大的通道
当叠片之间的沟纹累积大量杂质后,过滤器装置通过改变进出水流方向,自动打开压紧 的叠片,并喷射压力水驱动叠片高速旋转,通过压力水的冲刷和旋转的离心力使叠片得到清 洗。然后再改变进出水流向,恢复初始的过滤状态。
3
2. 过滤过程
(1) 叠片被弹簧力和压盖内外压差形成的压紧力而紧 紧地压在一起,形成一个紧密的过滤元件,防止水 中杂质穿透;
切换回到过滤状态,过滤芯压盖靠弹簧
力重新压紧叠片,第一个反洗的过滤头
又回到过滤状态。第二个反洗过滤头及
该系统其后的过滤头都经过同样的运
行程序,顺次完成反洗,每两个过滤头
的反洗间隔 10-30 秒钟(根据设置),
用于维持系统压力,和补充储水罐中的

ArkalBMF过滤系统

ArkalBMF过滤系统

Arkal BMF过滤系统日期:二OO七年一月上海乐泽环境工程有限公司目录公司简介 (3)1. BMF结构和组成 (4)2.设备的运行说明 (5)3. 系统性能及参数描述 (6)4. BMF与无阀滤池的比较 (8)5. 系统的安装、运行和维护费用 (9)6. 应用案例: (11)公司简介上海乐泽环境工程有限公司是以色列ARKAL过滤系统公司授权中国华东地区总代理。

产品主要应用于钢铁、化工、电力、造纸、纺织、医药、食品等行业。

现主要的客户有:钢铁:宝钢、重庆钢铁、首都钢铁……中石油:抚顺石化、吉化石油乙烯项目、独山子大炼油项目……中石化:洛阳石化、镇海炼化……煤化工:神华煤制油、神木化学………………有着丰富的经验。

由于优化的设计方案、高品质的产品以及良好的技术支持和售后服务,得到客户的信赖。

1. BMF结构和组成1.1 外壳: BMF外壳采用碳钢内外防腐1.2布水装置:三个上开口布水,简单、均匀、可靠;1.3集水装置:采用精加工开缝的不锈钢集水器,均匀,强度高,精加工的楔缝最小可为0.15毫米。

1.4 滤料:匀质海砂,过滤器无衬托层,采用单一滤料。

1.5 控制器:Arkal BMF专用控制器1.6 阀门:系统采用Arkal配套的电动或气动阀门,阀门控制系统稳定,维护少。

2.设备的运行说明2.1过滤状态(举例3000T/h的系统,采用BMF96-15,下同)BMF96-15过滤系统含有15个BMF96过滤单元,原水由进水总管进入后通过进水电动蝶阀进入每个过滤单元进行过滤,清洁液由每个过滤单元出来后,汇总到出水总管后流出,完成过滤过程。

2.2反洗状态随着过滤的进行,过滤系统的压差慢慢上升,当达到设定反冲压差时(或反冲间隔时间),系统进入反冲过程。

此时出口电动阀门关闭,出水只从出口旁路通过,然后第一个过滤单元的进水电动阀关闭,截断进口总管和第一过滤单元,排污电动阀打开导通出水管和排污管。

由于出水有压力,而排污管没有压力,所以高压的水将对第一个过滤单元进行反冲洗,反洗在设定的时间完成后,进水电动阀门打开,排污电动蝶阀关闭,第一个单元重新进入过滤状态,然后第2,3,4……单元依次反洗, 反冲洗全部完成后,出口电动阀门重新打开,系统再回到过滤状态。

卡莫齐系列N过滤减压器 使用指南说明书

卡莫齐系列N过滤减压器 使用指南说明书

Products designed for industrial applications.General terms and conditions for sale are available on .SERIES N FILTER-REGULATORS SERIES N FRL UNITS >AIR TREATMENT 2022/091714.20.01S E R I E S N F I L T E R -R E G U L A T O R SSeries N filter-regulatorsPorts G1/8, G1/4Series N filter-regulator is available with G1/4 and G1/8 ports.Its design incorporates a self relieving diaphragm. The transparent filter bowl allows an easy monitoring of the condensate level. The semi-automatic manual drain makes both the manual and automatic condensate exhaust easier when there is no pressure.The version with metal bowl is particularly suitable for applications subject to impacts or in the presence of aggressive agents that could damage the PA12 bowl.»Available with: transparent PA12 bowl or nickel-plated brass bowl for the small version (N1)GENERAL DATAConstruction HDPE and coalescing filtering element Materialsbrass body and poppet stainless steel spring NBR O-ringHDPE filtering elementtransparent PA12 or nickel-plated bowl others: PA PortsG1/8 - G1/4Max. condensate capacity 11 cm³ (bowl size = 1) 28 cm³ (bowl size = 2)Weight0.370 Kg Pressure gauge ports G1/8Mountingvertical, in-lineOperating temperature-5°C ÷ 50°C a 10 bar (with the dew point of the fluid lower than 2°C at the min. working temperature)Quality of delivered air according to ISO 8573-1 2010Class 7.8.4 with 25 µm filtering element Class 6.8.4 with 5 µm filtering element Draining of condensate see the coding exampleOutlet pressure with depressurisation drain 0.3 ÷ 10 bar Nominal flowsee FLOW DIAGRAMS on the following pagesSecondary pressure relieving with relieving (standard)without relieving Fluidcompressed airProducts designed for industrial applications.General terms and conditions for sale are available on .SERIES N FILTER-REGULATORSAIR TREATMENT 1724.20.022022/09SERIES N FRL UNITS S E R I E S N F I L T E R -R E G U L A T O R S>CODING EXAMPLEFR01 = filter-regulator with relieving and manual drain FR02 = FR with relieving and without drainFR11 = FR with manual drain and wiithout relievingSeries N filter-regulatorsProducts designed for industrial applications.General terms and conditions for sale are available on .SERIES N FILTER-REGULATORS SERIES N FRL UNITS >AIR TREATMENT 2022/091734.20.03S E R I E S N F I L T E R -R E G U L A T O R SFlow diagrams for models: N204-D00 - N104-D00Pa = Inlet pressure (bar)Pr = Regulated pressure (bar) Qn = Flow (Nl/min)Flow diagrams for models: N208-D00 - N108-D00Pa = Inlet pressure (bar)Pr = Regulated pressure (bar) Qn = Flow (Nl/min)FLOW DIAGRAMS。

帕尔公司高速沙筏过滤器说明书

帕尔公司高速沙筏过滤器说明书

Sta-Rite Pool/Spa Group293 Wright Street, Delavan, WI 53115 North America:International:Union City, TN • Delavan, WI • Mississauga, Ont. • Murrieta, CA ©1998, Sta-Rite Industries, Inc. Printed in U.S.A.HIGH RA TE SAND FIL TERSTo avoid unneeded service calls, prevent possible injuries, and get the most out of your filter, READ THIS MANUAL CAREFULLY!The Sta-Rite Top Mounted Series High Rate Sand Filter:• Is designed to filter water for swimming pools.• Is an excellent performer; durable, reliable.Table of ContentsSafety Instructions.......................................................................................2-3 Dimensions/Specifications (4)General Information (5)Installation..................................................................................................5-7 Filter Mount/Piping.. (5)Filter Set-up (6)Loading Sand Media (6)Valve Installation (6)Startup/Operation (7)Maintenance (8)Water Maintenance (8)Storage/Winterizing...................................................................................8-10 Mult-Port Valve Service. (9)Drain Fitting Installation/Removal (10)Troubleshooting Guide (11)Repair Parts List.......................................................................................12-13 Pressure Drop Curve (14)Warranty (15)READ AND FOLLOW SAFETY INSTRUCTIONS!This is the safety-alert symbol. When you see this symbol on your valve or in this manual, look for one of the following signal words and be alert to the potential for personal injury.warns about hazards that will cause serious personal injury,warns about hazards that can cause serious personal injury,warns about hazards that will or can cause minor personal in-The label NOTICE indicates special instructions which are important but not related to hazards.Carefully read and follow all safety instructions in this manual and on filter. Keep safety labels in good condition.Replace missing or damaged safety labels.Read and follow instructions1. Do not connect system to a high pressure or city water system.2. Use equipment only in a swimming pool installation.3. Trapped air in system can cause explosion. BE SURE all air is out of systembefore operating or testing equipment.Before pressure testing, make the following safety checks:• Check all clamps, bolts, lids, and system accessories before testing.• BE SURE all air is out of system before testing.• Tighten Sta-Rite trap lids to 30 ft. lbs. (4.1 kg-cm) torque for testing.• Water pressure for test must be less than 25 PSI (172 kPa).• Water temperature for test must be less than 95˚ F. (35˚ C).• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation. Remove trap lid and retighten hand tight only.NOTICE: These parameters apply to Sta-Rite equipment only. Fornon-Sta-Rite equipment, consult manufacturer.See Page 14 for Pressure Drop Curve.RECOMMENDED SAND GRADES:Use only: #20 Silica Sand, Size Range .40-.55mm., Uniformity Coefficient less than 1.75.NOTICE:Use of other sands will reduce filter performance, may damage pump, and will void warranty.Recommended:1. Wedron Silica/Best Sand Co., Sand Grade: Wedron .45-.55mm., Effective Size .46mm, Uniformity Coefficient 1.22.2. U.S. Silica - Silurian Filter Sand, Sand Grade.45-.55 mm., Effective Size .48mm, Uniformity Coefficient 1.18.Max.Filter Filter Flow Rate Model Sizein GPM (L/M)Dia. in Area in Ft 2Inches (mm)(M 2)T-150BP-115 (381) 1.26 (.117)25.2 (95)T-170BP-117 (432) 1.57 (.146)31.5 (123)T-200BP-120 (508) 2.18 (.203)43.6 (165)T-240BP-124 (610) 3.10 (.288)62.0 (234.7)T-240BP-224 (610) 3.10 (.288)62.0 (234.7)T-300BP-230 (762)4.90 (.455)98 (371)Turnover in HoursSand Filter Volume Model681012in lbs. (kg.)gal. (L)gal. (L)gal. (L)gal. (L)T-150BP-19,070(34 330)12,100(45 799)15,120(57 229)18,144(68 675)100 (45.4)T-170BP-111,340(42 922)15,120(57 229)18,900(71 536)22,680(85 844)150 (68)T-200BP-115,700(59 424)20,930(79 220)26,160(99 016)31,390(118 811)200 (90.7)T-240BP-122,230(84 481)29,760(112 642)37,200(140 802)44,640(168 962)300 (136)T-240BP-222,230(84 481)29,760(112 642)37,200(140 802)44,640(168 962)300 (136)T-300BP-235,280(133 535)47,040(178 046)58,800(222 558)70,560(267 070)600 (272)Base Base Piping Width Length Port Filter Model No.A B C D(E)(F)SizeT-150BP-127 (686)33-13/16 (859)15-3/4 (400)24-11/16 (627)13 (330)16-1/4 (413)1-1/2” SLIP T-170BP-129-9/16 (751)36-3/8 (924)17-3/4 (451)27-1/4 (692)13 (330)16-1/4 (413)1-1/2” SLIP T-200BP-131-5/8 (803)38-1/2 (978)20-3/4 (527)29-3/8 (746)13 (330)16-1/4 (413)1-1/2” SLIP T-240BP-135-3/16 (897)42 (1067)24-3/4 (629)32-7/8 (835)16-7/8 (429)21 (533)1-1/2” SLIP T-240BP-235-1/4 (895)44-1/2 (1130)24-3/4 (629)32-7/8 (835)16-7/8 (429)21 (533)2” (NPT)T-300BP-242 (1067)51-1/4 (1302)31 (787)39-5/8 (1008)16-7/8 (429)21 (533)2” (NPT)TABLE I - FILTER OPERATIONAL DATATABLE II - DIMENSIONAL DATA In Inches (mm)*NOTE: 1 cubic foot of sand weighs approx. 100 lbs. (45.4 kg). Do not use finer or coarser grade than recommended for best performance.Waste Outlet 1-1/2"Fig. 1: Dimensions, T-150BP-1,T-170BP-1 T-200BP-1, T240BP-1Fig. 2: Dimensions, T-300BP-2,T240BP-2GENERAL INFORMA TION•Clean a new pool as well as possible before filling pool and operating filter. Excess dirt and large particles of foreign matter in the system can cause serious damage to the filter and pump.NEVER test this filter with compressed air.Do not operate filter at water temperatures above 95°F (35°C).NEVER operate this filter system at more than 50 pounds per square inch (50 PSI/345 kPa) pressure!INST ALLA TIONInstallation of filter should only be done by qualified, licensed personnel.For assembly and filling instructions, see page 6.Filter mount must:• Provide weather and freezing protection.• Provide space and lighting for easy access for routine maintenance. (See Figures 1 and 2, Table II, Page 4, for space requirements.)• Be on a reasonably level surface and provide adequate drainage.• Be as close to pool as possible to reduce line loss from pipe friction.Piping:• Piping must conform to local/state plumbing and sanitary codes.• Use pipe joint sealing compound or teflon tape on all male connections of metal pipe and fittings (except unions). Use teflon tape or Plasto-Joint Stik1on all male connections of plastic pipe and fittings. DO NOT use pipe dope on plastic pipe; it will cause the pipe to crack. Do not use sealant or tape on unions – assemble them dry and hand tight.• Do not damage union sealing surfaces and “O” Rings.• Support pipe independently to prevent strains on filter or valve.• Use 1-1/2 or 2” pipe to reduce pressure losses as much as possible. NOTICE: Filter may be located away from pool, but for adequate flow larger pipe may be needed. Check local codes when considering remote installation.• Fittings restrict flow; for best efficiency use fewest possible fittings.• Keep piping tight and free of leaks: pump suction line leaks may cause trapped air in filter tank or loss of prime at pump; pump discharge line leaks may show up as dampness or jets of water.• When unions are provided, use as follows for leak free connections:1. O-Ring and sealing surfaces must be clean.2. Assemble hand tight only (no wrenches).3. No pipe compound or teflon tape on unions.Valves:• A check valve installed between filter and heater will prevent hot water from backing up into filter and deforming internal components.• Use care before assembly not to damage union sealing surfaces or O Ring. Wastewater:• Be sure all provisions for waste water disposal meet applicable local, state or national codes. 100 gallons (379 liters) or more of pool water will be dis-charged during filter backwashing. Do not discharge where water will cause flooding or damage.1Lake Chemical Co., Chicago, ILFilter SetupAssembly: See Figures 2 through 5 for filter assembly.Loading Sand Media1.T o keep sand out of collector assembly, place plastic sand shield over top of collector tube before pouring sand into filter (See Figure 5).2.T o support laterals and prevent lateral breakage during loading, fill tank about half full of water before loading sand.3.Pour sand into filter tank. See Page 4, for correct type and quantity of sand to use.NOTICE:Make sure gasket area on top of tank is free of sand before in-stalling valve and clamp.4.Before installing valve, double-check that correct quantity of sand has been loaded (see Page 4).5.Remove plastic sand loading shield and keep for future use.Valve Installation:See Figures 6, 7, and 81. Install O-Ring on valve flange; make sure O-Ring is clean, dry, and has no nicks, tears, or scrapes.2. Make sure tank and valve flanges are clean and free of sand; put valve on top of tank. Vertical pipe of collector assembly inserts into base of valve.3.Install clamp; make sure knob is positioned for easy access for filter maintenance. Valve port labeled “PUMP” should point toward pump.4.Tighten clamp knob until clamp ends (under bolt) are 1/4” (6mm) apart.Hazardous pressure. Clamp will not hold unless it is(6mm) apart or less.5.If clamp will not pull up to 1/4” (6mm) gap, wait 15-30 minutes and retighten. Tap clamp gently with mallet to help seat clamp.6.Connect pipe from pump discharge to valve port labeled “PUMP”; useunion half provided. Assemble union as follows for leakfree operation:A. O-Ring and sealing surfaces must be clean.B. Assemble hand tight only (no wrenches).C. NO pipe compound or teflon tape on unions.plete all plumbing connections (see Page 5 for piping require-ments).A. Pipe from valve RETURN port to pool return.B. Pipe from valve WASTE port to waste.C. Suction piping from pool to trap inlet on pump.8.System is ready for startup.NOTICE:If there are leaks from beneath valve/clamp area, STOPPUMP , release all pressure, remove clamp and valve and clean sealing surfaces.oint toward F I L T E RValve SettingR I NS EC L O S EDLowers pool level or drains pool; water bypasses filter, goes to waste.Valve SettingW AS TE R I NS EF I L T E RFig. 9: Valve settings for startup. StopW AS TE F I L T E RHazardous pressure. Stop pump and release all pressure from sys-.NOTICE:If multi-Port Valve is below pool water level, close suction and dis-charge valves before disassembly to prevent draining pool.1.Disconnect piping from pump and pool.2.Remove clamp.3.Remove valve from filter top.4.T o reinstall valve, follow instructions, Figures 6 and 7, Page 7. BE SURE to follow clamp tightening instructions.Drain Fitting Installation/RemovalNOTICE: If pool is above height of filter, first close valves in pump suction and return lines to prevent draining pool. If there are no shutoff valves installed, dis-connect suction and return lines and raise ends above pool water level.1.Installation:See Figure 13.2.To Drain Filter:A. Remove drain cap. Lateral tube should remain in place inside drain opening to prevent sand from draining out.B. Open union coupling on backwash port of Multi-Port valve. This will allow air into filter and allow water to drain from filter tank.C. Replace cap when tank is empty.3.Removing Sand From Filter:A. Remove both drain cap and slotted lateral tube (see Figure 13). Sand and water will drain from tank.B. T o completely flush filter tank of sand, remove top clamp and multiport valve and flush the inside of the tank with a hose.C. Thoroughly clean sand from all parts and from tank drain opening be-fore reassembling drain fitting.SmallFigure 13: Drain Fitting Assembly.This assembly allows water to drain without losing the sand out of the fil-ter tank.Make sure all surfaces are clean and free of sand. Don’t cross thread cap;don’t overtighten cap.TROUBLESHOOTING GUIDE1. Short Cycle between backwashes:NOTICE: Time between backwashes will vary with each installation and be-tween different areas of the country. Ask installer about normal backwash in-terval in your area. The following causes and remedies are for cycle times shorter than normal for your area.A.Flow rate too high or filter too small; consult dealer for system sizing rec-ommendations.B.Water is chemically out of balance; consult pool serviceman.C.Excess dirt/dust in pool; vacuum pool directly to waste.D.Body oil/lotion build-up in filter; consult dealer for chemical filter clean-ers and follow cleaner manufacturer’s instructions.E.Filter inadequately backwashed. See instructions under“Startup/Operation”, Page 7.F.Algae in pool. Consult pool professional about proper chemical mainte-nance.G.Residual chlorine level too low. Consult pool professional about properchemical maintenance.H.Inspect filter sand for solidification caused by dust, calcium, skin oils, ofsuntan lotions.2. Low Flow:A. Pipe blocked downstream from filter; remove obstruction.B. Piping too small; use larger pipe (consult dealer for sizing).C. Plugged pump; plugged hair and lint trap or skimmer basket. Clean thor-oughly.3. Pool Water Not Clear:A. Water is chemically out of balance; consult pool professional.B. Filter is too small; consult dealer about equipment sizing.C. Sand in pool means broken lateral. Drain both water and sand out oftank. Remove valve; follow procedure under “Filter Setup”, Page 6, andinstructions with new lateral to replace broken part.1. Follow valve removal procedure, Page 10.2. Replace lateral according to instructions supplied with new lateral.3. Reassemble filter according to instructions under “Filter Setup”, Page 6.204060801001202468101214Capacity (GPM)P .S .I . L o ssFigure 14 – Pressure Drop CurvevRetain Warranty Certificate (upper portion) in a safe and convenient location for your records.DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation to:w Sta-Rite, Attn: Warranty Dept., 293 Wright St., Delavan, WI 53115Warranty Registration Card。

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(2) 原水进入过滤器并穿过过滤元件;
过滤模式
(3) 悬浮杂质被拦截在叠片外部和叠片之间。
进口
出口
3.反洗过程
控制器发出信号,关闭进水打开排污,此时:
1) 它过滤单元过滤后的清水从相反的方向进入 该反洗的过滤器的出水口;
2) 橡胶锥斗的裙翼被水的压力打开,水流只能 进入各反洗管;
3) 压力水从安装在反洗管上的喷嘴喷出; 4) 反洗管中的压力水同时也进入活塞盖,推动
切换回到过滤状态,过滤芯压盖靠弹簧
力重新压紧叠片,第一个反洗的过滤头
又回到过滤状态。第二个反洗过滤头及
该系统其后的过滤头都经过同样的运
行程序,顺次完成反洗,每两个过滤头
的反洗间隔 10-30 秒钟(根据设置),
用于维持系统压力,和补充储水罐中的
水。在所有过滤器完成反洗后,系统有
回到初始过滤状态
压缩空气进口
A. 增加进水水压
B. 过滤器叠片受污染 C. 系统设计太小
B. 清洗保养叠片
2 一个或多个过滤 按图 12 方法查找原因 头反洗不启动
按图 12 方法解决
3 反洗不停
按图 13 方法查找原因
按图 13 方法解决
4 反洗过于频繁 A. 系统流量太大 (一般反冲周期 B.压差或时间设置值太小
调整到合适流量 调整到合适值
2. 每月维护
(1) 运行并检查压差启动反洗是否正确,若不正确,则疏通高低压信 号管。 (2) 检查并维护电磁阀 (3) 检查并维护反洗阀 (4) 检查出水压力和排污压力(反洗时) (5) 清洗刚结束后,打开一个过滤头的盖子检查叠片是否清洗干净了 (4) 查看统计数据,根据统计数据分析系统运行状况并适当优化运行
最小的通道
中等的通道
最大的通道
当叠片之间的沟纹累积大量杂质后,过滤器装置通过改变进出水流方向,自动打开压紧 的叠片,并喷射压力水驱动叠片高速旋转,通过压力水的冲刷和旋转的离心力使叠片得到清 洗。然后再改变进出水流向,恢复初始的过滤状态。
3
2. 过滤过程
(1) 叠片被弹簧力和压盖内外压差形成的压紧力而紧 紧地压在一起,形成一个紧密的过滤元件,防止水 中杂质穿透;
压盖向上,松开被其压紧叠片;
排污
5) 沿切线方向喷射的水流驱动松开的叠片快速 旋转,同时冲刷走拦截的杂质;
反冲洗进水
6) 反洗水携带冲刷下来的杂质从排污口排走。
4.反洗压力和精度的关系
足够的压力是保证过滤器有效反洗的关键参数
精度( 微米) 20
55
有效反洗压力
> 5.5 公斤
> 4 公斤
大于 100 微米 > 3 公斤
五、启动运行
1. 关闭出水阀,打开进水阀,打开排污水阀,打开反冲洗进水(对于外源模式),打开辅 助反冲洗压缩空气阀门(空气反洗模式)。确认进水压力不低于背压要求 (外源和空气 反洗模式进水不低于 0.08 Mpa, 外源和压缩空气不低于反冲洗要求压力)。
2. 强制系统反洗,直至出水清澈。强制反洗可以通过控制器指令启动手动反洗,最好反洗 2-3 个周期。
2.外源反洗系列
过滤过程 原水通过进水管和进水三通阀,进入每个过滤单元,穿过过滤单元过滤组件上的过滤叠
片,清水从出水三通阀流后出汇总到水管路流出。
5
反洗过程
(1) 当启动反洗的压差或时间任何一个设定的条件达到时,控制器就发出一个启动反洗的
电信号;
(2) 电磁阀接到电信号后,发送空气信号至反洗阀,使其从过滤状态切换至反洗状态。此
反冲洗模式
4
二、SPIN KLIN 过滤设备运行模式
1. 标准系统(背压反冲洗系列)
过滤过程 原水通过进水管和进水三通阀,进入每个过滤单元,穿过所有过滤单元,清水从汇总到
出水管路流出。 反洗过程 (1) 当启动反洗的压差或时间任何一个设定的条件达到时,控制器就发出一个启动反洗的
电信号; (2) 电磁阀接到电信号后,发送空气信号至反洗阀,使其从过滤状态切换至反洗状态。此
参数,清除运行统计
3.每季维护
打开过滤过滤单元,检查叠片的清洁状态,如有污垢,在酸液中浸泡清 洗后重新装好。
4. 过冬准备:若系统不运行则排空过滤器和系统内积水 5.叠片拆装和清洗步骤
(1) 拧开过滤芯上蝴蝶母 (2) 拆去芯上压盖 (3) 撤去叠片组,放在酸液中浸泡清洗,建议用绳
子把每组叠片栓起来,防止混乱
系统最高工作压力:压缩空气和水都不能大于 10 公斤
工作温度:<70℃
pH:4—13
材质: 过滤头本体:增强尼龙(三寸单元, 两寸单元), 全塑,不锈钢,铸铝(四寸单元);
过滤叠片:聚丙烯/NYLON 塑料
管架:碳钢喷涂聚酯,不锈钢,全塑
阀门:铸铁,全塑,不锈钢
接口:系统进出口:见对应设备外形尺寸图 系统排污口:见对应设备外形尺寸图
大于一小时)
C. 过滤器叠片受污染 D. 原水太脏
清洗保养叠片 处理原水
E. 反洗不彻底
详见 5
5 反洗不彻底
A. 反洗水压太低
增加水压(或压缩空气)
B. 排污管或阀门压阻太大
打开疏通排污管及阀门
C.SK 喷嘴被堵(外源模式)
清理喷嘴,过滤反冲洗外源水
D. 储罐中没有水(空气辅助模式) 提高背压大于 0.1 公斤
时第一个反洗的过滤单元的进出口三通阀同时改变方向,切断进水和出水管,导通反冲
进水和排污管,反冲水进入第一过滤单元并反冲洗第一过元后由排污口排除。反洗过程
一般 15 秒左右(根据设置)。此时其他过滤单元依然在过滤。
(3) 第一个过滤头的反洗结束时间到达时,控制
器终止加给该电磁阀的反洗信号,过滤单元
前后的反洗阀切同时换回到过滤状态,过滤
ARKAL 过滤器
用户使用手册
(第一版)
以色列阿科过滤器有限公司
1
一、 设备工作原理 二、 过滤设备运行模式 三、 设备基本参数 四ቤተ መጻሕፍቲ ባይዱ 调试前准备 五、 启动运行 六、 故障检查与排除 七、 过滤系统停止运行 八、 系统日常维护
2
一、设备工作原理
ARKAL 过滤器的核心技术在于采用了叠片式过滤器机理,通过互相压紧的表面刻有沟 纹的塑料叠片实现了表面过滤与深度过滤的结合。通过巧妙设计的过滤装置实现了过滤、反 洗、自动切换、循环往复的工艺过程。
4.反洗阀切换模式
四寸阀
三寸阀
两寸阀
7
三、设备基本参数
运行压力:0.08—1Mpa, 对于背压反冲洗模式要求满足背压要求
反洗压力:0.3—0.6Mpa,请参照第一章第四节(背压,外源泵或压缩空气需达到规定压力)
控制压缩空气:要求大于 3BAR,流量大于 50L/MIN
反冲洗压缩空气(用于压缩空气辅助反冲洗模式):要求大于指定反洗压力,流量为 300L/MIN
反洗水流量:10 吨/单元/小时 (两寸单元) 20 吨/单元/小时 (三寸单元),
50 吨/单元/小时(四寸单元),
过滤叠片精度: 5,20,55,100,130,200,400 微米
四、调试前准备
1. 检查进出水管连接是否正确 2. 检查反洗,排污管连接是否正确。对于空气辅助模式,检查辅助反冲洗的压缩空气是否 连接正确,压力是否达到要求。(压缩空气应以 6 分以上管连到系统边,再由 8MM 接气管 接入系统,避免用太长的 8MM 管,影响供气量。) 3. 检查系统排气装置是否安装正确 4. 检查控制器及压缩信号管路是否安装正确,压缩空气是否接入控制器 5. 检查控制器的电源是否正确(220V/50Hz) 6. 检查进出水压差开关是否连接正确 进水:高压端与仪表中心的孔道(HP)连接
芯压盖靠弹簧力重新压紧叠片,第一个反洗 的过滤头又回到过滤状态。第二个反洗过滤
反冲洗进口
头及该系统其后的过滤头都经过同样的运行
程序,顺次完成反洗,每两个过滤头的反洗
间隔数秒钟(根据设置),用于维持系统压力。
在所有过滤器完成反洗后,系统有回到初始
过滤状态。
3.空气辅助反冲洗模式
过滤过程 原水通过进水管和进水三通阀,进入每个过滤单元,穿过过滤单元过滤组件上的过滤叠片, 清水从出水三通阀流后出汇总到出水总管,当出水压力大于 0.01 公斤时,有一部分水优先 经过单向阀流入储水罐,并通过储水罐上面的排气排出系统中的空气,然后水由出水总管流 出。 反洗过程 (1) 当启动反洗的压差或时间任何一个设定的条件达到时,控制器就发出一个启动反洗的
时第一个反洗的过滤单元的进口三通阀改变方向,切断进水管,导通排污管,此时出水 在背压作用下进入第一过滤单元并反冲洗第一过单元后由排污口排除。反洗过程一般 15 秒左右(根据设置)。此时其他过滤单元依然在过滤。 (3) 第一个过滤单元的反洗结束时间到达时, 控制器终止加给该电磁阀的反洗信号,反 洗阀切换回到过滤状态,过滤芯压盖靠弹 簧力重新压紧叠片,第一个反洗的过滤单 元又回到过滤状态。第二个反洗过滤头及 该系统其后的过滤头都经过同样的运行程 序,顺次完成反洗,每两个过滤头的反洗 间隔数秒钟(根据设置),用于维持系统压力。在所有过滤器完成反洗后,系统又回到 初始过滤状态。
3. 慢慢开启出水阀,实行过滤。 4. 重新调整出水阀的开启,以确保流量在设计范围内,若没有流量表,则控制进出口压差 在 0.05-0.2 公斤之间。 5.对于空气辅助反冲洗要求调整出水阀,使背压大于 0.1 公斤,确保出水能进入储罐。
9
六、故障检查与排除
序 现象
原因
解决方法

1 出水流量太小 A. 进水水压太低
(1) 人工启动反冲洗 (2) 依次关闭进水阀,出水阀,气源阀 (3) 断开控制器电源 (4)打开排污口,释放系统内压力和水 (5)打开各个过滤单元外壳,清理保养叠片后重新装好,等待下次使用。
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