ASCP替代料

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T1: Demand of SP-GB-EC = 100
SP-GB-EC pegged on SP-GB-MV (On-hand)
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T1: Demand of SP-GB-EC = 100
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BOM：SP-T-MV
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BOM：SP-T-MV
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Plan Option – Constraints
制约因素
资源约束 供应商的能力限制
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Primary BOM SP-T-MV
Alternate BOM (TR-INT) SP-T-MV
X
Y
Z
X1
Y1
Z1
• X, Y, Z三個Component 成組出現；X1, Y1, Z1三個 Component 成組出現。
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BOM：SP-T-MV
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BOM: SP-GB-MV
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SP-GB-EC
Primary BOM Alternate BOM (TR-INT) SP-GB-EC
SP-GB-EC
H J
I
SP-GB-MV
H1
I1
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Plan Option – Constraints
决策规则
决策规则 使用最终产品 使用替代资源 使用替代组件
If selected, use end item substitute prior to creating new planned orders. If cleared, use only the demanded item. Enter the End Item Substitution Set in the Main tabbed region.如果选择此选项，请使用 最终产品的替代品之前，创建新的计 划订单。如果清零，只使用要求的项 目。在主选项卡区域中输入的最终产 品替换集 If selected, use primary routings and use alternates only if necessary. If cleared, use only primary bills of material and routings. 如果选择此选项，主 要路线，只在必要时才使用交 替使用。如果清零，使用的材 料和工艺路线的初级票据。
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Planning Output of Scenario 1: Substitute Component
Item Number Independent Dependent Demand Demand SP-A-MV 100 On Hand Planned Order
X1
Y1 Z1
15
15 15
10
15 10
PR: 5
0
0
PR: 5
0
MAX(X1(10), Y1(15), Z1(10) = 15
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工單使用Alternate BOM
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Alternate BOM 彙總
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ASCP Planner Workbench
•定義A1為 A的substitute Component
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Plan Option – Constraints
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Plan Option – Optimization
If selected, use primary resource and use alternate resource only if necessary. If cleared, use only primary resources. 如果选择此选 项，使用的主要资源，并只在必 要时才使用替代资源。如果清零， 只使用初级资源。 If selected, use primary components and use substitute components only if necessary. If cleared, use only primary components only. 如果选择此选 项，只有在必要时才使用的主 要组件，并使用替代组件。如 果清零，使用唯一的主要组成 部分。
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Planning Output of Scenario 2: Alternate BOM
Item Number Independent Dependent On hand Planned Projected Demand Demand Order On-hand SP-T-MV X Y Z 50 50-15=35 50-15=35 50-15=35 20 20 20 Job: 35 Job: 15 PR: 15 PR: 15 PR: 15 0 0 0 0
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ASCP Planner Workbench
X1, Z1 二個Alternate BOM中的 Component各產生一筆 5 (15-10) 的Planned Order
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15為Y1的On-hand Quantity (Y1為三個在 Alternate BOM中庫存 量最多的Component)
Job: 50 Job: 50
Projected On-hand 0
A
A1 B
100-50=50
50 100
20
50
Plan Order: 30 > PR: 30
0
0
Plan Order : 100 > PR 100
0
一張50的工單使用替代料A1
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Substitute Component 彙總
3: End Item Substitution
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替代料 solution at Oracle ASCP
• Scenario 1: Substitute Component • Scenario 2: Alternate BOM • Scenario 3: End Item Substitution
X, Y, Z 三個Primary BOM的 Component各產生一筆 15 (50-2015) 的Planned Order
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15為Y1的On-hand Quantity (Y1為三個在 Alternate BOM中庫存 量最多的Component)
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Planning Output of Scenario 3: End Item Substitution
Demand = 100
Item Number Independent Dependent On hand Planned Projected Demand Demand Order On-hand SP-GB-EC 100 8 Job1: 85 0 Job2: 7
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ASCP Planner Workbench
使用替代料A1: 50
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ASCP Planner Workbench
產生A的Planned Order: 30 (100-20-50)
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系統將SP-T-MV(50)的需求產生 兩筆Planned Oder (35+15)
15為Y1的On-hand Quantity (Y1為三個在 Alternate BOM中庫存 量最多的Component)
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ASCP Planner Workbench
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T1: Demand of SP-GB-EC = 100
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T1: Demand of SP-GB-EC = 100
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T1: Demand of SP-GB-EC = 100
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使用替代BOM/工艺 使用替代能源
If selected, use primary sources and use alternate sources only if necessary. If cleared, use primary sources only. The planning engine does not use alternate sources (rank 2 or higher) as a sources of supply. 如果选择此选项，只有在必要时才使用的主要来源和使用 替代能源。如果清零，使用的主要来源。规划引擎不使用的替代 能源（等级2或更高版本）作为供应来源。
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Planning Output of Scenario 3: End Item Substitution
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Table of Content
• Scenario 1: Substitute Component • Scenario 2: Alternate BOM • Scenario 3: End Item Substitution
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Bills Summary
H
J
85
65
20
40
Job: 65
PR: 25
0
0
I
SP-GB-MV
85
7
30
7
PR: 55
0
0
MAX(H(20)+J(40), (I)30)
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End Item Substitute 彙總 1
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T1: Demand of SP-GB-EC = 100
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SP-A-MV
Primary BOM SP-A-MV
A A1
B
• A1為A的替代料。
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BOM: SP-A-MV
•Primary BOM
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substitute component
Pegging
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T1: Demand of SP-GB-EC = 100
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T1: Demand of SP-GB-EC = 100
SP-GB-EC pegged on SP-GB-EC (On-hand)
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Table of Content
• Scenario 1: Substitute Component • Scenario 2: Alternate BOM • Scenario 3: End Item Substitution
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SP-T-MV
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BOM: SP-GB-BC: Primary
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BOM: H: Primary
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BOM: SP-GB-BC: Alternate – TR-INT
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替代料 solution at Oracle ASCP
•Oracle ASCP 提供三種替代料的處理方案
1.Substitute Component
使用替代的原物料生產,成品料號不變 使用的原物料與成品料號都不一樣,
2: Alternate BOM
但功能可以取代
先Net Substitute 成品的庫存, 不足的部分 再往下依主成品的BOM表做plan