竹材旋切机说明书.
旋切机控制器说明书
第六章 功能参数表
旋切机微电脑控制器
6.1 参数简表
参数 旋切厚度设定 运行模式设定 原木最大直径设定 原木剩余直径设定 辊子电机启动延时设定 辊子电机再启动位子设定 厚度补偿量设定 厚度修正系数设定 快速进刀频率设定 快速退刀频率设定 直流制动停车延时设定 刀头补偿结束位子设定 刀头补偿系数设定 刀尾补偿开始位子设定 刀尾补偿系数设定 临时补厚量 辊子直径设定 辊子中心距设定 电机转一圈刀台跟进设定 辊子转速设定 推进电机极对数设定 螺距设定
参数名：辊子直径设定
设定范围：0.00～600.00mm
参数名：辊子中心距设定
设定范围：0.00～600.00mm
说明：
辊子直径和辊子中心距请精确测量以减小系统线性误差。
参数名：电机转一圈刀台跟进
设定范围：0.00～2.50 mm
说明：
当旋转编码器安装在电机上时设定此值，安装在丝杠上此值可以不设定。计算
上电后方可开始工作。在“旋切”、“快进”、“快退”、“自检”状态下无法关闭“刀 台电源”以保证变频器无负载启停。 3. “辊子电源”键按一次指示灯点亮，此时辊子电机不受本控制器工作模式控制， 一直处于开启状态，再按辊子电源键一次指示灯熄灭，控制器恢复对辊子电机控 制。此时如需让辊子电机停转，请直接按停止键即可。 4. 在停机状态下按“设定”键进入设定状态，在设定状态下按“快退”、“快进”键 为前后翻页功能。设定选项数值可通过“增加”、“减少”键实现。具体参数设定 请参见功能参数表。需要对系统内部参数设定时请先进入设定状态，然后按住“快 退”后翻页键不放再按设定键一次即进入系统内部参数设定。 5. 当系统内部参数更改或控制器重新安装到其他的机器上时，控制器参数调整完毕 后请对控制器重新上电。 6. 测距编码器如安装在丝杆上可根据螺距大小选择 100～800 点，如安装在电机上 选择 50～100 点即可保证精度。最好不要选择点数过大的编码器。 7. 在安装“零点检测”开关的时候，当机器上电“自检”结束后，用直尺测量双辊 子内切面到切刀位子的距离再加上辊子的半径，对比屏幕上所显示的刀台位子进 行校正。 8. 刀头/刀尾补偿系数的应用，例如；发现旋切后的单板刀尾部分偏厚，并估算其 大概位子在原木直径到达 100 毫米时比较明显，那么就首先调节“刀尾补偿”开 始位子为 100mm，然后根据厚度的偏差量调整“刀尾补偿系数”即可达到要求。
旋切机说明书
1.3米数控无卡一体旋切机使用说明书山东省费县金轮机械厂数控无卡旋切机使用说明书共17页第3 页前言在设备安装、运行、保养和检修之前，请务必熟读此使用说明书并正确使用。
本使用说明书的目的是让操作人员在使用和保养设备时要掌握操作和保养机器的基本规则和标准。
本使用说明书必须一直伴随着该旋切机，即使该机在转售时也应如此，以便在需要时取出来参考。
如果本说明书中有不明之处，请与生产厂家联系。
生产厂家保证的旋切机的保修期为该机发运后的六个月，在此期间内，厂家仅负责更换有缺陷的部件，但不包含因跌落、私自改动、未遵守维护要求、错误操作或不正当使用设备造成的损坏。
运输和包装费用由客户承担。
关于设备上的警告和危险标识在本使用手册中，根据危险情况的差异，安全注意事项分为“危险”和“注意”两个等级。
危险!错误操作可能引起危险的情况，造成死亡或受重伤。
注意！错误操作可能引起危险的情况，造成人员中等程度的伤害、轻伤或物品损坏。
此外，中所记载的事项，也会因情况的不同可能导致严重后果，这些在使用手册中都有详细说明，请务必遵守。
注数控无卡旋切机使用说明书共17页第4页不要在设备运转过程中试图修理、调整、润滑润滑或清洁机器未经认可的人士不得擅自操纵设备不要移动护罩和安全装置不要移动护罩和安全装置注意旋切刀切割注意！触电危险以上标示符号的目的是引起操作人员对安全的注意。
1、安全操作规本章包含了帮助你安全使用和维护设备的忠告，永远牢记旋切机生产厂家提供的安全装置仅仅是用来提供最基本的事故预防。
工作中主要负起责任的将还是旋切机的拥有者以及那些负责操作、维护和修理的人员。
旋切机的拥有者必须保证：与旋切机相关联的人员都得到了有关安全操作规程的培训。
安全规则：(1)由于本机为微电脑数控装置，所以非操作人员或非专业人员请勿随意设定或修正技术参数，更不允许随意拆动，以免造成机床故障或人身安全。
旋切机说明书
Operating InstructionXINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDPrefaceThank you for using our products.This manual describes the function characteristic, this productinstallation debugging steps, operation etc.. Put forward by the accident may be caused by improper operation and common troubleshooting methods and matters needs attention.Before using this product, please read this manual carefully first, in order to achieve optimal use effect.Please keep this manual and read it with attention.XINGTAI KEXINGYU MACHINERY MANUFACTURE CO.,LTDA, product overview1.1、Main uses and characteristics of productsComputer numerical control spindle-less peeling machine is used to cut the logs which are made by human or spindle machine into veneers. Double roller of the device is fixed, the blade base move along the parallel guide way, through two feed screws while pushing the blade base seat in the horizontal direction. We use most advanced numerical control systems to get dynamic operation and current rotary cutting wood diameter, friction roller speed, therotary cutting plate thickness and other parameters, calculate the feed speed, In order to achieve uniform thickness. At the same time, the blade base seat are fixed with the accessory that can adjust the distance between the blade and single roller (function of automatic adjustment of the blade gap).By adopting the structure above, our machine enjoys the merits as below:NC spindle-less system runs by intelligent microcomputer controller, inverter and displacement of NC spindle less rotary cuttersensor components, so it realizes numerical control operation, the true realization of automation. We the following characteristics:1、We use industrial grade control chip, and increase the number of software and hardware anti-jamming measures, the machine has extremely high reliability and stability.2、The use of large screen LCD display, full Chinese menu, the operation interface of Chinese character display working condition of the whole machine and convenient for the user simple and quick setting of the debugging and parameter.3.The core of high speed of calculation, the control model and the flexiblepatch thickness function, veneer precision up to 0.02mm.4、Configurability is strong, the factory can adjust the parameter according to the different types of rotary cutting machine, the user also can set the parameter according to their own needs.5、With the button fault detection function and parameter of intelligent,reliable self checking function.6、With restore factory default parameter function, users can simply be NCspindle less rotary cutter system restore to factory state.7、Additional powerful, with pieces of thick patch, menu management, error detection, debugging aid, veneer thickness compensation function.8、We use screw propulsion, high precision, small gap, not prone toabnormal sector; the blade gap automatic regulating function, single board to make the rotary cutting out the roughness increased greatly.9、A plate without transmission shaft design, easy to operate.10、Compact structure, stable performance, simple operation, high efficiency and other advantages of production.11、Perfect protection function, has phase lack, the function of overload protection, overcurrent protection, overvoltage protection, so as to ensure the service life of electrical appliances.1.2、Product specifications, technical data(a), the total power: 23.5KW(1) single roller motor 7.5KW-4-B35 (2) 5.5KW-4-B5 double roller motor,feed motor (3) 7.5KW-4-B5, (4) the hob cutter motor 1.5KW-4-B5, (5) the transmission belt motor1.5KW-4-B5,(two), a rotary cutter:(1) specification (length * width * thickness) (mm): 1500 x 180 x 16.(2) edged arc length: flat grinding 22 degrees bevel 42-42.5 mm long.(three), the rotary cut wood:(1) the rotary cut wood specifications (diameter * length): the maximum opening 400mm, the longest rotary cutting 1300mm.(2) the small shaft diameter wood core diameter: 24mm.(four), log out board line speed: 45 m / min(five), equipment configuration installed total size (length * width * height): 4300 x 1600 x 1260mm (six), adapted to the voltage range of equipment: 3 phase 380V + 20%(other voltage and frequency according to the customer requirements can be customized).(seven) the work environment requirements:(1) the storage environment: -40 C and 60 C(2) the use of the environment temperature: -10 degrees C and 50 C(3) the maximumrelative humidity: 90% relative humidity without condensation or water(4) the maximum operating altitude: 1000 meters below (beyond thisheight increases every100 meters, rated current fall 1%).TWO、Equipment, parts and accessories and working principle2.1、The main components of equipment diagram1, computer control box: the complete equipment of the entire control function.2, operation table: signal transmission to the control box controlmachine.3, automatic ramming wooden shaft rotary cutting device: after the completion of the remaining wood shaft from the knife to sew ontamping.4, automatic oiling pump: machine oil lubrication of all missing parts ofautomatic oiling.5, automatic tool setting seam arm frame: adjust the cutter slot arm support.6, automatic tool setting seam track: automatic track adjustmentassistance, improving the precision.7, hob cutter motor: model YE90L-4, used to drive the speed reducerdrives the hob cutting, rotation.8, hob cutting reducer: Type: GR47-Y1.5-4P-11.7-M1, drive motorpower reduction part of hob cutter.9, transmission belt motor model: YE90L-4, used to drive the speed reducer to drive the transmission belt to rotate.10, the transmission belt reducer: type GR47-Y1.5-4P-11.7-M1-B-180,transmission belt motor powered deceleration section.11, double roller reducer model: GR87-Y7.5KW-4P-11.98-M1-1EC,drive and double roller motor powered deceleration section.12, double roller motor: type Y2-132M-4, used to drive the speed reducer drives the double roller to rotate. 13, a feed screw feed drive force, so that the overall: translation tool turret, completing thepower supporting wood veneer when.14, double roll (phi 200): mechanical power transmission wood veneers used to drag the timber rotation.15, single roller motor model: Y2-132S-4, used to drive the speed reducer, driving a single roll.16, single roller reducer model: GRF87-Y5.5-4P-11.98- phi 300-1FCdrive single roller motor powered deceleration section.17, the feed speed reducer: model GR87-Y7.5-4P-13.38-M1 feed drivemotor power reduction part.18, feed motor: Type: 7.5KW-4 used to drive reducer, driven by the rotation of the feed screw.19, automatic tool setting seam arm rack: used to fix the single roller drive assembly, and completethe regulation of blade gap function.20, automatic tool setting seam track: used to adjust the slope before and after the trip, to completethe wood in the rotary cutting diameterfrom big to small changes in response to the amountof automatic tool setting seam.21, lifting hook: equipment for transportation and hoisting wire ropeused to remind.2.2、Random accessories equipmentSingle roller motor and double roller motor drives the transmissionsystem in each of the friction roller, respectively driven single and double friction roller in the rotation, the wood in the middle of a singlefriction roller and the friction roller is composed of a single pair, frictionroller and the friction roller is driven to rotate two together, at the same time, the computer control system is composed of testing friction roller speed encoder detection to the friction encoder roller speed and detection of wood diameter to detect the current rotary cutting wooddiameter and user needs rotary cut veneer thickness, calculate outputspeed feed motor to drive the feeding device, the turret and single friction roller continuous double friction roller to the direction of movement, thus completing the rotary cutting task.THREE、The rules for safe operation3.1、PrefaceIn this manual, section contains help you safe use of the device's adviceabout equipment installation, use and maintenance in the process ofadvice and further relevant information will be described in otherchapters, the content is not included in the safety section.3.2、Safety signs and gradeWarning: pay attention to thecontent! The risk of electric shock.Warning: pay attention to the content! Hand squeeze risk.Don't try to in the operation of the equipmentRepairs, adjustment, lubrication or cleaning machine.Warning: pay attention to timing gas content.3.3、Equipment safety operation regulationWarning! The use of this equipment, must be absolutely obey safetybasic matters, to prevent electric shock, personal injury and other accidents. Before use, please read the following safety operation specification carefully, after reading, please pay attention to the preservation.Equipment in most of the accidents are caused by failure to observe the safety rules of operation for the cause, but very important rule isthe operation of equipment, maintenance of the machine, don't wipelubrication; failure outage in repair equipment, first stop; equipment grounding should always check. Safety devices keep equipment manufacturers to provide the is only used to provide the most basicaccident prevention, the work of the main responsibilities will still equipment owners and staff who are responsible for the operation,maintenance and repairingEquipment owner must ensure that: the device associated with thepersonnel have been related to therules of safe operation trainingsafety operation rules posted in the relevant regional.Note: a comprehensive reading and pay attention to the following safety rulesThe operation of machine1, equipment maintenance must be trainedhealthy body, adapt to this work and can reliablycomplete staff bear.2, do not allow alcohol, take drugs or similar situation of personnel operation, maintenance and repair of the equipment.3, the equipment before the start, operators should check the safety facilities all is normal and checkthe equipment without obvious defects.4, if the device has any defect, especially relates to safety operation regulation aspect, the operator shall immediately report to the leadership responsible for repair or inform the personnel.5, if the crisis to the safe operation of equipment problems, the equipment must be immediately stopped, cut off the power supply, to make the warning signs on the equipment.6, to repair or other work in equipment, involving all staff will being formed, if the equipment must be the power supply, special care should be the power switch.7, the equipment can only be used for the design of the manufacturersuse for rotary cutting wood, can not be used for other purposes.8, improve equipment technology will affect the operation of the equipment and the safety of people, must be authorized by themanufacturers or manufacturers of staff, otherwise manufacturers notby modifying the cause for the loss.9, if cannot guarantee the safety of the normal operation of equipmentin the installation, maintenance or repair process, must be carried out by professional licensing professionals, these personnel must beguaranteed to prevent personnel injury and equipment damage.10, operators shall wear approved protective clothing canpreventaccidents. Work no rings, watches, jewelry, necklace, hanging looseticket clothing, such as a tie, torn clothes, ordinary shoes, not buckledcoat or not pull the zipper toavoid machine rotating part, which caused the loss or damage, long hair should wear safety helmet.11, cleaning equipment, must stop power supply, pay attention toprevent cuts, and using appropriate methods to clean up.13, the equipment must have a good grounding! Do not let children get close to the equipment, task irrelevant personnel must stay away from.12, pay attention to the usual refueling and maintenance equipment.3.4、The safety code for equipment before the start and operation.1, do not run the equipment in the equipment, indicating lights and sicksituation under control component fault.2, the equipment before the start, should ensure that all componentsare installed correctly, andno component damage, the various parts of the lubrication good short of oil, of the operating buttonfunctions clear,all other objects in a machine independent (cloth, tools, iron andotherequipment) should take.3, the power supply voltage is higher or lower than the voltage range ofthe equipment requirements, do not give power transmission equipment, otherwise cause electrical parts damaged.4, the electric control system after the power is switched on, live electrical element is very dangerous, non professionals do not contact,so as to avoid the risk of electric shock.5, rotary cutting process, should first stop main engine, allowed to bootinto the log.The process of the operation of 6, equipment, prohibited the use ofrepair tools and cleaning of utensils and other objects are dangerous operation, not just to the equipment reached.7, in the rotation process, all rotating parts, lightly hand touch avoid,non operating personnel are prohibited from near, prohibit the removal or open the cover.8, equipment lubrication, do not use hand directly touch device.9, wood rotary cut to the final application of wooden shaft or otherobjects to knock down the remaining wood shaft, should not be hand contact with wood shaft.10, equipment operation should be specifically responsible for, otherpersonnel can not be hands-on, avoid the miss operation danger. The operator must be in a stable and balanced work on the ground, must ensure good workplace lighting equipment.11, don't let the equipment run unattended.12, equipment operation, pay attention to whether there is abnormalsound, such as abnormal, should immediately stop the machine, cut off the power supply, must find out the cause of themalfunction and ruled out before test.13, found in normal running, promptly notify the maintenance person in charge. All repair and maintenance must be in accordance with safety procedures in this manual operation in the accident prevention regulations.3.5、Restrictions on the use of time1, in the use of technology within the prescribed scope characteristicsusing the device.2, can be used for purposes of design, do not used for other purposes,such as rotarycutting steel, rubber, plastic, because does not have theuse of the design.3, do not use the device of rotary cutting technology in excess of the prescribed in this manual diameter wood.4, do not exceed the working load equipment calibration using the device.5, don't be equipment platform as storing tools, appliances, cloth etc.where objects.6, do not use outdoors equipment or exposed to rain or humid environment.7, it must be used in the power supply voltage range of equipmentwithin the requested.FOUR、Delivery, delivery, installation4.1、DeliveryEquipment in the factory has been in the factory inspection test,electrical system and moving parts are working properly. In the inspection process, with different diameters of logs were peeling test,inspection reached the factory technical requirements.4.2、Equipment shippedAll components, including removing the components, packagingequipment in the prior to shipment are passed through the inventory and inspection. Receiving equipment, should check whether there isdamaged during transport components. Unless otherwise requested,general equipment in the shipment, the rotary cutter is fixed on the blade base seat of the knife surface. The protective measures against the metal parts not painting, to prevent oxidation during the transportation and storage.4.3、Hoisting equipmentResponsible for lifting personnel must be highly concentrated in the lifting process, avoid injury or damage to the goods. Equipment loading and unloading can be carried out and move with the forklift truck, or by crane or crane, the prohibition of the use of two or three hook hoisting!.Process equipment move in, try to keep your weight down, maximum limit maintain stability and visibility.4.4、Equipment installationEnsure that the equipment is fixed on the level and firm ground, to runwhen the machine smooth, no significant vibration principle. The ground must be capable of bearing the weight of equipment safety; equipment installation in the lighting good place. Equipment around to leave enough space, in order to facilitate the operation and future maintenance. Reservation and operation and minimum auxiliary spaceequipment installation locationAfter positioning the device, remove the friction roller and the guide, the sliding device protective paper, rust proof oil, clean the machine.4.5、The power supply connection note: the work mustbe completed by professionalsElectrical components list:1, the rotary cutting machine: 7.5KW special inverter2, 380V AC contactor 3, the miniature circuit breaker4, terminal blocks Open the electrical control cabinet, power lines will be received aminiature circuit breaker.Note: well equipment grounding, always keepthe equipment good grounding.4.6、Replacement and cutter rotary cutting knife high adjustment After the rotary cutting knife used for a period of time, the cutting edgewear appear, this time will affect the quality of rotary cut veneer, rotary cutter needs to be detached for edge grinding knife sharpener. Aftergrinding according to the listed below measurement of rotary cutterheightRight angled corner ruler measurement tool (300mm) Straightedge rule (150mm)Methods of measurement:The first step (right angle corner ruler close double roller and doubleroller seat)The second step (when measuring ruler to vertical)Generally the height of the blade is 114-115 mm, if the veneer thickness below 1.5mm,the height of blade is 114mm, if the veneer thickness is more than 1.5mm,then the height of blade is 115mm, the gap of single roller (120mm diameter) and double roller (120mm diameter) is 32-34mm, if the veneer thickness below 1.5mm,the gap is 34mm, if the veneer thickness is 1.5-2.0mm,then the gap is 33mm. If the veneer thickness is 2.0-2.6mm,then the gap is 32mm If the veneer thickness is more than 2.6mm,pls ask us for the height of blade and the gap between single roller and double roller.Measurement of attention: 1, square and close, the friction roller.In 2, tighten the knife pressure plate, measuring rotary cutter when the installation is completed, whether the size of change.3, a rotary knife ends error cannot be more than 0.5mm.4, a rotary cutter and a blade base seat of the knife surface mustclean, often of butter.5, the replacement of rotary cutting knife, must cut off the power supply, also pay attention to prevent the blade.FIVE、Method of use5.1、Control panel1, equipment switch is switched on by the power supply, power indicator light and computer panel should be light, or electrical equipment system failure, should be carried out maintenance.2, equipment first sent electricity or power after re transmission, single roller and aknife bed back rewind to the maximum position, have rear limit switch stop. To completethe equipment data detection, rear canautomatically boot.Note: the equipment after power failure, re energized, will perform this check, such as travelswitch used in damage, should be replaced promptly.To perform this check, the middle do not operate cross switch or fast forward rewind button.To perform this check, equipment can not be peeled wood; as a result of accidental power outage caused wood card inside the device,manual will be to remove the rear wood equipment electricity.3, the manipulation of cross switch, make single friction roller left twofriction roller, starting friction roller motor, check the friction roller turn is consistent and below, such as compliance can be put intothe wood,for rotary cutting. If the steering as shown on the contrary can adjustthe total power line cutting.Note: in case of emergency, the user can directlythrough the power switch off the power.5.2 Debugging operating system interfaceOperation panel for each key function introductionThe function keys are used mainly for various parameter switchinginterface settings. At the press of the button for 3 seconds can beparameters the next page interface to view and set, to see the other parameters interface can continue to press this function key.The function button is used to display the current parameter settinginterface on a page. In need of machine tool position detection, pressthe function button for 3 seconds. The knife has no page table positionnself page (see Figure 1-1): open the equipment of main engine start,the knife bed will slowly forward, when touch stroke switch, automaticallyclose the current knife bed position detection is completed.When you change or view the main parameters after finished, press this button to return to the initial host page. Press and hold for 3 secondsafter the current page knife table position shows yet self-study page.Open the equipment of main engine start, device automatically opened,quickly back to the knife bed opening the maximum position, the device host to start, with the cutting knife and knife bed forward. Automatic cutwide, until the wood veneer finish.In the initial interface press this function keys can be on the plate rotary cutting thickness increase adjustment, each time, increased by 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting thickness is reduced to adjust, press each time, reduce the 0.01mm.In the initial interface press this function keys can be on the plate rotary cutting width increase adjustment, each time the increase of 0.1 mm.In the initial interface press this function keys can be on the plate rotary cutting width decreases adjustment, each time, reduce the 0.1 mm.The first interface system (limit setting program) parameter adjustmentIn the initial main interface of the stationary state, hold for three seconds, the interface, according to the following steps of adjusting the parameters setting.1.Wood core diameter to press the required changes.2.Change the equipment within the permissible range of the largestdiameter can be rotarycut wood. Can not exceed the scope of changing this parameter. General Factory maximum opening diameter of 400 mm.Second system interface (width thickness calibration procedure)parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.First measured actual current slab width size rotary cutting machine cut,and then the real size measurement by pressing the two function keys tothe actual width of the size of the input.2. First measured the actual thickness of slab size current rotary cuttingmachine cut, and then the real size measurement by pressing the two function keys to the actual thickness of the size of the input.Third system interface (tail cutter calibration procedure) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.1.To measure the real width the last piece of skin current rotary cuttingmachine cut off, and then the real size measurement by pressing thetwo function keys to the actual width of the size of the input2. By pressing the two function keys to adjust the tail cutter correction coefficient, the adjustment range: 0 - 5. In general do not need thisparameter is adjusted, default is3. (debugging experience: this parameter is set smaller rotary cutting thickness is uniform, but will cause the length differences in size the last piece of skin becomes large. If the parameter is set larger, uneven will lead to skin rotary cutting thickness, but can ensure the length differences in size the last piece of skin becomes small.)System interface (fourth stop setting program) parameter adjustmentIn the last operation interface adjustment or view is completed, press again once, this interface, follow the steps of the adjustment settings.Press the edit machine tool rotary cutting back automatically stop and continue to cycle after the completion of the position. Debugging experience: most wood such as rotary cutting diameter were within 120 mm, then it can be modified automatically back position is 150 mm,which can improve the work efficiency.Click to change the selection procedure of circulatory function is open,the general default settings for the open state.System interface (sixth back automatically set the parameters of the adjustment of parameters)In an operation interface adjustment or view is completed, press againonce, this interface, follow the steps of the adjustment settings.Press the adjustment of wood veneer finish in the automatic withdrawalprocess in the driving motor open position of single and double drum. If this parameter is changed to 0, then the single and double roller drivemotor will be in the running state. Debugging experience: This is the consequence of a wood core won't last hanging in the blade and the tail plate thickness is thin.。
竹材旋切机 说明书
竹材旋切机摘要用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点。
竹材旋切机是一种用来把竹材加工成薄的贴片的机器，加工出来的薄贴片纹理美观，漂亮，常用于装饰家具。
它由床身，底座，刀架座和液压系统四部分组成。
关键字竹材旋切机薄贴片Abstract With resource-rich and has a good wood on behalf of the use of bamboo instead of timber, the timber supply to ease tension in our country one of the effective ways. In order to make full use of bamboo, play bamboo texture appearance, good corrosion resistance of the advantages of wear-resistant。
Bamboo veneer is a machine used to process bamboo into a thin patch of machinery, processing by the thin texture patch beautiful, often used to decorate furniture。
It consists of bed, base, tool holder and the hydraulic system 。
Key word :Bamboo veneer Thin patches1绪论1.1引言用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点，可将竹材旋切成竹单板，再将竹单板贴在其它基材上。
旋切机操作规程
旋切机操作规程一、引言旋切机是一种常用的机械设备，用于将工件通过旋转切削的方式加工成所需形状和尺寸。
为了确保操作人员的安全和设备的正常运行，制定本操作规程，规范旋切机的操作流程和注意事项。
二、安全注意事项1. 操作人员应穿戴符合安全要求的工作服和防护装备，包括安全帽、防护眼镜、耳塞、防护手套等。
2. 在操作旋切机之前，应先检查设备是否正常运行，如有异常情况应及时报修。
3. 操作人员应熟悉旋切机的结构和工作原理，并接受相关培训。
4. 禁止擅自更改旋切机的设置参数和操作程序。
5. 操作人员应保持集中注意力，不得在操作过程中进行与工作无关的活动。
三、操作流程1. 准备工作a. 确保旋切机周围环境整洁，无杂物和障碍物。
b. 检查工件是否符合加工要求，并确认夹具是否坚固。
c. 打开旋切机电源，启动控制系统。
2. 设置切削参数a. 根据工件材料和加工要求，选择合适的切削刀具。
b. 根据工件尺寸和形状，设置切削速度、进给速度和切削深度。
c. 调整刀具的位置和角度，确保切削刀具与工件接触正确。
3. 开始加工a. 将工件放置在夹具上，并确保夹具稳固。
b. 启动旋切机，观察切削过程是否正常。
c. 监控加工过程中的切削力和温度，如有异常情况应及时停机检查。
4. 完成加工a. 加工完成后，住手旋切机并关闭电源。
b. 将加工好的工件取下，并进行必要的清洁和检查。
c. 整理工作区域，清除切屑和废料，保持机器和周围环境的清洁。
四、常见故障处理1. 切削刀具磨损严重：及时更换切削刀具，避免影响加工质量。
2. 切削过程中浮现振动：检查夹具是否坚固，切削参数是否合理。
3. 切削过程中浮现异常噪音：检查设备是否有松动或者损坏的部件，及时修复。
五、维护保养1. 每日保养：清洁旋切机表面和工作区域，检查设备是否有异响和松动的部件。
2. 定期保养：按照设备说明书要求，对旋切机进行润滑和检修，确保设备的正常运行。
3. 异常情况处理：如发现设备故障或者异常，应及时停机并报修，不得擅自处理。
旋切机设备安全操作规程
旋切机设备安全操作规程一、前言旋切机是一种用于将长条材料切割成规定长度的设备，广泛应用于纸张、塑料、金属、纺织等行业中。
在使用旋切机时，必须严格遵守安全操作规范，避免事故的发生，确保人身和设备的安全。
二、操作前的准备工作1. 设备检查在每次操作前，需要对旋切机进行全面的检查，确保设备处于完好的状态。
检查内容包括但不限于：•各部位紧固件和连接件是否牢固；•运转部位是否润滑充足；•电气系统是否正常运行；•刀具的磨损情况。
检查结束后，必须做好清洁工作，清除杂物和安全隐患。
2. 安全防护措施在操作前，必须戴好头盔、手套等个人防护装备，防止手指、头部等受到伤害。
此外，还需检查旋切机的安全防护装置是否正常运作，比如安装阻挡装置、隔离网等，以保证操作人员的安全。
3. 熟悉操作流程在使用旋切机前，必须熟悉其操作流程，掌握界面和功能键的使用方法，熟悉各个部位的功能和操作注意事项。
只有了解这些基本操作方法，才能保证安全高效地使用旋切机。
三、操作要点1. 载入材料在将材料放入卷筒之前，必须确保其尺寸和重量符合操作要求，并且按照正确的方式进行定位。
对于较大尺寸的材料，旋切机必须安装支撑和夹紧装置，以防止材料固定不牢，造成事故。
2. 调整切臂和工作台在操作过程中，必须注意调整切臂和工作台的高度，以削减材料切换的时间，有效提高生产效率。
3. 运转设备在进行材料切割之前，必须经过严格的机器设置和检查，确保机器能够正常运行。
在开启设备前，需要仔细检查电器系统和气动系统，确保全部运转正常。
如果发现机器异常，需要及时中止操作并检查设备。
在材料切割完毕之后，需要按照正确的步骤进行卸载材料，关闭设备和电源，清理工作台和废料，将切割系统设置归位。
在这个过程中，需要注意安全和环境卫生。
四、危险提示使用旋切机时，可能会遇到以下风险和危险：1. 碎片伤害旋切机需要对材料进行高速切割，因此可能会产生大量材料碎片，特别是在对脆弱材料进行切割时。
这些碎片可能会飞出机器抛射，造成人身伤害。
旋切机控制器说明
旋切机控制器说明上海红旗泰电子科技有限公司2014年12月目录一、控制器主页面介绍................................................................................................................... - 1 -二、用户功能参数页面介绍........................................................................................................... - 2 -三、机械厂功能参数功能介绍....................................................................................................... - 5 -四、变频器配合控制器参数设置................................................................................................... - 6 -五、机械厂上电调试步骤............................................................................................................... - 8 -六、用户调试步骤........................................................................................................................... - 9 -七、常见问题以及解决方法......................................................................................................... - 10 -不能快进、快退、自动进刀......................................................................................... - 10 -自动旋切可以，不能快进、快退................................................................................. - 10 -单、双辊电机不转......................................................................................................... - 11 -旋切至小轴不自动退刀................................................................................................. - 11 -旋切木皮厚度不均匀，木轴不准或忽大忽小............................................................. - 11 -大直径木头出皮............................................................................................................. - 11 -蹦轴或木皮波浪形......................................................................................................... - 11 -卷筒严重......................................................................................................................... - 12 -木轴大小头，出皮扇形................................................................................................. - 12 -剪切单板越铡越窄（旋切铡皮一体机）..................................................................... - 12 -剪切不断或单侧切不断（旋切铡皮一体机）............................................................. - 12 -木皮两侧宽度不一致..................................................................................................... - 12 -倒数第二、三张偏短..................................................................................................... - 12 -如何实现旋切进行中宽度转换的功能......................................................................... - 12 -如何设置旋切刚开始时键铡刀不铡............................................................................. - 12 -如何实现自动敲小轴功能............................................................................................. - 13 -八、旋切机控制柜接线说明......................................................................................................... - 13 -一、控制器主页面介绍1、厚度调节页面（第一页）此页面显示“皮子厚度”、“刀台位置”、“进退变频器”“铡刀变频器”的工作状态；按“增加”按钮，增加木皮设定厚度；按“减小”按钮，减小木皮设定厚度；按“转换”键就会切换到第二种木皮厚度；一般情况下，“进退变频器”“铡刀变频器”的状态显示为“工作正常”，如果出现故障保护，动作下摇杆的“停止”键来复位（或者断电重新上电）；2、变频器状态参数显示页面（第二页）此页面依次显示“刀台位置”、“电机电流”、“母线电压”、“设定频率”；用户可以通过本页观察电机运行状态，但不要长期停在本页，否则会影响木皮质量；3、刀台位置校正页面（第三页）本页面用来校正刀台位置，具体校正方法如下：将刀台开到离双辊很近时切换到本页，将拐尺竖直靠在双辊上，点快进和快退使单辊和双辊的距离刚刚好夹住角尺，即单辊和双辊的距离为一个拐尺的宽度（28mm）时，同时按下“功能一”和“功能二”键，自动返回到第一页，刀台位置校正完毕；注：调整过小轴粗细后务必要校正刀台位置，否则会因刀台位置不准影响木皮的均匀度。
竹单板旋切工艺简介
进行蒸煮处理.其目的有 3 () 个:1软化竹材, 增加 竹材塑性;2减小旋切力, () 保护旋刀;3浸提出竹 () 材中的淀粉和糖类等有机物, 加人防腐剂和防霉剂
等.
竹材蒸煮的方法是将截好的竹段放入 4 - 0
5℃的水中浸泡 6 1h 0 一 0 后逐渐缓慢升温,升温速 度以 4 5 / 为宜 ,温度升至 8 - 2℃后保温 一c h C 0- 0 1 1 h然后 自 - 2, 然冷却到 5 - 0 0 7℃即可出池旋切 蒸 煮的温度选择非常重要, 太低竹材软化不充分, 旋 切困难, 容易出现断板现象; 温度太高, 竹材纤维间
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, 概述
人造板薄木贴面是 目前较受欢迎的一种高档
装饰方法. 将具有漂亮纹理的木材旋切或刨切成薄 木贴覆在人造板上能给人以清新自 然, 真实淡雅的
的结合力被破坏 , 旋切的竹单板的质量差.值得注
竹单板旋切工艺流程如图 1 :
2 1 选材 .
生产竹单板的主要原料是楠竹.竹子径级小 ,
意的是出池的温度必须在 5 - , 0 0 低于50, 70 C 0 软 C 化的竹材变硬, 旋切变得困难; 7c, 高于 0 塑性太大 C
尖削度大, 中空, 壁薄, 为了提高生产效率, 旋出高
整.干燥后的竹单板含 水率应控制在 1} a 0 2 - % 1 26 剪切拼花 .
竹单板经干燥处理后, 为了增加装饰效果, 将竹 单板剪切成不同长度,大小和角度的单板块.剪切 后的竹单板应符合规定的尺寸要求 ,切 口整齐干 净.另外剪切时还必须剪去不符合质量要求的缺陷 部分.竹单板的剪切最好选用机械剪板机,因为这 种剪板机容易人为控制, 适合不连续人工操作. 一 剪切好的单板块按用户要求或美术设计的图案 拼接成一定幅面.目 前,拼接的方法主要是手工拼 接.在操作台上使用电熨斗, 胶带纸, 可以将剪切好 的单板块按图案要求胶拼成一定幅面待用,也可以 将单板块直接贴在涂过树脂胶的基材上.
木工机械操作说明
木工机械操作说明引言：木工机械在现代木工行业中扮演着重要的角色。
它们能够高效地切割、刨削、打孔和连接木材，使木工工艺变得更加便捷和高效。
本文档将详细介绍木工机械的操作方法，以帮助用户正确使用和维护木工机械，提高工作效率。
1. 机器安全操作指南在使用木工机械之前，请务必仔细阅读并理解以下安全操作指南：1.1 穿戴个人防护装备（PPE）：在使用木工机械时，必须穿戴安全帽、护目镜、防护手套和耳塞等个人防护装备，以确保自身安全。
1.2 了解机器功能：在操作机器之前，请确保熟悉木工机械的各项功能和操作方法，并能正确理解和使用机器上的各种按钮、开关和控制器。
1.3 检查机器状态：在操作机器之前，务必检查机器的状态，包括电源是否正常、设备是否损坏以及切割、刨削刀具是否安装正确等。
如有异常情况，请立即停止使用，并通知相关维修人员进行检修。
1.4 维持工作区整洁：保持工作区域干净整洁，清理机器周围的木屑和废料。
这样可以减少意外事故的发生，并提高工作效率。
1.5 使用合适的刀具：根据具体的木工工艺需求，选择合适的刀具进行切割和刨削。
确保刀具锋利且安装正确，避免应用不合适的刀具。
2. 木工机械操作步骤根据不同的木工机械类型和功能，以下是常见木工机械的操作步骤：2.1 锯床的操作步骤：2.1.1 确保锯床上的工作台平整且固定。
2.1.2 确保锯片锋利并安装牢固。
2.1.3 调整锯床的切割方向和深度，根据需要进行切割。
2.1.4 将待切割的木材放在工作台上，并将木材固定。
2.1.5 打开锯机，将木材平稳地推进锯床，完成切割操作。
2.1.6 切割完成后，关闭锯床，并等待锯片完全停止后，方可移除切割出的木料。
2.2 刨床的操作步骤：2.2.1 确保刨床上的工作台平整且固定。
2.2.2 确保刨刀安装正确并锋利。
2.2.3 调整刨床的刨削厚度，根据需要进行刨削。
2.2.4 将待刨削的木材放在工作台上，并将木材固定。
2.2.5 打开刨床，并将木材平稳地推进刨床，完成刨削操作。
旋切机的操作规程
旋切机的操作规程1. 引言旋切机是一种用于加工圆形物体的工业设备，主要用于将大型材料如金属、木材、塑料等进行切割和加工。
本文将介绍旋切机的操作规程，包括设备准备、操作步骤和安全注意事项等内容，旨在确保操作人员的安全和设备的正常运行。
2. 设备准备在操作旋切机之前，需要进行以下设备准备工作：•检查旋切机的状态：确保设备处于良好的工作状态，没有损坏或松动的部件。
•检查刀具：确认使用的刀具是适配的，并检查刀具的磨损情况，如有问题应及时更换。
•准备工作区域：清理工作区域，确保没有杂物和障碍物，以确保操作的安全性。
•穿戴个人防护装备：包括手套、护目镜、安全帽等。
3. 操作步骤步骤1：启动旋切机1.按照设备说明书上的指示，将旋切机的电源连接到电源插座上。
2.打开电源开关，确认设备的供电状态。
3.按照设备说明书上的指示，启动旋切机。
步骤2：调整切割参数1.按照设备说明书上的指示，调整切割参数，包括切割速度、刀具压力等。
2.确保切割参数的合理性，避免刀具过大压力或过高速度导致操作不稳定或切割质量低下。
步骤3：定位材料1.将待加工的材料置于旋切机的工作台上，并确保材料稳定。
2.使用夹具或工装夹住材料，以确保材料在切割过程中不会移动或滑动。
步骤4：进行切割1.按下启动按钮，使切割头开始运动。
2.控制操作杆或操作按钮，将切割头沿着材料表面移动，完成切割任务。
3.在切割过程中，保持稳定的速度和力度，并注意切割质量。
步骤5：停止旋切机1.切割完成后，按下停止按钮，使旋切机停止工作。
2.关闭电源开关，切断旋切机的供电。
4. 安全注意事项在操作旋切机时，需要遵循以下安全注意事项：•穿戴个人防护装备，包括手套、护目镜等，以避免意外伤害。
•在操作旋切机之前，确保设备的安全保护装置完好并可靠。
•在切割过程中，保持手部远离刀具，并避免将手指、衣物等接近刀具。
•切割过程中，注意工作区域的清洁，避免杂物或障碍物干扰切割过程。
•定期检查旋切机的使用状态和刀具的磨损情况，如有问题及时更换。
旋切机技术参数
旋切机
一、产品概述
旋切机适用于小直径圆木及有卡旋切机剩余木轴的再加工，加工皮子厚度从1.0~2.6mm，若需加厚，应向河北德贝尔机械厂方协商订做，木皮用做人造板的夹心或面皮以及其它用途。
二、产品特点
1、变频微电脑控制，人机界面，摇杆操作方式，简单方便。
2、木皮精度高，旋切速度快。
3、木皮厚度1.0~3.6mm之间任意微调。
4、刀门自动调整，从大径到小径的旋切过程更加合理。
5、采用燕尾滑道，丝杠进给
方式。
6、丝母采用高耐磨锡青铜制造，使用寿命超长。
7、单双棍经镀硬铬处理，耐腐蚀，耐磨损。
8、旋皮切皮一体机更精准、更安全。
三、产品用途德贝尔机械联系：133********
木皮精度高,旋切速度快.
旋切机木皮厚度1.0mm-3.6mm之间任意微调.
刀门自动调整,从大径到小径的旋切过程更加合理.
木材旋切机采用燕尾耐磨锡青铜制造,使用寿命超长
单双辊经镀硬铬处理,耐腐蚀,耐磨损.
数控无卡旋切机一体设计.安全、高效、更精准。
四、产品技术参数
五、产品图片。
一种智能竹子旋切机[实用新型专利]
![一种智能竹子旋切机[实用新型专利]](https://img.taocdn.com/s3/m/99f258c0915f804d2a16c11d.png)
专利名称：一种智能竹子旋切机专利类型：实用新型专利
发明人：周生祥
申请号：CN200720031919.2申请日：20070604
公开号：CN201073795Y
公开日：
20080618
专利内容由知识产权出版社提供
摘要：本实用新型公开了智能竹子旋切机。
机架的两端置有顶尖，刀座与刀具连接，压辊驱动电机通过减速器驱动太阳齿轮转动，太阳齿轮通过行星齿轮和齿轮驱动压辊转动，刀具进给由进给电机通过减速器驱动太阳齿轮，太阳齿轮通过扇形齿轮、连杆驱动压辊和刀具旋转，由编码器测得顶尖驱动电机参数传给控制器，控制器通过驱动器控制压辊驱动电机，顶尖驱动电机和压辊驱动电机对竹子同步驱动，触摸屏信号入控制器，控制器信号入到编码器、顶尖驱动电机、驱动器，编码器信号输入驱动器、进给电机驱动减速器。
结构简单，智能化，操作简便，竹皮厚度均匀，表面光滑，成品率高，成本低，旋切出的竹皮制作胶合板，竹地板，凉席，广泛适用于竹业加工企业或个人作坊。
申请人：周生祥
地址：710061 陕西省西安市雁塔区长安南路563号
国籍：CN
代理机构：西安西达专利代理有限责任公司
代理人：刘华
更多信息请下载全文后查看。
竹材旋切机液压系统的设计
摘要本篇论文，旨在针对竹材旋切机内部所涉及的液压系统，进行更深层次的细致设计。
设计之初，本文重点针对竹材旋切机的基本结构以及其在实际工作过程当中所遵循的基本原理，进行相对深入的细致阐述。
其次，本文主要以进给部分为基准，针对竹材旋切机内部所涉及的液压系统，进行科学合理的综合分析和深入设计。
在此过程中，笔者首先针对液压系统在运行过程中所需秉持的整体方案，进行更深层次的细致设计。
当针对该系统内部的控制回路，进行恰当适宜的选择时，笔者经由综合考量，决定选用进油口节流调速回路。
在此之后，本文还针对该系统所需应用的传动方式，进行及时确定。
由于在本次设计过程当中，所选用的液压系统必须表现出尤为良好的散热性，而且回路还需相对简洁，故而笔者通过综合考量，决定选择开式系统。
当已经确定该系统在实际工作过程当中运行原理的前提下，笔者随即针对该系统所涉及到的多样化元件以及相应的各类辅件，进行恰当合理的选择，并据此进行尤其精准的效验。
值得一提的是，当进行细致精确的计算之后，本文决定将液压缸当中的内径，设定成80mm，并且将液压泵的类型，设定成叶片泵。
基于该系统在实际工作过程当中的最大功率需求，本文决定将电动机，设定成YB-A9B-L三相异步电动机。
与此同时，笔者还针对液压泵所涉及的多样化元件以及相应的各类辅件，进行恰当合理的选择，至此本文所研究的液压系统就已成功组装完毕。
关键词：旋切机、液压系统、液压回路、液压元件Design of hydraulic system for bamboo rotary cutting machineAbstract:This paper aims to carry out a deeper and more detailed design of the hydraulic system involved in the bamboo rotary cutting machine. At the beginning of the design, this paper focuses on the basic structure of the bamboo rotary cutting machine and the basic principles it follows in the actual working process, and makes a relatively in-depth and detailed explanation. Secondly, this paper mainly uses the feeding part as the benchmark to carry out scientific and reasonable comprehensive analysis and in-depth design for the hydraulic system involved in the bamboo rotary cutting machine. In this process, the author first carries out a deeper and more detailed design for the overall scheme that the hydraulic system needs to maintain during the operation. When the appropriate control is made for the control loop inside the system, the author decides to use the throttle throttle speed control loop through comprehensive consideration. After that, the paper also makes timely determinations on the transmission mode of the application required for the system. Because in this design process, the selected hydraulic system must show particularly good heat dissipation, and the circuit needs to be relatively simple, so the author decided to choose the open system through comprehensive consideration. Under the premise that the system has been determined to operate in the actual working process, the author immediately makes appropriate and reasonable choices for the diversified components involved in the system and the corresponding various types of accessories, and based on this, particularly accurate verification . It is worth mentioning that after careful and accurate calculations, this paper decided to set the inner diameter of the hydraulic cylinder to 80mm and set the type of hydraulic pump to the vane pump. Based on the maximum power demand of the system in the actual working process, this paper decided to set the motor to YB-A9B-L three-phase asynchronous motor. At the same time, the author also made appropriate and reasonable choices for the diversified components involved in the hydraulic pump and the corresponding various types of accessories. The hydraulic system studied in this paper has been successfully assembled.Key words:Rotary cutting machine, hydraulic system, hydraulic circuit, hydraulic components目录摘要 (1)绪论 (4)引言 (4)第一章竹材旋切机的概述 (6)1.1竹材旋切机的结构及其工作原理 (6)1.2主要技术指标 (6)第二章确定液压系统方案 (8)2.1确定基本回路 (8)2.2同步回路的选择 (8)第三章液压元件及辅件的设计、选择 (10)3.1初选系统工作压力 (10)3．2计算液压缸尺寸： (10)3．3液压泵的选择： (11)3．4液压辅助元件的计算及选择 (12)3．4．1油箱的设计 (12)3．4．2油箱的设计要点[6] (12)3．4．3油箱容量的计算 (13)3．5其它元件、辅件的选择 (13)3．5．1吸油滤油器 (13)3．5．2选择滤油器的基本要求 (14)3.5.3溢流阀的选择 (14)3..5.4压力表开关选择 (14)3．5.5阀板的设计 (15)第四章液压系统性能的验算 (15)4.1计算沿程压力损失 (15)第五章液压系统的一般使用和维护 (16)总结 (17)参考文献 (19)致谢.......................................................................................................................................... 错误!未定义书签。
竹材旋切机介绍
竹材旋切机介绍
曾奇军;皇甫建华;曾凡军;戈静
【期刊名称】《中国人造板》
【年(卷),期】2001(000)010
【摘要】@@ 1概况rn随着经济的迅猛发展和人民生活水平显著提高,室内外装潢业也得以迅速发展,装潢的主要用材胶合板、木地板等木材制品的需求量大增,但是由于木材资源的日益匮乏和国家天保工程的有效执行,使木材供需矛盾日益突出,而另一方面竹材这种我国非常丰富的资源却没有在装潢业中被充分利用.
【总页数】2页(P21-22)
【作者】曾奇军;皇甫建华;曾凡军;戈静
【作者单位】信阳木工机械股份有限公司;信阳木工机械股份有限公司;信阳木工机械股份有限公司;信阳木工机械股份有限公司
【正文语种】中文
【相关文献】
1.无卡轴旋切机和特种旋切机概述 [J], 沈彦武
2.BQ1626/16液压双卡轴旋切机介绍 [J], 方思明;光宣标;刘英远
3.竹材旋切机的设计 [J], 张清;刘以群;徐涛
4.摆动进给竹材旋切机的初步研究 [J], 赵明;吴季陵
5.旋切机中的佼佼者——液压单卡轴三刀旋切机 [J], 沈学文
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竹材旋切机摘要用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点。
竹材旋切机是一种用来把竹材加工成薄的贴片的机器，加工出来的薄贴片纹理美观，漂亮，常用于装饰家具。
它由床身，底座，刀架座和液压系统四部分组成。
关键字竹材旋切机薄贴片Abstract With resource-rich and has a good wood on behalf of the use of bamboo instead of timber, the timber supply to ease tension in our country one of the effective ways. In order to make full use of bamboo, play bamboo texture appearance, good corrosion resistance of the advantages of wear-resistant。
Bamboo veneer is a machine used to process bamboo into a thin patch of machinery, processing by the thin texture patch beautiful, often used to decorate furniture。
It consists of bed, base, tool holder and the hydraulic system 。
Key word :Bamboo veneer Thin patches1绪论1.1引言用具有资源丰富及代木性能良好的竹材代替木材使用，是缓解我国木材供给紧张的有效途径之一。
为了充分利用竹材，发挥竹材纹理美观，耐磨耐蚀性好的优点，可将竹材旋切成竹单板，再将竹单板贴在其它基材上。
竹材旋切机由它由床身，底座，刀架座和液压系统四部分组成。
2竹材旋切机的工作原理由安装在床身上的减速机带动安装在床身上的两根摩擦辊转动，同时由安装在刀架座上的另外一台减速机带动安装在刀架座上的一根摩擦辊转动，三根摩擦辊的转速相同，竹材安放在三根摩擦辊中间，由三根摩擦辊带动竹材转动，由液压系统推动刀架座在导轨上滑行，使竹材一层一层被切下来，直到竹材被刀具挤破为止，然后使液压系统反向，使刀架座反向滑行，回到初始位置，再装入竹材，如此反复进行加工。
图1 竹材旋切机的工作原理图3各零件的尺寸及结构3.1减速机的选择选择X系列摆线针轮减速机，其特点是传动比大，传动效率高；结构紧凑，体积小，重量轻；故障少，寿命长；运转平稳可靠；装拆方便，容易维修；过载能力强，耐冲击，惯性力矩小，适用于启动频繁和正反转运转的场合。
根据竹材旋切机的特点，选型号为XWD5—11—7.5—6P的摆线针轮减速机。
其传动比为11，许用输入功率为7.5KW，许用输出转矩为394.1N·m输入转速为1800r/min，输出转速为164r/min,输出轴直径D=55mm，其结构示意图如下图所示：图2 XWD摆线针轮减速机实体模型3.2 链条联轴器的选择根据减速机的输出轴直径D=55mm，许用输出转矩T=394.1N·m和竹材旋切机的性能要求，选用型号为CL3，代号为Q/ZB104. 3.00的CL型链轮联轴器（Q/ZB104-73)，其允许最大扭矩为3150N·m允许最大转速为2400r/min，其结构示意图如下图所示：图3 CL型链轮联轴器示意图3.3齿轮的设计与校核3.3.1选定齿轮类型，精度等级，材料选用标准直齿圆柱齿轮传动。
竹材旋切机为一般工作机器，速度不高，故选用7级精度（GB10095-88）。
材料选择选择小齿轮材料为40Cr（调质），硬度为280HBS，大齿轮材料为45钢（调质），硬度为240HBS，二者材料硬度差为40HBS。
3.3.2 齿轮的校核在齿轮二级传动中，齿轮2和齿轮3的尺寸，结构，材料完全一样，两者的中心距为130mm，即m2z2=m3z3=130 (m2= m3，z2= z3)，令m2= m3=5mm，则z2=z3=26，依据u= z2 /z1=n1/n2=0.39/0.27=13/9，推出z1=27×26／39=18。
3.3.2.1 按齿根弯曲疲劳强度校核：由校核公式σF=σF0·Ysa=][2FbdmYsaKTYFabmYsaYFaKFtσ≤∙=∙∙来校核。
1.确定公式内的各计算数值1）计算载荷系数KK=K A ×K v ×K Fa ×K Fß=1×1.05×1.2×1.3=1.638 2）计算小齿轮传递的转矩T因为减速机的许用输出转矩为T=394.1N ·m=394100N ·mm ，故T1=T=394100N ·mm.3）确定齿宽系数φd ，齿宽b 1,b 2根据两支承相对小齿轮作悬臂布置，取φd=0.6，则由φd=b/d ，可得b1=d1×φd=0.6×90=54mm ，b2=d2×φd=0.6×130=78mm。
4）确定齿形系数YFa YFa1=2.91，YFa2=2.60 5）确定应力校正系数Ysa Ysa1=1.53，Ysa2=1.5956）确定大小齿轮弯曲疲劳强度极限σFEσFE1=500MPa ， σFE2=380MPa 查的弯曲寿命系数KFN1=0.85，KFN2=0.88 7) 计算弯曲疲劳许用应力取弯曲疲劳安全系数S=1.4，由式 [σF1]=4.150085.011⨯=∙S FE KFN σMPa=303.57MPa[σF2]=4.138088.022⨯=∙S FE KFN σMPa=238.86MPa8）由公式σF1]1[11112F md b Ysa KTYFa σ≤∙=代人各值，得σF1=5905439410053.191.2638.12⨯⨯⨯⨯⨯⨯=236MPa ≤[σF1]；σF2 m d b Ysa KTYFa 22222∙==5130********595.160.2638.12⨯⨯⨯⨯⨯⨯=105.6MPa ≤[σF2]，符合要求。
3.3.2.2 按齿面接触疲劳强度校核由公式σH1=2.5Z E][)1(22H ubd u KT σ≤∙+∙来校核。
确定公式内的各计算数值 1）确定计算计算载荷系数 根据V1=s m dn /772.01000601649014.3100060=⨯⨯⨯=⨯π，7级精度，查得动载系数Kv=1.05，直齿轮，假设K A ×F t/b<100N/mm ，查得K Ha =K Fa =1.2；查得使用系数K A =1；查得7级精度小齿轮相对支承悬臂布置时 K H β=1.12+0.18(1+6.7Φd 2)φd 2+0.23×103-b 将数据代人后得K H β=1.12+0.18(1+6.7×0.62)0.62+0.23×103-×54 =1.352，由b/h=54/2.25×5=4.8，K H β=1.352，查得K F β=1.3，故载荷系数K=K A ×K v ×K Ha ×K H β=1×1.05×1.2×1.352=1.70 2) 传动比u=12Z Z =13/9。
3) 由参考书查得材料的弹性影响系数ZE=189.8MPa 2/1。
4) 按齿面硬度查得小齿轮的接触疲劳强度极限σHlim1=1200MPa ，大齿轮的接触疲劳强度极限σHlim2=650MPa 。
5) 由N=60n j Lh 计算应力循环次数（按工作寿命15年，设每年工作300天，两班制来计算）N1=60×164×1×(1×8×300×15)=3.54×108，N2=2×N2/u=9/131054.328⨯⨯=4.90×108。
则由资料查得接触疲劳寿命系数KHN1=0.9，KHN2=0.95。
6）计算接触疲劳许用应力取失效概率为1%，安全系数S=1， [σH]1=108012009.01lim 1=⨯=∙S H KHN σMPa ，[σH]2=5.61765095.02lim 2=⨯=∙SH KHN σMPa 。
7）把各数据代人公式σH1=2.5Z E][)1(22H ubd u KT σ≤∙+∙中， σH1=2.5×189.81][1.998990541339410070.122H σ≤=⨯⨯⨯⨯⨯ σH1=2.5×189.82][5769130781339410070.122H σ≤=⨯⨯⨯⨯⨯，符合要求。
3.3.3 大小齿轮的尺寸模数 m 1=m 2=5mm 压力角 a 1=a 2=20˚c分度圆直径 d 1=m 1×z 1=5×18=90mm d 2=m 2×z 2=5×26=130mm 齿顶高 h a1=h a2=ha *m=5×1=5mm齿根高 h f1=h f2=(ha *+c *)m=(1+0.25)×5=6.25mm齿轮外径 da1=d1+2ha1=90+2×5=100mm ，da2=d2+2ha2=130+2×5=140mm齿根圆直径df1=d1-2hf1=90-2×6.25=77.5m，df2=d2-2hf2=130-2×6.25=117.5mmP 1=p2=πm=5×3.14=15.7mm s1=s2=e1=e2=πm/2=7.85mm中心距a12=21(d1+d2)=21(90+130)=110mm ，齿宽b1=0.6φd=0.6×90=54mm中心距a23=21(d2+d3)=21(130+130)=130mm，齿宽b2=0.6d=0.6×130=78mm3.4 齿轮支架的设计根据减速机托架上表面到主动轮中心的距离的大小为a=152.5mm，主动轮轴径为D=55mm，设计齿轮支架的高为h=192.5mm，底座宽为B=80mm，厚度为24mm，孔径为55-55.2mm，孔壁的表面粗糙度要达到3.2，防止轴的表面过度磨损，其他表面的粗糙度达到12.5即可，材料为45号钢，其具体形状与尺寸见零件图。
3.5 轴承的选用3.5.1 滚动轴承类型的选择滚动轴承类型的选择应考虑到以下几个方面：1）载荷方向，大小和性质所有向心轴承均可承受径向载荷，所有推力轴承均可承受轴向载荷，同时承受径向，轴向载荷时，可选用角接触球轴承，圆锥滚子轴承。