注塑模具专业英语-Tooling_English讲解

模具专业英语培训——注塑模English Training——Injection Mold（一）模具专业基本用词Professional Terms1．塑料—plastic, resin2．样件—sample3．钢料—steel4．注塑机—injection machine, press5．产品—part, product, moulding6．模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold 7．三维造型（数模）—model, 3D data8．二维产品图—2D part drawing9．设计—design10．制造—manufacture, build up, construction11．检验—check, inspection12．测量—measure, inspection13．修改—change, modify, correction14．工程更改—engineer change15．质量—quality16．数量—quantity17．基准—datum, reference（二）如何解析2D 产品图？How to read 2D part drawing?一．产品几何Geometry1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface 4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner 10．斜度—angle, taper11. 凹槽—recess , groove二．分模信息Splitting1．分型线—parting line (P/L), splitting line2．主分模方向—main direction, line of draw3．浇口设定—gating三．产品标识Part Identification1．产品名称—part name (P/N)2．产品编号+版本号—part number + revision (Rev.)3．型腔号—cavity number4．材料标记—material symbol5．模具编号—mold number (no.)6．日期印—dating insert, date code7．循环印—cycling code8．公司标志—company logo四．技术要求Specification (Special Requirement)1．项目启动表Kick-off sheet1）项目名称—program name, project name2）产品名称—part name, product name, part description3）产品编号—part number (P/N)4）客户模号—customer mold no.5）项目启动日期—kick off date, start date6）项目完成日期—due date,lead time7）内模件用钢—tool steel8）型腔数量—number of cavities9）数模文件编号—data file no.10）注塑材料—resin, plastic, raw material11）收缩率—shrink, shrinkage, shrink factor12）注塑机吨位—molding machine size, injection machine size 13）成型周期—cycle time14）型腔光洁度—cavity polish15）型芯光洁度—core polish16）皮纹（晒纹）—texture, grain17）拔模斜度—draft angle, removal taper18）注塑件颜色及光泽—molded color & gloss19）模具加工地—manufacturing facility20）热流道供应商—manifold manufacturer, manifold supplier 21）浇口位置—gate location / position22）浇口类型—gate type23）产品标识—stamp information, part identification24）特殊要求—special instructions2．产品质量及外观要求Part Quality & Appearance1）尺寸及公差Dimension & Tolerance①重要尺寸—critical dimension, important dim., key dim.②理论尺寸—nominal dimension③实际尺寸—actual dimension④公差—tolerance⑤公差带—tolerance range⑥尺寸超差—dimension deviation⑦接受（合格）—accept, OK⑧拒绝（不合格）—reject, refuse, obsolete, NG⑨让步接受—concession, special admit⑩返工—re-work2）产品缺陷（较常见）Defects (normal)①缩印—sink mark, shrinkage②飞边—flash, burr③段差—mismatch discrepancy④银丝纹—snake marks, streak⑤弯曲—warpage, distortion⑥打不足（缺料）—short shot⑦熔接线—weld line3．产品外观Part Appearance①产品颜色—part color②产品光泽—gloss③皮纹粒度—grain4．常用词汇、词组及短语Normal Word, Short Sentence1）单边—per side2）双边—both sides3）加入，添加—add, incorporate4）去除，取消—remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 6）要求，需要—require, need, demand7）确认—be approved, agreed by …8）允许—permit, allow9）在…范围之内—within10）不可以，不允许，禁止—free from, prevent, avoid11）…，除非有另指—…unless otherwise specified12）…或少于—…or less13）自动化运作—automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs and discrepancy on the P/L shall be … or less.五．标题栏Title Block1．产品名称—part name2．图纸编号 + 版本号（索引号）—drawing no. + level (index)3．一般公差[的标准] —general tolerance（三）如何阅读制模标准？How to read tooling standard? 一．模具结构术语Mold Construction TerminologyA．模架Mold Base1．模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具推高尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness2．定模底板—front plate, top clamping plate, clamp plate, clamping plate 3．定模板—cavity plate, fixed mould plate, A – plate4．动模板—core plate, moving mould plate, B – plate5．支撑板—support plate, backing plate6．模脚—support blocks, rails, risers, spacer block7．顶杆固定板—retaining plate, ejector retaining plate8．顶板—ejector plate9．动模底板—back plate10．导柱—guide pillar, leader pin, guide pin11．导套—guide bush, leader pin bush12．复位杆—return pin, push-back pin13．弹簧—spring14．撑头—support pillar15．推板导柱、导套—ejection guide pin / bush16．挡钉—stop pin, stop button17．站立脚—standing-off pillars18．标牌—plaque scutcheonB．成型零部件moulding components19．型芯—core20．型腔—cavity21．镶针—core pin22．镶块—insert, split23．滑块—slide, sliding split24．斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft 25．成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gated．模腔—impressione．冷料井—cold slug wellf．热流道—hot runner2．模具零件mold componentsa．定位圈—locating ring, location ring, register ringb．浇口套—sprue bushc．挡圈—stop ringd．浇口镶块—gate inserte．热流道板—manifoldf．热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting 1．分型线—parting line ( P/L )2．镶拼线—bodyline, joint line3．平/ 不平的分型面—flat / non – flat parting surface4．封胶面—shut off surfaces, seal-off surfaces5．擦位—shut off6．碰穿位—kiss-off7．管位—parting line lock8．分型面的释放(避空) —relief of parting surface9．分型面的平衡—balancing of parting surface10．锁紧角度—locking angle11．锁紧力—clamping force12．锁模板—safety strap13．精定位—Interlock, die lock14．困气—air trap15．排气槽—vent, vent slotE．滑块机构Slide1．驱动Actuation①斜导柱—angled pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder2．制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop3．导轨—gib, guide strip4．锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block 5．耐磨片—wear plate, wear strip6．压板—retainer7．螺钉—screw8．定位销—dowelF．斜顶机构Lifter1．斜顶头—lifter head2．斜顶杆—lifter rod, lifter shaft3．开口销—split pin4．固定板（压板）—retainer plate5．耐磨片—wear plate6．铜导套—bronze bushing7．衬套—spacer8．导轨—L – gib9．滑动块—slideG．顶出系统Ejection System1．基本词汇Basic Word①顶出行程—ejection stroke②模具开档—daylight③粘模—stick④产品脱模—part is push off from, clear part of mould, separation of part 2．顶板机构Ejector plate assembly①顶板（推板）—ejector plate②顶板固定板—retaining plate③推板导柱—ejector guide pin④推板导套—ejector guide bush⑤撑头—support pillar, pillar support3．复位机构Return System①复位杆（回程杆）—return pin, push – back pin②挡钉—stop pin, stop button③压簧—compressed spring④碟簧—a stack of “Belleville” washers⑤早复位机构—early return system⑥强制复位机构—positive return system4．顶出方法Ejection Techniques1）顶杆顶出—pin ejection2）顶管顶出—sleeve ejection3）顶块顶出—bar ejection4）扁顶顶出—blade ejection5）顶板顶出—stripper ejection6）油缸顶出—hydraulic ejection7）气顶—air ejection8）阀门顶出—valve ejection5．顶出元件Ejection Elements1）拉料杆—sprue puller, sucker pin2）顶杆—ejector pin3）阶梯式顶杆—stepped ejector pin4）顶管—ejection sleeve, sleeve5）扁顶—ejector blade, slabbed off ejector pin6）顶块—stripper bar7）顶环—stripper ring8）推板—stripper plate9）加速顶—accelerated ejection6．顶出辅助机构Supplementary operating system1）弹簧柱塞器—spring – loaded plunger2）弹珠定位器—ball catch system3）插销式锁扣—Latch – lock4）尼龙拉杆装置—friction puller device7．电器元件Electric Components1）压力传感器—pressure transducer2）限位开关—limit switchF．冷却系统Cooling System1．基本词汇Basic Word1）温差—temperature variation2）水孔（水道）—waterlines, water-ways, flow-way, channel3）水路—cooling circuit4）水路示意图—water schematic, schematic circuit5）冷却液—coolant, coolant fluid6）内连接—interconnect7）外连接—external connection8）出口、入口—outlet、inlet9）漏水—water leakage2．水路分布Circuits1）阶梯式水路—stepped system2）喷淋—baffled hole system3）斜孔式水路—angled hole system3．水路元件Components1）闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 2）隔水片—baffle3）密封圈—O – ring4）快插水路接头—quick disconnect fitting, quick connection adaptor5）弯头—elbow6）偶合器（连接器、接头）—adaptor (including a plug & a socket)7）橡皮管—rubber hose8）分水板—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw1．螺纹—thread2．管螺纹—pipe thread3．螺纹孔—screw hole, tapped hole4．起吊孔—handling hole, jack screw hole, eye bolt hole5．螺钉—screw6．内六角螺钉—socket headed cap screw （s.h.c.s.）7．沉头螺钉—flat headed cap screw （f.h.c.s）8．螺栓—bolt, eye bolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication1．润滑槽—grease groove2．加油管—grease line3．油杯—lubrication fittingI．测量仪器Measuring Instruments1．游标卡尺—vernier caliper2．千分尺—micrometer3．高度规—height gauge4．刻度规—dial gauge5．三坐标测量仪—Coordinate Measure Machine（CMM）6．塞规—pin gauge7．圆角量规—radii gauge8．輪廓投影機—profile projectorJ．注塑机参数Injection Machine Parameter1．注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force2．试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, seca．注塑（充填）时间—filling time, injection timeb．冷却时间—cooling timec．补缩时间—packing timed．保压时间—holding timee．成型周期—cycle time②速率、速度Velocity, %、speed, in/seca．注塑（充填）速度—injection speedb．保压速率—hold pressure velocityc．螺杆转速—screw rotation speed③压力Pressure（Prs.）, psia．注塑压力—injection pressureb．保压压力—hold pressurec．回压（背压）—back pressure④温度Temperature（Temp.）, °Fa．注塑机喷嘴温度—nozzle temp.b．料筒前段、中段、后段温度—barrel front、middle、rear temp.c．模温—mould temp.d．料温—purged resin melt temp.e．空射料温—air shot melt temp.关于注塑成型对产品造成的各种缺陷及解决方法(一)熔接痕熔接痕是由于来自不同方向的熔融树脂前端部分被冷却、在结合处未能完全融合而产生的。