水果削皮机说明书

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苹果自动去皮机机械设计说明书

苹果自动去皮机机械设计说明书

苹果自动去皮机机械设计说明书摘要现阶段我国苹果的生产相对较好,但是在加工方面和西方国家相比就有相当大的差距,在加工自动化方面更是落后。

我国现在水果罐头行业的发展相对比较乐观,并且消费者对水果罐头的需求越来越大。

水果罐头需求大,当然少不了苹果罐头,但我国现有的苹果去皮设备中存在着不少问题,比如大型设备体积庞大,加工过程苹果容易受污染,且不适合小型企业加工,另外有一部分设备需要靠人工将苹果逐个插到固定针上,这样很容易造成工人受伤事故。

本文设计的苹果自动去皮机主要适用于小型苹果罐头加工企业,不再需要人工将苹果逐个插到固定针上,而是采用自动检测系统,通过气缸将苹果插到固定针上。

有手靠近苹果托盘是机器将不动作,这样就减少了不必要的人员事故。

本设计内容主要包括苹果自动去皮机总体设计、零件设计、零件尺寸设计及计算、标准件的选择、重要部分强度校核等。

并且还绘制了所需零件的所有CAD图和PROE整装图。

关键词:水果罐头,苹果自动去皮机,设计AbstractAt the present stage, apple production in China is relatively good. But there is still a considerable gap in the aspect of processing compared with western countries, especially more backward in terms of process automation. In our country the development of canned fruit industry is recently boom recently, at the same time the demand for canned fruit is growing with more and more consumers loving them. Canned fruit is in great demand, so it is canned apple. However, there are still many troubles in our existing apple peeling devices, such as the large volume of large scale equipment, apple being vulnerable to pollution in the process procedure, as well as unsuitable for small business processing. Another drawback is that some devicesdepend on artificial to insert apple one by one into fixing pins, which is easy to cause injury accidents.Apple peeling machine automatically in this artical is mainly targeted at small apple canned food processing enterprises. Instead of depending on artificial to insert apples one by one into fixing pins, the design brings to automatic test system and apples are inserted into fixing pins through the cylinder. We can find out one advantage is that the machine doesn’t work if workers’ hands close to apple tray so as to reduce the unnecessary accidents and improve the security. The design mainly includes the overall design of automatic apple peeling machine, detailing design, the design and calculation of component size, the choice of the standard component, and the intensity check to important part. What’s more, all CDA chart and PROE diagram of all necessary components are drawed well.Keywords: canned fruit, apple automatic peeling machine, design目录摘要........................................................................................................................... (I)Abstract .............................................................................................................. ........... II 1 绪论. (1)1.1 本设计研究的目的与意义 (1)1.2 现阶段国内苹果去皮方式 (1)1.3 苹果自动去皮机的研究状况及存在问题 (2)1.3.1 苹果自动去皮机的研究状况 (2)1.3.2 苹果自动去皮机存在问题 (2)1.4 本设计研究内容、方法及方向 (3)1.4.1 本设计研究内容 (3)1.4.2 本设计采用的方法 (3)1.4.3 本设计未来发展方向 (3)2 苹果自动去皮机总体方案设计 (4)2.1 苹果自动去皮机方案确定 (4)2.2 苹果自动去皮机工作原理及结构组成 (4) 2.2.1 苹果自动去皮机工作原理 (4)2.2.2 苹果自动去皮机结构组成 (4)2.3 苹果自动去皮机工作流程 (4)3 苹果自动去皮机运动机构确定 (6)3.1 送料机构的确定 (6)3.1.1 送料机构方案设计 (6)3.1.2 送料机构组件的确定 (6)3.2 工作台转动机构的确定 (8)3.2.1 直齿圆锥齿轮的设计 (9)3.2.2 直齿圆柱齿轮的设计 (12)3.3 苹果自动去皮机去皮及苹果固定装置 (19) 3.3.1 刀架的设计 (19)3.3.2 刀片的设计 (19)3.3.2 苹果固定装置 (20)4电机的选择 (21)4.1 确定电机类型 (21)4.2 步进电机参数 (21)5 轴设计校核及轴承的选择 (25)5.1 短轴的设计 (25)5.2 短轴的校核 (26)5.3 轴承的选择 (29)6 苹果自动去皮机仿真图 (30)结束语 (32)参考文献 (33)致谢 (34)1 绪论1.1 本设计研究的目的与意义由于水果罐头行业发展快速,且水果罐头行业发展前景相对较乐观,故不少小型水果罐头企业如雨后春笋般出现,企业要加工过罐头首要问题就是加工设备,对生产苹果罐头的企业而言,苹果自动去皮设备是重中之重,相对大型罐头企业应用的大型流水线型的生产方式,对小型加工企业并不适合,因此广大加工厂家就迫切需要有一种小型苹果自动去皮设备的出现,且该设备生产效率要高,安全性高。

环保型水果(菠萝)削皮机设计说明书

环保型水果(菠萝)削皮机设计说明书

环保型水果(菠萝)削皮机设计说明书作品内容简介结合本届机械设计大赛主题和实际的现实需求,利用车床原理设计了环保型水果(菠萝)削皮机,本作品主要包括托盘、刀架、顶针架、可单向回转刀片和传动系统,螺杆通过电机带动传动系统,螺杆外侧套筒设有刀架转换盘,通过单向回转选择所需刀片,刀架通过螺母与螺杆连接,随着螺杆转动,刀架上下移动,传动系统带动托盘进行回转运动,传动系统采用齿轮传动并与刀架同步运动,从而可以实现菠萝外表皮的切削以及毛根的螺旋切削。

该削皮机使用方便,安全可靠,切削菠萝皮和毛根效率高。

本作品主要由铝和铁材料制作,采用铝合金支架,方便而牢固1研制背景及意义现代社会生活节奏越来越快,都市的工作压力越来越大,紧张繁重的工作令许多城市白领与家庭不堪重负。

一天的工作过后,他们宁愿去泡吧上网放松身心,也不愿在枯燥的家务及刻板的日常生活中浪费时间。

对于许多城市家庭而言,也希望摆脱传统家居生活中繁重的劳动,让每天一丝不变的生活多一点乐趣。

时尚﹑便捷﹑健康的生活方式越来越成为每个人享受生活的趋势。

在我们日常生活中,水果是必不可少的一部分,菠萝就是其中的一种。

根据联合国粮农组织目前公布一份研究报告显示,全世界销售量的热带水果中菠萝排名第二,销售量为1500万吨(其中中国大陆为40万吨)。

如此庞大的数据,无论是国内市场还是国外市场,它的前景都是相当广阔的。

菠萝除了当水果鲜食外,还可以作美味的菜肴,所以菠萝去眼器的目标销售对象包括:家庭、水果店等,而现在市场上菠萝的削皮挖刺工具就是一把刀,绝大多数人都不能熟练操作,即使操作起来也不安全,不卫生,不方便,费时费力。

设计一种使用简单、操作方便、安全卫生的削皮、去刺工具,提高生活效率,已越来越成为人们的迫切需求。

2主要功能和性能指标用于家庭或者水果经销商,切削水果(菠萝),人性化设计,小孩及老人安全操作,不用担心用水果刀削皮而削伤手指的危险,考虑到缩短切削工作时间,采用自动化操作,并运用单片机原理控制刀架上下移动,结合菠萝大小通过调节进给量实现切削。

削皮机使用方法

削皮机使用方法

削皮机使用方法嗨,朋友!你有没有为削水果皮或者蔬菜皮而烦恼过呢?我呀,以前每次削苹果皮都像是一场战斗,手忙脚乱的,削出来的皮也是坑坑洼洼,果肉还浪费不少。

直到我发现了削皮机这个神奇的小玩意儿,那可真是帮了我大忙了。

今天呢,我就来给你讲讲削皮机的使用方法,保准你听完就想立马试试。

咱先来说说这削皮机的种类。

有那种手持式的削皮机,就像一个小小的魔法棒,握在手里可方便了;还有那种台式的削皮机,站得稳稳当当的,像是一个忠诚的小卫士,能处理更多的东西呢。

不管是哪种,它们的基本原理都是差不多的。

拿到削皮机,先别急着用,咱得先检查检查。

就像你要骑马,得先看看马有没有啥毛病一样。

看看削皮机的刀片,哎呀,这刀片可重要了。

那刀片应该是锋利又干净的,如果上面有脏东西或者锈迹,那可不行。

这就好比你拿一把钝刀去切菜,能好使吗?肯定不行啊。

如果刀片脏了或者有点锈,那就拿干净的布擦一擦,要是锈得厉害,那可得小心了,说不定就得换个新刀片了。

那咱们就开始削皮啦。

如果是手持式的削皮机,拿苹果来举例吧。

你就像抓着一个宝贝似的,稳稳地握住苹果,把苹果的一端靠近削皮机的刀片。

这时候你可不能慌,就跟你第一次骑自行车,要是慌了肯定就摔了。

慢慢地把苹果往刀片那边送,就看着那削皮机像是一个贪吃的小怪兽,一口一口地把苹果皮给啃下来。

那皮就像一条长长的彩带,不断地从削皮机里出来,可好玩了。

要是台式的削皮机呢,操作起来可能稍微有点不一样。

你得先把要削皮的东西放好,比如说还是苹果吧。

把苹果稳稳地放在削皮机的架子上,就像把一个犯人押到审判台上一样,要放得稳稳当当的。

然后呢,启动削皮机,哇,那刀片就开始欢快地转动起来了。

这时候你就看着苹果慢慢地在削皮机的作用下,皮一点点地被削掉。

这感觉就像是看着一个魔术师在变魔术,太神奇了。

不过啊,在削皮的过程中,你得注意几个小问题。

比如说,你送苹果或者其他东西的速度得均匀。

你要是一会儿快一会儿慢的,那削出来的皮就会有厚有薄,说不定还会把果肉削掉好多呢。

Peel Away 苹果皮剥削器说明书

Peel Away 苹果皮剥削器说明书

Quick Set-up (2)How to Peel, Core, and Slice (3)How to Slice & Core - No Peeling (3)How to Peel Only (4)Tips & Tricks (5)Cleaning your Peeler (5)Recipes (6) (10)Q UICK S ET -UPBefore using, wash all parts of the peeler with warm, soapy water. Rinse and dry thoroughly.CAUTION : Blades are sharp, handle carefully. This product should not be used by children.The Peel Away™ Peeler has multiple functions and a variety of adjustable settings to allow for optimal performance for your needs.1. 1a) Assemble the Handle (A) by threading onto the endof the Shaft (N).1b) Attach the Fork (M) onto the opposite end of theShaft (N).Tip: By holding down the Shaft Lever (B) you can easilymove the Shaft (N) back and forth.2. Turn the Thumb Screw (I) at the base of theCoring/Slicing Blade (L) to loosen the blade. Tightenwhen the fork is centered.3. Adjust the Peeling Blade (K) so it extends slightlypast the Peeling Arm (G).4. Secure peeler to the work surface.Vacuum Lever model: Lock Peel Away™ Peelerto a flat work surface by moving the VacuumLever (D). (see image)Clamp model: Lock Peel Away™ Peeler to aflat work surface by tightening the clamp withyour fingers only. (see image)Caution: Using hand tools, such as pliers,may damage your peeler and will void thewarranty.Handle & Handle Knob (A) Shaft Lever Spring (O) Shaft (N) Shaft Lever (B) Fork (M) Coring/Slicing Blade (L)Now you’re ready to peel, core, and slice!The Peel Away™ Peeler will save you time and effort when making apple sauce, apple pies, shoestring potatoes, and scores of other apple and potato dishes! This product is designed to save time by performing several tasks at once!1. Peel, Core, and Slice2. Slice and Core – No Peeling3. Peel OnlyH OW TO P EEL , C ORE , AND S LICEThis feature is perfect for creating perfect slices for pies, chunky-style apple sauces, dehydrating, or other snacks!Now that you have done the initial set-up, you are ready to go!Tips:∙ Select only firm produce; this product works best with firm produce.∙ Depending on the size of produce being peeled, you may need to adjust the Peeling Arm Adjustment Screw (H).∙ Turning the Peeling Arm Adjustment Screw moves thearm in and out. This feature allows you to move thepeeling blade in and out to accommodate a variety ofproduce sizes and make thin or thick peels.Instructions:1. Pull back the Shaft (N) by holding down the Shaft Lever (B) and pulling the Shaftback.2. Firmly place the produce on the Fork (M) (stem first). Make sure it is centered onthe Fork.3. Turn the Handle to start peeling, slicing, and coring.4. When done, remove the outer slices and then firmly grasp the core and removefrom the Fork. H OW TO S LICE & C ORE - N O P EELINGThis function is ideal for when you want to leave the peel on for flavor, texture, or color! Now that you have done the initial set-up, you are ready to go!Tips:∙ Select only firm produce; this product works best with firm produce.∙ Depending on the size of produce being peeled, you may need to adjust the Peeling Arm Adjustment Screw (H).∙ Turning the Peeling Arm Adjustment Screw moves the armin and out. This feature allows you to move the peelingblade in and out to accommodate a variety of producesizes and make thin or thick peels.Instructions:1. Pull back the Peeling Arm (G) and flip the Peeling Arm Lever (J) up until it locks to the base body.This feature will lock the peeling arm back, allowing forcoring and slicing while keeping the peel.2. Pull back the Shaft (N) by holding down the Shaft Lever(B) and pulling the Shaft back.3. Firmly place the produce on the Fork (M) (stem first). Makesure it is centered on the Fork.4. Turn the Handle to start peeling, slicing, and coring.5. When done, remove the outer slices and then firmly grasp the core and removefrom the Fork.H J HH OW TO P EELUse this feature to quickly peel potatoes or apples.Now that you have done the initial set-up, you are ready to go!Tips:∙ Select only firm produce; this product works best with firm produce.∙ Depending on the size of produce being peeled, you may need to adjust the Peeling Arm Adjustment Screw (H).∙ Turning the Peeling Arm Adjustment Screw moves the armin and out. This feature allows you to move the peelingblade in and out to accommodate a variety of produce sizesand make thin or thick peels.Instructions:1. Loosen the Coring/Slicing Blade Thumb Screw (I)at the end of the peeler. 2. The Coring Slicing Blade (L) will swing down, (seeimage) allowing the food to be peeled withoutslicing and coring.3. Pull back the Shaft (N) by holding down the ShaftLever (B) and pulling the Shaft back.4. Firmly place the produce on the Fork (M) (stemfirst). Make sure it is centered on the Fork.5. Turn the Handle to start peeling, slicing, and coring.6. When done, remove the peeled produce from the Fork.Tip: Shoestring Potatoes1. Loosen the Coring/Slicing Blade Thumb Screw (I) at the end of the peeler. Swing the Coring/Slicing Blade (L) out of the way and tighten the Thumb Screw.2. Adjust the Peeling Blade (K) as far toward the shaft as possible so that it cuts deep into the potato.3. Turn the Handle and peel the potato.4. When the potato has been completely peeled, pull the Peeling Arm (G) back and swing the Peeling Arm Locking Lever (J) down to lock (the peeling blade should not touch the potato). Next, press and hold the Shaft Lever (B) and pull back the Shaft (N) to the right. Release the shaft lever, unlock the peeling arm so the blade is in contact with the potato, and turn the Shaft clockwise for a second pass. Repeat until the Peeling Blade no longer cuts the potato.I HT IPS &T RICKS∙To make the spiral into individual rings, use a knife to cut through one side of the cored and sliced produce.∙Apples and potatoes that are firm, symmetrical, and blemish-free work the best. ∙For best results use only small to medium sized apples and potatoes. Very large produce may have undesirable results.∙Avoid using soft produce. Soft produce will not peel well and will not stay in place on the fork.C LEANING Y OUR P EEL A WAY™Pieces are removable for cleaning∙Hand-wash only in warm, soapy water. Rinse and dry thoroughly.∙ A drop of vegetable oil on moving parts will ensure smooth operation for your next use.R ECIPES Easy Apple PieCrust2 cups Sifted flour 1½ tsp. Salt ½ cup + 2 tbsp. Vegetable oil ¼ cup + 2 tbsp. Cold milkMix together the sifted flour and salt. Combine in a measuring cup the vegetable oil and cold milk. Pour the liquid mixture into the flour and stir lightly until mixed. Makes enough dough for 2 pastry shells.Filling6 cups Sliced apples 1 tbsp. Butter1½ tbsp. Cornstarch ¾ cup Sugar1 tsp. Ground cinnamonSpread one of the pastry shells in the bottom of a pie pan. Heap the apples into the pastry shell. They should be well above the edge of the pie pan. Combine the cornstarch, sugar, and cinnamon in a small bowl. Take 1 tbsp. of this mixture and set aside. Sprinkle the remaining mixture over the apples. Dot the top with the butter. Cover with the remaining pastry shell and seal the edges. Sprinkle the top pastry shell with the remaining cinnamon. Cut small ventilation holes in the crust. Bake at 375°F (190°C) for 35 minutes. Lower heat to 325°F (163°C) and bake for another 25 minutes.Whole Wheat Apple Bread2 cups Oil2 cups Sugar3 Eggs, well beaten3 cups Whole wheat flour 1 tsp. Salt 1 tsp. Baking soda2 cups Chopped apples1 cup Pecans or black walnuts2 tsp. VanillaCombine oil, sugar, and eggs and set aside. Combine flour, salt, and baking soda. Add these ingredients to the oil mixture and mix well. Add apples, nuts, and vanilla. Pour into 2 greased 9 x 5 inch bread pans. Bake at 350°F (177°C) for 1½ hours. Easy Apple PancakesSimply mix apples slices into a pancake batter. Or, prepare a pancake topping by warming a generous amount of apple slices in a sauce pan with brown sugar and butter.Baked Squash and Apple Casserole1 Small butternut squash (2lbs. or less) ¼ cup Cold margarine1 tbsp. Flour2 Apples (peeled, cored, and sliced) ½ cup Brown sugar 1 tsp. Salt¼ tsp. Cinnamon ¼ tsp. NutmegPare, seed, and cut the squash into small slices. Place the squash and apple slices in an oblong 7 x 11 inch baking dish. Blend the rest of the ingredients together until crumbly. Sprinkle over the squash and apples. Cover and bake at 350°F (177°C) for 45 to 50 minutes.Pull Apart Apple Rings½ cup Apple jelly¼ cup Chopped nuts½ cup Brown sugar2 - 10 oz. Cans of refrigerated biscuits ¼ tsp. Cinnamon¼ cup Butter, melted1 Large apple (peeled, cored, and sliced)Grease a 12 cup fluted tube pan. Spoon jelly over the bottom and sprinkle with nuts. In a small bowl, mix the sugar and cinnamon together. Cut the apple rings into thirds. Separate the dough into 20 pieces. Wrap 1 biscuit around each apple slice third. Pinch the edges to seal and completely cover each apple slice. Dip in butter and roll in the sugar mix. Stand biscuits on end in the pan. Drizzle with the remaining butter and sugar mixture. Bake at 350°F (177°C) for 30 to 40 minutes or until golden brown. Cool upright in pan for 8 minutes. Invert on a plate. Spoon additional topping over the apple ring. Serve warm. Serves 10.Creamy Apple Squares1 pkg. Yellow cake mix ½ cup Soft margarine ¼ cup Brown sugar½ tsp. Cinnamon 2 Apples (peeled, cored, and sliced) 1 cup Sour cream1 EggCombine the cake mix and margarine. Mix until crumbly. Se t aside ⅔ cup for the topping. Add brown sugar and cinnamon to the reserved topping. Mix well and set aside. Press the remaining mixture into the bottom of an ungreased 9 x 13 inch pan. Arrange the apple slices in the pan. Blend the sour cream and egg together. Spread evenly over the apples. Sprinkle the reserved topping over this. Bake at 350°F (177°C) for 25 to 30 minutes. Serve warm.Apple Crisp5-6 Apples, (peeled, cored, and sliced)¾ cup Unsweetened apple juice concentrate, thawed2 tbsp. Flour½ cup Rolled oats ¼ cup All purpose flour½ cup Brown Sugar¼ tsp. Cinnamon¼ tsp. Nutmeg¼ cup Margarine or butter¼ cup Chopped nuts (optional)Filling: In a 9 x 13 inch baking dish, stir together the apples, apple juice concentrate, and 2 tbsp. flour.Topping: In a bowl, mix together the remaining ingredients. Sprinkle the topping over the filling mixture. Bake at 375°F (190°C) for 35 to 40 minutes. Serve warm with ice cream or whipped cream.Country Style Hash Browns4 Medium potatoes, shoestring cut ½ cup Chopped onion¼ cup Chopped green peppers1 tbsp. Fresh snipped parsley (or ½ tsp. dried parsley) ⅛ tsp. Onion salt⅛ tsp. Garlic salt1 tbsp. Olive or canola oil Pepper to tasteMicrowave the potato strings for 2 minutes or bake at 400°F (204°C) for 15 minutes. In a frying pan, heat the oil and brown the onions. Add potatoes and all other ingredients, except parsley. Cook over medium heat, stirring occasionally until the potatoes are crispy on the outside. Add parsley just before serving.Deep Fried Shoestring PotatoesVegetable Oil for Deep Frying2 -3 Large potatoes, shoestring cut (about 2 pounds)Salt, Seasonings, or HerbsCut potatoes into shoestrings and soak in a bowl of room temperature water. Spin them as dry as possible in a salad spinner. Spread them on towels and blot. Potatoes should be dry so they don’t spatter in the hot oil.Heat about 2 inches of oil in a large, heavy bottomed pot over medium heat until the deep fry thermometer reads 365°F (185°C).Increase the heat to medium-high. Working in batches, carefully add the potatoes to the oil and fry until brown and crispy (about 4 minutes). Scoop the fries from the oil with a slotted spoon and drain in a pan lined with paper towels. Repeat with the remaining potatoes, making sure the oil returns to 365°F (185°C) before each batch. Season with salt, seasonings or herbs of your choice.Oven Baked Shoestring Potatoes2 Large potatoes, shoestring cut (about 1 ½ pounds)3 tbsp. Olive oil, plus more for baking sheetsCoarse salt and freshly ground pepperPeel and cut the potatoes into shoestrings. (You can do this up to four hours ahead. To prevent discoloration, place cut potatoes in a bowl of cold water in the refrigerator until ready to use, and gently pat dry with paper towels.)Preheat oven to 425°F (218°C). Lightly coat two baking sheets with oil. Toss together potatoes, 3 tablespoons of oil and 1 teaspoon of salt. Dividing evenly among prepared baking sheets, arrange potatoes in a single layer.Bake, turning potatoes a few times and rotating sheets halfway through, until crisp and golden brown, about 18 to 20 minutes. Transfer potatoes to a large piece of parchment paper or paper towels and let cool for 5 minutes. Season with salt and pepper and serve.Cheesy Shoestring Casserole2 Large potatoes, shoestring cut1 - 16 oz. pkg. Sour cream1 - 8 oz. can Chicken soup1 - 8 oz. pkg. Cream cheese, softened 1 - 1⅞ oz. pkg. Dry ranch dressing mix ½ cup Chicken broth or ½ cup water2 cups Shredded cheddar cheese10 slices Bacon, cooked and crumbledPreheat oven to 375°F (191°C) and grease a 9 x 13 inch pan. Spread half of potatoes to cover bottom of dish.In a bowl, combine sour cream, chicken soup, cream cheese, dressing mix, broth (or water) and salt. Spread half of mixture over potatoes and top with 1 cup of shredded cheese. Repeat the layers.Cover and bake for 1 hour. Uncover and sprinkle with bacon. Continue baking for 15 minutes.Cheeseburger and Fries Casserole1 ½ lbs. Lean ground beef1 med. Green sweet pepper, chopped ½ cup Chopped onion3 cloves Garlic, minced1 - 14 oz. can Diced tomatoes, undrained 1 - 6 oz. can Tomato sauce1 - 10 ¾ oz. can Condensed cheddar cheese soup ½ cup Light sour cream4 cups Shoestring cut potatoes1 tsp. Seasoned salt (optional) Assorted toppings (ketchup, pickle slices, yellow mustard, and/or chopped fresh tomato)Preheat oven to 350°F (177°C). In a 12 inch skillet, cook ground beef, sweet pepper, onion and garlic over medium heat until meat is brown and vegetables are tender. Drain fat. Stir undrained tomatoes and tomato paste into beef mixture. Bring to a boil. Reduce heat and simmer uncovered for 5 minutes.Spoon mixture into the bottom of an ungreased 2 quart baking dish. In a medium bowl, stir together soup and sour cream. Spread over meat mixture in baking dish. Sprinkle potatoes over top of soup mixture. If desired, sprinkle with seasoned salt. Bake uncovered for 40-45 minutes or until heated through and potatoes are golden. If desired, serve with assorted toppings.P RODUCT W ARRANTY5-YEAR LIMITED WARRANTYThis fine product is warranted to be free from defects in material and workmanship for a period of 5 years from date of purchase. Any piece found to be defective under normal use and care will be repaired or replaced at no charge with the same item or an item of equal or better value. Customers would only be responsible for standard shipping and handling fees. Customers may call (800) 252-3390 to obtain applicable shipping and handling fees. Individual pieces should be returned postage paid by customers to:Products,Houseworks®AmcoInc.,Brands,C/OLifetimeDriveApplegate1208691Robbinsville,NJYou may have other rights, which vary from state to state.Residents of the state of California please call (800) 252-3390for further instructions.。

水果削皮机说明书

水果削皮机说明书

苹果削皮机设计说明书项目组成员:于鲁川、吴豪伟、严晨豪、莘秉权、叶昶、石远祥摘要本说明书阐述了苹果削皮机作为厨房电器,有一定的市场前景,因此具有尝试价值。

继而提出两种方案,并进行比较。

本文着重叙述了可行方案的主要功能部分即削皮模块的设计,包括其参数、校核。

最后进行了工作总结与下一阶段的构思。

关键词:苹果削皮切块家用The Specification Of Apple-paring Machine Students: Ding Wei, Hu Liqiang, Shen Chunyang, Tang ChenAdvisor: Guo MingfeiAbstractThis specification tells about the promising part of Apple-paring Machine which as a kitchen appliance. Then it comes to two forms in order to select a better one. The most important part of this essay is the design of paring module inthis machine. And we give a summary of our work as well as the arrangement of next stage in the end.Keywords: apple paring, family appliance目录第一章绪论 (3)1.1 项目研究背景与意义 (3)1.2 项目主要研究内容及技术路线 (3)第二章总体设计方案 (4)2.1 主要功能概述 (4)2.2 方案一 (4)2.3 方案2.4 方案比较 (5)第三章主要功能模块设计 (6)3.1 削皮模块 (6)3.1.1 确定大概尺寸 (6)3.1.2 电机选用 (8)3.2 切块模块 (9)3.3 校核 (9)3.3.1 齿轮校核 (9)3.3.2 刀具校核 (11)第四章工作总结 (13)4.1 工作总4.2 项目后续 (14)参考文献 (14)第一章绪论1.1 项目研究背景与意义苹果是我国人民经常食用的水果之一,其含丰富的维生素和矿物质,有俗话说“每天吃一个苹果,那就长年不用看医生。

电动剥皮器使用指南

电动剥皮器使用指南

电动剥皮器使用指南使用电动剥皮器时需要注意以下几点,以确保安全和有效地完成工作:1. 选择适当的电动剥皮器型号:为了满足不同需求,市场上有各种型号的电动剥皮器可供选择。

在购买时,需根据所需要剥皮的材料和数量选择适当的型号。

一般而言,剥皮器通常适用于剥去蔬果的外皮,如苹果、橙子、番茄等。

2. 准备工作:在使用电动剥皮器前,需要进行一些准备工作。

首先,确认所使用的剥皮器是否已经充电或插入电源。

其次,清洁并切好待剥皮的材料,确保其表面干净,便于剥皮器的操作。

同时,准备好一个容器用于收集剥去的皮屑,以方便后续的清理工作。

3. 操作步骤:电动剥皮器的操作相对简单,但仍需注意安全。

首先,将剥皮器的刀片对准待剥皮的材料,确保剥皮器的底部与材料表面接触。

接着,按下电源开关,使刀片开始旋转。

在刀片旋转的同时,将剥皮器轻轻地移动,使刀片贴紧材料表面运作。

当刀片移动到材料的边缘时,剥皮过程将自动停止。

4. 注意安全:尽管电动剥皮器可以方便快捷地剥去外皮,但仍需注意安全。

在操作过程中,要确保手指或其他身体部位远离刀片,以免发生意外伤害。

同时,使用时要保持专注,避免分散注意力,以防止剥皮过程中发生操作失误。

5. 剥皮效果:电动剥皮器可以有效地剥去大部分材料的外皮,但并非所有材料都适用。

对于较薄的皮或不规则形状的材料,电动剥皮器的效果可能不如手工剥皮好。

因此,在使用之前,建议先了解剥皮器的适用范围,并根据实际情况做出选择。

6. 清洁和维护:使用完电动剥皮器后,应及时清洁刀片和机身。

先将电源关闭,并拔掉插头以确保安全。

然后,用清水和洗涤剂轻轻清洁刀片和机身,并彻底冲洗干净。

最后,将剥皮器晾干或使用柔软的布擦干,以防止锈蚀和损坏。

总之,电动剥皮器是一种提高剥皮效率的好工具,但在使用时需注意安全和适用范围。

通过正确的操作和维护,可以让电动剥皮器在剥取蔬果皮肤方面发挥更好的作用。

记住这些使用指南,相信你能更好地利用电动剥皮器完成剥皮任务。

去皮机安全操作规程

去皮机安全操作规程

去皮机安全操作规程一、前言去皮机是一种用于去除农产品外皮的机械设备,广泛应用于农产品加工领域。

为了确保去皮机的操作安全,必须严格遵守操作规程,切实保护操作人员的生命财产安全。

本文将详细介绍去皮机的安全操作规程,以期帮助操作人员系统地掌握去皮机的操作技巧,并为今后避免操作事故提供指导。

二、操作前的准备1.进行必要的技术培训。

操作人员在进行去皮机操作之前,应接受相关的培训,了解去皮机的结构、性能和操作步骤,熟悉各个控制开关的作用和操作方法。

2.检查设备的完好性。

在操作去皮机前,需要检查设备的各个部位是否完好,如传动装置、皮带、刀片等是否磨损、松动或损坏。

3.确保操作环境的安全。

操作去皮机的场所应保持整洁、干燥,无易燃物质,地面应保持平整,设备周围应设有防护栏杆,并做好相应的防护措施,以避免意外伤害。

三、操作中的安全措施1.佩戴个人防护装备。

操作人员应佩戴符合国家标准的个人防护装备,如防护眼镜、防护手套、防护鞋等,以保护操作人员在操作过程中的安全。

2.注意设备的操作顺序。

操作去皮机时,应按照正确的操作顺序进行,先启动输送设备,再启动去皮刀片,最后启动输送系统。

操作完成后,应按相反的顺序停止设备。

3.熟悉开关的功能和操作方法。

操作人员必须熟悉去皮机的各个控制开关的功能和操作方法,并根据需要使用正确的开关进行操作,确保设备的正常运转。

4.确保工件的稳定性。

在操作去皮机时,应确保工件的稳定性,避免工件偏离正常位置,以免引发意外伤害。

5.养成正确操作姿势。

在操作去皮机时,操作人员应保持正确的操作姿势,如站立稳定、背直等,以确保操作的安全性。

6.禁止用手或其他身体部位接触刀片。

操作人员在操作去皮机时,严禁用手或其他身体部位接触运动中的刀片,以免造成伤害。

7.注意设备的维护和保养。

操作人员应及时清理去皮机的积尘、杂物等,并保持设备的清洁,定期检查设备的电气线路和传动装置,确保设备的正常运转。

四、操作后的注意事项1.关闭设备并切断电源。

自动水果剥皮机设计与制造说明书

自动水果剥皮机设计与制造说明书

Nahata Praveen Kumar .S et al; International Journal of Advance Research, Ideas and Innovations in Technology.ISSN: 2454-132XImpact factor: 4.295(Volume3, Issue3)Available online at Design and Fabrication of Automatic Fruit Peeling MachinePraveen Kumar S. Nahata SJBIT, Bangalore************************Oruganti SanthoshSJBIT, Bangalore*******************************Poorna Chandra G. SSJBIT, Bangalore**************************Utkrash SahuSJBIT, Bangalore***********************Manjunath Naik H. R SJBIT, Bangalore********************Abstract: The purpose of this research is to design, fabricate, test, and evaluate the prototype of a semi-automatic all fruits peeling machine. The design concept is that fruit peeling is accomplished by placing fruits between the rotating fruit holders which are placed horizontally. The machine parts contacting edible parts of the fruit are made of food-grade stainless steel. In operation, a fruit is placed in between the rotating fruit supporting holders which are designed to hold the fruit and cutting tool is fed slowly which is mounted on the screw rod and cut the upper skin of fruit without damaging fruit.This type of machine is used for the business purpose it has high cutting speed at very low input power.Keywords: Parts of Machine are Pulley, Dc Motor, Gears, Shaft, and Cutting Tool.I.INTRODUCTIONPeeling of fruit consists of separating the skin which normally protects the fruit from the flesh or pulp thereof. Traditionally, this operation is performed by means of an appropriately sharpened knife, with the edge of the blade applying high pressure to the boundary region between the pulp and the skin, thereby separating them. Different types of fruits have different shapes and sizes. Thus, several different machines are provided to separately process each of the fruit. Therefore, processing of a particular fruit, such as removing the skin from an orange, is usually performed by a particular machine, for maximizing the processing speed of the system. A peeler would peel the rind (and invariably some flesh) from the fruit. It is well known in the art of peeling machine to employ a machine having two opposing ends that secure and rotate an average sized spheroid fruit. Devices suitable to peel fruits like apples, pears, etc., on industrial machines are known for a long time and they are of different kinds. Fruit peeling machines available in the market nowadays are for peeling fruits with smooth skin structure such as oranges and watermelons.For small and medium-sized fruit peeler, a fruit or vegetable is held at its both ends between a revolving support and a rootstock and is rotated by a motor. A revolving blade is held by a support arm and is rotated by the same motor. Furthermore, the revolving blade is movable along the surface of the fruit/vegetable by the arm and the revolving blade is brought into contact with the surface of the fruit/vegetable. That type of fruit and vegetable peeler is designed to peel and chop fruits without cutting its ends. The user needs to remove the ends manually using a knife and it may require additional labour work. It is more practical to include, a pair of end cutting blade to cut the fruit ends after the peeling process completes without the need of removing the fruit in order to cut the ends. Furthermore, this type of peeler does not comprise any grating devices to specifically remove fruit skin with some special structure on it. An exotic type of fruit that is becoming popular nowadays is dragon fruit or pitaya. This type of fruit has a scaly structure on its skin which cannot be easily removed using the existing peelers in the market. Since this type of fruit starts to attract consumers’ attention, hence, the processing of this fruit is now becoming popular in fruit and beverages processing industry. Hence, a suitable peeler is required, which enables the grating and peeling process of dragon fruit skin.II.BILL OF MATERIALS1.1/2 HP 220v 900 rpm AC motor without a clutch.2.Screw rod 24 diameter of 600mm length.3.2" A type pulley.4.16" A type pulley.5.M.S rod of diameter 50 and 370mm length.6.M.S rod of 70 diameters and 300mm length.7.M.S plate 230*180mm of 2no.8.M.S rod 50 diameter and length 60mm.9.M.S plate 210*110mm of 2no.10.S.S rod 50mm diameter and 305mm length.11.S.S square rod 0f 25mmand length 305mm.12.Ball and Roller Bearings UCF212.13.Ball and Roller Bearing UCF207.14.Ball and Roller Bearing UCFL204 of 2no.15.Ball bearings 6204-2Z of 2no.16.Gear of 58mm diameter and gear teeth thickness of 18mm.17.Gear of 224mm diameter and gear teeth thickness 25mm.18.Wedges of 8 in number.19.Motor bearings 2no.20.M.S square rod of 25mm thickness.III.PARTS OF MACHINE1.MotorWe used an AC Motor of 1/2 HP which runs at 960 rpm and without a clutch. As we had to reduce the speed of the motor we took a motor of 960 rpm which was the motor with least rpm available in the market. We the motor without clutch so that we can change the direction and can have the rotary motion in both the directions. i.e. Clockwise and Anti Clockwise direction.To have forward and reverse movement of the screw rod we are using a limit switch so that the cutting tool can be moved to the required position is reached. By using the limit switch we can change the direction of rotation of the motor and can have the tool movement in forwarding and backward directions.The motor shaft we got was 20mm diameter. We had to mount pulley over the shaft. So we performed turning operations on the shaft as per the design.We performed turning operation for the 60mm length of the shaft from its end point. We reduced the diameter from 20mm to 17mm diameter for 60mm length. Then we reduce diameter from 17mm to 16mm diameter for a length of 38mm.The motor is positioned at the top of the machine and pulley is mounted on the shaft of the motor. A keyway of 6*3 mm dimension is made on the edge of the shaft for a length of 38mm and diameter 16mm.2.PULLEYWe used 2 A type pulleys, which are 16 inches and 2 inches. We had 900 rpm at the motor. For peeling of fruits, we need to reduce rpm. The 2" pulley which was rotating at 900 hundred rpm was reduced to 112 rpm using a 16" pulley. A51 belt is used to drive the pulleys. ID of the 16" pulley is 50 and is mounted on the shaft and ID of the 2" pulley is 16 and is mounted on the motor shaft.3.BEARINGSIn this project, we used 4 ball and roller bearings and 2 ball bearings. The purpose of using bearings is to reduce rotational friction and support radial and axial loads. It achieves this by using at least two races to contain the balls and transmit the loads through the balls. The bearing UCF212 and UCF207 support the shaft and allow it to rotate freely. Two bearings UCFL204 support the screw rod and allows it to rotate.4.GEARSIn our project, we used spur gears. We used two gears in our project. We used this gears to rotate the screw rod so as to have linear movement in the cutting tool and also to reduce the speed of travel of the cutting tool on the screw rod. From 112 rpm on the larger pulley by mounting a gear of diameter 224mm on the shaft and is meshed with a gear of diameter 58mm mounted on the screw rod it is reduced to 29rpm. The inner diameter of the bigger gear is 58mm and smaller gear is 25mm.5.CUTTING TOOLWe have used stainless steel for the cutting tool. The tool is mounted on a block which is thereby connected to the screw rod. The cutting tool and be adjusted according to the dimensions of the fruit.D STEELMild steel is a material which is universally used, especially in developing countries. Mild steel refers to low carbon steel; typically the American Iron and Steel Institute (AISI) grades 1005 through 1025, which are usually used for structural applications (Wagner, 2003). The numerous successful uses of mild steel in critical components in all sectors of industry highlight its versatility and suggest many additional applications, hence the need to investigate its behaviour in various environments becomes imperative. This research investigated the effect of the environment (Air conditioned room, open air, and inside environments) on the mechanical properties of mild steel.Mild steel has become one of the most used materials in the field of engineering all over the world. It is used widely in the construction of roads, railways and in other infrastructures, appliances, and buildings. Most large modern structures such as stadia and skyscrapers, bridges and airports are supported by a steel skeleton. Despite growth in usage of aluminium, mild steel is still the main material for car bodies, steel is used in other variety of other construction materials such as bolts, nails, and screws, other common applications include shipbuilding, pipeline transport, mining, offshore construction, aerospace, washing machine, also new equipment such as bulldozers, office furniture, steel wood tools and armour in the form of personal vests or vehicle amour (better known as rolled homogenous armour in this role). However, the rate at which structures are collapsing as a result of failure is a course for concern by all the stakeholders in the use of steel products.In this project, a mild steel shaft has been used which was initially of diameter 25 mm.The shaft was given the stepped structure using the turning and boring operations to get steps of diameter 18 mm, 19mm, 19.5 mm respectively.Later a key slot of 6X3 was cut and an M8X25 taper was also made in the shaft.The bearings are mounted on the 19.5 mm portion of the shaft.The total length of the shaft is 518 mm.IV.WORKING PROCEDUREThe fruit is mounted within the holders. The tailstock is adjusted until the fruit is held firmly. The tool is feeded towards the fruit at the desired position. Now the motor is switched on and the peeling operation is accomplished.V.CALCULATIONSRatio of larger pulley diameter to smaller pulley diameter = 16"/2" = 8:1.So the rpm which is 900 will be reduced to900/8= 112rpmThe fruit will be rotating at 112 rpm.The ratio of bigger gear to smaller gear = 224/58 =3.86.So the rpm which is 112 will be reduced112/3.86 = 29 rpm.So the screw rod will be rotating at 29 rpm.Pitch of the screw rod is 3mm. So the movement of the tool linearly per revolution of screw rod is 3mm.So in 1 minute, the tool will move 3*29= 87mm distance.VI.ADVANTAGES1. Made of superior stainless steel, attractive appearance, safety, and sanitation.2. Totally automatically operated3. High peeling rate, peel thickness is adjustable, low flesh loss.4. Short the production cycle, reduce labour, greatly improve the labour productivity.5. Stable and reliable performance, high quality, easy to operate and clean.VII.DISADVANTAGES1. Fruits like jackfruit are difficult to peel2. Fruits whose diameter less than 50mm can't be peeled3. Fruits whose skin thickness is less than 1mm can't be peeled4. Fruits whose shape is oval can only be peeled.VIII.EXPERIMENTAL TESTING1.FruitsFruits such as pineapple watermelon were purchased from the local market These fruits are peeled. The performance of the peeler (in this context is peeling blade) was evaluated.2.Size of SamplesThe size of each sample was determined in terms of height (cm) and diameter (cm).DETERMINATION OF FRUIT PEELINGThe fruits selected were peeled using the apparatus to determine the peeling time of each sample. Manual peeling has also been performed using a knife in order to compare the peeling time between the two methods. All reported values of peeling time indices were means of three determinations.MACHINE TESTINGThe fruits machine was tested for the peeling processes.RESULTS AND DISCUSSIONThis is machine also automatically peel the fruits/vegetables that are round (spherical) or oval shapes. The results of the test carried out to determine the peeling time of the apparatus are shown in the test carried out using this apparatus indicated up to 94% (reduction in peeling time of the selected samples when compared to manual peeling. This is useful to enhance the performance of fruits and vegetables processing operation. However, the peeling time is depending on the size and the texture of the skin. Smaller fruits can be peeled faster than the larger ones. For instance, peeling of potato was faster than orange because of the smaller size.CONCLUSIONAn apparatus peeling fruits was designed and fabricated. The unit was tested and found capable of peeling fruits of small and medium size, i.e., apple, orange, cucumber, papaya and Potato Peeling using this apparatus was found to satisfactorily peel the selected fruits, however, and improvements are still required in several aspects of the machine such as adding a sensor for cutting process. Further modifications and improvements would definitely open a new potential of this apparatus to be commercialized as a versatile grater and peeler that helps improves the fruit processing operation. This newly designed apparatus is also suitable for domestic use and food dispensing business such as hotels, due to its small-sized and lightweight.REFERENCES1. Ascari, C. and L. Ascari, 2004. Machine for the industrial peeling of citrus fruits. The United States Patent 6796224./6796224.html.2. Ascari, C. and L. Ascari, 2005. Device for peeling pulp fruits, having an adjustable cutting depth. The United States Patent 6966254. /6966254.html.3. Better Homes and Gardens, Darling, J. and Meredith Books, 2003. New Cook Book. 12th Edn. Better Homes and Gardens Books, IOWA, ISBN-13: 9780696218811, pp: 642.4. CIA.(The Culinary Institute of America), 2007. In the Hands of a Chef: The Professional Chef`s Guide to Essential Kitchen Tools. John Wiley and Sons Inc., New Jersey, ISBN-10: 0470080264, pp: 176.5. Cailliot, S., 1990. Appliance for peeling fruit and vegetables. United States Patent4972769./4972769.html.6. Chalfant, L., C.W. McGuyer and C.R. Grace, 2008. Box grater. United States Patent D568118./D568118.html.7. Heinzen, A., C. Shimmel, R. Groppe and E.A. Davidson, 1997. Apparatus and method for removing rind from spheroidal fruits and vegetables.The United States Patent 5660104. /5660104.html.8. Ishikawa, S., 1988. Peeling machine. The United States Patent 4771682. /4771682.html.9. Loveland, M.W., 1978. Method and means for peeling pineapples. The United States Patent 4108059./4108059.html.10. Martin, R., 2000. Fruit peeler. United States Patent 6125744. /6125744.html.11. Muro, G., 2006. Fruit and vegetable peeler. United States Patent, 7077058. /7077058.html.12. Raub, J.R. and R.J. Breton, 1989. Pineapple peeler. United States Patent 4834795./4834795.html.13. Sharon, K.Y. and H.B. Christine, 2000. New Vegetarian Baby. McBooks Press, Ithaca, New York.14. Whitthoft, M., 2003. Grater. United States Patent D473110. /D473110.html.。

剥皮机使用说明书

剥皮机使用说明书

(韩国JW系列)目录1.使用前注意守则----------------------------------------------------22.使用注意--------------------------------------------------------------33.产品规格--------------------------------------------------------------34.各部位名称-----------------------------------------------------------45.操作方法--------------------------------------------------------------56.故障和应急措施-----------------------------------------------------61为了能安全使用本产品,希望使用本产品前一定要熟读本产品使用说明书。

1.操作时在周围不要放任何会导致危险的物品。

2.产品一定要接触地面上放置。

3.对产品不规范操作会影响产品的使用寿命和危险。

4.以下情况要关闭电源●——长时间不适用时●——操作结束清扫时●——产品检验和修理时●——停电时5.在操作当中刀片和配件不要随意触碰。

6.在操作中机器出现异常反应时请停止操作。

7.产品使用国产中如有异常,请于经销商联系。

2.1.一定要先确认电源正常连接后在使用。

2.电源链接时一定要触地连接。

3.不要在机器内部泼水。

4.本设备内部进水,会出现触电现象。

5.在刀和刀的周围需要触碰时一定要关闭电源。

6.电器部位和刀运转异常时,请不要使用7.在操作中注意不要让手套等除肉之外的物品被滚轮带进去。

8.踏板操作当中除脚外,不要用某种东西固定住踏板。

9.本说明书没有叙述其他的安全问题也敬请留意。

区分Jw-435 Jw-500电机规格3phx220/380vx750w 3phx220/380vx750w刀片厚度435mm 500mm使用厚度0.5~6mm 0.5~6mm处理能力18m/min 18m/min机器重量105kg 120kg4.各部位名称图1上滚轮放肉板1放肉板2图2刀片厚度手柄,卸刀手柄接肉板电源开关电机盖下滚轮手柄(梳把手柄)5. 操作方法1.确认电源正常接入。

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苹果削皮机设计说明书项目组成员:于鲁川、吴豪伟、严晨豪、莘秉权、叶昶、石远祥摘要本说明书阐述了苹果削皮机作为厨房电器,有一定的市场前景,因此具有尝试价值。

继而提出两种方案,并进行比较。

本文着重叙述了可行方案的主要功能部分即削皮模块的设计,包括其参数、校核。

最后进行了工作总结与下一阶段的构思。

关键词:苹果削皮切块家用The Specification Of Apple-paring Machine Students: Ding Wei, Hu Liqiang, Shen Chunyang, Tang ChenAdvisor: Guo MingfeiAbstractThis specification tells about the promising part of Apple-paring Machine which as a kitchen appliance. Then it comes to two forms in order to select a better one. The most important part of this essay is the design of paring module inthis machine. And we give a summary of our work as well as the arrangement of next stage in the end.Keywords: apple paring, family appliance目录第一章绪论 (3)1.1 项目研究背景与意义 (3)1.2 项目主要研究内容及技术路线 (3)第二章总体设计方案 (4)2.1 主要功能概述 (4)2.2 方案一 (4)2.3 方案2.4 方案比较 (5)第三章主要功能模块设计 (6)3.1 削皮模块 (6)3.1.1 确定大概尺寸 (6)3.1.2 电机选用 (8)3.2 切块模块 (9)3.3 校核 (9)3.3.1 齿轮校核 (9)3.3.2 刀具校核 (11)第四章工作总结 (13)4.1 工作总4.2 项目后续 (14)参考文献 (14)第一章绪论1.1 项目研究背景与意义苹果是我国人民经常食用的水果之一,其含丰富的维生素和矿物质,有俗话说“每天吃一个苹果,那就长年不用看医生。

”苹果虽然好吃,但是如果不去皮就不是很卫生。

因为现在的水果农药成分比较重,削皮吃是比较安全的做法。

可是削皮也是比较烦的事情,传统的削皮刀也不是很好用,而且用水果刀削皮有削伤手指的危险。

苹果切削机能快速去皮,释放您的双手,乐趣使用、卫生便捷,苹果想吃就吃,不再麻烦,彰显出您家居生活的的乐趣。

如今消费者对于整体厨房的需求日益升温,通过家装企业和厨电企业对整体厨房这一概念的不断推广,企业可以实现自身产品的“一站式销售”,经济效益更加突出,同时消费者能够体验到智能化厨房电器带来的便利,这一概念与家庭装修的融合,将直接带动厨电产品的市场爆发。

为此,整体厨房这一产业将成为我国厨电行业下一阶段的另一热点。

由此可见,苹果削皮机作为厨房电器的一员,虽不如冰箱微波炉等不可或缺,但却是国民生活水平提高,追求生活品质道路中有价值的尝试。

虽然在大规模的食品工业领域已经有水果去皮机,但在小型的、家庭范围内使用并无突出品牌。

国内的苹果削皮机多为手动,较欧洲某自动削皮机处于技术上的劣势。

本项目的自动苹果削皮机量产后在价格上会有和国外品牌竞争的能力。

并且添加了切块功能。

当然,效果因技术路线不同可能会有所差异。

1.2项目主要研究内容及技术路线1.2.1研究内容:苹果削皮、果肉切块。

1.2.2技术路线:图1 技术路线第二章总体设计方案2.1 主要功能概述本苹果削皮机主要功能既削皮。

除此之外,它还能将削完皮的果肉切块去核,方便家庭使用。

方案一:功能原理分析:操作如下,单片机控制电机1、电动机2的开关。

电机1带动主轴转动,主轴带动齿轮1作回转运动,同时齿轮1通过双面齿轮3带动切削刀片沿着主轴方向作直线移动,通过齿轮2带动苹果在果盘位置上方做轴式旋转运动,刀片上装有弹簧,保证刀片能够自动贴合苹果表面并且提供足够压力。

切削完成后电机2转动,通过齿条机构带动切块刀片沿着主轴方向作直线运动,完成切块。

方案二:功能原理分析:操作如下,单片机控制电机1、电动机2的开关。

电机1带动主轴转动,主轴带动齿轮1作回转运动,同时齿轮1通过齿轮2、锥齿轮变向、齿轮1及齿轮2带动切削刀片沿着轴方向作旋转移动,通过齿轮1带动苹果在果盘位置上方做轴式旋转运动,刀片上装有弹簧,保证刀片能够自动贴合苹果表面并且提供足够压力。

切削完成后电机2转动,通过蜗轮蜗杆机构带动切块刀片沿着主轴方向作直线运动,完成切块。

比较:方案一和方案二均达到了预期设计的效果,但方案一存在苹果重力大,还未来得及切块便坠落,刀具和切块器存在干涉风险等问题,方案二不仅解决了上述问题,还减少了装置的体积,故选择方案二为最终方案。

第三章主要功能模块设计3.1 削皮模块图5 削皮模块削皮模块主要包括电机、从动齿轮、主动齿轮、刀架固定环、刀架以及刀片。

刀片采用1Cr13材料,其余部分(除电机外)都是316不锈钢。

3.1.1 大致尺寸确定经查阅资料,结合生活经验,确定苹果的平均大小为80mm。

图6 刀架固定器(设计参数如图)图8 刀架直齿轮传动组初步设计确定齿轮数据:mm d mm d m 90,40,221===图9 锥齿轮传动组初步设计确定齿轮数据:mm d mm d m 80,50,221===图10 电机直齿轮传动组初步设计确定齿轮数据:mm d mm d m 90,40,221===3.1.2 电机选用查资料初步选用电动机:型号:37GBRG ;电压:DC12V ;空载转速::120r/min =120转/分钟;负载转速:90r/min ;输出扭矩:3kg.cm ;额定电流:0.55A ;产品单重:0.25kg 。

3.2 切块模块图11 切块模块苹果削完皮的部分被继续向下推是会经过切块刀。

考虑到苹果的平均大小,切块刀中间设有直径30mm 的圆形刀用以切除果核部分。

最终当苹果叉推到底时,苹果切块即算完成,果核与果肉分离。

3.3 校核3.31齿轮校核(1) 计算中心距 mm m z z a n 99.6614cos 22)4520(cos 2)(21=︒⨯+=+=β 中心距圆整到 a=67mm (2) 按圆整后的中心距修正螺旋角︒=⨯⨯+=+=035.146722)4520(arccos 2)(arccos 21a m z z n β(3) 计算大小齿轮的分度圆直径 mm m z d mm m z d n n 77.92035.14cos 245cos 23.41035.14cos 220cos 2211=︒⨯===︒⨯==ββ (4) 计算齿轮宽度 mm mm d b d 23.4123.4111=⨯==φ圆整后取 mm b mm b 46,4112==强度校核:(1)齿面接触疲劳强度校核按前述类似做法,先计算各参数得:985.0,667.08.189,44.2,25.2,23.41,1,3.0,12.2,112/1=======•==βεφZ Z MP Z Z u mm d mm N T K a E H d H 将它们代入式10-22得:[]H a E H d H H MP Z Z Z Z u u d T K σφσβε≤=⨯⨯⨯⨯+⨯⨯⨯⨯=+⋅=35.15985.0667.08.18944.225.2125.263.41130012.22123133(2)齿根弯曲疲劳强度校核按前述类似做法,计算式10-17中各参数得:20,2,1,035.14,778.0,681.0,82.1,66.1,18.2,46.2,3.0,08.2121213===︒=======•==z mm m Y Y Y Y Y Y mm N T K n d Sa Sa Fa Fa F φββε将它们代入式10-17得:[][]2232122232123212113177.02021035.14cos 778.0681.082.118.230008.22cos 279.02021035.14cos 778.0681.066.146.230008.22cos 22323F a n d Sa Fa F F F a n d Sa Fa F F MP z m Y Y Y Y T K MP z m Y Y Y Y T K σφβσσφβσβεβε≤=⨯⨯︒⨯⨯⨯⨯⨯⨯⨯==≤=⨯⨯⨯⨯⨯⨯⨯⨯⨯==满足齿根弯曲疲劳强度。

校核刀架时,将刀架近似看作直悬臂梁,其长度为63mm 。

查资料得,刀架材料316不锈钢屈服强度[]Mpa 205=σ。

3.3.2 刀具校核竖直方向校核图12 竖直受力竖直方向受力F 取10N ,分析得剪力图、弯矩图如下图13 竖直剪力 图14 竖直弯矩经计算:mm N M ⋅=630,644D I Z π=,mm y 5max = []σσ≤==Mpa I My Z51.6max max ,合格。

水平方向校核水平方向力学图如下:图15 水平受力 图16 水平剪力图17 水平弯矩自由端受力N F 203=危险截面出最大弯矩mm N M ⋅=840[]σσ≤==Mpa I My Z55.8max max ,合格。

第四章 总结4.1 工作总结主题设计总是从0到1,而从0到1恰恰是世上最难的事情。

虽然我们的项目并没有太多的技术含量,但是这个设计的过程却是最重要的经验。

产品的定位,功能需求分析需要最大的创意。

但是后续的理论设计却是最难的。

项目方案,为了保证结构紧凑,布置合理,经过了不断的修改,已经与最初的方案有很大差异。

这是必须接受的事情。

虽然方案的美观度大不如前,但是这些修改为它增加了更多的可行性。

实物采用的材料也是我们不断碰到的问题。

因为是厨房电器并不是常规的机械,需要使用健康无害的材料。

这是其一,其二是厨房环境有其特殊性。

厨房潮湿,且实物使用时会产生果汁附着,一般材料容易腐蚀。

考虑到这些条件我们采用不锈钢、食品级塑料等。

也因为家用电器的特殊性,我们的实物并不需要严格的润滑与密封,这也区别于工业机械。

4.2 项目后续项目的下一步即将进入动画制作。

制作过程中可能会有零件更换、材料更换等。

最终会在动画测试阶段不断调整方案,有可能的话能进入实体制造就更好了。

参考文献[1]/link?url=xx4g3CVM-CgZgQZ439lbxvBf tJSuMlOrYmGzPQ13Yp5RJ8GH-CoY2kwRQ3ih4HQMGujmvHK4n0M8EcXrXrB Beq.[2]机械设计课程设计(第四版)(陈秀宁施高义编著)。

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