研华智慧化示范工厂实践

Machine dispatching
Enabling iFactory with Automatic Machine
Automatic Insert Machine
自動插 件機 噴塗機械手 自動搬運車 DIP載具自動分離 SMT自動貼標 自動測試 ….
Automatic machine 自動化設備/裝置導入
A.Product delivery 4. Material delivery
3. Delivery query 4. Scheduling trial
營運平臺 ERP/PLM
Shipping schedule
1. Data analysis
7. Completed return
2. Process analysis
全面感知佈建,資料取得更容易 with ubiquitous connectivity offered by cloud
computing technology, the coupled model provides better accessibility of machine condition for factory manages 雲端處理運算,提供更好的工厂管理智能辅助
運算,分配,管理與控制運用
Manufacturing /equipment /program
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Variety products under small quantity 產品類別的多樣性
WO changes greatly,50% SO <50pcs, line changes greatly
工單數量的變化大, 50%左右為小於50台 的工單,換線頻繁
2
AKMC Actions Plan
Intelligent Production Management System 智慧看板管理與趨勢分析 – real-time and visual management 現場即時與視覺化管理
Comparison and collection 生產資料比對和收集 First in first out 先進先出原則 automatic posting 自动扣账
Advanced Scheduling 智慧化排程系統
Production scheduling
智慧排程 (APS)
5. Delivery return
8. Shipping tips
智慧工廠 1. schedule release
智能維運
3. Scheduling parameter 智慧製造
Hale Waihona Puke Baidu
(Big Data)
6. Progress reward 4. Equipment maintenance
Intelligent AKMC Brief
研華智慧化示範工廠實踐
（ solution ready package）
Industry 4.0
With the advent of smart sensors, collecting data has become a simple exercise
HMI 建立適合的人機介面
Big Data 大數據運用連結
TPC reliability test machine
Manufacturing Execution System(MES)
MCS
Material Control System
Material Traceability 物料追蹤管理
Real-time inventory 即時庫存管理SAP串聯/智能收料
IOT 雲端連結-資料收集,提升效能
Data Collection
Production history manage
履歷追蹤管理
Automatic labeling machine 自動測試系統
自動組態設定 測試程式自動下 載
測試監控管理 測試履歷 一人多機進行
Painting robot
human-machine cooperation 人機協同作業
• With technology to enhance the ability of people
借助科技提升人的能力
– small quantity and great variety, human-machine cooperation
少量多樣,人機協同高效作業
Big data大數據運用 – Operations, distribution, management and control
collaborative 2. Instant transportation
1.Online order 6. Online reply
9. Delivery notice
customer
企業 營運層
enterprise o peration
現場 管理層
site-manage
作業 控制層
site operation
5. WO release 2. Feed delivery
智慧現場 (FA/MES/SCAD
A)
3. Machine parameters
5. Manufacturing info
6. Status info
1. Dynamic dispatching 7. Shipment delivery
4. Real-time data collection
跨廠/製程/站別資料,完整的資料收集
Cyber-physical models for future manufacturing
協同 商務層
collaborative commerce
vendor
2. Online purchase 3. Delivery notice
Commerce Cloud