安德里茨设备操作,安装,维修手册
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Check that the interior is clean and that no foreign objects have e源自文库tered the screen
Inspect the pipe supports
Remove the screen cylinder before starting the screen for the first time (not always necessary, normally according to Andritz start-up supervisor instruction
If not, connections and screen body will be damaged!
Piping
Feed, accept, reject, reject dilution, rotor dilution, sealwater, deaeration, junk trap emptying/flushing
The sealing water valve must be opened before starting the drive motor of the screen!
Measure the thickness of the screen material regularly
Tension Principle
Operation instructions – Before starting the screen
Instrumentation and alarms
Always carry out a test run with water before productive operation - then the flow control instrumentation can be adjusted and the pressure instruments be checked.
the valve when there is a continuous flow of liquid from the connection
Operating instructions - Starting
Operation control and flow adjustment
When the screen has been started, it requires very little attention under normal operation conditions
During Operation
Check the maximum feed pressure of the screen from the dimensional drawing appended to the instructions Do not use the screen at a temperature higher than notified while the order was being made When the operating temperature exceeds 65C (prEN563), even short-term surface contact may cause skin burn All original guards of the screen must be appropriately fastened while the screen is running - do not remove them during operation! All maintenance of the screen and its drive motor is forbidden during operation
Safety instructions
During Operation
Check the maximum feed pressure of the screen from the dimensional drawing appended to the instructions
Do not use the screen at a temperature higher than notified while the order was being made
Before opening the cover of the screen: make sure that the screen is de pressurized make sure that no liquid or stock can flow into the screen
The screen can be started after maintenance only after: the cover of the screen has been closed all original guards have been installed properly
Power transmission in Andritz screens:
V-belts Gearbox - only in large special units
NOTE! Do not tension the belts over the recommended area!
Tension V-belts
All maintenance of the screen and its drive motor is forbidden during operation, except:
lubrication of bearings adjusting sealing water flow and pressure de-aeration of the screen
Deflection (mm 15 15 20 20 25 32
- Check the tensioning after 48 hours use - Do not tension the belt over the recommended range
Piping and Valve installation
Belt profile SPB
SPC
Smaller pulley, 160-224 236-315 224-355 375-560
Bending force F
mm F (N) 35-50 50-65 60-90 90-120
Belt deflection
Equipment F10 F20 F30 F40 F50 F60
Start the screen in the following sequence:
1 . Ensure the seal water flow (2-5 l/min) 2 . Fill the screen with water 3 . Close the air exhaust valve at the screen cover 4 . Start the screen motor 5 . Open the reject valve (20%), keep accept valve closed, open reject dilution (30%) 6 . Open the feed valve fully 7 . Start the feed pump of the screen 8 . Adjust the feed consistency to the level shown in the flow sheet 9 . Adjust the accept valve to the required flow with the feed valve fully open 10 . Adjust the amount of flow to be discharged as reject with the reject valve 11 . Deaerate the screen through the air exhaust valve on the screen cover and close
安德里茨设备操作,安装,维 修手册
Safety instructions - Lifting
Safety instructions
Mounting of Equipment
the supplier of the screen is only responsible for the assembly of the screen prior to delivery during the mounting, the fastening of the washer installed at the end of the shaft of the electric motor must be taken into account!
During Operation
Use appropriate hoisting equipment when lifting the screen
Before maintenance, stop the drive motor and disconnect it from the electrical supply
When the operating temperature exceeds 65C (prEN563), even short-term surface contact may cause skin burn
All original guards of the screen must be appropriately fastened while the screen is running - do not remove them during operation!
To prevent the screen from plugging one of the most important of the instruments is the pressure difference control alarm The seal water measuring rotameter is equipped with a flow guard which can be connected to the alarm center
Operation instructions – Before starting the screen
Inspection before operation
Check belt tensioning, the direction of the motor rotation, foundation, foundation bolts and “V-belt pulley taperlocks”
General instructions for installation
Pipes should be supported in such a way that the weight of the pipes is not taken by the screen In locating the supports, take care to ensure that the pipes do not cause stress to the screen The supports must allow for thermal expansion of the pipes
Feed stock consistency regulation takes place right after the supply tank by means of the consistency or dilution flow controllers
Operating instructions - Starting
Inspect the pipe supports
Remove the screen cylinder before starting the screen for the first time (not always necessary, normally according to Andritz start-up supervisor instruction
If not, connections and screen body will be damaged!
Piping
Feed, accept, reject, reject dilution, rotor dilution, sealwater, deaeration, junk trap emptying/flushing
The sealing water valve must be opened before starting the drive motor of the screen!
Measure the thickness of the screen material regularly
Tension Principle
Operation instructions – Before starting the screen
Instrumentation and alarms
Always carry out a test run with water before productive operation - then the flow control instrumentation can be adjusted and the pressure instruments be checked.
the valve when there is a continuous flow of liquid from the connection
Operating instructions - Starting
Operation control and flow adjustment
When the screen has been started, it requires very little attention under normal operation conditions
During Operation
Check the maximum feed pressure of the screen from the dimensional drawing appended to the instructions Do not use the screen at a temperature higher than notified while the order was being made When the operating temperature exceeds 65C (prEN563), even short-term surface contact may cause skin burn All original guards of the screen must be appropriately fastened while the screen is running - do not remove them during operation! All maintenance of the screen and its drive motor is forbidden during operation
Safety instructions
During Operation
Check the maximum feed pressure of the screen from the dimensional drawing appended to the instructions
Do not use the screen at a temperature higher than notified while the order was being made
Before opening the cover of the screen: make sure that the screen is de pressurized make sure that no liquid or stock can flow into the screen
The screen can be started after maintenance only after: the cover of the screen has been closed all original guards have been installed properly
Power transmission in Andritz screens:
V-belts Gearbox - only in large special units
NOTE! Do not tension the belts over the recommended area!
Tension V-belts
All maintenance of the screen and its drive motor is forbidden during operation, except:
lubrication of bearings adjusting sealing water flow and pressure de-aeration of the screen
Deflection (mm 15 15 20 20 25 32
- Check the tensioning after 48 hours use - Do not tension the belt over the recommended range
Piping and Valve installation
Belt profile SPB
SPC
Smaller pulley, 160-224 236-315 224-355 375-560
Bending force F
mm F (N) 35-50 50-65 60-90 90-120
Belt deflection
Equipment F10 F20 F30 F40 F50 F60
Start the screen in the following sequence:
1 . Ensure the seal water flow (2-5 l/min) 2 . Fill the screen with water 3 . Close the air exhaust valve at the screen cover 4 . Start the screen motor 5 . Open the reject valve (20%), keep accept valve closed, open reject dilution (30%) 6 . Open the feed valve fully 7 . Start the feed pump of the screen 8 . Adjust the feed consistency to the level shown in the flow sheet 9 . Adjust the accept valve to the required flow with the feed valve fully open 10 . Adjust the amount of flow to be discharged as reject with the reject valve 11 . Deaerate the screen through the air exhaust valve on the screen cover and close
安德里茨设备操作,安装,维 修手册
Safety instructions - Lifting
Safety instructions
Mounting of Equipment
the supplier of the screen is only responsible for the assembly of the screen prior to delivery during the mounting, the fastening of the washer installed at the end of the shaft of the electric motor must be taken into account!
During Operation
Use appropriate hoisting equipment when lifting the screen
Before maintenance, stop the drive motor and disconnect it from the electrical supply
When the operating temperature exceeds 65C (prEN563), even short-term surface contact may cause skin burn
All original guards of the screen must be appropriately fastened while the screen is running - do not remove them during operation!
To prevent the screen from plugging one of the most important of the instruments is the pressure difference control alarm The seal water measuring rotameter is equipped with a flow guard which can be connected to the alarm center
Operation instructions – Before starting the screen
Inspection before operation
Check belt tensioning, the direction of the motor rotation, foundation, foundation bolts and “V-belt pulley taperlocks”
General instructions for installation
Pipes should be supported in such a way that the weight of the pipes is not taken by the screen In locating the supports, take care to ensure that the pipes do not cause stress to the screen The supports must allow for thermal expansion of the pipes
Feed stock consistency regulation takes place right after the supply tank by means of the consistency or dilution flow controllers
Operating instructions - Starting