卡麦隆cameron压缩机cfa34说明书
EMAX 压缩器杆头压缩机产品说明书
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EMAX Compressor Piston reciprocating Warranty StatementIMPORTANT!! You must register your compressor:To register your warranty and find theextended warranty options go to . Details and options for ourextended warranty will be provided online once you enter the required information.EMAX Compressor makes the following Warranty guarantee:•Standard Warranty: That each compressor unit is free from defects in material, workmanship, and parts for 1 year from the date of delivery. This Standard Warranty includes 1 year ofwarranty labor from an authorized technician. EMAX compressor is not responsible fordowntime during warranty service. If downtime is necessary, it is at the owner’s discretion,obligation, and expense, to have a redundant compressor. Parts shipped for warranty repairsshall only include ground freight charges for the first 90 days of the warranty period, thereafter owner is responsible for all freight charges of parts shipped for warranty. Any and all expresssh ipping charges of warranty parts would be at the owner’s expense. Standard technicalassistance is provided at no charge during and after the standard warranty period.•Honda Engine carry’s a 3 year Limited warranty under all warranty Tiers*Standard warranty has no obligation to maintain warranty status, warranty will expire one year from date of delivery. Please see available options below to extend your warranty.•Extended Warranty: EMAX compressor will extend your standard 1-year warranty to full 5 years when you opt to register for the extended warranty plan that includes using our SMART OIL™ and follow ing all routine maintenance set forth. Parts shipped for warranty repairs shall only include ground freight charges for the first 90 days of the warranty period, thereafterowner is responsible for all freight charges of parts shipped for warranty. Any and all expressshipping charges of warranty parts would be at the owner’s expense. Standard technicalassistance is provided at no charge during and after the standard warranty period.Required maintenance Schedule to maintain warranty status➢All units are shipped with break-in oil and must be changed no less than 70 hours to insure gasket seating.➢After the 70 hours of break-in you must change the oil➢Thereafter Oil Should be changed every 6 months or 1000 hours whichever occurs first.➢Always maintain proper oil level in unit. If the unit runs out of oil due to neglect the warranty will be void.➢Use only EMAX approved oils in your compressor, or your warranty is void.**Extended Limited Lifetime Pump Warranty With participation in our SMART OIL™ extended auto ship program EMAX compressor will extend your warranty plan to **Limited LifetimeWarranty on the pressure lubricated pump. All other non-wear and tear components to 10years. SMART OIL™ not only extends the life of your compressor pump, it also can reduceoperating noise levels and can create further energy savings. Warranty repair parts under theLimited Lifetime warranty will not include any shipping charges beyond the Standard Warranty, therefore owner is responsible for all freight charges for warranty parts. This plan includes our advanced technical air support. Smart Tech Support provides you with the highest level oftechnical support. Smart Tech support is an interactive support team available to you at yourfingertips by just downloading a free app. The app provides free remote meetings, interactivetouch display, real live personal to assist.Limited Lifetime Warranty is not prorated and has no hour limits.**Limited Lifetime Warranty, non-prorated, no hour limits. In the case the product has been discontinued atany point the Limited lifetime Pump warranty will last five years past the discontinued date. Warrantor hasdiscretion to substitute parts with current model for the five-year duration*In order to maintain Limited Lifetime Warranty status, the owner must adhere to and purchase from EMAX Compressor the required maintenance items as scheduled below utilizing our Smart Whisper Blue Auto Ship program:Required maintenance Schedule to maintain warranty status➢All units are shipped with break-in oil and must be changed no less than 70 hours to insure gasket seating.➢After the 70 hours of break-in you must change the oil➢Thereafter Oil Should be changed every 6 months or 1000 hours whichever occurs first using only our Smart Whisper Blue Oil➢Always maintain proper oil level in unit. If the unit runs out of oil due to neglect the warranty will be void.➢Use only Smart Whisper Blue Oil and filters purchased from Emax Compressor in yourcompressor, or your warranty will be voided.➢Must be an active member of EMAX Compressor auto ship program•Warranty Shall not apply and Emax Compressor shall not be responsible nor liable for: ➢Routine service such as oil changes, filter replacements, gasket tightening to correct oil seepage or drive belt tightening and valve cleaning and are not covered under warranty.➢Consequential damages such as but not limited to cost of loss of business, product damage, or down time➢Acts of nature, over abuse, malicious destruction, improper maintenance, undersized equipment➢In the case the product has been discontinued at any point the *Limited lifetime warranty will last five years past the discontinue date. EMAX Compressor has discretion to substitute partswith current model for the five-year duration.➢Deviation from operating instructions or specifications➢Labor charges for repairs or maintenance made by person(s) other than an authorized, approved service technician or any labor after the 1-year Standard Warranty expires.➢Normal wear and tear parts included but not limited to valves (intake/suction, check, blowdown, thermo, pop off, unloader), and ball valves. Belts, shaft seals, load/unloader solenoids, sensors(temperature or pressure), Electrical contractors and relays, and any parts with a routinemaintenance scheduleWarranty shall be voided under the following conditions: Exposing electrical components to rain or water, or installing the unit in a hostile environment such as acid vapors or any caustic or abrasive matter that may be ingested into the pump, or installing the unit in an enclosed area where lack of cooling ventilation is present, such as in boiler or equipment rooms where the ambient air exceeds 100F.Further exclusions include failure to fully and completely follow the guidelines set forth in the manual. Of specific note is environments where fine dust is common, such as granite, marble or concrete plants, the compressor MUST be installed in a separate area with its own dedicated ventilation. FAILURE TO PROVIDE THIS DUST FREE OPERATING AREA VOIDS THE WARRANTY.Parts used for warranty purposes must be supplied by EMAX Compressor. Warranty work should be performed by an EMAX Compressor approved Technician. If any maintenance (other than routine maintenance) is performed by a non-approved Technician, written pre-approval must be obtained from EMAX Compressor, to prevent voiding this warranty. Failure to fully comply with this warranty and fully comply with the manual instructions will void this warranty.Warranties are non-transferableThe oil purchase and maintenance program are effective as of Nov. 2019。
天然气压缩机机操作规范
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第一章机组的主要技术规范一、总则1.本规程内容包括CFA34天然气压缩机的启动、停止、运行维护、事故处理等,运行人员应严2.严格执行本规程以便于CFA34天然气压缩机安全经济运行。
3.本规程仅适用于CFA34天然气压缩机使用。
4.下列人员必须熟悉本规程:总工程师、运行部经理、技术部经理、值长、值班员、维护检修人员。
5.引用及参照标准成撬厂家《安装使用说明书》美国COOPER公司《运行维护手册》二、机组的主要技术参数三、机组设计运行参数表四、机组主要部位装配要求五、机组用润滑油规定六、 盘面布置图七、电气单线图八、CFA34天然气压缩机结构及系统介绍1.主机部分主要包括驱动电机、机身部分和压缩部分。
CFA34压缩机分为四个压缩缸、两级压缩,四个压缩缸呈水平相反布置,驱动电机与曲轴箱内曲轴相连传递给压缩缸做功。
驱动电机、压缩机以及部分配套设施安装在机座上,进排气分离过滤等压力容器安装在机座上,天然气冷却器安装在机座上,构成一台整体式撬装机组。
2、润滑油系统润滑油系统有预润滑油泵、主油泵、油过滤器、油冷却器、注油器、分油器、油流指示器、油位开关等组成;预润滑油泵由电机驱动、主油泵由压缩机驱动。
润滑油系统主要为活塞、十字头等提供润滑。
3、进排气系统压缩机进排气有汽水分离器、近期缓冲罐、天然气冷却器,排气装有分离过滤分离器、天然气冷却器等。
4、压缩机仪表控制系统压缩机仪表控制系统用来监测流程参数、超限保护停机。
主要有监测天然气、润滑油、冷却水等介质压力、温度的压力变送器、热电阻,监测分离器液位的液位开关,监测机组振动的振动开关,监测机组润滑状况的无油流指示器(开关),监测曲轴箱油位的油位开关。
第二章操作规范一、系统送电1.初次送电前的检查1.1所有安装或检修工作已完成。
1.2检查所有线路已接完,且接线正确。
1.3检查所有送电回路绝缘电阻值和相间电阻,绝缘电阻值应符合要求(控制回路绝缘电阻应≥0.5MΩ,电源回路绝缘电阻应≥1MΩ),相间应无短路。
McMillan 空气压缩机用户指南说明书
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Operating Manual
Product Catalogue
Quality Costs Less
“Celebrating 60 Years”
sales
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Identifying the Part Bare Pump - Vertical Twin Cylinder Schematic of Bare Pumps Bare Pump - Cast Iron 2 & 3 cylinder Schematic of Bare Pump Schematic of Built up Compressor
AlloAy lloy (2-s(2ta-gstea)ge) 25nm25nm 55nm5nm 55nm55nm 95nm95nm
7.4 Part Names – Cast Iron Compressor Pump
1 Cylinder Head 2 Inlet Filter Assembly 3 Valve Plate Gasket Set (3 gaskets) 4 Reed Valve 5 Valve Plate Assembly, including Gaskets 6 Cylinder 7 Ring Set 8 Piston/Ring Set 9 Oil Filler Plug & Washer 10 Oil Sight Glass & Washer 11 Oil Seal 12 Crankcase Breather 13 Flywheel 14 Flywheel Bolt & Washer
* Subject to motor manufacturers assesment and warranty. Contact McMillan Air Compressors. ** Covered by Honda and Yanmar agents. Contact your nearest dealer.
亚特兰蒂斯科普机械工业有限公司CR铜铁杠式压缩机系列说明书
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A complete and tailored range of premium compressors at affordable pricesThe CR Cast Iron Piston Compressor SeriesNewly designed, lasting reliabilityMore dependable than ever with tailored options for all contractor, professional and industrial applications, Atlas Copco is pleased to introduce the newly designed CR cast iron piston compressor series. The CR range delivers a champion combination of outstanding reliability matched with robust performance, even in the most demanding conditions for a dependable piston you can count on.Capitalizing on heavy-duty cast iron construction and a combination of computer-aided design with controlledmachining processes, the new CR single stage and two-stage compressors deliver up to 175 psig with 24/7 reliability. We back this up with our bumper to bumper warranty packages, and have options for a 5 year extended warranty, depending on the model chosen.Count on Atlas Copco’s cast iron piston technology to drive your production reliably and support your application demand. We can meet your exact requirements with a broad piston compressor line, whether you work in a small workshop or on a large onsite project. A range of series with available options:Made in USACR Cast Iron Piston Air CompressorA 60 second guide to the piston that sets the bar high•Auto drain •After cooler•Low oil level switch •TEFC motorHeavy-DutyCast Iron constructionEnsures durability and reliability for the most demanding applications .ReliabilityEngineered using the most state-of-the-art manufacturing techniques for a product of design excellence. The compressed air you need to keep your operations running efficiently with maximum uptime.TailoredCustom ize your piston to fit your needs. Options available include:•NEMA4 control panel •Pressure lubricated pump •Simplex and duplex con gurationsEasy maintenanceEvery component is easily accessible allowing minimum downtime and requires only limited maintenance.The Contractor Series provides affordable compressed air in a small, lightweight package. The low-profile cast iron design, semi-pneumatic wheel, heavy gauge wire belt guard and rugged pump design provide the ideal solution for small, portable applications.Features and Benefits:•Standard 2-year b umper to b umper w arranty –No start-up kit required •Single stage units–Electric or gas powered•Fully enclosed belt guard and ASME safety valves •Pilot valve control on gas drive units to reduce engine s peed on low demand Technical Specifications*Voltage available from 115-230The CR Contractor SeriesA premium compressor at the lowest capital cost for point of use applications.2-5.5HP/135 psiThe CR Professional SeriesA reliable electric compressor for rugged, stationary use.5-20HP/135-175 psiThe Professional Series provides high pressure at the lowest cost in a small, lightweight package. The balanced counter weighed crankshaft and cast iron design provide smooth, easy operation with a range of unit options supplying an ideal solution for demanding applications.Features and Benefits:•1 year bumper to bumper with 5 year extended warranty on the pump*–*With purchase of minor and major maintenance kits •Duplex, Simplex or Base MountedTechnical SpecificationsCR Professional Series - Standard*Voltages available from 200-575 voltCR Professional Series - Standard and Packaged TEFC motor upgrade/NEMA4 control panelCR Professional Series - Packaged Duplex** - Single phase units stop at 7.5HP•Two-stage–Two stage best for high demands needing up to 175 psi.•Oversized oil reservoir for low oil temperatures,industrial class bearings and one-piece aluminum head for heat dissipation providing longevity.•Low m aintenance with 2-piece connecting rods and oil pressure gauge.•High efficiency intercooler with stainless steel valvedesign for highest volumetric efficiency.CR Industrial Series - Standard and TEFC motor and NEMA4 controller upgradeCR Industrial Series - Duplex TEFC motor and NEMA4 controller upgradeDuplex units offer twin motors and twin pumps for additional output and redundancy.The CR Industrial SeriesThe most reliable piston air compressor customizable to you.5-20HP/135-175 psiThe Industrial Series provides high pressure at low cost in a newly designed, cast iron package. The balanced counter weighed crankshaft provide a smooth, easy operation with a range of unit options supplying an ideal solution for the most robust applications. Features and Benefits:•1 year bumper to bumper with 5 year extended warranty on the pump*–*With purchase of minor and major maintenance kits •Duplex, Simplex or Base Mounted•Two-stage–Two stage best for high demands needing up to 175 psi•Oversized oil reservoir for low oil temperatures, industrial class bearings and one-piece aluminum head for heat dissipation providing longevity•Low Maintenance with 2-piece connecting rods and oil pressure gauge•High efficiency intercooler with stainless steel valve design for highest volumetric efficiency Technical SpecificationsCR Industrial SeriesThe CR Series piston compressor is a cast-iron, splash lubricated, 2 stage, 175psi product. All models are equipped with magnetic starter as standard. The industrial series comes equipped with an electric drain, belt guard aftercooler, and low oil level switch on all models. The 10 and 15HP models also come equipped with head unloaders.Buyers GuideLooking to customize your unit?Looking to complete your package?Optional add-ons•Protect your tools and end-products, investments and processes•Meet requirements for cleaner, dryer air •Reduce your service and maintenance costsIn-line Filters: General purpose, high efficiency and odor removal line filters to meet high quality air needs.Dryers: Avoid condensation and chance of corrosion by removing water from your compressed air.AIRnet Aluminum or Stainless Steel Piping: Easy to install, modular piping system for air and inert gases.E N © A t l a s C o p c o A B , S t o c k h o l m , S w e d e n . P r o d u c t i o n : A t l a s C o p c o B r a n d S t u d i o . P r i n t : B r a n dF a c t o r y , N o 2019Atlas Copco Compressors300 Technology Center Way Ste 550 Rock Hill, South Carolina 29730。
Worthington-Creyssensac VCI07 变速压缩机用户手册说明书
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User’s manual ENVCI07For variable speed compressors62 205 930 11 ed00 Applicable as of Version 1209/04Worthington-CreyssensacPage 262 205 930 11Table of contains1 - GENERAL INFORMATION ..........................................................................................................................3 2- USER INTERFACE ......................................................................................................................................3 2.1 D ISPLAYS ..................................................................................................................................................3 2.2 P USH BUTTONS ..........................................................................................................................................4 2.3 LED’S .......................................................................................................................................................4 3- MENUS AND FUNCTIONS ..........................................................................................................................4 3.1 M ENU CODE ENTRY / PARAMETER MODIFICATION .........................................................................................4 3.1.1 Entering menus................................................................................................................................4 3.1.2 Parameter modification....................................................................................................................5 3.2 M ENU STRUCTURE – QUICK REFERENCE .....................................................................................................6 3.3 M ENUS AND CHANGEABLE FEATURES ..........................................................................................................7 3.3.1 Status menu.....................................................................................................................................7 3.3.2 Error log menu..................................................................................................................................7 3.3.3 Maintenance interval menu..............................................................................................................7 3.3.4 Basic settings menu.........................................................................................................................8 3.3.5 Machine configuration......................................................................................................................9 3.3.6 Regulating settings...........................................................................................................................9 3.4 M ICRO POWER INTERRUPTIONS ................................................................................................................10 4 - CONTRAST ................................................................................................................................................11 5 - MAINTENANCE .........................................................................................................................................11 6- START UP AND OPTIMISING FINAL MACHINE ADJUSTMENTS (11)7 - MAIN OCCURRENCES .............................................................................................................................12 8 - DRYER MANAGEMENT ............................................................................................................................13 9 - SPECIFIC VARIABLE SPEED MOTOR . (13)Worthington-Creyssensac 09/0462 205 930 11Page 31 - General informationThe VCI07 controller has been developed for the control of medium to large size variable speed compressors, integrating “Variable Speed”.The VCI07 has a metal housing and can be mounted inside or outside the electrical cabinet of the compressor.Two 3-digit LCD displays and an alphanumeric display with 2 lines of 16 characters permanently show the behaviour of the compressor.We devoted special attention to the development of a simple user interface.2 - User interfaceThe VCI07 controller is equipped with three bottom-view-side-lighted displays, 8 push buttons and 4 LEDS.StartStop Display Reset2.1 DisplaysThe VCI07 is equipped with 3-bottom view - side lighted displays. Each display is dedicated for a specific purpose:The following messages can be displayed:Message Meaning3 digit seven segment (left display) e.g. 6.8- - -• Current pressure is constantly beingdisplayed• Indicating a pressure sensor error3 digit seven segment (right display) e.g. 86- - -• Current temperature is being constantlydisplayed• Indicating a pressure sensor error Alpha numeric 2 lines 16 character e.g. emergency stop e.g. standbye.g. oil service Error indications Status indications Service timersTable 109/04Worthington-CreyssensacPage 462 205 930 112.2 Push buttonsThe VCI07 is equipped with 8 tactile push buttons. In the standard software, each push button has its own specific function.Arrow up Select previous menu item Arrow down Select next menu item Minus Exit current menu (back to previous) Plus Entering the selected menu Enter Modifying / confirming variable settings Green rectangular Starting the compressor locally Red rectangular Stopping the compressor locally Reset Return to the basic menu orReset the controller whenever an alarm/warning occurred.Table 22.3 LED’sThe VCI07 is equipped with 4 LEDS. Each LED has its own specific function.BAR The pressure unit is set at BAR (see Table 7 on page 9) PSI The pressure unit is set at PSI (see Table 7 on page 9)°CThe temperature unit is set at Celsius (see Table 7 on page 9) °F The temperature unit is set at Fahrenheit (see Table 7 on page 9)Table 33 - Menus and functions3.1 Menu code entry / parameter modificationThis paragraph explains how to select a menu and how to scroll through the different parameters.3.1.1 Entering menusand/or returning to the basic menuWorthington-Creyssensac 09/0462 205 930 11Page 5How the different menus and sub-menus can be entered, is shown below:3.1.2 Parameter modificationa) Parameter modification without password protection•Within the entered menu, select the parameter to be changed by scrolling through the menu with the up and down arrow-button (step 1)• Push the enter-button and the parameter value will start blinking (step 2) • Change the blinking value with the “+” or “-“ button (step 3) • Confirm with the enter-button (step 4)09/04Worthington-CreyssensacPage 662 205 930 113.2 Menu structure – quick referenceCurrent time & date set-up Date 1+time+pressure 1 Date 1+time+pressure 2 Date 1+time+pressure 3 Date 1+time+pressure 4 etc. ( up to 32 )Note: Dr. alarm and Dryer Start are visible if the drier option is enabled in the factory or in the SAV menu.Worthington-Creyssensac 09/0462 205 930 11Page 73.3 Menus and changeable features 3.3.1 Status menuThe status menu can be considered as the default menu. It is shown at start-up of the controller and the VCI07 will revert to this menu after one minute when the keyboard activity stops while displaying a different menu. The following messages are displayed :• Machine status (e.g. standby, blowing down, onload, offload, etc.) • Time and day• Errors - active faults are blinking (e.g. air. Temp ----, Oil filt P warn, etc.)3.3.2 Error log menuThe VCI07 saves the 10 most recent occurred faults. By using the up and down arrow-button all the messages can de displayed. Below an example is given:Fault log nr. 1 High pressure fault Occurred fault number 1 is being displayed Fault log nr. 2 Emergency stop Occurred fault number 2 is being displayed Fault log nr. 3 Air filter P warning Occurred fault number 3 is being displayed Fault log nr. 4 Temperature probe fault Occurred fault number 4 is being displayed (See Table 1 on page 3) Etc.Table 4After a fault has been selected and the enter-button is pushed continuously, the date and time is displayed when the fault occurred.3.3.3 Maintenance interval menuIn the timer menu the following timers can be checked:Running hours Total running hours is being displayed Loaded hours Total loaded hours is being displayed Air filter time Remaining hours to air filter service is being displayed Oil filter time Remaining hours to oil filter service is being displayed Oil separator time Remaining hours to oil separator service is being displayed Oil change time Remaining hours to oil change is being displayed Lubrication Motor lubricationTable 5Note: Setting and resetting the displayed values can be done in the service setting menu.09/04Worthington-CreyssensacPage 862 205 930 113.3.4 Basic settings menuOffload PFrom this level the machine starts working offload (for max. value see also factory settings). After a timing(“slow down time”), the compressor stops except the pressure has reached the pressure load level.8 6 P.max On Load P Pressure target in Variable Speed Regulation 6.6bar P. minOffload P.P.scheduleEnabling or disabling the pressure schedule OFF OFFON Press. schedule The current time can be set as well as the configuration of the pressure schedule throughout theweek (see 3.3.4.1 below)Drainspit time Opening time of the drain to release the moisture of the after cooling process2sec 1sec20secDrain dwell time Opening interval of the drain30sec 10sec120sec Dr. alarmDryer high temperature alert threshold 0 °C 5 °C30 °C Dryer start temporization of drier starting before the compressor= time necessary to produce dry air. 0 015minTable 63.3.4.1 Pressure scheduleThe pressure time menu is used for programming over an entire week of up to 32 different pressure settings (e.g.: [REF] onload P. or 7 bar pressure required), associated with specific times. To modify the parameters in this menu, also see settings: pressure time Chap. (3.2).06Jun Fri 10 :291999Mon 06 :307.0BARMon 17 :30[OFF]Mon 19 :00[OFF]Required pressure [REF] = Onload pressureWorthington-Creyssensac 09/0462 205 930 11Page 93.3.5 Machine configurationIn the machine configuration menu, the following application specific parameters can be set:or possible values Auto restart Automatic restart of the machine after a power failure in case when the machine was running before the power failure.ARR ARR MARStart ctrl Select between local ON/OFF (on VCI07 box) or remote ON/OFF via the digital input 3.ON/OFF check can also be made via the RS 485 link For example with LeadairLOC LOC, EXT, 485Press. ctrl Selection between (no load / load) operation locally or via the RS 485 link (with Leadair)Remark: The DI 06 digital input has priority over this check function.DI 06 is the low-pressure switch input.Placing a relay in series with this pressure switch makes it possible to remotely control the (no load /load) operation.LOC LOC 485Machine number Address of the controller in an RS485 network 1 1 254 P unit Selection of the pressure unit BAR BAR PSI T unit Selection of the temperature unit °C °C °F Power unit Defines and activates instantaneous power display % - - - % Language Selection of the language in which the messages are displayed.EnglishMin temp Minimum oil temperature below which the machine does not start.2 °C -10 °C +10 °CRelay 6 It defines R 06 output as: Alarm and fault reportingR 06 changes state in the event of a machine alarm Machine safety or maintenance counters to 0 ….. - or in the event of a faultthe machine stops due to a safety problem - Fault report (only)Machine state: Output activated if the machine is operating (stand by) or if the motor is running Alarm Alarm / Error / StateTable 7Important note:It is always possible to stop the machine locally when remote start / stop function is enabled.3.3.6 Regulating settingsWhile the compressor is running loaded, a variable output signal is being generated by the PWM output. This signal is based on a PI control algorithm and can be used to drive an actuator (e.g. a proportional valve or a frequency inverter). The pressure regulation algorithm will control the actuator in order to maintain the load pressure at all time. If the actuator can not sufficiently cut back, the compressor will rise until it reaches the unload pressure. The compressor will then unload and the PI pressure control algorithm is disabled. As the pressure goes down and reaches the load level again, the compressor loads again and the PI control will take over. (see Table 6, Chap. 3.3.4)09/04Worthington-CreyssensacPage 1062 205 930 11ATTENTION :Do not adjust correctors P and I. They undergo in-factory configuration for compatibility with more than 95% of installations. During the setup, the installer checks the settings. If in doubt contact our after-sales service.Min. value It reflects the minimum output level of the control algorithm atwhich can be cut back. Below this value, the compressor will beput offload. The minimum value is expressed in %.0% 0% 100% P factor This proportional control factor determines how much thecontrol will react to differences between actual and targetpressure.40% 0% 100% I factor This integral control factor determines the “weight” of theintegral on the control action.10% 0% 100%Model Maximum frequency management model. Setting dependent uponmachine type (see VCI07 settings instructions)Unload Fr. The frequency at which the machine turns in no load operation 20Hz 0Hz 200Hz Max. Freq. Maximum frequency of variator. Setting dependent uponmachine type (see VCI07 settings instructions)Min Freq. Motor-compressor minimum frequency, set into the variable speed drive. This parameter is useful for displaying the instantaneous power10Hz 0Hz 200HzMax. Power Maximum power of machine. Setting dependent upon machine type (see VCI07settings instructions)Onload loss Defined for instantaneous power calculation 0 16 Safety fac.= Safety factor and proportional correction. Setting dependent upon machine type (see VCI07settings instructions)Ventil Stop. Ventilator stop.OFF OFF ONT Vent. STOP Time between shaft stop and ventilator stop = tempo at which the ventilator continues to turn after shaft stop.This safety feature prevents the oil temperature from rising after the machine has stopped.60 0 600Fan sp. entr Activates the ventilation speed variation: used to control the oiltemperature OFF ON OFFTH reg. Visible when ‘Var ventil ‘ is active, this parameter is the oiltemperature setpoint: it is the desired oil temperature 80 °C 70 °C 100 °CTable 83.4 Micro power interruptionsThe VCI07 is standard equipped with a micro power interruption detection of 40ms function. Every zero passage of the 24VAC main is detected. When 2 consecutive cycles or a power failure of 40ms is detected, the controller will automatically stop the machine. At the same time, all relays are released and 3 horizontal dashes are displayed on the LED display. By stopping the machine during a micro power interruption, sparks on the relay contacts are avoided which will extend the relay lifetime.4 - ContrastThe only possible adjustment is the visual angle of the alphanumeric display. In the factory this angle is already adjusted to its best position. When another angle is wanted it can be changed by removing the black cap at the bottom of the unit. Just behind the aperture a 270 degrees potentiometer is located. Use a screwdriver with a 25mm blade or less to make the adjustment. Do not forget to replace the black cap.5 - MaintenanceThe VCI07 does not need maintenance. When the front panel is dirty, it can be cleaned with a soft cloth drenched in soap water or methanol.6 - Start up and optimising final machine adjustmentsThe machine undergoes in-factory configuration in order to limit the need for adjustments during installation. Therefore, only the pressure thresholds need to be set :- “OnLoad P” = desired regulation pressure (in vari-speed)In order to conserve energy to the maximum, it is advised to lower the regulation pressure to thelowest possible level ( so as to optimize power)- “Offload P” = Delayed stop pressure of the machineFor energy consumption that is less than the minimum capacity , it is advised to set it at + 0,5 barabove the “P load”.In certain rare cases, it may prove useful to adjust the regulation settings (see chapter 7, main operational occurrences).7 -Main occurrencesOccurrences Solutions1. THE MACHINE STOPS AND STARTS AGAIN BUTONLY FOR A SHORT TIME Increase unloading time (for +5 to +20 s) so that the motor doesn’t stop so often (the compressor runs for longer before stopping). If this delay is insufficient, increase the “unloading time” and the minimum unloading time by the same amount (for example : +30s)2. THE MACHINE STOPS, DISPLAYING THE MESSAGE”MOTOR ERROR” Check that there is no mechanical blockage of the motor. See variator instructions : the fault comes from the variator. Identify the fault.Ne pas réinitialiser la machine sans chercher la source du problème.3. THE OIL TEMPERATURE IS TOO HIGH (THEMACHINE STOPS OR AN ALERT IS GIVEN) Lower the pressure to the min. level that the client will need. Decrease the “dry fact” setting by 2 to 10%In the event of failure, proceed more progressively : by consecutive steps of 1 to 2%, testing each time the rise in machine temperature.In this way, machine cooling is steady and total absorbed power is reduced (as is the case with the capacity)4. THERE ARE LARGE FLUCTUATIONS OF PRESSURE(MORE THAN 0,2 BARS) FOR FLOWS IN BETWEEN THE MAXIMUM AND MINIMUM CAPACITYI. Read the variator frequency (see variator instructions) Check that it is higher than the minimum frequency (the capacity is thus higher than the minimum capacity). If this is the case, reduce the integral factor (I factor) so as to reduce fluctuations.Attention : reducing it too much will slow the rise in pressure.5. THE PRESSURE DOES NOT RISE QUICKLYIncrease the P factor.6. THE MACHINE EQUIPPED WITH A DRIER DOESNOT START Wait or reduce the ‘dém séch‘ drier starting time to 0 min for machine starting.7. THE MACHINE STOPS AND ‘‘ERR T. MOTEUR’’ ISDISPLAYED The variable speed motor is overheating (RLR 220V). Check that the machine is not operating at an excessive ambient temperature (> 40 °C)8. THE MACHINE STOPS AND (DRYER FAULT) ISDISPLAYED The drier low temperature threshold has been reached Contact your After Sales Service to check that the drier is not frozen, (if the drier is not frozen, it is possible to maintain the drier low temperature threshold in the drier menu)8 - Dryer ManagementThis controller is compatible with the integral dryer and specific variable speed motor options. Dryer Management- The VCI07 may be configured in three manners to control the dryer:•- - - “no message”•Ale “Alert” (default setting)•ERR “Stop on FAULT”- - -Bottom Message/Top Message/Ale Dryer t. too low Dryer t. too highERR ERR : Dryer t. low ERR : Dryer t. highA start time before compressor starting can be indicated (see Chap. 3.2 “Base” settings).Dryer freezing- The VCI07 indicates a dryer alert when the dryer temperature is less than the bottom threshold value:It displays “Dryer t. too low” and the machine does not stop.The unit may be stopped following an error message by changing its mode with ERR: it displays“ ERR : Dryer t. low ”, the machine stops.Dryer and By-Pass replacementIf the dryer is replaced or has a direct connection (by-pass), it is necessary to disable the dryer functions in the drier menu-accessible through SAV code.The dryer “dew point” temperature acquisition is then disabled, as well as the ON/OFF control.9 - Specific variable speed motorIn certain applications, the motor is equipped with motor temperature control probes.A high motor temperature alarm is activated in order to alert the user about motor overheating.A machine fault – a complete compressor shutdown is triggered when the maximum temperature threshold of the winding is reached (see Operation Incidents).Check the compressor operation ambient temperature and the case internal temperature.____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ 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气动压缩机使用说明书
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气动压缩机使用说明书尊敬的用户:感谢您选购本公司的气动压缩机,并选择阅读本使用说明书。
本说明书旨在为您提供详细的操作指导,确保您能正确、安全地使用气动压缩机,延长其使用寿命,并保证使用过程中没有任何问题。
一、产品概述气动压缩机是一种能将空气压缩为高压气体的装置。
它采用了先进的气动技术和优质材料,具有高效、稳定的特点,并广泛应用于工业生产、建筑施工等领域。
本款气动压缩机不仅具备出色的性能,还具有节能环保的特点。
二、安全须知1. 在使用之前,请您阅读本说明书,并严格遵守其中的操作指南。
2. 在操作过程中,请确保设备处于平稳的工作环境,并确保设备周围没有任何障碍物。
3. 请勿擅自改动设备的任何部件,以免引起故障或危险。
4. 在开机之前,请检查供电电压是否与设备标识的电压相符;确保电源线路连接牢固可靠。
5. 贵重物品请保持远离设备工作区域,以防意外损坏。
6. 在设备运行时,严禁触摸设备表面和内部零部件,以免导致烫伤或电击。
7. 在操作过程中,如发现任何异常现象,请立即停止使用设备,并与售后服务中心联系。
三、操作方法1. 确保设备已连接到稳定的电源,并打开电源开关。
2. 打开设备侧面的压力调节阀,根据需要调整压力大小。
3. 检查油箱内的润滑油是否充足,必要时添加合适的润滑油。
4. 打开气动压缩机的控制开关,让设备开始运行。
5. 在设备运行过程中,注意观察压力表的读数,确保压力在安全范围内。
6. 使用完毕后,先关闭气动压缩机的控制开关,再关闭电源开关。
7. 断开电源连接前,请务必确认设备已完全停止运行。
四、设备保养1. 定期清洁设备表面,以保持设备清洁整洁的外观。
2. 按照说明书中的要求更换润滑油,以保证设备内部的正常运转。
3. 定期检查设备的连接部件是否松动,必要时做紧固处理。
4. 如发现设备有任何故障或异常情况,请及时联系售后服务中心进行检修和维护。
五、常见故障与排除方法以下列举了一些常见故障及其排除方法,供您参考:1. 故障一:设备无法启动- 排除方法:检查电源连接是否松动,确认电源是否正常供电。
喀麦隆闸板防喷器说明书
![喀麦隆闸板防喷器说明书](https://img.taocdn.com/s3/m/6e457d39376baf1ffc4fad8e.png)
TC1403
3
TC1403
4
Contents
Single Open-Face Flange or Clamp Hub Dimensions . . . . . . . . . . . 6 Double Open-Face Flange or Clamp Hub Dimensions. . . . . . . . . . . 8 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Hydraulic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Specifications and Accessories . . . . . . . . . . . . . . . . . . . . . . . 18 Large Bore Shear Bonnets . . . . . . . . . . . . . . . . . . . . . . . . . 19 Tandem Boosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Ram Hang-Off Weights and Shear Requirements . . . . . . . . . . . . . 21 Pipe Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Shearing Blind Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DSI and DVS Shear Rams . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Variable Bore Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Flexpackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 CAMRAM™ 350 Packers and Top Seals . . . . . . . . . . . . . . . . . . 34 Rams for Multiple Completions . . . . . . . . . . . . . . . . . . . . . . 35 Bonnet Rebuild Softgoods Kits . . . . . . . . . . . . . . . . . . . . . . . 36 Bonnet Seals and Connecting Rod Seals . . . . . . . . . . . . . . . . . . 38 Bonnet Seal Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 U BOP Operation and Maintenance . . . . . . . . . . . . . . . . . . . . 40
AUTOMAN 蒸汽压缩机 AH 系列产品说明书
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AUTOMAN Piston compressors(0.75-8.1 kW / 1-11 hp)SMALL, HANDY AND OIL-FREEAH series oil-free compressors are designed for a variety of applications. With no oil to replace and with the electric motor flanged to the compressor block, maintenance is reduced to the absolute minimum. Their all-aluminium, low-weight construction makes them the ideal choice when a smaller amount of compressed air is sufficient. They can be laid flat for transport.AH series oil-free 230 V 1 phase - 8 bar(e)/115 psigDirect drive - portable or mobile - 6 or 24 l horizontal receiverAH 10 E 6 AH 15 E 6 AH 15 E 24AH 20 E 6ྲDirect drive electric motor with built-in overload protection for maintenance-free operation.ྲRobust wheels and handle, according to the model, for mobility.ྲPowder-coated and certified air receiver with manual condensate drain device.ྲPressure switch with “Off” and “Automatic operation” buttons, safety valve, cable and power plug.ྲAdjustable pressure regulator with dual pressure gauges (receiver pressure and regulated outlet pressure) with quick coupling for ease of use.COMPACT AND LIGHTWEIGHTAF series oil-lubricated compressors are designed for mobility and ease of use.The compressor block is manufactured from high-grade aluminium alloy – a material also used in high-performance car engines. Its excellent heat transfer capability and high tensile strengthmakes it especially suitable in a compressor because of its high performance/low weight ratio.AF series 230 V 1 phase - 8 bar(e)/115 psig for AF 20 E or 10 bar(e)/145 psig for AF 30 E Direct drive - stationary or mobile - 2 x 11, 6, 10, 24, 50 or 90 l receiverAF 20 E 6AF 30 E 22 AF 20 E 10AF 20 E 24AF 30 E 24ྲSlow-running compressor block with aftercooler for effective moisture separation and automotive dry paper type air cleaner on the larger models. ྲSelection of air receivers – 27, 50, 90, 200, 270 or 500 l horizontal receiver and 150 or 270 l vertical receiver as a space saving option. ྲWheels and handle, according to model.ྲAdjustable pressure regulator, pressure gauges (receiver pressure and regulated outlet pressure), quick coupling for ease of use. ྲPressure switch with “Off” and “Automatic operation” buttons, safety valve, cable and power plug for single-phase models.AC BELT DRIVE SERIES: SOLID TRADITIONAC series oil-lubricated compressors are designed with a slow-running compressor block for long service life. Cast iron cylinders with low-speed pistons have traditionally been recognized for their durability.ྲImproved cooling ྲLow noise levels ྲLow running speedྲIncreased pump displacementAC 55 E 500 TThe AC air receiver walls are extra thick to provide additional safety.AC 55 E 270 HNEW SINGLESTAGE PUMPAC series 230 V 1 phase - 10 bar(e)/145 psigBelt drive - stationary or mobile - 27, 50, 90 or 200 l horizontal or 150 l vertical receiverAC series 230 or 400 V 3 phase - 10 bar(e)/145 psig for AC 20-30 E, 11 bar(e)/160 psig for AC 40-100 EBelt drive - stationary or mobile - 50, 90, 200, 270 or 500 l horizontal or 270 l vertical receiver - Star Delta starter from 5.5 hpAC series 230 or 400 V 3 phase - 14 bar(e)/203 psigBelt drive - stationary - 300 or 500 l horizontal or 270 l vertical receiver – Star Delta starter from 5.5 hpPETROL AND DIESEL DRIVEN COMPRESSORSAutoman petrol and diesel versions are specifically designed for those applications where no ornot enough voltage supply is within reach. Several mobile and stationary variants are available tomeet the exact needs of your application. Incorporating fuel motors from reliable and renownedbrands, these units are robust and ideal to supply local compressed air. The two diesel variantsalso allow you to combine compressed air with a generator for your own electrical supply.Petrol & diesel series 10-14 bar/145-203 psigATLAS COPCO AUTOMAN FLUIDAutoman Fluid is a lubricant specifically formulated to offer sustained lubricant properties even under demanding operating conditions.Considering the low volume of oil in piston compressors, often less than 2 liters,the apparent economy of lesser quality oils is simply not worth the risk.We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. This is what we call – Sustainable Productivity.2935 0881 49 2015。
Atlas Copco G Serie 螺纹液压钢管压缩机说明书
![Atlas Copco G Serie 螺纹液压钢管压缩机说明书](https://img.taocdn.com/s3/m/baf1c9a0f605cc1755270722192e453610665b2e.png)
ÖLEINGESPRITZTE SCHRAUBENKOMPRESSORENGX 2-7 EPG 7-15 ELDER IDEALE KOMPRESSOR FÜR KLEINE UNTERNEHMENDIE NEUE SERIE GDie Serie G bietet ein leistungsfähiges Schraubenelement sowie eine fortschrittliche elektronische Steuerung beim G 7-15 EL und erfüllt alle Erwartungen an Leistung und Bedienerfreundlichkeit. INTEGRIERTE ZUVERLÄSSIGKEIT• Das patentierte Schraubenelement ermöglicht 100 % Einschaltdauer.• Der Kompressor ist für den Betrieb beiUmgebungstemperaturen von bis zu 46 °C ausgelegt.EINFACHE INSTALLATION• Verfügbar in verschiedenen Varianten – inklusive Boden- oder Behältermontierte Versionen mit oder ohne integrierten Trockner.• Aufgrund des minimalen Platzbedarfs und des an der Oberseite des Kompressors befindlichen Kühlluftauslasses kann das Gerät unmittelbar ander Wand oder in Nischen positioniert werden.Atlas Copco Kompressoren genießen hinsichtlich Zuverlässigkeit und Effizienz einen hervorragenden Ruf. Daher sind die Kompressoren der Serie G die bevorzugte Wahl für kleine bis mittlere Unternehmen. Die Modelle GX 2-7 EP und G 7-15 EL sprechen einfachMODERNE ÜBERWACHUNG Die neue BASE-Steuerung des G 7-15 EL bietet umfassende Überwachungs- und Steuerungsfunktionen:• Symbolbasierte Anzeige,Druckeinstellungen, Temperaturerfassung.• Arbeitsstunden/Betriebsstunden unter Last.• Wartungshinweise.• Einstellung des Auslassdrucks direkt über die Steuerung.• Anzeige von Druck und Temperatur am Elementauslass.ROBUSTES UND EFFIZIENTES VERDICHTUNGSELEMENTDie bewährte Schraubenverdichterstufe bietet im Vergleich zu älteren Modellen einen um biszu 3 % gesteigerten Volumenstrom.ERSTKLASSIGE QUALITÄT SEIT 1873Atlas Copco ist seit über einem Jahrhundert führend im Bereich hochwertiger Drucklufttechnik und setzt durch innovative Produkte immer wieder neue Maßstäbe.KOMPRESSOREN, DIE WEDERPROBLEME NOCH SORGEN BEREITENG 7-15 ELLEISTUNG, DIEIHRESGLEICHEN SUCHT•Dank der Energieeffizienzlast-/Leerlauf-Regelung schaltet die Kompressorsteuerungautomatisch in den optimalen Steuermodus fürhohen, niedrigen und zeitweiligen Luftverbrauch.•Hervorragende Leistung, höchsteZuverlässigkeit und niedriger Stromverbrauch.GX 2-7 EPKOMPAKT UND EFFIZIENT•Im Vergleich zu Kolbenkompressoren überzeugtder GX durch geringen Stromverbrauch undhöherer Effizienz.•Die Schraubentechnologie bietet dankminimierter Vibrationen einen leisen Betriebzu äußerst niedrigen Investitionskosten.•Mit der standardmäßigen Start-/Stopp-Steuerung des GX 2-5 EP wird sichergestellt,dass der Kompressor nur Strom verbraucht,wenn Druckluft benötigt wird. Der GX 7 EPist mit einer Energieeffizienzlast-/Leerlauf-Regelung ausgestattet.HOHEZUVERLÄSSIGKEIT• 100 % Einschaltdauer.• Umgebungstemperaturenbis zu 46 °C.GERINGERWARTUNGSAUFWAND• Leichter Wartungszugang.• Hochwertige BauteileUMWELTFREUNDLICH• Reduzierter Energiebedarf.• Niedrige CO2-Emissionen.GERÄUSCHARMERBETRIEB• RiemengetriebenesSchraubenelement.• Niedriger Geräuschpegelund geringe Vibrationen.SERIE G–EINVERTRAUENSWÜRDIGERPARTNERFULL FEATURE (FF)• IntegrierterKältemitteltrockner.• Integrierte PD/DD-Luftfilter.FULL FEATURE MIT INTEGRIER-TEM TROCKNERDie Full Feature-Version bietet einen eingebauten leistungsstarken Kältetrockner, der die Druckluft kühlt und Wasser abscheidet, bevor sie in IhrDruckluftnetzwerk gelangen kann. Dadurch werden Rostbildung in Ihren Druckluftleitungen und Schäden an Ihren Druckluftgeräten vermieden.AUSWAHL AN FILTERNDamit Ihre Druckluft den Qualitätsanforderungen verschiedenster Anwendungen genügt, stehen PD/DD-Luftfilter unterschiedlicher Stufen zur Auswahl.HOCHWERTIGEDRUCKLUFTAUFBEREITUNGUnbehandelte Druckluft enthält Feuchtigkeit, Aerosole und Schmutzpartikel und kann zu Schäden an Ihrem Druckluftsystem und zur Verunreinigung Ihres Endprodukts führen. Unsere Kompressoren der Serie G liefern saubere, trockene Luft, was die Zuverlässigkeit steigert, teure Ausfälle vermeidet und Ihre Produkte schützt.TYPISCHES FLUSSDIAGRAMM FÜR GX 7-15 EL FF2AC345691011121314151617781LUFTKREISLAUFLufteinlassfilterindestdruckventilÖLKREISLAUFÖlbehälterVentilblockOPTIONENFull FeaturePD Hochleistungs-Luftfilter BehälterablassKÄLTEMITTELSTRÖMUNGVerdampferautomatischer AbleiterTECHNISCHE DATENBehältermontierte Ausführung.EP: Elektropneumatisch, EL: BASE-Steuerung.Standardgröße für Luftbehälter, GX 2-7 EP: 200 l/60 gal.,GX 7-15 EL: 270 l/80 gal.Länge mit Lufteinlassgitter.Abmessungen des behältermontierten GX 7-15 EL betragen1.935 x 590 x 1.463 mm (L x B x H) bei einem 500-Liter-Behälter.ABMESSUNGENAnsaugluft Luft-Öl-Gemisch ÖlFeuchte Luft Trockene Luft KältemittelgasFlüssiges KältemittelGX 2-7 EPAm Boden montiert G 7-15 ELAuf Behälter montiertLeistung der Anlage gemäß ISO 1217, neueste Fassung.Durchschnittlicher Geräuschpegel (Standardausführung) gemäß Prüfnorm Pneurop/Cagi PN8NTC2, Toleranz 3 dB(A).Standard O Optional - Nicht verfügbarHHWIR BRINGEN NACHHALTIGE PRODUKTIVITÄT Wir stehen zu unserer Verantwortung gegenüber unseren Kunden, gegenüber der Umweltund gegenüber den Menschen in unserem Umfeld. Wir sorgen dafür, dass Leistung auchin Zukunft Bestand hat. Das ist, was wir nachhaltige Produktivität nennen.2935 3869 49 © 2016, Atlas Copco Airpower NV, Belgien. Alle Rechte vorbehalten.Produktausführung und technische Daten können ohne Ankündigung und ohneVerpflichtung seitens des Herstellers geändert werden.Lesen Sie vor dem Gebrauch alle Sicherheitsanweisungen im Handbuch.。
博克HA22e HA34e压缩机使用说明书
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GEA 博客 HA22e/HA34e 使用说明96427-06.2017-Cn原版说明书译文296427-03.2017-G b C n前 言使用压缩机前,请您仔细阅读本使用说明,以避免发生误解和防止压缩机损坏。
不适当的安装和使用压缩机可能会导致严重的人身伤害。
请务必遵守本手册包含的安全准则。
此说明手册必须随所装配制冷系统一起交付给终端用户。
基伊埃冷冻技术 苏州 有 公司地址:江苏省苏州工业园区东长路8号电话:*************传真:*************GEA 中国上海市闵行区鹤翔路99号,邮政编码201109电话:+86-21-2408 2288传真: +86-21-2408 2222******************制造商联系DCNFEI Ru396427-06.2017-G b C n目 录页码2.2 铭牌 2.3 型号代码3.2 充注油 3.3 使用 值4.2 安装 4.3 管接头 4.4 管路4.5 吸排气管线的铺设 4.6 截止阀操作4.7 检修用可关断接头的操作模式 4.8 吸气管过滤器5.2 电机接线5.3 基本电路图,230 V Δ / 400 V Y 直接启动的电路图 5.4 电机保护模块 INT69 G5.5 电机保护模块 INT69 G 的连接 5.6 电机保护模块 INT69 G 的功能测试 5.7 卸载启动 5.8 风机电机5.9 油槽加热器 标配6.2 耐压测试 6.3 检漏 6.4 抽真空 6.5 充注制冷剂 6.6 启动 6.7 防液击6.8 油位调节器的连接7.2 维护保养建议 7.3 备件推荐 7.4 选装件7.5 冷冻油列表摘录 7.6 报废1.2 人员资格要求1.3 通用安全提示1.4 使用目的496427-03.2017-Gb C n危险提示危险情况,如果不避免,会引起直接的伤亡或严重伤害。
警告提示危险情况,如果不避免,有可能引起伤亡或严重伤害。
Atlas Copco 压缩器产品说明书
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VIEW A (Compressor only)MAIN COMPONENTS1. Compressor unit : The unit should be installed on a level floor capable of taking the weight of the compressor.2. Compressed air outlet valve.3. Delivery pipe : The max . total pipe length can be calculated from L = L = Length of the pipe (m)P = Max. allowable pressure drop (recommended 0.1 bar (1.5psi)) d = Inner diameter of the pipe (mm)P = Absolute pressure at compressor outlet (bar) Qc = Free air delivery of the compressor (l/s)4. Ventilation :The inlet grid(s) and ventilation fan should be installed in such a way that any recirculation of cooling air to the inlet grating of the compressor is avoided.The air velocity to the grid(s) has to be limited to 5 m/s. The maximum air temperature at compressor intake opening is 46 C, min 0 C. Alternative 1 and 3 :The required ventilation to limit the compressor room temperature can be calculated from :Qv = (1.06N + 1.2D) TQv = Required cooling air flow (m /s) N = Nominal motor power (kW)T = Temperature increase in the compressor room. ( C) D = Electric power dryer. Alternative 2 and 4 :The fan capacity should match the compressor - fan capacity at a pressure head equal to the pressure drop caused by cooling air ducts.The ducting for the air outlet of the dryer (10a) should be separated from the ducting forthe cooling air outlet of AIR/OIL coolers and cooling air outlet of the compressor compartement. (10b) Max. allowable pressure drop in ducting before or after the compressor = 30 Pa 5. Drain pipes to drain collector must not dip into the water. For draining of pure condensate water, install an oil / water seperator. Consult Atlas Copco.Drain pipes of different compressors may not be interconnected before the (atmospheric) collector. Interconnecting drain pipes of different compressors can damage the electronic drains of the compressor.6. Control cubicle with monitoring panel.7. Power supply cable to be installed by a qualified electrician. For the right cable size, see Atlas Copco technical data. In case of IT network, consult Atlas Copco.To preserve the ingress protection rating of the electric cubicle, it is absolutely necessary to use a proper cable gland when connecting the supply cable to the compressor.8. Filter type DD for general purpose filtration (particle removal down to 1 micron with a maximum oil carry over of 0.5 ppm).A high efficiency UD+ filter may be installed instead of DD filter (particle removal down to 0.01 micron and max. oil carry over of 0.01ppm)Should oil vapours and odeurs be undesirable, a QD active carbon filter should be installed after the UD+ filter.It is recommended to install by-pass pipes over each filter together with ball valves in order to isolate the filters during service operations, without interrupting the compressed air delivery.9. The air receiver (optional) should be installed in a frost-free room on a solid, level floor. For normal air consumption, the volume of the air net (receiver and piping) can be calculated as follows:V=(0.25 x Qc x P1 x To)/(fmax x P xT1) V = Volume of the air net in l.Qc = Free air delivery of the compressor in l/sP1 = Compressor air inlet pressure in bar absolute fmax = Cycle frequency=1 cycle/30s P =Punload - Pload in barT1 = Compressor air inlet temperature in K T0 = Air receiver temperature KA safety valve need to be foreseen on the air receiver.10a. Cooling air outlet grating of dryer.10b. Cooling air outlet grating of AIR/OIL coolers.11. Provision for energy recovery system.12. Cooling air inlet grating of dryer.P x d x P450 x Qc1.855Fini wt.Approved.TreatmentMaterial Name Drawn byDes checked.ScaleBlank wt .Prod checked.FamilyBlank nr.KgDesignation SheetINVReplacesCompare DateDrawing owner/Confidentiality Class STATUSTolerances, if not indicated, according to:A1Not Applicable 1124/07/201798203002221 : 250N/AInternalNot ApplicableApproved InternalINEmamarAPIGA75-100 VSD+acc. to 1102 KINSTALLATION PROPOSAL Drawing format EdPosi-tionModified fromDateIntr./Appd.123456789A10BCDEFGParent 3D modelEd . Version 3DC O N F IDE N T I A L :T h i s d o c u m e n t i s o u r p r o p e r t y a n d s h a l l n o t w i t h o u t o u r p u r p e r m i s s i o n b e a l t e r e d ,c o p i e d , u s e d f o r m a n u f a c t u r i n g o r c o m m u n i c a t e d t o a n y o t h e r p e r s o n o r c o m p a n y00-9820300222A l l m a t e r i a l s s u p p l i e d a r e i n c o m p l i a n c e w i t h t h e r e q u i r e m e n t s o f t h e L i s t o f P r o h i b i t e d S u b s t a n c e sNotes :- All pipes should be installed STRESS FREE to the compressor unit.- For more information concerning air nets, cooling systems, etc refer to the compressor installation manual.VENTILATION PROPOSALSALT. 1ALT. 2ALT. 3ALT. 43459ATLAS COPCO STANDARD CLASS VIEW A821110(b)10(a)17612140013009008002179100013. Make sure the air intake of the compressor is always clean and no water droplets are present. Maximum acceptable relative humidity per ambient temperature100% RH 35 C (95 F) 70% RH 40 C (104 F) 30% RH 46 C (115 F)Minimum free area to be reserved for the compressor installation。
Atlas Copco Z 螺纹压缩器产品说明书
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Oil-free rotary screw compressorsZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition.Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0:the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-70-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.CABZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCABCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
卡麦隆CAMERON 压缩机CFA34说明书
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第一章C-FORCE系列压缩机及其说明书的介绍关于该手册感谢你购买卡麦隆的设备!该使用说明书包括休波瑞尔C-FORCE系列压缩机的安全、操作和基本维护说明。
卡麦隆压缩机组织(CCS)承诺连续改良与改进设计。
由于这个承诺,没有在使用说明书上出现的改变可能会发生在用户的压缩机机身上。
手册上的一些照片或图表显示了没有在压缩机机身上出现的细节或选项。
护罩、盖子或其他保护装置为了论证或说明的目的被移动。
无论什么时候,当压缩机或使用说明书出现问题时,请与最近的已被授权的卡麦隆压缩机发行商联系。
C-FORCE系列压缩机的操作维护人员阅读并遵从该手册是非常重要的。
通过把该文献和压缩机的信息相联系来履行该手册。
对维修或服务人员来说,将该手册存放到容易找到的地方。
用户学习第二章中的安全信息也是非常重要的。
总之,在任何时候都养成安全的习惯可以阻止人员的伤害和装置的损坏。
本手册包括CCS机密的知识产权信息。
提供本手册的目的仅限于提供帮助用户使用和维护其设备的资料。
接受此资料后,除了规定的目的外,用户不能使用此机密信息,更加不能向其他人员泄露此机密信息。
所有的说明与额定值都服从于没有通知过的改变。
Superior?是卡麦隆公司的商标。
识别压缩机机身和汽缸压缩机机身必须包括库伯能源服务的压缩机机身序列号。
压缩机机身序列号贴在机身和组成机身结构的所有零件上。
它位于贴在顶盖上的机身铭牌上。
每一个压缩机机身和汽缸都有自己的序列号。
汽缸必须包括卡麦隆汽缸序列号。
压缩机机身概述所有的CCS压缩机机身都被设计为可靠的、连续的、重载、无故障运转。
这些具有坚固构造的对称平衡式压缩机是按照高速、高精度、高质量的现场已证实的标准制造的。
所有易损件的迅速提供意味着维护的简单化和可靠的运行。
由曲柄拐将两种曲轴行程分开的平衡-对置的设计,已经成为往复式压缩机的现代标准。
手册描述了C-FORCE系列压缩机机身。
此类压缩机被设计应用于油气生产、气体传送、气体加工和发热发电。
空压机说明书
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空压机说明书内蒙古京隆发电有限公司空压系统技术文件内蒙古京隆发电有限公司空气压缩机技术文件需方:内蒙古京隆发电有限公司供方:江阴市泰拓机械设备有限公司二OO九年九月目录1. 前言2. 设备名称、型号、技术参数3. 供货范围4. 空压机技术特点5. 设计标准6. 技术资料交付7. 验收标准8. 包装、运输及交货9. 质量保证10. 合同执行表1.0前言康普艾:骄傲的历史康普艾公司是一骄傲的历史家历史悠久的空压机专业制造商,总部设在英国伦敦。
目前康普艾庞大的跨国机构,在欧洲、美洲、非洲和亚太地区都有十分活跃的业务活动。
经过二百多年的经营,康普艾的业务扩展到全球95个国家和地区,在23个国家有生产基地,包括康普艾美国公司、康普艾英国公司(原名BroomWade、Holman)、康普艾里德迪驰公司(原名Hydrovane,国内注册风霸商标)、康普艾法国公司、康普艾伊普斯威奇公司(原名Reavell)、康普艾德国公司(原Demag 集团螺杆空压机部分)及上海康普艾压缩机有限公司(中国)等。
自上世纪下半页,多级化世界格局促进了全球的和平进程,使更多的先进技术能够进入民用领域,康普艾也加入这一潮流,将更多的研发、资金投入对产品、用户和环保的关注中。
很多商业集团在纷纷意识到高技术机械领域的迅速发展后,也积极支持该行业的进步。
继1999年英国英维思集团购并康普艾后,英国财务集团Alchemy Partner于2002年收购康普艾股权,目前与英维思一同成为大股东。
相信通过集中人力、财力、物力,未来的康普艾的历史将更辉煌。
上海康普艾压缩机有限公司是英国康普艾集团公司和上海大隆机器厂于1994年6月筹资2000万美元共建的,专业生产和销售空气压缩机。
作为康普艾集团公司在远东主要的生产基地,公司设在上海市松江工业开发区,占地面积36,897平方公尺。
自成立以来,上海康普艾压缩机有限公司分别在部分国内主要城市成立销售办事处和维修中心。
往复活塞式压缩机说明书
![往复活塞式压缩机说明书](https://img.taocdn.com/s3/m/1f0a412c79563c1ec5da71dd.png)
3.1.4十字头(见图5)
十字头为双侧圆筒形分体组合式结构,十字头体和上下两个可拆卸的滑履采用榫槽定位,并借助螺钉连接成一体。
滑履与十字头之间装有调整垫片,由于机身两侧十字头受侧向力的方向相反,为保证十字头与活塞杆运行时的同心,制造厂组装时,已将受力相反的十字头与滑履间垫片数量进行调整,用户在安装检修时,不应随意调换十字头和增减垫片。
十字头体材料为铸钢,上下滑履衬背材料为碳钢,承压表面挂有轴承合金,并开有油槽以利于润滑油的分布。
BX系列产品中的十字头销分有直形销和锥形销两种型式,均安装固定于十字头销孔中,销体内分布轴向和径向油孔,用于润滑油的输送。
3.1.5十字头液压联接紧固装置(见图6)
原理:通过联接紧固装置,将活塞杆与十字头进行连接后,用本产品随机带有的手动超高压油泵,将150Mpa压力的油注入紧固装置中的序号7压力体中,利用液体不可压缩的性质,推动序号5活塞,迫使活塞杆尾部产生弹性拉伸变形,再将序号4锁紧螺母锁定后,将油泄压,即可达到连接所需的预紧力。
连接打压过程中应注意:油泵压力不得超过150Mpa,紧固的全过程需经三次才能完成,每次间隔1小时,每次紧固的方法均相同。
液压联接紧固装置具体操作方法见“BX系列产品安装及验收规范”中的有关章节。
表 4
十字头销型式本产品归属型式
直形销●
锥形销
3.2 压缩部分
压缩部分包括:接筒、气缸、活塞、密封填料、气阀、刮油环等,其作用是形成压缩容积和防止气体泄漏。
4M80(68).SY
4M80-57/21-44-24/44-92-BX型新氢压缩机使用说明书
共20页第21 页。
Atlas Copco LZ-3 高性能无油压缩机产品说明书
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COMPRESSEURS A PISTONS EXEMPTS D’HUILE LZLa solution« zéro compromis »HAUTES PERFORMANCESLes compresseurs à pistons ont toujours été des offres convaincantes : solides, nécessitant peu d’entretien et peu d’énergie. Cependant, cette solution robuste est typiquement accompagnée de niveaux sonores élevés et d’options de gestion et de contrôle limitées. Ces quelques faiblesses sont éliminées avec la nouvelle série de compresseurs à pistons exempts d’huile LZ qui reste la solution la plus complète et la plus performante du marché en répondant à de nombreux besoins en air comprimé propre.100%AIR PROPRELorsqu’un air propre est requis, la solution« technique sans huile »ne suffit pas. Lubrifié etfiltré, elle ne peut pas vous garantir l’élimination detoutes les émanations d’huile, d’aérosols et autrescontaminants. Avec leur nouvelle architecture d’avant-garde, les compresseurs exempts d’huile de la sérieLZ d’Atlas Copco fournissent un air 100% propre.FIABILITE DE PREMIERE CLASSEAvec une durée opérationnelle de 16 000 heures, lescompresseurs LZ sont des compagnons à long terme.T echnologie de compression et composants de hautequalité viennent confirmer la fiabilité de cette sériequi n’utilise aucune huile et ne nécessite que peud’entretien.HAUTE EFFICACITEL’énergie utilisée est importante, car elle constituele coût le plus élevé du fonctionnement d’uncompresseur. L’ensemble moto-compresseur àentrainement direct de la série LZ est composé d’uncertain nombre de nouveautés (moteur à un palier,régulation Marche-Arrêt, etc.) permettant de diminuerla consommation énergétique au strict minimum.PEU BRUY ANTGrâce aux matériaux utilisés et au capotd’insonorisation, les compresseurs de la série LZsontdiscrets : les 67 dB(A) qu’offrent cette nouvellesérie conviennent aux environnements sensibles aubruit.CONTROLE AVANCEAssociant les fonctions de surveillance et de contrôleles plus avancées, le module de gestion Elektronikon®d’Atlas Copco offre une grand simplicité d’utilisationet de dialogue à la série LZ. Performance et fiabilitédes compresseurs sont maximisées.LZCompresseurs àpistons‘zéro compromis’Fiabilité•inoxydable.•heures•Faibles coûts d’entretienEconomies d’énergie• Comparé à un entraînement parcourroies, l’entraînement direct permet de réaliser des économies d’énergie substantielles.• La régulation « marche-arrêt » supprime toute consommation électrique durant le cycle de décharge.• Moteur à un palier pour diminuer la friction mécanique.Flexibilité• Différentes puissances (7 et 20 ch.), plage de pressions (4 à 10 bars) et de tensions d’alimentation (230/400/460V).• Disponible sur châssis insonorisé et sur réservoir avec ou sans sécheur (pour le LZ 7/10).Contrôle total• Deux plages de pression programmables • Contrôle à distance • Report d’alarmes• Fonction « économiseur » intégrée • Algorithme intégré pour contrôle du cycle de refroidissement et du taux de charge• Journal d’entretien• Pression, température et surveillance service.100%E U R O P E E NL e s c o m p re s s e ursL Z d ’A tl a s C o p coo n t été d év e lo pp ése t c o n çu s e n I tali ed a n s le c e n tr e dec o m p éte n c ede sp is to n sFonctionnement en continuJusqu’à 20% du temps de fonctionnement d’un compresseur lubrifié est consacré au refroidissement. La technologie exempte d’huilecomplétée du nouveau système de refroidissement des LZ autorisent un fonctionnement en continu.Air de qualité• Air 100% propre et certifié de classe 0 suivant l’ISO 8573-1 ed 3 2010. Approuvé TÜV.• Air sec et filtré avec la version avec sécheur sur réservoir.BESOIN D’AZOTE ? AJOUTEZ LE LZEtes-vous un utilisateur fréquent et/ou un producteur d’azote ? Pour votre système de production d’azote, la série LZ d’Atlas Copcoreste la solution économique haute performance car contrairement aux compresseurs lubrifiés, les compresseurs exempts d’huilede la série LZ ne nécessitent pas de matériel de filtration et de déshuileur supplémentaire.Ils offrent un encombrement au sol plus réduit, un entretien plus faible et un temps d’arrêt minimal. Produisant un air totalement exemptd’huile, ils ne compromettent pas l’absorbant du générateur d’azote ce qui permet à votre système de durer plus longtemps.’Systèmes traditionnels de production d’azote :Systèmes de production d’azote alimentés par des compresseurs LZ:*BM: Sur châssis– T M : Sur réservoir –FF : Avec sécheur sur réservoir.**Tension : 400 50Hz – 230/380/460 60Hz.***Performance du bloc mesurée selon ISO 1217, Ed.3, Annexe C-2009.****Niveau sonore moyen mesuré selon ISO 2151/Pneurop/Cagi PN8NTC2; tolérance 3 dB(A).CARACTERISTIQUES TECHNIQUESPERFORMANCESCONDITIONS DE RÉFÉRENCEDIMENSIONSSur châssis :LZ 7/10 - LZ 15/20Sur réservoir : LZ 7/10 Avec sécheur sur réservoir :LZ 7/10• Investissement plus faible• Coûts d’entretien réduits • Durée de vie dugénérateuraccrueGénérateur d’azoteGénérateur d’azoteAU SERVICE D’UNEPRODUCTIVITE RESPONSABLENous nous engageons en faveur de nos clients, de l’environnement et de nos ressources humaines. Les performances de nos équipements résistent à l’épreuve du temps. C’est ce que nous appelons la productivité responsables.2935 2805 44 © 2015, Atlas Copco Airpower NV, Belgique. T ous droits réservés. Lesconceptions et caractéristiques peuvent être modifiées sans préavis ou obligation.Lisez toutes les consignes de sécurité du guide avant l’utilisation.。
往复式压缩机说明书4M32..
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前言4M32-204/0.3-8.5型压缩机是为中国石油化工股份有限公司石家庄炼化分公司油品质量升级及原油劣质化改造工程180万吨/年蜡油加氢处理装置配套设备。
买方在得到本机器后,应认真查看出厂图样和仔细阅读使用说明书,了解并掌握本压缩机的结构特性、安装使用、操作及维护方面的要求,以保证压缩机长期安全可靠的运行。
因安装和操作不当而引起的机器损坏制造厂是不负责任的,即使是在保修期内也是如此。
这并不违背本公司在质量证明书中所提出的保证。
与本机配套的外购设备说明书,与本说明书有同等重要的作用,买方也应认真阅读,按其要求安装和操作。
本公司提供的产品出现故障,买方可将产品的出厂编号,合同号及故障部位通知本公司,本公司会及时提出处理意见或派人到现场处理。
本使用说明书由沈阳远大压缩机制造有限公司负责编制和解释。
通讯地址:沈阳经济技术开发区沧海路1号邮政编码:110027 传真号:邮箱:编制梁佳文审核张鹏飞标准审查马楠批准:赵国臣2012年12月18日1.总体结构与主要技术规范:1.1总体结构本压缩机为四列二级,对称平衡式M型压缩机,气缸为无油润滑双作用水冷式。
布置方式为双层平面布置,旋转方向:从压缩机非驱动端,面向压缩机观察,曲轴为逆时针旋转。
其整体结构简图可参看图1。
图1 压缩机布置简图1.2主要技术规范1.2.1 压缩机a.排气量(吸入状态) 204 m3/minb.各级吸气压力 (G) 0.03/0.252 MPac.各级排气压力 (G) 0.252/0.85 MPad.各级吸气温度 40/40 ℃e.各级排气温度 110/109 ℃f.冷却水进水温度 32 ℃g.冷却水排水温度 40 ℃h.润滑油压力(G) 0.3~0.35 MPai.进出水压力(G) 0.4 /0.2 MPaj.压缩机转速 333 r/mink.轴功率 1213 KWl.活塞行程 320 mmm.各级气缸直径φ970/φ670 mmn.噪声≤85 db(A)o.机组重量 63960 Kgp.最大检修件重量(机身) 11098 Kgq.传动方式刚性直联r.机组外形尺寸(长×宽×高) 13000×10500×9500 mmS.介质:氢气、甲烷、乙烷、丙烷等1.2.2 电动机a.型号 TAW1400-18/2150b.额定功率 1400 KWc.额定电压 6000 Vd.转速(同步转速) 333 r/mine.电机重量 29000 Kgf.防爆等级 ExeⅡT32. 压缩机主要结构特征2.1 机身与中体机身与中体均为灰铸铁件,其中装有曲轴、连杆、十字头,机身与中体均用螺栓固定在基础上。
Atlas Copco GG VSD系列气缸压缩机产品介绍说明书
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GAS SCREW COMPRESSOR FOR BIOMETHANE & METHANE GG VSD SeriesA GLOBAL PARTNERSHIPFrom being a biogas pioneer in the mid-eighties, Atlas Copco has accumulated extensive knowledge and experience in the field of biogas upgrading and grid injection, natural gas boosting and vehicle fueling.Consequently, Atlas Copco has evolved into a fully-grown industrial player in the biogas field. Our solutions reduce your environmental impact due to low methane and COemissions, and deliver2an economically viable business opportunity. Our portfolio for biogas and methane includes gas screw compressors up to 16 bar(g) and piston compressors up to 350 bar(g).QUALITYWe have put quality in the core of our organization. Our company has received the following certifications:WHY ATLAS COPCO?With over 140 years of innovation and experience, Atlas Copco delivers the products and services to help maximize your company’s efficiency and productivity. As an industry leader, we are dedicated to offering customer proven solutions and seamless integration of critical components. By optimizing your operations you can safeguard your investments. Backed by a strong service network, Atlas Copco keeps your equipment up and running at all times.We also provide solutions for biogas upgrading, down-stream grid injection, grid boosting and vehicle fueling.Blowers Membranes, VPSA LP CooabGas screw High pressure trunk piston compressorsGG VSD GAS SCREW COMPRESSORThe GG VSD is a highly efficient gas screw compressor, in a single stage execution. Safe for gas and equipped with Variable Speed Drive, it is particularly well adapted for biomethane gas grid injection.Fully compliant with CE DirectivesWith the latest technologies applied to its safety components and circuit, the GG gas screwcompressor is a safe companion for your daily operations, your process and your operators.The GG VSD gas screw compression unit is designed for installation in ATEX zone 1 & 2.A constant supply of gas to your customersThe Variable Speed Drive motor adapts to the changing gas production path.This ensures a continuous supply of gas to the grid.Low cost of ownershipThe GG VSD gas screw compressor integrates today’s needs for energy savings and low maintenance costs.Screw technology and VSD drive provide tremendous savings in terms of energy and maintenance. Well-designedcircuits, full accessibility, and the capability for predictive maintenance also contribute to a low cost of ownershipover the lifetime of your investment.VSD ADAPTS TO CHANGING FLOW DEMANDIntelligent technology for maximized savings The benefits of VSD over fixed speed are numerous:Operational efficiency:• A continuous supply of gas to grid, at constant outlet pressure for a given gas feed.• Inlet pressure is kept constant. Improved SER (Specific Energy Requirement)of the screw compressor:• Ensures smooth running of the compressor.• Saves energy.• Increases reliability by preserving the integrity of components.• Reduces maintenance costs.Variable Speed Drive (VSD) allows your gas compressor to easily adapt to changing gas production needs. When the quantity of gas available from the bio process rises, the VSD motorspeeds up to meet this demand and vice-versa,always ensuring correct gas discharge pressure.Gas production, mass-flowGas compressed, mass-flow Gas inlet pressureTime Gas discharge pressure41121596High-performance oil separator• Oil residue in gas down to 5 ppm.• Longer duration between oil top-ups 4Safe electric motor with Variable Speed Drive• IP55 – IEC – 400 V/50 Hz – Eexd IIB T 4.• Flexible coupling with guard: no energy loss due to gears or belts.3Junction box withEmergency Shut Down• Safe, explosion-proof. • Easily accessible emergency push-button.2High efficiency gas screw• Single stage, oil lubricated, with superior mechanical shaft seal.• Large diameter, slow turning rotors maximize gas flow at low energy cost.178310Inlet gas trainStraightforward connection with easyaccess for inlet gas valve, solenoid valveand gas filter.10Efficient oil filters• Extended service interval.11Inlet pressure transmitter• Clear display of inlet pressure.• Motor speed regulated by inlet pressure.9Solenoid valveClosed on emergency stop, isolating compressorfrom gas supply.7Compact; plug & play• All equipment fitted on baseplate, anti-vibration pads.• Cable protection with stainless steel trays• Slots for fork-lift handling.• Easily accessible connections for water, gas and power.8ADVANCED CONTROLAND MONITORINGThe Elektronikon® MkV control & monitoring system provides energy saving features. Based on advanced technology, this intelligent system is extremely easy to use in daily operations and for programmed maintenance.Enhanced safety• Control command placed in NON-ATEXzone, in tight IP54 cabinet.• Security functions handled by SIL2 PLC.• Emergency shutdown and gasdetection included.• Gas handling in case of shutdown.• Clear display of all relevant machine parameters, in real time, including the motor bearings and winding temperatures.• Advanced algorithms ensure optimum efficiency for maximum energy savings:o Converter for Variable Speed Drive saves energy.o Programmable timers (hours, drains) allow for energy and maintenance savings. • With local or remote display of all parameters on an internal website, you are always connected in real time with what is happening on the machine and network.User-friendlyThe 5.7" display with clear pictograms allows clear and easy management of the machines. It is available in multiple languages. T he main functions of the MkV are to measure, communicate, control and protect:ACFEBDA CUSTOMER-FRIENDL Y DESIGNDesigned as a plug and play system, the GG VSD compressor is placed on a compact base frame. The screw unit is fixed on anti-vibration pads. Only water, gas and electrical connections are needed.Straightforward maintenance• Easy access to all components.• Stop button easily accessible.• All functions reported to the control cabinet located in safe area.• Predictive maintenance.• Low maintenance cost.• Options for remote control.• Competent teams available: qualified and trained to carry out safe maintenance.• Service contracts available.A: Gas inlet B: Gas outlet C: Water inD: Water out E: Power F: ControlsTHE SCREW COMPRESSOR AS YOU NEED IT! The GG VSD gas screw compressor is designed as a complete turnkey unit, ready for use. It is built around an efficient gas screw compressor with pre-defined instruments and controls. This arrangement allows you to either choose the complete turnkey unit or the basic compressor with the options you need. You can customize the instrumentation you need.15236784TECHNICALSPECIFICATIONSGG VSD compressorElectrical cubicleGas handled Biomethane, methaneWorking pressureUp to 16 bar (a)Flow rate at minimum speed 75 Nm³/h Flow rate at maximum speed Up to 900 Nm³/h Installed motor power 90 / 132 kWDimensions (L x W x H)2530 x 1100 x 1450 / 1617 mm WeightApproximately 1800 / 2500 kgFlow rate (Nm 3/h)01.051.101.151.201.251.301.351.40100200300400500600700800900Suction pressure (bara)Maximum flow Minimum flow Intake gas 1. Gas intake filter 5. Solenoid valve 2. Screw compressor6. Oil cooler3. Separator vessel7. After cooler4. Thermostatic bypass valve8. Minimum pressure valveCompressed gas Gas/oil mixture WaterOilCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.2935 0602 10 © 2015, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n Certi cate Number 。
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第一章C-FORCE 系列压缩机及其说明书的介绍关于该手册感谢你购买卡麦隆的设备!该使用说明书包括休波瑞尔C-FORCE系列压缩机的安全、操作和基本维护说明。
卡麦隆压缩机组织(CCS承诺连续改良与改进设计。
由于这个承诺,没有在使用说明书上出现的改变可能会发生在用户的压缩机机身上。
手册上的一些照片或图表显示了没有在压缩机机身上出现的细节或选项。
护罩、盖子或其他保护装置为了论证或说明的目的被移动。
无论什么时候,当压缩机或使用说明书出现问题时,请与最近的已被授权的卡麦隆压缩机发行商联系。
C-FORCE系列压缩机的操作维护人员阅读并遵从该手册是非常重要的。
通过把该文献和压缩机的信息相联系来履行该手册。
对维修或服务人员来说,将该手册存放到容易找到的地方。
用户学习第二章中的安全信息也是非常重要的。
总之,在任何时候都养成安全的习惯可以阻止人员的伤害和装置的损坏。
本手册包括CCS机密的知识产权信息。
提供本手册的目的仅限于提供帮助用户使用和维护其设备的资料。
接受此资料后,除了规定的目的外,用户不能使用此机密信息,更加不能向其他人员泄露此机密信息。
所有的说明与额定值都服从于没有通知过的改变。
Superior ?是卡麦隆公司的商标。
识别压缩机机身和汽缸压缩机机身必须包括库伯能源服务的压缩机机身序列号。
压缩机机身序列号贴在机身和组成机身结构的所有零件上。
它位于贴在顶盖上的机身铭牌上。
每一个压缩机机身和汽缸都有自己的序列号。
汽缸必须包括卡麦隆汽缸序列号。
压缩机机身概述所有的CCS压缩机机身都被设计为可靠的、连续的、重载、无故障运转。
这些具有坚固构造的对称平衡式压缩机是按照高速、高精度、高质量的现场已证实的标准制造的。
所有易损件的迅速提供意味着维护的简单化和可靠的运行。
由曲柄拐将两种曲轴行程分开的平衡对置的设计,已经成为往复式压缩机的现代标准。
手册描述了C-FORCE系列压缩机机身。
此类压缩机被设计应用于油气生产、气体传送、气体加工和发热发电。
主轴瓦和连杆瓦是厚壁、钢背、分开的精密设计。
润滑油泵和强制润滑注油器是齿轮或轴驱动,并且安装在从属的端盖上。
每一种都可以独立地进行维护。
润滑油从贮槽中抽出时经过一种网式过滤器,这种网式过滤器保护着润滑油泵。
具有压差指示计的全流量润滑油过滤器可显示过滤器是否堵塞,它保护着设备所有运转的部件。
虽然活塞杆长度可能根据行程和型号而改变,但是所有的气缸在标准的十字头导板上的装配是可互换的。
在所有级别的气缸中,都将固定汽缸头作为标准设备配置。
在这些气缸中,当需要时可以采用其它增加余隙的方法配置,例如可定容量的气缸头或阀垫片。
曲轴旋转当面对机身上的驱动端时,顺时针方向旋转是标准的。
连杆:宽的中心杆几乎等于与它相对的两个窄的中心杆的重量。
十字头销:具有润滑油通道,来提供压力润滑。
它们被镗孔,提供不同质量的5 个短的和7 个长的销的选择,来用于装置的最终平衡。
十字头:轻重十字头具有相同的尺寸,不管它们被用于哪一边。
如果需要,重十字头被用于保持平衡。
压缩机系统振动(无联轴器设计)C-FORCEE缩机没有设计联轴器来减少振动和噪声。
但是,由于卧式压缩机设计的本性,做往复运动的重量产生某些振动力。
正确地平衡在对置曲柄上的往复运动的重量将这种影响减到最少。
包括底座、管路、阀门和其他部件的压缩机系统易受振动。
设计目标是拥有一种在正常运转速度范围内无振动的系统。
操作者和维护人员应该警惕系统过大的振动,它可能损害设备。
通常,固定振动部件或对振动部件增加辅助的支承将提高它的自然频率和消除振动问题。
如有必要,通过从底座或基础直接对气缸进行辅助的支承能够加强压缩机汽缸的固定。
现在大多数气缸(外侧)具有一个机械加工的凸起部位,上面有钻孔并且有内螺纹用于固定一种气缸外侧振动抑制装置(气缸外侧支撑)。
这是优选的固定方法。
压缩机的平衡卡麦隆制造的对称平衡往复式压缩机有四个汽缸。
双作用汽缸尺寸范围是直径为到12.75英寸(70到324毫米)并且可以以不同的组合安装在机身上。
因为目标是制造一种对称平衡式压缩机,所以必须使每对对置的曲柄上的往复重量近似相同。
由于可能有很多种气缸尺寸和曲柄位置的组合,并且每个活塞和组件(活塞、环、活塞杆和螺栓)具有的某个总重量或许将不同于它所对置的活塞组件的重量,因此这是个很繁重的工作。
使用合适重量的十字头、活塞销和活塞销垫圈完成装置的平衡。
有26种不同的活塞销垫圈可用于窄连接杆一侧的活塞销,有两种垫圈可用于每一个销。
对活塞销有12种重量选择,而对十字头有两种。
向经授权的发行单位咨询以了解有关使用特别活塞销垫圈的详情。
除上述的平衡部件之外,连杆的重量也参与到平衡中。
连杆的重量各异,因此当装置在制造厂中组装时,可注意对连杆进行挑选以便使对置曲柄的重量差不超过3盎司(85克)。
应该尽力使对置的曲柄之间达到尽可能接近的均衡。
允许失去平衡的最大值是 1.75盎司(50克)。
附加说明请浏览卡麦隆网址:http : 20° F400°175 ° F你失去嗅觉并消弱你发觉它的能力。
不要依靠你的嗅觉作为检测方法。
以下资料是有关HzS浓度水平和它对身体的影响的一些通用的资料。
在H2S环境中工作以前应该详尽地阅读和了解这些资料。
浓度水平设备的规格基于以下百分数所确定的三种酸气等级加上附加的(美国腐蚀工程师协会)技术要求:等级I 低于2% H2S (按体积)等级1-11P 2% 至5% H2S等级2-11P 大于5% H2S更高含量的调整遵循NACE MR0175规程调节要求硫化氢(H2S)浓度最多达2% (按体积):在润滑保养中对于所有最多达2% (按体积)浓度的H2S,不需要特别的调节。
可以接受标准材料和建议实行特别润滑方法。
使用的机身润滑油必须具有总碱值(TBN)15或更高,以有助于防止润滑油变成酸性和损坏轴瓦和衬套。
通过及时适当地补充或全部更换润滑油,使机器运行时的碱度维持在不低于原始总碱值的30%左右。
机身润滑油必须满足或超过MIL-L-2104B ,(材料试验)一号补充文本的要求。
机身润滑油的完整油分析规范是必需的,以便确定合适的换油间隔以及监控润滑油和机组的工况。
压缩机气缸润滑油必须遵循休波瑞尔工程标准ES- 1002的要求。
通常对于高压运行工况要对粘度提出要求,并且也需要3%至5%勺动物脂肪含量(类似于蒸汽汽缸油)。
压缩机汽缸润滑油的注油速率等于非酸气工况正常速度的两倍。
对于所有接触天然气的部件避免在硬件中使用一切黄铜、青铜、紫铜和其他铜合金类。
按照当地的安全标准对隔离室进行合适地排空以对人员提供最大限度的安全保护。
在阀门和阀座之间使用软铁或铝密封垫圈。
用于标准设备的罪密封圈材料是氟橡胶(规格473),这也适用于有H2S的设备。
对于较低温度的运行(< 27 ° F)可以指定氯丁橡胶作为一种选择。
等级1-11P调节(H 2S体积浓度2% - 5%)所有适用于低于2%浓度的要求加上以下补充技术要求:应该向气缸润滑油中加入合适的防腐蚀剂。
气缸装备一个吸入管冲洗系统(将气缸润滑油注入每个气缸的吸入管嘴)。
这是在标准的汽缸润滑之外的。
这有助于阻止酸气的天然溶解作用和确保机油的完善分布以获得更好的润滑。
它通过在所有的阀门表面上涂敷一层油膜也有助于更好地造成与腐蚀的隔离。
每个压缩机活塞杆上,在隔离室使用甩油环以确保没有H2S污染气缸或密封润滑油以某种途程倒进曲轴箱污染机身润滑系统。
密封材料和活塞环材料应该或者是非金属的或者不包含含铜的金属。
压缩机阀门应有标准结构和硬度。
度22 HRC(洛氏硬度)。
至少这应该包括所有的内部紧固件和压缩机可调余隙的螺钉,但除去阀门紧固件。
活塞杆是17-4 沉淀硬化型不锈钢(pH sta in less steel),具有硬度28 - 33 HRC(热处理规格ZA)。
锻钢的气缸体用AISI (美国钢铁学会)4142制造,具有最大硬度235 HB (布氏硬度)。
工程部将逐个地评估这些应用,由于机械性能限制某些汽缸压力额定值可能需要减少。
等级2 - 11P调节(H 2S浓度大于5%)所有对于H2S浓度为2% - 5%时的要求加上以下各点:用碳钢或AISI 4140合金钢制造的阀门部件应有最大硬度22 HRC(热处理规定HS)。
这降低了任何专门设计的阀门的压降性能并且因此降低了气缸的压降性能。
工程部将逐个地对此进行评估并且选择适当的替代设计以适应应用的要求。
降低坚硬的要求也包括对于钢制的气阀隔篮(气阀限位器),当使用它们时。
压缩机阀门部件也可以用具有最大硬度22 HRC的AISI 416不锈钢制成。
只要可能,阀片就是塑料的,以便更好地阻止对于较软的阀座的磨损。
当需要用金属的阀片时应使用具有硬度为17至22 HRC的410不锈钢。
应使用90#尼孟合金做为阀弹簧材料。
隔离室需要是两腔室的结构。
其外室必须用压力为3-5"水柱的惰性气体进行换气。
接触工艺气流的所有压缩机气缸和隔离室的关键的螺栓、有头螺钉、双头螺栓和螺母都应该遵守ASTM A193-B7M (螺钉和双头螺栓)和ASTM A194-2HM (螺母)。
所有接触工艺物流的仪表设备(液位控制、停车、波尔顿管压力计、工艺阀门、安全阀等等)都应该满足NACE MR0125的全部要求(除了不锈钢管线连接件)。
这一要求是工艺包提供方的责任。
应该用惰性气体置换隔离室。
配套商按照这些要求进行配套。
如果需要其它通气管或置换系统,详情需由买方和设备提供方之间进行商议(即真空系统或低硫天然气置换)。
最终的祥细的系统应该对设备周围的人身提供安全和应该防止带有酸气的机身机油造成污染。
除非用户要求不用置换的密封箱(盘根盒)。
高H2S含量的调节要求本章包括的HS调节要求是基于由NACEMR0175建立的规程。
本章规定了比API 11P 调节标准的要求更严格的WS调节水平。
当需要进行超过API 11P要求的H2S调节以符合NACE规程时应该遵循以下要求。
这种提高的调节水平也能用于根据用户需要的任何H2S浓度。
这些要求如下:应该向气缸润滑油中加入合适的防腐蚀剂。
气缸装备一个吸入管冲洗系统(将气缸润滑油注入每个气缸的吸入管嘴)。
隔离室需要是两室的结构。
其外室必须用压力为3-5 "的水柱的惰性气体进行换气。
内室可以如以前所述单独地排空或者用 3 - 5 " 水柱压力的惰性气体置换。
在隔离室的每个压缩机杆上使用甩油环以确保没有HS污染气缸或密封润滑油以某种途径倒进曲轴箱污染机身润滑系统。
压缩机阀门弹簧应是90#尼孟合金。
密封弹簧胀圈是铬镍铁合金。
活塞杆是不锈钢,具有硬度28 —33 HRC (热处理规定ZA)。
活塞杆在密封盘根移动的部段需要碳化钨敷层。
用碳钢或AISI 4140合金钢制造的阀门部件带有最大硬度22 HRC (热处理规定H2S)。