JKG2干燥器使用维护说明书Rev.03
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JKG2 Type Air Dryer is a kind of equipment used to remove impurity from com -pressed air, such as moisture, oil aerosols, dust, etc. This equipment can prevent pipes and valves in air brake system of railway rolling stocks from rusting, blocking, water condensing or freezing. Therefore safety accidents caused by brake failures due to these defects can be avoided. And it can also extend maintenance intervals of brake system.
2 产品描述 Description
双塔干燥器在世界范围内占据主要优势。与以前使用的单塔干燥器相比较， 双塔干燥器有着以下的优点：能连续不间断工作。再生效果好。适用于重载、用 风量大、用风时间长的机车使用。
The two-chamber adsorption dryer also has been established preponderantly world wide. Compared with the former used single chamber dryer, two-chamber dryer exhibits the following advantages: Can continuously the non-stop run. The regeneration effect is good. Is suitable in the heavy load, is big with the amount of wind, with the wind when the long locomotive uses.
修改人 Modified
by 李映晨
李映晨
李映晨
批准 Approved
by 苏安社
苏安社
苏安社
4
5
6
7
8
2
目录Table of contents 1 用途/功能 Purpose / function.........................................................................................…..…. 5 2 产品描述 Description..............................................................................................……...….... 5
Special tools, devices, measuring and test devices ................…................…................24 5.6.1 专用工具 Special tools .....................................................................................…....24 5.6.2 设备 Device....................................................................................................…...... 25 5.6.3 测量和试验设备 Measuring and test devices.....................................................…....25 5.6.4 易损件和备件 Wearing und spare parts ...................................................................25 5.7 废弃物处理方案 Waste management concept........................................................….....26
3
5.8 电气接线图 Electric wiring diagram .........................................................................….....27
4
1 用途/功能 Purpose / function
JKG2型空气干燥器是一种清除压缩空气中水、油、尘埃等杂质的装置。采用 此装置可防止铁道车辆制动系统产生锈蚀、堵塞、凝结水、结冰等现象，可避免 由上述现象引起的制动失灵而造成的行车事故，并可延长制动机的检修周期。
JKG2型空气干燥器是一种吸附式双塔干燥器，并带有安装在干燥器出口的精 密除尘过滤器和干燥器控制单元，不包含油水分离器等。
2.1 技术参数 Technical data ...............................................................................…... …........ 6 2.2 技术说明 Technical description .....................................................................…......…...... 6
JKG2干燥器 使用维护说明书
中国北车集团大同电力机车有限责任公司
北京赛德高科铁道电气科技有限责任公司
修订Index
版本 Version
日期 Date
修订描述 Revision
1 2009-03-26
创建
2
2011-03-26 5.4.1维修计划和5.4.3修正内容更改
3 2011-12-12
增加拆解组装内容
2.2.1 部件说明 Parts explanation..................................................................…........…....... 6 2.2.2 工作原理 Principle of work .................................................….......................…..........8 3 安全说明 Safety instructions........................................................ .................…...…….….......10 4 指导手册 Instruction manual ................................................................................….....…... ..11 4.1 操作 Operation ................................................................................................….......…..12 5 组装和调试 Assembly and commissioning.......................................................……....…...... .12 5.1 运输/装船/储存 Transportation / shipment / storage ............................................…….....12 5.1.1 运输/装船 Transportation / shipment............................................................…......... 12 5.1.2 储存 Storage............................................................................................................. 12 5.2 安装 Installation .............................................................................................................. 12 5.3 调试 Commissioning........................................................................................................ 13 5.3.1 泄漏试Fra Baidu bibliotek/功能试验 Leak test/function test................................................................ 13 5.4 维修 Maintenance............................................................................................... ......….. 14 5.4.1 维修计划 Maintenance plan...........................................................................…....... 14 5.4.2 维修规程 Maintenance regulations...........................................................…............. 15 5.4.3 修正（大修）Revision.................................................................... .............…....... ...16 5.5 故障处理、更换原则/维修Trouble shooting, exchange concept / maintenance....…....... ..17 5.5.1 常见故障处理 Common failures and remedy......................................................... ...17 5.5.2 拆卸 Disassembly..................................................................................................... 19 5.5.3 更换原则 Exchange concept .....................................................................................21 5.5.4 组装 Assembly.......................................................................................................... 22 5.6 专用工具、设备，测量和试验设备
2 产品描述 Description
双塔干燥器在世界范围内占据主要优势。与以前使用的单塔干燥器相比较， 双塔干燥器有着以下的优点：能连续不间断工作。再生效果好。适用于重载、用 风量大、用风时间长的机车使用。
The two-chamber adsorption dryer also has been established preponderantly world wide. Compared with the former used single chamber dryer, two-chamber dryer exhibits the following advantages: Can continuously the non-stop run. The regeneration effect is good. Is suitable in the heavy load, is big with the amount of wind, with the wind when the long locomotive uses.
修改人 Modified
by 李映晨
李映晨
李映晨
批准 Approved
by 苏安社
苏安社
苏安社
4
5
6
7
8
2
目录Table of contents 1 用途/功能 Purpose / function.........................................................................................…..…. 5 2 产品描述 Description..............................................................................................……...….... 5
Special tools, devices, measuring and test devices ................…................…................24 5.6.1 专用工具 Special tools .....................................................................................…....24 5.6.2 设备 Device....................................................................................................…...... 25 5.6.3 测量和试验设备 Measuring and test devices.....................................................…....25 5.6.4 易损件和备件 Wearing und spare parts ...................................................................25 5.7 废弃物处理方案 Waste management concept........................................................….....26
3
5.8 电气接线图 Electric wiring diagram .........................................................................….....27
4
1 用途/功能 Purpose / function
JKG2型空气干燥器是一种清除压缩空气中水、油、尘埃等杂质的装置。采用 此装置可防止铁道车辆制动系统产生锈蚀、堵塞、凝结水、结冰等现象，可避免 由上述现象引起的制动失灵而造成的行车事故，并可延长制动机的检修周期。
JKG2型空气干燥器是一种吸附式双塔干燥器，并带有安装在干燥器出口的精 密除尘过滤器和干燥器控制单元，不包含油水分离器等。
2.1 技术参数 Technical data ...............................................................................…... …........ 6 2.2 技术说明 Technical description .....................................................................…......…...... 6
JKG2干燥器 使用维护说明书
中国北车集团大同电力机车有限责任公司
北京赛德高科铁道电气科技有限责任公司
修订Index
版本 Version
日期 Date
修订描述 Revision
1 2009-03-26
创建
2
2011-03-26 5.4.1维修计划和5.4.3修正内容更改
3 2011-12-12
增加拆解组装内容
2.2.1 部件说明 Parts explanation..................................................................…........…....... 6 2.2.2 工作原理 Principle of work .................................................….......................…..........8 3 安全说明 Safety instructions........................................................ .................…...…….….......10 4 指导手册 Instruction manual ................................................................................….....…... ..11 4.1 操作 Operation ................................................................................................….......…..12 5 组装和调试 Assembly and commissioning.......................................................……....…...... .12 5.1 运输/装船/储存 Transportation / shipment / storage ............................................…….....12 5.1.1 运输/装船 Transportation / shipment............................................................…......... 12 5.1.2 储存 Storage............................................................................................................. 12 5.2 安装 Installation .............................................................................................................. 12 5.3 调试 Commissioning........................................................................................................ 13 5.3.1 泄漏试Fra Baidu bibliotek/功能试验 Leak test/function test................................................................ 13 5.4 维修 Maintenance............................................................................................... ......….. 14 5.4.1 维修计划 Maintenance plan...........................................................................…....... 14 5.4.2 维修规程 Maintenance regulations...........................................................…............. 15 5.4.3 修正（大修）Revision.................................................................... .............…....... ...16 5.5 故障处理、更换原则/维修Trouble shooting, exchange concept / maintenance....…....... ..17 5.5.1 常见故障处理 Common failures and remedy......................................................... ...17 5.5.2 拆卸 Disassembly..................................................................................................... 19 5.5.3 更换原则 Exchange concept .....................................................................................21 5.5.4 组装 Assembly.......................................................................................................... 22 5.6 专用工具、设备，测量和试验设备