非标设备电气规范

内容/Content

1电气/electrical

1.1电气部品品牌选择/Electrical part brand definition

1.2电气布局和配置/Electrical layout and configuration

1.2.1控制箱本体/Cabinet

1.2.2元器件的安装/Device assembly

1.2.3抗干扰预防/I nterference precaution

1.2.4抗震动预防/Vibration precaution

1.2.5散热/Heat dissipation

1.3配线/Wiring

1.3.1线缆的选择/Cable definition

1.3.2非标设备用线缆一般分类/ General classification of cable in TE for non-standard equipment

1.3.3端子压着/Terminal joint

1.3.4排线要求/Cable wiring

1.3.5线缆固定/Cable fixing

1.3.6接插件/Connector

1.3.7线缆保护/Cable protective

1.3.8接地/Grouding

1.4标示和编号/Marking and numbering

1.4.1号码管/Numbering tube

1.4.2贴标/Symbol label

1.5灯塔/Tower lamp

1.6安全/Safety

1.7控制面板/Control panel

1.8技术文档/Technical documents

1.8.1电气原理图/Electrical schematic diagram

1.8.2程序时序图/Program control sequence diagram

1.8.3地址对照表/I_O and internal memory assignment

1.8.4部品清单/Electrical BOM

1.8.5带注释程序/PLC program with comments

1.8.6触摸屏程序/Touch panel program

1.8.7工控机界面软件/PC based Program

1.8.8智能设备文件/Intelligent device file

1.8.9操作手册/Operation manual

1.8.10故障说明及排除方法/Fault or alarm description and trouble shooting

1.8.11保养手册/Maintenance manual

1.8.12培训记录/Training records

1.8.13电气部件说明书/Manual for intelligent device

1.8.14工控机软件驱动

1.1主要电气部品品牌选择/Electrical part brand definition

电气部品选择对于TE设备维护人员比较熟悉的产品，特殊情况需要用到非列表内的部品时品需要给技术员和相关人员培训：

Supplier should be use the electrical components which the technician from MF department are know well,，supplier must train related technician for the few frequently used under special circumstance.

Main electrical part which are used in TE frequently as below:

1.可编程控制器/PLC: 三菱/ Mistubishi、欧姆龙/Omron、西门子/Simens

PLC必须保留独立的编程端口，编程端口不可与外围通讯操作端共用一个端口。

Reserve an independent programming port，also an independent port communicate to human operation interface must be exist.

优先使用总线产品，减少繁琐接线，并且要有以太网模块以便后期生产数据采集和集中管理.

Choose the products which used for bus to avoid complex wiring，must install a Ether net module for information collection and management.

PLC预留15%的输入输出点

Keep 15% empty input/output digital points.

2.模块化PLC必须留有两个扩展模块的位置，并且必须配置支持TCP/IP协议的网络模块，一体式PLC安装板位

置预一个留扩展模块大小位置.

3.触摸屏/Touch Panel：普洛菲斯/Proface、欧姆龙/Omron、西门子/Simens

需带有网口支持TCP/IP、SD或USB导出存储功能

4.伺服运动控制/Servo system：三菱/ Mistubishi、安川/Yaskawa、欧姆龙/Omron,

两轴或两轴以上选用总线控制.

5.视觉控制/CCD：康耐士/Cognex、基恩士/Keyence

6.气动元器件：SMC、Festo

7.灯塔/Tower lamp：欧姆龙/Omron、天逸

8.按钮开关指示灯/Switch button: 邦纳/Banner、和泉/Idel

9.低压电气设备: 施耐德/Sechneider、西门子/Simens

10.传感器/Sensor: 基恩士/Keyence、欧姆龙/Omron、邦纳/Banner

11.变频器/inverter: 安川/Yaskawa、施耐德/Sechneider、三菱/ Mistubishi

12.传送带电机/General motor: 东方/Oriental、力士乐/Rexroth、SEW、精研电机JSCC

13.印字刻字设备/Printing device: 商定

14.分割转台喜开理/CKD, 横河/Yakogawa,

15.工控机/PC based: 研华/ Advantech、西门子/Simens、贝福/Beckhoff

16.端子及端子台/Terminal 魏德米勒/Weidmuller、万可/WAGO

17.号码管及线/Tube and Label 魏德米勒/Weidmuller、

18.分线盒: 宜科/ELCO, 吉诺/GSEE

19.信号线接插件: 泰科/TE、3M

20.重载接插件魏德米勒/Weidmuller、西霸士/SIBAS

21.拖链线槽金福隆/JFLO

22.散热轴流风扇福佑/FULLTECH

23.线缆: 缆普/ RSK、金子/KANEKO

24.机器人: 发那科/Funac、爱普生/Epson、雅马哈/Yamaha