汽车供应链管理培训课件

Quality in Supply Chain

In Quality, You count, We help…

Automotive Supplier Chians 汽车供应链

Automotive Supplier Development Process

汽车供应链管理开发节点控制

G D P I M G a t e 6

AUTOMOTIVE SUPPLIER DEVELOPMENT PROCESS

Risk in Supplier Chain Quality Management

Social

Compliance

Wrong

Mark/Label

Miss/Delay

Shipment

Measurement

System Failure Superficial

Failure Analysis

Product Life Cycle and Risk Place in Supply Chain Quality Management

产品周期及风险控制点

Data Based Continuous Improvement.

Inspection

FMEA FMEA –Failure Mode & Effects Analysis

PPT –Pre-Production Testing

SQE –Supplier Quality Engineering

Solution in Glance

Intentive Improvement Process for Long-term Development

解决方案，，长期专项提升过程和方法

解决方案

The Intensive Improvement process involves four steps . It starts with one of the clients’facilities writing a complaint against a supplier for a quality

performance issue. The corrective action process can escalate from a

written corrective action to certified stock, or controlled shipping, to one of the intensive improvement disciplines

专项提升过程包含四步，当供应商质量有问题，客户投诉，改善措施开始执行,库存检验，控制发运，直到解决问题

Auto part commercial clients & international trade clients 汽车零部件贸易商

PAC Definition/PAC 定义定义：

：Proactive Containment by the Service Provider/第三方服务商前期遏制Purpose/目的目的：：

-performing a controlled shipping level at the suppliers’plants before products’

shipment in order to ensure conformity of selected characteristics

在产品发运之前，为了确保产品特性的符合性，在供应商工厂执行的受控发运。

-having quick solutions and resources in order to prevent that defective products have been delivered to Client’s plants

快速解决和决策以防止缺陷产品流入到客户工厂

-preventing Client’s manufacturing processes from lines stoppage or reduction of production capacity due to high percentage of non-conformities of the products occurred

防止因为产品不良而导致客户的制造过程停线或减产

PAC before mass production

量产前新产品不良遏制

量产前新产品不良遏制

Scope/范围：

The Third Party Proactive Containment (PAC) shall be applied to all suppliers in all cases listed below: PAC适合于下列情况的所有供应商：

In any case of introduction of a new products or new applications

在新产品或新应用导入的任何情况下：

-New Suppliers;新供应商

-New Product Lunching;新产品投产

-New Design Changing 新的设计变更

量产前新产品不良遏制

When need PAC/什么时候需要PAC

-The PAC procedure shall be applied for all “PPAP level 5”[as defined in the client procedure] components, when: after PPAP before mass production

在PPAP之后，规模生产之前，所有PPAP5（按客户程序定义）提交的零件均可以申请PAC程序

-ALWAYS in Pilot phase for new applications (engines/transmissions/ exterior/ interior/chasis)

常常在产品导入的试验阶段(发动机/ 变速箱/外饰/内饰/底盘)

-ALWAYS in SOP of a new product or new supplier or new facility or significant modification on a critical product.

常常在新产品、新供应商、新设备或关键产品，重大变更SOP阶段。

-Current production for important modifications of the products.

当前产品重要变更阶段