RENISHAW测头系统详细介绍

合集下载

爱德华三坐标技术协议

爱德华三坐标技术协议

爱德华三坐标测量机技术协议1、设备名称:三坐标测量机2、规格型号:Daisy6863、配置清单:序号项目名称规格生产品牌数量1 主机机型Daisy686 西安爱德华1台控制系统DCC 欧洲原装进口1套2 测头系统测座MH20i手动双旋转测头系统英国雷尼绍1套测针组- - 英国雷尼绍1套测针中心座SC2 - - 1只校准球φ25 - - 1套3计算机系统计算机双核2.5G/2G/500G 美国DELL 1台打印机A4喷墨打印机美国HP 1台4 测量软件AC-DIMS □A/EXT安装盘西安爱德华1张5 技术资料Daisy系列安装及使用维护说明书- - 1本AC-DIMS操作说明书- - 1本6 证书产品出厂合格证书- - 1本7 管接头SPCF-10-02+SBT-10-02 - - 1套卡箍φ16~φ25 - - 1套气管φ10 - - 1.5m 备注4.2、性能指标:01、测头系统:RENISHAW MH20i手动双旋转可分度测头系统技术参数:TP20测力模块一个测头座分度机构:绕 A轴(水平轴)范围 0°~90°最小步距15°绕B轴(铅垂轴)范围±180°最小步距15°02、测针组:测针(mm):订货号型号材料测球直径长度杆直径有效长度数量(根)验收结果A-5003-0033 PS48R 红宝石测球/碳化钨杆 1 20 0.8 12.5 1A-5000-3603 PS2R 红宝石测球/不锈钢杆 2 20 1.4 14 1A-5000-4160 PS16R 红宝石测球/不锈钢杆 3 20 1.5 17.5 1A-5000-4161 PS17R 红宝石测球/不锈钢杆 4 20 1.5 20 1A-5000-7807 PS8R 红宝石测球/不锈钢杆 2 10 1 6 4A-5000-3604 PS1R 红宝石测球/不锈钢杆 3 10 1.5 7.5 1订货号型号材料直径长度数量(根)M-5000-7634 SE7 不锈钢杆 3 5 1M-5000-3647 SE4 不锈钢杆 3 10 1M-5000-3648 SE5 不锈钢杆 3 20 1M-5000-4162 SE6 不锈钢杆 3 30 1订货号型号材料中心尺寸有效长度数量(个)A-5000-3627 SC2 不锈钢杆7 7.5 1 03:校准器:标准球Φ25及万向球座T504:精度指标:长度计量系统:英国进口精密光栅尺分辨率:0.5μm;测量范围X×Y×Z: 600mm×800mm×600mm示值误差:MPEE≤2.4+L/300μm探测误差:MPEP≤2.4 m4.3、环境要求(详情见附件《三坐标测量机安装使用环境技术要求自检表》)01、温度:20±2℃ 1℃/h 1℃/m 2℃/24h02、湿度:40%-70%03、电源:220V±10%, 50HZ-60HZ04、气源:≥0.55MPa4.4、控制系统: DCC 控制器是德国MORA Metrology GmbH公司高性价比的运动控制器,能够广泛适用于各种工况的高性能、高可靠性的运动控制解决方案。

雷尼希亚RMP60机械工具接触测试探头系统说明书

雷尼希亚RMP60机械工具接触测试探头系统说明书

• 2.4 GHz radio transmission, allows single system forworldwide use.• Interference-free channel hopping transmission.• No channel selection required. • RMP60 meets the radio regulations of:Europe: CE 0536! USA: FCC ID: KQGRMP60, FCC ID: KQGRMP60V2 FCC ID: KQGRMP60MV2 Japan: RMP60: 004NYCA0042, RMP60: 004NYCA0406 RMP60M: 004NYCA0407Canada: IC: 3928A-RMP60, IC: 3928A-RMP60V2Australia, China, Israel, New Zealand, Russia, Switzerlandand India.• Partner RMP60 and RMI systems allow interference-freemultiple probe installations.• The RMP60 is suitable for use with Renishaw single anddouble touch probing cycles.• User adjustable trigger force for long/cranked styli. • A weak link is included in each kit to protect the probein the event of excessive stylus overtravel, when using steel styli.• The RMP60 is a compact 3D touch-trigger probe(±X, ±Y , +Z sense directions) with radio transmission, used for workpiece set-up and inspection on small to large CNC machining centres and vertical turret lathes.• The RMP60 transmits omnidirectionally with a range of15 m (49.2 ft).• Ease of installation.• A standard battery life of 140 hours continuous use, orthe equivalent of approximately 100 days at 5 % usage is achievable. For applications requiring greater battery life, certain high capacity lithium thionyl chloride batteries can be used.• Repeatability, 1.0 µm (40 µin) is certified at480 mm/min (1.57 ft/min) with 50 mm stylus.• Probe switch on is user configurable between M code, spinor shank.• Probe switch off is user configurable between M code,time, spin or shank switch dependant on turn on method.StylusData sheet H-2000-2122-03-A A Tech Authoirty, Inc3857 Schaefer Ave, Ste C Chino, CA. 91710 (909)972-7520Operating envelope - RMP60/RMIThe RMP60 transmission envelope and range is shown below.The probe system should be positioned so that the optimum range can be achieved over the full travel of the machine’s axes including the tool magazine. Always face the RMI in the direction of the machine spindle and tool magazine. If the probe is not in range when in the tool magazine use spin or shank turn on.The RMP60 and RMI must be within a mutual operating envelope. The operating envelope shows line-of-sight performance. However, radio transmission does not require line-of-sight as long as any reflected radio path is less than the 15 m (49.2 ft) system operating range.RMP60 probeRange metres (feet)OPERATING AND SWITCH ON/OFF75°0°15°90°75°60°75°0°19 (0.75)50 (1.97)RMP60 dimensionsdimensions mm (in)ZData sheetRMP60 - radio probeBattery dead - at this stage probe status is forced open and the probe cycle will stop.System operationPrior to probe operation, it is imperative that the program selected to ‘drive’ the probe has been verified. Incorrect programming could result in damage to the machine, workpiece and probe system.The RMP60 probe operates in one of three modes:1. Stand-by mode - The RMP60 uses a small current,while waiting for a switch-on signal to be received.2. Operating mode - Activated by one of the methodsdescribed below. Signals are only transmitted by the probe in this mode and the probe is now ready for use.3. Configuration mode - Trigger Logic™ allows a numberof probe set-up options to be programmed, by triggering the probe when the batteries are inserted. Programmableoptions are described on the next page.Probe environmentPrimary application Inspection probe for machiningcentres Sense directions 5 way ±X ±Y +ZWeight (without a shank) with batteries without batteries901 g (31.79 oz) 855 g (30.16 oz)Trigger force using 50 mm (1.97 in) stylus low force direction factory settingX Y 0.75 N / 75 gf (2.65 ozf)Z 5.30 N / 530 gf (18.69 ozf)Trigger force using 50 mm (1.97 in) stylus high force directionX Y 1.4 N / 140 gf (4.94 ozf)Z 5.30 N / 530 gf (18.69 ozf)Max. spin speed 1000 rev/minOvertravel X Y 18°Z 11 mm (0.43 in)Sealing IPX8 (BS 5490, IEC 529)1 atmosphereRepeatability maximum 2σ value in any direction 1.0 µm (0.00004 in) is valid fortest velocity of 480 mm/min(1.57 ft/min) at stylus tip, usingstylus 50 mm (1.97 in) long.Probe specificationProbe status LEDsWhen operating the probe status LEDs give a visual indication of the probe state (triggered or seated) and battery condition.Multiple probe modeRMP60 can be user configured using T rigger Logic™ to allow multiple RMP60s to be used with a single RMI.Notes:Radio turn on cannot be used in multiple probe mode. RMP60s set to ‘mode-on’ can coexist alongside any number of RMP60’s set to ‘mode-off’.To allow multiple probes/single RMI in close proximity, 16 choices of ‘mode-on’ colours are available – each representing a different machine tool installation.Only one of the multiple probes per machine will need partnering as, by configuring multiple probes to a single‘mode-on’ choice, all probes have the same identification. The probe to be partnered is partnered after selection of multiple probe on mode.There is no limit to the number of probes that can be used with a single RMI as long as they all have the same ‘mode-on’ colour choice.All RMP60s are factory-set to ‘mode off’.The addition of further probe(s) into a single probe installation requires all probes to be re-configured to the same multiple probe ‘mode-on’ choice and the repartnering of one of the probes to the installed RMI.The addition of further probes (or replacements) into a multi probe installation is achieved simply by reconfiguration to the same ‘mode-on’ colour choice.Comprehesive details of how to set-up and change mutiple probe settings are included in the RMP60 installation and user's guide, H-2000-5219.RMP60/RMI Temperature Storage -10 °C to 70 °C (14 °F to 158 °F)Normal operating5 °C to 50 °C (41 °F to 122 °F)Notes:The RMP60 will be turned on after 1 sec in all modes.)After being turned on, the RMP60 must be on for a minimum of 1 sec (7 seconds for spin option) before being turned off. In radio on configuration (either radio on/radio off or radio on/time off) the RMP60 has a built-in hibernate mode. This saves battery life when the RMP60 is in stand-by and the RMI is un-powered (or out of range).The RMP60 goes into hibernate mode 30 sec after the RMI is un-powered (or out of range). When in this mode, the RMP60 checks for a powered RMI every 30 secs, if the RMI is found, the RMP60 goes from the hibernate mode to stand-by, ready for radio turn on.Probe switch on and offThe probe is switched on by one of the following options.All options are user configurable.RMP60 switch-on method.Switch-on options are configurable.RMP60 switch-off method.Switch-off options are configurable.1. Radio onRadio switch on is commanded by M code. (factory setting).1. Radio offRadio switch-off is commanded by M code. (factory setting).A timer automatically switches the probe off after 90 min from the last trigger, if not turned off by M code.2. Timer off (time out)The RMP60 will time out (12, 33 or 134 sec - user configurable) after the last probe trigger or reseat.2. Spin startSpin at 650 rev/min for 1 sec minimum (6 sec maximum).3. Spin stopSpin at 650 rev/min for 1 sec minimum (6 sec maximum).A timer automatically switches the probe off after 90 min from last trigger off.4. Timer off (time out)The RMP60 will time out (12, 33 or 134 sec - userconfigurable) after the last probe trigger or reseat.3. Shank switch5. Shank switch offBattery life expectancyTypical battery reserve lifeUsing the standard alkaline battery at 5% usage, typically the probe will continue to operate for approximately 1 week after a low battery warning is first indicated.Replace the batteries as soon as is practicable.Rechargeable batteries: either nickel metal hydride (NiMh) or nickel cadnium (NiCd) can be used, but expect a battery life of approximately 50% of the alkaline figures given in the table below.To achieve stated radio stand-by life, the RMP60 must be in-range of a powered partner RMI.Battery Shank/spin turn onRadio turn on Continuous useTwo AA type Stand-by life (days - typical)5% usage 72 minutes/day (days - typical)Stand-by life (days - typical)5% usage 72 minutes/day (days - typical)(hours - typical)Alkaline65010013065140Lithium ThionylChloride1300200260130280For applications requiring greater battery life, certain high capacity lithium thionyl chloride batteries can be used.Data sheetRMP60 - radio probe(Ø2.48)RMP60M is a special modular version of RMP60. It enables probe inspection of part features inaccessible to RMP60, by fitting selected adaptors and extensions as shown.RMP60M modular systemRMP60M dimensions40.75 50.00 / 100.00 / 150.00 66.25 (Ø2.48)100.00 / 150.00 / 200.00 50.50 (Ø2.48)66.25Parts list - Please quote the Part no. when ordering equipment.TypePart no.DescriptionRMP60A-4113-0001RMP60 probe with batteries, tool kit and user’s guide (factory set to radio on/radio off).RMP60M module A-4113-1003RMP60M probe with batteries, tool kit and user’s guide (factory set to radio on/radio off).Battery P-BT03-0005AA battery - Alkaline type supplied as standard with probe (two required).Battery P-BT03-0008AA battery - Lithium thionyl chloride (two required).Stylus A-5000-3709PS3-1C ceramic stylus 50 mm long with Ø6 mm ball.Weak link kit A-2085-0068Weak link (Part no. M-2085-0069 x 2) and 5 mm AF spanner.Tool kit A-4038-0304Probe tool kit comprising: Ø1.98 mm stylus tool, 2.0 mm AF hexagon key,2.5 mm AF hexagon key (x 2), 4 mm AF hexagon key, and shank grub screws (x 2).Diaphragm kit A-4038-0302RMP60 outer diaphragm.Battery cassette A-4038-0300RMP60 battery cassette assembly.Cassette seal A-4038-0301Battery cassette housing seal.Bobbin kit A-4038-0303Bobbin for shank switch (supplied with shank).RMI A-4113-0050RMI, side exit, with 15 m (49.2 ft) cable, tool kit and user’s guide.Mtg brkt A-2033-0830Mounting bracket with fixing screws, washers and nuts.Extension L100A-4038-1010RMP60M extension - 100 mm long.Extension L150A-4038-1027RMP60M extension - 150 mm long.Extension L200A-4038-1028RMP60M extension - 200 mm long.Probe module A-4038-1002RMP60M probe module assembly.RMP60/LP2 adaptor A-4038-0212RMP60M LP2 adaptor assembly.LPE1A-2063-7001LPE1 extension bar - 50 mm long.LPE2A-2063-7002LPE2 extension bar - 100 mm long.LPE3A-2063-7003LPE3 extension bar - 150 mm long.MA4A-2063-7600MA4 90° adaptor assembly.RMP60 user’s guide H-2000-5219RMP60 user’s guide.Styli –See brochure H-1000-3200 Styli and accessories.Software –See data sheet H-2000-2289 Probe software for machine tools.Shanks –See data sheet H-2000-2011 Shanks.RMI–See data sheet H-2000-2123 RMI.Renishaw plcNew Mills, Wotton-under-Edge, Gloucestershire GL12 8JR United KingdomT +44 (0)1453 524524F +44 (0)1453 524901E ***************© 2006 Renishaw plc. All rights reserved. Renishaw reserves the right to change specifications without noticeIssued 11.06 Part no. H-2000-2122-03-AFor worldwide contact details, please visit ourmain web site at /contact*H-2000-2122-03*。

Renishaw 机器工具探头技术指南说明书

Renishaw 机器工具探头技术指南说明书

BrochureThe evolution of machine tool probing technologyRenishaw invented the touch-trigger probe for machine tools in the 1970s. The success of this innovation, based on a kinematicresistive principle, has contributed to Renishaw’s status as a world leader in the design, manufacture and support of dimensionalmeasurement products. The basis of this design continues to play a valuable role in part set-up, measurement and process control.Decades of continuous investment in development enables Renishaw to provide high-quality products with leading-edgeperformance. This guide compares probes with RENGAGE™ technology with those of conventional probe design and illustratesRENGAGE technology’s superior performance capabilities based upon ‘real world’ tests.RENGAGE technology delivers exceptional three-dimensional (3D) measurement performance and sub-micron repeatability.Due to their innovative design and outstanding capability, Renishaw probes with RENGAGE technology outperformhigh-accuracy machine tool probes available from other manufacturers.Renishaw probes with RENGAGE technologyoutperform high-accuracy machine toolprobes available from other manufacturers.Conventional probe technologyKinematic resistive probesInside a kinematic resistive probe, three equally-spaced rods rest on six tungsten carbide balls to provide six points of contact in a kinematic location. An electrical current flows between the balls and the rods.A spring-loaded mechanism allows the probe stylus to deflect when it makes contact with the workpiece. Upon making contact with a workpiece, the force translated through the stylus moves the balls and rods apart, reducing the size of the contact patches and increasing their electrical resistance. The probe is triggered when a defined threshold is reached.When the stylus is no longer in contact with the workpiece, the probe mechanism returns to its original position (reseats) to within 1 μm 2σ.Other types of probesSpherical seat or pivoting type probes are common alternative designs. Theory suggests that these designs provide uniform trigger force in the XY plane. However, the reality is very different because this is dependent upon the precision of themanufactured sphere and conical seat surfaces, and the relationship between the two. Therefore, in practice, trigger forces are highly variable.The major drawbacks of this design are:1. The stylus is not uniquely located because the relationship between the sphere and conical seat does not constrain all degrees of freedom. The mechanism can rotate and is not suitable for star-styli.2. The free motion of the mechanism typically results in a significant stylus deflection before the probe triggers.3. A high contact force between the stylus and the workpiece may mark the workpiece.Probe lobingLobing is a characteristic of all probes. It is caused by bending of the stylus and movement of the probe mechanism before the probe registers contact with a surface. It is therefore dependent upon:• Length and stiffness of the stylus • Force required to trigger the probe• Direction of contact with the surface • Design of the probe mechanismAll probes will therefore exhibit some lobing, which when plotted can resemble the irregular shape opposite.For two axis measurement, potential errors are relatively easy to calibrate out. In three axis measurement however, lobing errors are greater and more complex to compensate for, particularly with some conventional probes.These errors are significant and can adversely impact accuracy and repeatability in 3D measurement.The stages in trigger generation for a kinematic resistive probe are shown below. Repeatable electrical triggering andmechanical reseating of the mechanism are fundamental to reliable metrology.Example lobing plot (X-Y only) for conventionalspherical seat type probeTrigger mechanismAll kinematics in contactMachine directionMachine directionContact forceReactive forceMechanism pivotsabout these contactsContacts separate Kinematics reseat to repeatable positionStage 1Stage 2Close up of kinematicsResistance increases as area reducesCurrent flows through kinematicsContact patch reduces as stylus force balances spring forceSection throughkinematicsSpringRod and ballkinematic locationsSection viewAnnular reference surface ReferenceringConical seatSpherical reference surfaceSpherical surface pivots within conical seatAnnular reference surface touches reference ringStylus deflects trigger mechanism plungerFurther pivoting about contact point between reference surfacesFor more information on the Productive Process Pyramid™, see /pyramidBenchmarking RENGAGE™ technologyEngineers at Renishaw take immense pride in the products that are developed for our customers. It is important that our products perform to the highest standard to ensure that customers’ products – inspected by our systems – are also of the highest quality. Engineers at Renishaw take immense pride in the products that are developed for our customers. It is important that our products perform to the highest standard to ensure that customers’ products – inspected by our systems – are also of the highest quality.Renishaw states that the performance of its high-precision machine tool probes with RENGAGE™ technology is “unrivalled”. T ransparency is as central to Renishaw’s culture as the spirit of innovation, so to confirm the accuracyof these claims, Renishaw tested the OMP400 probe alongside five touch-trigger probes from other manufacturers – probes “A”, “B”, “C”, “D” and “E”. These probes are either low force versions of conventional probing systems or specially engineered high-accuracy probes.T o determine a realistic assessment of the performance of each probe, Renishaw ensured that each probe completed a thorough test programme – increasing dwell time and re-running the tests where necessary. This enabled each probe to provide results that can be used to benchmark performance.Testing probe performanceA consistent set of metrics is needed to compare the performance of the probes being tested. 2D form error, 3D form error and repeatability have been chosen, as these performance characteristics are critical in order to produce accurate components.The performance test measures a Ø25 mm calibrated sphere at a variety of angles and feedrates, with different styli, to obtain 2D form error, 3D form error and repeatability.When performing the test, best practice – as defined in the ISO 230-10 standard – was followed. A medium-accuracy, mid-priced, 3-axis vertical machining centre (VMC) with a Siemens 828D control was used to conduct the test.The test comprised the following aspects:With styli of different lengthsEach probe was fitted first with a 50 mm stylus, and then with a 200 mm stylus. Both styli were used to measure the points on the sphere at each feedrate.According to specification documentation, all of the probes being tested can be used with a 50 mm stylus, but only theOMP400 and probe “A” are recommended for use with a 200 mm stylus. 200 mm is the longest stylus that is recommended for use with all machine tool probes with RENGAGE™ technology.In realistic machining conditionsAll of the tests were run in wet conditions. The sphere was lubricated using coolant to represent the conditions found in a realistic machining scenario.2D performanceThe 2D performance is measured by finding the form error of a 2D feature. In this test, the radius of a calibrated sphere was measured by taking points around its equator. The difference between the minimum and the maximum measured radius found by these points is the 2D form error.Given that the dimensions of the sphere are known precisely, the form error must be generated by the probe. The lower the 2D form error of the probe, the better the 2D performance.Points measured on a sphere145 points at 2.5° increments were measured normal to the surface at 0°, 22.5°, 45° and 67.5° during the test. A point was also measured at the pole of the sphere.Points at 0° are used for calculation of 2D form error. When calculating 3D form error, all of the points are used.To measure repeatability, each point was measured 25 times.At a variety of feedratesThe test was run multiple times at 30 mm/min, 600 mm/min and 2000 mm/min.3D performanceWith multi-axis machining now common place, 3D measurement performance is more important than ever.3D performance is measured by finding the form error of a feature with X, Y and Z dimensions. The lower the 3D form error value, the better the probe’s 3D performance.To measure the 3D form error, the test measured the radius of a calibrated sphere by taking points at four different elevations and at the pole.The difference between the minimum and the maximum measured radius is the 3D form error.RepeatabilityIn this test, repeatability is a measure of how well a probe can reproduce a measurement under constant conditions. It is a metric that is frequently quoted on probe datasheets. The lower the value, the better the repeatability. Repeatability is different from accuracy, as accuracy describes how close a measured value is from the true value.A 2D form plotA 3D form plotRepeatable, but not accurate,measurements30 mm/min 600 mm/min 2000 mm/min---0°0°22.5°45°67.5°90°--------------------------------------------------------------------200 mm50 mm 45°----2D form errorO M P 4002D form error comparison at 30 mm/min with a 50 mm stylus 2D form error comparison at 30 mm/min with a 200 mm stylusI n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *2D form error comparison at 600 mm/min with a 50 mm stylus 2D form error comparison at 600 mm/min with a 200 mm stylus2D form error comparison at 2000 mm/min with a 50 mm stylus I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *2D form error comparison at 2000 mm/min with a 200 mm stylus* Probes B and D failed to complete the test with a 200 mm stylus. However, neither of these probes are specified to work with a 200 mm stylus.P r o b e AP r o b e BP r o b e CP r o b e DP r o b e EThe Renishaw OMP400 probe with RENGAGE™ technology has the lowest 3D form error at all feedrates with both the 50 mm and 200 mm stylus.0°22.5°45°67.5°90°OMP400Probe A-10 μm -20 μm10 μm 20 μm 30 μm 0°315°270°225°180°135°45°-10 μm-20 μm0 μm 10 μm 20 μm 30 μm 0°315°225°180°135°45°Probe BProbe C-10 μm-20 μm10 μm 20 μm 30 μm 315°270°225°135°45°-10 μm-20 μm0 μm 10 μm 20 μm 30 μm 0°315°225°135°45°Probe DProbe E-10 μm-20 μm 10 μm 20 μm 30 μm 0°315°270°225°135°45°-10 μm -20 μm10 μm20 μm 30 μm 315°225°135°45°0 μm 0 μm 0 μm 0 μm O M P 4003D form error comparison at 30 mm/min with a 50 mm stylus 3D form error comparison at 2000 mm/min with a 50 mm stylus 3D form error3D form error comparison at 30 mm/min with a 200 mm stylus3D form error comparison at 600 mm/min with a 50 mm stylus 3D form error comparison at 600 mm/min with a 200 mm stylus3D form error comparison at 2000 mm/min with a 200 mm stylus* Probes B and D failed to complete the test with a 200 mm stylus. However, neither of these probes are specified to work with a 200 mm stylus.I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *P r o b e AP r o b e BP r o b e CP r o b e DP r o b e EO M P 400Repeatability comparison at 30 mm/min with 50 mm stylus Repeatability comparison at 2000 mm/min with 50 mm stylus Repeatability comparison at 30 mm/min with 200 mm stylusI n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *I n c o m p l e t e t e s t *Repeatability comparison at 600 mm/min with 50 mm stylus Repeatability comparison at 600 mm/min with 200 mm stylusRepeatability comparison at 2000 mm/min with 200 mm stylus* Probes B and D failed to complete the test with a 200 mm stylus. However, neither of these probes are specified to work with a 200 mm stylus.RepeatabilityProbing pays with RenishawThe repeatability of the Renishaw OMP400 probe with RENGAGE™ technology is better than or equal to other probes on the market at all feedrates with both the 50 mm and 200 mm stylus.P r o b e AP r o b e BP r o b e CP r o b e DP r o b e EOptimise your cutting processReduce scrap and reworkSave time and money£Ensure parts are machined“right first time”.Set parts up to ten times faster thanwhen using manual methods.Produce more parts reliably and accurately.Meeting current and future performance requirements for our products demands manufacture of ever smaller and more intricate parts that are consistently accurate to within 1 μm. Reliable set-up and measurements are therefore critical to this process and form the basis of our decision to use RENGAGE™ technology.Flann Microwave (UK)T echnical assistanceT rainingWe supply technical assistance to all our global customers.We provide a variety of support agreements bespoke to your individual needs.We offer standard and bespoke training courses to meet your requirements.Buy spares and accessories online or obtain quotes for Renishaw parts 24/7.The Renishaw advantageSupport and upgradesSpares and accessoriesAt Renishaw, we enjoy an excellent reputation for offering strong support to our customers through a network of over 70 service and support offices worldwide.RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT A T THE DATE OFPUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT . RENISHAW EXCLUDES LIABILITY ,HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT .© 2011-2018 Renishaw plc. All rights reserved.Renishaw reserves the right to change specifications without notice.RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies are trade marks of Renishaw plc or its subsidiaries.All other brand names and product names used in this document are trade names, trade marks or registered trade marks of their respective owners.About RenishawRenishaw is an established world leader in engineering technologies, with a strong history of innovation in product development and manufacturing. Since its formation in 1973, the company has supplied leading-edge products that increase process productivity, improve product quality and deliver cost-effective automation solutions.A worldwide network of subsidiary companies and distributors provides exceptional service and support for its customers.Products include:• Additive manufacturing and vacuum casting technologies for design, prototyping, and production applications• Dental CAD/CAM scanning systems and supply of dental structures• Encoder systems for high-accuracy linear, angle and rotary position feedback• Fixturing for CMMs (co-ordinate measuring machines) and gauging systems• Gauging systems for comparative measurement of machined parts• High-speed laser measurement and surveying systems for use in extreme environments• Laser and ballbar systems for performance measurement and calibration of machines• Medical devices for neurosurgical applications• Probe systems and software for job set-up, tool setting and inspection on CNC machine tools• Raman spectroscopy systems for non-destructive material analysis• Sensor systems and software for measurement on CMMs• Styli for CMM and machine tool probe applicationsFor worldwide contact details, visit /contactPart no.: H-2000-3537-02-A Issued: 12.2018*H-2000-3537-02*T +44 (0) 1453 524524F +44 (0) 1453 524901E ***************Renishaw plcNew Mills, Wotton-under-EdgeGloucestershire, GL12 8JR United Kingdom。

雷尼绍激光干涉仪产品简介

雷尼绍激光干涉仪产品简介

apply innovationRENISHAW雷尼绍 XL-80 激光测量系统 • Renishaw简介 • 激光的介绍 • 激光干涉仪系统组件 • 雷尼绍激光干涉仪的测试原理 • 测量规格 • 典型案例分析 • 荣誉客户apply innovationRENISHAW简介• 雷尼绍公司在计量学和拉曼光谱仪器领域居世界领先地位。

总 部 (Renishaw plc) 位于英国伦敦西部的格劳斯特郡(Gloucestershire)。

她是一家 跨国公司,在世界各地有14家子公司。

中国大陆的业务由雷尼绍(香港)有限公司 归口负责。

• 30多年来,Renishaw一直是计量、即测量科学领域的创新者,实现了按照国际标准 进行测量。

在计量、运动控制、机器校准、牙科CAD/CAM及光谱学领域,Renishaw以 创新产品提高精度、效率和质量 • 机床测量和校准用的激光干涉仪和球感仪系统;高精度定位反馈编码器系统-servo 代理apply innovation基本概念 – 激光– 激光头输出的光束是正弦波的激光. 激光的波长是633nm 在雷尼绍XL-80激光 测试系统中。

Wavelength– 激光有以下3个重要特性: • 激光的波长是精确已知的可以被应用于高精度测量 • 激光的波长很短可以应用于高分辨率的测量 • 激光的相位是一致的,空间相干性apply innovationXL-80 系统组件XC-80USB - one sensor reading update every 7 secsXL-80LaserXLUSB - 50kHz fringe count data and statusNotebook PCQuickView XLapply innovationXL-80激光头性能指标系统精度(整个工作范围)±0.5ppm (0~40 ℃) 0.05ppm 0.001 um 4.0m/sec 50KHz 0 - 80 metres(在长距光学镜配合下)激光稳频精度 分辨率 最大测量速度 最高采样频率 测量范围 预热时间更短 激光信号强度指示灯~5分钟专利技术ABCDHapply innovationXL-80激光头性能指标• 外接电源• USB接口– Mini-USB 端口 – 标准USB电缆• DIP开关 & 辅助I/O端口– – – – 遥控触发 正交输出 模拟信号输出 长距离接收apply innovationXC-80补偿单元和传感器“智能”化传感器设计 • 通过RS485传送数字信号 • 可更换的传感器电缆 • 更快的刷新频率,每隔7秒 • 更紧凑的电缆接头设计 • 自降温设计空气湿度 空气压力精度: ±1.0 mbar 精度: ±6%空气温度精度: ±0.2 °C材料温度精度: ±0.1 °Capply innovationXC-80补偿单元和传感器• 激光的波长取决于光路中介质的折射率,空气折射率受环境的温度 、空气压力、相对湿度、材料温度等因素影响,所以renishaw开发 了XC-80补偿单元。

英国雷尼绍Renishaw MCP测头红宝石测头

英国雷尼绍Renishaw MCP测头红宝石测头

三坐标雷尼绍Renishaw MCP测头
雷尼绍MCP测头简介
三坐标测头是进行测量时最重要的部分之一,现在行业内使用最多的就是雷尼绍的三坐标测头。

MCP手动旋转测头是一款性价比高的手动测头,是英国Renishaw公司高精度电子触发测头,精度高,故障率低,寿命长。

技术参数:
型号:HK-0100-0001
雷尼绍MCP手动测头
1、适应情况:手动及机动型测量机
2、技术指标
长度:50mm
直径:30mm
安装:柄测杆
安装:螺纹M3
触发方向:5向(±X±Y-Z)
各向重复精度:0.75μm测力:12g
最大预行程(X-Y):5μm
最大超行程:±20(X-Y),5mm(Z)
寿命:大于100万次
3、具体配置:
MCP测头体Φ2*20
红宝石直测针3*20
红宝石直测针尖测针弯测针
测针加长杆20mm万向转头专用电缆。

雷尼绍无线电测头RMP60的使用

雷尼绍无线电测头RMP60的使用

雷尼绍无线电测头RMP60的使用RMP60使用前的准备1、按原理图接线(下图仅供参考)RMP60参考接线图2、工作原理的简单说明:(1)、接收器的工作电源: 红色:直流24V ; 黑色:直流0V (2)、接收器及测头的启动使能信号: 白色:PLC 输出(24V ); 棕色:直流0V (3)、测头信号: 绿松石:直流24V ; 绿松石/黑:测头信号 (4)、屏蔽层: 黄绿色:接地 3、安装RMP60(探针、电池、刀柄、对心) 4、载入用户变量(UGUD )、renishaw 子程序(L97xx ,L98xx )RMP60调试1、RMI 、RMP 状态开启前probe status 和error 为红灯 开启后probe 和 signal 为绿灯 2、测头的开启测头的开启方式有三种:(1) 无线电开启(即通过PLC 输出信号使得RMI 接收器发出无线电指令来开启测头)。

我公司产品当选用无线电开启时,单机形式机床使用M56;TK 系列x2的机床使用M55(12008.12.10中捷机床有限公司技术部通道)M56(2通道)。

(2) 旋转开启(即将测头与刀柄连接后,装于主轴上,以要求的主轴转速开启测头)。

(3) 刀柄开关开启(即使用特殊刀柄,在刀柄上存在测头开启的开关,在测头装夹于主轴后,即可开启测头)。

如果对码不正确,则测头与接收器不能同步开启,并建立通讯。

对码过程参考第3步。

3、测头与接收器的对码步骤测头与接收器的对码步骤(1) RMI接收器断电(或者机床断电亦可)。

(2) 取出测头电池,按住测头探针,使其保持触发位置不动。

(3) 插入电池,按住测头探针不得松手,测头开始自检测,直至连续5次红色信号灯闪烁。

再松开探针。

(4) 在第一级菜单中,选择测头开启方式,以快速触发探针的方式进行开启方式的选择。

(5) 按压探针时间超过4秒,测头自动转入第二级菜单:测头关闭方式。

同样以快速触发探针的方式进行关闭方式的选择。

雷尼绍MIH系列手动测头说明书

雷尼绍MIH系列手动测头说明书
Measurement performance, functionality and dimensions are the same as for the MIH.
MIH
MIH-S
MIH features and benefits:
• Repeatable indexing in 720 positions
• Capable of carrying up to 300 mm (11.81 in) extension for deep part measurement
Please refer to page 5-1 for probe compatibility information
MIH / MIH-S
MIH manual indexing probe head
The MIH is a versatile manual indexing probe head. It has programmable indexing positions using 7.5° increments and has an autojoint probe mount for fast repeatable probe changing. These features can increase the productivity of a manual CMM.
• An integral LCD enables easy programming of probe orientation positions
• 20 probe positions can be memorised
• Compatible with most Renishaw probes (excluding all multiwire e.g. TP7M)

三坐标测头:雷尼绍MCP手动测头技术参数

三坐标测头:雷尼绍MCP手动测头技术参数

三坐标测头:雷尼绍MCP手动旋转测头
三坐标测头是进行测量时最重要的部分之一,现在行业内使用最多的就是雷尼绍的三坐标测头。

MCP手动旋转测头是一款性价比高的手动测头,是英国Renishaw公司高精度电子触发测头,精度高,故障率低,寿命长。

以下是他的一些技术参数:
型号:HK-0100-0001 雷尼绍MCP手动测头
1、适应情况手动及机动型测量机
2、技术指标
长度:50mm
直径:30mm
安装:柄测杆
安装:螺纹M3
触发方向:5向(±X ±Y - Z)
各向重复精度:0.75 μm
测力:12g
最大预行程(X-Y):5 μm
最大超行程:±20(X-Y),5mm(Z)
寿命:大于100万次
3、具体配置:MCP测头体Φ2*20 红宝石直测针Φ3*20 红宝石直测针尖测针弯测针测针加长杆20mm 万向转头专用电缆
了解更多三坐标测头的技术参数请到:/ /。

Renishaw对刀仪及测头安装接线参考说明

Renishaw对刀仪及测头安装接线参考说明

Renishaw 对刀仪及测头安装手册Roy.Hong 2015/5/26一、FANUC 系统1、接线图对刀仪MI8-4:地蓝红24V0VX4.72、参数修改接线方法一(M17开启测头,M18关闭测头):接线方法二(M103开启/关闭测头):3、检测信号a 、方法一接线完毕后,观察机床信号状态X0004状态栏,手动点触对刀仪平台,X4.7状态出现0-1变化,则说明有信号,反之,无信号。

检测测头信号时,需先将测头打开(M17/M18或者M103),手触碰探针,X4.3状态出现0-1变化,则说明有信号,反之,无信号。

b 、方法二方法一是观察状态栏的变化,真正运行对刀仪及测头是通过G31移动,所以可以通过在MDI 模式下,运行G91G31X-10.F10.;,看到机床工作台位置在移动,手触碰对刀仪平台,位置移动结束,即程序立即结束,则说明有信号,反之,无信号。

再检测测头信号时,需先将测头打开(M17/M18或者M103),MDI 模式下,运行G91G31P2X-10.F10.;,看到机床工作台位置在移动,手触碰测针,位置移动结束,即程序立即结束,则说明有信号,反之,无信号。

4、标定对刀仪及测头5、运行对刀程序及测头探测程序程序此处略。

注意:此种接线方法下,要注意对刀仪程序是使用的G31跳转移动,测头使用的是G31P2跳转移动,所以需要检查所对应的程序是否正确,如果不正确,需要整体替换!二、Brother 系统1、接线图Ⅰ、Brother 2Aa 、单独对刀仪MI8-4:b 、单独测头OMI 接受器:c 、单独测头OMI-2接受器:地蓝红24V 0V11号口d 、对刀仪及测头OMI 接受器:f 、对刀仪及测头OMI-2接受器:地 蓝 红24V 0V11号口 OMI 青色线机床108号口地蓝红24V 0V11号口 OMI-2青色线机床108号口Ⅱ、Brother 2Da 、单独对刀仪MI8-4:b 、单独测头OMI 接受器:地蓝红24V 0V11号口c 、单独测头OMI-2接受器:d 、对刀仪及测头OMI 接受器:地蓝红24V 0V11号口 OMI 青色线机床108号口f 、对刀仪及测头OMI-2接受器:Ⅱ、Brother S500a 、单独对刀仪MI8-4:地蓝红24V 0V14号口 地蓝红24V 0V11号口 OMI-2青色线机床108号口b 、单独测头OMI 接受器:c 、单独测头OMI-2接受器:24V 0V14号口 机床108号口f 、对刀仪及测头OMI-2接受器:地蓝红24V 0V14号口 OMI-2青色线机床108号口2、参数修改Brother 2A/2D/S500(外部接口)3、信号检测在MDI 模式下,运行G91G132X-10.F10.;,看到机床工作台位置在移动,手触碰对刀仪平台,位置移动结束,即程序立即结束,则说明有信号,反之,无信号。

雷尼绍测头袖珍指南说明书

雷尼绍测头袖珍指南说明书

CNC 工具機測頭袖珍指南解決方案提升工件品質和精確度,提高 加工中心機的效率CNC 工具機測頭解決方案...袖珍指南內容本袖珍指南完整地介紹了 Renishaw 公司為 CNC 工具機而設計的主要產品,協助您加瞭解測頭量測可以為您帶來的營運效益。

“使用 Renishaw 公司提供的創新解決方案,可以縮短最多達90%的 設定時間”為什麼要使用測頭? 1使用 Renishaw 測頭量測系統的預期效益 3工件設定工件檢測刀具設定和破損刀具檢測功能強大的 PC-based 工件量測軟體支援巨集程式之測頭量測軟體產品/應用指南 5為什麼要使用測頭?時間就是金錢。

與其花時間人工手動設定工件位置和檢驗成品尺寸,不如將時間花在加工工作上。

Renishaw 測頭量測系統,可消除因手動設定及檢驗所造成的代價高昂的機器停機和工件報廢。

機器只有在持續生產良好品質的工件下,才是在創造利潤。

你有因停機而無法獲利的問題嗎?為什麼你大部分的機器會閒置達數小時?道理很簡單。

因為許多公司仍然使用人工手動方式來設定刀具和工件,並且使用機外檢驗的方式來進行加工成品尺寸之檢驗 — 兩者都是造成寶貴設備閒置的重要因素。

減少停機時間和廢品 — 增加機器加工時間和工件精度手動刀具設定、工件設定和檢測既耗時,又容易產生人為疏失。

直接在線上進行測頭量測,便不需要再使用外部的刀具設定儀、昂貴的夾治具和以槓桿千分錶進行手動設定。

線上測頭量測既快速且可靠,並且可以自動補正機械座標偏移量。

測頭量測軟體會自動對刀具長度和直徑、工件位置以及尺寸誤差進行補償。

Renishaw公司配備功能強大的套裝軟體,使用容易編輯的巨集程式進行刀具設定、工件設定和工件量測。

這些測頭量測循環程式,係依據工業標準格式編輯而成,可簡單地整合到加工程式中,並可使用標準機器程式代碼來呼叫使用。

Renishaw 公司的測頭普遍為世界各地的公司所採用,作為提升生產效率和改善工件品質的方法。

RGH读数头安装与使用指南说明书

RGH读数头安装与使用指南说明书

非接触光栅系统安装与使用指南
RGS20-S 、RGS40-S 光栅安装
(End Clamps)
Renishaw (雷尼绍)
安装准备
1. 剪裁所需光栅,确保光栅的长度能满足行程的要求。

请预留把光栅尺伸延至“起始”标记点。

未到达标记点前,一定要避免光栅尺粘贴到表面上。

确保光栅尺已粘贴到全行程的表面上。

安装过程中,避免扭曲及用力拖拽光栅尺。

图(1)图(2)
除去端压块底部两边的胶纸。

胶纸的作用是在胶水未稳固时临时固定端压块。

4. 把端压块粘贴到光栅尺的末端。

备注:
必须擦净端压块周边的多余胶水,否则读数头的信号会受影响。

型号端压块(End Clamps)所有型号的光栅上安装,并能多次重复使用。

RGA22G
RGA245
RGA245RGA22G。

雷尼绍 H-5514-8204-01-A OTS光学对刀测头 规格手册

雷尼绍 H-5514-8204-01-A OTS光学对刀测头 规格手册

弱保护组件
A-5003-5171
测针保护组件包括:弱保护杆 (x1)、柔性连接片 (x1)、支撑杆 (x1)、 M4螺钉 (x2)、M4锁紧螺钉 (x3)、六方扳手:2.0 mm (x 1)、3.0 mm (x 1) 和扳手5.0 mm (x 1)。
测针架组件
A-2008-0389
测针架组件包括测针架和螺钉。
½ AA电池
P-BT03-0007
两节装½ AA锂亚硫酰氯 (LTC) 电池。
AA电池
P-BT03-0005
1节AA碱性电池(需要两节)。
AA电池
P-BT03-0008
½ AA锂亚硫酰氯 (LTC) 电池 -(两节装)。
电池盖
A-5401-0301
OTS电池盖组件。
密封条
A-4038-0301
电池座密封条。
光学传输开启模式
OTS的出厂设置为测头2(主轴测头的出厂设置为测头1)。
接口兼容性
OMI-2T/OMI-H 测头1和测头2开启。 允许一台机床上配两个测头。
OMI-2
测头1开启。 允许一台机床上配一个测头。 使用OMI-2时,将OTS配置为测头1开启。
在调制模式下OTS可与OMI-2T/OMI-2H/OMI-2兼容,具有很强 的抗光干扰能力。
如果对面的锥形光束总是重叠,而且发射器和接收器在其他的 视场(瞄准线),OTS和OMI-2T/OMI-2H/OMI-2可能会偏离光 学中心线。
机床上的自然反射面可能扩大信号传输范围。
注:单个OTS(配置为测头1)可配用 OMI-2(配置为使用水平开启输入)
45°
30°
15°
60°
75° 5 4 3 2 1
OTS (½ AA电池)

Renishaw OMP600高精度机械探头说明书

Renishaw OMP600高精度机械探头说明书

Reliable modulated optical transmissionOMP600 – innovative process controlProcess setting In-process control Post-process monitoringProcess foundationTackle process variation at source, and reap the rewardsThe higher the degree of human involvement in the manufacturing process, the higher the risk for error. Automated in-process measurement using Renishaw probes can help eliminate the risk. The Renishaw OMP600 optical probe system can facilitate the following measures for enhanced management of your production leading to an increase in your profits.Process foundationOptimisation and monitoring of machine tool performance.The OMP600 – used in conjunction with Renishaw’s machine specific software, AxiSet™ Check-Up, provides fast, accurate and reliable performance data with powerful yet simple reporting.• Eliminate machine errors • Reduce unplanned stoppages • Produce consistently good partsProcess settingAutomated measurement of component position and alignment.The OMP600 combines the world’s most flexible, high precision, and optical capabilities in a compact probe. Unlike conventional probes from other brands, increased stylus lengths can be supported with no significant decrease in probe performance, which means previously difficult job set-ups are more easily accommodated.• Eliminate costly fixtures and manual setting errors• Introduce new processes quickly and respond to new customer needs • Set up faster, improve quality and reduce scrapIn-process controlAutomated measurement of roughed and finished multi-axis features.The OMP600’s submicron 3D performance enables probing of complex geometry not possible with conventional probes from other brands. Adaptive machining can beseamlessly integrated when used in conjunction with Renishaw’s Productivity+™ software.• Improve process capability and traceability• Compensate for environmental and machine conditions• Reduce non-productive time and scrap, increase productivity and profitsPost-process monitoringVerification of component conformance prior to removal from machine.The OMP600 used in conjunction with Renishaw’s on-machine verification software, OMV , enables reliable verification against a CAD model, which means less inspection off-machine and therefore less set-up and rework.• Reduce off-machine inspection time and costs• Rapid, traceable reporting of part conformance to specification • Increase confidence in manufacturing processOMP600 – an unrivalled combination of flexibility and accuracyRENGAGE™ superior 3D performanceLobing, a characteristic of all probes, is caused by variation in the bending of the stylus and movement of the probemechanism before the probe registers contact with a surface. It is therefore dependent upon:• Length and stiffness of the stylus • Force required to trigger the probe • Direction of contact with the surface • Design of the probe mechanismRengage technology as featured in OMP600 – was tested for 3D accuracy against products from other brands. The results as illustrated in the error plots below are compelling.RENGAGE™ technologyRengage combines proven silicon strain gauge technology and ultra compact electronics to achieve unparalleled performance and capabilities. Suitable for a wide range of machine tool applications and able to address the 3D performance limitations of many alternative probe designs, only Renishaw’s MP250, OMP400, OMP600 and RMP600 probes feature this technology.Unbeatable 3D accuracy and repeatability enables reliable on-machine gauging/measurement Improved accuracy with long styli means difficult partscan be probed more easilyUltra low trigger force for delicate work helps eliminate possible surface and form damage Compact design enables better access in restricted spaces and small machinesRobust, even in the harshest environment, means reliable measurement and long service lifeReduced set-up and calibration timeImproved control processes and quality set-up Reduced costs, increased profits67.5°45°22.5°0° equatorPoleClose up of strain gaugeStrain gauge independent ofTest method25 mm calibration sphere probed at 5° increments around X Y planes at four different latitudes.The benefits of modulated transmissionRenishaw’s modulated optical technology uses coded signals and is optimised to work within areas having other light sources.In addition to providing secure optical transmission, thetechnology is integrated into the OMM-2 and OSI multi-probe interface so an OMP600 can be used in conjunction with up to two Renishaw optical tool setters (OTS). This provides even greater flexibility and performance benefits. Other system configurations are available.The advantages are clear to see• Resistant to interference from other light sources • Robust and proven transmission method • Single interface supports multiple probes • Can be used with automatic tool changers • Suitable for retrofit installationOMP600 and modulated transmission optimised for safe, reliable and efficient performanceEase of use and reliabilityUnique to Renishaw, T rigger Logic™ is a simple methodwhich enables the user to quickly adjust probe mode settings for specific applications.Constructed from the highest grade materials, Renishaw probes are robust and reliable in the harshest environments including shock, vibration, temperature extremes and evencontinual liquid immersion.For further details, please refer to the OMP600 data sheet H-5180-8200.Example of multi-probe systemmore reliably and more accurately will quickly maximise productivity, profits and your competitive edge.Automated part setting with the Renishaw OMP600 probe is up to 10 times faster than manual methods, which means immediate and significant cost savings.Scrap and rework reduce productivity and profits.The Renishaw OMP600 probe helps guarantee“right first time” parts which means reduced wasteand increased profits.OMP600 key features• Compact design with optical transmission for medium-size machining centres and mill-turn centres• RENGAGE™ technology — proven and patented• Trigger Logic™ for quick and easy set-up• Secure modulated optical transmission offers increased resistance to light interference Renishaw, an established world leader in metrology solutions invented the touch-trigger probe in the 1970s.Decades of customer focus and investment in development, coupled with our own manufacturing experience enables us to provide innovative and exceptional products that are unmatched for technical excellence and performance.Customer comment“Meeting current and future performance requirements forour products demands manufacture of ever smaller and moreintricate parts that are consistently accurate to within 1 μm.Reliable set-up and measurements are therefore critical tothis process and form the basis of our decision to useRengage technology.”Flann MicrowaveManualAutomatedPart set-upRenishaw plcNew Mills, Wotton-under-Edge, Gloucestershire GL12 8JR United KingdomT +44 (0) 1453 524524 F +44 (0) 1453 524901 E ***************©20xx Renishaw plc. All rights reserved.Renishaw reserves the right to change specifications without noticeRENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies are trade marks of Renishaw plc or its subsidiaries. All other brand names and product names used in this document are trade names, trade marks or registered trade marks of their respective owners.RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT A T THE DA TE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENT ATIONS REGARDING THE CONTENT . RENISHAW EXCLUDES LIABILITY , HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT .For worldwide contact details, please visit our main website at /contactAbout RenishawRenishaw is an established world leader in engineering technologies, with a strong history of innovation in product development and manufacturing. Since its formation in 1973, the company has supplied leading-edge products that increase process productivity, improve product quality and deliver cost-effective automation solutions.A worldwide network of subsidiary companies and distributors provides exceptional service and support for its customers.Products include:• Additive manufacturing, vacuum casting, and injection moulding technologies for design, prototyping, and production applications • Advanced material technologies with a variety of applications in multiple fields • Dental CAD/CAM scanning and milling systems and supply of dental structures • Encoder systems for high accuracy linear, angle and rotary position feedback • Fixturing for CMMs (co-ordinate measuring machines) and gauging systems • Gauging systems for comparative measurement of machined parts• High speed laser measurement and surveying systems for use in extreme environments • Laser and ballbar systems for performance measurement and calibration of machines • Medical devices for neurosurgical applications• Probe systems and software for job set-up, tool setting and inspection on CNC machine tools • Raman spectroscopy systems for non-destructive material analysis • Sensor systems and software for measurement on CMMs •Styli for CMM and machine tool probe applications*H-5180-8300-01Issued: 0914 Part no. H-5180-8300-01。

Renishaw新产品介绍

Renishaw新产品介绍
维普资讯
产品与展品 P nxi 吣a i dhs Eb t
R ns a 新 产 品介 绍 e ih w
Ito u t n t w o u t fRe ih w r d c i o Ne Pr d cs o ns a Co. l n o ,Ld
( G) 进 行 自动 误 差 检 测 和 补 偿 。 MC ,
2 数控 机床 用测 头
2 1 0MP O—— 紧凑、 固和 高精 度 . 4O 坚
的 完 美 组 合 R nsa e i w的 O 40测 头 ( 1 是 h MP0 图 )

图 2
体结构而引起的动态误 差。 首个采用 R ncn T 新型技术 的产 esa5M
的 测 座 在 执行 检 测 程 序 期 间做 大 部 分 的 运 动 , 而 减 小 了 因移 动 较 大 的 C M 主 从 M
ia s w免费提供 U C s/ 软 件包 , h C as t s 为用 户提 供 一 系列 的诊 断 工 具 , 持 R n 支 e— ia s w坐 标 测 量 机 空 间 精 度 检 测 规 h
控 制 器 , 用 于 复 杂 的 测 量 要 求 。新 型 适
测头 、 数控机床用测头 、 控机床 精度校 数
准 用激 光 干 涉 仪 及 球 杆 仪 、 具 制 造 用 模
测头创新使用 的先进 的应变 片技术 。 22 o 6 —— 加工 中心 和车 铣 中心 . MP O
用全 新 小 型测 头 系MP 0
径仅 为 4 0mm, 长度 仅为 5 i, 0ml 既保 留 l 了高度成 功 的 O 4 MP0测 头 轻便 小 巧 的 特点 , 又采用 了 R n hw高 精 度 MP 0 ei a s 70

雷尼绍激光干涉仪产品简介

雷尼绍激光干涉仪产品简介

apply innovationRENISHAW雷尼绍 XL-80 激光测量系统 • Renishaw简介 • 激光的介绍 • 激光干涉仪系统组件 • 雷尼绍激光干涉仪的测试原理 • 测量规格 • 典型案例分析 • 荣誉客户apply innovationRENISHAW简介• 雷尼绍公司在计量学和拉曼光谱仪器领域居世界领先地位。

总 部 (Renishaw plc) 位于英国伦敦西部的格劳斯特郡(Gloucestershire)。

她是一家 跨国公司,在世界各地有14家子公司。

中国大陆的业务由雷尼绍(香港)有限公司 归口负责。

• 30多年来,Renishaw一直是计量、即测量科学领域的创新者,实现了按照国际标准 进行测量。

在计量、运动控制、机器校准、牙科CAD/CAM及光谱学领域,Renishaw以 创新产品提高精度、效率和质量 • 机床测量和校准用的激光干涉仪和球感仪系统;高精度定位反馈编码器系统-servo 代理apply innovation基本概念 – 激光– 激光头输出的光束是正弦波的激光. 激光的波长是633nm 在雷尼绍XL-80激光 测试系统中。

Wavelength– 激光有以下3个重要特性: • 激光的波长是精确已知的可以被应用于高精度测量 • 激光的波长很短可以应用于高分辨率的测量 • 激光的相位是一致的,空间相干性apply innovationXL-80 系统组件XC-80USB - one sensor reading update every 7 secsXL-80LaserXLUSB - 50kHz fringe count data and statusNotebook PCQuickView XLapply innovationXL-80激光头性能指标系统精度(整个工作范围)±0.5ppm (0~40 ℃) 0.05ppm 0.001 um 4.0m/sec 50KHz 0 - 80 metres(在长距光学镜配合下)激光稳频精度 分辨率 最大测量速度 最高采样频率 测量范围 预热时间更短 激光信号强度指示灯~5分钟专利技术ABCDHapply innovationXL-80激光头性能指标• 外接电源• USB接口– Mini-USB 端口 – 标准USB电缆• DIP开关 & 辅助I/O端口– – – – 遥控触发 正交输出 模拟信号输出 长距离接收apply innovationXC-80补偿单元和传感器“智能”化传感器设计 • 通过RS485传送数字信号 • 可更换的传感器电缆 • 更快的刷新频率,每隔7秒 • 更紧凑的电缆接头设计 • 自降温设计空气湿度 空气压力精度: ±1.0 mbar 精度: ±6%空气温度精度: ±0.2 °C材料温度精度: ±0.1 °Capply innovationXC-80补偿单元和传感器• 激光的波长取决于光路中介质的折射率,空气折射率受环境的温度 、空气压力、相对湿度、材料温度等因素影响,所以renishaw开发 了XC-80补偿单元。

Renishaw OMP400高精度光学机械探头数据手册说明书

Renishaw OMP400高精度光学机械探头数据手册说明书

Data sheetH-5069-8200-03-BOMP400 high accuracy optical machine probe/omp400OMP400 - unique 3Dmeasurement technology for machine toolsOMP400 is the latest ultra compact probe from Renishaw and is ideally suited for use on small to medium machines. It combines the miniaturisation of the highly successful OMP40 probe with new advances in strain gauge technology pioneered by Renishaw’s high accuracy MP700 probe.The ideal probe for measuring complex parts.BenefitsUltra compactAt only 40 mm in diameter and 50 mm in length, the OMP400 is the ideal solution for the growing family of small to medium sized machines that were previously unable to benefit from the high accuracy of strain gauge performance.Robust and reliableThe OMP400 sets new standards for reliability and is designed to resist the harshest machine conditions. Solid-state strain gauge technology removes the effects of mechanical wear resulting in up to 10 times the life of traditional probes.High accuracyIncorporates RENGAGE ™ technology to provide even lower pre-travel variation than that found in Renishaw’s industry leading MP700. This, combined with an extremely high level of repeatability, makes the OMP400 the best solution for measurement of mould, die and other complex parts. Twin probingThe OMP400 probe can be designated either as PROBE 1 or PROBE 2 for use on twin probe systems. Simple upgradeUtilising the same shank mounting arrangement as the OMP40, this new product gives existing users a simple upgrade path to the new technology.Features• Probe repeatability of ± 0.25 µm (10 µin) 2s , 2D pre-travel variation of 0.25 µm (10 µin) 2s and 3D pre-travel variation of ± 1.00 µm (40 µin) 2s are certified with a 50 mm carbon fibre stylus at 240 mm/min.• Increased stylus lengths can be supported without a significant decrease in probe performance. • Compatible with all Renishaw optical machine interfaces and modules (OMI-2T , OMI-2, OMI-2H, OMI and OMM / MI12).• Incorporates Renishaw’s new modulated transmission method, allowing use with the new OMI-2T , OMI-2 and OMI-2H receivers to offer increased resistance to light interference.• Incorporates Renishaw's Trigger Logic™, which allowsconfigurable probe settings to be changed by deflecting the stylus until the correct colour configuration is observed on the LED display. • Powered by two ½ AA Lithium Thionyl Chloride (3.6 V)batteries. Battery life is in excess of 70 hours continuous use, or in excess of 85 days at 5% usage. Battery life is increased when low power mode is selected.• T ransmits through a full 360° at an angle of 90° to the spindle axis, with a range of up to 4 metres (13 feet).• Probe turn-on method is configurable between M code and autostart. The probe turn-off method is configurable between M code and timer-off.• Probe and receivers are sealed to IPX8 and designed for the machine tool environment.Data sheet OMP400Probe modesThe OMP400 operates in three modes:1. Standby mode: The OMP400 is waiting for a switch-onsignal to be received.2. Operating mode: Activated by one of the switch-onmethods described below. In this mode the OMP400 isready for use.3. Configuration mode: The Trigger Logic™ configurationmethod allows the following settings to be configured. Probe settingsEnhanced trigger filterProbes subjected to high levels of vibration or shock loads may output signals without having contacted any surface. The enhanced trigger filter improves the probe’s resistance to these effects.Auto-reset functionThe Auto-reset function in OMP400 compensates for stylus forces, resulting from high accelerations and changes in probe orientation, that can cause the probe to trigger when using long styli (>100mm.). This feature is suitable for radial rotations (e.g.vertical to horizontal) and is selectable using Trigger Logic™.Optical transmission start modeThe OMP400 can be operated in either legacy or modulated optical transmission modes.In modulated mode, the OMP400 becomes compatiblefor use with an OMI-2T, OMI-2 or OMI-2H, to provide substantially increased resistance to light interference. In modulated mode it is possible to define the probe ID.This is factory set to PROBE 1 but can be changed to PROBE 2 for use with twin probe systems.In legacy mode the OMP400 is compatible with OMI and OMM / MI 12.In legacy mode a selectable start filter improves the resistance to false turn on/off.Probe switch on/switch off methodSwitch on/switch off methods are configurable:1. Optical on/optical off2. Optical on/timer offThese options are detailed in the table below.Low optical powerWhere the separation between the OMP400 and the receiver is small, no more than 2 m (6.6 ft), the low optical power setting may be selected. This setting reduces the optical transmission range and extends battery life.OMP400 probe ShankOMM + MI 12OMM OMI-2T / OMI-2 / OMI-2H / OMIOptionalPSU3powersupplyunitStylusboardCNCmachinecontrolTypical probe systemPerformance envelopeThe OMP400 has a 360° transmission envelope over the ranges shown below.The probe system should be positioned so that the optimum range is maintained over the full travel of the machine axes. The OMP400 and optical receivers may deviate from the optical centre line, provided opposing light cones always overlap, with transmitters and receivers in the others field of view (eye to eye).Natural reflective surfaces within the machine may affect the signal transmission range.Coolant residue accumulating on the receiver will have a detrimental effect on transmission performance. Wipe clean as often as is necessary to maintain unrestricted transmission.Data sheet OMP400DimensionsSpecification* Performance specification is for a test velocity of 240 mm/min (9.45 in/min) with a 50 mm carbon fibre stylus. T est velocity does not constrain performance in application.§ Stylus overtravel force in XY plane occurs 70 µm after the trigger point and rises by 0.1 N/mm, 10 gf/mm (9.1 oz/in) until the machine tool stops (in the high force direction and using a 50 mm carbon fibre stylus).† Stylus overtravel force in + Z direction occurs 10 µm to 11 µm after the trigger point and rises by 1.2 N/mm, 122 gf/mm (109.6 oz/in) until the machine tool stops.Principal application Small to medium machining centres and mould and die applications Operating rangeUp to 5 m (16.4 ft)Weight (without shank in g) with batteries without batteries262 g (9.24 oz) 242 g (8.53 oz)Sense directionsOmni-directional ± X, ± Y , + ZUni-directional repeatability 0.25 µm (10 µin) 2 sigma - 50 mm stylus length *0.35 µm (14 µin) 2 sigma - 100 mm stylus length 2D lobing in X, Y ± 0.25 µm (10 µin) 2 sigma - 50 mm stylus length * ± 0.25 µm (10 µin) 2 sigma - 100 mm stylus length 3D lobing in X, Y, Z ± 1.00 µm (40 µin) 2 sigma - 50 mm stylus length * ± 1.75 µm (70 µin) 2 sigma - 100 mm stylus length Stylus trigger force XY plane + Z direction0.06 N, 6 gf (0.22 ozf) typical minimum 2.55 N, 260 gf (9.17 ozf) typical minimum The stylus trigger force is the force exerted on the component when the probe triggers. However, the maximum force applied to the component will occur after the trigger point and will be greater than the trigger force. The magnitude depends on a number of factors affecting probe overtravel including measuring speed and machine deceleration. If the forces applied to the component are critical, contact Renishaw for further information.Stylus overtravel force XY plane + Z direction1.04 N, 106 gf (3.74 ozf) typical minimum §5.5 N, 561 gf (19.78 ozf) typical minimum †Stylus overtravel XY plane + Z direction ±11°6 mm (0.23 in)SealingIPX8 (BS 5490), IEC 529) 1 atmosphereProbe status LEDsTypical battery lifeUsing the 1/2 AA lithium thionyl chloride (LTC) batteries at 5% usage, the probe will continue to operate forapproximately one week, after a low battery warning is first indicated. Replace the batteries as soon as possible.Battery lifeAfter batteries are inserted into the OMP400, flashing LEDs will indicate the current settings.Low power mode should be used whenever possible for increased battery life.Battery life (1/2 AA Lithium Thionyl Chloride (3.6 V) x 2)Renishaw plcNew Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR United KingdomT +44 (0)1453 524524 F +44 (0)1453 524901 E ****************H-5069-8200-03*Parts listPlease quote the part number when ordering equipment.For worldwide contact details, please visit our main website at /contactRENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT A T THE DA TE OF PUBLICA TION BUT MAKES NO WARRANTIES OR REPRESENT ATIONS REGARDING THE CONTENT . RENISHAW EXCLUDES LIABILITY , HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT .© 2008-2009 Renishaw plc April 2009 Part no. H-5069-8200-03-B。

海克斯康-RENISHAW测针技术规格

海克斯康-RENISHAW测针技术规格

1.4
红宝石测球 / 不锈钢杆
长度
测球直径 10 mm 20 mm 30 mm 50 mm 100 mm
1.0 (0.04) 2.0 (0.08) 3.0 (0.012) 4.0 (0.16) 5.0 (0.20) 6.0 (0.24)




A-5003-3550

A-5000-7545 A-5000-7547 A-5000-7549 A-5000-7551
红宝石测球 / 碳化钨杆
长度
测球直径 21 mm 30 mm 40 mm 50 mm
0.5 (0.02) 1.5 (0.06) 2.0 (0.08) 2.5 (0.10) 3.0 (0.12) 4.0 (0.16)
A-5000-7632 A-5003-0050

A-5003-0054



A-5003-0051 A-5003-0052 A-5003-0055 A-5003-0057
技术规格



测针及附件
若想实现高精度测量,一定要选择品质优异的Renishaw测针。立即行动!
目录
第1章 第2章 第3章 第4章 第5章 第6章 第7章 第8章
技术规格速查指南
从我们的众多产品系列中快速选择。
测量点的精度
解释在实际应用中选用合适测针的重要性以及对所有测针种类的概 述。
M2螺纹测针系列
M-5000-7583 M-5000-7584 M-5000-7585 M-5000-7586





A-5000-7754 A-5000-7755 A-5000-7727
  1. 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
  2. 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
  3. 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。

CMM products technical specificationH-1000-5050-16-ARenishaw’s technologyRenishaw stands at the forefront of automated metrology, with the Group’s products providing manufacturers with the ability to machine components accurately,and perform measurement traceable to international standards.Probe technology, allows fast, highly repeatable measurements to be carried out on co-ordinate measuring machines (CMMs).A wide range of automated probing systems has been developed to meet the needs of post-process inspection,for quality control.During the manufacturing operation,probes used on computer numerically controlled (CNC) machine tools provide the measurement capability toautomatically control the machining process. This eliminates the need for costly, time consuming manual procedures.Renishaw gives extra capabilityto CNC machine tools and CMMs by enabling scanning and digitising of 3-dimensional (3D) forms to generate the necessary NC programs to produce either replica parts, or moulds and dies.Renishaw has developed the Cyclone scanning machine and associated software, a cost-effective solution to stand-alone digitising.The revolutionary manufacturing system,RAMTIC (Renishaw’s automated milling,turning and inspection centre), maximises the potential of existing machine tools,enabling milling, turning and inspection on a single machine, together with automated loading and unloading of materials andIntroductiontools.CNC machine tools and CMMs benefit from regular volumetric checking by Renishaw’s automated ball-bar and machine checking gauge.Comprehensive machine calibration can be undertaken, when necessary,using Renishaw’s innovative laser calibration systems.Renishaw has developed linear scale,laser interferometer and encoder systems for fitting to a variety ofmachines, to provide axis displacement measurement. Dedicated lengths of rigid scale are not required, since Renishaw’s approach has been to produce flexible scale that can be dispensed from a reel and cut to the required length.Renishaw has also applied its innovatory approach to produce aRaman microscope and accessories for 2D spectral analysis of materials in a non-destructive manner.From its leading market position, the Renishaw Group continues to expand its product range into ever increasing business sectors worldwide. Identifying and targeting new market opportunities has led to the continuous development and introduction of new, highlyinnovative products which significantly enhance the manufacturing capabilitiesin a wide range of industries.Contents1How to use this guide 2Touch trigger probeswithout stylus module changing3Touch trigger probeswith stylus module changing4Scanning probes 5Manual probe headswith integral M8/autojoint probe mount6Manual probe headswith integral TP20 stylus module mount7Motorised probe headsservo type8Motorised probe headsindexing type9Interfaces and controllers 10Change/storage racksfor autojointed probes/extensions11Extension bars 12Shanks 13Accessories14Styli and custom design service 15Glossary of terms 16Product indexIntroduction to CMM probingCMMs are used for a wide variety of industryapplications, especially for post-process inspection of manufactured components. Renishaw’s probes and probing systems have become the industry choice for rapid and accurate inspection. CMMs,which act as a quality reference, use probing systems to replace traditional manually operated measuring instruments such as micrometers,vernier calipers and dedicated gauges.Probe systemsRenishaw’s probe systems are available in a wide variety of types to enable a best match for a particular application.Fitting the probe on the CMMThe probe is mounted on the CMM via a probe head.The type of head is determined by the flexibility and automation required.Renishaw has designed a range of probe heads for manual and automated systems.Motorised heads maximise probing efficiency and give a 3-axis CMM, 5-axis capability. A motorised head can also be used with Renishaw’s autochange systems which allows rapid and automatic exchange of multiple probe types and extension combinations.Advanced controlTraditionally, scanning has been limited to relatively slow machines but Renishaw’s universal CMM controller, UCC1, enables this function at speeds many times faster than was previously possible.AccessoriesThe range of accessories enhances the basic system by offering additional capability such as stylus changing for the probe, probe sensor changing for multiple probe requirements and extension bars to provide access to deep features.Renishaw supplies a comprehensive range of styli for component inspection and scanning applications which are available in a variety of profiles, sizes and fittings to best suit the probe employed and the components’ features and dimensions.To avoid the risk of compromising measurement performance, always use a replacement stylus fromRenishaw!Probing systems forco-ordinate measuring machinesProbing systems forco-ordinate measuring machines1-1How to use this guideH o w t o u s e t h i s g u i d eThis TECHNICAL SPECIFICATIONS document isintended to help you select the most appropriate probing system for your CMM. The probing system includes the probe with stylus, the method of attachment of the probe to the CMM by use of a probe head or simple shank, and the necessary probe/head controlling interfaces.PROBE SYSTEM SELECTIONBefore selecting the most appropriate probe system, you should clearly understand the scope of measurement applications to be addressed on your CMM. Renishaw’s product range covers all types of probing requirements,from simple touch-trigger point measurement through to advanced part profile scanning. Where a standardproduct proves not to be ideal, Renishaw’s custom design service is available to make the product you require.This technical specifications document is divided into sections that focus on the different parts of the probing system and indicates the particular benefits of each product. The technical information for each product is also given so that performance data can be compared where more than one product appears suitable.STEP-BY-STEP SELECTION PROCEDURESTEP 1 (See sections 5/6/7/8)SYSTEMS SUITABLE FOR YOUR CMMQ? What type of CMM do you have or wish to purchase?MANUAL CMM - go to sections 5/6 to see the familytrees of probing systems that are suited to manual CMMs.Identify the probe(s) and probe head(s) that are of interest, and then proceed to steps 2 and 3 to find out more information on these products and finalise your selection.DCC CMM - go to sections 7/8 to see the family trees of probing systems that are suited to DCC CMMs. Identify the probe(s) and probe head(s) that are of interest, and then proceed to steps 2 and 3 to find out moreinformation on these products and finalise your selection.Note: all probes shown in this document are suitable for use on DCC CMMs.STEP 2 (See sections 2/3/4)PROBE SELECTIONDetailed information on each probe is given in one of three sections as described below.CONTACT TRIGGER PROBES (Sections 2/3)Discrete point, contact trigger probes (also called touch trigger probes) are ideal for inspection of 3 dimensional prismatic parts and known geometries. These probes are highly versatile and are suitable for a diverse range of applications, materials and surfaces, and there is a wide range of accessories available for them. Theprobes are segregated into two sections here - probes without, and probes with, stylus module changing .Stylus module changing is a very importantconsideration as it enables higher productivity and the ability to always select the best measurement solution for the application. A further distinction betweencontact trigger probes is their type of design. There are kinematic probes and electronic probes to choose from. Probe sizes vary due to the features of the probe. The larger kinematic probes are extremelyrobust and are very well suited to manual CMMs due to their large overtravel capability. The smaller probes are suited to applications where the need to access small spaces exist. Renishaw electronic probes offer extended life suitable for high density point profile measurement and also permit higher accuracy than kinematic probes. Depending on the type of CMM and the level of utility required, there is a choice between shank mounted,M8 thread or autojoint mounted probes. Renishaw’s autojoint mounted probes and extensions can be rapidly interchanged for increased flexibility and productivity.CONTACT SCANNING PROBES (Section 4)Scanning is ideal for the inspection of geometric forms and full profile measurement where thousands of data points can describe the form more fully than a few discrete points. A large amount of information can be collected in a very short time giving better directresults. Renishaw’s range of both fixed and indexable type scanning probes offer high accuracy, excellent robustness and low contact force scanning. AllRenishaw scanning probes feature rapid interchange between stylus configurations to increase flexibility and productivity.➤➤H o w t o u s e t h i s g u i d e1-2STEP 3 (See sections 5/6/7/8)PROBE HEAD SELECTIONHaving selected the probe type, refer again to the family trees (sections 5/6 for Manual CMMs or sections 7/8 for DCC CMMs) to see which probe head(s) are suitable.MANUAL CMMs - are usually fitted with shank-mounted probes or manual probe heads. Renishaw offers a variety of manual probe heads which are segregated into sections 5/6 here detailing manual probe heads with integral M8/autojoint or with integral TP20 stylus module mount.A further design consideration is the choice of fixed or articulating/indexing manual head types . The type of probe head required can be determined by examining the features of each head and matching them to your requirements.DCC CMMs - can be fitted with either manual or motorised probe head systems, so the choice must be made having considered the applications of the CMM. Motorised heads are segregated into sections 7/8 here detailing servo type and indexing type motorised heads. Fitting the probe on a CMM using a motorised head is the easiest way to vastly improve the capability of the CMM and maximise productivity. The indexing type motorised heads aredesigned to position the probe at one of 720 positions, in 7.5° steps, so probing can be carried out at many angles.The repeatability of the head means that these positions can be recalled at any time without the need forre-qualification. This can save a great deal of time for the operator, and encourages system optimisation by applying the probe to the surface at the best angle for the most accurate result. Servo type motorised heads provide almost unlimited angular positioning and are ideally suited to horizontal arm CMMs.STEP 4 (See section 9)PROBE / PROBE HEAD, INTERFACE SELECTIONThe probe data in sections 2/3/4 defines the electrical interface(s) compatible with the chosen probe. See section 9 for full details of probe interfaces.The probe head data in sections 5/6/7/8 defines the type of controller required to integrate the probe head onto the CMM. See section 9 for full details of probe head interfaces.STEP 5 (See sections 11/12)EXTENSION BAR / SHANK SELECTIONFor probes and probe heads that are shank mounted on the CMM, go to section 12 to choose theappropriate shank. Section 11 details a comprehensive range of extension bars to enhance the versatility of your probe system. Remember that Renishaw offers a Custom Design Service if the type of shank/extension you require is not a standard product.STEP 6 (See sections 2/3/4/10)CHANGER SYSTEM SELECTIONMany of Renishaw’s probes, when fitted to DCCCMMs, are capable of rapid automatic interchange between stylus configurations or even between different types of probe . Refer to sections 2/3/4 to see if your chosen probe has change rackcompatibility, and for details of these highly productive systems. Renishaw’s autochange rack systems allow rapid exchange between probe sensors and extensions with the Renishaw autojoint and are detailed in section 10.STEP 7 (See section 13)ACCESSORIESCheck the Accessories section 13, for otheraccessories available for your chosen probe system.STEP 8 (See section 14)STYLUS SELECTIONRenishaw produces a wide range of styli designed to optimise measurement performance. A brief overview is given in section 14. Please also see Renishaw’s STYLI AND ACCESSORIES GUIDE (document H-1000-3200) for comprehensive details.Note:Section 15 contains a Glossary of terms used in this document.This document contains information on Renishaw’s current CMM products range. If you require additional information on these and discontinued products, please visit our website: ➤➤➤➤➤➤Probing systems forco-ordinate measuring machinesAbove data applies for test conditions as follows: Stylus length 50 mm (1.97 in) Stylus velocity 240 mm/min (1.57 ft/min)* Test performed on a CMM specification U 3 = 0.48 2m + L/1000.057 i n )Ø25(0.98 in)1.97 i n )The TP7M range comprises electronic probes using strain gauge technology which gives higher accuracy than kinematic touch-trigger probes. Incorporating a multi-wired autojoint connection, the TP7M is compatible with the PH10M/PH10MQ motorised heads, PH6M fixed probe head, and the range of TP7M / TP7M EP probes2-1T o u c h t r i g g e r p r o b e s w i t h o u t s t y l u s m o d u l e c h a n g i n g2-2Specification summaryTP2-5 wayTP1(S)PRINCIPAL APPLICATION Universal DCC and manual CMMs Manual CMMs SENSE DIRECTIONS5 axis ±X, ±Y, +Z 5 axis ±X, ±Y, +Z UNI-DIRECTIONAL REPEATABILITY 0.35 µm(0.000014 in)0.5 µm(0.00002 in)MAX. (28) AT STYLUS TIP PRE-TRAVEL VARIATION ±0.8 µm (±0.000032 in)±2.0 µm (±0.00008 in)360° (XY PLANE)WEIGHT *Excluding shank & cable 22 g (7.8 oz)128 g*(4.52 oz*)STYLUS RANGEM2M3STYLUS FORCE RANGE (ADJUSTABLE)0.07-0.15 N 0.1-0.5 N STYLUS FORCE (SET BY RENISHAW)0.07-0.08 N 0.15 NSTYLUS OVERTRAVEL: (TYPICAL)XY PLANE ±14.0°±19.5°+Z AXIS4.0 mm (0.16 in) @ 0.07 N 8.5 mm (0.33 in) @ 0.1 N 3.0 mm (0.12 in) @ 0.15 N5.0 mm (0.20 in) @ 0.5 N MAX. EXTENSION ON PH10 series 300 mm (11.81 in)N/AMOUNTING METHOD M8 thread.Shank to suit machine SUITABLE INTERFACEPI 4-2, PI 7-2 or PI 200PI 4-2, PI 7-2 or PI 200Above data applies to test conditions as follows: Stylus length 10 mm (0.39 in) [re TP2-5W] or 31 mm (1.22 in) [re TP1(S)].Stylus velocity 480 mm/min (1.57 ft/min). Stylus force 0.07-0.08 N [re TP2-5W] or 0.15 N [re TP1(S)].TP2-5W features andbenefits:N Small, light, versatile probe N Adjustable trigger force N Compatible with M2 styli NCompatible with the full range of Renishaw probeheads and accessories NSuitable for manual and DCC CMMsThe TP2-5W is one of Renishaw’s best known products. It is a 13 mm (0.51 in)diameter standard kinematic touchtrigger probe with an M8 thread mount.Its adjustable stylus force enables the probe to support a wide range of styli.The TP2 is small, light and compatible with a wide range of accessories, and is suitable for manual and DCC CMMs.This large, robust kinematic probe has a high degree of overtravel and is shank mounted, making it ideal for use on manual CMMs. The probe signal is carried to the CMM via an external cable and the probe has adjustable stylus force to help optimise its performance.Ø46 mm (1.8 in)Ø13 mm (0.52 in)+Z o v e r t r a v e l 4.0 m m (0.16 i n )38 m m (1.37 i n )3 mm (0.12 in)14° 14°Maximum XY overtravel9 m m (0.35 i n )+Z o v e r t r a v e l 8.5 m m (0.33 i n )TP1 (S) probeTP1(S) features and benefits:N Ideal for manual CMMs N RobustN Large overtravel range NLarge adjustable trigger force range NShank mountedTP2-5W probe46 m m (1.8 i n )Maximum XY overtravel19.5° 19.5°T o u c h t r i g g e r p r o b e s w i t h o u t s t y l u s m o d u l e c h a n g i n g15 m m (0.59 i n )Probing systems forco-ordinate measuring machinesTP6TP6ARobust universal DCC and manual As TP6 but with fast probe exchange CMMswithout redatuming 5 axis ±X, ±Y, +Z 5 axis ±X, ±Y, +Z 0.35 µm(0.000014 in)0.35 µmMAX. EXTENSION ON PH10 series 200 mm(7.87 in)200 mm (7.87 in) PH10 only MOUNTING METHOD M8 thread connector AutojointSUITABLE INTERFACEPI 4-2, PI 7-2 or PI 200PI 4-2, PI 7-2 or PI 200Above data applies to test conditions as follows: Stylus length 21 mm (0.83 in).Stylus velocity 480 mm/min (1.57 ft/min). Stylus force 0.11-0.13 NTP6 probes have better accuracy and can carry longer styli than the smaller TP2/TP20 probes. The TP6 is an M8 thread mounted probe while the TP6A has anautojoint, which means that it can be changed quickly and easily 46.5 m m (1.83 i n )+Z o v e r t r a v e l22° 22°Ø25 mm (0.98 in)41 m m (1.61 i n )6.5 mm (0.25 in)Ø25 mm (0.98 in)+5.5Maximum XY overtravel6.5 mm (0.25 in)15 m m (0.59 i n )2-3T o u c h t r i g g e r p r o b e s w i t h o u t s t y l u s m o d u l e c h a n g i n gTP6 / TP6A probeTP6TP6 ATP200 / TP200B modular probesThe TP200/TP200B are electronic probes using strain gauge technology which gives higher accuracy than kinematic touch-trigger probes. They combine outstanding metrology performance with superior functionality to produce a highly versatile DCC CMM probing system with excellent productivity.The TP200 system components are:N TP200 probe body – the standard model N TP200B probe body – a variant model with increased vibration toleranceN TP200 stylus module – choice of fixed overtravel forces: ‘SF’ (standard force)or ‘LF’ (low force)There is also the ‘EO’ (extendedovertravel) module which has the sameovertravel force as the ‘SF’ but providesincreased operating range and protection in the probe Z axisN PI 200 probe interfaceN SCR200 stylus changing rackTP200 probe bodyThe TP200 probe incorporates micro strain gauge transducers delivering excellent repeatability and accurate 3D form measurement even with long styli. The sensor technology gives sub-micron triggering performance and eliminates the lobing characteristics encountered with standard probes. The solid state ASIC electronics within the probe ensure reliable operation over millions of trigger points.TP200B probe bodyThe TP200B probe uses the same technology as TP200 but has been designed to have a higher tolerance to vibration. This helps to overcome the problem of ‘air’ trigger generation which can arise from vibrations transmitted through the CMM or when using longer styli with faster positioning speeds. Please note that we do not recommend the use of TP200B with the LF module or cranked/star styli.2-1Touchtriggerprobeswithstylusmodulechanging3-1 TP200 probe bodyTP200 stylus moduleProbing systems forco-ordinate measuring machines245 m m (9.65 in )190 m m (7.84 i n )TP200 stylus moduleThe stylus module is mounted on the probe via a highly repeatable magnetic kinematic joint, providing a rapid stylus changing capability and probe overtravel protection.There are three modules available, with two different overtravel forces:N The SF (standard force) module is suitable for most applications.N The LF (low force) module is recommended for use with small precision ball styli or on delicate materials.N The EO (extended overtravel) module is recommended for use when increasing the speed of the CMM may lead to stopping distances which exceed the overtravel range provided in the SF/LF modules. The EO module has anadditional 8 mm (0.31 in) of overtravel in the probe Z axis to protect against damage to the sensor in suchcircumstances. Overtravel force is the same as the SF module.PI 200 probe interfaceThe PI 200 is a unit capable of the automatic recognition and interfacing of TP200/B and also conventional touch trigger probes (TP2,TP6,TP20). Two switchable levels of probe trigger sensitivity are provided to accommodate differing applications.The PI 200 interface is covered fully in Section 9.SCR200 stylus changing rackThe SCR200 provides rapid, automaticchanging of stylus modules without the need to re-qualify stylus tips. The SCR200 ispowered entirely by the PI 200 and provides features to facilitate safe stylus changing.MSR1 module storage rackFor manual storage of modules - see section 13.SCR2003-2T o u c h t r i g g e r p r o b e s w i t h s t y l u s m o d u l e c h a n g i n gPI 200M2 x 0.4 threadØ13.5 mm (0.53 in)4 mm (0.16 in)Maximum XY overtravel14° 14°SF/LF 13 mm (0.51 in)EO24 mm (0.94 in)module not shownSF/LF 4.5 mm (0.18 in)EO 12.5 mm (0.49 in)+Z overtravel 4 mm (0.16 in)-Z overtravel by separation of the module from the sensor5 mm (0.20 in)Status LEDsM8 x 1.25 thread30 mm (1.18 in)Kinematic planeSpecification summaryTP200TP200BPRINCIPAL APPLICATIONDCC CMM where high accuracy As TP200 but where ‘air’ *measurement is required trigger events occur SENSE DIRECTIONS 6-way: ±X ±Y ±Z 6-way: ±X ±Y ±Z UNIDIRECTIONALTrigger level 10.4 2m (0.000016 in)0.4 2m (0.000016 in)REPEATABILITY (28 2m)Trigger level 20.5 2m (0.00002 in)0.5 2m (0.00002 in)XY (2D) FORMTrigger level 1±0.8 2m (0.000032 in)±1.0 2m (0.00004 in)MEASUREMENT DEVIATION Trigger level 2±0.9 2m (0.000036 in)±1.2 2m (0.000047 in)XYZ (3D) FORMTrigger level 1±1.0 2m (0.00004 in)±2.5 2m (0.0001 in)MEASUREMENT DEVIATION Trigger level 2±1.4 2m (0.000056 in)±4.0 2m (0.00016 in)REPEATABILITY OF With SCR200±0.5 2m (±0.00002 in) max.±0.5 2m (±0.00002 in) max.STYLUS CHANGE Manual ±1.0 2m (±0.00004 in) max.±1.0 2m (±0.00004 in) max.TRIGGER FORCEXY plane All modules 0.02 N 0.02 N Z axisAll modules 0.07 N 0.07 N OVERTRAVEL FORCE XY plane SF/EO module 0.2 - 0.4 N 0.2 - 0.4 N (@ 0.5 mm displacement)LF module 0.1 - 0.15 N 0.1 - 0.15 N Z axis SF/EO module 4.9 N 4.9 N LF module1.6 N 1.6 N WEIGHT (probe sensor + module)22 g (0.8 oz)22 g (0.8 oz)MAX. EXTENSION (if on a PH10 series head)300 mm(11.8 in)300 mm(11.8 in)MAX. RECOMMENDED STYLUS SF/EO module 50 mm (1.97 in) steel -50 mm (1.97 in) steel -LENGTH (M2 stylus range)100 mm (3.94 in) GF 100 mm (3.94 in) GF LF module20 mm (0.79 in) steel -20 mm (0.79 in) steel -50 mm (1.97 in) GF 50 mm (1.97 in) GF PROBE MOUNTING METHOD M8 thread M8 thread SUITABLE INTERFACEPI 200PI 200STYLUS MODULE CHANGING RACK (automatic)SCR200SCR200STYLUS MODULE STORAGE RACK (manual)MSR1MSR1Above data applies for test conditions as follows: Stylus length 50 (1.97) Stylus velocity 480 mm/min (1.57 ft/min).*Air trigger (or false trigger). The TP200B reduces probe triggers that may be caused by vibrations.3-3TP200 / TP200B features and benefits:N Excellent repeatability and precision 3D form measurementN Rapid exchange between stylusconfigurations without the need to re-calibrate N 6 way measuring capability (±X, ±Y, ±Z)N SF and LF modules to give overtravel force to suit the applicationN EO module to give increased overtravel in probe Z axisN Zero reseat errors and no lobing effect N Suitable for intensive ‘peck’ or ‘stitch’scanningN Stylus reach up to 100 mm (3.99 in) GF rangeN Module life of >10 million triggers N Compact sizeNCompatible with the full range of Renishaw probe heads and accessoriesT o u c h t r i g g e r p r o b e s w i t h s t y l u s m o d u l e c h a n g i n gProbing systems forco-ordinate measuring machines3-4T o u c h t r i g g e r p r o b e s w i t h s t y l u s m o d u l e c h a n g i n gTP20 probe bodyTP20 / TP20 NI modular probesThe TP20 is a 5-way or 6-way kinematic touch trigger probe. Its two piece design comprises a probe body and detachable stylus module(s) which gives the ability to change stylus configurations either manually or automatically without re-qualification of the stylus tips.It affords significant time savings in inspection routines.A direct replacement for the industry standardRenishaw TP2 probe, the TP20 probe system brings a range of new benefits to manual and DCC CMM applications, and can easily be retrofitted to existing TP2 installations.The TP20 can be used on a wide range of Renishaw’s manual or motorised probe heads, either by direct mounting using the standard M8 thread or, alternatively,by using a PAA# adaptor to connect to an autojoint.The system components are:N TP20/TP20 NI probe bodyN TP20 stylus module – seven module variants allow for optimisation of performance to suit the application N MCR20 module changing rack – automatic operation N The TP20 probe system may be used with Renishaw’s PI 4-2, PI 7-2 or PI 200 probe interfaces (see section 9)TP20 probe bodyThe TP20 probe body houses one half of the highly repeatable magnetic kinematic coupling that attaches the stylus module and body. The body also contains a magnetic proximity switch to inhibit triggering of the probe during automatic module changing with MCR20.Note: If the probe is operated close to magnetised parts/clamping etc, the probe trigger may become inhibited. Countermeasures include the use of long styli, stylus extensions or body orientation to increase the distance to the magnetic source. Alternatively, use the TP20 NI probe body.TP20 NI probe bodyThe TP20 NI probe differs from the TP20 body in that it is not affected by magnetic fields. However theprobe trigger must be inhibited through software during change cycles using the MCR20.S F /L F /M F /E F 38 m m (1.50 i n )6W 42 m m (1.65)E M 1 88 m m (3.46)E M 2 113 m m (4.45)14°14°3 mm (0.12 in)9.0 m m (0.35 i n )Ø13.2 mm (0.52 in)M8 x 1.25 thread+Z overtravel -Z overtravel+Z overtravelSF/EM1/EM2 4.0 mm (0.16 in)LF 3.1 mm (0.12 in)MF 3.7 mm (0.15 in)EF 2.4 mm (0.09 in)6W 4.5 mm (0.177 in)-Z overtravel6W 1.5 mm (0.06 in)TP20 stylus modules(7 variants)3-5T o u c h t r i g g e r p r o b e s w i t h s t y l u s m o d u l e c h a n g i n gTP20 stylus moduleThe TP20 stylus module houses thekinematic switching touch sensor mechanism,carries the stylus assembly and provides overtravel in ±X, ±Y and +Z axes (or ±Z in the case of TP20 6-way module). The stylus mounting thread accepts styli from the Renishaw M2 range.A range of seven, application specific, stylus modules is available, being identified by coloured caps:NSF - Standard force stylus module (black cap)NLF - Low force stylus module (green cap)NMF - Medium force stylus module (grey cap)NEF - Extended force stylus module (brown cap)N6W - 6-way stylus module (blue cap)NEM1 SF - Standard force extension moduleNEM2 SF - Standard force extension moduleMCR20 module changing rackThe MCR20 probe module changing rack is designed to securely store stylus modules ready for rapid automatic changing, whilst protecting mating surfaces from any airborne contaminants within the working environment.MSR1 module storage rackFor manual storage of modules - see section 13.extension moduleMCR20200 m m (7.87 in )145 m m (5.70 i n )55 m m(2.16i n )15 mm (0.59 in)60 mm (2.36 in)Stylus module comparison30 mm。

相关文档
最新文档