啤酒自动灌装生产流水线控制系统的设计

·

本科毕业设计（论文）

题目啤酒自动灌装生产流水线

控制系统的设计

学生姓名崔译丹学号201433070001

教学院系电气信息学院

专业年级电气工程及其自动化2014级(双)

指导教师方玮职称讲师

单位西南石油大学

辅导教师职称

单位

完成日期2016年05月19日

Southwest Petroleum University Graduation Thesis

The Design of Automatic Beer Filling Production Line

Control System

Grade:2014

Name:Cui yidan

Speciality:Electrical Engineering and Automation

Instructor:Fang wei

School of Electrical Engineering and Information

2016-5

摘要

本文主要介绍的是基于三菱FX2N-64MR PLC的啤酒自动灌装生产流水线的设计。该系统的设计包括硬件设计和软件设计，其中硬件设计包括三菱FX2N-64MR PLC 外部电路的设计；软件部分包括程序的设计与调试。

在本设计中，包括自动控制和手动控制，选择适当的清洗机，灌装机，封盖机，包装机以及光电传感器实现了清洗、灌装、封盖、包装、检测等功能。形成快速一体的自动灌装系统。本设计中使用了计数器分别对合格品与不合格品进行检测，并设置了红灯绿灯便于操作者观察，另外，为了保证系统在出现意外故障时，能够得到很好的解决，系统还配置了急停开关等。对于检查出的不合格产品采用推出装置将其移走。并运用组态王软件实现了对整个自动灌装系统的实时监控，可以更好的了解和调整生产工艺及控制程序。

关键词：啤酒灌装；三菱FX2N-64MR PLC；组态王；

Abstract

This article introduce The design of automatic beer filling production line control system that based on Mitsubishi FX2N-64MR PLC(Programmable Logic Controller Programmable Logic Controller). In my design, it include two parts about hardware and software. The hardware parts include the design of the external circuit of Mitsubishi FX2N-64MR PLC. The software part includes the design and debugging of the program.

In this design, including automatic control and the manual control, I select the appropriate cleaning machine, filling machine, capping machine, packaging machine and photoelectric sensor realized washing, filling, sealing, packaging, testing and other functions. They form an automatic filling system with rapid integration. This design using the counter respectively for qualified products and unqualified products were detected, and set up a red light green light is convenient for the operator to observe. In addition, in order to ensure the system in the unexpected failure, can get very good solution, the system is also equipped with emergency stop switch. To check out the unqualified products using the launch device to move away. And the use of configuration software to realize the real-time monitoring of the automatic filling system, can better understand and modify the production process and control program.

Keywords:Beer Filling；Mitsubishi FX2N-64MR PLC；Kingview

目录

1 绪论 (1)

1.1 设计目的与意义 (1)

1. 2 国内发展趋势 (1)

1. 3本设计的主要任务 (1)

2 总体设计方案 (3)

2.1 啤酒灌装生产流水线的基本结构 (3)

2.2 啤酒灌装生产流水线的工作原理 (4)

3 系统硬件设计 (5)

3.1 选择电气元件 (5)

3.1.1 电动机的选择 (5)

3.1.2清洗灌装封盖打包设备的选择 (5)

3.1.3传感器的选择 (7)

3.1.4 热继电器的选择 (8)

3.1.5 接触器的选择 (9)

3.1.6 低压断路器和熔断器的选择 (9)

3.1.7 信号电器的选择 ........................................................................................... (9)

3.2 选择PLC ................................................................................................................ ..10

3.2.1 PLC的I/O分配表 ....................................................................................... ..11

3.2.2 PLC端口接线图........................................................................................... ..12

3.3主电路的设计 ........................................................................................................ ..12

4 系统程序的设计 (14)

4.1系统流程图 (14)

4.2 梯形图 (14)

4.2.1 手动灌装流水线程序 (16)

4.2.2 自动灌装流水线程序 (20)