电动叉车设计说明书
叉车设计计算说明书
叉车性能及参数叉车稳定性计算叉车重心位置的确定叉车重心位置对叉车稳定行和桥负荷分配影响极大。
叉车总体位置布置后，各个部件或总成的重量和它们在叉车上的具体位置便基本确定。
当叉车门架处于直立状态时，其各个部件或总成的重量、重心坐标如表所示。
1.当叉车处于空载静止时，由力矩平衡可得下列公式：∑M x ＝g1 x1＋g2 x2＋⋯＋g n x n=Gx0∑M y ＝g1 y1＋g2 y2＋⋯＋g n y n=Gy0∑M z ＝g1 z1＋g2 z2＋⋯＋g n z n=Gz0式中：g1，g2。
g n——叉车各部件重量（kg）；x1，x2。
x n——各部件重心在叉车纵轴（x轴）方向至前桥中心的水平距离（mm）（在前桥中心以后为正，反之为负）；y1，y2。
y n——各部件中心至地面的高度（mm）；z1，z2。
z n——各部件中心至叉车纵向中心平面的水平距离，一边为正，另一边为负（mm）；x0，y0，z0——叉车重心坐标（mm）。
由以上公式可得空载时的重心坐标：x0=∑M xG ，y0=∑M yG，z0=∑M zG由于各个部件对叉车纵向中心平面对称布置，致使∑M z 等于零。
将表格中的数据代入上述重心公式，可得：x0=∑M xG＝42196704200mm＝1010.4mmy0=∑M yG=26638524200mm＝637.8mm2.码垛时的纵向稳定性（纵向静稳定性）叉车满载码垛，门架直立，货物起升到最大高度，如图所示。
其合成重心位置：a=GL0−Q（c+b）G+Qh g=Qh1+Gh2 G+Q式中：a——叉车合成重心至前桥中心线的水平距离；b——叉车合成中心至地面的垂直高度（b＝1.4r前＝1.4×355＝497mm）；c——载荷中心距（500mm）；G——叉车自重（4200kg）；Q——额定起重量（3000kg）；L0——叉车自身重心至前桥中心线的水平距离（L0＝x0＝1010.4mm）；h1——货物重心至地面的垂直高度（h1＝H＋c＝3000＋500＝3500mm）；h2——叉车自身重心至地面的垂直高度（h2＝y0＝637.8mm）。
A 系列电动叉车 1000-3500kg Hangcha 的特色说明书
A Series Electric Forklift Truckwith capacities of 1,000 to 3,500kgThe World of HangchaStandard Features/ High e ciency AC driving motor / Special for truk's lifting motor / Multi-functions dashboard/ Full electronic controlled travelling, lifting and steering/ Front lighting system, turning indicator, LED combined three colors's rear lights / Big dimension rubber pad/ Sheet meatl stamping made front and rear bottom plate / Sheet metal stamping made left and right cover and battery cover / Reversing beeper / Full hydraulic steering / Storage box / Soft landing system / Standard forks in red / 3m duplex wide view mast / Tow coupling/ Center located rear view mirror / Suspension seat with higher OHG/ Turning speed is automatically reduced when steering for Model 2.0~3.5t / The cover below control panel are fully closed/ Dashboard is relocated to overhead, no restriction of the operator's visibility / EPB: Electronic Parking BrakeOptions/ Side way battery change / Big capacity Chinese made battery / Cold store application/ High performance import battery / Battery charger / Rear lighting system / Front dual tyre / SE tyre/ Non-marking tyre/ Left and right rear view mirror / Reversing hand grip with horn button / Wide fork carriage/ Wide or higher load backrest / Other dimension forks / Duplex mast with full free lift / Triplex mast / Integrated side shift/ Other attachments / OPS/ Blue spot light/ Other specification on demandFactory site: 666 Xiangfu Road, Hangzhou, Zhejiang, China (311305)ZHEJIANG HANGCHA IMP. & EXP. CO., LTD.********************Tel: +86-571-88926735 88926755Fax: +86-571-88926789 88132890 HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individualmodels. The colors of trucks, delivered may di er slightly from those in brochures.HANGCHA trucks conform to the European Safety Requirements.ISO9001:2015ISO14001:20152020 V E R S I O N 4/C O P Y R I G H T 2020/12Follow us on FacebookFollow us on YouTubeFollow us on WeChatDownload “HangchaForklift” AppLi-Ion Battery Pack specificationNEW POWER NOWINNOVATIVE SOLUTIONSInnovative, reliable lithium-ion technology (Lithium Iron-Phosphate), which are developed jointly by HANGCHA and CATL. Battery cells and modules are from CATL, with reliable quality, exclusively for HANGCHA.TITANS CHARGERWe use square lithium iron phosphate batteries and modulesused in large quantities by commercial vehicles in mature economies.The module uses an aluminum alloy frame which is sturdy, lightweight and with excellent heat dissipation.Safe and e ective: Charging e ciency as high as 98%, thermal runaway temperature 600 ℃or above.Adapted to low temperatures: Comes standard with an electrical heating feature , ensuring normal operation in low temperatures.Quick charging: Can charge and operate at the same time, fully charged in 2hours.Long-working: 4000 charging cycles, capacity retention greater than 80%.Maintenance-free: Battery does not require manual maintenance.Green and clean: Pollution-free, zero emissions.////////BatteryModuleHeatManagementBMSElectric System Case StructureLead-acid batteries8-10 hours 100%Li-Ion2 hours 100%Rapid charging and opportunity charging ensure continuous availability of vehiclesLi-Ion powered forklifts are always available. They allow for fast full charging or boost charging (100 % charge in 2 hours).They are maintenance free and do not require a battery change when used for multi-shift operations.TypeV/AhCPD10-AC4-EI CPD10-AD2-EI80/202SLC-80100CPD15-AC4-EI CPD15-AD2-EI80/202SLC-80100CPD18-AC4-EI CPD18-AD2-EI80/202SLC-80100CPD20-AC4-EI CPD20-AD2-EI80/271SLC-80100CPD25-AC4-EI CPD25-AD2-EI80/271SLC-80100CPD25-ALC4-EI CPD25-ALD2-EI80/404SLC-80200CPD30-AC4-EI CPD30-AD2-EI80/404SLC-80200CPD35-AC4-EI CPD35-AD2-EI80/404SLC-80200Battery voltage, capacityTitans chargerAppearance Power TrainIntelligent/ First-class R&D and testing facility./ First-class production quality management system./ First-class manufacturing facility./ First-class environment and control.Advanced parallel layout of drivemotor and lower located batteryup to chassis bottom provide goodstability to the truck.StabilityLow center of gravity provides good turning stability,and better operator's driving comfort. 150mmadjustable distance of seat provides better opera-tor's comfort of di erent operators.Soft landing system is applied for A series. When theforks lower to 60-100mm to ground, the soft landing system is auto operated, and to avoid the forks dashing against the ground. New designed broad view mast provides better forward visibility.Easy to see LED dashboard provides friendlyinteraction.Low noise, no exhaust emission, and low energyconsumption, all meet environment friendly requirement.High frequency MOSFET controller provides accurate control of travelling, lifting, and better adjustable performance, and bettermatches the motor. Regenerative braking, reverse current braking and anti-slide on slop function guarantee the operation safety.Multi functions big LED dashboard provides running hours, battery power, and self diagnosis functions, and with high accuracy even in bad environment.Regenerative braking is more energy savingand e ciency during truck's deceleration, direction changing, and driving on down-wards slope.Comfortable OperationSoftlyErgonomicEasy to see dashboard is relocated to overhead, no restriction of the operator's visibility. The operator can monitor the truck operation at a glance.SeatThe extra foot space is provided to reduce operator fatigue significantly. The new wide-open, non-slip stepmakes getting in and out easy and safe.EPBElectronic Parking Brake, itprovides the safe and rapid brake performance. More particularly, turn on the function automatical-ly under di erent working situation.Advanced1.2.3.4.Service AbilityFull open battery cover, easy for battery service easy opened counter weight cover, to protect internal controller to avoid water and dust World famous brand electronics are applied in motor controller, contactor, power plug, emergency switch, dashboard, and accelerators.Overloaded protection system is applied for electronics and hydraulics.CE certificate is available.Battery cover with auto lock spring for easy battery service and replacing, and clean the oil tankSide battery changing solution is applied for heavy and long time applicationThe cover below control panel are fully closedFull opened engine hoodProtective roofEasy openedcounterweight cover is to protect the internal controllers to avoid water and dustHANGCHA dashboard。
有关叉车说明书的内容
有关叉车说明书的内容有关叉车说明书的内容篇一：12t叉车说明书前言本说明书主要介绍重装系列12-13.5t叉车的有关性能、结构、操作和维修保养等方面内容，以便操作人员了解叉车，正确地使用和维修。
叉车在使用过程中，用户的有关操作人员和设备管理人员应认真执行本说明书上对叉车的要求和规定，使叉车经常保持良好的技术状况。
由于叉车产品不断地进行改进而作更改，本说明书内容与叉车实物有出入，恕不另行通知，敬请用户谅解。
例：–发动机及变型代号(见铭牌或合格证上出厂编号数字后代码)型号注：本说明书中的车型代号与产品铭牌和合格证上的型号不同，本车型代号包括了发动机及变型代号。
目录一、叉车驾驶、操作安全规程????2二、主要技术参数???5三、叉车的主要部件介绍6四、叉车的结构、原理、调整及维护?71. 动力系统 72. 传动装置103. 驱动桥194. 电气系统205. 制动系统296. 转向系统327. 液压系统378. 起升缸和倾斜缸??479. 起重系统51一、叉车驾驶、操作安全规程叉车驾驶人员和管理人员必须牢记―安全第一‖，按照叉车《使用维护说明书》和《司机手册》进行安全操作，规范操作。
1. 叉车的运输用汽车装运叉车时须注意如下事项：（1）刹住停车制动；（2）门架与配重前后都应用钢丝固定好；前后轮胎相应位置用楔块垫好楔牢；（3）起吊时按照叉车的―起吊标牌‖所注位置进行起吊。
2. 叉车的存放（1）放净燃油；( 冷却液是防锈防冻液，则不要放)（2）未漆件表面涂以防锈油，起升链条涂润滑油；（3）门架降到最低位置；（4）刹住停车制动；（5）前后轮胎用楔块垫好。
3. 使用前准备（1）不要在有明火的地方检查燃油、漏油、油位以及检查电气仪表，不要在运转时加燃油；（2）检查轮胎气压；（3）前进、倒退档手柄应在中间位置(零档位置)；（4）在燃油系统工作及检查电瓶时不要吸烟；（5）检查各手柄及踏板情况；（6）作好起动前准备工作；（7）松开停车制动；（8）进行门架升降、前后倾、转向、制动的试动作。
诺基亚（Nokia）J1.5-3.5UT系列电动叉车技术指南说明书
TECHNICAL GUIDE J1.5-3.5UT SERIES2TRUCK DIMENSIONScQ1h 1h 4h 3sßαm 1yx l 5m 2h 10h 6h 7b a/2Wab b eb b a/2J3.0UT RATED CAPACITY KG@ 500 MM LOAD CENTREJ3.5UT RATED CAPACITY KG@ 500 MM LOAD CENTREMaximum fork height h 3 + s (mm)Mast tilt Lowered heighth 1 (mm)Extended height h 4 (mm) (1)Extended height h 4 (mm) (2)Free lift height h 2 + s (m) (1)Load center 500mmFWD tilt (°)Back tilt (°)J3.0UTJ3.0UTJ3.0UTJ3.0UT2-S T A G E L I M I T E D F R E E L I F T3300510219539404440165300035005102295414046401653000400051025954640514016528503-S T A G E F U L L F R E E L I F T45005620955165564015102500480056219554655940161022505500362460616566401865160060003626456665714020601200Maximum fork height h 3 + s (mm)Mast tilt Lowered heighth 1 (mm)Extended height h 4 (mm) (1)Extended height h 4 (mm) (2)Free lift height h 2 + s (m) (1)Load center 500mmFWD tilt (°)Back tilt (°)J3.5UTJ3.5UTJ3.5UTJ3.5UT2-S T A G E L I M I T E D F R E E L I F T3300510227040104440170350035005102370421046401703500400051026704710514017033003-S T A G EF U L L F R E E L I F T45005621705250565015102800480056227055505950161025005500362535625066501865170060003627206750715020601300Maximum fork height h 3 + s (mm)Mast tilt Lowered heighth 1 (mm)Extended height h 4 (mm) (1)Extended height h 4 (mm) (2)Free lift height h 2 + s (m) (1)Load center 500mm FWD tilt (°)Back tilt (°)J1.5UTJ1.8UTJ1.5UTJ1.8UTJ1.5UTJ1.8UTJ1.5UTJ1.8UT2-S T A G E L I M I T E D F R E E L I F T3300510214021404284428438133813135150018003500510224022404484448440134013135150018004000510254025404984498445134513135140017003-S T A G E F U L L F R E E L I F T45005620402040548454845013501314701200140048005621402140578457845313531315701100120055003624052405648464846013601318357508506000362590259069846984651365132040450550J1.5-1.8UT RATED CAPACITY KG@ 500 MM LOAD CENTREMaximum fork height h 3 + s (mm)Mast tilt Lowered heighth 1 (mm)Extended height h 4 (mm) (1)Extended height h 4 (mm) (2)Free lift height h 2 + s (m) (1)Load center 500mm FWD tilt (°)Back tilt (°)J2.0UTJ2.5UTJ2.0UTJ2.5UTJ2.0UTJ2.5UTJ2.0UTJ2.5UT2-S T A G E L I M I T E D F R E E L I F T3300510216521653915391543174317140200025003500510226522654115411545174517140200025004000510256525654615461550175017140200025003-S T A G E F U L L F R E E L I F T450056207520755171517155165516144016002000480056217521755471547158165816154012501700550036244024406171617165166516180090012006000362625262566716671701670161990700800J2.0-2.5UT RATED CAPACITY KG@ 500 MM LOAD CENTREMAST AND CAPACITY INFORMATIONJ1.5UT / J1.8UT / J2.0UTG E N E R A L1-1Manufacturer HYSTER HYSTER HYSTER 1-2Model designation J1.5UTJ1.8UTJ2.0UT1-3Drive Electric (battery)Electric (battery)Electric (battery)1-4Operator typeSeatedSeatedSeated1-5Rated capacity/rated load Q 1t 1500180020001-6Load centre distancec mm 5005005001-8Load distance, centre of drive axle to fork x mm 4104104541-9Wheelbase ymm 138013801485W E I G H T2-1Service weightkg 3030331040402-2Axle loading with load, front / rear kg 3940590459462551109302-3Axle loading without load, front / rear kg149015901431187817702270W H E E L S3-1Tyre type SuperelasticSuperelasticSuperelastic3-2Tyre size, front 6.00-921x8-923x9-103-3Tyre size, front5.00-8 5.00-818x7-83-5Wheels, number front / rear (x = driven wheels)2x/22x/22x/23-6Tread, front b 10mm 95595510583-7Tread, rearb 11mm 920920960D I M E N S I O N S 4-1Tilt of mast / fork carriage forward / backward (°) 5 / 10 5 / 10 5 / 104-2Height, mast lowered h 1mm 2000200020154-3Free lift (1)h 2mm 1351351404-4Lifth 3mm 3000300030004-5Height, mast extended (3)h 4mm 3980398039804-7Height of overhead guard (cabin) (4)h 6mm 2155215521524-8Seat height relating to SIP (2)h 7mm 1080108010804-12Coupling height h 10mm 2902902504-19Overall length l 1mm 3026302633724-20Length to face of forks l 2mm 2106210623024-21Overall widthb 1/b 2mm 1120112012854-22Fork dimensions DIN ISO 2331s/e/l mm 35 / 100 / 92035 / 100 / 92040 / 122 / 10704-23Fork carriage ISO 2328, class/type A, B mm 2A 2A 2A 4-24Fork carriage width (3)b 3mm 1040104010404-25Distance between fork-arms b 5mm 200/890200/890250 / 10004-31Ground clearance, laden, below mast m 1mm 9595654-32Ground clearance, centre of wheelbasem 2mm 105105954-34-1Aisle width for pallets 1000 × 1200 crossways Ast mm 3580358038794-34-4Aisle width for pallets 800 × 1200 lengthways Ast mm 3780378040094-35Turning radius W a mm 1970197021554-36Internal turning radiusb 13mm 703703599P E R F O R M A N C E5-1Travel speed with / without load km h 15.015.714.815.715.715.75-2Lifting speed with / without load mm s 3705123155123335005-3Lowering speed with / without loadmm s 4005023905024344155-6Max. drawbar pull with / without load, 3 minute rating N 10800870010800870014400105005-7Max. gradeability with / without load, 3 minute rating %1623152220235-9Acceleration time, with / without load s 5.124.755.254.755.204.785-10Service brakeHydraulic Hydraulic Hydraulic M O T O R6-1Drive motor rating S2 60 min kW 6.5 6.58.56-2Lift motor rating at S3 15% ratingkW 8.68.611.06-3Battery according to DIN 43531/35/36 A, B, C, no m s nono no6-4Battery voltage/nominal capacity K5V Ah 4842048420486006-5Battery weightkg 7207209706-6Power consumption in accordance with VDI cycle kWh h 4.15 4.35 4.95O T H E R8-1Type of drive unitAC / Curtis AC / Curtis AC / Curtis 10-1Operating pressure for attachments (5)bar 138********-3Oil volume for attachmentsl min 38383810-4Sound pressure level at the driver’s seat L PAZ (6)dBA 70.470.467.910-5Towing coupling, type DINYes / PinYes / PinYes / PinMODEL TABLE NOTES:Specifications are affected by the condition of the vehicle and how it is equipped, as well as the nature and condition of the operating area. Inform your dealer of the nature and condition of the intended operating area when purchasing your Hyster ® truck.(1) Bottom of forks(2) Full suspension seat in depressed position.(3) Without load backrest(4)h6 subject to +/- 5 mm tolerance.(5) Variable(6) LPAZ, measured according to the test cycles and based on the weighting valuescontained in EN12053All values are nominal values and they are subject to tolerances. For further information, please contact the manufacturer.Specification data is based on VDI 2198.J2.5UT / J3.0UT / J3.5UTG E N E R A L1-1Manufacturer HYSTER HYSTER HYSTER 1-2Model designation J2.5UTJ3.0UTJ3.5UT1-3Drive Electric (battery)Electric (battery)Electric (battery)1-4Operator typeSeatedSeatedSeated1-5Rated capacity/rated load Q 1t 2500300035001-6Load centre distancec mm 5005005001-8Load distance, centre of drive axle to fork x mm 454475495.51-9Wheelbase ymm 148516701690W E I G H T2-1Service weightkg 4226491053102-2Axle loading with load, front / rear kg 57201006683097079568942-3Axle loading without load, front / rear kg174824782220270022943015W H E E L S3-1Tyre type SuperelasticSuperelasticSuperelastic3-2Tyre size, front 23x9-1023x9-1023x10-123-3Tyre size, front18x7-818x7-8200/50-103-5Wheels, number front / rear (x = driven wheels)2x/22x/22x/23-6Tread, front b 10mm 1058106511243-7Tread, rearb 11mm 9609801010D I M E N S I O N S 4-1Tilt of mast / fork carriage forward / backward (°) 5 / 10 5 / 10 5 / 104-2Height, mast lowered h 1mm 2015204521204-3Free lift (1)h 2mm 1401651654-4Lifth 3mm 3000300030004-5Height, mast extended (3)h 4mm 3980398039804-7Height of overhead guard (cabin) (4)h 6mm 2152215221384-8Seat height relating to SIP (2)h 7mm 1080108010804-12Coupling height h 10mm 2502702704-19Overall length l 1mm 3387361437594-20Length to face of forks l 2mm 2317254426894-21Overall widthb 1/b 2mm 1285128513654-22Fork dimensions DIN ISO 2331s/e/l mm 40 / 122 / 107045 / 122 / 107050 / 122 / 10704-23Fork carriage ISO 2328, class/type A, B mm 2A 3A 3A 4-24Fork carriage width (3)b 3mm 1040110011004-25Distance between fork-arms b 5mm 250 / 1000290 / 1060290 / 10604-31Ground clearance, laden, below mast m 1mm 6565804-32Ground clearance, centre of wheelbasem 2mm 95110834-34-1Aisle width for pallets 1000 × 1200 crossways Ast mm 3879402541014-34-4Aisle width for pallets 800 × 1200 lengthways Ast mm 4009422543014-35Turning radius W a mm 2155234924054-36Internal turning radiusb 13mm 599830815P E R F O R M A N C E5-1Travel speed with / without load km h 14.915.715.016.015.016.05-2Lifting speed with / without load mm s 3075003855002825005-3Lowering speed with / without loadmm s 4054154204754003555-6Max. drawbar pull with / without load, 3 minute rating N1440010500210001150021000115005-7Max. gradeability with / without load, 3 minute rating %18.022.020.023.015.022.05-9Acceleration time, with / without load s 5.254.785.054.865.625.325-10Service brakeHydraulic Hydraulic Hydraulic M O T O R6-1Drive motor rating S2 60 min kW 8.511.511.56-2Lift motor rating at S3 15% ratingkW 11.015.015.06-3Battery according to DIN 43531/35/36 A, B, C, no m s nonono6-4Battery voltage/nominal capacity K5V Ah 4860080500805006-5Battery weightkg 970142214226-6Power consumption in accordance with VDI cycle kWh h 6.13 6.32 6.90O T H E R8-1Type of drive unitAC / Curtis AC / Curtis AC / Curtis 10-1Operating pressure for attachments (5)bar 180********-3Oil volume for attachmentsl min 38383810-4Sound pressure level at the driver’s seat L PAZ (6)dBA 67.970.070.010-5Towing coupling, type DINYes / PinYes / PinYes / PinNOTICE:Care must be exercised when handling elevated loads. Operators must be trained and must read, understand and follow the instructions contained in the Operating Manual.All values are nominal values and they are subject to tolerances. For further information, please contact the manufacturer.Hyster products are subject to change without notice. Lift trucks illustrated may feature optional equipment. Values may vary with alternative configurations.MAST CAPACITY TABLE NOTES:(1) Without load backrest (2) With load backrestSafety: This truck conforms to the current EU and ANSI requirements.STANDARD AND OPTIONAL EQUIPMENTPERFORMANCE J1.5UT J1.8UT J2.0UT J2.5UT J3.0UT J3.5UT2 stage limited free lift mast STD STD STD STD STD STD3 stage full free lift mast OPT OPT OPT OPT OPT OPT Lift height - 3300mm (2140mm lowered height)STD STD----Lift height - 3300mm (2165mm lowered height)--STD STD--Lift height - 3300mm (2195mm lowered height)----STD-Lift height - 3300mm (2270mm lowered height)-----STD Various other lift heights OPT OPT OPT OPT OPT OPT Mast tilt - 5° forward / 6° back STD STD STD STD STD STD Mast tilt options, lift height dependant OPT OPT OPT OPT OPT OPT DRIVE J1.5UT J1.8UT J2.0UT J2.5UT J3.0UT J3.5UT Traction speed limiter pre-set to 13km/h (adjustable)OPT OPT OPT OPT OPT OPT 6.00-9 Pneumatic drive tyres OPT-----6.00-9 Super elastic drive tyres STD-----6.00-9 Non-marking superelastic drive tyres OPT-----21x8-9 Pneumatic drive tyres-OPT----21x8-9 Superelastic drive tyres-STD----21x8-9 Non-marking superelastic drive tyres-OPT----23x9-10 Pneumatic drive tyres--OPT OPT OPT-23x9-10 Superelastic drive tyres--STD STD STD-23x9-10 Non-marking superelastic drive tyres--OPT OPT OPT-23x10-12 Superelastic drive tyres-----STD 23x10-12 Non-marking superelastic drive tyres-----OPT 5.00-8 Pneumatic steer tyres OPT OPT----5.00-8 Superelastic steer tyres STD STD----5.00-8 Non-marking superelastic steer tyres OPT OPT----18x7-8 Pneumatic steer tyres--OPT OPT OPT-18x7-8 Superelastic steer tyres--STD STD STD-18x7-8 Non-marking superelastic steer tyres--OPT OPT OPT-200/50-10 Superelastic steer tyres-----STD 200/50-10 Non-marking superelastic steer tyres-----OPT HANDLING J1.5UT J1.8UT J2.0UT J2.5UT J3.0UT J3.5UT Manual lever hydraulic controls STD STD STD STD STD STD2 Function (0 auxiliary) hydraulic valve STD STD STD STD STD STD3 Function (1 auxiliary) hydraulic valve OPT OPT OPT OPT OPT OPT4 Function (2 auxiliary) hydraulic valve OPT OPT OPT OPT OPT OPT3 Function hose group (1 auxiliary)OPT OPT OPT OPT OPT OPT4 Function hose group (2 auxiliary)OPT OPT OPT OPT OPT OPT 970mm Hook type carriage STD STD----1040mm Hook type carriage--STD STD--1100mm Hook type carriage----STD STD 930mm Integral sideshift carriage OPT OPT----1040mm Integral sideshift carriage--OPT OPT--1100mm Integral sideshift carriage----OPT OPT 930mm Load backrest STD STD---940mm Load backrest--STD STD--1080mm Load backrest----STD STD 35 x 100 x 920mm Hook type standard tapered forks STD STD----40 x 122 x 1070mm Hook type standard tapered forks--STD STD--45 x 122 x 1070mm Hook type standard tapered forks----STD-50 x 122 x 1070mm Hook type standard taper forks-----STD Other various fork sizes OPT OPT OPT OPT OPT OPT ERGONOMICS J1.5UT J1.8UT J2.0UT J2.5UT J3.0UT J3.5UT 2155mm Overhead guard STD STD----2152mm Overhead guard--STD STD STD-2138mm Overhead guard-----STD Standard construction STD STD STD STD STD STD Full steel cab OPT OPT OPT OPT OPT OPT Full suspension vinyl seat (SC29) *STD STD STD STD STD STD Non-suspension vinyl seat with folding backrest *STD STD STD STD STD STDPlease refer to the Price List for full option configurations.STANDARD AND OPTIONAL EQUIPMENTERGONOMICS (continued)J1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UTStandard seat beltSTD STD STD STD STD STD Seat belt with sequential interlock OPT OPT OPT OPT OPT OPT Operator presence system *STD STD STD STD STD STD Front & top cab panels OPT OPT OPT OPT OPT OPT Front, top & rear cab panels OPT OPT OPT OPT OPT OPT Front glass screen with wiper OPT OPT OPT OPT OPT OPT Rear screen with wiper OPT OPT OPT OPT OPT OPT Rain cover for overhead guard OPT OPT OPT OPT OPT OPT Dual mirrors side viewSTD STD STD STD STD STD Rear drive handle with horn button OPT OPT OPT OPT OPT OPT Heater and demisterOPT OPT OPT OPT OPT OPT Directional control lever - mounted on left side of steering column STD STD STD STD STD STD USB portSTD STD STD STD STD STD Auxiliary DC/DC converterOPT OPT OPT OPT OPT OPT 12V outlet - automotive style socket on dashSTDSTDSTDSTDSTDSTDVISIBILITYJ1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UTTwo front LED work lights with stop, tail, indicator, and reverse lights STD STD STD STD STD STD Two front / one rear LED work light package with brake / tail / back-up lights with turn signalsOPTOPTOPTOPTOPTOPTOPERATIONJ1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UTAmber strobe light - ignition and switch activated STD STD STD STD STD STD Audible reverse alarmSTD STD STD STD STD STD Pedestrian awareness light (P .A.L.)OPT OPT OPT OPT OPT OPT Parking alarm *STD STD STD STD STD STD Key switch startSTDSTDSTDSTDSTDSTDBATERIESJ1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UT48 Volt STD STD STD STD --80 Volt----STD STD Lead acid battery power truck configured to operate on lead acid battery power STD STD STD STD STD STD Battery compartment - 985mm STD STD ----Battery compartment - 1028mm --STD STD STD STD Vertical battery extractionSTDSTDSTDSTDSTDSTDAPPEARANCEJ1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UTHyster yellow paint base truck STD STD STD STD STD STD Special paint base truckOPTOPTOPTOPTOPTOPTSUPPLEMENTALJ1.5UTJ1.8UTJ2.0UTJ2.5UTJ3.0UTJ3.5UTLiterature pack *OPT OPT OPT OPT OPT OPT CE certificationOPT OPT OPT OPT OPT OPT 12 months / 2,000 hours manufacturer's warranty (parts & labour)STDSTDSTDSTDSTDSTDwww.hyster.eu*********************/HysterEurope@HysterEurope/HysterEuropeSTRONG PARTNERS. TOUGH TRUCKS.TMFOR DEMANDING OPERATIONS, EVERYWHERE.Hyster ® supplies a complete range of warehouse equipment, IC and electric counterbalanced trucks, container handlers and reach stackers. Hyster ® is committed to being much more than a lift truck supplier.Our aim is to offer a complete partnership capable ofresponding to the full spectrum of material handling issues: whether you need professional consultancy on your fleet management, fully qualified service support, or reliable parts supply, you can depend on Hyster ®.Our network of highly trained dealers provides expert, responsive local support. They can offer cost-effective finance packages and introduce effectively managedmaintenance programmes to ensure that you get the best possible value. Our business is dealing with your material handling needs so you can focus on the success of your business today and in the future.HYSTER-YALE UK LIMITED trading as Hyster Europe. Registered Address: Centennial House, Building 4.5, Frimley Business Park, Frimley, Surrey GU16 7SG, United Kingdom.Registered in England and Wales. Company Registration Number: 02636775. ©2020 HYSTER-YALE UK LIMITED, all rights reserved. HYSTER,and STRONG PARTNERS. TOUGH TRUCKS. are trademarks of HYSTER-YALE Group, Inc.Hyster products are subject to change without notice. Forklift trucks illustrated may feature optional equipment.Printed in EU. Part number: 3997096 Rev. 00-05/20HYSTER EUROPECentennial House, Frimley Business Park, Frimley, Surrey, GU16 7SG, England.Tel: +44 (0) 1276 538500。
电动叉车方案设计说明书
目录第1章叉车基本参数表 (3)第2章驱动电机 (3)第3章驱动轮 (4)第4章支撑轮 (5)第5章减速机构 (5)5.1 传动装置的总传动比的计算和各级传动比分配 (5)5.2 计算传动装置的运动和动力参数 (5)5.3 齿轮设计 (6)5.3.1 高速级圆柱斜齿轮Z1、Z2设计 (6)5.3.2 低速级圆柱斜齿轮Z3、Z4设计 (10)第6章液压动力单元 (13)第7章液压缸 (14)第8章蓄电池 (16)第9章回转支承 (16)第10章整体结构布局 (17)附件：零件清单 (18)第1章 叉车基本参数表该叉车基本规格与主要参数如下表：表1-1 整车参数和设计目标整车长 整车宽 整车高 货叉长度 货叉宽度 自重1/l mm 1/b m m /h mm 2/l mm 2/b mm 1/m kg1280 740 2200 800 850 500平地最大车速 爬坡最大速度 最大爬坡度 满载起升速度 最大起升高度11/()v m s -⋅ 12/()v m s -⋅ /α︒ 13/()v m s -⋅ /H m1.2 0.8 12 0.12 1.8滚动阻力系数 主减速比 传动系统效率 起升系统效率 载荷滚动半径f z 1η 2η 1/R mm0.02 17.72 0.9 0.85 250第2章 驱动电机叉车正常行驶时的阻力主要是车轮与地面的滚动阻力，满载时最大车速行驶所需功率为12111()m m gfv P η+=，得10.26P kW = (g 为重力加速度，29.8/g m s =)叉车爬坡过程受力分析图如图2-1所示。
图2-1 叉车爬坡过程受力分析图按最大爬坡度数进行爬坡功率的计算，叉车满载、最大爬坡度时所需功率为：12221()sin m m gv P αη+=⋅得到2 1.14P kW =。
因此选定驱动电机的额定功率为 1.2e P kW =根据额定功率1.2kw ，电机电压24V ，选择得到电机型号130ZYT185，电机基本参数如下表2-1.表2-1 电动机基本参数第3章 驱动轮根据驱动功率计算，选择的130ZYT185驱动电机的额定功率为 1.2e P kW =，电机电压24V ，额定转速为1500r/min 。
电动叉车设计
摘要随着现代社会文明的发展，叉车的使用越来越普遍，它已从过去的港口码头进入了整个社会。
本文主要介绍叉车整车的结构、组成和性能分析，并对叉车工作装置进行设计研究，以额定负载为二吨小轴距弹性轮胎系列叉车的研制过程为基本参数，对叉车门架系统及各部件的构造和规格要求分析，使货物提升高度达到三米并使驾驶员的视野宽阔，做到人性化、安全化和美化外观的目的。
最后介绍了并进行设计技术的具体实施过程，分析总结了设计实验的应用效果。
从而达到设计方案与实际相结合的目的。
关键词叉车；工作装置；门架系统；额定负载abstractWith the development of modern civilization, the use of forklift trucks and more common, it's port from the past into the whole community. This paper describes forklift vehicle structure, composition and performance analysis, and design research forklift attachment to the rated load for two tons of small wheelbase flexible development process of the tire forklift series as the basic parameters of the system and the forklift mast parts of the structure and specifications, the goods and to enhance the height of the driver's field of vision of three meters wide, so humane, secure and beautify the appearance of the purpose. Finally, the design and implementation of specific technology, analyzes and summarizes the effect of the application of design experiments. So as to achieve the combination of design and practical purpose.Keywords forklift; working device; door frame system; rated load目录摘要 (I)abstract (II)目录 (III)前言 (1)1 绪论 (2)1.1 课题的背景 (2)1.2 叉车技术的发展回顾及现状 (2)1.2.1 我国叉车现状及形式分析 (3)1.2.2 国外叉车技术的发展情况 (4)1.3 未来叉车的发展趋势 (5)1.3.1 技术方面 (5)1.3.2 需求方面 (7)1.4 本课题的设计目的与主要研究内容 (8)1.4.1 课题设计目的 (8)1.4.2 课题研究内容 (8)2 总体设计方案 (10)2.1 方案比较和设计选型 (10)2.2 设计思路 (10)2.3 本次毕业设计的设计方案 (10)2.4 设计进程安排 (11)2.4.1 调研阶段 (11)2.4.2 各个模块的研究分析阶段 (11)2.4.3 设计阶段 (11)2.4.4 总结阶段 (12)2.5 总体结构设计 (12)2.5.1 机械结构 (12)2.5.2 传动方面 (13)2.5.3 动力方面 (14)2.5.4 电路和控制元件 (14)3 参数及校核计算 (15)3.1 叉车最大起升高度、起重量的确定 (15)3.1.1 纵向堆垛稳定性 (15)3.1.2 横向堆垛稳定性 (16)3.2 各结构的校核设计计算 (20)3.2.1车架体的受力校核计算 (21)4.1 电动机功率大小的选定 (25)4.1.1 选择直流电动机的原因 (25)4.1.2 电机功率的选用 (25)4.1.3 蓄电池的有关说明 (27)4.2 传动链的选用 (28)4.2.1 链条介绍及型号的选择 (28)4.2.2 链条的受力验证 (29)5 叉车总体布置 (31)5.1 总体设计的概述 (31)5.2 重心与整机性能的关系 (31)5.3 总体设计中涉及的整机特性 (35)结论 (42)致谢 (43)参考文献 (44)附录 (45)前言叉车是指对成件托盘货物进行装卸、堆垛和短距离运输、重物搬运作业的各种轮式搬运车辆，在汽车生产、零部件搬运、邮政、铁路等系统邮件、行李搬运，医药、烟草等系统药品、货物搬运，大型展览会筹备组委会资料搬运、仓储物流系统小型设备、货物搬运等方面起着至关重要的作用，是人们生活、工作必不可少的工具之一。
杭叉A系列电动叉车操作手册说明书
HANGCHA provides Li-Ion battery (LiFePO4) with 10 years or 20000 hours warranty.AppearanceIt follows the entire profile of appearance of A series, with clear lines on side of the truck, and smooth transition to counter weight. These lines are shaped as an integral whole, with powerful visual tension./High PerformanceElectromagnetic brake is used as service brake, instead of traditional hand brake, which realizes intelligent parking brake, with lower labor intensity of the operator, and higher safety.Soft landing system lowers descending speed automatically when fork reaches the height range of 3.9-2.4” from the ground, so as to reduce vibration of the entire truck, and provide e ective protection for goods.Full AC configuration includes AC traction motor + AC pump motor; With higher performance of entire truck, and longer battery life.E cient driving control system of high-frequency MOSFET integratedcontroller guarantees smooth and accurate control on driving and lifting, superior speed regulation performance, with regenerative braking, reverse braking,anti-slipping on slope and other functions, resulting in more e cient, safer, and more comfortable operations.The application of load sensing hydraulic power steering technology realizes reliable, sensitive, and easy steering; distribution of optimized oil in steering oil circuit and working oil circuit increases e ciency of hydraulic system.LED lights for entire truck reduce energy consumption.//////MaintenanceFully-openable cover enables easy maintenance of battery.Easy-to-open airtight cover plate realizes easier debugging and maintenance of electric control system, and avoids the system from invasion of rain and dust.The brushless, maintenance-free AC drive motor reduces operation cost significantly.The option of side roll out battery is very convenient for fast, e cient, and safe replacement of battery, and is suitable for continuous work conditions.////StabilityThe internationally advanced parallelarrangement is adopted for traction motor, and the battery is sunken to chassis,resulting in lower gravity center and better stability of entire truck.Flexible steering system, with smaller turning radius, allows stable turnaround within confined passageway.//ComfortThe adjustable, small-diameter steering wheel with tilt designed based onergonomics o ers good hand feeling, and the seat can also be adjusted forward and backward, which can provide best driving position for the operator.Head-up display are applied to increase visibility, operability of meters, thus with higher driving safety.Silent running of entire truck, with extremely small vibration, o ers more comfortable acoustical environment for the operator.Integrated control valve makes levers be placed at the most comfortable position for hands, resulting in lower labor intensity of the operator.////Reliability & SafetyMajor electrical components such as motor controller, contactor, power plug, and emergency power o switch are all of foreign famous brands.Major load bearing parts such as carriage, drive axle, steering axle, and mast are all designed with high strength to satisfy high-strength work conditions.As a standard configuration, the emergency power o switch complies with European safety standards.Dual overload protection systems ofelectronic and hydraulic modes are adopted.////8000lbs A Series Mast SpecificationA Series Four Wheel Electric Pneumatic Tire Forklift TruckAC4: meansCURTIS AC traveling system with AC Pump system, full-AC systemD i s t i n g u i s h i n g m a r kW e i g h tT y r e s , c h a s s i sD i m e n s i o n sP e r f o r m a n c e D a t aA d d i t i o n d a t aE l e c t r i c -e n g i n eHANGCHA GROUP CO.,LTD.Manufacturer (abbreviation)HCFA ModelManufacturers type designationDrive: electric (battery or mains), diesel, petrol, fuel gas Operator type: sit-down Load capacity/rated load Load centre distanceLoad distance, centre of drive axle to fork Wheelbase Service WeightAxle loading, laden front/rear Axle loading, unladen front/rearTyres: solid rubber, superelastic, pneumatic, polyurethane Tyre size, front Tyre size, rearWheels, number front rear (x = driven wheels)Tread, front Tread, rearTilt of mast/fork carriage forward/backward Height, mast lowered Free lift LiftHeight, mast extended Height of overhead guard STD.Seat height/stand height Coupling height Overall length Length to face of forks Overall width Fork dimensionsFork carriage DIN 15 173 --- ISO 2328, class/type A,B Fork-carriage width Distance between fork-arms Ground clearance, laden, below mast Ground clearance, centre of wheelbase Aisle width for pallets 39.4 x 47.2 crossways Aisle width for pallets 31.5 x 47.2 crossways Turning radius Internal turning radius Travel speed, laden/unladen Lift speed, laden/unladen Lowering speed, laden/unladen Drawbar pull, laden/unladen Max. Drawbar pull, laden/unladen Gradeability, laden/unladen Max. gradeability, laden/unladenAcceleration time, laden/unladen (0-10m)Service brake Parking brakeDrive motor rating S2 60 min Lift motor rating at S3 15%Battery acc. to DIN 43 531/35/36 A,B,C, no Battery voltage, nominal capacity K5Battery weight Battery dimensionsEnergy consumption acc. to VDI cycle Min. battery weight Max. battery weight Type of drive control ManufacturerOperating pressure for attachments Oil volume for attachmentsSound level at the driver´s ear according to EN / DIN 12 053Towing coupling, type DINHydraulic Tank - capacity (drain & refill)1.11.21.31.41.51.61.81.92.12.22.33.13.23.33.53.63.74.14.24.34.44.54.74.84.124.194.204.214.224.234.244.254.314.324.334.344.354.365.15.25.35.55.65.75.85.95.105.116.16.26.36.46.56.66.76.86.98.18.28.38.48.59.1Q (lbs)c (in)x (in)y (in)lbs lbs lbsb 10 (in)b 11 (in)Grad h 1 (in)h 2 (in)h 3 (in)h 4 (in)h 6 (in)h 7 (in)h 10 (in)l 1 (in)l 2 (in)b 1 (in)s/e/l (in)b 3 (in)b 5 (in)m 1 (in)m 2 (in)Ast (in)Ast (in)Wa (in)b 13 (in)mph fpm fpm lbf lbf %%s kW kW V/Ah lbs l/b/h(in)kWh/h lbs lbs bar l/min dB (A)liter FB40CPD40-AC4electric sit-down 80002421.677.51477121010/25797253/7518pneumatic 250 - 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7157.3115.256.61.9/4.8/42.1ISO2328 3A49.212.2/49.24.35.9172.8180.7103.931.88.6/8.653.1/84.684.6/94.93687 /3822539514.5/15.516/285.2/5.4Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.912.539684299MOSFET/AC CURTIS 1856575Φ24 Pin 10.1FB45CPD45-AC4electric sit-down 90002421.677.51532222597/26457341/7981pneumatic 250 - 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7157.3115.256.61.9/5.9/42.1ISO2328 3A49.212.2/49.24.35.9172.8180.7103.931.88.3/8.651.1/82.686.5/94.43507/3642584514/1515/275.3/5.5Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.91339684299MOSFET/AC CURTIS 1856575Φ24 Pin 10.1FB50CPD50-AC4electric sit-down 100002421.877.51591724206/27337352/8565pneumatic 28x12.5- 1523x10 - 122x/245.246.26/11865.9118.1164.190.948.813.7158.9116.857.82.1/5.9/42.1ISO2328 3A49.212.2/49.24.35.9174.2182105.331.88/8.349.2/78.786.5/94.43417/3507607013/1414/255.4/5.6Hydraulic electric 16.6 AC 25.4 AC DIN 43536A 80/700410740.5×33.7×30.913.539684299MOSFET/AC CURTIS 1856576Φ24 Pin 10.1LOAD CHART51.243.335.427.619.7(”)10000900080007000600050004000(lbs) 10000lbs9000lbs8000lbsa=7.9” safety clearanceAST=a+Wa+X+BOptions///////////////////Solid pneumatic tire Non-marking tyre3rd or 4th hydraulic function 98.4-196.8” duplex mast 157.5-236.2” triplex mast Rear working LED light Rear handle with horn Integrated side shift Other attachments Other dimension forksSpecial carriage and backrest Battery side extractionMinilever control on the adjustable armrest Suspension seat FreezerFull closed cabin Blue spot light Strobe lightLeft and right mirror/////////////Standard Specification////////High e ciency AC driving motor Multi-functions instrument Rubber floor mat PC PlatfondEmergency disconnect switch Pneumatic tyreElectronic parking brake Battery slung removing 2-way-valveLED combination headlight LED rear combination lightPanoramic rearview mirror (in the middle position of the overhead guard)118” duplex mastAdjustable steering columnFull electronic controlled traveling, lifting and steering Horn and reversing buzzer CAN-BUS systemLow noise gear pump (Brand: Shimadzu, Made in Japan)Full hydraulic power steering Soft landing systemOPS systemISO9001:2015ISO14001:2015HANGCHA GROUP CO., LTD. reserves the right to make any changes without notice concerning colors, equipment, or specifications detailed in this brochure, or to discontinue individual models. The colors of trucks, delivered may di er slightly from those in brochures.2020 V E R S I O N 1/C O P Y R I G H T 2020/04Follow us onFacebookFollow us on YouTubeFollow us on WeChatCompany address:10405-A Granite Street Charlotte,NC 28273HC FORKLIFT AMERICA CORPORATION**********************Toll Free ：888-652-8395Phone ：980-888-8335 Fax ：980-888-8336A M E R I C A。
叉车传动设计说明书
2.2.2 牵引计算 （1）发动机功率
word 文档 可自由复制编辑
Pej =β DvmaxVmax（G+Q）/(3600η )+Pf
（2-3）
=1.1×0.08×20×(50000+75000)/(3600×0.85)+Pf =71.9+Pf 式中： 为限速影响系数，取为 1.1； Dvmax 为高档动力因素，取为 0.08； Vmax 为最大车速，取为 20Km/h； G+Q 为叉车自重与起重量之和，单位为 N； η 为传动效率，取为 0.85； Pf 为附件功率。 取附加功率为 10%，考虑到其他因素的影响，再增大 20%， 发动机的额定功率 Pemax=1.2×（Pej+Pf） = 1.2×（71.9+1.1） =94.9Kw 选发动机为朝柴 CY6102BG， 功率为 81Kw， 转速为 2500r/min， 最低油耗为 480g/Kw· h。 （2）传动系统总速比确定： 取最大转矩约等于额定转矩：Memax≈Mn=9550Ne/ne =9550×81×2500 =309.4N·m 式中：Ne 为额定功率，单位为 Kw； ne 为额定转速，单位为 r/min。 取车轮半径为 0.4m，选轮胎为 8.25-15-14（教材表 3—6） ，则 最大传动比 i 总 max =i 变低 i 主 i 轮=（G+Q） （ max+f）r/（Memaxη ） （2-6） （2-5） （2-4）
1.1 产品设计的目的与步骤
一个性能完善的产品，必须做到价格低廉、外形美观、性能好。耐用可靠以及在使用 中生产率与经济性较高。一个产品从研制到投产，通过要经历调查研究、总体与部件方案 设计、技术设计、调试与试验改进这样一些阶段。 一个新产品的研制成功，是在经历情报收集、设计、试验、制造、改进等环节反复后 达到的。产品最后能否投产，却绝与产品性能的好坏与产品成本的高低。下面就五吨叉车 传动系统设计部分详细说明。
电动叉车技术规格书
2t三支点电动叉车技术规格书5、设备概述：5.1该设备能在平整的地面进行货物的搬运以及堆垛作业，且具有高效率、可靠性、安全性和操纵舒适性。
6、标准与规范：6.1该车的设计与制造、安装和试验应符合下列规范和标准的最新版本及修正本或相当的标准和更高的标准。
6.1.1xx国家标准GB6.1.2国际标准化组织标准ISO7、技术性能参数：7.1主要性能参数7.1.1驾驶方式：座驾式7.1.2额定起重重量：2t。
7.1.2载荷中心距：500mm。
7.1.3起升高度：≥4500mm。
7.1.4货叉：长度为900mm-1000mm，且每根货叉都能承受2t的负载，防止单根货叉受载时弯曲。
7.1.5爬坡能力（满载/空载）%：≦。
7.1.6额定荷载下起升速度（满载/空载）km/h：≦20。
7.1.7额定荷载下运行速度（满载/空载）km/h：≦。
7.1.8直角堆垛通道宽度（800×1200托盘）：≤3500mm。
7.1.9轮距（前/后）mm：≧95。
7.1.6电机功率，额定60分钟：≦20KW。
7.2蓄电池和充电机7.2.1蓄电池：电压/容量≦80V/650AH,电量支持连续作业时间≥5小时，电池寿命充放电次数≥1500次。
7.2.2充电机：智能充电机。
具有电压自适应、过压、过流、变压器和蓄电池温度保护等功能；多种充电方式：100%充电、浮充电、均衡充电、脱硫充电及初充电；显示错误代码。
7.3轮胎：均采用实心橡胶轮胎。
7.4液压元件及液压系统:7.4.1液力及液压系统应有测试点。
7.4.2元件和密封件采用著名专业生产厂的产品。
7.4.3液压系统应反应灵敏,控制准确,传动平稳。
7.4.4散热系统良好，保证液压油油温在规定范围内。
7.4.5液压和电气部件上的护罩应具有防水功能。
7.4.6电机采用著名品牌，防潮、防尘设计，具有免维护特性，加速性能好。
7.5制动系统7.5.1行车制动器:选用液压制动并具有反向再生电流制动功能，要求制动平稳、可靠，能够根据负载的比例自动调节制动力的大小。
Hyster 2000-3.5XT系列电动叉车产品介绍说明书
2000-3500 KGH2.0-3.5XT SERIES IC FORKLIFT TRUCKSn Hydrostatic Steer AxleMaximum durability, increased steer angle and steering control for easy manoeuvring and lower maintenance. New steer knob synchroniser system returns the steer knob to the same position when travelling in a straight line – improves operator comfort and control.n H yster ® Stability Mechanism ™The patented stability system reduces truck sway during turns, improving lateral stability. This innovative design allows for confident travel over uneven surfaces.n Engine CoverT he tough steel engine cover is hinged at the rear, offering excellent service access to the engine compartment.Each of these advancements demonstratesHyster’s commitment to be a strong partner and provide the toughest trucks for even the most challenging applications.HYSTER ®2.0-3.5XT SERIES FEATURESnI ntegral SideshiftThe optional Hyster-designed integral sideshift provides excellent visibility and affords greater capacities than carriage-mounted sideshifts.nH eavy-Duty Drive AxleThe full floating drive axle enhances dependability and reliability for a longer service life. Hyster premium self-adjusting brakes provide excellent inching and stopping power.nR emovable Floor PlateOne piece, steel floor plate removes for easy service access. A thick moulded rubber mat reduces noise and vibration.n Advanced Dash DisplayAmonochrome LCD displays all status – mounted on the steer column for easy operator viewing.nH assle-Free HydraulicsIn-tank hydraulic filter for cleaner fluid, longer life componentry.n Steer ColumnThe steering column is offset to the left and the standard synchronous steering function returns the spinner knob to the same position when driving ahead to give a consistent and comfortable driving position.n Hyster ® Vista ™ MastThe new range of Vista™ masts are wider for improved forward visibility. The masts are trunnion mounted for less wear and easier maintenance.EQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.D I S T I N G U I S H I N G M A R K1.1 Manufacturer (abbreviation) 1.2 Manufacturer’s type designation Model Engine / transmission1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas1.4 Operator type: hand, pedestrian, standing, seated, order-picker 1.5 Rated capacity/rated load Q (t)1.6 Load centre distancec (mm)1.8 Load distance, centre of drive axle to fork x (mm)1.9 Wheelbasey (mm)5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 3 7.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit 8.11 Service brake 8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AD H2.5XT - ADH3.0XT - BD H3.5XT - BD Yanmar 2.6LYanmar 2.6LYanmar 3.3LYanmar 3.3L Basic Basic Basic Basic Powershift Powershift Powershift Powershift 1-speed 1-speed 1-speed 1-speed Diesel Diesel Diesel Diesel Seated Seated Seated Seated 2 2.5 3 3.5 500 500 500 500 480 480 505 520 1625162517001700HYSTER HYSTERHYSTERHYSTER3480 3610 3810 3940 4350 4435 4940 5055 4755 725 5500 810 6525 825 7450 990 1565 1915 1515 2295 1780 2570 1880 3060 L L L SE 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 28x9-15 SOLID 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.00-15 SOLID 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 6.50-10 SOLID 2x 2 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1010 1330 1000 1000 1000 1000 6 10 6 10 6 10 6 10 1995 1995 2060 2140 155 155 160 165 3050 3050 3055 3060 4120 4120 4125 4125 2130 2130 2150 2150 990 990 1010 1010 350 350 350 350 3470 3685 3835 3905 2550 2615 2765 2835 1160 1590 1160 1590 1230 1590 1230 1490 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 50 / 150 / 1070 II II III III 1020 1020 1070 1070 120 120 140 140 190 190 210 210 3845 3905 4050 4115 3645 3705 3850 3915 2185 2245 2365 2415 2025 2090 2195 2235 410 410 430 430 290 290 290 29017.5 19 17.5 19 17.5 18.5 17.5 18 17.5 19 17.5 19 17.5 18.5 17.5 18 620 670 610 670 560 570 475 490 495 520 495 520 495 520 495 520 16700 16700 22300 20400 26 26 22 23 27 22 21 19 Hydraulic Hydraulic Hydraulic Hydraulic Yanmar/4TNE92 Yanmar/4TNE92 Yanmar/4TNE98 Yanmar/4TNE98 29 29 43 43 2050 2050 2300 2300 143 1400 143 1400 189 1600 189 1600 4 2659 4 2659 4 3319 4 3319 2.7 2.8 3.4 3.6 12 64 12 64 12 64 12 64 AutomaticAutomatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hydraulic Hand Hand Hand Hand 181 181 181 157 71 71 82 71 38.0 38.0 40.0 40.0 69.0 69.0 69.0 69.0 - - - - HookHookHookHookEQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 3 7.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit 8.11 Service brake 8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8 Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T AC O M B U S T I O N E N G I N EA D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AL H2.5XT - AL H3.0XT - BL K21 2.1L K21 2.1L K25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed L PG L PG L PG Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625 1625 1700 HYSTER HYSTER HYSTER3390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 1600 4 2065 4 2065 4 2488 1.8 1.9 2.3 12 28 12 28 12 28 AutomaticAutomatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 - --- 78 78 80 HookHookHookEQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.D I S T I N G U I S H I N G M A R K1.1 Manufacturer (abbreviation) 1.2 Manufacturer’s type designation Model Engine / transmission1.3 Drive: electric (battery or mains), diesel, petrol, fuel gas1.4 Operator type: hand, pedestrian, standing, seated, order-picker 1.5 Rated capacity/rated load Q (t)1.6 Load centre distancec (mm)1.8 Load distance, centre of drive axle to fork x (mm)1.9 Wheelbasey (mm)5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 37.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit8.11 Service brake8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AG H2.5XT - AG H3.0XT - BG K21 2.1LK21 2.1LK25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed Petrol Petrol Petrol Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625162517003390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 16004 2065 4 2065 4 2488 2.7 2.9 3.3 12 28 12 28 12 28 Automatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 69.0 69.0 69.0 78 78 80 HookHookHookHYSTER HYSTERHYSTEREQUIPMENT AND WEIGHT:Weights (line 2.1) are based on the following specifi cations: Complete truck with 3000mm TOF 2-stage limited free lift mast, with standard hook type carriage, 1070mm forks with manual hydraulics, overhead guard and standard pneumatic shaped solid drive and steer tyres.Specification data is based on VDI 2198.5.1 Travel speed, laden/unladen km/h 5.1.1 Travel speed, laden/unladen, backwards km/h 5.2 Lift speed, laden/unladen m/s 5.3 Lowering speed, laden/unladen m/s 5.5 Drawbar pull, laden/unladen † N 5.7 Gradeability, laden/unladen †† % 5.10 Service brake 7.1 Engine manufacturer/type 7.2 Engine power according to ISO 1585 6 kW 7.3 Rated speed min–1 7.3.1 Torque at 1/min Nm/min–1 7.4 Number of cylinders/displacement (-)/cm 37.5 Fuel consumption according to MIL 268C cycle l/h or kg/h 7.1 Battery voltage/nominal capacity S (V)/(Ah) 8.1 Type of drive unit8.11 Service brake8.12 Parking brake 10.1 Operating pressure for attachments bar 10.2 Oil volume for attachments ³ l/min 10.3 Hydraulic oil tank, capacity l 10.4 Fuel tank, capacity l 10.7 Sound pressure level at the driver’s seat < J dB (A)10.8Towing coupling, type DIN3.1 Tyres: L = pneumatic, V = solid, SE = pneumatic-shaped solid 3.2 Tyre size, front (standard tread)3.2.1 Tyre size, front (dueal tread) 3.3 Tyre size, rear3.5 Wheels, number front/rear (x = driven wheels)3.6 Tread, front (standard/dueal tread) b 10 (mm) 3.7 Tread, rearb 11 (mm)4.1 Tilt of mast/fork carriage forward/backward a /b (°)4.2 Height, mast lowered h 1 (mm) 4.3 Free lift ¶ h 2 (mm) 4.4 Lift ¶ h 3 (mm) 4.5 Height, mast extended è h 4 (mm) 4.7 Height of overhead guard (cabin) h 6 (mm) 4.8 Seat height relating to SIP/stand height ¢ h 7 (mm) 4.12 Coupling height h 10 (mm) 4.19 Overall length l 1 (mm) 4.20 Length to face of forks l 2 (mm) 4.21 Overall width G b 1/b 2 (mm) 4.22 Fork dimensions ISO 2331 s/e/l (mm) 4.23 Fork carriage ISO 2328, class/type A, B 4.24 Fork carriage width l b 3 (mm) 4.31 Ground clearance, laden, below mast m 1 (mm) 4.32 Ground clearance, centre of wheelbase m 2 (mm) 4.34.1 Aisle width for pallets 1000 × 1200 crossways u Ast (mm) 4.34.2 Aisle width for pallets 800 × 1200 crossways u Ast (mm) 4.35 Turning radius W a (mm) 4.41 90° intersecting aisle (with pallet L = 1000mm x W = 1200mm) (mm) 4.42 Step height (from ground to running board) (mm) 4.43 Step height (between intermediate steps and floor) (mm)P E R F O R M A N C E D A T A C O M B U S T I O N E N G I N E A D D I T I O N A L D A T AD I ME N S I O N ST Y R E S /C H A S S I SH2.0XT - AT H2.5XT - ATH3.0XT - BT K21 2.1LK21 2.1LK25 2.5L Basic Basic Basic Powershift Powershift Powershift 1-speed 1-speed 1-speed Dual fuelDual fuelDual fuel Seated Seated Seated 2.0 2.5 3.0 500 500 500 465 465 490 1625162517003390 3520 3720 3850 4260 4345 4730 660 5455 765 6335 925 1530 1850 1470 2250 1635 2670 L L L 7.00-12-12PR 7.00-12-12PR 28x9-15-12PR 7.00-12-12PR 7.00-12-12PR 7.00-12-12PR 6.0-9-10PR 6.0-9-10PR 6.50-10-10PR 2x 2 2x 2 2x 2 970 1405 970 1405 1010 1405 1000 1000 1000 6 10 6 10 6 10 1995 1995 2060 155 155 160 3050 3050 3055 4120 4120 4125 2130 2130 2150 990 990 1010 350 350 350 3470 3685 3835 2550 2615 2765 1160 1590 1160 1590 1230 1590 40 / 122 / 1070 40 / 122 / 1070 45 / 122 / 1070 II II III 1020 1020 1070 120 120 140 190 190 210 3845 3905 4050 3645 3705 3850 2185 2245 2365 2025 2090 2195 410 410 430 290 290 29018 19.5 18 19.5 19 20 18 19.5 18 19.5 19 20 525 580 515 580 515 575 495 520 495 520 495 520 18900 18900 19000 30 26 26 22 24 22 Hydraulic Hydraulic Hydraulic GCT/K21 GCT/K21 GCT/K25 31 31 34 2250 2250 2100 144 1600 144 1600 173 16004 2065 4 2065 4 2488 2.7 1.8 2.9 1.9 3.3 2.3 12 28 12 28 12 28 Automatic Automatic Automatic Hydraulic Hydraulic Hydraulic Hand Hand Hand 181 181 181 65 65 74 38.0 38.0 40.0 69.0 69.0 69.0 78 78 80 HookHookHookHYSTER HYSTERHYSTERNOTESValues shown are for standard equipment. When using non-standard equipment, these values may change. Please contact your Hyster dealer for information.The rated capacities shown are for masts in a vertical position on trucks equipped with standard or sideshift carriage, and nominal length forks.Masts above the maximum fork heights shown in the mast table are classified as high lift, and depending on the tyre/tread configuration may require reduced capacity, restricted back tilt or wide tread.Specification data based on standard carriage, load backrest and 1070mm forks.2-stage Full Free Lift2-stage Limited Free Lift3-stage Full Free LiftMaximum fork height (mm)Back tilt Overalllowered height (mm)Overall Extended height (mm)v Overall Extended height (mm)♦Free lift (top of forks) (mm) v2140229023902490269028402940309031902190234024402590279020402110219023402440259026902790294010 3060 38454125 165 10 3360 4145 4425 165 10 3560 4345 4625 165 10 3760 4545 4825 165 10 4060 4845 5125 165 6 4360 5145 5425 165 6 4560 5345 5625 165 6 4860 5645 5925 165 6 50605845612516510 3085 3850 4150 1070 10 3385 4150 4450 1220 10 3585 4350 4650 1320 10 3835 4600 4900 1470 6 4185 4950 5250 1670 6 4125 4970 5190 920 6 4335 5180 5400 990 6 4575 5420 5640 1070 6 4825 5670 5890 1220 6 5025 5870 6090 1320 6 5325 6170 6390 1470 6 5525 6370 6590 1570 6 5725 6570 6790 1670 66025 6870 7090 1775H3.0-3.5XT - Capacity Chart in kgMaximum fork height (mm)Maximum fork height (mm)Maximumfork height (mm)Maximumfork height (mm)2-stage Full Free Lift2-stageLimited Free Lift30503350355037504050435045504850505030003390359038404190413543454585484050355335553556856035306033603560376040604360456048605060308533853585383541854130434045804830503053305530573060303055335535553755405543554555485550553080338035803830418041254335457547055025532555255725602530603360356037604060436045604860506030853385358538354185413043404580483050305330553057306030500 LC 600 LC 700 LC 3000 2920 2680 3000 2920 2680 3000 2910 2670 3000 2910 2670 3000 2900 2660 3000 2890 2650 2950 2860 2610 2880 2770 2540 2830 2720 2490 3000 2920 2670 3000 2910 2670 3000 2900 2660 3000 2900 2660 3000 2890 2650 3000 2890 2650 3000 2890 2650 2950 2830 2610 2930 2810 2560 2860 2720 2490 2770 2630 2430 2720 2590 2380 2680 2520 2310 2590 2450 2240500 LC 600 LC 700 LC 3500 3390 3110 3500 3380 3100 3500 3380 3100 3500 3380 3100 3500 3360 3090 3500 3360 3080 3450 3310 3040 3380 3240 2970 3330 3170 2930 3500 3380 3100 3500 3380 3100 3500 3370 3090 3500 3370 3090 3500 3350 3080 3500 3340 3070 3500 3340 3060 3450 3290 3020 3380 3220 2950 3330 3150 2900 3240 3080 2810 3020 2990 2770 2790 2790 2720 2470 2490 2470500 LC 600 LC 700 LC3000 2800 2580 3000 2800 2570 3000 2790 2570 3000 2790 2560 3000 2780 2550 3000 2770 2550 2950 2720 2520 2880 2650 2450 2830 2610 2400 3000 2800 2570 3000 2790 2570 3000 2790 2560 3000 2780 2560 3000 2770 2550 3000 2780 2550 3000 2770 2550 2950 2720 2490 2930 2700 2470 2860 2610 2400 2770 2540 2340 2720 2490 2290 2650 2430 2220 2560 2340 2150500 LC 600 LC 700 LC 3500 3250 2990 3500 3240 2980 3500 3240 2980 3500 3240 2980 3500 3220 2970 3500 3220 2960 3450 3170 2930 3380 3110 2860 3330 3060 2810 3500 3250 2990 3500 3240 2980 3500 3240 2980 3500 3230 2970 3500 3220 2960 3500 3230 2970 3500 3220 2960 3450 3170 2900 3380 3110 2860 3330 3060 2810 3240 2970 2720 3020 2900 2680 2810 2790 2630 2490 2490 24703-stageFull Free LiftPneumatic Shaped Solid TyresH3.0XTH3.5XTH3.0XTH3.5XTWithout sideshiftWithout sideshiftWith integral sideshiftWith integral sideshift10l l b b b xWa100mma 2100mma 2Asth h h h sQcαll y l h h h m m βb x40003500300025002000150010005000250500750100012501500H3.5XT H3.0XT H2.5XT H2.0XT40003500300025002000150010005000250500750100012501500H3.5XTH3.0XT H2.5XT H2.0XTTRUCK DIMENSIONS= Centre of gravity of unladen truck Ast = W a + x + l 6 + a (see lines 4.34.1 & 4.34.2) a = Minimum operating clearance(VDI standard = 200 mm BITA recommendation = 300 mm) l 6= Load lengthRATED CAPACITIESLoad centreDistance from front of forks to centre of gravity of load.Rated loadBased on vertical masts up to 4310 mm.Load centre (mm)Standard CarriageIntegral Sideshift CarriageLoad centre (mm)R a t e d l o a d (k g )R a t e d l o a d (k g )NOTE:Specifications are affected by the condition of the vehicle and how it is equipped, as well as the nature and condition of the operating area. Inform your dealer of the nature and condition of the intended operating area when purchasing your Hyster T ruck.GStandard / wide / dual ¶Top of forksè add 32mm with load backrest¢ Full suspension seat in depressed position l Without load backrest, add 32mm with load backrestuStacking aisle width (lines 4.34 & 4.34.1 &4.34.2) are based on the V .D.I. standard calculation as shown on illustration. The British Industrial Truck Association recommends the addition of 100 mm to the total clearance (dimension a) for extra operating margin at the rear of the truck 6Engine power entries are shown as net values ††at 1.6 km/h†at 4.8km/h. Gradeability figures are provided for comparison of tractive performance, but are not intended toendorse the operation of the vehicle on the stated inclines. Follow instructions in the operating manual regarding operation on inclines.q to 15m (per VDI 2198 December 2012)SBattery ampere hour (Ah) nominal capacity ratings are estimated.³ Variable< With and without cab.♦Noise levels are reduced by 3dB(A) with ECO-eLo mode engaged.JLpaz, Measured according to the test cycles and based on the weighting values contained in EN12053¬Lwaz, Measured according to the test cycles and based on the weighting values contained in EN12053.MAST TABLES:v without load backrest♦ with load backrestNOTICECare must be exercised when handling elevated loads. When the carriage and/or load is elevated, truck stability is reduced. It is important that the mast tilt in either direction is kept to a minimum when loads are elevated.Operators must be trained and must read, understand and follow the instructions contained in the Operating Manual.All values are nominal values and they are subject to tolerances. For further information, please contact the manufacturer.Hyster products are subject to change without notice.Lift trucks illustrated may feature optional equipment. Values may vary with alternative configurations.STANDARD FEATURES & OPTIONSSTANDARD EQUIPMENTComplete truck equipped with:n2-Stage limited free lift Vista™ mast with lift height of 3035mmn Hook-type carriage with 1070mm high load backrest (LBR) n1070mm long forksn Y anmar 2.6L Diesel or GCT K21 Petrol / LPG engine (H2.0-2.5XT)n Y anmar 3.3L Diesel or GCT K25 Petrol / LPG engine (H3.0-3.5XT)n Powershift transmission+ Mechanical inching+ Neutral start function+ Heavy duty clutch platesn Directional control levern Single pedal inch braken N on-suspension vinyl seat (not available with seat side hydraulic control Mini levers)n Pneumatic tyresn 2 Hydraulic leversn Standard integrated dash display+ Monochrome LCD panel– Real time clock– Hour meter– Fasten seatbelt– F uel level with low fuel warning buzzer (Petrol & Dieselfuel only)+ Service Indicators– Service required– Coolant temperature with high temp warning buzzer– Alternator with warning buzzer– Transmission oil temperature with warning buzzer– Engine oil pressure with low pressure warning buzzer– Glow lamp (Diesel fuel engine only)– Error messagen Key starting with anti-restart functionn Hydrostatic steering with steer knob synchronisern Adjustable vinyl seatn Electric Hornn Infinitely adjustable steering columnn Rubber floor matn High air intaken Counterweight exhaustn Integral tie downsn Operator’s seat beltn Serpentine radiatorn Hyster Stability Mechanism™ (HSM)n Swing down LPG tank bracket Cabinn S tandard Over Head Guard (OHG) with rain gutter and cup holdern 78 dB(A) standard noise level for Petrol/LPG engine optionn 83.5 dB(A) standard noise level for Diesel engine optionn 12 months / 2000 hours manufacturer’s warrantyn Operator’s manualn Compliance with ISO 3691 / JIS D 6202OPTIONAL EQUIPMENTMastsn 2-Stage limited free lift Vista™ masts with up to 4855mm lift heightn 2-Stage full free lift Vista™ masts with up to 3390mm lift height n 3-Stage full free lift Vista™ masts with up to 6035mm lift heightCarriagesn Integral side shift (ISS) carriageHydraulic Valve and Leversn 3-function cowl mounted hydraulic levers with or without interlock for clampingn 4-function cowl mounted hydraulic levers with or without interlock for clampingForksn Fork lengths are available from 1070mm to 1520mmControlsn S eparate Inch brake and brake pedals for sure handling on steep inclinesn Mini levers with adjustable armrestDash Displayn Speedometer with speed alarm and warning buzzern Travel speed limitern Digital load weight displaySeatsn Full suspension vinyl seatBrakesn Heavy duty drum brakesEnvironmentaln Vertical exhaustn 2-way catalytic mufflern Spark arrestor mufflern High capacity radiatorn High mount pre-cleanern Dual element air filter for Petrol/LPG engine optionn Tandem air filter for Diesel engine optionOthern H ydraulic cut-out seat interlock (prevents travel when operator seatbelt is not used)n L ight Kit consisting of 2 Halogen front head lights, 2 front turn indicators plus rear combination (turn indicators, reversingand brake) lights and reverse alarmn 2 rear vision mirrorsn Rear work light (switch or reverse operated)。
Hyster 3-Wheel 电动叉车技术指南说明书
J32-40UTT J32-40UTTL23Hyster uses the above ITA formula to calculate right angle stack on our 3 and 4 wheel trucks with a zero turn steer axle and counter rotating load wheels.Some documentation incorrectly calculates right angle stack on a 3-wheel zero-turn truck with counter rotating load wheels using the following formula:Right angle stack = OTR + Load distance + Load length. This formula generates a value which is invalid and lower than actual right angle stack.When making comparisons, be sure the correct ITA formula is used to calculate right angle stack.(For a 40” wide by 48” long)*RL=rated load, NL=no loadCERTIFICATION: Hyster lift trucks meet the design and construction requirements of B56.1-1969, per OSHA Section 1910.178(a)(2), and also comply with the B56.1 revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under standard equipment on this technical guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer.4J32-35UTT/J32-35UTTL MAST CHARTJ40UTT/J40UTTL MAST CHART56Battery type: “EO” (without cover)Battery compartment length is measured front to rear. Battery compartment width is measured across the truck Battery lead: length 250 mm (10”), position “B”, 2/0 AWGJ32-35UTTJ40UTT0.59 (15)0.59 (15)24.69 (627)24.80 (630)7.09 (180)1.97 (50)0.79 (20)32.68 (830)22.83 (580)0.20 (5)9.84 (250)0.59 (15)0.59 (15)24.69 (627)29.06 (738)7.09 (180)1.97 (50)22.83 (580)32.68 (830)0.79 (20)0.20 (5)9.84 (250)7。
Hyster J-GX系列电动叉车产品说明书
J-GX SERIESABOUT HYSTERHyster supplies a complete range of warehouse equipment, IC and electric counterbalanced trucks, container handlers and reach stackers. Hyster is committed to being much more than a lift truck supplier.Our aim is to offer a complete partnership capable of responding to the full spectrum of material handling issues; whether you need professional consultancy on your fleet management, fully qualified service support, or reliable parts supply, you can depend on Hyster.Our network of highly trained dealers provides expert, responsive local support. They can offer cost-effective finance packages and introduce effectively managed maintenance programmes to ensure that you get the best possible value.Our business is dealing with your materials handling needs so you can focus on the success of your business today and in the future.HYSTER J-GX SERIES BROCHUREPAGE 02Hyster is known for maintaining strong partners through tougher trucks, which has led to the innovation of the Hyster ® J1.5-3.5GX counterbalanced electric rider. Bringing together all of the factors important to you, the J1.5-3.5GX maintains a leading edge in today’s continuously evolving market.FEATURING THE J1.5-3.5GXDependabilityn Through a redesigned drive axle, this battery electricunit now shares the same robust structure as its internal combustion equivalent.n AC motor technology on traction and integrated hoist/steering allows the truck to work reliably over long runs and in demanding work cycles, reducing downtime significantly.Productivityn Offering excellent manoeuvrability for narrow aisleapplications, a refined short chassis option is offered for the 2 tonne and 3.5 tonne models to facilitate all application requirements.n Through an integrated turning speed control system,truck lean is minimised to provide the operator with an enhanced feel of control and confidence in fast paced applications.n AC controlled traction and integrated hydraulic/steermotors provide optimised responsiveness to the operator, providing the most efficient load handling in the toughest of applications.n The option of horizontal battery extraction enables an easyexchange of batteries to drastically increase uptime.Ergonomicsn An ergonomically designed operator’s compartmentprovides a comfortable and highly productive environment for the driver. This is demonstrated through ample floor space as well as easy on/off access via a low step height.n The functional rear assist grip with horn enables theoperator easy access to the horn, as well as comfort while reversing. n Through the redesign of the Vista ™ Mast, the operator isprovided with optimised vision of the load being handled as well as obstacles in front of the forklift.Low Cost of Ownershipn Customisable performance settings allow energyefficiency to be ideally balanced with productivity, delivering high throughput at a lower operating cost.n Increased battery life up to 8.5 hours in standardperformance mode, and 9.5 hours in Eco mode increases uptime and reduces electricity costs.n Fault code registry enables diagnostic ease. This enablescutting-edge maintenance planning for lowering costs and increasing productivity.Serviceabilityn Troubleshooting manual relevant to all fault codes in theactive registry enables quick and proficient fault realisation and rectification.n Drop battery box (DBB) layout enables easy access tomotors, pumps and controllers for servicing.n LED light assemblies provide an extended life overhalogen alternatives.Total Truck Reliabilityn With the reputation for delivering world-class productreliability and to show our confidence in the J-GX series, it makes sense to back them with industry leading warranty.n That’s why Hyster is offering the J-GX series with astandard of 2 years/4,000 hours* manufacturer warranty and lifetime chassis warranty.* Comprises of 1 year/2,000 hours on complete truck and 2 years/4,000 hours on powertrain.PAGE 03HYSTER J-GX SERIESBROCHUREFEATURESThe inner mast clearance (between the hoist chains) provides ample visibility to enhance operator efficiency.OPTIMISED MAST VISIBILITY11AC controlled motor sends power back to the battery during braking, increasing uptime.REGENERATIVE BRAKING44Productivity enhancement through an automatic speed reduction based on load and steer tyre angle.AUTOMATIC SPEED CONTROL5Interactive dash display shows the most relevant information to the truck’s current status.INTERACTIVE DASH DISPLAY22Directs a light onto the load and racking to illuminate the workspace while working at heights.CARRIAGE LIGHT*33*Optional feature.HYSTER J-GX SERIES BROCHUREPAGE 04566Alignment between the rotation of the steering wheel and steer tyres, enabling the steering wheel to always return to the same position.SYNCHRONOUS AND POWER ASSIST STEERING77Operator presence system which will disengage the trucks functions if the operator leaves the seat.TRAVEL AND HYDRAULIC HANDLING INTERLOCKBattery located at the lower back region of the truck to improve layout and accessibility of motors and controllers.DROP BATTERY BOX88Optional horizontal extraction provides ease of access for battery removal/replacement to reduce downtime.HORIZONTAL BATTERY EXTRACTION*99Provides an alert to pedestrians and users of mobile equipment that forklifts are operational in the area.BLUE PEDESTRIANAWARENESS LIGHT (PAL)*1010A refined operator’s compartment provides ease of access and driver comfort.OPERATOR COMFORT1111PAGE 05HYSTER J-GX SERIESBROCHUREHYSTER J-GX SERIES BROCHUREPAGE 06PAGE 07HYSTER J-GX SERIESBROCHUREHYSTER J-GX SERIESBROCHUREPAGE 08J1.5-1.8GX2-Stage LFLMaximum Fork HeightmmForkThicknessmmBack TiltdegOverallLoweredHeightmmOverallExtendedHeight*mmFree Lift*mm3035351019954105145 3335351021454405145 3535351022454605145 3735351023454805145 403535625955105145 433535627455405145 453535628455605145 483535629955905145 5035356309561051452-Stage FFL3025351019954095925 33253510214543951075 35253510224545951175 37253510234547951275 41253562595519515253-Stage FFL402535618955095825 437535619955445925 452535620455595975 4825356214558951075 5125356224561951175 5425356234564951275 6025356259570951525J2.0GXS2-Stage LFLMaximumFork HeightmmForkThicknessmmBack TiltdegOverallLoweredHeightmmOverallExtendedHeight*mmFree Lift*mm 3040401019954105150 3340401021454405150 3540401022454605150 3740401023454805150 404040625955105150 434040627455405150 454040628455605150 484040629955905150 5040406309561051502-Stage FFL3030401019954095930 33304010214543951080 35304010224545951180 37304010234547951280 41304062595519515303-Stage FFL403040618955095830 438040619955445930 453040620455595980 4830406214558951080 5130406224561951180 5430406234564951280 6030406259570951530PAGE 09HYSTER J-GX SERIESBROCHUREMAST SPECIFICATIONSJ3.5GXS 2-Stage LFLMaximumFork HeightmmFork Thickness mmBack Tilt degOverall Lowered Height mmOverall Extended Height*mmFree Lift*mm306050102140413016533605010229044301653560501023904630165376050102490483016540605010269051301654360506284054301654560506294056301654860506309059301655060506319061301652-Stage FFL30855010219041551120338550102340445512703585501024404655137038355010259049051520418550102790525517203-Stage FFL41305062040520097043405062110541010404580506219056501120483050623405900127050305062440610013705330506259064001520553050626906600162057305062790680017206030506294071001870J2.0-2.5GX 2-Stage LFLMaximum Fork HeightmmFork Thicknessmm Back TiltdegOverallLowered Height mm OverallExtended Height*mm Free Lift*mm 305040101995412015533504010217044201553550401022704620155375040102420482015540504010262051201554350406277054201554550406287056201554850406302059201555050406312061201552-Stage FFL3000401019954070925339040102270446012003590401023704660130038404010252049101450419040102720526016503-Stage FFL4135406197052059004345406204054159704585406212056551050484040622055910113550354062270610512005335406237064051300553540624706605140056854062520675514506035406272071051650J3.0GX 2-Stage LFLMaximumFork HeightmmFork Thickness mmBack Tilt degOverall Lowered Height mmOverall Extended Height*mmFree Lift*mm305545102060412516033554510221044251603555451023104625160375545102440482516040554510264051251604355456279054251604555456289056251604855456304059251605055456314061251602-Stage FFL30804510214041501070338045102290445012203580451023904650132038304510254049001470418045102740525016703-Stage FFL412545619905195920433545620605405990457545621405645107047054562225577511555025456239060951320532545625406395147055254562640659515705725456274067951670602545628907095182050010001500200400600 80010001200 1400 L o a d C a p a c i t y (k g ) Load Centre (mm)J1.5GXJ2.0GXS 0500 10001500 2500 3000 3500 4000 0200400600 800100012001400L o a d C a p a c i t y (k g ) Load Centre (mm)J2.0GX J2.5GXJ3.0GX J3.5GXS20002500L o a d C a p a c i t y (k g )J1.8GX2000 L o a d C a p a c i t y (k g )HYSTER J-GX SERIES BROCHUREPAGE 10nn n n n n n n n nn n n n nn nn nn n n nn nn nn n nn n nnn n n nn n nn n nn n n nn n nn nMANAGE COST,OPTIMISE PRODUCTIVITY AND PROTECT YOUR ASSETSHyster ® Tracker SystemTake your fleet operation to the next level withwireless asset management from Hyster. HysterTracker System provides true wireless fleetmanagement, can drive fleet efficiency, improvesoperator performance, reduces your carbon footprintand lowers your overall material handling costs.n Manage your total cost of operationn Ensure maximum productivity from your lift truck investmentn Monitor operator behaviour, promote safetyn Convenient web-based access, and your choiceof three levels of managementData is great, and your Hyster Dealer will make it work for youHyster Tracker System is a great addition to yourmanagement toolkit. And when you partner withyour Hyster Dealer, you get the best of both worlds – great fleet data plus the unmatched knowledge andexperience that can help you get the most out of every truck in your fleet.PAGE 11HYSTER J-GX SERIES BROCHUREHYSTER J-GX SERIES BROCHUREPAGE 12Contact your local Hyster Dealer /Hysterasiapacific @Hyster_APHYSTER ASIA PACIFIC 1 Bullecourt Avenue, Milperra NSW, Australia 2214Tel: +61 (2) 9795 3800 Fax: +61 (2) 9792 8484No. 49, Jalan Astaka V8/84A, Bukit Jelutong,40150 Shan Alam, Selangor, MalaysiaTel: +603 7831 3385.AU HYSTER ®DEALERS is a Registered Trademark.HYSTER is a Registered Trademark. STRONG PARTNERS. TOUGH TRUCKS. EZXCHANGE, HSM and VISTA are trademarks in the United States and certain other jurisdictions. © Hyster Asia Pacific 2016. All rights reserved. Printed in Australia. Specifications and details in this brochure are subject to change without prior notification. Please consult with your Hyster dealer for the most up to date information and to confirm exact capacities. BR0000045/V1.0 Contact your nearest Hyster Dealershipby visiting .au。
J1.5-3.5UT 4轮电动叉车产品介绍说明书
J1.5-3.5UT 4-WHEEL ELECTRIC FORKLIFT2HIGH STRENGTH OVERHEAD GUARDThe overhead guard features profiled steel, with high strength materials to help enhance reliability and operator protection.2LOW STEP HEIGHTThe conveniently positioned lo w step provides easy access to the t ruck.3AC CONTROLLERAC controllers coupled with AC traction and hydraulic motors allow for precise truck controllability. The controllers are easily accessible which can also minimize service time.The Hyster ® UT series provides the ideal solution to meet your needs, without compromising on performance.OVERVIEW1243THE RANGE1,500kg – J1.5UT 1,800kg – J1.8UT 2,000kg – J2.0UTDESIGNThe design of the UT series has been engineered with the operator in mind. The ergonomically designed compartment provides a natural and comfortable environment to help reduce fatiguethroughout the shift. A range of standard features and options help to configure the truck to the needs of the application.2,500kg – J2.5UT 3,000kg – J3.0UT 3,500kg – J3.5UT36WIDE VIEW MASTThe wide view mast provides the operator with a significant front field of view, minimizing blind spots and increasing operator comfort, thereby enabling safe, productive and efficient operation.4SMALL STEERING WHEELThe adjustable steering wheel position provides convenience for the operator as it provides 8degrees of adjustment. Low steering effort makes it easy to operate in confined spaces.5INTEGRATED MOTOR, TRANSMISSION AND AXLEThe compact structure of the drive system provides adequate access for maintenance. Precision cut gears are incorporated, leading to reduced wear and lower noise levels.65LOW COST OF OWNERSHIPThe use of high quality and robust components contribute to reliableoperations and lower wear and tear. This, together with fast availability of cost-effective replacement parts helps to reduce maintenance requirements and costs.HYDRAULICSHigh quality cylinders with hard chrome rods reduce seal wear for long life. A full-flow, low pressure filter on the return line keeps the hydraulic oil clean, which helps to minimize seal and pump wear. In addition, this keeps the control valve in good condition, which can lead to low service costs.4ENGINEERED FOR OPERATORSSAFETY AND STABILITY• High visibility mast with soft landing absorbs shock• Controlled mast lowering speed helps reduce damaging product• Secure overhead guard • LED lights are standard • Operator presence system • Travel speed limiting • Parking brakeCOMFORT• Hydraulic power steering requires low steering effort without kick-back which helps with precise positioning• Full suspension seat• Adjustable steering column and seat to accommodate a variety of operators • Low entrance step and large floor space • Ergonomically designed hand brakePERFORMANCE• Simple and clear display of speed, power,error code, working hours to keep the operator informed• Color display integrated with functions such as performance selection allows the operator to configure the truck to meet different application requirements• AC traction and lifting motors, with electronic control, deliver a high level of performanceSERVICE• AC traction and hydraulic motors help reduce maintenance cost • Reliable IP54 design• The controller assembly is mounted inside the counterweight and is protected by an easy-to-remove cover• CANbus communication simplifies troubleshooting5Mast TypeMax fork height(mm)Overall Extended HeightFree lift Mast Tilt Capacity without side shift Lowered height (mm)Lift heightWithout LBR (mm)With LBR (mm)Forward (Deg)Back (Deg)@ 500mm Single Pneumatic Tire (kg)@ 600mm Single PneumaticTire (kg)Without LBR (mm)With LBR (mm)1.5t1.8t 1.5t 1.8t 1.5t 1.8t 1.5t 1.8t 1.5t 1.8t 2LFL3300214021404284428438133813135135510150018001350162035002240224044844484401340131351355101500180013501620400025402540498449844513451313513551014001700126015322FFL300019901990398439843513351314151030510150018001350162033002140214042844284381338131565118051015001800135016203FFL450020402040548454845013501314701080561200140010801260480021402140578457845313531315701180561100120099010805500240524056484648460136013183514453675085067076060002590261069846984651365132040165036450550400490J1.5-1.8UT MAST AND CAPACITY CHARTSMast TypeMax fork height(mm)Overall Extended HeightFree lift Mast Tilt Capacity without side shift Lowered height (mm)Lift heightWithout LBR (mm)With LBR (mm)Forward (Deg)Back (Deg)@ 500mm Single Pneumatic Tire (kg)@ 600mm Single PneumaticTire (kg)Without LBR (mm)With LBR (mm)2.0t2.5t 2.0t 2.5t 2.0t 2.5t 2.0t 2.5t 2.0t 2.5t 2LFL3300216521653915391543174317140140510200025001810226035002265226541154115451745171401405102000250018102260400025652565461546155017501714014051020002500181022602FFL30002015201536153615401740171385985510200025001810226033002165216539153915431743171535113551020002500181022603FFL450020752075517151715516551614401040561600200014501810480021752175547154715816581615401140561250170011301540550024402440617161716516651618001400369001200810109060002625262566716671701670161990159036700800630720J2.0-2.5UT MAST AND CAPACITY CHARTSMast TypeMax fork height(mm)Overall Extended HeightFree lift Mast Tilt Capacity without side shift Lowered height (mm)Lift heightWithout LBR (mm)With LBR (mm)Forward (Deg)Back (Deg)@ 500mm Single Pneumatic Tire (kg)@ 600mm Single PneumaticTire (kg)Without LBR (mm)With LBR (mm)3.0t3.0t3.0t 3.0t 3.0t 2LFL3300219539404440165165510300027203500229541404640165165510300027204000259546405140165165510285025802FFL3000204536404140139093551030002720330021953940444015401085510300027203FFL450020955165564015109755625002270480021955465594016101075562250204055002460616566401865133036160014506000264566657140206015253612001090J3.0UT MAST AND CAPACITY CHARTSMast TypeMax fork height(mm)Overall Extended HeightFree lift Mast Tilt Capacity without side shift Lowered height (mm)Lift heightWithout LBR (mm)With LBR (mm)Forward (Deg)Back (Deg)@ 500mm Single Pneumatic Tire (kg)@ 600mm Single PneumaticTire (kg)Without LBR (mm)With LBR (mm)3.5t3.5t3.5t 3.5t 3.5t 2LFL3300227040104440170170510350031803500237042104640170170510350031804000267047105140170170510330030002FFL30002120370041001415100051035003180330022704000440015651150510350031803FFL450021705250565015109755628002550480022705550595016101075562500227055002535625066501865133036170015406000272067507150206015253613001180J3.5UT MAST AND CAPACITY CHARTSNote: For integral sideshift deduct 50kg from stated capacityMAST SPECIFICATIONS6SPECIFICATIONSG E N E R A L1.1Manufacturer HYSTER HYSTER HYSTER HYSTER HYSTER HYSTER 1.2Model designationJ1.5UT J1.8UT J2.0UT J2.5UT J3.0UT J3.5UT 1.3Power: battery, diesel, LPG, electric mainsBatería Batería Batería Batería Batería Batería 1.4Operation: manual, pedestrian, stand, seat, orderpicker Sentado Sentado Sentado Sentado Sentado Sentado 1.5Load capacity Q (kg)1500180020002500300035001.6Load center c (mm)5005005005005005001.8Load distance x (mm)410410454454475495 51.9Wheelbasey (mm)138013801485148516701690W E I G H T 2.1Unladen weight (max. battery)kg 2950323039304100475054002.2Axle loading, laden front/rear (max. battery)kg 3960/4904280/6105160/7505755/8456900/8507865/10352.3Axle loading, unladen front/rear (max. battery)kg1390/15601290/18001895/20351650/24502070/26802300/3100T I R E S , C H A S S I S 3.1Tires: L=pneumatic, V=cushion SE= super elastic SE SE SE SE SE SE 3.2Tire size, front 6.00-921x8-923 x 9-1023 x 9-1023 x 9-1023 x 10-123.3Tire size, rear5.00-8 5.00-818 x 7-818 x 7-818 x 7-8200/50-103.5Number of wheels, front/rear (X = driven)2x/22x/22x/22x/22x/22x/23.6Track width, front b10 (mm)95595510581058106511243.7Track width, rear b11 (mm)9209209609609801010D I M E N S I O N S 4.1Mast tilt, forward a /back b degrees 5/105/105/105/105/105/104.2Height of mast, lowered h1 (mm)2000200020152015204521204.3Free lift, "h2 (mm)1351351401401651654.4Lift height, "h3 (mm)3000300030003000300030004.5Height of mast, extended E h4 (mm)3980398039803980398039804.7Height to top of overhead guard m h6 (mm)2155215521522152215221384.8Seat height u h7 (mm)1080108010801080108010804.12Towing coupling height h10 (mm)2902902502502702704.19Overall length (with forks)l1 (mm)2993 29933356 5 3356 5 3618 3709 4.20Length to face of forks l2 (mm)207320732286.52286.5254826394.21Overall width b1 (mm)1120112012851285128513654.22Fork dimensionss/e/l (mm)35/100/92035/100/92040/122/107040/122/107045/122/107050/122/10704.23Fork carriage DIN 15173. Class, A/B 2A 2A 2A 2A 3A 3A 4.24Fork carriage width E b3 (mm)1040104010401040110011004.25Width over forksb5 (mm)89089010001000106010604.31Ground clearance, laden, below mast m1 (mm)9595656565804.32Ground clearance at center of wheelbasem2 (mm)1051059595110834.33Aisle width with pallets 1000mm long x 1200mm wide Ast (mm)3541354137323732402541014.34Aisle width with pallets 800mm wide x 1200mm long Ast (mm)3741374139323932422543014.35Outer turning radius Wa (mm)1965196520802080234924054.36Inner turning radius b13 (mm)703703599599830815P E R F O R M A N C E D A T A 5.1Travel speed laden/unladen km/h 15/1615/1615/1615/1615/1615/165.2Lifting speed laden/unladen mm/s 320/400300/400320/400280/400320/400280/4005.3Lowering speed laden/unladenmm/s 390/500390/500390/420390/420390/420400/3205.6Maximum drawbar pull laden/unladen, 5 minute rating N 11600/750011600/750013000/1050013000/1050019000/1100019000/110005.8Maximum gradeability with/without load, 5 minute rating %15/2314/2215/2315/2215/2215/225.9Acceleration time with/without load 10m sec 5/4.55/4.5 5.4/4.5 5.5/4.7 5.5/4.7 5.7/5.25.10Service brakeHidráulico Hidráulico Hidráulico Hidráulico Hidráulico Hidráulico E L E C T R I C -M O T O R 6.1Drive Motor Rating, S2, 60min kW 6.5 6.58.58.511.511.56.2Lifting motor, S3 15% rating kW 8.68.6111115156.4Battery voltage/capacity (5hr rate)V/Ah 48/42048/42048/60048/60080/50080/5006.5Battery weight (min/max)kg 71071095095014201420NEW Battery dimensionsl/w/h(mm)985/465/750985/465/7501028/500/7801028/500/7801028/674/7801028/674/7806.6Power consumption in accordance with VDI cycle kWh/h 4.8 5.0 5.7 6.27.68.0O T H E R 8.1Drive control CA CA CA CA CA CA ManufacturerCurtis Curtis Curtis Curtis Curtis Curtis 8.2Operating pressure for attachments x bar 1451451751751751758.3Oil volume for attachments l/min 3838383838388.4Average noise level at operator's ear ¬dB (A)70.370.367.567.571.871.88.5Towing coupling, type DINClavija de Ø30Clavija de Ø30Clavija de Ø30Clavija de Ø30Clavija de Ø30Clavija de Ø30¬ L PAZ, measured according to the test cycles and based on the weighting values contained in EN12053“ Bottom of forksu Full suspension specified E Without load backrestm h6 subject to +/- 5 mm tolerance x VariableSpecification data is based on VDI 2198, with the following configuration: Complete truck with 3000mm 2-stage limited free lift mast, standard carriage and forks, overhead guard and standard super elastic drive and steer tires.7DIMENSIONS100 mm100 mm4.14.54.44.24.34.22 4.311.8 4.191.194.204.324.124.84.74.14.224.344.334.21 3.74.354.223.64.217807307152X 670690116116334414102868320501101457807307003X 67565653344141028503205080111ModelCompartment sizeBattery specifications Electrical Battery size WeightW mm (in)L mm (in)H mm (in)Voltage W mm (in)L mm (in)H mm (in)Min kg (lbs)Max kg (lbs)J1.5-1.8UT Vertical extract 993 (39.0)478 (18.8)785 (30.9)48980 (38.6)465 (18.3)750 (29.5)650 (1435)790 (1740)J2.0-2.5UT Vertical extract 1041 (40.9)500 (19.6)785 (30.9)481028 (40.4)500 (19.6)780 (30.7)855 (1885)1045 (2300)J3.0-3.5UT Vertical extract1041 (40.9)674 (26.5)785 (30.9)801028 (40.4)674 (26.5)780 (30.7)1280 (2825)1560 (3435)Battery type: “EO” (without cover)Battery compartment length is measured front to rear. Battery compartment width is measured across the truck Battery lead: length 250mm (10”), bosition “B”, 2 / 0 AWGBATTERY COMPARTMENT SPECIFICATIONSHyster Company P .O. Box 7006Greenville, North Carolina 27835-7006Part No. J1.5-3.5UT/BTG/CARIB 8/2020 Litho in U.S.A.Visit us online at or call us at 1-800-HYSTER-1.Hyster, and STRONG PARTNERS, TOUGH TRUCKS, are registered trademarks in the United States and certain other jurisdictions. Hyster products are subject to change without notice.Trucks may be shown with optional equipment. © 2020 Hyster Company. All rights reserved.J1.5-1.8UT7506809804682X 702X 139J2.0-2.5UTJ3.0-3.5UT。
EC电动叉车说明书
目录目录 (1)第一章产品系列介绍 (2)第二章驱动器尺寸 (3)第三章端子定义 (4)第四章功能码简表（行走驱动器） (6)第五章功能码简表（转向驱动器） (13)第六章端子通信接线及调试 (15)6.1单独行走驱动接线图 (15)6.2调试说明 (15)第七章CANOPEN通信接线及调试 (17)7.1单独行走驱动接线图 (17)7.2调试说明 (17)7.3CAN通信简介 (18)第八章MODBUS通讯接线及调试 (23)8.1单独行走驱动接线图 (23)8.2调试说明 (23)8.3组网方式 (24)8.4接口方式 (24)8.5通讯方式 (24)8.6协议格式 (24)8.7协议功能 (26)8.8几点说明 (31)8.9应用举例 (32)第九章驱动器故障说明 (34)9.1故障灯显示 (34)附录驱动器面板操作说明 (35)第一章产品系列介绍第一章产品系列介绍表1-1叉车驱动器系列图1-1驱动器型号说明第二章驱动器尺寸第二章驱动器尺寸2.1行走驱动器尺寸图：图2-1单独行走驱动器尺寸图2.2行走驱动器+转向驱动器二合一尺寸图：图2-2单独行走驱动器尺寸图第三章端子定义3.1二合一端子定义图3-1二合一端子定义图图3-1二合一配线概图3.2行走驱动器端子定义图3-3一合一端子定义图图3-4一合一配线概图第四章功能码简表（行走驱动器）表4-1功能码简表（行走驱动器）说明注：AI1：行走电机油门信号（0~5V）第五章功能码简表（转向驱动器）表5-1功能码简表（转向驱动器）说明注：AI4：方向盘方向角度位置信号。
（电位器信号）A2、B2：转向电机编码器信号，实时监控方向角度参与驱动器控制。
SW1：转向电机原点光电开关，转向电机对中信号。
第六章端子通信接线及调试6.1单独行走驱动接线图B-、B接电池正负；U、V、W接电机输入，直流有刷接U、W。
图6-1驱动器接线6.2调试说明1.驱动器上电。
上电前确保电池电压与驱动器匹配。
叉车设计说明书
目录1 绪论1.1 国内叉车外观造型设计的现状 (1)1.2 国际叉车外观造型设计的现状 (2)1.3 叉车造型设计几个方面 (2)1.4 叉车技术的发展趋势 (4)1.5 叉车在特殊条件下的应用 (11)2 叉车设计总体方案2.1 设计总体方案确定 (15)2.1.1 方案的制定原则 (15)2.1.2 设计方案的规划 (15)2.1.3 方案设计内容总结 (17)2.2 叉车发动机的选择 (17)2.2.1 发动机基本型式的选择 (17)2.2.2 发动机主要性能指标的选择 (19)3 变速箱设计3.1 变速箱的构造和原理 (23)3.2 变速箱的结构方案图 (26)3.3 变速箱主要参数的选择 (27)3.3.1 变速箱挂慢速档时参数选择 (27)3.3.2 变速箱挂快速档时参数选择 (30)3.3.3 变速箱挂倒档时参数选择 (32)3.3.4 中心距确定 (34)3.3.5 齿轮模数确定 (34)3.3.6 齿数分配 (35)3.3.7 齿轮其他基本几何参数与结构图 (38)3.3.8 主要零件的计算 (44)3.4 齿轮公差组的确定 (49)3.5 轴的结够设计及强度计算 (50)3.5.1 第一轴的结够设计及强度计算 (50)3.5.2 中间轴的结够设计及强度计算 (63)3.6 轴承的选择与校核 (73)3.7 键的选择与校核 (76)3.8 确定箱体的基本参数 (80)4 差速器设计4.1 差速器的类型及选择 (81)4.2 差速器齿轮设计 (81)4.2.1 齿轮主要参数选择 (81)4.2.2 几何参数的计算 (82)4.2.3 行星齿轮轴直径及支撑长度确定 (84)4.3齿轮强度计算 (84)4.4 主减速器齿轮几何尺寸计算 (85)5 液压驱动与控制系统的设计5.1 驱动马达的选择 (86)5.2 举升液压缸的计算 (87)5.2.1 液压缸主要尺寸的确定 (87)5.2.2 液压缸的结构设计 (90)5.3 货叉前端液压缸设计 (95)5.4 驱动方案的选择 (98)5.5 驱动方案的确定 (100)6 液压系统的常见问题及解决措施 (101)结论 (107)参考文献 (108)附录 1 叉车总图 (110)翻译部分英文原文 (111)中文译文 (117)致谢 (121)摘要叉车具有装卸和搬运功能，机动灵活，能适应多变的装卸搬运要求，普遍适用于港口、车站、货场、车间、仓库、油田及机场等处，还可以进入船舱和集装箱内进行装卸作业，除此之外，还广泛应用于军事部门和特殊防爆部门，有的车辆可无人驾驶，到人员不断接近的地方工作适用于柔性加工系统，总之，随着物流技术的不断发展和工业化水平的提高，叉车使用范围将日益扩大，成为一种产量与品种很多的装卸搬运机械。
三菱电动叉车 48V 80V 110V 140V 系列 电动叉车 使用说明书
CODEELECTRICFORKLIFT TRUCKSSUMITOMO NACCO MATERIALS HANDLING CO.,LTD., manufacturer of forklift trucks and materials handling equipments, uses a quality management sys-tem certified compliant with ISO9001.SUMITOMO NACCO MATERIALS HANDLING CO.,LTD., manufacturer of forklift trucks and materials handling equipments, uses an environmental manage-ment system certified com-pliant with ISO14001.SUMITOMO NACCO MATERIALSS HANDLING continually upgrades and improves its products. Actual features and specifications may therefore differ slightly from those described in this catalog.SUMITOMO NACCO MATERIALS HANDLING SALES CO., LTD.2-18, Heiwajima 3-chome, Ota-ku, Tokyo, 143-0006 JAPAN Phone: 81-3-6404-3262 Fax: 81-3-6404-3272Manufactured bySUMITOMO NACCO MATERIALS HANDLING CO., LTD.2-75, Daitoh-cho, Obu-shi, Aichi-ken, 474-8555 JAPAN Phone: 81-562-48-5251 Fax: 81-562-48-5396Powerful, high-speed forklifts for efficient handling of large, heavy loads!Rugged power, nimble footwork, and excellent controllability. Incorporating the latest in electronics technology, SUMITOMO’s new range of 3.5~4.0 ton large electric forklifts can handle heavy loads and large, cumbersome goods with ease and reliability. Outstanding working performance that beats the pack!Top class speedHigh-performance motors installed fortravel and goods handling, to boostoperation efficiency and shift large,heavy loads smoothly and speedily.Compact bodyUnbelievably compact body for aheavy-duty forklift. Nifty maneuveringround narrow warehouse aisles.Heavy-duty head guardLarge, heavy-duty head guard keeps operator safe.All the features needed for comfort on the jobOperational dataincluding several hour meters, travel distance, and charging time, are recorded for weekly periods.Operator can select from 3 working modes: ‘energy-saving’ mode, mid~high power plus hyper mode, and ‘my’ mode, which allows operator to make own settings.For security, password entry feature requires a numeric code to be input before the vehicle can be switched ON. Up to 10 codes can be pre-set.Display shows data according to vehiclestatus: speedometer and battery dischargeindicator during travel, and digital clock and battery dischargeindicator when stationary.Auto power-OFFPower switches OFF automatically if the vehicle is not operated for more than 15 mins. Power is not wasted due to operator’s oversight.Tilt-adjustable steering wheelSteering wheel can be adjusted at the most comfortable angle for the operator.Easy-to-readmulti-display screenMulti-display screen gives data on vehicle status, including travelspeed, battery discharge indication, password entry, and operation management.Open step for easy accessWide, low step for ready mounting/dismounting, despite the vehicle’s large size.Adjustable seatOperator’s seat slides forward/back for adjustment at the optimal position to keep operator free of fatigue over long stretches.High energy-saving performanceAll the braking energy generated when reducing speed, by releasing accelerator, applying brake, shifting levers, etc., as well as inertia inmast, is returned to the batteries for high energy efficiency.•Neutral regenerative•Brake pedal regenerative •Shift lever regenerative •Hydraulic regenerativeAdvantages of AC drive systemMotor1. Simple, robust structureStator coil and rotor are only major components. Bearing only part that may require replacement.2. Maximum torque is limited, reducing risk of overheatingThermo sensor reports stator coil temperature to control system, to protect motor from overheating. Transistors in the controller are similarly protected.3. Large torque at high speedLarge torque even in mid- to high-speed range allows good acceleration.4. Large regenerative torqueLarge regenerative torque provides good maneuverability.Controller1. No F/R contactor or regenerative contactor requiredCrisp response, reduced maintenance, and less noise.2. Regenerative braking throughout speed rangeRegenerative braking from zero to top speed improves driveability and recovers more energy.3. Excellent control across speed rangeConsistently high controllability from low to high speed.SpecificationsModel PerformanceCapacity kgWith load center at mmMax. Lifting height A mmStandard free lift B mmTilt of mast (Forward/backward ) C/D digreeTravel speed Unladen km/h(Standard tread) Laden km/hLiftingspeed Unladen mm/sLaden mm/sMinimum turning radius E mmEqual aisle width mmDimensionsOverall length with forks G mmOverall width H mmHeight Canopy guard I mmExtended mast J mmCollapsed mast K mmFork length L mmFork spread Max.-Min. M/N mmWheelbase O mmTread Front/Rear P/Q mmGround clearance Mast R mmUnladen weight w/ standard battery kgw/o battery kgTireFront wheelsBack wheelsElectrical ComponentsControl type DriveHoistSteeringDrive motor T ypeRated output kWHoist motor T ypeRated output kWPower steer motor T ypeRated output kWBattery compartment W L Hmm Battery capacity Minimum Volt Ah/hr Maximum Volt Ah/hr Dual TireOverall width mmTread Front mmUnladen weight w/o battery kgT yre size Front 8FB35PZX 3,5006003,0101506/1218.017.04803702,5702,3003,9401,3602,2154,2502,1701,0701,200-3001,8551,130/1,1401405,7204,3902.50-15-16PR (I)7.00-12-12PR (I)FET inverter FET inverter IGBT chopper AC induction 10.3AC induction 20.9DC permanent magnet 1.2710 1,028 78072 440/572 600/51,7601,3054,4407.00-15-10PR (I)8FB40PZX 4,0006003,0101456/1218.016.54803502,7202,3704,0851,3602,2804,2502,1701,0701,200-3002,0001,130/1,1401405,9504,4102.50-15-18PR (I)7.00-12-12PR (I)FET inverter FET inverter IGBT chopper AC induction10.3AC induction20.9DC permanent magnet1.2800 1,028 78072 600/572 700/51,7601,3054,4607.00-15-10PR (I)8FB35PZX 8FB40PZX ControlsAuto-power-OFFRegenerative braking Neutral regeneration (*1)Ramp start (*2)Neutral start (*3)Accelerator pedal adjustment (*4)Traction power adjustment (*4)Hoist speed limit (*4)Tilt speed limit (*4)Travel speed limit (*5)BDI interrupt (*6) Multi-displayBattery discharge indicator Digital clockMulti hour metersSpeedometer Safety monitor Operation managementPassword entry (*7) LightsHeadlights (*8)Turning indicators Back buzzerTilting steering wheelSuspension seatBattery Ah/5HR (72V)440 600700 Main Accessories*1 Releasing accelerator during travel activates regenerative braking to slow vehicle speed.*2 When starting on a grade, automatic torque adjustment prevents roll-back.*3 If the key is switched ON with travel lever engaged or accelerator depressed, vehicle is held stationary and an error message is displayed.*4 Acceleration, and power, hoist and tilt speeds can be adjusted to match job requirements.*5 Max. speed can be set to conform with workplace speed limit.*6 When battery charge falls below 20%, hoist speed is first reduced by 50%, then fork operation stops altogether, to prevent damage to batteries.*7 10 different codes can be pre-set.*8 With warning buzzer.OptionalLoad Capacity Charts8FB35PZX 3002000230026002900320035003800400500600700Load center (mm)L o a d c a p a c i t y (k g )800900100011001200S4.0m/4.5m/5.0 mast 8FB40PZXL o a d c a p a c i t y (k g )3002500280031003400370040004300400500600700Load center (mm)800900100011001200S4.0m/4.5m/5.0 mastMasts8FB35/40PZX 3000mm3300mm 3500mm 3700mm 4000mm4300mm 4500mm 4700mm 5000mm 5300mm 5700mm 6000mmMax. lifting heightStandard mast High mast3-stage full-free mast full-free mastOptions•Long fork•Extension fork •High backrest •Wide carriage •Double tires•Pneumatic solid tires •Colored tires •Windscreen•Rear view mirror•Left-hand shift levers •Working lights •Rotating lights•Forward/reverse chime•Forward/reverse melody alarm •Battery top up device •Spare batteryDimension chart。
诺力电动叉车pte15n说明书
诺力诺力电动叉车pte15npte15n说明书一、诺力电动叉车pte15n使用说明及安全守则驾驶员在行驶时必须遵循使用说明和安全守则,与危险区域保持适当的距离以免受伤。
叉车必须按照下列规定使用。
1、驾驶员必须了解叉车的使用说明,熟悉叉车的结构和性能,穿戴适当的衣服鞋帽,佩戴好各种劳动保护用品。
2、只有年满18周岁,经过专门严格培训,考试合格,持证上岗。
严禁无证驾驶操作该叉车。
3、负责叉车的驾驶员不得允许未经认可的人驾驶叉车或站到货叉及站台上。
4、叉车在歪曲路段或狭窄过道行驶,以及经过门或不规则路面时,操作人员必须减速。
5、叉车严禁在凸凹不平的道路上行驶。
二、诺力电动叉车pte15n安装调试起动诺力电动叉车pte15n之前必须检查所有零部件是否处于完好状态,检查所有操作元件及安全装置的性能。
移动叉车只能用蓄电池产生的电流,绝不能用整流交流电以免损坏电子元件。
移动叉车之前必须要检查刹车及电池是否完全充电。
打开电锁,将操控舵移到它的运动位置,缓慢转动加速器,向相应的工作区域移动。
向前转动加速器则叉车向前行驶,向后转动加速器则向后行驶,加速器回到中间位置则停车。
启、停或改变运动应缓慢,因为突然运动可能引起危险(由于惯性作用,尤其是高速行走时)。
叉车行走时载荷应在低的位置,货叉离地高度不得超过300mm,狭窄通道或弯曲道路应减速。
使用过急时叉车会自动停止,这时应该将操作柄还原再缓慢加速,主要注意不要加速过急。
诺力电动叉车pte15n的堆垛操作。
载荷在低位,小心地靠近搁架(站台必须竖起,驾驶员站在地面操作)。
确定叉车前腿可在托盘或搁架下自由活动。
举升载荷直到它升到搁架上方位置。
缓慢向前移动诺力电动叉车pte15n,当载荷处于搁架上方时停下,降低货叉以便从托盘下退出,确定载荷是安全放置的,退时不得施加力到下面的搁架上。
缓慢后退,确保托盘稳定地保持在搁架上。
降低货叉回到运动位置。
三、诺力电动叉车pte15n的卸载操作降低货叉正交接近搁架,然后进入其底部。
Hyster 电动平衡叉车 E80-120XN2 产品说明书
E80-120XN2Thermal management systemThe Hyster-designed thermal management system continuously monitors the controller and motor temperature. Upon identifying an irregularity, it protects the component by automatically adjusting truck performance.Large air inlet ports in the rear of the truck are protected and strategically positioned to provide fresh air intake for controller cooling.Heat sinks are used to draw heat away from the motor controllers, and cooling fans are positioned on top of the heat sink.Durable componentsThe Hyster-designed cast ductile iron steer axle provides maximum dependability. Its transverse, double-acting hydraulic cylinder, tapered roller spindle-support bearings and non-adjustable tie rods provide maximum durability with superior steering control and load handling.The unitized design and welded steel construction of the frame provide better rigidity and excellent protection for the internal components. Theexceptional strength and durability of the frame are designed and tested using computer-generated finite element analysis. A stamped steel hood provides a durable, long-lasting exterior.The full floating design of the drive axle lets the axle housing, not the shafts, carry the weight of the load. Wet disc brakes provide excellent stopping power with low brake pedal effort, while also requiring no adjustments and minimal servicing (periodic lubrication changes at 4,000-hr intervals).Heat sinkFrameIndustrial-strength electronicsCANbus communications network reduces wiring complexity, providing superior dependability.Double-sealed electrical connectors provide a waterproof connection to prevent contamination.A smart, one-way routing path for wire harnesses helps to make high-quality assembly consistent while increasing durability and simplifying maintenance when needed.Non-mechanical, hall-effect sensors and switches are designed to outlast the life of the truck.The Pacesetter Vehicle System Manager (VSM) industrial on-board computer manages truck operations to help maximize uptime.Hassle-free hydraulicsLeak-free O-ring face seal fittings help reduce leaks for enhanced reliability.A 10-micron, high-performance, in-tank filtration system captures 99.5 percent of hydraulic system debris, significantly extending component life.Smart placement of the control valve and hydraulic lines away from heat sources reduces operating temperature, extending the life of seals and hosesand improving longevity.3LOW COST OF OWNERSHIP4The Hyster® E80-120XN series can lower your cost of operations by delivering increased productivity, lowered energy consumption, advanced dependabili-ty and reduced maintenance costs. The standard AC traction and hydraulic motors are unsurpassed in the materials handling industry so they spend more time working and less time being worked on.Brushless AC technologyThe E80-120XN is a full AC product, utilizing AC traction and hydraulic motors eliminating the motor brushes and the commutator, as well as related parts and service costs.A single hydraulic pump and motor is utilized for both the mast and steering functions decreasing the number of components and reducing the chances of failure.Vehicle System ManagerThe Pacesetter VSM monitors and communicates the truck’s multiple systems via the CANbus communication system, keeping a constant check on the unit and vital components.All vehicle systems are managed electronicallyto optimize performance and significantly increase overall reliability and enhance diagnostic capabilities for maximum uptime.The VSM enables customization of truck performance to suit application needs.Superior serviceabilityThe E80-120XN series utilizes CANbus communications to simplify wiring and improve serviceability.State-of-the-art on-board diagnostics reduce repair time and minimize expensive parts swapping.A two-piece floor plate and side plates can be easily removed for unrestricted service access. The lift-out floor plates require no tools, for quick and easy daily operator checks.Easy battery access is provided via the spring-assisted hood and quick release handle. The rear counterweight service cover is easily removed byremoving two screws.6Operator compartmentThe operator convenience station features an industry-leading dash storage area that provides the operator with a productive work environment and dedicated storage areas for markers, cellphone, pick tickets, beverages and almost anything else an operator needs.The easy-to-use 3-point entry design of theoperator compartment uses a large molded hand grip, hip restraint and an open non-slip lowered step height to help minimize muscle and joint strain during entry and exit.High-comfort seat conforms to the operator to reduce operator fatigue. With no-cinch ELR seat belts and 6 inches of fore/aft adjustment with 13 latching positions. The optional full suspension seat features an adjustable seat back and weight adjustment control. The optional swivel seat provides 6 degrees left swivel and 12 degrees right swivel.High-comfort seat3-point entry design Operator convenience stationLow-effort operationThe automatic park brake option automatically applies the parking brake when the truck is stationary and releases it when the accelerator pedal is depressed. Power-assisted braking improves brake life while reducing operator effort.The standard 12-inch steering wheel with integrated spinner knob reduces fatigue while providingmore knee room and offers superior efficiency, maneuverability and control.An infinitely adjustable tilt steer column provides increased comfort while minimizing fatigue. The optional telescopic steer column with tilt memory provides enhanced adjustability to accommodate the full operator size range.Improved brake pedal layout allows actuationwith either foot and the Auto Deceleration System significantly reduces operator fatigue.Rear drive handle (optional) is excellent for reverse driving while giving ready access to the auxiliary horn button for use when approaching cross-aisles and pedestrian traffic areas.Hydraulic controlsChoose from two configurations that employ seat side hydraulic levers or TouchPoint mini-levers to provide unsurpassed, low effort, tactile control of all hydraulic functions.Optional electro-hydraulic controls with TouchPoint mini-levers provide precise fingertip control of all hydraulic functions. An adjustable armrest with palm rest, mounted on the operator seat, positions the mini-levers in the optimal position.The armrest is cushioned and contoured to provide full forearm support. The hydraulic functions, seat side directional control switch, horn and battery disconnect button are all incorporated in the armrest and designed to maximize operator comfort and ease of use.PRODUCTIVITYThe Hyster® E80-120XN works harder, longer andfaster without compromising safety to make it oneof the most productive lift trucks in the industry. Theend result is a lift truck that increases throughput andsales volume while reducing operating costs.8Superior operator controlMast provides fast lift and lower speeds combined with superb visibility.The optional Hyster-designed integral sideshift provides excellent visibility and affords greater capacities than carriage mounted sideshifts.Low-effort ergonomics and intuitively-located controls provide superior operator comfort.The seat side directional control and the Hyster exclusive MONOTROL® pedal each provide for quicker, smoother control of travel speed and direction, improving operator efficiency and bolstering productivity.On-demand hydrostatic steering provides low-effort steering and superior control with reduced noise.The multifunction display features a large LCD backlit screen that shows truck status for quick and easy diagnostics.Performance modesAn adjustment of customizable performance parameters to match your application needsis accessible via the multifunction display and technician password protection.A significant increase in loaded travel speeds and acceleration rates beyond the standard settingis possible when the “extended shift” setting is turned off.Our standard “extended shift” AC controllersetting provides the optimum balance between performance needs and battery shift life.AC technologyAC technology delivers quick and smooth changes in travel direction and offers precise speedcontrol with excellent acceleration thereby significantly increasing productivity potential.The standard “extended shift” feature allows enhanced run time without recharging overlonger periods.The Hyster-designed thermal management system maximizes performance during continuous operation, while preventing damage to componentsdue to heat.Hyster Stability System (HSS®)Hyster® E80-120XN series trucks are built for superior stability, so operators can trust them with tall loads, long loads and all loads in-between. Our patented system is built into the fundamental design of every truck to allow for articulation on uneven surfaces and to minimize truck lean for enhanced lateral stability.Hyster Stability System is a 100% maintenance-free design.Its “passive” mechanical system uses gravityto optimize steer-axle geometry.Trunnion-mounted masts increase long load center handling.Mast channels built with one-piece, high-strength rolled steel.Load rollers are canted at 3 degrees to resist forward/backward movement.Superior trucks. Superior options.Application environmental construction-Standard construction-Operating temperatures: +32° F to +120° F -Cooler/freezer package option-Operating temperatures: -20° F to +120° FReturn to set tilt option brings the load to a preset position when tilting for easy operation.Operator selectable performance modes allow varying levels of truck performance.Rapid charge option further improves productivity by eliminating battery changes.36-, 48- or 80-volt systems provide excellent performance.80-volt control system option for maximum performance in long-haul applications.Extended shift can be disabled for increased productivity levels.1011。
电动叉车设计说明书
第1章绪论1.1选题背景、目的及意义最近5 年，中国叉车市场的生产和需求量每年的增幅均达到了25％以上，2006 年中国就已经成为仅次于美国的全球第二大叉车消费市场。
这种快速增长的势头持续到2008 年，直至被金融危机的爆发打断。
金融危机的突然到来，致使中国叉车的产销量和出口量都出现了大幅下降。
由于中国物流产业进入了十大产业振兴规划，中国叉车业又蓬勃发展起来。
我国内燃平衡重式叉车约占总销量的80%，而全球叉车销量中电动叉车比重超过了50%。
这是因为在欧、美、日的叉车市场上，电动叉车已成为主流产品的缘故。
由于我国对环保要求较低、叉车作业更频繁、作业环境较恶劣以及运行成本等因素，较长时间内我国的叉车需求仍将倾向于使用内燃叉车。
近年来，各叉车公司皆以产品种类、系列的多样化去充分适应不同用户、不同工作对象和不同工作环境的需要，并不断推出新结构、新车型，以多品种小批量满足用户的个性化需求。
内燃叉车以发动机为动力，功率强劲，使用范围广，缺点是排气和噪声污染环境，有害人类健康。
环保要求推动了动力技术的更新，如：上世纪90年代液化石油气(LPG)叉车、压缩天然气(CNG)叉车、丙烷叉车等低公害叉车面市，且发展势头强劲；现在林德3吨内燃平衡重式叉车尾气排放符合欧洲Ⅱ号标准。
电动叉车具有能量转换效率高、无废气排放、噪声小等突出优点，是室内物料搬运的首选工具，但其受电瓶容量限制，功率小，作业时间短。
对室内作业、靠近人群作业以及整个的食品行业而言，电瓶叉车是最好的选择；除了完全没有废气污染外，低噪音也使得作业环境更令人愉快。
未来叉车将广泛采用电子燃烧喷射和共轨技术。
发动机尾气催化、净化技术的发展将有效降低有害气体和微粒的排放。
LPG、CNG等燃料叉车及混合动力叉车将进一步发展。
新型电瓶燃料电池在各大公司的共同努力下，将克服价格方面的劣势，批量进入市场，微电子技术、传感技术、信息处理技术的发展和应用，对提高叉车业整体水平，实现复合功能，以及保证整机及系统的安全性、控制性和自动化水平的作用将更加明显，使电子与机械、电子与液压的结合更加密切。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
第1章绪论选题背景、目的及意义最近5 年，中国叉车市场的生产和需求量每年的增幅均达到了25％以上，2006 年中国就已经成为仅次于美国的全球第二大叉车消费市场。
这种快速增长的势头持续到2008 年，直至被金融危机的爆发打断。
金融危机的突然到来，致使中国叉车的产销量和出口量都出现了大幅下降。
由于中国物流产业进入了十大产业振兴规划，中国叉车业又蓬勃发展起来。
我国内燃平衡重式叉车约占总销量的80%，而全球叉车销量中电动叉车比重超过了50%。
这是因为在欧、美、日的叉车市场上，电动叉车已成为主流产品的缘故。
由于我国对环保要求较低、叉车作业更频繁、作业环境较恶劣以及运行成本等因素，较长时间内我国的叉车需求仍将倾向于使用内燃叉车。
近年来，各叉车公司皆以产品种类、系列的多样化去充分适应不同用户、不同工作对象和不同工作环境的需要，并不断推出新结构、新车型，以多品种小批量满足用户的个性化需求。
内燃叉车以发动机为动力，功率强劲，使用范围广，缺点是排气和噪声污染环境，有害人类健康。
环保要求推动了动力技术的更新，如：上世纪90年代液化石油气(LPG)叉车、压缩天然气(CNG)叉车、丙烷叉车等低公害叉车面市，且发展势头强劲；现在林德3吨内燃平衡重式叉车尾气排放符合欧洲Ⅱ号标准。
电动叉车具有能量转换效率高、无废气排放、噪声小等突出优点，是室内物料搬运的首选工具，但其受电瓶容量限制，功率小，作业时间短。
对室内作业、靠近人群作业以及整个的食品行业而言，电瓶叉车是最好的选择；除了完全没有废气污染外，低噪音也使得作业环境更令人愉快。
未来叉车将广泛采用电子燃烧喷射和共轨技术。
发动机尾气催化、净化技术的发展将有效降低有害气体和微粒的排放。
LPG、CNG等燃料叉车及混合动力叉车将进一步发展。
新型电瓶燃料电池在各大公司的共同努力下，将克服价格方面的劣势，批量进入市场，微电子技术、传感技术、信息处理技术的发展和应用，对提高叉车业整体水平，实现复合功能，以及保证整机及系统的安全性、控制性和自动化水平的作用将更加明显，使电子与机械、电子与液压的结合更加密切。
未来叉车的发展在于其电子技术的应用水平。
如：林德电动前移式叉车采用感应式电子转向系统，给操作者提供变量扭矩反馈以确保完美的控制性能，所需转向力极微。
实现以微处理器为核心的机电液一体化是未来叉车控制系统发展的主方向。
对于电动车辆，传统的电阻调速控制器已被淘汰，而新型MＯSFET晶体管因其门极驱动电流小，并联控制特性好且有软、硬件自动保护和硬件自诊断功能等优点，得到广泛采用。
串励和他励控制器仍是市场的主导产品，交流控制技术则处于起步阶段。
随着交流调速控制系统成本的降低与闭式交流电机技术的成熟，交流电机叉车将会因其功率大、维护性能好而取代直流电机叉车。
采用电子转向系统与动力转向比可节能25%，它可根据叉车使用工作状况，适时控制电机转速，是叉车节能降噪的有效措施。
另外，MOSFET晶体管比电阻式调速可节能20%，释放式再生制动可节能5%～8%，采用液压电机控制器和负载势能回收技术可分别节能20%和5%。
驾驶员的舒适感对保证叉车高效运行非常重要。
叉车的驾驶座具有全方位的调节功能：座椅靠背可向后或向前倾斜，座椅弹簧可进行调节，座椅可向后或向前移动。
各叉车公司不断优化改进叉车人机界面，使操纵简便省力、迅速准确，充分发挥人机效能，提高作业效率。
例如，配备醒目的数字化仪表、报警装置以及故障检测自动仪器，实现工作状况的在线监控；采用浮动驾驶室(可移动、升降)，使操纵者获得全方位视野；以集中手柄控制替代多个手柄控制，电控替代手控；以及逐渐将电子监测器和高度显示器作为高升程叉车的标准配置。
在全球叉车市场格局中，丰田和林德遥遥领先，年销售收入超过50亿美元；而安叉和杭叉在国内叉车市场上称雄，合计市场占有率超过50%。
于我国叉车出口量占海外市场比重仍较低、性价比优势突出以及出口退税导致国内企业出口冲动等理由，预计未来中国叉车出口仍将保持较快增速，未来3年，国内叉车销量年增速有望保持在20%以上，对海外市场的依赖度将加大。
出口已成销量增长的主要推进力。
虽然我国现在已经能够生产起重量从吨到45吨各种型号的电动叉车，但每年仍有近两亿美元的电动叉车进口。
据1996年的海关统计，当年电动叉车进口亿美元，相当于电动叉车行业的年产值，其中集装箱电动叉车和电动叉车进口亿美元。
在这些进口电动叉车当中有些是必要的，有些则完全可以在国内采购。
需要指出的是，尽管电动叉车产品已列入进口商检的目录，按规定在1997年7月1日后进口的电动叉车必须进行商检，但到目前为止进口电动叉车还没有进行专业性的商检。
而我国电动叉车出口却在实行出口许可证制度，需要进行专业性的商检，达到一等品后才能出口。
以至于在国内投资的外商不解地感叹道：“向中国进口电动叉车易，从中国出口电动叉车难。
”而实际上进口电动叉车的个别项目如“超载25%安全性”是不符合我国电动叉车技术要求的。
在目前我国的使用状况下，极易发生纵向倾翻，导致人身及财产的损害。
由此可看，电动叉车在可靠性、舒适性方面距发达国家水平依然较大, 因此对平衡重式电动的开发任重道远。
当前，平衡重式电动叉车市场的竞争日益激烈，要求平衡重式电动叉车产品技术更新换代的速度越来越快，尽管我国物流业尚处于起步阶段, 物流技术和物流设施与物流发达国家还存在较大的差距, 这些对我国叉车的发展有一定的阻碍作用, 但是, 随着我国政府、企业及民众对物流设备的认识加深, 我国国际贸易的日益加强, 外国企业介入中国市场带来先进的物流经验。
我国的平衡重式电动叉车发展前景非常好。
但相对于内燃叉车稳定性较差，为满足机动性能高要求，平衡重式电动叉车设计的非常紧凑，这也带来了一些布置和散热方面的问题。
为此，本课题基于计算机仿真平台，应用AutoCAD （AutoCAD是由美国Autodesk 公司于二十世纪八十年代初为微机上应用CAD技术而开发的绘图程序软件包，经过不断的完美，现已经成为国际上广为流行的绘图工具。
AutoCAD可以绘制任意二维和三维图形，并且同传统的手工绘图相比，用AutoCAD绘图速度更快、精度更高、而且便于个性，它已经在航空航天、造船、建筑、机械、电子、化工、美工、轻纺等很多领域得到了广泛应用，并取得了丰硕的成果和巨大的经济效益）、当前CAD领域应用比较广泛的三维软件Pro/E （PRO/E是全世界最普及的3D CAD/CAM系统．被广泛应用于电子、机械、模具、工业设计、汽车、机车、自行车、航天、家电、玩具等各行业．PRO/E可谓是个全方位的三维产品开发软件，整合了零件设计、产品装配、模具开发、数控加工、板金设计、铸造件设计、造型设计、逆向工程、自动测量、机构模拟、应力分析、产品数据库管理等功能于一体）、有限元软件ANSYS，进行平衡重式电动叉车的强度、刚度及稳定性等方面的计算机仿真研究与分析，为我国电动叉车产品的设计、技术开发方面提供更多的理论参考，进一步提高电动叉车的稳定性和可靠性。
国内外研究现状我国叉车工业起步于 20世纪五、六十年代。
在原机械工业部的领导下，挑选国内几家企业的技术人员进行共同开发、联合设计，然后以当时计划经济的模式，根据叉车的不同型号(吨位)分配给各家企业进行制造生产。
进入 20世纪 80年代后，计划经济的束缚逐渐减轻，各家企业根据自身的技术、资源力量，在原来的型号基础上向上、向下延伸，普遍建立起一套不同型号的产品系列，技术上主要以动力系统、液压系统作为核心。
20世纪90年代中后期，随着国际上Linder、Toyota等大公司产品的进入，对我国的叉车制造行业形成了极大的冲击。
为了迎接挑战，国内企业在车身的钣金工艺、动力系统、液压系统、装配加工工艺等领域投入了很大的技改力度，引进了大批数控加工设备和流水线，在技术、工艺上有了很大的提高。
但是国内企业在设计上相对滞后，主要以模仿日本企业的设计为主。
在模仿过程中，由于受到加工工艺的制约，总体效果差强人意，特别是在车身形态方面存在很多不足。
国际叉车制造企业对形态更加重视，受汽车形态设计新锋锐 (New Edge)风格的影响，叉车形态在原流线型的基础上增加了一些坚挺的块状轮廓明显的线条，流畅中彰显力量、圆润中蕴涵挺拔，叉车形态随社会审美情趣的演变不断地发展变化并成为叉车更新换代的主要手段之一。
2003年世界叉车展览会的4款叉车。
总体而言，当今世界叉车形态设计的趋势可以用8个字概括：流线、遮盖、高效、舒适。
研究内容及研究方法1.3.1设计主要内容本设计的叉车额定起重量为2000kg，标准载荷中心距为500mm，最大起升高度为3000mm，门架前后倾角为6/12，最大起升速度（满载）为340mm/s，最大行驶速度为12Km/h，最大爬坡度为18%，最小转弯半径为2000mm，前轮胎为50-10-10，后轮胎为。
利用AutoCAD、Pro/E软件完成叉车变速器、升降油缸、货叉二维设计及整车三维造型、利用ANSYS软件对货叉部分关键零部件进行强度、刚度及稳定性校核。
1.3.2 研究方法（1）参考内燃叉车的资料确定总体布局，举升机构及液压控制系统的设计方案；（2）根据已经确定的相关资料制定平衡重式电动叉车的总体方案设计；（3）选取关键零部件进行强度、刚度及稳定性的校核。
具体流程如图所示：图研究流程图第2章平衡重式电动叉车设计总体方案叉车的定义与分类叉车是指对成件托盘货物进行装卸、堆垛和短距离运输作业的各种轮式搬运车辆。
属于物料搬运机械。
广泛应用于车站、港口、机场、工厂、仓库等国民经济各部门，是机械化装卸、堆垛和短距离运输的高效设备。
叉车分类：1.越野叉车：其基本构造和工作原理与普通叉车相同，但具有较大的离地间隙，较大的爬坡能力，更好的稳定性，采用类似于拖拉机的越野轮胎，有时还采用前后桥驱动，其最大特点就在于具有良好的通过性能和越野性能，可用语城镇建设工地和管道铺设等工程建设，如图2-1所示。
2.集装箱叉车：除起重量较大和往往采用集装箱吊具外，工作原理和结构特点与普通平衡重式叉车无异，如图2-2所示。
3.集装箱空箱堆高机：空箱堆高机的起重量一般不超过8t，常见为4t，结构类似于集装箱叉车，虽然起重量不大，但起升高度很大，行驶速度较高，采用特殊的空箱侧面集装箱吊具，如图2-3所示。
4.集装箱正面吊运机：集装箱正面吊运机具有机动性强、作业效率高、操作简便等优点，已成为集装箱货场作业的一种重要机型，如图2-4所示。
5.叉装机：叉装机在结构上类似于集装箱正面吊运机，知识个头小一些，取物装置还原为货叉，叉装机在底盘方面类似与越野叉车，如图2-5所示。
6.伸缩臂式叉车：建筑材料的卸车和短途运输，将建筑材料直接投放到作业点，或给汽车吊、塔吊喂料。