风力发电机使用手册
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目录Cataloge
第一部分The first part1ﻩ
一、概述:outline2ﻩ
二、机组技术参数:theunit technical parameter2ﻩ
三、结构组成:thestructure composes3ﻩ
四、开箱检查:open thecase and check out4ﻩ
五、选择安装地点choose installation site5ﻩ
六、地基施工指导the ground construction instruct5ﻩ
七、机组安装:install the unit (6)
八、注意事项:attention matters (8)
九、日常维护routinemaintenance (9)
十、故障排除trouble shooting (9)
0ﻩ
第二部分The Second part 使用说明书Operating instruction manual (11)
第一部分The first part
感谢您购买“日普昇”牌RPS系列小型风力发电机,安装使用前,请仔细阅读本用户使用手册,有助于保证产品的安全、正常运行并充分发挥其优越性能。
愿您尽情享受RPS系列风力发电机带给您的光明与快乐!本手册内所指风机即为RPS 系列小型风力发电机。
Thank you for buying the RPSseriesof small wind power generati ons , before you usingit,please readthe users manualserious, it ishelpful in the guarantee product security、thenormal oper
ation and displays its highperformance fully. Hope you canenjoy the bright andhappy taking by the RPS serieswind power generations. 一、概述:outline
风力发电机,是一种将风能转变为机械能,再转变为电能的机电设备,利用风力发电,向蓄电池充电蓄存电能,还可以把蓄存的电能转变为220V(380V)/50HZ的交流电源,风力发电不需燃料,无污染、无噪音。
它普遍适用于风能条件好,远离电网,或电网不正常的地区,可以供给冰箱、洗衣机、照明、电视机、探照灯、放像、通讯设备等用电器用电。
The wind power generationis onethat can transform the wind into the mechanical energy, then transform it into the electricalenergy of the electromechanical device, using wind power generation, gathers to thebattery charging saves the electrical energy, it canalso transform the saving electrical energy into 220V(380)/50HZAC power. The wind powergeneration does not need the fuel, no pollution,no noise. It is generally suitable for areas withgood condition of wind, far away from the electrical net or the electrical net not normal, may supply the electricity to the refrigerator, washer, illumination, T V,searchlight, the communication device and theother electric al devices.
公司生产型号有:RPS-300W、RPS-400W、RPS-500W、RPS-600W、RPS-1K W、RPS-2KW、RPS-3KW、RPS-5KW、RPS-10KW、RPS-20KW。
We have the models as below: RPS-300W、RPS-400W、RPS-500W、RPS-600W、RPS-1KW、RPS-2KW、RPS-3KW、RPS-5KW、RPS-10KW、RPS-20KW.
二、机组技术参数:theunit technical parameter
1、机器型式machine pattern:水平轴上风向the horizontal axis winning side approaches;
2、叶片型式leaf blade pattern:螺旋桨型propeller;
3、叶片数目bladenumber:3片(pcs);
4、风轮直径blade inmeter:2.2米(m)、2.5米(m)、2.8米(m)、3.2米(m)、4.0米(m)、4.5米(m)、5.0米(m)、8.0米(m)、11.5米(m)、12.0米(m);
5、额定转速ratedspeed:450转/分(r/s)、400转/分(r/s)、300转/分(r/s)、240转/分(r/s)、220转/分(r/s)、160转/分(r/s)、120转/分(r/s)、100转/分(r/s);
6、额定功率rated power:300W、400W、500W、600W、1KW、2KW、3K W、5KW、10KW、20KW;
7、工作电压working voltage:28V、56V、84V、140V、280V、420V;
8、配蓄电池matches battery:24V、48V、72V、120V、240V、360V;
9、起动风速startingwind speed:3米/秒(m/s);
10、设计风速designwind speed:8米/秒(m/s)、10米/秒(m/s)、12米/秒(m/s);
11、工作范围operating rang e:3~20米/秒(m/s);
12、旋转方向hand of rotation:顺时针(面向风轮)clockwise(face to windwheel);
13、风能利用系数wind utilization factor:0.42;
14、高速比high speed ratio:6:1至(to)8:1;
15、调速方式velocity modulation way:偏尾+磁阻leaningtail+ magne tic resistance;
16、塔架高度tower altitude:6至(to)18米(m)。
扇、充电
下)
、照
明、电风
扇、充电
以下)、
照明、电
风扇、充
电
(375)、
彩电、照
明、电风
扇、充电
(750)、
电饭锅、彩
电、照明、
电风扇、充
电
泵、电饭
锅、彩
电、照
明、电风
扇、充电
机、水
泵、电饭
锅、彩
电、照
明、电风
扇、充电
机、水
泵、电饭
锅、彩
电、照
明、电风
扇、充电三、结构组成:the structurecomposes
主要有风轮、发电机、方向舵、塔架、电气系统等组成。
电气系统包括电气箱、蓄电池组、电缆、电线等。
(见图)
It mainlycomposes of the windwheel、generator、 rudder、tower、electrical system. Electrical system including electricity gastank,
battery unit, electriccable,electric wire and so on(refer to fi
gure).
四、开箱检查:open the case and checkout
安装前,请务必对照装箱清单检查配置是否齐全。
(以下是装箱清单)
Before installment, please compare the packing detailedlist, c
heck out the configuration is completely or not. (Below is packing 箱内组件名称module name in box 数量number
发电机总成generatorassembly 1
轮毂总成wheel hub assembly 1
底座总成base assembly 1
叶片blades 3
尾杆tail pole1
尾舵板tail rudder plate1
导流罩dome 1
电缆线electrical cable15米(m)
钢丝绳steel wire rope15米(m)
装机地点对于发电量以及安全运行是非常重要的,以下面列述可供参考
Installation site is extremelyimportant to the power rate and the safe operation, the following states just for reference.
1、平均风速越高,风机的发电功率和发电量就会越大。
(风的能量与风速的三次方成正比。
举例说,5m/s风速的风能几乎为4m/s风速的2倍。
)
1、The higher of the average wind speed, The bigger of the electrici ty power and the power rate.(the wind energy and thewind speed cubic is proportional, for example,the5m/s windspeed is nearly to 2 times of 4m/s wind speed.)
2、装机地点的气流不平稳、紊流严重,风力机受到的破坏力就大,不利于风机长年安全运行;且紊流还会大幅度减少发电量。
紊流严重的高风区绝不是可取的装机点。
2、If the installationsite’s air current is not steadily and th eturbulent flowis serious, the anemometer receives the destructive power is big, not helpful for the wind equipment elder safe operation; The turbulent flow also canreduce the power rate. The noble character area withserious turbulent flowis not the installing equipment spot.
风机的塔架尽可能的高,因为离地面愈高,风速越大,气流更平稳。
在平坦的地区,风机的推荐安装高度不低于6m。
The tower of the wind equipment shouldbe high as far as possible, becauseifit leaves the ground higher, the wind speedis stronge r, the aircurrent will be steadier. In the smooth area, the recommendation installment height of the wind equipment cannot be lowe rthan 6m.
树木及各类建筑物对气流形成障碍,气流在这些障碍的前方与后方均会形成一个很高很宽的滞缓而紊乱的气流区域,应该避免将风机装在这个区域内。
如需在障碍物附近安装风机,在条件许可的情况下应尽可能地远离障碍物,以充分利用风能,离障碍物的极距离要求。
(见图)
If the trees and other kind of buildings form the barrier to the air cur rent, the air current will form avery high and wideshuntrunning air current region,the windequipment should not install in the region.
六、地基施工指导the ground construction instruct
1、场地中央挖掘长500mm×宽500mm×深500mm方坑。
1、In the central of the location dig a length of 500mm×wide of 500mm×deep of 500mm side pit.
2、以此为中心在相距5000mm的A、B、C、D 四处挖500×500方坑,A―C与B―D对角连线垂直相交于方坑中心。
2、Take this as the center, dig a site pitdistanced 5000mm in the four parts of A、B、C、D, , A-C and the B-D opposite angle segment vertica l intersects the center of the site pit.
3、将四根地锚各旋上一个螺母至底部,然后穿过底座旋上另一螺母(螺栓端部露出20mm左右),在销孔轴线对准B、D坑(或A、C),底板高于地面40-50mm的位置上摆平底座并浇灌混凝土(水泥、沙、石子的比例为1:2:3),最后调整底座水平。
3、Put a nut respectively in four anchors to the base, then passed through the foundation toget another nut (boltnose to reveal about 20mm), aims at B, D pit in the cotterhole spool thread (or A, C), the ledger wall is higher than ground 40-50mm in the position t olevel the foundation and the concrete (cement, sand,gravel pr oportion is 1:2:3), final adjustment foundation level.
4、手持拉线地锚顶端,沿方孔外侧边将地锚斜放入坑底,向坑底投放一块石块(约2-5KG)压住地锚,然后浇灌混凝土,再投放石块,再浇灌混凝土,交替运行直至填平方坑,最后地
锚圆环倾向场地中央并与水平面成60°夹角。
4、Hand-hold guy anchor peak, the anchor slanting will put in the pit bottom along the square edged orifice flank nearby, and put in a stone to thepitbottom(about2-5KG )to suppress the anchor, then put in the concrete, put in another stone, put concrete again,move in turn untilfills in a square pit,finally the anchor ring wi
llfavor the location central committee andhas 60°angle with thehorizontal plane.
5、手持地锚,向坑内浇注混凝土至顶端圆环处,整个圆环露出地面。
5、Hand-hold anchor, placing concrete tothe peak ring place to the pit, the entire ring reveals the ground.
6、混凝土的养护期一般为100小时,养护期内不要安装风力发电机。
6、The concrete maintenance time is generally 100 hours, in mainta inance time do not install the windpower generator.
七、机组安装:installthe unit
1、请在无风(风速小于2级)情况下安装风力发电机。
1、Please install the wind power generator in the situation of no wind or the wind speedis smaller than 2 levels.
2、把底座调整成水平,在地锚螺栓上放置垫圈,拧紧螺母。
立杆内穿入电缆线,上立杆、下立杆、底座分别插接在一起,倒伏在A坑上(见上图左)。
2、Adjusts the foundationin level, lays aside the gasket on the pl aceanchor bolt,screws tightthe nut. Erecting pole internal br eaks enter the electric cable line, up erecting pole, next erecting po le andthe foundation peg graft separately connect together lodgingin A pit chart(seepicture above left).
3、从立杆顶部自上而下穿入拉线环至突台部,将钢丝绳自拉线环底向上绕立杆一圈再向下穿出(见上图右),调整钢丝绳长度,并用绳卡锁紧。
旋松紧线器,拉起立杆,然后调整紧线器,使立杆垂直。
(注意:拉线不得直接拴在拉线环上,以防造成倒机事故)
3、Penetratesfrom the top downward from the erecting pole crown pullsthe loop of wireto suddenlytop part,pullsthe steel wire the loop of wirebottom to circle the erecting pole downwar d to put on again upwardly chart right(see picture above right), adjus t steel wire length, and locks with the line anchor. Loose wiredraw tong s, pulling up theerecting pole, then adjust wire draw tongs,make the erecting pole to be vertical.(Attention: The back guy does not have to tie up directly in pulls on the loop of wire, in order to avoid accident) 4、将高度1米的支架置于A坑附近,适量旋长(约50mm)B、D两坑的紧线器,将立杆缓缓放倒,在钢丝绳的挂环处用支架顶住立杆。
4、Put a height of 1 meter support in nearbythe A pit, lathe wires draw tongs long amount of B, D twopit (approximately 50mm), take down the erecting pole slowly, then hang the link place in the steel wir e towithstand the erecting pole with the support.
5、安装风力发电机:Installthewind power generator
A)把风力发电机立轴插接(或法兰对接)在立杆上,然后旋紧固定螺栓。
A) Put wind powergeneratorvertical shaft peg grafting (or flan ge docking) onthe erecting pole, then tightens the set bolt.B)尾杆与尾舵板连接,尾杆首端置入发电机回转体尾部,插入销轴,旋紧螺母。
B)The caudal style and the tailrudder plate connection, t he caudal style first end sets at intothe generator solid ofrevolutionrear part, insert the axis, tightens the nut.
C)组装叶片轮毂,叶片凹面迎风,凸面对电机,不得装反,装好叶片总成置入电机轴,放置垫圈,旋紧电机轴螺母。
转动风轮,检查电机轴、轮毂正常,然后安装导流罩。
C)The assembly leaf bladewheel hub,the leaf blade concave against the wind,the convex tothe electricalmachinery, does not have to install instead,installs the leaf blade unit to set at into the electri cityengine shaft, lays aside the gasket, tightens the electrical machinery spindle nut. Rotates the wind wheel,the inspectionel ectricityengine shaft, the wheel hub is normal, then installs the condu ctioncurrent cover.
D)电气箱的红色接线柱与电池的“+”极连接,黑色接线柱与电池的“一”极连接。
切勿接错。
(注意:电池电压要和逆变器、发电机的电压相吻合;极柱连接要牢固;为防止电池极柱腐蚀,可涂上一层油脂或凡士林。
)
D)The electricity gas tank of redwiring column and the battery “+” connection,the black wiring column and the battery“--”connection. Make sure not connect wrong. (Attention: Thebattery voltagemust match with the inverter, the generator voltage; The termina l post connection must be reliable; Inorder to prevent the battery ter minal post corrodes, can spread a fat or the petroleum jelly.)
E)风机安装完毕,全面检查各部位连接安全无误,拉起风机。
(立风机前可将电机三根输出线短路连接)
E)After install the air blower, inspects various spots connection comprehensively safely unmistakable, pulls upthe airblower.( in front of air blower can connect electrical machinery three output line shortcircuit)
八、注意事项: attention matters
1、如发现电机工作不正常,抖动,或有异常声音,应停机检查。
1、If discover electrical machinery working normal, vibration, or has the unusual sound, should shutdown themachineand check.
2、风机高速旋转时,风轮旋转平面方向,不要站人和进行其它工作,以防叶片飞出伤人。
2、Whenair blowerwith highspeed revolving,the wind wheel re volvingplanedirection,do not stand the human anddo other work, guards against the leaf blade todepart offends somebody.3、电池要保持干燥清洁,电池组上面不要放置金属物品,防止造成电池短路。
3、The battery must maintain dryly clean, above the battery do not lay aside the metal goods, prevented creates the battery short c ircuit.
4、电气箱负极搭铁和单配的逆变器不要放置在一起,以免短路。
逆变电源使用按逆变电源说明书操作。
4、Theelectricity gas tank cathode ground connection and onl y matches the inverter do not lay aside together,in order to avoid short-circuits. The inverter power using according to inverter power instruction booklet operation.
5、拉线的紧线器遇大风后会自动松动,调整后可用铁丝锁住,每次大风过后,检查拉线是否松动,如有松动及时排除。
(上立杆必须垂直)
5、Wire draw tongs meetsthe gale will become lesscrowded autom atically, after adjustment, lock withthe iron wire, after gale pass away each time, inspect the wire whether becomes less crowded, if it becomes less crowded ,please eliminate promptly.(up erecting pole must be vertical)
6、风力发电机应单独布线,不可与其它线路混用,建议照明用直流电源,家用电器可使用逆变器输出的交流电源。
(逆变器和逆变器输出线不可以并联,逆变器输出线也不可以和市电连接)
6、The wind power generator should use independent wiring, not mi x with other lines, suggestingto use DC powersupply in illumination,mayusethe alternating currentsupply by inverteroutput in domestic electric appliances . (Inverter and inverteroutput line may not be parallel, inverteroutput line may not connectwithcity electric interlock)
7、电气箱接线时,先接通蓄电池再接发电机输出线,分解时先分解发电机输出线再断开蓄电池组接线。
7、When electricity gas tank connect wires, connect the batte ry first and then connect the generator output line, when the de composition decomposes the generator output line first ,then separate the battery unitwiring.
8、电气箱的停机开关,通常在开机位置,在蓄电池充足电或在防御灾害性强风暴吹袭作临时关机用,只有风轮缓慢运行拨到关机位置,不允许在高速旋转拨动开关。
风机不得空载运行,防止高速旋转损坏叶片。
8、The electricitygas tank engineoff switch, usuallyin the starting position, assails in theaccumulator cell sufficient el ectricity or inthe defense catastrophe strong storm makes the temporary close-down to use,only then thewind wheelslow movement allocates move set clock forthe close-down position, does not perm it in the high speed revolving tumblerswitch.Theair blower doe s not have the lost motion, toprevent the highspeed revolving damage leaf blade.
九、日常维护routine maintenance
RPS系列风机的可靠性非常高,无需定期维护保养。
但是对于一风机一塔架一输出电路这一整体系统,还是需适时的进行检查与维护,以保证系统正常运转。
The RPS series air blower reliability is extremely high,does not need the maintenanceroutine maintenance. But regarding an air blower tower output circuit this
integrated system, must at the right moment carry on the inspectionand the maintenance, guarantees the system normal work.
1、检查塔架的拉索有否松动并及时予以张紧。
在塔架竖装的最初三个月中,应多次进行此项检查;经历大风后也应进行此项检查。
1、Inspects the towerdragline whether loose or notand tightens promptly. At thefirst three months ofthe tower vertical stroke, should carryon this inspection many times;Afterthe experience ga le alsoshouldcarry on this inspection.
2、检查输电线路各连接点是否牢固,是否出现腐蚀现象。
2、Inspect transmission line variousjunctions arewhether reli able, whether appears thecorrosion phenomenon.
3、按照蓄电池的维护保养要求定期检查并维护蓄电池。
3、Maintains the battery according to the battery maintenance re questperiodic inspection.
4、在极端恶劣的天气(如台风)来临之前,为了防止不可预知的意外发生,建议放倒塔架。
4、Beforethe extreme badweather approaches(For example typhoon),in order to prevent cannot be known accident occurrence, sugg ested takes down the tower.
十、故障排除trouble shooting
RPS系列风力发电机是按无故障和免维修的原则设计与制造,正确的安装与使用通常不会出现故障。
遇意外发生故障时请参考下表:
The RPS series wind powergenerator is designed according to not have the breakdown and exempts the service principle and manufacture, the correctinstallment and theuse usually cannot appear the bre akdown. When meetstheaccident breaks down reference to next table:
First,electricity generation organism, the leaf blade,the i nverter, thecharge controller maintain for 1 year.
2、三包有效期自购买之日起计算。
Second, three packages of term of validity dateofcomputation f rom purchase.
3、属下列情况之一的,不实行三包:
Third, if there is one of following situations, doesnot implement three packages:
A、未按照安装说明书进行安全安装造成的设备损坏。
A、has not deferred to theinstallation specification to install theequipment safely leading toequipment damage.
B、因不可抗拒的自然灾害造成的设备损坏。
B、the irresistible natural disaster creates equipment damage.
C、一切倒机事故造成的设备损坏。
C、all machine accident create equipmentdamage.
D、客户私自对设备改型、改装。
D、customer secretly change the equipment modification, re-equipping
第二部分使用说明书Operating instructionmanual
本机是一台具有保护功能齐全的风力发电逆、控一体机。
充电控制部分采用无触点功率器件,使用寿命长,控制精度高,安全可靠。
逆变电源输出AC220V50Hz 的交流电,适合各种性质的负载(功率范围内)。
The aircraft isone thathas the protection function complete wind power generation inverter, controller body machine. The chargecontrol section uses the non-contact power component, with the merit of long service life, highcontrol precision, safe reliable. The inver ter power sourceoutputs AC220V50Hzalternating current, suits to e ach nature load (in power scope).
technology target
怎样使用:how to use
一般情况下家用电器均可正常使用。
在运行过程中如果因负载原因造成逆变器关机,解除问题负载后可再次启动逆变器。
逆变器保护后,重新启动开关一般可恢复正常工作。
In the ordinary circumstances thedomestic electric appliances may use normally. In movement process if the load reason creates the inverter close-down, after relieves the question load can start the
inverter once more. After the inverterprotection,restarting switch may generallyreturn to normal.
面板说明:kneading board introduction
在面板上有一排(7个)垂直的LED指示灯,其中标有20%、40%、80%、100%、表
示大概的电池电量状态,您可以根据它们合理用电。
Running灯是发电机工作状态,闪烁时表示发电机在正常工作,常亮表示电瓶充满,分流控制启动,不亮说明发电机停止工作。
Protection是逆变器保护指示,长亮时说明发生故障,需要专业人员维修。
Battery为电池状态指示,常亮表示电池电压正常,慢闪烁并告警表示欠压提醒,但逆变仍有输出;快闪烁并告警表示欠压保护,逆变输出被关闭。
On the kneading board there is 7 vertical LED indicating lamp, it is selected 20%, 40%, 80%, 100%, the expression general batterycapacity condition, you can use electricity reasonably according to them. The Runn ing lamp is the generator active status, whenthe twinkleexpressed shows thatthe generator is in the normalwork condition, bright on always expressed the storage battery isfull, thedivergence control starts, not bright expressed the generator is knocked off. Protection is the inverter protection instruction, when it has long bright, that express the machine breakingdown, needs the specialist to service. Ba ttery is the battery condition instructed, bright on always expressed thebattery voltage is normal, glitters slowly and reports an eme rgency indicated owes presses the reminder, but the invert still h as the output; Glitters quickly and reports an emergencyindicated owes presses the protection, the inverter output is closed.
充电电流表(Charge current)指示风力发电机当前的充电电流,如果指针偏转说明发电机正在充电,充电电流可直接从刻度上读出。
The charge ampere meter (Charge current) instructs the wind pow er generator current charging current, if the needledeflection explanation generator is charging, the charging current may read out directly from the scale division.
220V电压指示(AC indication),指针偏转到220V表示本机已进入逆变工作状态。
When the 220V voltage instructs (AC indication) the needledeflection to the220Vexpression, show that it has entered inversion active status.
面板上开关只控制逆变器,它不影响充电控制器工作。
The switch on the kneading board only controls the inverter, it does not interfere the charge controller work
线路的连接:Line connection
本机为一体机,连线少,只需要把电瓶线(红色线为正极,黑色线为负极)对应连接;发电机的三根输出线与逆变器后面的发电机接线座连接即可。
系统的工作由本控制器自动管理,无须人工干预。
220V交流电从后面的三孔插座引出。
The aircraft is a body machine, with few segment, just need to connect the storage batteryline corresponds (red streak is onlypositi ve electrode, black streakfor cathode);Just connect threeou tputlines of the generatorand generator wiring placebehind inver ter. The system workcontrol bythis controller automatic, does not need the manual intervention.The 220V alternatingcurrentdraw sout from the behind three plugs.
注意事项:attentionmatters
1、本机在发电机输出较大或电瓶充满时会因分流控制工作而产生较高的温度,附近不能有易燃易爆品。
请把本机放置在通风处,严禁在本机上面覆盖任何物体。
保证良好的散热环境。
First, theaircraft create hightemperature when the generator big or the storage battery fills as the divergence control work, the nearby cannot have flammable explosive. Pleaselay asidethe aircraft in ventilates place, forbid covering any object above the aircra ft. Guarantee thereis a good radiation environment.
2、本机输出的220V交流电跟市电具有一样的危险性,请注意安全用电。
Second, the aircraft 220V output AC has the same risk with the city el ectrical equipment,please uses electricity safely.
3、主机尽可能远离电瓶,防止电瓶散发出的硫酸气体腐蚀机器。
Third, the main engine should be far away from the storage battery as possible, inorder to prevent the storage batterysending out
sulfuric acid gas attack machine.
4、不要拆解本机,防止机内高压电击,如果出现故障,应返厂或由专业技术人员维修。
Fourth, do not tearopen this aircraft, prevents the aircraft high-pressured electricshock, if appearsthebreakdown, should r eturn to the factory orrepair by the professionals.。