制鞋业标准流程之--组底篇

6.三合一壓機壓
PRESS WITH UNIVERSAL PRESSURE M/C
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1,在三合一壓機上,裝上相應的壓底模. Set up the correct pressing mould on the universal pressing machine. 2,設定適當的壓力及壓機時間,通常三合一壓機壓力 40KG/CM2,時間10-12秒; Adjust the proper pressure & time. Common for universal pressing machine pressure :40KG/CM2 ,time : 10-12 seconds;
1. 大底/中底前段處理 O/S & M/S PRETREATMENT
1,大底需經過打粗&水洗後才進行藥水處理. O/S橡膠用白色1016A+1%B粉;雜色用1016A+2-3%B粉; White rubber O/S primer with 1016A+1%B;varied color rubber do with 1016A+2-3%; EVA需先經過藥水處理,白色用UV-11N,黑色用UV-8N,再過烘箱時間4分 鐘,溫度50度,蓋日期章後,過冷凍箱溫度0-5度,時間4分,最後經過UV照射: 白色:052J/CM2,黑色:0.47J/CM2,時間:10-12秒. EVA need treat with primer, for white EVA light with UV-11N,for black EVA with UV-8N;put through oven with temperature 50 & time 4 minutes ,then put through cooling after stamp the date, at last treat with light ,for white eva , power 052J/CM2 & time 1012sec ;for black eva, power 0.47J/CM2& time 10-12sec. Shank用111YCN+2%RFE藥水處理 Primer O/S: White rubber with 1016A+1%B;varied color rubber with 1016A+2-3%B;EVA with UV light. Primer Shanks with 111YCN+2%RFE. 2.在處理藥水過程中﹐藥水不可太少或過量﹐不可有外溢現象。處理後 During primer, don’t apply the primer too much or too little or come out . 3. 粘藥水的絲瓜布要經常更換. The towel gourd cloth soaked primer need be changed often.
大底/中底/飾片的組合
ASSEMBLY O/S & M/S & BOTTOM DÉCOR
大底組的任務是把所有底部配件組合成整體的底: It’s task of bottom assembly to make all bottom components into one unite. 1.底部依材質分為PU底,橡膠底,EVA M/D底,PVC底…等等, 不同材質需用不同的藥水處理,後刷相應的膠水,貼合. According to the bottom material difference, there are rubber sole / PU sole / EVA sole / pvc sole … ect. Different kind sole need be treated with different primer & glue then attach into one unite. 現在橡膠底大都是由天然的橡膠(從橡膠樹上取得的)或合成 的橡膠制成,,不過他們有相似的性能,比如硬度/彎曲率/防水 性.其廣泛應用天從事重活或一般活動所需鞋類 Now most of rubber sole are made from the natural rubber that obtained from rubber trees or synthetic rubber. But they have the similar properties example for hardness / flexible / waterproof….They are used in a wide variety of footwear from heavy duty to general purpose. EVA是運動鞋常用到的大底和中底材料,其比橡膠輕,也有彈 性及好的絕緣性,與橡膠一樣耐磨. EVA are generally used in sport shoes as outsole & midsoles due to it’s lighter than rubber but still has flexible & resilient ,and same durability. Pu 底其較輕,但耐磨性比橡膠及EVA底,運動鞋很少用到. Pu sole are used in sport shoes less than rubber & eva due to the durability not very good.
3.大底與中底刷第一次膠 FIRST CEMENT O/S & M/D EVA
1,大底刷膠
2,中插刷膠
百度文库
1,平面的大底,以毛刷與M/D&O/S邊距成45度的角有順序地刷 膠,膠水不可外溢。 First cement the flat O/S with brush with degree 45 between that and M/D or O/S , cement in order, don’t make the glue come out. 2.橡膠大底第一次刷水用NP-71KN+3-5%E-100,M/D 用 54F+5-7%CL-12.一次膠後,放入流水帶,送進烘箱,溫度50,時 間4分鐘. For the first cement , rubber O/S use NP-71KN+3-5%E100,M/D EVA use 54F+5-7%CL-12.After cementing ,put O/S & M/D on conveyer belt through oven with temperature 50 & time 4 minutes . 3,刷膠時左手握楦頭,右手拿夾子.刷膠要均勻到位. During cementing ,the left hand hold the last & the right hand hold clamp. Make sure to cement evenly and completely. 4.操作員應戴上口罩等環保用品. The operator should wear the safe things of respirators.
5.貼合O/S & M/D ATTACHE O/S & M/D
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1,O/S與M/S從流水帶上拿下來﹐必須在30-35秒之內完成貼合 動作. Take the O/S & M/S from conveyer, and need finish assembly in 30-35 seconds. 2. 先對前面記號線，再從前往後貼. Align the M/D top edge with the mark line of O/S, then attach M/D on O/S from front to back . 3.不可貼高膠線或外露膠線。. The marking for cement should not be exposed & not be over . 4.貼合動作完成后﹐檢查大底是否平穩。 Need check if the finished shoe is smooth and flat.
4.O/S & M/S 上二次膠 SEC CEMENT O/S & M/S
1,大底刷膠
2,中插刷膠
1,平面的大底,以毛刷與M/D&O/S邊距成45度的角有順序地刷膠, 膠水不可外溢。 First cement the flat O/S with brush with degree 45 between that and M/D or O/S , cement in order, don’t make the glue come out. 2.橡膠大底/中底第二次刷水用NP-580+5-7%CL-12+1%HR-6. 刷膠後,放入流水帶,送進烘箱,溫度58,時間5分鐘. For the sec cement , rubber O/S& MD EVA use NP580+5-7%CL-12+1%HR-6.After cementing ,put O/S & M/D on conveyer belt through oven with temperature 58 & time 5 minutes . 3,刷膠時左手握楦頭,右手拿夾子.刷膠要均勻到位. During cementing ,the left hand hold the last & the right hand hold clamp. Make sure to cement evenly and completely. 4.操作員應戴上口罩等環保用品. The operator should wear the safe things of respirators.
2.比對大底與M/D並畫線
CHECK THE O/S & M/D THEN GUIDE MARK
1,比對大底與M/D,並畫線. Check the O/S & M/D then guide mark line. 2,配雙發放,過烘箱,時間2分鐘,溫度50度. Pair the O/S & M/D and put them on the conveyer belt through the oven that temperature 50 & time 2 minutes .